Re95138 2007-01

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Electric Drives Linear Motion and

and Controls Hydraulics Assembly Technologies Pneumatics Service

BODAS RE 95 138/01.07
replaces: 01.05
/8

Pressure Sensor PR2

Technical data sheet Position Foto


(oben links):
X = 147
Y = 93,9
Thin film technology sensor to measurement pressure
Series 10

Inhalt Features
Ordering Code 2 – Measurement range to 160, 250, 400, 600 bar
Description 3 – Shock and vibration resistant
Technical Data 3 – Type of protection IP67 to IP69K
Dimensions 4 – Electric connection versions: male connector or cable
Pin Assignment 5 – Ratiometric output signal 0.5..4.5V @ 5V
Mating Connector 6 – Additional versions upon request
Commissioning / Service 7
/8 Bosch Rexroth AG PR 2 RE 95 138/01.07

Ordering Code
BODAS – PR2 / 10
01 02 03 04 05 06

Type
01 BODAS Pressure sensor PR2

Pressure range
0 .. 160 bar -160
0 .. 250 bar -250
02
0 .. 400 bar -400
0 .. 600 bar -600

Mechanic connection (pressure side) 160, 250, 400, 600 600


G 1/4 in acc. to DIN 3852-E  – G
03
M 14x1,5 acc. to ISO6149-2 – ■ M

Electric connection
AMP Superseal  – S
04 Cable output m – K
DEUTSCH DT04-3P – ■ D

Supply output signal


5 VDC ± 0,5 VDC 0,5 .. 4,5 VDC ratiometric  – 05
05
8 .. 36 VDC 0,5 .. 4,5 VDC fixed (only PR2-xxxMD) – ■ 24
Series
06 Series 1, Index 0 10

l = available m = on request – = not available ■ = only in the combination PR2-600MD24/10 available


Material numbers

PR2-160GS05/10 __________________________ R902603031


PR2-250GS05/10__________________________ R902603032
PR2-400GS05/10__________________________ R902603033
PR2-600GS05/10__________________________ R902603034

PR2-600MD24/10__________________________ R902603210

Additional versions upon request.


RE 95 138/01.07 PR 2 Bosch Rexroth AG /8

Description
This sensor serves for the measurement of pressure in hydraulic circuits. It is especially suited for use in mobile hydraulics due to
its excellent features. Shock and vibration resistance, type of protection, resistance to pressure peaks, resistance to temperature
shock, EMC characteristics (up to 100 V/m). The measuring principle uses a hermetically welded thin film measuring cell which
provides long-term density. The sensor signal can be directly analyzed by a BODAS controller RC.

Technical Data
Table of values
Measurement range 0.. bar 160 250 400 600
Overload limit bar 320 500 800 1200
Bursting pressure bar 1000 1200 1700 2400
Parts contacting measuring materials Cr-Ni steel 316L and 1.4542 (17-4PH)
Housing Highly resistant fiberglass-reinforced plastic (PBT)
Output signal, auxiliary power and load: Output signal Auxiliary power Authorized max. burden
0,5 .. 4,5 V, ratiometric 5 V +/– 0.5 V DC > 4,5 kΩ
At M14x1,5/DEUTSCH-connector 0,5 .. 4,5 V, fixed 8 .. 36 VDC > 4,5 kΩ
Response time (10..90%) ms 2
Deviation in characteristic % of tensioning ≤ 1,0 (cut-off point setting)
% of tensioning ≤ 0,5 (tolerance band setting BFSL)
Reproducibility % of tensioning ≤ 0,2
Stability per year % of tensioning ≤ 0,3 (for reference conditions)
Medium temperature °C –40 .. + 125
Ambient temperature °C –40 .. +100
Storage temperature °C –40 .. +120
Compensated range °C .. 0 .. +80
Middle TK neutral point % of tensioning ≤ 0,15 / 10K
Middle TK of tensioning % of tensioning ≤ 0,15 / 10K
CE-identification 89/336/EWG emission and interference immunity according to EN 61 326
Schock load capacity g 500 according to IEC 60068-2-27 (mechanical shock)
Vibration load capacity g 20 according to IEC 60068-2-6 (vibration upon resonance)
Electromagnetic 100 V/m
compatibility (EMV) Irradiation: ISO 11452-2 intensity IV; emissions: ISO 14982
Electrical protection Protection from polarity reversal, overvoltage and short circuits
Type of protection IP67 (AMP Superseal) or IP69K (DEUTSCH DT04-3P, cable output)
with mating connector set – see mating connector.
Weight g approx. 70
/8 Bosch Rexroth AG PR 2 RE 95 138/01.07

Dimensions Dimensions in millimeters

Electric connection
AMP Superseal DEUTSCH DT04-3P

3.5
ca. 52

46.1
ca. 56
ca. 60

Ø20.2
Ø20.2

22
2

22
Max. 30 Nm Max. 30 Nm

2.5

11
12

G1/4A DIN 3852-E


Ø18.9 M14x1.5 ISO 6149-2

Cable output
67

Ø20.2

Mechanic connection
G1/4 to DIN 3852-E M14x1,5 to ISO6149-2

22 22

Seal ring
20.2

16.5x11.6x1.5
11
2.5
12

G1/4A M14x1.5
RE 95 138/01.07 PR 2 Bosch Rexroth AG /8

Pin Assignment

AMP Superseal DEUTSCH DT04-3P

Pin 2
Pin 2 Pin 3

Pin 1

Pin 3 Pin 1

Pin 1: 0V/Signal – Pin 1: 0V/Signal –


Pin 2: Signal + Pin 2: Signal +
Pin 3: Supply voltage UB+ Pin 3: Supply voltage UB+

Cable output
green: 0V / Signal –
white: Signal +
brown: Supply voltage UB+
/8 Bosch Rexroth AG PR 2 RE 95 138/01.07

Mating Connector
Order designations for mating connector

Type AMP Superseal

Designation Material numbers


Mating connector set R902602132
1x female connector housing 3-pin AMP 282087-1
3x single-wire seals, yellow AMP 281934-2
3x female connector contacts 1,8-3,3 mm AMP 183025-1

Type DEUTSCH DT04-3P

Designation Material numbers


Mating connector set R902603524
1x housing 3-pin DT06-3S-EP04
1x chock W3S
3x female connector 0462-201-16141
The mating connectors are not included in supply.
These are available under the appropriate material numbers with Rexroth.
RE 95 138/01.07 PR 2 Bosch Rexroth AG /8

Commissioning / Service
General:
The described pressure sensors are designed and produced according to the latest technology. All components are subject to the
strictest quality criteria during production.
Note: Please inspect the device for any damages which may have occurred during transport. If there are obvious signs of damage,
please immediately inform the transport company and Rexroth.
In spite of taking great care in preparing this document, all conceivable application cases could not be taken into account.
If information is lacking for your specific application, please contact Rexroth.
The technical specifications regarding accuracy provided in the data sheet are reached after a warming up period of approx.
10 minutes.

Safety instructions:
Prior to installation, commissioning and operation, make certain that the correct pressure measurement device was selected with
respect to measurement range, design and – based on the specific measurement conditions – parts which are in contact with
measuring materials (corrosion). Furthermore, the respective national safety regulations (eg. EN50178) are to be observed.
Failure to observe the respective regulations may result in serious bodily injury and/or property damage.
Only allow pressure measurement devices to be installed by trained and specialist personnel who are authorized by the system
owner.
Please observe the operating parameters as specified in the 'Technical data'. Operation other than that described in the this ma-
nual is considered unintended use and must, therefore, be precluded. If faults cannot be rectified, the device is to be taken out of
operation and protected against accidentally being commissioned. Repairs must only be performed by the manufacturer. Changes
and modifications to the device are not permitted.
Do not exceed the overload limit of the respective measurement range!
Connections must only be opened while in a depressurized state!
Residual measurement materials in unmounted pressure measurement devices could endanger people, the environment and
equipment. Take appropriate precautionary measures.
The suggested circuits do not imply any technical liability for the system on the part of Rexroth.
Cables to sensors must be shielded. The shield must be connected to the electronics on one side or to the machine or vehicle
ground via a low-resistance connection.
Cables to the electronics must not be routed close to other power-conducting cables in the machine or vehicle.
A sufficiently large distance to radio systems must be maintained.
All connectors must be unplugged from the electronics during electric welding operations.

Service:
PR2 pressure sensors are maintenance-free!
/8 Bosch Rexroth AG PR 2 RE 95 138/01.07

Bosch Rexroth AG © This document, as well as the data, specifications and other information set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reprodu-
Product Segment Mobile Electronics ced or given to third parties without its consent.
Robert-Bosch-Straße 2 The data specified above only serve to describe the product. No statements
71701 Schwieberdingen, Germany concerning a certain condition or suitability for a certain application can be
Phone +49 (0) 711 811 –4 30 80 derived from our information. The information given does not release the user
from the obligation of own judgement and verification. It must be remembered
Fax +49 (0) 711 811 –3 36 85
that our products are subject to a natural process of wear and aging.
info.brm-me@boschrexroth.de
Subject to change.
www.boschrexroth.com/mobile-electronics

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