I-Series

Industrial Series Compressors

Model FD491 Model WFD591

Model HG602

A Unit of IDEX Corporation

 A Tradition
of Excellence

Corken is a leading manufacturer of industrial compressors, Institute of Japan (KHK), Bureau Veritas of France,
pumps, bypass valves, and accessories designed for European Union Pressure Equipment Directive (PED),
liquefied petroleum gas (LPG), anhydrous ammonia, and ATEX Equipment Directive, European Union Machinery
many other flammable, volatile, and toxic liquids and gases. Directive, International Quality Standard (ISO 9001), and
Environmental Management Standard (ISO 14001).
Located in Oklahoma City, Oklahoma, USA, Corken was
founded in 1924 as a water and boiler feed pump Today, Corken is a diversified company serving a worldwide
distributor and quickly gained a reputation for customer base in Far East Asia, Africa, Europe, Middle East,
excellence in customer service. In the mid-1940s, the South America, and North America. Each customer is served
company entered the LPG industry which proved to be through an extensive network of distributors sharing the
a turning point. In the years to follow, Corken was same commitment to customer service demonstrated by
recognized for its quality line of compressors, pumps, Corken for more than 90 years.
bypass valves, and accessories.
This exceptional reputation for customer service and
Many products meet multiple industry standards, quality products, combined with a strong commitment to
including Underwriters Laboratories (UL), Canadian technological innovation, has positioned Corken as a
Standards Association (CSA), High Pressure Gas Safety global leader in compression and pumping solutions.

2
LPG Product
Overview
Oil-free compression for a wide Class 300 RF Flange Option: All I-Series vertical
compressors are available with Class 300 raised face
range of process gases... flanges that dramatically improve leakage containment
Corken’s line of oil-free industrial series (I-Series) and structural integrity. Most horizontal compressors
compressors are designed to transfer a wide range of are not available with Class
process gases such as butadiene, hydrogen, helium, 300 RF flanges but have
methyl chloride, sulfur dioxide, chlorine, HCFCs, exotic a slip-on weld flange
gases for research, corrosive biogases in landfills, and option. The only
hydrocarbon gases within the oil and gas industry. exception is the
2.75" horizontal

Greater control of cylinder which

comes standard
fugitive emissions... with Class 300
RF flanges.
For toxic, hazardous, and explosive gases, Corken’s
D-style (single-distance piece with two sets of packing)
DIN Iron Option: For
and T-style (double-distance-piece with three sets of
maximum thermal shock
packing) designs provide precise leakage control. When
endurance, Corken offers
properly equipped, the T-style compressors comply with
DIN spec iron for
the EPA’s requirements for fugitive emissions control of
pressure containing parts
volatile organic compounds (VOCs).*
(cylinder and head) on
several of its
Multiple options to match compressors. All parts
application requirements… meet German DIN
ductile iron
Corrosion Resistant Coatings: To minimize corrosion and specifications. Consult
premature wear on critical parts, Corken offers a nickel factory for details
alloy plating impregnated with fluorocarbons for all gas regarding a specific
wetted parts. See page 11 for details. compressor model.

Multiple Material Options: To increase compatibility with *U.S. Environmental

Protection Agency
volatile and toxic gases, Corken offers several material Regulations 40 CFR CH Section
options for compressor parts and O-rings. 264.1053. Model WD391

Compatibility Chart
Air Chlorine Helium Methyl chloride Refrigerants: HFC-23
Ammonia Chlorodifluoro- Hexafluoroethane Methyl fluoride CFC-11 HFC-134A
Argon methane N-heptane Methyl mercaptan CFC-12 HFC-152A
Benzene Cyanogen N-hexane Monoethylamine CFC-13 Sulfur dioxide
Biogas Cyclohexane Hydrocarbon gas Monomethylamine CFC-113 Sulfur hexafluoride
Butadiene Cyclopropane Hydrogen Natural gas CFC-114 Tetrafluoroethylene
N-butane Deuterium Hydrogen chloride Neon CFC-115 Trichloroethane
1-butene Dimethylamine Isobutane Nitric oxide CFC500 Trimethylamine
Bromotrifluoro- Dimethyl ether Isobutene Nitrous oxide CFC502 Vinyl bromide
methane 2,2-dimethylpropane Isobutylene N-octaine CFC503 Vinyl fluoride
Carbon dioxide Ethane Krypton Ozone HCFC-22 Vinyl chloride
Carbon monoxide Ethyl chloride Methane N-pentane HCFC-141B Xenon
Carbon tetrachloride Ethylene Methyl acetylene Propane HCFC-142B And many more
Carbonyl sulfide Ethylene oxide Methyl bromide Propylene HFC-14

3
 Vertical Industrial
Gas Compressors
Maximum versatility...
Corken offers one of the most versatile lines of industrial
vertical compressors in the world. There are several
compressor models with single- or two-stage compression,
Self lubricating air- or water-cooled options, and single- or double-acting
piston rings
made of PTFE compression for maximum efficiency. Lubricated and non-
lubricated versions are also available.

Water-cooled heads, cylinders,

and packing...
Upper packing
(segmented) To accommodate a wide range of process
gases, Corken offers water-cooled heads,
Upper distance piece
cylinders, and packing on several models.
Barrier 1 The water-cooled features greatly reduce
(purge, pad, or vent)
the operating temperature making the
Middle packing compressor ideal for gases with a high K
(V-ring) value such as argon, air, helium, hydrogen,
Lower distance piece
and nitrogen.
Barrier 2

Oil-free gas compression...

Packing (purge, pad, or vent)
cartridge

Most all of Corken’s vertical industrial

Oil deflector ring
compressors offer oil-free gas
Lower packing compression in both double (D-Style) and
(V-ring)
Nitride coated triple packed (T-Style) designs. The D-style
piston rod Adjustable packing has a single distance piece containing two
screw
sets of packing rings per piston rod while
the T-Style has a double-distance piece
with three sets of packing per piston
rod. Since the distance between each
packing set is greater than the stroke
of the compressor, there’s no rod over
travel or oil carryover. In the event oil
gets past the lower packing set, an oil
deflector ring keeps the oil from rising
up the piston rod (see figure 1 for
details). Additionally, the lower
packing set has an adjustable packing
screw for maintaining sealing
performance. All of these features
enable the compressor to supply oil-
free gas for boosting or vacuum
service. Both single- and two-stage
compressors deliver up to 23 in Hg (157
mm Hg) vacuum.
Figure 1: Model FT891 single-stage compressor.

4
Features and
Benefits
Piston rod packing design… Single- and double-acting designs...
With the exception of models 791 and 891, all of Corken’s Single-acting vertical compressors have one compression
vertical industrial compressors use a V-ring packing design. stroke per revolution so the compression takes place on
Compressor models 791 and 891 use a combination of one side (top) of the piston. Double-acting compressors
V-ring and segmented packing. V-ring packing consists of have two compression strokes per revolution so the
several V-rings, male packing rings, female packing rings, compression takes place on both sides of the piston.
washers, and a spring. In high temperature applications,
optional K-ring spacers are used in conjunction with the Corken offers two vertical models in a double-acting
V-ring packing to improve leakage control and extend the design. The model 891 is a single-stage gas compressor
service life of the packing. Segmented packing consists of capable of supplying between 56.7 and 117.0 CFM (96.3
packing cups, spacers, O-rings, segmented packing, and 198.8 m3/hr) while the model 791 is a two-stage
backup rings, and a spring. compressor with roughly the same capacities but a much
higher working pressure.

Maximum leakage control and

containment… Custom engineered compressor
packages available...
The D-style (single-distance piece) forms one isolated
barrier between the crankcase and compression Corken offers standard mountings designed specifically
chamber while the T-style (double-distance piece) forms for liquefied gas transfer, vapor recovery, and gas
two isolated barriers (see figure 1 for details). Each booster applications. If they do not meet the
distance piece has its own line connections and may be specifications for the application, Corken can supply a
pressurized, purged, or vented as required. Purge kits custom engineered package. Skid mounted units are
are sold separately. When using the purge kit option, supplied with control panels, safety controls, pulsation
the T-style compressor is virtually leak proof and dampeners, receiver tanks, valves and other special
complies with the EPA requirements for fugitive accessories as required. For more details, see the
emissions control of volatile organic compounds (VOC).* standard compressor mountings and custom engineered
packages at the back of this brochure.

Single-stage oil-free compressors... *U.S. Environmental Protection Agency Regulations 40 CFR CH

Section 264.1053.
Single-stage compressors are typically used in
applications where the gas compression ratio is less than
5:1. Generally, applications with relatively low differential
pressures are well suited for a single-stage compressor.
Transport, rail car, and marine unloading by vapor
differential are examples of single stage applications.

Two-stage oil-free compressors...

When the gas compression ratio is greater than 5:1, a
two-stage compressor is required. Two-stage
compressors divide the compression process into two
separate steps. The gas is cooled after the first stage of
compression using an intercooler. An aftercooler or water
cooled cylinders and heads can also be used if a water
source is available at the application site. Two-stage
compression is commonly used in booster and vapor
recovery applications requiring high differential pressures.

5
 Reciprocating Gas Compressors
Features and Benefits
Packing cartridge body: Packing cartridge adapter:
Holds the outer and Holds the inner oil wiper
middle sets of packing. ring set and inner packing.

Self-lubricating piston
and rider rings:
Made of PTFE to ensure
a long service life.
Adapter Distance piece

(Optional) Thermostatically controlled crankcase heater:

Assures proper oil viscosity throughout all weather conditions.

Obtain higher pressures and

capacities with a horizontal
compressor...
When the pressures or capacities of the application are
Heavy-duty crankcase:
beyond the capabilities of a vertical compressor, A rugged, internally ribbed
design, incorporating heavy
Corken’s horizontal compressor is the next option. The duty main bearings and
four-bolt connecting rods.
horizontal compressor is a balance opposed, two-throw
design offering smooth, quiet operation and pressures (Optional) Force-feed lubricator: Figure 2: THG602BF
Assures proper lubrication of
up to 1,650 psig (113.8 bar g). Piston displacement ranges cylinders and packing when required. (T-style) compressor.
from 7.6 cfm (12.9 m3/hr) to 414 cfm (704 m3/hr). The wide
range of cylinder sizes help optimize the compressor for
the desired operating condition. Cylinder sizes are 8" Triple-packed (T-Style) design for
(203.2 mm), 6" (152.4 mm), 5" (127.0 mm), 4" (101.4 mm),
3.25" (82.6 mm), and 2.75" (69.9 mm) and can be
maximum leakage containment...
arranged in various single-stage and two-stage The T-style (THG600 series) is a non-lubricated, oil-free
configurations. Lubricated and non-lubricated versions design with three sets of packing per piston rod
are available. forming two barriers to external leakage (see figure 2
for details). Each distance piece has its own line
Single-packed design for standard connections for pressurizing, purging, or venting. This

leakage containment... allows the operator to choose the best method of

containment for the application. When properly
The single packed (HG600 series) horizontal compressor equipped with a purge kit, Corken’s double-distance
has one set of packing per piston rod and does not piece (T-style) provides precise leakage control and
offer oil free compression. A single packed compressor complies with the EPA’s requirements for fugitive
is typically used in non-corrosive and non-toxic emissions control of volatile organic compounds (VOC).*
applications where oil-free gas and leakage containment For added convenience, purge kits with all of the
are not critical. Some examples are LPG, oilfield natural accessories needed to purge or pressure each
gas, and air boosting applications. chamber are available. T-styles are typically used in

6
Tanker and Multiple Railcar
Unloading and Recovery
Inner oil wiper rings of packing is greater than the stroke of the compressor,
so there’s no rod over travel or oil carryover. In other
Inner packing words, the portion of the piston rod coming into contact
with the first set of packing will never reach the second
Oil deflector ring
set of packing while the portion of the piston rod
coming into contact with the second set of packing will
Heavy-duty cylinder design: never reach the third set of packing. In the event oil
Each cylinder is hydrostatically tested
to 1-1/2 times the rated working gets past the inner packing set, an oil deflector ring
Middle packing
pressure for maximum strength.
keeps it from reaching the outer distance piece (see
Outer packing figure 2 for details).
Variable clearance head:
Can be adjusted for
capacity and brake
horsepower (BHP)
requirements.
Available in single- or double-
acting configurations...
Placement of valves:
Makes inspection and
maintenance simple. The plain and T-style horizontal compressors are available
in single- or double-acting configurations. Single-acting
configurations are ideal for applications requiring low flow
and high pressure while double-acting configurations
offer maximum capacity. Single-acting configurations
require a blank valve option.

External crankcase oil cooler...

Corken’s industrial compressors are equipped with a force-
feed-lubrication system and external oil filter. For high
horsepower applications, an optional external oil cooler is
recommended. This ensures a consistent oil temperature
and an optimal service life for the compressor.
Outer distance piece
(Barrier 2)

Inner distance piece Custom engineered compressor

packages available...
(Barrier 1)

corrosive or toxic applications where leakage

containment and non-contamination of the gas stream Corken offers standard mountings designed specifically
are critical. for liquefied gas transfer, vapor recovery, and gas
booster applications. If they do not meet the
specifications for the application, Corken can supply a
Piston rod packing design… custom engineered package. Skid mounted units are
Unlike Corken’s vertical compressor, the horizontal supplied with control panels, safety controls, pulsation
compressor uses segmented purge packing to seal the dampeners, receiver tanks, valves, and other special
piston rod. Segmented purge packing consists of purge accessories as required. For more details, see the
packing cups, spacers, O-rings, segmented packing, standard compressor mountings and custom
backup rings, and springs. engineered packages at the back of this brochure.

*U.S. Environmental Protection Agency Regulations 40 CFR CH

Oil-free gas compression... Section 264.1053.

Corken’s T-style (double-distance piece) horizontal

compressors are oil free so there’s no contamination of
the process gas stream. The distance between each set

7
 Vertical Industrial
Gas Compressors
Operating Specifications
Specifications Single-Stage Compressors Two-Stage Compressors
D-style (single-
D91 D291 D491 D491-3 D691 D691-4 FD891 a FD151 D191 FD351 D391 WFD551 FD591 D791 a
distance piece)
T-style (double-
T91 T291 T491 T491-3 T691 T691-4 FT891 a FT151 T191 FT351 T391 WFT551 FT591 T791 a
distance piece)
Bore of cylinder inches (mm)
3.0 3.0 4.0 3.0 4.5 4.0 4.5 2.5 3.0 2.75 4.5 4.0 6.0 6.0
First stage
(76.2) (76.2) (101.6) (76.2) (114.3) (101.6) (114.3) (63.5) (76.2) (69.9) (114.3) (101.6) (152.4) (152.4)
1.25 1.75 1.75 2.5 2.5 3.25 3.25
Second stage
(31.8) (44.5) (44.5) (63.5) (63.5) (82.5) (82.5)
2.5 2.5 3.0 3.0 4.0 4.0 4.0 2.5 2.5 3.0 3.0 4 4.0 4.0
Stroke inches (mm)
(63.5) (63.5) (76.2) (76.2) (101.6) (101.6) (101.6) (63.5) (63.5) (76.2) (76.2) (101.6) (101.6) (101.6)
Piston displacement CFM (m3/hr)
4.1 8.2 17.5 9.8 29.5 23.3 56.7 2.8 4.1 4.1 11.1 11.6 26.2 52.4
@ 400 rpm
(7.0) (13.9) (29.7) (16.7) (50.1) (39.6) (96.3) (4.76) (7.0) (7.0) (18.9) (19.7) (44.5) (89.0)
8.4 16.9 36.0 20.3 60.8 48.0 117.0 5.9 8.9 8.5 22.8 24.8 54.0 105.8
@ 825 rpm
(14.3) (28.7) (61.2) (34.5) (103.3) (81.6) (198.8) (10.0) (15.2) (14.4) (38.7) (42.1) (91.7) (179.8)
Maximum working
335 335 335 600 335 600 450 1,200 600 1,200 600 1,000 600 600
pressure psig
(23.1) (23.1) (23.1) (41.4) (23.1) (41.4) (31.0) (82.8) (41.4) (82.8) (41.4) (69.0) (41.4) (41.4)
(bar g)
Maximum brake 7.5 15 15 15 35 35 45 15 15 15 15 35 35 45
horsepower (kW) (5.6) (11) (11) (11) (26.1) (26.1) (34) (11) (11) (11) (11) (26.1) (26.1) (34)
Maximum rod load 3,600 3,600 4,000 4,000 7,000 7,000 7,000 3,600 3,600 4,000 4,000 7,000 7,000 7,000
lbs (kg) (1,633) (1,633) (1,814) (1,814) (3,175) (3,175) (3,175) (1,633) (1,633) (1,814) (1,814) (3,175) (3,175) (3,175)
Maximum discharge 350 350 350 350 350 350 350 350 350 350 350 350 350 350
temperature °F (°C) b (177) (177) (177) (177) (177) (177) (177) (177) (177) (177) (177) (177) (177) (177)
Bare unit weight with 150 210 390 390 745 745 900 215 215 340 350 815 790 930
flywheel lbs (kg) (68.0) (95.2) (176.9) (176.9) (337.9) (337.9) (408.2) (97.5) (97.5) (154) (158.8) (369.7) (358.8) (421.9)
ANSI/DIN flange option Yes Yes Yes Yes Yes Yes Yes Standard Yes Standard Yes Standard Standard –
Water-cooled option – – – – Yes Yes – – – Yes Yes Standard Yes –

a
Double-acting compressor
b
350°F discharge temperature requires use of high temperature O-rings, such as PTFE or Viton. Maximum recommended discharge
temperature for use with Buna-N or Neoprene O-rings is 250°F.
Note: Specific application conditions may limit a compressor’s operating performance to less than the values shown on this page.
Contact a Corken distributor or the factory for verification. Specifications may be changed without liability or advance notice.

Selection Criteria for Vertical and • Gas suction temperature

Horizontal Compressors • Gas data if not common (critical temperature, critical

pressure, specific gravity, and molecular weight)
Corken's industrial vertical compressors offer piston
displacement ranging from 2.8 to 117 CFM (4.76–198.8 • Ambient temperatures
m3/hr). Horizontal gas compressors offer piston
• Ambient pressure if above or below sea level
displacement ranging from 7.6 to 414 CFM (12.9–704
m3/hr). Sizing and selecting a gas compressor requires • Gas suction pressure (specify psia or psig, bar a or bar
many pieces of information. Corken’s application g, and if the compressor will pull a vacuum)
engineers have the skills to size and select the best
• Gas discharge pressure and any temperature limitations
machine for the application.
• Desired flow rate in ACFM, lbs/hr, SCFM, Actual m3/hr,
When sizing a Corken gas compressor, please provide kg/hr, or Standard m3/hr
the engineer the following information:
• Description of the application
• Gas name (give % composition if a mixture)
Corken engineers use this information to size the
• Gas characteristics if not common (material compatibility, compressor and select materials and options suitable for
toxicity, EPA regulated, etc.) the gas. A computer printout with performance data is
provided with the quotation.
8
Horizontal Industrial
Gas Compressors
Operating Specifications
Single-stage Horizontal Compressors
HG601AX HG601BX HG601CX HG601DX HG601EX HG601FX
Single Cylinder Models
THG601AX THG601BX THG601CX THG601DX THG601EX THG601FX
Size 8" 6" 5" 4" 3.25" 2.75"
Displacement cfm (m3/hr)
400 rpm 68.8 (116.9) 38.4 (65.2) 26.4 (44.9) 16.8 (28.5) 10.8 (18.3) 7.6 (12.9)
1200 rpm 207.0 (351.7) 115.0 (195.4) 79.2 (134.4) 49.8 (84.6) 32.2 (54.5) 22.8 (56.0)
Approximate shipping weight lb. (kg.)
HG model 730 (331.1) 650 (295.0) 640 (290.3) 630 (285.8) 620 (281.2) 620 (281.2)
THG model 780 (353.8) 700 (317.5) 690 (313.0) 680 (308.4) 670 (303.9) 670 (303.9)
HG601AA HG601BB HG601CC HG601DD HG601EE HG601FF
Two Cylinder Models
THG601AA THG601BB THG601CC THG601DD THG601EE THG601FF
Size 8" x 8" 6" x 6" 5" x 5" 4" x 4" 3.25" x 3.25" 2.75" x 2.75"
Displacement cfm (m3/hr)
400 rpm 138 (234.5) 76.8 (130.5) 52.8 (89.7) 33.2 (56.4) 21.2 (36.0) 14.8 (25.1)
1200 rpm 414 (704) 231 (393) 158.4 (268.8) 99.6 (169.2) 64 (108.7) 44.4 (75.6)
Approximate shipping weight lb. (kg.)
HG model 1,070 (485.4) 910 (412.8) 890 (403.7) 870 (394.6) 845 (383.3) 845 (383.3)
THG model 1,170 (530.7) 1,010 (458.1) 990 (449.1) 970 (440.0) 945 (428.7) 945 (428.7)

Two-stage Horizontal Compressors

HG602AB HG602AC HG602AD HG602BC HG602BD HG602BF
Two Cylinder Models
THG602AB THG602AC THG602AD THG602BC THG602BD THG602BF
Size 8" x 6" 8" x 5" 8" x 4" 6" x 5" 6" x 4" 6" x 2.75"
Displacement cfm (m3/hr)
400 rpm 68.8 (116.9) 68.8 (116.9) 68.8 (116.9) 38.4 (65.2) 38.4 (65.2) 38.4 (65.2)
1200 rpm 207.0 (351.7) 207.0 (351.7) 207.0 (351.7) 115.0 (195.4) 115.0 (195.4) 115.0 (195.4)
Approximate shipping weight lb. (kg.)
HG model 990 (449.1) 980 (444.5) 970 (440.0) 930 (421.9) 895 (406.0) 880 (399.2)
THG model 1,090 (494.4) 1,080 (489.9) 1,070 (485.4) 1,030 (467.2) 995 (451.3) 980 (444.5)

HG602BE HG602CD HG602CF HG602DE HG602DF HG602EF

Two Cylinder Models (continued)
THG602BE THG602CD THG602CF THG602DE THG602DF THG602EF
Size 6" x 3.25" 5" x 4" 5" x 2.75" 4" x 3.25" 4" x 2.75" 3.25" x 2.75"
Displacement cfm (m3/hr)
400 rpm 38.4 (65.2) 26.4 (44.9) 26.4 (44.9) 16.8 (28.5) 16.8 (28.5) 10.8 (18.3)
1200 rpm 79.2 (134.4) 79.2 (134.4) 79.2 (134.4) 49.8 (84.6) 49.8 (84.6) 32.2 (54.5)
Approximate shipping weight lb. (kg.)
HG model 880 (399.2) 880 (399.2) 867 (393.3) 860 (390.1) 860 (390.1) 845 (383.3)
THG model 980 (444.5) 980 (444.5) 967 (438.6) 960 (435.5) 960 (435.5) 945 (428.7)

Cylinder Data Frame Data

Cylinder Code Stroke inches (mm) 3.0 (76.2)
Description
A B C D E F Maximum gas rod load lb (kg) 7,500 (3,401.9)
8 6 4 3.25 2.75 Maximum motor size hp (kW) 75 (55.9)
Cylinder bore in. (mm) 5 (127)
(203.2) (152.4) (101.6) (82.6) (69.9) Maximum discharge temp °F 350.0 (176.7)
Maximum working 300.0 350 750 1,000.0 1,200.0 1,650.0 (°C) a
pressure psig (bar g) (20.7) (24.1) (51.7) (69.0) (82.8) (113.8) Minimum temp °F (°C) -25 (-31.6)
RPM range 400 - 1,200

350°F discharge temperature requires use of high temperature O-rings, such as PTFE or Viton. Maximum recommended discharge
a

temperature for use with Buna-N or Neoprene O-rings is 250°F.

9
 Vertical & Horizontal
Compressor Options
Multiple options and accessories...
Purge Kit Accessories: Due to new regulations and the
growing number of gases posing safety and N2 +
environmental hazards, leakage containment and control process
are a high priority. For maximum leakage control, Corken gas
offers purge kits for D- and T-style industrial compressors.
Purge kits have all of the accessories needed to purge or N2
pressurize each distance piece. Each distance piece has
its own line connections for pressurizing, purging, or
venting. This flexibility allows the operator to choose the
best method of containment for the application. Figure 3
illustrates how a typical purge kit operates on a T-style
(triple packing with double-distance piece) vertical
Figure 3: A vertical T-style (double-distance piece) compressor is
industrial compressor. shown above with the purge kit option. Purge kits are used to
pressurize or purge the distance piece.
Piston Rod Coating Options: To minimize piston rod wear
and corrosion, Corken recommends the Nitrotec®1 coating requirements. Custom traps
for most applications. Nitrotec®1 is a special heat treated are available on package
steel with a dark gray finish and a standard option on all units. Traps constructed per
industrial compressors. If the Nitrotec®1 coating is not ASME code are optional. See
suitable for the application, an optional coating is available. figure 4 for details.

K-ring Spacers: When used in conjunction with our V-ring Safety and Control Switches:
packing, K-ring spacers offer improved leakage control Safety and shutdown
and extend the operating life in applications where switches, meeting
operating temperatures exceed 250°F (121°C). international and U.S.
specifications, can be
supplied. Shutdown switches
for pressure, temperature,
liquid level, and vibration
used in conjunction with a
control panel can effectively
automate the operation of
the compressor.

Intercoolers and
Aftercoolers: Corken offers NEMA 7
liquid level
water-cooled and air-cooled switches
intercoolers and aftercoolers
in a variety of materials.
Drain line
Custom designed heat
exchangers are available
Figure 4: Flanged, ASME code
for applications requiring liquid trap with liquid-level
Crosshead guide, piston rod, packing barrel, K-ring spacers, and
extra cooling or special switches, manual drain, and
packing set.
stainless steel demister pad.
material considerations.
Liquid Traps: Corken offers electric (automatic) and
mechanical traps. The electric design incorporates one or
two liquid level switches depending on specific
10
Vertical & Horizontal
Compressor Options
MC1002 Coating: This coating significantly increases
component life in corrosive gas service. It will not peel
or chip and offers resistance to corrosion, moisture,
abrasion. Lab tests show piston rings can last up
to three times longer when used with an
MC1002 coated cylinder.

Suction Valve Unloaders: Unloaders provide

loadless starting and constant speed
unloading. When the initial differential pressure
is high, it can strain or damage the compressor and
motor so loadless starting is required. Constant speed
unloading allows the compressor to load and unload
while running rather than stopping and starting in order
to control the capacity.

ALLOY 50 Piston Rings and Rod Packing: ALLOY 50,

a proprietary composition, is recommended when
compressing a very dry gas with a high K value. These
gases tend to have high operating temperatures and
offer minimal lubricating qualities. ALLOY 50 extends the
operating life of the piston rings and rod packing while MC1002 coated cylinder.
minimizing leakage.

Multiple options for process gases...

The table on the following page lists some of the more
common gases and some of the hazards associated with
them. Certain gases or gas mixtures can be corrosive,
flammable, explosive, or toxic. Many of these factors
affect the selection of compressor and material options.
Some of the more common options are matched up with
the assorted gases listed on the following page; however,
this not a comprehensive list of required options. Corken’s
ALLOY 50 piston rings and V-ring piston rod packing.
application engineers will gladly recommend the most
suitable materials of construction and select the
Material Options: Multiple material options are available
appropriate options for the application and gas product.
for a variety of compressor parts. Piston rings are
available in ALLOY 50, PEEK, and other filled PTFE blends.
PEEK is standard for most valve plates while stainless
steel is available on select models only. Optional materials
for piston rods are also available. O-rings are offered in
PTFE, Viton®2, Buna-N, or Neoprene®2. Consult the factory
for optional materials not specified.

Registered trademark of TTI Group, Ltd.

1

Registered trademark of the DuPont Company.

2

11
 Matching Options
with Process Gases
Gas Properties Compressor Requirements
T-style MC 1002 Alloy 50
Type of Gas Formula Double Corrosion Piston Rings Optional
Explosive Flammable Corrosive Toxic Comments
Distance Resistant & Rod Materials
Piece Coating Packing
Copper, aluminum and zinc prohibited. PTFE
Amines
O-rings and iron/lead trim recommended.
Ammonia NH3 Copper and copper alloys prohibited.
Leak tightness important. Compression ratios
Argon AR
are limited due to high specific heat ratio.
Highly corrosive when wet. Recommendations
Biogas
will vary depending on nature of mixture.
Copper and copper alloys prohibited. Leak
Butadiene C4H6
tightness is important.
Butane, C4H10 /
Easily liquefied.
butene C4H8
CFC, HFC,
Leak tightness important.
HCFC
Carbon Acidic when wet, compression ratios are
CO2
dioxide limited due to high specific heat ratios.
No high nickel alloys or pure nickel.
Carbon
CO Compression ratios are limited due to high
monoxide
specific heat ratio.
Highly corrosive when wet, chrome oxide
Chlorine Cl2
piston rod coating and PTFE O-rings required.
Copper, tin, zinc prohibited. PTFE O-rings
Dimethylamine (CH3)2NH
required.
Dimethyl ether (CH3)2O Optional O-ring material available.
Ethane C2H6
Ethylene C2H4 Iron/lead trim and PTFE O-rings recommended.
Copper, silver, magnesium prohibited. PTFE
Ethylene oxide C2H4O
O-rings required.
Leak tightness important. Compression ratios
Helium He
are limited due to high specific heat ratio.
Hydrocarbon Unusual com pressibility factors, chance of
HC
gases liquefaction.
Leak tightness very important. Compression
Hydrogen H2
ratios are limited due to high specific heat ratio.
Chrome oxide piston rod coating
Hydrogen recommended. Iron/lead trim and PTFE O-rings
HCl
chloride required. Compression ratios are limited due to
high specific heat ratio.
Isobutane CH(CH3)3
Isobutylene (CH3)2C:CH2 Iron/lead trim and PTFE O-rings required.
Methane CH4
Zinc, aluminum, magnesium, and their alloys
Methyl
CH3Cl prohibited. Chrome oxide piston rod coating
chloride
recommended. PTFE O-rings recommended.
Methyl Copper, lead, zinc prohibited. PTFE O-rings
CH3SH
mercaptan required.
Natural gas Review composition of mixture.
Usually very dry with no lubricating qualities.
Nitrogen N2 Compression ratios are limited due to high
specific heat ratio.
Nitrous oxide N2O Avoid any hydrocarbons.
Leak tightness important. Iron/lead trim and
Propylene C3H6
PTFE O-rings recommended.
Sulfur Dioxide SO2 Corrosive when wet. Leak tightness important.
Chrome oxide piston rod coating
Vinyl chloride CH2CHCl recommended. Iron/lead trim and PTFE
recommended.

Note: Consult factory for details.

12
Standard Compressor
Packages
Corken offers three standard mountings for industrial
compressors. The 103 mounting is a basic mounting and I-Series compressors are used
allows for maximum flexibility for on-site installation. The 107 in many applications...
mounting comes with a 4-way valve and liquid trap and is
designed for both Liquefied Gas Transfer and Vapor • Air boosting • PSA gas generation
Recovery (LTVR) applications. The 109 mounting does not • Gas blanketing • Refrigerant reclaiming
include a 4-way valve but has a liquid trap but. The 109 is
• Instrumentation • Selective catalytic
best suited for either a liquefied gas transfer or vapor
reduction
recovery application but not both in the same application. • Landfill gas recovery
• Tank car unloading
• Liquid transfer
The various 107 and 109 mountings are available with
• Vapor recovery
three different liquid trap configurations. The first liquid • Pressure boosting
trap, used on the 107 and 109, is a mechanical liquid
trap with a floating ball to block the suction and cut off
flow before liquid can enter the compressor causing
Industries served...
damage. The 107A and 109A have an automatic liquid
trap that utilizes a single NEMA 7 liquid level switch for Process
shut down control. The 107B and 109B use a larger
• Chemical and petrochemical processing
ASME code liquid trap containing two NEMA 7 liquid
level switches. One sounds an alarm and the other Energy
shuts down the compressor. Alternatively, the switches • Oil and natural gas production
can be configured to operate a dump system.
• Alternative fuel

All of the mounting configurations mentioned above are • Liquefied gases

available with an optional heavy-duty mounting and • Electric power generation
flywheel. With slow running applications, this option
Transportation
helps balance out the rotational forces caused by the
crankshaft and flywheel. • Truck and transport
Suction & discharge • Liquid and liquefied gas terminals
pressure guages
• Marine

103 Mounting
Enclosed steel • Steel baseplate
beltguard
Optional driver • V-belt drive
• Adjustable driver slide base
• Enclosed steel beltguard
• Suction and discharge pressure gauges
1302
10 20 30 40
0
1 2
0 3
OIL

4222-X

Steel baseplate Adjustable driver slide base

–103 mounting shown above.
13
 Standard
Compressor Mountings
Suction & discharge
pressure gauges
Relief valve connection
Standard 107 Items
Interconnecting piping
• Steel baseplate • 40 Micron strainer
• V-belt drive • Non-lube 4-way valve
Non-lube, full port,
4-way valve • Adjustable driver side base • Interconnecting piping
• Enclosed steel guard • Liquid trap as
NEMA 7
liquid level • Suction and discharge specified below
switch
pressure gauges
Enclosed steel
beltguard Optional driver
107 Mounting
40 mesh
suction strainer

• Mechanical liquid trap with ball float

Liquid trap
107A Mounting
Drain valve
• Automatic liquid trap with one NEMA 7 liquid
Steel baseplate level switch

107B Mounting
Adjustable driver slide base
• Automatic liquid trap with two NEMA 7 liquid
–107A mounting shown above. level switches

107F Mounting
• 107A or 107B with Class 300 RF flanged
components and connections
Relief Valve

Standard 109 Items

Interconnecting piping • Steel baseplate • 40 Micron strainer
• V-belt drive • Interconnecting piping
Liquid trap
Suction & discharge
pressure guages
• Adjustable driver side base • Liquid trap as
• Enclosed steel guard specified below
• Suction and discharge
pressure gauges

Two NEMA 7
liquid level 109 Mounting
switches
• Mechanical liquid trap with ball float
Enclosed steel
beltguard Optional driver
109A Mounting
• Automatic liquid trap with one NEMA 7 liquid
level switch
Drain valve
109B Mounting
• Automatic liquid trap with two NEMA 7 liquid
level switches
Steel baseplate Adjustable driver slide base 109F Mounting
–109F mounting shown above. • 109A or 109B with Class 300 RF flanged
components and connections

14
Custom Engineered
Compressor Packages
Custom engineered packages...
When a standard mounting does not fit the application,
Corken can build a custom compressor package. Most
custom packages are a modification of a standard
mounting. If this is not suitable for the application,
Corken will build a mounting or skid from the floor up.
Just send the specifications to Corken and an
application engineer will design a compressor package
to match the requirements.

Right: Customized 691-107B

single-stage LPG compressor
package designed for liquefied gas transfer and vapor
recovery applications.

Below: Customized HG602CE-109C two-stage

compressor package designed for LPG sphere
evacuation. This package can operate in single-stage
and two-stage mode for deep evacuation. This package
can also be used for propylene and other products.

15
291-107 single-stage compressor package designed for Customized D891-109F
tank maintenance evacuation and emergency evacuation single-stage compressor package
situations like an over turned tank car or transport truck. designed for a liquefied gas transfer application.

FT491-109F single-stage, flanged compressor package D891-109F single-stage

designed for liquefied gas transfer applications using compressor package designed for a
vinyl chloride, butadiene and methyl chloride. liquefied gas transfer application using propylene.

CORKEN, INC. • A Unit of IDEX Corporation

9201 North I-35 Service Road, Oklahoma City, OK. 73131 U.S.A.
Phone (405) 946-5576 • FAX (405) 948-7343
Visit our website at www.corken.com • E-mail us at cocsalesdept@idexcorp.com

@CorkenInc
I100F PRINTED IN THE USA
JUNE 2018