rt14 Owners Manual
rt14 Owners Manual
rt14 Owners Manual
Instruction Manual
Version 21.16
General Information
This manual provides the necessary information for installation and operation of
your flow instrument; for detailed information on any flowmeters or accessories
supplied with your instrument please consult the relevant flowmeter product
manual. This instrument should only be installed and maintained by persons
familiar with local regulations, particularly those for workplace Health and Safety.
For best results, please make yourself familiar with the contents of all relevant
product manuals prior to installation and commissioning. If further assistance is
required please consult the distributor from whom you purchased your device.
2
Table of Contents
1. Introduction ................................................................................................... 4
1.1 Product Overview.............................................................................................4
1.2 Specifications ...................................................................................................5
2. Operation....................................................................................................... 6
2.1 LCD Display ......................................................................................................6
2.2 Keypad Function ..............................................................................................7
2.3 Operating Functions ........................................................................................8
3. Mechanical Installation ................................................................................ 13
3.1 General Requirements ...................................................................................13
3.2 Conduit Entries...............................................................................................13
3.3 Integral Meter Mounting ...............................................................................13
3.4 Wall and Pipe Mounting ..............................................................................14
3.5 Panel Mounting ...........................................................................................14
4. Electrical Installation .................................................................................... 15
4.1 Terminal Identification ..................................................................................15
4.2 Input Connections ..........................................................................................16
4.3 Output Connections .......................................................................................18
4.4 Connections for Combined Outputs ...............................................................23
5. Programming Parameters ............................................................................ 24
5.1 PIN Program Protection .................................................................................24
5.2 Engineering Units...........................................................................................24
5.3 Time-base for Rate.........................................................................................24
5.4 Decimal Places ...............................................................................................25
5.5 K-Factor Entry ................................................................................................25
5.6 Input Type Configuration ...............................................................................25
5.7 Non-Linearity Correction................................................................................25
5.8 Digital Output ................................................................................................26
5.9 Analogue Output ...........................................................................................27
5.10 Advanced Menu .........................................................................................28
6. Programming Flowchart ............................................................................... 30
7. Program Detail Record ................................................................................. 33
8. Spare Parts ................................................................................................... 34
9. Manufacturer’s Declaration ......................................................................... 36
3
1. Introduction
1.1 Product Overview
The RT14 Rate Totaliser is designed for computing, displaying and transmitting totals and
flowrates from a flowmeter with a pulse or frequency output. The instrument will display Flow
Rate, Total and Accumulated Total in engineering units as programmed by the user. Simple
flow chart programming with scrolling English prompts guides you through the programming
routine greatly reducing the need to refer to the instruction manual. All user program data is
retained if the battery is removed.
Environments
The instrument is weatherproof to IP66/67 (Nema 4X) standards; a UV resistant glass
reinforced nylon housing with stainless steel screws & a mix of Nitrile O-ring seals and
Polyurethane gaskets allow the instrument to maintain its environmental protection across a
wide operating temperature range. The instrument suits harsh indoor and outdoor
environments & conforms to the European Directive for Electro Magnetic Compatibility.
Features
Displays of Total, Accumulated Total, and Flowrate, 10 point Linearisation, PIN Protection,
4~20mA analogue output, selectable digital output for pulse output or High / Low flow alarms.
Installation
Specifically engineered to be directly mounted on a variety of flowmeters, wall or surface
mounted, pipe or panel mounted. Various mounting kits are available. The instrument can be
self-powered or may be powered by an external DC supply or by a 2-wire analogue loop.
4
1.2 Specifications
High impact glass reinforced Nylon (PA6) with a Polycarbonate lens, Nitrile O-Ring
Physical seals and Polyurethane gaskets, providing an IP rating of IP66/67
Operating Temperature Range is -30oC ~ +80oC (-22oF ~ +176oF)
LCD 8 digit alpha-numeric LCD display with 12mm characters
Display: Display backlight available with external DC power
Total units are selectable for litres, millilitres, gallons, cubic metres, quarts,
kilograms, pounds, or NONE.
Units
Rate units are independently selectable for all of the above, with time-base options
of /second, /minute, /hour, or /day
Universal pulse/frequency input compatible with Reed Switch, NPN or PNP sensors,
Signal Variable Reluctance Coils (Turbine Flowmeters), and Weigand Sensors (voltage
pulse signals). 1.2Khz maximum input frequency for NPN/PNP, 2kHz maximum for
Input:
Coil inputs, 120Hz maximum for Reed Switch inputs.
Minimum signal amplitude for Coil signals is 90mV pk-pk
Sensor 5V/20mA regulated sensor supply is available with external DC power applied.
Power A separate low power sensor supply is available when loop powered
5
2. Operation
2.1 LCD Display
Upon entering the programming mode
the LCD will conduct a display test
where all LCD segments are displayed
for 3 seconds
The presence of an input signal is indicated by movement of the flow indicator (propeller) in
the bottom left of the display. At low input frequencies the flow indicator will move upon
receipt of each individual input pulse, and at higher input frequencies it will rotate at a fixed
speed.
The LCD display will update with a frequency of 1Hz when the instrument is operating on
battery power; this will increase for a period of 30 seconds following a button press to 8Hz for
totals and 4Hz for flowrate. When powered by external DC or Loop power the LCD will update
at a constant 8Hz/4Hz.
6
2.2 Keypad Function
Toggles between the Rate and Moves one step backwards in the
Total displays program
*CAUTION*
Press and hold for 7 seconds to Press and hold for 7 seconds in
+ perform a hard restart of the Programming Mode to wipe all
software. To be used in the case settings from the device and
of ‘frozen’ software which may reset to factory default settings.
+ be caused by user faults such as Record all important settings
short circuiting of the instrument. before resetting the instrument.
7
2.3 Operating Functions
Other parameters which influence the Rate Display are the Rate Damping, and Low
Frequency Cut-Off settings. Rate Damping will smooth out rapid changes in the flow rate in
order to maintain a steady display, however in systems where fast changes in the flowrate
must be displayed the Rate Damping parameter should be minimised.
The minimum input frequency requirement for a Rate Display is 0.2Hz with the factory
settings; this can be reduced to 0.1Hz by adjusting the Low Frequency Cut-off parameter. Note
that Totalisation is not effected by the Low Frequency Cut-off parameter.
8
2.3.4 Display Backlight
The display backlight will be automatically enabled upon connection of an external DC
voltage supply in the range of 12-30V; the backlight is not available when operating on battery
or loop power. If it is required to reduce power consumption while operating on external DC
power the backlight can be overridden in the Advanced Menu (see section 5.10).
9
2.3.7 Scaled Pulse Output
The Scaled Pulse Output is used to transmit the totalised volume at a user selectable
resolution; this is programmed as a volume quantity per output pulse (e.g. 10Litres/Pulse or
100mL/Pulse). The frequency of the Scaled Pulse Output signal automatically adjusts according
to the input frequency and the scale factor, up to a maximum limit of 100Hz.
The Scaled Pulse signal can be transmitted in the same way as the Unscaled Pulse signal
above, either through the passive or isolated output.
The pulse width of the Scaled Pulse output is fixed at 300ms for output frequencies below
1.67Hz, however once above 1.67Hz the instrument adjusts the pulse width according to the
frequency to give a 50:50 duty cycle up to the maximum output frequency of 100Hz. Systems
should be designed to stay below the 100Hz limit, however if 100Hz is exceeded the
instrument will output at 100Hz and store any excess pulses in memory. Pulses stored in
memory will continue to output after the flow has stopped until the stored pulse count
reaches zero.
10
The passive NPN output will function on battery power, however this will reduce the battery
life of the instrument by approximately 50%. For applications requiring an alarm output which
is not triggered often the effect on battery life is expected to be negligible.
Internal protection is provided for voltage spikes caused by switching inductive loads (relays,
solenoids, etc.) by fitment of an internal flyback (suppressor) diode to the passive NPN output.
No additional circuit components are required when triggering a DC relay or DC solenoid with
this output.
11
A low battery is indicated by the battery symbol on the lower line of the LCD display;
illumination of this indicator shows that the battery should be replaced as soon as possible.
Generally the remaining battery life after low battery indication is several days however this is
not guaranteed. Replacement batteries are available from the instrument manufacturer or
they may be purchased independently by the user; for user replacement it is recommended
that a Tekcell SB-AA11 battery be used. Use of a battery which is not a 3.6V Lithium Thionyl
Chloride type will void the instrument warranty.
12
3. Mechanical Installation
3.1 General Requirements
Installation of this product should only be carried out by suitably qualified/trained personnel
with an understanding of local regulations regarding electrical installations, and if relevant
Hazardous Area electrical installations.
It is recommended that the instrument is installed in a location where it is shielded from
extreme varying weather conditions, and from chances of physical impact. Never install the
instrument in an area which will expose it to temperatures outside its specified operating
temperature range.
13
3.4 Wall and Pipe Mounting
42.6 mm
( 1.67 ” )
Mounting of the instrument on
a pipe or flat surface (such as a
wall) can be accomplished using
the ‘Wall Mount Kit’, or ‘Pipe
Mount Kit’ available from the
manufacturer.
96 mm ( 3.8 ” ) 18 mm
( 0.7 ” )
14
4. Electrical Installation
All wiring connections should be made with good quality shielded instrument cable; wiring
between terminals which are inside the instrument enclosure, or between a flowmeter and an
integrally mounted instrument may use non-shielded wire. Cable shields or drain wires should
be connected to the instrument ground (GND) at the instrument end only – isolate the
shield/drain wire at the flowmeter end of the cable.
The terminal connections on the instrument will allow for usage of wiring up to 2.5mm2 cross
section (14AWG) – if two wiring connections into the same terminal are required the
maximum cross section of each wire is 0.75mm2. Wire insulation should be stripped to a length
of 6.5mm and conductors should be fitted to the terminals so that there is minimal exposed
conductor. Terminals can be tightened with a No.1 Phillips head screwdriver, or a 3mm or 1/8”
flat blade screw driver.
15
4.2 Input Connections
The input type must be set in the software before the below wiring connections will function
4.2.1 Reed Switch Input
16
4.2.3 PNP Sensor Input
17
4.2.5 VR Coil Input (Turbine Meters)
Notes: Shown here with Reed Switch input, Coil and Voltage Pulse inputs also suitable for this
configuration. *External 12-30V DC power supply to instrument is optional.
18
4.3.2 Passive NPN Digital Output with Powered Sensor
4.3.3 PNP Digital Output – configuration suitable for all input types
19
4.3.4 Digital Output to a Relay – Recommended connection for all 12-30V DC Relays
Note: Wiring connection from voltage supply to +24V terminal on instrument is not
compulsory, however it will prolong battery life.
Note: This output type is not internally protected from voltage spikes from inductive loads, a
diode must be fitted as shown for DC loads, or a Metal Oxide Varistor fitted for AC circuits.
20
4.3.6 Analogue Output with an Unpowered Sensor – Negative Reference
Notes: Shown here with Reed Switch input, Coil and Voltage Pulse inputs also suitable for this
configuration.
Notes: Shown here with Reed Switch input, Coil and Voltage Pulse inputs also suitable for this
configuration.
21
4.3.8 Analogue Output with a Powered Sensor – Negative Reference
Note: Some instrumentation systems may have a common ground between the analogue input
and the DC supply, for those systems this wiring configuration will not be possible and
configuration 4.3.8 must be used.
22
4.4 Connections for Combined Outputs
4.4.1 Combined Analogue Output and NPN Digital Output to Common Receiver
4.4.2 Combined Analogue Output and PNP Digital Output to Common Receiver
23
5. Programming Parameters
5.1 PIN Program Protection
Any user defined PIN other than 0000 will engage the program protection mode; after the
PIN protection mode is enabled failure to input the correct PIN number will deny the user the
ability to change any of the program parameters, but will allow read only access to the user so
that they may view existing program settings.
Only one PIN may be set at any one time, but this can be changed at any time by entering the
programming mode, entering the existing PIN, and then changing the PIN to a new number. A
second backup PIN exists in the software which can be used should the user programmed PIN
be lost – contact the manufacturer should you require the backup PIN.
Software Maximum
Sensor Type Used in:
Setting Frequency
OM Meters
Reed Switch REED 120Hz
DP Meters
OM Meters – Hall Effect
NPN Sensor DP Meters – Hall Effect NPN 1.2kHz
EGM Meters – Hall Effect
Other manufacturer’s
PNP Sensor PNP 1.2kHz
Flow Meters
Variable Reluctance Coil Turbine Flowmeters Coil 2kHz
Wiegand Sensor DP Meters - Voltage Pulse Coil 2kHz
25
Non-linearity correction functions as an intermediate process between the receiving of input
pulses and the calculation of totals; therefore all subsequent processes such as Rate
calculation, analogue output calculations, and pulses/alarm outputs are also corrected
according to the settings programmed for the non-linearity correction.
The non-linearity correction function is programmed using up to 10 frequency points, and a
K-factor for each frequency point. Not all 10 points must be used, however a minimum of 2
points is required. Below the minimum frequency point the instrument will use the K-factor
entered for the lowest point, similarly above the maximum frequency point the instrument will
use the K-factor entered for the highest point. Linear interpolation is used between frequency
points.
If any frequency in the programming menu is entered as zero Hz then all remaining
frequency points will be disabled; i.e. if data is entered for points ‘0F’ to ‘4F’ and point ‘5F’ is
entered as 0Hz, points ‘6F’ to ‘9F’ will not be used. Once the non-linearity correction function
is enabled the general K-factor entered at Level 5 of the program is disabled; if the non-
linearity correction is later disabled the instrument will revert to the general K-Factor.
Data for entry of Non-Linearity Correction is available for Flomec meters when purchased
with a multi-point factory calibration. Alternatively NLC data can be obtained with a field
calibration of the meter.
26
output the signal at the maximum of 100Hz, and all excess pulses will be stored in memory
until such a time that flow has stopped and the instrument can output the stored pulses – it is
not recommended that systems be designed to operate in this way under normal conditions.
The output frequency can be calculated as follows:
If the system design does not allow significant periods of zero-flow where the instrument can
reduce the stored pulse count to zero it is advisable to increase the number of units/pulse in
order to keep the output below 100Hz.
27
5.10 Advanced Menu
28
However it should be kept in mind that for any battery powered applications, using a value
lower than the default will decrease battery life.
29
6. Programming Flowchart
30
31
32
7. Program Detail Record
User PIN
Total
Engineering Units
Rate
Rate Conversion Factor Yes No RCF =
Time Base for Rate /Sec /Min /Hr /Day
Total 0 0.0 0.00 0.000
Decimal
Accum. Total 0 0.0 0.00 0.000
Points
Rate 0 0.0 0.00 0.000
K-Factor (pulses / unit) K=
Input Type Reed Coil NPN PNP
Non Linearity Correction Yes No
Point 0F Hz K=
Point 1F Hz K=
Point 2F Hz K=
Point 3F Hz K=
Point 4F Hz K=
Point 5F Hz K=
Point 6F Hz K=
Point 7F Hz K=
Point 8F Hz K=
Point 9F Hz K=
Digital Output Yes No
Digital Output Type Unscaled Scaled Alarm
Units per Output Pulse N/A
Alarm Set-Point High: Low:
Alarm Dead-Band DB%:
Analogue Output Yes No
Zero Set-Point (4mA) 4mA@
Full Scale Set-Point (20mA) 20mA@
Rate Damping
Low Frequency Cut-off
Rate Calculation Pulses
Backlight Setting
Tag Number
33
8. Spare Parts
Spare parts for your instrument are available from the local dealer or national distributor
from whom you purchased the instrument; see spare parts list below to determine which
parts numbers you require.
Note: Use of a battery which is not a 3.6V Lithium Thionyl Chloride type will void the
instrument warranty.
34
Notes:
35
9. Manufacturer’s Declaration
We, Trimec Industries Pty Ltd, of Sydney Australia, trading as Great Plains
Industries Australia or ‘FLOMEC’
Declare under our sole responsibility that the RT14 Rate Totaliser is in conformance with
the following European directives:
EN61000-6-2:2005
Electromagnetic compatibility (EMC).Generic standards. Immunity for industrial
environments
EN61000-6-3:2007
Electromagnetic compatibility (EMC). Generic standards. Emission standard for
residential, commercial and light-industrial environments
EN61326-1:2013
Electrical equipment for measurement, control and laboratory use. EMC
requirements. General requirements
EN50581:2012
Technical documentation for the assessment of electrical and electronic products
with respect to the restriction of hazardous substances