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    Sail Isp

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    NishantKumar
    This document outlines 9 problem statements for optimization and improvement at the SAIL-ISP steel plant. The key areas identified include developing digital twins of equipment like converters and furnaces, optimizing ferroalloy usage, predicting roll life in mills, monitoring equipment condition using IoT sensors, detecting issues like cobble and slag in mills and casters, analyzing gas usage, and controlling demurrage and optimizing generation/consumption. The overall goal is to analyze data and capture more data to improve operations, predict failures, and optimize processes in the steel melting shop, mills, and across the entire plant.

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    Sail Isp

    Uploaded by

    NishantKumar
    29 views1 page
    This document outlines 9 problem statements for optimization and improvement at the SAIL-ISP steel plant. The key areas identified include developing digital twins of equipment like converters and furnaces, optimizing ferroalloy usage, predicting roll life in mills, monitoring equipment condition using IoT sensors, detecting issues like cobble and slag in mills and casters, analyzing gas usage, and controlling demurrage and optimizing generation/consumption. The overall goal is to analyze data and capture more data to improve operations, predict failures, and optimize processes in the steel melting shop, mills, and across the entire plant.

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    This document outlines 9 problem statements for optimization and improvement at the SAIL-ISP steel plant. The key areas identified include developing digital twins of equipment like converters and furnaces, optimizing ferroalloy usage, predicting roll life in mills, monitoring equipment condition using IoT sensors, detecting issues like cobble and slag in mills and casters, analyzing gas usage, and controlling demurrage and optimizing generation/consumption. The overall goal is to analyze data and capture more data to improve operations, predict failures, and optimize processes in the steel melting shop, mills, and across the entire plant.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    29 views1 page

    Sail Isp

    Uploaded by

    NishantKumar
    This document outlines 9 problem statements for optimization and improvement at the SAIL-ISP steel plant. The key areas identified include developing digital twins of equipment like converters and furnaces, optimizing ferroalloy usage, predicting roll life in mills, monitoring equipment condition using IoT sensors, detecting issues like cobble and slag in mills and casters, analyzing gas usage, and controlling demurrage and optimizing generation/consumption. The overall goal is to analyze data and capture more data to improve operations, predict failures, and optimize processes in the steel melting shop, mills, and across the entire plant.

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    Problem Statements SAIL-ISP, Burnpur.

    SI. Problem Statement Identified Areas


    No
    1. Development of Digital Twins (3-D View) for ConvertorS, Reheating Furnace and Mills Steel Melting Shop and Mills

    Optimization of Ferro Alloy usage in Steel Making Steel Melting Shop (SMS)
    Prediction of Roll Life in Mills Mills
    Analysis of data for prediction of failures for critical equipment viz. ID Fans, Exhausters, SAIL-ISP

    S.
    Waste Gas Fans, MAC, BAC etc.
    Capturing data for Condition Monitoring of critical equipment using loT/lloT based smart SAIL-ISP
    sensors.
    Cobble detection in mills (WRM, Bar Mill, USM)
    Mills area
    Detection of slag in empty Ladle at Caster
    8. Steel Melting Shop (SMSS)
    Demurrage control at T & RM
    9.
    Analysis of Generation and Consumption RMHP, Traffic
    of
    CO,BF,CBM,LD gases and their optimization Energy Monitoring Centre

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