Data Sheet

R-Series V RH5 Analog

Magnetostrictive Linear Position Sensors

Direct analog output, position + speed

Dual magnet position measurement
Field adjustments and diagnostics using the new TempoLink smart assistant

T H E N E W
VG E N E R AT I O N
Temposonics® R-Series V RH5 Analog
Data Sheet

MEASURING TECHNOLOGY
Position magnet (magnetic field)
2
The absolute, linear position sensors provided by Temposonics rely on
the company’s proprietary magnetostrictive technology, which can Sensing element (waveguide)
determine position with a high level of precision and robustness. 1
Each Temposonics position sensor consists of a ferromagnetic
waveguide, a position magnet, a strain pulse converter and supporting
electronics. The magnet, connected to the object in motion in the
application, generates a magnetic field at its location on the waveguide. 3
A short current pulse is applied to the waveguide. This creates a
momentary radial magnetic field and torsional strain on the waveguide.
The momentary interaction of the magnetic fields releases a torsional 4 5
strain pulse that propagates the length of the waveguide. When the Torsional strain pulse converter
ultrasonic wave reaches the end of the waveguide it is converted into an Measurement cycle
electrical signal. Since the speed of the ultrasonic wave in the wave-
guide is precisely known, the time required to receive the return signal 1 Current pulse generates magnetic field
can be converted into a linear position measurement with both high Interaction with position magnet field
2
accuracy and repeatability. generates torsional strain pulse

3 Torsional strain pulse propagates

4 Strain pulse detected by converter

5 Time-of-flight converted into position

R-SERIES V Analog Fig. 1: Time-of-flight based magnetostrictive position sensing principle

Temposonics® R-Series V brings very powerful sensor performance to

meet the many demands of your application. The R-Series V is the long TempoLink YOUR SMART ASSISTANT
term solution for harsh environments that have high levels of shock and
vibration. Sensor models with analog outputs (voltage/current) have The TempoLink smart assistant is an accessory for the R-Series V family
options for one or two position magnets, and for single or dual output of sensors that supports setup and diagnostics. For the R-Series V Analog
channels. model, it enables the adjustment of parameters like the output values for
the zero and span setpoints and their locations on the sensor. For diagnos-
When the R-Series V Analog sensor is ordered with a single output tics and analysis of operational data the R-Series V sensors continuously
channel for one position magnet, the output will be the measured track values such as total distance traveled by the positon magnet, internal
position value presented in either voltage or current. temperature of the sensor and the quality of the position signal. This ad-
ditional information can be read out via TempoLink smart assistant even
When the sensor is ordered with dual output channels the second while the sensor remains operational in the application.
output can be configured to report the position of the second magnet TempoLink smart assistant is connected to the sensor via the power con-
or the reverse position or velocity of one magnet or the temperature nection, which now adds bidirectional communication for setup and di-
inside of the electronics housing. Other configurations can be adjusted agnostics. The TempoLink smart assistant is operated using a graphical
using the TempoLink smart assistant. user-interface that will be displayed on your smartphone, tablet, laptop or
PC. Just connect your Wi-Fi-enabled device to TempoLink Wi-Fi access
With many outstanding features the R-Series V sensors are fit for a point and go to the website URL for the user-interface.
very broad range of applications.

Fig. 2: R-Series V sensor with TempoLink smart assistant

2
 Temposonics® R-Series V RH5 Analog
Data Sheet

TECHNICAL DATA
Output
Analog Voltage: 0…10 /10…0/−10…+10/+10…−10 VDC (min. controller load > 5 kΩ)
Current: 4(0)…20/20…4(0) mA (min./max. load 0/500 Ω)
Measured output variables Position for one or two position magnets.
Position + speed (without direction) or velocity (with direction) for one position magnet.
Position for one position magnet + temperature inside the sensor electronics housing
Measurement parameters
Position measurement
Null/Span adjustment 100 % of electrical stroke
Resolution 16 bit (internal resolution 0.1 µm)
Linearity deviation 1 < ±0.01 % F.S. (minimum ±50 µm)
Repeatability < ±0.001 % F.S. (minimum ±1 µm)
Hysteresis < 4 µm
Update time Stroke length ≤ 200 mm ≤ 350 mm ≤ 1200 mm ≤ 2400 mm ≤ 4800 mm ≤ 7620 mm
Update time 0.25 ms 0.333 ms 0.5 ms 1.0 ms 2.0 ms 5.0 ms
Velocity measurement
Range 0.01…10 m/s or 1…400 in./s
Deviation ≤ 0.05 %
Resolution 16 bit (minimum 0.01 mm/s)
Operating conditions
Operating temperature −40…+85 °C (−40…+185 °F)
Humidity 90 % relative humidity, no condensation
Temperature coefficient < 30 ppm/K
Ingress protection  IP67 (connectors correctly fitted)/IP68 for cable outlet
Shock test 150 g/11 ms, IEC standard 60068-2-27
Vibration test 30 g/10…2000 Hz, IEC standard 60068-2-6 (excluding resonant frequencies)/
RH5-J: 15 g / 10…2000 Hz, IEC standard 60068-2-6 (excluding resonant frequencies)
EMC test Electromagnetic emission according to EN 61000-6-3
Electromagnetic immunity according to EN 61000-6-2
The sensor meets the requirements of the EC directives and is marked with
Operating pressure 350 bar (5,070 psi)/700 bar (10,150 psi) peak (at 10 × 1 min) for sensor rod/RH5-J: 800 bar (11,600 psi)
Magnet movement velocity Any
Design / Material
Sensor electronics housing Aluminum (painted), zinc die cast
Sensor flange Stainless steel 1.4305 (AISI 303)/RH5-J: Stainless steel 1.4305 (AISI 303)
Sensor rod Stainless steel 1.4306 (AISI 304L)/RH5-J: Stainless steel 1.4301 (AISI 304)
Stroke length 25…7620 mm (1…300 in.)/RH5-J: 25…5900 mm (1…232 in.)
Mechanical mounting
Mounting position Any
Mounting instruction Please consult the technical drawings on page 4
Electrical connection
Connection type 1 × M16 male connectors (6 pin) or cable outlet
Operating voltage  12…30 VDC ±20 % (9.6…36 VDC)
Power consumption  < 3.25 W
Dielectric strength 500 VDC (DC ground to machine ground)
Polarity protection Up to −36 VDC
Overvoltage protection Up to 36 VDC

1/ With position magnet # 251 416-2

3
TECHNICAL DRAWING
RH5-M/S-A/-V – RH5 with threaded flange M18×1.5 or ¾"-16 UNF-3A, example: Connector outlet D60

Sensor electronics housing Null zone Stroke length Dead zone

11.7 68 51 25…7620 63.5/66*
(0.46) (2.68) (2.01) (1…300) (2.5/2.6*)
a

(Ø 0.39 ±0.01)
Ø 10 ±0.13
Magnet
Threaded flange »M«: M18×1.5-6g
b 25 Threaded flange »S«: ¾"-16 UNF-3A
(0.98)
Threaded flange a b * Stroke length > 5000 mm (196.9 in.)
»M« A/F 46 53 (2.09)
»S« A/F 44.5 (1.75) 51.3 (2.02)

RH5-T-A/-V – RH5 with threaded flange ¾"-16 UNF-3A with raised-face, example: Cable outlet HXX/ RXX/TXX

Sensor electronics housing Null zone Stroke length Dead zone

25 65.5 51 25…7620 63.5/66*
.5 (0.98) (2.58) (2.01) (1…300) (2.5/2.6*)
44 ) 2.5
A/F 1.75
F (0.1)
(A/

(Ø 0.39 ±0.01)
Ø 10 ±0.13
Magnet
Ø 25.4
(Ø 1)

Threaded flange »T«: ¾"-16 UNF-3A

51.3 25
(2.02) (0.98) * Stroke length > 5000 mm (196.9 in.)

Mechanical option »B«: Bushing on rod end for threaded flange Mechanical option »M«: Thread M4 at rod end for threaded flange
M18×1.5 or ¾"-16 UNF-3A M18×1.5 or ¾"-16 UNF-3A
Dead zone
70/72.5* Thread M4
Dead zone (2.76/2.85*)
(Ø 0.39 ±0.01)

63.5/66* 8
Ø 10 ±0.13

(2.5/2.6*) (0.31)
(Ø 0.5 ±0.004)
Ø 12.8 ±0.1

Ø 10 3 22 15
(Ø 0.39) (0.12) (0.87) (0.59)
3.5 6
* Stroke length > 5000 mm (196.9 in.) (0.14) (0.24)
* Stroke length > 5000 mm (196.9 in.)
RH5-J-A/-V – RH5 with threaded flange M22×1.5 and Ø 12.7 mm rod, example: Connector outlet D60

Sensor electronics housing Null zone Stroke length Dead zone

11.7 68 51 25…5900 73.6
(0.46) (2.68) (2.01) (1…232) (2.9)
46
A/F
(Ø 0.5 ±0.01)
Ø 12.7 ±0.13
Magnet

53 25 Threaded flange »J«: M22×1.5-6g

(2.09) (0.98)

Controlling design dimensions are in millimeters and measurements in ( ) are in inches

Fig. 3: Temposonics® RH5 with ring magnet

4
 Temposonics® R-Series V RH5 Analog
Data Sheet

CONNECTOR WIRING
D60 HXX / RXX / TXX
Signal + power supply Signal + power supply
M16 male connector Output Pin Function Cable Output Color Function
1 Position (magnet 1) GY Position (magnet 1)
1 1
2 Signal Ground PK Signal Ground
Position (magnet 2) or Position (magnet 2) or
4 3 reverse position (magnet 1) or reverse position (magnet 1) or
5 6 3 speed or velocity (magnet 1) or YE speed or velocity (magnet 1) or
2 2* 2*
temperature inside the sensor temperature inside the sensor
1 electronics housing electronics housing
View on sensor 4 Signal Ground GN Signal Ground
5 +12…30 VDC (±20 %) BN +12…30 VDC (±20 %)
6 DC Ground (0 V) WH DC Ground (0 V)
* order dependent * order dependent
Fig. 4: Connector wiring D60 For cable type TXX, the extra red & blue wires are not used.

Fig. 5: Connector wiring for cable outlet

5
FREQUENTLY ORDERED ACCESSORIES – Additional options available in our Accessories Guide 551444

Position magnets
Ø 32.8
(Ø 1.29)
Ø 4.3 60° Ø 32.8 Ø 30.5
Ø 25.4
(0.12)

(Ø 0.17) (Ø 1.29) (Ø 1.2)

Ø 4.3 (Ø 1)
3

Ø 23.8
(Ø 0.94) Ø 23.8 (Ø 0.17)
(Ø 0.94) Ø 13.5
Ø 13.5 7.9 (Ø 0.53) 7.9 Ø 19.8
140° 7.9 7.6
(Ø 0.53) (0.31) Ø 13.5 (0.31) (Ø 0.78)
(Ø 0.53) (0.31) (0.3)

U-magnet OD33 Ring magnet OD33 Ring magnet OD25.4 Ring magnet
Part no. 251 416-2 Part no. 201 542-2 Part no. 400 533 Part no. 402 316
Material: PA ferrite GF20 Material: PA ferrite GF20 Material: PA ferrite Material: PA ferrite coated
Weight: Approx. 11 g Weight: Approx. 14 g Weight: Approx. 10 g Weight: Approx. 13 g
Surface pressure: Max. 40 N/mm2 Surface pressure: Max. 40 N/mm2 Surface pressure: Max. 40 N/mm2 Surface pressure: Max. 20 N/mm2
Fastening torque for M4 screws: 1 Nm Fastening torque for M4 screws: 1 Nm Operating temperature: Operating temperature:
Operating temperature: Operating temperature: −40…+105 °C (−40…+221 °F) −40…+100 °C (−40…+212 °F)
−40…+105 °C (−40…+221 °F) −40…+105 °C (−40…+221 °F)

Position magnet Magnet spacer O-rings

Ø 4.3 33 (1.3)
(Ø 0.17) 19.5 (0.77) Ø 31.8
Ø 15.3 Ø 16.4
(Ø 1.25)
14.9 (0.59)

(Ø 0.6) (Ø 0.65)
(0.81)
20.5

(0.06)

Ø 4.3
1.5

Ø 23.8
(Ø 0.94) (Ø 0.17)
14 Ø 2.2 Ø 2.2
(0.55) Ø 14.3 3.2 (Ø 0.09) (Ø 0.09)
8 ± 2 (0.31 ± 0.08) (Ø 0.56) (0.13)
Distance to sensor element

Block magnet L Magnet spacer O-ring for threaded flange O-ring for threaded flange
Part no. 403 448 Part no. 400 633 M18×1.5-6g ¾"-16 UNF-3A
Part no. 401 133 Part no. 560 315
Material: Plastic carrier with hard ferrite Material: Aluminum Material: Fluoroelastomer Material: Fluoroelastomer
magnet Weight: Approx. 5 g Durometer: 75 ± 5 Shore A Durometer: 75 ± 5 Shore A
Weight: Approx. 20 g Surface pressure: Max. 20 N/mm2 Operating temperature: Operating temperature:
Fastening torque for M4 screws: 1 Nm Fastening torque for M4 screws: 1 Nm −40…+204 °C (−40…+400 °F) −40…+204 °C (−40…+400 °F)
Operating temperature:
−40…+75 °C (−40…+167 °F)

This magnet may influence the sensor

performance specifications for some
applications.

O-ring Mounting accessories

20 (0.79)
12 (0.47)

8.7 60 (2.36)
¾"-16 UNF-3A 11 16 (0.63)
M18×1.5-6g (0.34)
(0.43)
Ø 19.3
(Ø 0.76)
A/F 28
A/F 27

Ø 3.2 (Ø 0.13)
M3 fastening screws (6×)
Ø 2.2 3.2 (0.13)
(Ø 0.09)

O-ring for threaded flange Hex jam nut M18×1.5-6g Hex jam nut ¾"-16 UNF-3A Fixing clip
M22×1.5-6g Part no. 500 018 Part no. 500 015 Part no. 561 481
Part no. 561 337
Material: FPM Material: Steel, zinc plated Material: Steel, zinc plated Application: Used to secure sensor
Durometer: 75 Shore A rods (Ø 10 mm (Ø 0.39 in.)) when
Operating temperature: using an U-magnet or block magnet
−20…+200 °C (−6…+392 °F) Material: Brass, non-magnetic
6
Controlling design dimensions are in millimeters and measurements in ( ) are in inches
 Temposonics® R-Series V RH5 Analog
Data Sheet

Cable connectors* Programming tools

54
(2.13)
60.5
(2.38)
Ø 17.3 (Ø 0.68)

(1.5)
38
19.5
(0.77)

M16 female connector (6 pin), straight M16 female connector (6 pin), angled TempoLink® kit for Temposonics® Hand programmer for analog output
Part no. 370 423 Part no. 370 460 R-Series V Part no. 253 124
Part no. TL-1-0-AD60 (for D60)
Part no. TL-1-0-AS00 (for cable output)

Material: Zinc nickel plated Material: Zinc nickel plated • Connect wirelessly via Wi-Fi enabled Easy teach-in-setups of stroke length
Termination: Solder Termination: Solder device or via USB with the diagnostic and direction on desired zero / span
Cable Ø: 6…8 mm (0.24…0.31 in.) Cable Ø: 6…8 mm (0.24…0.31 in.) tool positions. For sensors with 1 magnet.
Operating temperature: Wire: 0.75 mm² (20 AWG) • Simple connectivity to the sensor via
−40…+100 °C (−40…+212 °F) Operating temperature: 24 VDC power line (permissible cable
Ingress protection: IP65/IP67 −40…+95 °C (−40…+203 °F) length: 30 m)
(correctly fitted) Ingress protection: IP67 (correctly fitted) • User friendly interface for mobile
Fastening torque: 0.6 Nm Fastening torque: 0.6 Nm devices and desktop computers
• See data sheet “TempoLink
smart assistant” (document part no.:
552070) for further information

Programming tool Cables

Cabinet programmer for analog output PVC cable PUR cable Teflon® cable
Part no. 253 408 Part no. 530 032 Part no. 530 052 Part no. 530 112
Features snap-in mounting on Material: PVC jacket; gray Material: PUR jacket; orange Material: Teflon® jacket; black
standard DIN rail (35 mm). This Features: Twisted pair, shielded, flexible Features: Twisted pair, shielded, Features: Twisted pair, shielded, flexible,
programmer can be permanently Cable Ø: 6 mm (0.23 in.) highly flexible, halogen free, suitable high thermal resistance, mostly oil &
mounted in a control cabinet and Cross section: 3 × 2 × 0.14 mm2 for drag chains, mostly oil & flame acid resistant
includes a program/run switch. Bending radius: 10 × D resistant Cable Ø: 7.6 mm (0.3 in.)
For sensors with 1 magnet. (fixed installation) Cable Ø: 6.4 mm (0.25 in.) Cross section: 4 × 2 × 0.25 mm²
Operating temperature: Cross section: 3 × 2 × 0.25 mm2 Bending radius: 8 – 10 × D
−40…+105 °C (−40…+221 °F) Bending radius: 5 × D (fixed installation)
(fixed installation) Operating temperature:
Operating temperature: −100…+180 °C (−148…+356 °F)
−30…+80 °C (−22…+176 °F)

*/ Follow the manufacturer‘s mounting instructions

Controlling design dimensions are in millimeters and measurements in ( ) are in inches

7
Extension cables

PVC cable with M16 female connector PUR cable with M16 female connector Teflon® cable with M16 female
(6 pin), straight – pigtail (6 pin), straight – pigtail connector (6 pin), straight – pigtail
PVC cable (part no. 530 032) with PUR cable (part no. 530 052) with Teflon® cable (part no. 530 112)
M16 female connector, straight M16 female connector, straight with M16 female connector, straight
(part no. 370 423) (part no. 370 423) (part no. 370 423)

Order code: Order code: Order code:

MTS-A-370423-xxxx-530032-0 MTS-A-370423-xxxx-530052-0 MTS-A-370423-xxxx-530112-0
(where xxxx is the cable length in (where xxxx is the cable length in (where xxxx is the cable length in
centimeters (e.g. code: 0150)) centimeters (e.g. code: 0150)) centimeters (e.g. code: 0150))

Standard cable lengths

Meters Feet Code
1.5 5 0150
2 6.6 0200
4.6 15 0460
5 16.4 0500
7.6 25 0760
10 32.8 1000
15.2 50 1520
For additional extension cables reference
the accessory catalog (551444), page 41 for
industrial sensors.

8
 Temposonics® R-Series V RH5 Analog
Data Sheet

ORDER CODE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
R H 5 0 1
a b c d e f g h i j k l
optional

a Sensor model f Connection type

R H 5 Rod D 6 0 M16 male connector (6 pin)
H X X XX m PUR cable (part no. 530 052)
b Design H01…H30 (1…30 m/3…99 ft.)
See “Frequently ordered accessories” for cable
B Base unit (only for replacement) specifications
J Threaded flange M22×1.5-6g (rod Ø 12.7 mm), R X X XX m PVC cable (part no. 530 032)
stroke length: 25…5900 mm (1…232 in.) R01…R30 (1…30 m/3…99 ft.)
M Threaded flange M18×1.5-6g (standard) See “Frequently ordered accessories” for cable
specifications
S Threaded flange ¾"-16 UNF-3A (standard)
T X X XX m Teflon® cable (part no. 530 112)
T Threaded flange ¾"-16 UNF-3A (with raised-face) T01…T30 (1…30 m/3…99 ft.)
See “Frequently ordered accessories” for cable
c Mechanical options specifications
A Standard */ Encode in meters if using metric stroke length.
Encode in feet if using US customary stroke length
B Bushing on rod end (only for design »M«, »S« & »T«)
M Thread M4 at rod end (only for design »M«, »S« & »T«) g System
V Fluorelastomer seals for the sensor electronics housing 1 Standard

d Stroke length h Output

X X X X M 0025…7620 mm A Current
Standard stroke length (mm) Ordering steps V Voltage
25… 500 mm 5 mm
500… 750 mm 10 mm i Function
750…1000 mm 25 mm 1 Position (1 or 2 magnets/outputs)
1000…2500 mm 50 mm 2 Position and speed (1 magnet and 2 outputs)
2500…5000 mm 100 mm 3 Position and velocity (1 magnet and 2 outputs)
5000…7620 mm 250 mm 4 Position and reverse position (1 magnet and 2 outputs)
X X X.X U 001.0…300.0 in. 5 Position and temperature inside the sensor electronics housing
(1 magnet and 2 outputs)
Standard stroke length (in.) Ordering steps
6 Differential (2 magnets and 1 output)
1… 20 in. 0.2 in.
20… 30 in. 0.4 in. j Options
30… 40 in. 1.0 in. 0 Standard
40…100 in. 2.0 in. 3 Over range output mode
100…200 in. 4.0 in.
200…300 in. 10.0 in. k Output range
Non-standard stroke lengths are available; 0 0…10 VDC or 4…20 mA
must be encoded in 5 mm/0.1 in. increments.
1 10…0 VDC or 20…4 mA
2 −10…+10 VDC or 0…20 mA
e Number of magnets
3 +10…−10 VDC or 20…0 mA
0 X 01…02 Position(s) (1…2 magnet(s))
V 0…10 VDC for position, −10…+10 VDC for velocity

9
 l Max speed or velocity value GLOSSARY
(optional: use when “Function” is 2 or 3)
A
For metric stroke lengths encode speed or velocity in
m/s for the values 0.01 to 9.99 m/s (001…999) Analog output
For US customary stroke lengths encode speed or velo- For a sensor with analog output, the measured value is output as an
city in inches/s for the values 1 to 400 in./s (001…400) analog voltage signal or current signal.
Use the codes (00E) for 0.025 m/s, and (A00) for 10.0 m/s to provide backwards D
compatibility for these predecessor models of the R-Series.
Differential
For differential measurement, the distance between the two position
NOTICE magnets is output as a value.
• Specify the number of magnets for your application and order the M
magnets separately. Max speed or velocity value
• The number of magnets is limited by the stroke length. For speed or velocity, the output value generated is scaled based on
The minimum allowed distance between magnets (i.e. front face the maximum speed or velocity value indicated in the order code.
of one to the front face of the next one) is 75 mm (3 in.). Measuring direction
• Use magnets of the same type for multi-position measurement, • Forward: Values increasing from sensor electronics housing to rod
e.g. 2 × U-magnet (part no. 251 416-2). end/profile end
• Reverse: Values decreasing from sensor electronics housing to rod
end/profile end
DELIVERY Multi-position measurement
During the measurement cycle, the positions of every magnet on
the sensor are simultaneously reported. The velocity or speed are
RH5-B: RH5-J/-M/-S/-T: continuously calculated based on these changing position values as
• Base unit (without • Sensor the magnets are moved.
flange/rod assembly) • O-ring O
• 3 socket screws M4
Over range output mode
Accessories have to be ordered
When enabled this mode allows the position output values to
separately. continue to increase or decrease when the magnet travels beyond
the active stroke range.
R
Manuals, Software & 3D Models available at: Resolution
www.temposonics.com The sensor precisely measures time to provide the position
measurement. For the analog output the measured time value is
converted into an analog voltage signal or current signal using a
high-performance Digital to Analog Converter (DAC) having 16 bits
of resolution.
S
Speed
The output value for speed indicates how fast the position magnet is
being moved, independent of the measuring direction. ( Velocity)
T
Temperature inside the sensor electronics housing
The temperature inside the sensor electronics housing is reported
as an analog voltage signal or current signal. For each output range,
the 0 % output value has the factory default setpoint at −40 °C, and
the 100 % output value has the default setpoint at +100 °C.
Note: a dedicated temperature chip is used for the output signal
and its values may vary from those reported on the TempoLink
application screen.
V
Velocity
The output value for velocity indicates how fast the position magnet
is being moved, and in which direction. ( Speed)

10
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