COOP 2021 15 D 3 FF DB 01 - Rev.04
COOP 2021 15 D 3 FF DB 01 - Rev.04
COOP 2021 15 D 3 FF DB 01 - Rev.04
: COOP-2021-15-D-3-
FF-DB-01
DESIGN BASIS FOR
Rev. : 04
FIRE FIGHTING SYSTEM Page : 1 of 15
Date : 13/03/2022
DESIGN BASIS
FOR
TABLE OF CONTENTS
1. INTRODUCTION
2. REFERENCES
3. UNIT CAPACITY
4. TURNDOWN RATIO
6. SYSTEM DESCRIPTION
Doc. No. : COOP-2021-15-D-3-
FF-DB-01
DESIGN BASIS FOR
Rev. : 04
FIRE FIGHTING SYSTEM Page : 3 of 15
Date : 13/03/2022
1. INTRODUCTION
1.1 General
The fire-fighting system is composed of firewater tank, firewater pumps, firewater distribution network,
water-based fire-fighting system, foam system, gas suppression system and portable fire aid system
including fire extinguishers.
The basic objectives of fire fighting system are to limit or prevent the escalation of a fire, to avoid risk to
life, to protect the environment, and to minimize material damage until the source of hazard has been
isolated or consumed. To achieve these aims, active fire protection facilities as well as fire and gas
detection shall be provided by means of automatic and manual operation of fixed fire fighting system, in
conjunction with portable and mobile fire-fighting equipment.
Firewater will be fed from tie-in point from geographical network and stored in firewater tank to ensure
reliable firewater service against any fire events. The total water storage capacity shall be capable of
supplying the firewater system for a minimum period of Three hours at the maximum firewater demand.
Firewater shall be delivered to the distribution system by dedicated firewater pumps. Totally two main
firewater pumps shall be installed and one jockey pump shall be installed for maintain the pressure in
firewater ring at 10-12 kg/cm2g.
Foam systems, gas suppression system as well as portable fire aid systems are also included in overall
fire protection system and it will be provided together with fire and gas detection system to achieve the
basic objectives of fire-fighting system.
All firefighting equipment shall be UL listed, FM approved or equivalent, as applicable, for firefighting
application. Whereas, portable fire extinguishers shall be BS EN3 certified.
2. REFERENCES
API 2030 Application of Fixed Water Spray Systems for Fire Protection in the
Petroleum Industry
3. UNIT CAPACITY
3.1.3 Buildings
Fire water demand shall be estimated based on the required water rates for the indoor protection of the
building plus two (2) outside hydrant hose streams.
3.2 Estimated Firewater Demand for the plant Firewater Supply System
Firewater will be used for monitors, hydrants, water spray, hose reels, foam system and fire tender. The
maximum firewater demand shall be based on simultaneous operation of the largest fixed firewater
system in a process or storage tank area with the operation of adjacent fire systems for exposure
protection. The maximum firewater demand is estimated in the firewater demand study. Only one largest
fire case is considered for firewater demand study.
Based on the above considerations and with reference to the plant plot plan drawing # COOP-2021-15-D-
1-AR-00001 and prevailing wind direction, it is estimated that the largest firewater demand would be
based on burning of “Process Pumps Shed” located beside the tankage area Accordingly the following
systems were included for protection:
4. TURNDOWN RATIO
Not Applicable
Doc. No. : COOP-2021-15-D-3-
FF-DB-01
DESIGN BASIS FOR
Rev. : 04
FIRE FIGHTING SYSTEM Page : 7 of 15
Date : 13/03/2022
Note 1, In case of pistol grip type hydrant nozzles, there is no limitation practically but the recommended pressure
is less than 10 kg/cm2g in case of normal water gun.
Note 2, To protect the storage tanks, the medium velocity type nozzle having pressure deflector is recommend to
minimize the waste caused by water mist in case of high pressure.
Note 3, To protect the pumps and compressors, the high velocity and narrow angle type nozzle is recommend to
spray the water against jet fire.
Note 4, For pressure control of water spray and foam system, restriction orifices on the discharge line of deluge
valve or pressure control system on deluge valve are recommended.
6. SYSTEM DESCRIPTION
The fire protection design philosophy (Doc. No. COOP-2021-15-D-3-FF-FP-01) provides the basis for
the design and installation of active fire protection system. Specific design requirement listed hereafter
should be read in conjunction with the fire protection philosophy.
Firewater pumps shall be of centrifugal-type and solely used for fire protection only. Pumps shall be
capable of producing 150 % of rated capacity at a total head of not less than 65% of rated head. Shut-off
head shall not exceed 140% of rated head and NPSH(R) will not exceed 90% of NPSH (A).
Capacity Discharge Pressure
Type Driver Q’ty
(each) (m3/h) (kg/cm2g)
Diesel Engine (main) 1 unit 795 (3500 GPM) 11.0~12.0
Firewater Pumps
Diesel Engine (Back-up) 1 unit 795 (3500 GPM) 10.5~12.0
Jockey Pumps Motor 1 unit 34 (150 GPM) 12.0
150LB galvanized seamless carbon steel pipe A106 Gr. B (or Black Steel) will be used for above-
ground dry firewater piping to resist any possible corrosion or rust formation during system testing
and commissioning of the dry pipe section.
150LB seamless carbon steel pipe A106 Gr. B (or Black Steel) will be used for above-ground wet
firewater piping
150LB external PP coated carbon steel pipe will be used for underground firewater piping.
Doc. No. : COOP-2021-15-D-3-
FF-DB-01
DESIGN BASIS FOR
Rev. : 04
FIRE FIGHTING SYSTEM Page : 9 of 15
Date : 13/03/2022
The maximum allowable velocity in the fire main system (no isolation) shall be 3 to 4 m/s. The velocity
may be increased in branch connections where hydraulic analysis indicates sufficient pressure is
available up to 6m/s.
Minimum velocity for water service inside pipe shall be 1.0 m/s
Firewater distribution piping sizes shall be calculated based on the design flow rates at a minimum
pressure (residual) of 10 kg/cm2(g) at the farthest hydrant or monitor. The firewater main system should
be designed to provide at least 50% of the required flow and pressure to the protected area upon isolation
of the failed component.
Within or near plant process areas, fire mains shall be installed underground. Depth cover for fire
exposure protection shall be minimum of 150mm (6in.).
No firewater main distribution piping shall be terminated in a dead-end and firewater main distribution
piping shall be laid out in closed loop.
Doc. No. : COOP-2021-15-D-3-
FF-DB-01
DESIGN BASIS FOR
Rev. : 04
FIRE FIGHTING SYSTEM Page : 10 of 15
Date : 13/03/2022
The firewater ring main shall be buried as far as practicable to protect it from mechanical damage. Where
the ring main cannot be buried it shall be suitably protected from vehicle impacts and the effects of fires
and explosions. At road crossings the main shall be buried to a depth of at least 1m (Top of Pipe) unless
protective sleeving is provided.
Hydraulic calculation relative to firewater main/branch sizing shall be accordance with NFPA 24.
Four way fire hydrant with Isolation Valve between Main Network and Hydrant shall be used in process
areas, storage and utility facilities & shall be rated at a minimum of 114 m³/h. It shall be a wet barrel-type
with no internal valves or integral foot (internal sub-grade shutoff) valves.
Firewater monitor shall have a minimum rated capacity of 114m³/h where two (Qty. 2) Firewater
Monitors to be used for 3 hours for spillage protection of dike S-10 tank while only one (Qty. 1) will be
used for 2 hours for spillage protection of dike K-1 or K-2 tank with 3% AFFF foam concentrate with
application rate 6.5 Liter/min/m2.
For General exposure protection, monitors will be used with application rate of 4.1 Liter/min/m2 for 30
min only as per NFPA 11.
Design of the spray system shall follow requirements of NFPA 15. Spray systems may be utilized to
provide protection for more than one vessel and/or piece of equipment provided all protected
equipment/vessels are within the same fire risk area.
The water spray application rates for the specific types of equipment to be protected shall be as follows,
based on API 2030, NFPA 11 and IP part 19 criteria:
Doc. No. : COOP-2021-15-D-3-
FF-DB-01
DESIGN BASIS FOR
Rev. : 04
FIRE FIGHTING SYSTEM Page : 12 of 15
Date : 13/03/2022
For fixed roof tank handling flammable liquids, foam system shall be provided for liquid surface fire
protection. Each protected tank will have permanently installed foam chambers to discharge (FP 6%)
foam directly into tank. The design application rate is 4.1 liter/min/m2 of liquid surface area.
For floating-roof tanks (if any) handling flammable liquids, (FP 6%) foam system shall be provided for
rim-seal fire protection. Foam system shall be capable of controlling and extinguishing the largest single
rim-seal fire. Each protected tank will have permanently installed foam pourers specifically designed for
rim-seal application for floating roof storage tank. The design application rate is 12.2 liter/min/m2 of rim
seal area. In addition, self-oscillating (AFFF 3%) foam monitor shall be provided for tankage dike areas
with application rate 6.5 Liters/min/m2
The foam system will comprise the piping, fittings, valves and a foam station that provides foam to
specific storage tank(s) located by zone and notification of plant personnel of such an event. The purpose
of a foam system will be to extinguish fires on liquid surface area of fixed roof tank and in the rim-seal
area of a floating roof storage tank located in the tankage area.
The foam station consists of a foam concentrate storage tank and an electrical/ diesel motor for foam
proportioning system as illustrated by NFPA 11, Annex A, Figures A.3.3.25.2(c). The foam station shall
Doc. No. : COOP-2021-15-D-3-
FF-DB-01
DESIGN BASIS FOR
Rev. : 04
FIRE FIGHTING SYSTEM Page : 13 of 15
Date : 13/03/2022
be sized for largest foam demand within the hazard group. The stored volume of foam concentrate for the
foam system shall be sufficient to operate the system in addition 100 % reserve capacity shall be
provided
These devices will be designed per NFPA 11. The system will be activated manually or automatically by
fire detection.
Foam Skid calculations will be included and detailed in “Foam System Hydraulic Calculation Report-
(COOP-2021-15-D-3- FF-HR-02) with the following aspects:
1. 3% AFFF foam will be used as the design basis for all process areas and fire monitors except for
storage tanks foam chambers which will use 6% FP foam
2. Hazard Warehouse, Process Pump Area, Loading Pump Area, Oil Tanks will be protected by
Foam/Water System.
Two (2) numbers of mobile wheeled foam trolley shall be provided for tankage area to provide a foam
blanket over any spillage around the bulk liquid storage area.
One (1) mobile water/foam monitor without foam tank shall be provided for each process area and
tankage area. The capacity of monitor shall be over 2000 lpm.
A Wall mounted fire blankets shall be located in kitchen galley areas for ‘Main Control Building’,
‘Administration Building’, and ‘Substations’.
A first aid kit (20 units containing type) shall be provided per process unit or normally manned building
and substation buildings.
For process area, first aid kit shall be contained in Safety Equipment Cabinet. For buildings, first aid kit
shall be installed on the wall with its own cabinet.
Doc. No. : COOP-2021-15-D-3-
FF-DB-01
DESIGN BASIS FOR
Rev. : 04
FIRE FIGHTING SYSTEM Page : 15 of 15
Date : 13/03/2022
NFPA 1981 compliant Self-contained air breathing apparatus (SCBA) having a working capacity of 60
minutes including 10 minutes escape in a cabinet shall be provided for following area.
Normally manned building (Control building, Administration building): 1 set per story
Process Unit: 2(two) sets per unit segmented by road.
Each process unit segmented by road shall have a safety cabinet with following contents;
Chemical Coverall: 2sets
Safety Goggle (ANSI compliant): 2 sets
Chemical Rubber Gloves with rough surface: 2 pairs
Face Shields: 2 sets
Rubber Boots: 2 sets
Electronic Megaphone: 1 set
Emergency Lamp: 1 set
Gas Mask (organic vapor & H2S): 2 sets
Stretcher: 1 set
First Aid Kit: 1 set