Gunasekar Ramesh-External 2023.01.21 10:09:29 +05'30'
Gunasekar Ramesh-External 2023.01.21 10:09:29 +05'30'
Gunasekar Ramesh-External 2023.01.21 10:09:29 +05'30'
DOCUMENT TITLE: VFD DATA SHEET & PANEL DIAGRAM - 603-EA-09 (N)
GUNASEKAR
RAMESH-
External
2023.01.21
10:09:29 +05'30'
This document is approved in CODE-3 subject to incorporation
minor text comments in As-built documentation.
PROJECT : PMC/EPCM Services for Petrochemical and Lube Integration Project “LuPech” (J-18)
PROJECT N°. UNIT DOCT. CODE SERIAL N° REV SHEET
IOCL - Gujarat Refinery
CLIENT: INDIAN OIL CORPORATION LIMITED 077154C001 000 SP 1693 001 B 1 of 2
Document no. : 077154C-603-SR-0710-001A-A4102-0015
1 ITEM: 603-EAM-09 A-VFD, 603-EAM-09CB-VFD, 603-EAM-09 EC-VFD & 603-EAM-09 GD-VFD QUANTITY: 04 nos. MR : 077154C-000-MR-0710-001B
2 General specification: 077154C-000-JSS-1693-001 Standards, codes: As per specification
3 Supplier: Enginemates Heat Transfer Pvt Ltd Manufacturer: Danfoss
4
5 ENVIRONMENTAL CONDITIONS
6 Installation (indoor/outdoor) / Ambient Type Indoor Humid and Corrosive - Refinery
7 Ambient temperature Max: 47 °C Min: 4.4 °C
8 Design Ambient temperature 47 °C
9 Altitude/Relative Humidity 37.7 m 89 %
10
11 GENERAL REQUIREMENTS
12 Drive type / Application Induction motor
13 System Voltage/Frequency/Phases 415 ± 6% V 50 ± 3% Hz N°: 3
14 System 3 phases fault level 65 kA for 1 Sec
15 System neutral earthing Solidly Grounded
16 Upstream protection (supplied by others) MCCB
17 Converter transformer type Dry
18 Input side isolating device (switch, breaker) MCCB
19 Input side isolating device rating /type MCCB / THERMAL MAGNETIC
20 Input side breaking device (contactor/ breaker) CONTACTOR
21 Ouput side isolating device (switch, breaker) CONTACTOR
22 Output side isolating device rating /type 53A
22 Earth bus material / size Copper 50 X 10 mm
23 Earthing switch Yes No
24 Auxiliary supply voltage (Internal/ External) 240 V AC V To be derived internally
25 Control supply voltage (Internal/ External) 110 V DC THROUGH CLEINT UPS.
26 Reacceleration / Restarting Yes No Yes No
27
TO BE COMPLETED BY PURCHASER
28 GENERAL CHARACTERISTICS
29 Execution By Vendor Npulse: 6-PULSE
30 Type of control (speed, torque, power) V/F CONTROL
31 Speed range / Power range As per Process requirement
32 Output current limitation Yes No
33 Voltage dips tolerated for reacceleration / restarting 20%
34 Operating speed if loss of speed signal AS PER LAST AVAILABLE SIGNAL VALUES
35 Speed limitation before tripping YES
36 Harmonic currents at full load 5th level: 11th level: 23th level: TDD = 5%
37 7th level: 13th level: 25th level:
38 Harmonic voltage distortion at min. fault level 5%
39 Immunity class / Radiofrequency interference class As per IEC61800-3 standard CAT III for VFD Module
40
41 REMOTE CONTROL - FIELD MOUNTED LCS / CONTROL ROOM
42 Speed, frequency or power control Yes No
43 Normal Start/ Stop Yes No
44 Emergency shut down stop / Load shed signal Yes No Yes No
45 Local - Remote selector switch Yes No
46 Direction of rotation reversal selector Yes No
47
48 CONVERTER CUBICLE CONTROL
49 Normal Start /Stop Yes No
50 Fault reset Yes No
51 Emergency shut down push button Yes No
52 Speed, frequency or power control Yes No
53
54 REMOTE MONITORING AND SIGNALLING
55 Ready for operation / Running Yes No Yes No
56 Converter alarm / Converter trip Yes No Yes No
57
58
59 CONVERTER CUBICLE MONITORING AND SIGNALLING
60 Output current Yes No
61 Output frequency Yes No
62 Output voltage Yes No
63 Lamp Test Yes No
64 Ready for operation / Running Yes No Yes No
65 Converter alarm / Converter trip Yes No Yes No INBUILD IN KEYPAD
66 Transformer alarm / Transformer trip Yes No Yes No NOT APPLICABLE
67 Supply CB trip Yes No ELECTRICAL INTERLOCK IN CONTROL CIRCUIT.
68
This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be used for any purpose other than that for which it is
supplied.
CONFIDENTIAL – Not to disclose without Authorization
Classified as Business
#
DATA SHEET FOR MV VARIABLE FREQUENCY DRIVE SYSTEM
PROJECT : PMC/EPCM Services for Petrochemical and Lube Integration Project “LuPech” (J-18)
PROJECT N°. UNIT DOCT. CODE SERIAL N° REV SHEET
IOCL - Gujarat Refinery
CLIENT: INDIAN OIL CORPORATION LIMITED 077154C001 000 SP 1693 001 B 2 of 2
Document no. : 077154C-603-SR-0710-001A-A4102-0015
79 DC overvoltage Yes No
80 Loss of control voltage Yes No
81 Earth fault main circuit Yes No
82 Over temperature power electronics Yes No
83 Auxiliaries failure Yes No
84 One-phase interruption motor side Yes No
85 Motor current protection Yes No
86 Converter current protection (rectifier/ inverter) Yes No
87 5% measured value deviation for the setpoint Yes No
88 U/f ratio incorrect Yes No
89 105% Overspeed Yes No
90 95% Underspeed Yes No
91 Motor stalled Yes No
92
93 CONVERTER FABRICATION DATA
94 Degree of protection IP-42 for fan cooled type enclosures
95 Cable glands type Nickel Plated Brass Single Compression cable gland
96 Cable entry / cable type / cable section Bottom 3Cx70mm2 Al, XLPE Insul, PVC, Armoured
97 Access Front
98 Back to back possibility Not Possbile
99 Painting (Mfr standard,... / color) Mfr. Standard, Colour- 631 as per IS5
100 Noise level at full load 75 db(A) at 1 m
101
102 CONVERTER MANUFACTURER DATA
103 Converter type / model no. FC-302P22K
104 Converter rating 22kW
105 Type of cooling / Number of fans or pumps FORCED COOLING
106 Heat losses 547 WATTS at 150% & 739 WATTS at 110%
TO BE COMPLETED BY MANUFACTURER
107 Losses at full load 547 WATTS at 150% & 739 WATTS at 110%
108 Overload capability (125%, 150%) 150% for 1min sec.
109 Efficiency of VFDS with motor 4/4 95% 3/4 94% 2/4 90%
110 Power factor of VFDS with motor 4/4 0.9 3/4 0.85 2/4 0.8
111 Feedback for speed control Open Loop
112 Rated output frequency 0-50 Hertz
113 Rated output Voltage / Current 415 V / 44 A
114 Motor protection by built-in electronic device Yes No
115 Motor protection by motor thermocouple/ thermistor Yes No
116 Maximum pulsating torque / current 150 % for 1 min /66A
117 Starting torque / Reacceleration torque 150% / 150%
118 Critical speed in the speed range Not Applicable
119 Length / Width / Height 1200W x 600D x 2275 H
120 Weight 750 Kgs. Approx.
121
122 Motor/converter cable specification:
123 Derating factor Not Applivable for Inverter Duty Motor
124 Minimum section 70Sqmm.
125 Maxiumum length 550 m
126 Earthing cable requirement Yes
Notes:
1 Combined testing of VFD along with motor as per JSS shall be carried out by vendor
2 The interface with remote control room DCS shall be either through hardwired connection (with potential free contacts
and transducers) or through serial communication link
3 Designed filter is suitable for maximum cable length mentioned in this data sheet
4 Interface/control requirement between VFD / LCS / switchboards will be finalized as per process/operational requirement during detail engineering.
This document is developed by TECHNIP India Limited and the information it contains is property of Indian Oil Corporation Ltd. It shall not be used for any purpose other than that for which it is supplied.
CONFIDENTIAL – Not to disclose without Authorization
Classified as Business
#
VFD Selection:
VFD Derating
VFD Derating
VFD Factor for 50º C
Motor Factor for Derated
Motor Motor Rated Ambient
S. power Selected VFD Overload & Duty 150% overload VFD
Description Voltage current current temperature Qty.
No rating Model No. Cycle for 60 sec. Current
(V) (A) at 50º 1% derating
(kW) every 10 (A)
C (A) for every 1º C
Minutes
after 50º C
150% for 60 Secs
22 KW VFD
1 415 22 39 FC302P22K (Normal Overload) 44 1 1 44 6
Panel every 10 Minutes
Classified as Business
B B
E E
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title TITLE PAGE / COVER SHEET P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
Sheet 1 of 38
1 2 3 4 5 6 7 8
Table Of Contents
High Level Function Mounting Location Page Page Description Date Revision
A =VLT +22kW 1 TITLE PAGE / COVER SHEET 15.12.2022 03 A
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title TABLE OF CONTENT P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
Sheet 2 of 38
1 2 3 4 5 6 7 8
Table Of Contents
High Level Function Mounting Location Page Page Description Date Revision
A =VLT +22kW 29 TERMINAL DIAGRAM 23.12.2022 03 A
C C
D D
E E
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title TABLE OF CONTENT P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
Sheet 3 of 38
C
G
1 2 3 4 5 6 7 8
=FIELD
3 PHASE,415V AC & 50Hz, 65kA FOR 1 SEC.
VOLTAGE VARIATION SHALL BE ±6% AND
FREQUENCY VARIATION SHALL BE ±3%
100 m RYB
3C x 70 AL/XLPE/SFA/PVC Cable
=VFD PANEL
A XI A
I/P TERMINATION
30 X 10mm
Al., Busbar
-FU1-3
1 2
16mm² Cu. Black
1 4A, HRC Fuse
3 32A Fuse Base
-FU4-5
6A, HRC Fuse
2 -Q1
32A Fuse Base
MCCB I> -VAF
52A,3P, 70kA
2 -RYB
16mm² Cu. Black
110VDC UPS SUPPLY 2 -XCT
FROM CUSTOMER -CT1-3
50/1A, CL:1, 5VA 1-3
-TF1
PRI:415V, ±10%, -XCS1 1-2
750VA
16mm² Cu. Black 16mm² Cu. Black
B SEC:240V B
2 -C1 -C3
53A 53A
AC3 DUTY AC3 DUTY
I/P CONT BYPASS CONT
16mm² Cu. Black 16mm² Cu. Black
-OLR 3
3 TOLR
30A-40A
-F1 2 -F2 2 -F3 2 -F4 2
MCB MCB MCB MCB -ATF
6A,2P, 10kA 6A,2P, 10kA 6A,2P, 10kA 6A,2P, 10kA 35kVA, 415/480V
AUTO TRANSFORMER 16mm² Cu. Black
3
-ACF1-3
63A
S.C FUSE
16mm² Cu. Black
-U1
FC-302P22K
FRAME:B4
=
D D
-SWF
22kW
SINE WAVE FILTER
-L0
-C1
E E
16mm² Cu. Black 16mm² Cu. Black
-C2
53A
AC3 DUTY
O/P CONT
XO
O/P TERMINATION -XT
30 X 10mm MOTOR
1-2
Al., Busbar THERMISTOR
=FIELD 311 m
3C x 70 AL/XLPE/SFA/PVC Cable 3+PE
-M1
415VAC, 22kW, FLC:39A,1470RPM M
F 603-EAM-09 A/C/E/G
A/B/C/D 3~ * NOT IN DANFOSS SCOPE F
AIR FIN COOLER
Θ
2
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title SINGLE LINE DIAGRAM-22kW P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
Sheet 6 of 38
1 2 3 4 5 6 7 8
100
104
107
A A
100
-XCT
104
102 -W1 -W1
107
16mm² 16mm²
102 1 103 Cu. Cable Cu. Cable
S1
106 Black Black
-CT1 -CT2-CT3
S2
106 2
S1
50/1A, CL:1, 5VA 109
103
1 3 5 1 3 5
109 3
S2 S1 -C1 -C1 -C1 -C3 -C3 -C3
103
53A 2 4 6 53A 2 4 6
AC3 DUTY AC3 DUTY
S2 I/P CONT BYPASS CONT
103 103 103 /12.1:E /12.2:E
B B
116
118
120
-W23 -W1 -W1
-W1 2.5 Sq.mm
103 103 16mm² 16mm²
16mm² Cu. Cable Cu. Cable Cu. Cable
Cu. Cable R, Y, B -W28 Black Black
100A
-PE
107A
-ATF
35kVA, 415V/480V
VAF AUX_P1 / 9.7:A AUTO TRANSFORMER -W2
-W1 2 4 6
L1 L2 L3
10mm²
40-300V AC/DC
1 3 5 113 16mm²
AUX_P / 10.4:D 240V AC
11 12 54 52 Cu. Cable
Cu. Cable Yel/Grn
P/+ AUX. Black
C -Q1 14 51 114 CONTROL -PE C
V1 V2 V3 VN AUX_N / 10.4:E
SUPPLY
/14.4:B
/16.7:B
105
108
-FU1 2 -R
101 1 110 110 RED X1 X2 115
122
123
124
240VAC
-Y
105 1 -FU2 2 111 111 YELLOWX1 X2
240VAC
115
-B
D 108 1 -FU3 2 112 112 BLUE X1 X2 D
-W13 -W13 240VAC -W12
4A , 550VAC
1.5 Sq.mm 1.5 Sq.mm 1.5 Sq.mm
117
119
121
Cu. Cable Cu. Cable Cu. Cable
R, Y, B R, Y, B Black
101
TF1-P / 10.1:A 415V SUPPLY TO
105 CONTROL TRAFO
TF1-N / 10.1:A
-W1
16mm²
Cu. Cable
E Black E
-XI -POWER EARTH -ELE. EARTH
I/P TERMINATION -R -Y -B 1R X 50 X 10 -PE 1R X 25 X 3 -SE
30 X 10mm Cu.. BUSBAR Cu.. BUSBAR
Al. Busbar
=FIELD
100 m
3C x 120
70 AL/XLPE/SFA/PVC Cable
-R -Y -B
L1
L2
L3
L4
L5
L6
8.4:A /
8.4:A /
8.4:A /
9.3:A /
9.3:A /
9.4:A /
3 PHASE,415V AC & 50Hz, 65kA FOR 1 SEC.
VOLTAGE VARIATION SHALL BE ±6% AND
F F
FREQUENCY VARIATION SHALL BE ±3%
L1 / 7.6:F
L2 / 7.6:F
L3 / 7.6:F
A A
-W1
16mm²
Cu. Cable
Black
117
119
121
B PHF-C1.1 B
30μF
-W1
6mm²
131
Cu. Black
134
-UC1
128
-WC1
-VC1
134
131
128
-L0-TS -L1-TS -L2-TS
/8.6:E /8.5:E /8.5:E
C X1.1 X1.2 X1.3 1 2U 2V 2W 1 1U 1V 1W 1 C
-L0 -L1 -L2
2 2 2
40A 17.5A 7.5A
4.2mH X2.1 X2.2 X3.2 2.78mH 1U 1V 1W 3.67mH 2U 2V 2W
-W1
10mm²
Cu. Yel/Grn
129
132
135
137
138
139
-W1 PE
6mm²
Cu. Black
2 4 6 -VC2
=VLT+22kW-C4 -WC2
/14.4:E 1 3 5 -UC2
D 26A D
AC3 DUTY
PHF CONT.
-W1 -W1
6mm²
6mm²
Cu. Black
Cu. Black
125 PHF-C2.1
15μF
126
127
TO
127
-A1 17.3:E
/8.6:C /8.5:C /8.4:C
142 A2 VFD ENABLE
E -A2 17.3:D E
-W1
16mm²
Cu. Cable
Black
L1
L2
L3
9.2:A /
9.2:A /
9.2:A /
F F
TO VFD
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title POWER WIRING DIAGRAM-22kW P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
Sheet 8 of 38
1 2 3 4 5 6 7 8
L1 / 8.4:F
L2 / 8.4:F
L3 / 8.4:F
L4 / 7.8:F
L5 / 7.8:F
L6 / 7.8:F
AUX_N1 / 7.4:C
AUX_N2 / 9.5:E
AUX_P1 / 7.4:C
AUX_P2 / 9.5:E
125
126
127
A 1 1 1 A
122
123
124
-ACF1-3
63A -W1
S.C FUSE 2 2 2 16mm²
Cu. Cable REMOTE
-W1 Black 1 3 5 97 95 TEST/REST
146
149
152
16mm² -W2
113
114
Cu. Cable 10mm²
-OLR
TOLR 2 4 6 98 96
Black Cu. Cable 30A-40A
/14.1:B
-U1 Yel/Grn
/17.1:B -W1 -ELR
-L1:91 -L2:92 -L3:93 -PE:95
FC-302P22K -PE 16mm² EARTH L N Y1 Y2
FRAME:B4 Cu. Cable LEAKAGE
Black RELAY
EARTH LEAKAGE RELAY
B
= 15 16 18 25 28 B1 B2 B
168
BUILT-IN DC CHOKE
169
151A
15
16
18
14.1:B /
14.1:C /
/
~
-U:96 -V:97 -W:98 -PE:99
-CBCT
CBCT 159
30mA-30A
B1
C -W1 C
147
150
153
16mm² -W2
160
Cu. Cable 10mm² B2 -W22
Black Cu. Cable 2.5 Sq.mm
-SWF U1 W1 V2 Yel/Grn -ATDR Cu. Black
-W1
SWF
16mm² CURRENT
22kW -L0 Cu. Cable
Black TRANSDUCER 3Cx0.75Sq.mm 3Cx0.75Sq.mm
-C V1 U2 W2 -W2 -A Shield Cable -C3 Shield Cable
143 143
x1 10mm²
157 X1 X2 162 163 -3 -4 167
144
Yel/Grn /12.2:E
x2 S1 -XCT
157
Input Output-1
-PE -CT4 4 0-50A
(0-1A) (4-20mA)
156
158
2.5 Sq.mm
16mm²
Cu. Black
5 161
Cu. Cable 1 3 5 13:+ 14:- 164
Black 240VAC -SE S-AO2- / 18.5:B
-C2 -C2 -W1 -W28 Aux.Supply 4-20mA
-C2 2.5 Sq.mm Cu.
53A
2 4 6 16mm² TO SIGNAL
Green
113
114
Cu. Cable
AC3 DUTY 143 Black 167 ISOLATOR
O/P CONT -PE S-AO2+ / 18.5:B
/12.2:E
AUX_P2
AUX_N2
151
143
-W1 -SE
151
16mm² 154
9.8:A /
9.8:A /
154
Cu. Cable
E Black E
-XO 3Cx0.75Sq.mm 3Cx0.75Sq.mm
O/P TERMINATION -U -V -W -E Shield Cable -C2 Shield Cable
30 X 10mm 165 13 14
Al. Busbar 17.4:A / XAOL1-
=FIELD 311 m 4-20mA /12.2:E
3C x 70 AL/XLPE/SFA/PVC Cable CURRENT
-M1 FROM VFD -C2
*
415VAC, 22kW, FLC:39A,1470RPM M 166 43 44
603-EAM-09 A/B/C/D 3~ * NOT IN DANFOSS SCOPE OF SUPPLY 17.4:A / XAOL1+
AIR FIN COOLER /12.2:E
Θ
-SE
-SE
F -XT 1 -XT 2 F
155
10.5:E / THR-N1
148 10.5:E / THR-P1
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title POWER WIRING DIAGRAM-22kW P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
Sheet 9 of 38
1 2 3 4 5 6 7 8
INCOMING SUPPLY
7.2:D 7.2:E
101
105
1 1
A A
-FU4 -FU5
6A, HRC Fuse
32A Fuse Base 2 2
170
174
-W23
2.5 Sq.mm Cu.
Red & Yellow
Pri-(+10%)
-TF1
Pri-(-10%)
Pri-415V
750VA
Pri-0v
415V/240V
B B
-W28
Sec-0V
Sec-240V
175 175
175
171 171
171
C C
1 3 1 3 1 3
-F1 -F2 -F3
MCB 2 4 MCB 2 4 MCB 2 4
6A, 2P, 10kA 6A, 2P, 10kA 6A, 2P, 10kA
114
182
184
190
113 113 113 113
113
186
188
D 1 1 1 D
-FU6 -FU7 -FU8 -FFR1
4A, HRC Fuse 4A, HRC Fuse 6A, HRC Fuse FAN FAILURE REALY 9
2 2 2 P N CO1 NO1
32A Fuse Base 32A Fuse Base 32A Fuse Base
172 172 FAN FAULT OUTPUT
-R6
192
/13.1:E 5 1
178
110VDC
172
191
AUX_P FAN-1 FAN-2
181
7.4:C 1A 1B 2A 2B
1 1 1 1
THR-P1 / 9.3:F
148
240V AC SUPPLY
-DLS1 -DLS2 -DLS3 -TS1 1 5
/13.1:A 500VAC 500VAC 250VAC TO VAF, ATDR &
2 2 2 3
-THR
179
183
185
187
189
240VAC E 2 155 6
E X1 L
E
N 7.4:C THR-N1 / 9.3:F
L N L N
173
176
177
-W28 PE PE
L L L 2.5 Sq.mm Cu. -XSH 1 -XSH 2
X1 Yel/Grn
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title CONTROL TRAFO WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 10 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
A A
=FIELD
110VDC UPS SUPPLY
FROM CUSTOMER
B 110VP 110VN B
-XCS 1 2 3
193
195
-W21
1.5 Sq.mm Cu.
C Brown & White
C
1 3
-F4
MCB 2 4
6A, 2P, 10kA
-W21
1.5 Sq.mm Cu.
Brown & White
D D
194
196
E E
P2 P1 N1 N2
12.1:A 12.1:E
110VDC SUPPLY
F TO CONTROL SUPPLY F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title 110VDC CONTROL WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 11 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
210
9 9 12 12
A -XDI 14
A
-R16 -R17 -R16 -R17
/14.6:E 5 1 /14.7:E 5 1 /14.6:E 8 4 /14.7:E 8 4
+DCS
110VDC 110VDC 110VDC 110VDC EXTERNAL
INTERLOCK-3
210 210 210
P1A / 13.1:A
197
200
203
209
-XDI 13
211
-XL 3-XL 3
-XDI-4 / 19.2:A
1
DCS STOP 1 2 1 2 3 4
B -3 10 9 9 -XDI-3 / 19.2:A B
-C1 -R6 -R10 -R11 -SS1
+LCS
A1 A2 A3 OFF
/12.1:E /13.1:E /13.8:E /14.1:E /17.2:E
REMOTE
-4 6 2 5 1 5 1
LOCAL
110VDC 110VDC 110VDC /16.3:B
212
PANEL
4P, 3W, WITH_OFF
204
DCS
LCS
220
KEY LOCKABLE
-XF 6 AT EACH POSITION
204
219
PANEL/LCS/DCS/OFF
+DCS
198
201
EXTERNAL
INTERLOCK-2 -XL 4-XL 5
7
217
-THR -XF 5
/10.5:E 8 9
213
C C
-1 21
205
-C3 -C2
/12.2:E /12.2:E
-2 22 -XF-4 / 19.4:A
197
1 ESD SAFETY
-S2 TRIP
-XF-3 / 19.4:A
218
RED 2
VFD STOP 206
214
1 -XF
216
2
202
-ES
RED
+DCS
D 2 D
199
-XF 1
215
-XL 1
202 -XL 7
1
+LCS
2
+LCS
LCS
LCS 2 STOP
A1 A1 A1 14(+) E-STOP 1 14(+) 14(+) 14(+) 14(+) 14(+)
-C1 -C2 -C3 -C3.1 -XL 2 -R1 -R2 -R3 -R4 -R5
E AC3:53A A2 AC3:53A A2 AC3:53A A2 13(-) -XL 6 13(-) 13(-) 13(-) 13(-) 13(-) E
100-250V 100-250V 100-250V
208
196 196 196 196 196 196 196 196 196 196
11.5:E / -N1 -N1 / 13.1:E
LOCAL MODE REMOTE MODE PANEL MODE LCS MODE DCS MODE
I/P CONT. O/P CONT. BYPASS CONT.
SELECTED SELECTED SELECTED SELECTED SELECTED
1 2 /7.6:B 1 2 /9.2:D 1 2 /7.8:B 5 9 /15.5:B
3 4 /7.6:B 3 4 /9.2:D 3 4 /7.8:B 1 5 9 /13.2:B 5 9 /13.1:B 5 9 /13.1:B 5 9 /13.2:B 5 9 /13.3:B
5 6 /7.6:B 5 6 /9.2:D 5 6 /7.8:B 6 10 /19.7:C 1 1 1 1 1
2 6 10 /15.8:B 6 10 /16.1:B 8 12 /19.3:C 8 12 /19.4:C 8 12 /19.4:C
-3 -4 /12.2:B 13 14 /9.6:E -3 -4 /9.6:D
7 11 /21.3:C 2 2 4 4 4
21 22 /12.2:C -1 -2 /12.2:C 3 7 11 /21.4:C 7 11 /13.3:B
33 34 /17.1:E 8 12 /21.4:C 3 3
43 44 /9.6:F 4 8 12 /19.1:C 8 12 /19.2:C
F 4 4
F
A 3 A
-DLS1
/10.1:E
4
-R01-01 -R01-04
221
17.7:E 17.8:E
221 221 221
VFD RUN VFD TRIP
9 9 11
17.7:E 17.8:E
-R2 -R1 -R2
/12.6:E 5 1 /12.5:E 5 1 /12.6:E 7 3
-R01-02 -R01-05
110VDC 110VDC 110VDC
222
225
227
B B
9 9 9
-R3 -R4 -R5
/12.7:E 5 1 /12.7:E 5 1 /12.8:E 5 1
110VDC 110VDC 110VDC
228
226
226 226
223
223 223
C C
-XDI-1 / 19.1:A
233
234
3 11 3 3
+LCS
+LCS
3
+LCS
229
231
SPEED INC. SPEED DEC.
9 9
-R8 -R7
/13.5:E 5
230 1 /13.4:E 5 1
232
110VDC 110VDC
A A
TO FFR-COM
-FFR-NO / 10.7:D 9 14 3 -XDI-5 / 19.3:A -XDI-7 / 19.3:A
VFD MODE FROM BYPASS MODE
-R15 -Q1 DCS FROM DCS
/17.3:D /7.1:C
FFR-COM / 10.7:D 5 1 12 11 -S5 4 -XDI-6 / 19.3:A -XDI-8 / 19.3:A
24VDC
95 BLACK
FROM FFR-NO REMOTE
-OLR UPSTREAM
/9.3:B 96 BRAKER TRIP
TOLR
B 30A-40A B
168
15
237
BYPASS HEALTHY
9.7:B
FROM ELR
(NC CONTACT)
9.8:B
C C
16
186
235
236
238
239
-XDI 9
=FIELD
REMOTE
UPSTREAM
BRAKER TRIP
169
D -XDI 10 D
169
A A
9 10 9 10 9 10 10
-R14 -R9 -R9 -R10 -C3.1 -R11 -R1
/17.2:D 5 1 /13.7:E 6 2 /13.7:E 5 1 /13.8:E 6 2 /12.3:E 5 1 /14.1:E 6 2 /12.5:E 6 2
24VDC 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC
B B
C C
240
241
326
242
243
244
245
246
D D
X1 VFD READY X1 VFD RUN VFD OFF X1 VFD TRIP X1 BYPASS ON X1 BYPASS OFF X1 BYPASS TRIP X1 LOCAL MODE
-H1 INDICATION -H2 INDICATION INDICATION -H3 INDICATION -H4 INDICATION -H5 INDICATION -H6 INDICATION -H7 INDICATION
WHITE X2 LAMP TO LCS RED X2 TO LCS FBK TO LCS AMBER X2 LAMP TO LCS RED X2 TO LCS GREEN X2 FBK TO LCS AMBER X2 LAMP TO LCS RED X2 LAMP TO LCS
110VDC 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC
E E
-XL 15 -XL 17 -XL 19 -XL 21 -XL 23 -XL 25 -XL 27 -XL 29
196 196 196 196 196 196 196 196 196 196 196 196 196 196 196
14.8:E / -N1 -N1 / 16.1:E
VFD READY VFD RUN VFD OFF VFD TRIP BYAPSS ON BYPASS OFF BYPASS TRIP LOCAL MODE
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title INDICATION WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 15 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
A A
-XDI 11
10 3 11 9 51 9
REMOTE
=FIELD
10 10
-R2 1 2 3 4 -R11 -R13 -Q1 UPSTREAM -R12
/12.6:E 6 2 -R16 -R17 /14.1:E 7 3 /14.4:E 5 1 /7.1:C 52 54 /14.3:E 5 1
110VDC /14.6:E /14.7:E 110VDC 110VDC 110VDC BREAKER 110VDC
6 2 6 2
B -SS1 B
256
110VDC 110VDC C1 C2 C3 TRIP TRIP
/12.7:B
4P, 3W, WITH_OFF -XDI 12
PANEL
PANEL/LCS/DCS/OFF
DSC
OFF
LCS
253
252
251
C C
247
249
250
254
255
257
259
258
D D
247
X1 REMOTE MODE VFD MODE BYPASS MODE PANEL MODE LCS MODE DCS MODE BYPASS READY X1 X1 X1 X1 X1
-H8 INDICATION INDICATION INDICATION INDICATION INDICATION INDICATION INDICATION -H9 -H10 -H11 -H12 -H13
RED X2 LAMP TO LCS LAMP TO LCS LAMP TO LCS LAMP TO LCS LAMP TO LCS LAMP TO LCS LAMP TO LCS RED X2 GREEN X2 AMBER X2 AMBER X2 AMBER X2
110VDC 110VDC 110VDC 110VDC 110VDC 110VDC
E E
-XL 31 -XL 33 -XL 35 -XL 37 -XL 39 -XL 41 -XL 43
248
248 248 248 248 248 248 248 248 248 248 248 248
15.8:E / -N1 -N1 / 18.1:A
REMOTE MODE VFD MODE BYPASS MODE PANEL MODE LCS MODE DCS MODE BYPASS READY BREKAER ON BREAKER OFF BREAKER TRIP REMOTE COOLING FAN
UPSTREAM FAILURE
BREAKER TRIP
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title INDICATION WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 16 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
4-20mA CURRENT
FEEDBACK TO DCS
17.2:D
A COM 9.5:E 9.5:F A
XAOL1- XAOL1+
SHIELDED CABLE
3Cx0.75Sq.mm
263
165
166
B -U1 -SE B
/9.2:B
1 2 3 4 6 7 5 8 9 10 11 12
DI.COM
DI.7
DI.8
DI.9
D.OUT3
D.OUT4
GND1(D/A O/P)
A.OUT2
+24V OUT
GND2(A I/P)
AI.N3
AI.N4
®
VLT General Purpose MCB 101
C C
A IN(0/-10V-
A IN(0/-10V-
D IN/D OUT
D IN/D OUT
COM RS485
(0/4-20mA)
-R01 -R02
0/4-20mA)
0/4-20mA)
COM/A IN
+24V OUT
+24V OUT
COM.DIN
+10V DC
+10VDC/
+10VDC/
P RS485
N RS485
A OUT
D IN
D IN
D IN
D IN
D IN
COM
12 13 18 19 20 27 29 37 32 33 39 42 50 53 54 55 61 68 69
01 02 03 04 05 06
W14 -W15
141 141
263 263
Blue White
264
265
188
233
188
234
260
FROM PHF
A2
272
14(+) 14(+)
8.6:E
270
271
273
274
24VDC COM -R14 -R15 8.6:E
266
267
269
33 263 3Cx0.75Sq.mm
-R01-01
-R01-02
-R01-04
-R01-05
3Cx0.75Sq.mm
C2 5 9 /15.1:B
5 9 /14.4:B Shield Cable
SHIELDED CABLE
/12.2:E 34
262 1 1
8 12 /19.5:C
8 12 /21.6:C
262
261
4 4
13.7:A /
13.7:B /
13.8:A /
13.8:B /
-XC 3 -XC 1 -XC 2
OFF B3 B2 B1
E 4 3 2 1
E
4 8 -SS1 4 8 4 8
/12.7:B RS 485 MODBUS
-R6 -R7 -R8
/13.1:E 12
4P, 3W, WITH_OFF
1 /13.4:E 12 /13.5:E 12
-SE COMMUNICATION FROM SCADA
PANEL/LCS/DCS/OFF
110VDC 110VDC 110VDC VFD RUN VFD TRIP
141 141 141 141 S-AO1- S-AO1+ AI1+ AI1-
18.3:B 18.3:B 19.6:A 19.6:A
START
FREEZE
REFERENCE
VFD READY
PHF CONT.
DISCONNECT
RUN ENABLE
SPEED
INCREASE
SPEED
DECREASE
4-20mA SPEED
FEEDBACK TO DCS
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title VFD WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 17 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
248 248
16.8:E / -N1
A A
188 188
16.8:A / -P1
4-20mA SPEED 4-20mA CURRENT
FEEDBACK FORM VFD FEEDBACK FORM VFD
S-AO1+ / 17.4:E
S-AO1- / 17.4:E
S-AO2+ / 9.8:E
S-AO2- / 9.8:D
B B
3Cx0.75Sq.mm 3Cx0.75Sq.mm
Shield Cable Shield Cable
-SE -SE
268
269
164
167
C C
D D
PE PE
275
276
277
278
280
281
282
283
E 3Cx0.75Sq.mm E
3Cx0.75Sq.mm
Shield Cable Shield Cable
279 284
-SE -SE
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title SIGNAL ISOLATOR WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 18 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
-XDI-2 / 13.3:D
-XDI-1 / 13.3:C
-XDI-3 / 12.5:B
-XDI-4 / 12.5:B
-XDI-5 / 14.6:B
-XDI-6 / 14.6:B
-XDI-7 / 14.7:B
-XDI-8 / 14.7:B
AO1+ / 18.3:F
AO2+ / 18.5:F
-XF-3 / 12.5:C
-XF-4 / 12.5:C
AI1+ / 17.5:E
AO1- / 18.3:F
AO2- / 18.5:F
AI1- / 17.6:E
A A
228
224
212
211
188
238
188
239
214
213
270
271
275
276
280
281
3Cx0.75Sq.mm 3Cx0.75Sq.mm 3Cx0.75Sq.mm
Shield Cable Shield Cable Shield Cable
B 303 307 311 B
-XDI 1 -XDI 2 -XDI 3 -XDI 4 -XDI 5 -XDI 6 -XDI 7 -XDI 8 -XF 3 -XF 4 -XAI 1 -XAI 2 3
-XAO 1 -XAO 2 3 -XAO 4 -XAO 5 6
-SE -SE
-SE
VFD MODE BYPASS MODE 4-20mA SPEED 4-20mA SPEED 4-20mA CURRENT
DCS START DCS STOP ESD SAFETY TRIP
FROM DCS FROM DCS REF FROM DCS FBK TO DCS FBK TO DCS
289
C C
12 12 11 11 12 12 12 12 12 12 12 10 12 9
-R1 -R2 -R16 -R17 -R3 -R4 -R5 -R14 -R9 -R10 -R11A -C3.1 -R11 -R11A
/12.5:E 8 4 /12.6:E 8 4 /14.6:E 7 3/14.7:E 7 3 /12.7:E 8 4 /12.7:E 8 4 /12.8:E 8 4 /17.2:D 8 4 /13.7:E 8 4 /13.8:E 8 4 /14.2:E 8 4 /12.3:E 6 2 /14.1:E 8 4 /14.2:E 5 1
110VDC 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC 24VDC 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
304
305
306
308
309
310
312
313
314
D D
-W21
1.5 Sq.mm Cu.
Grey
-XDO 1 -XDO 2 -XDO 3 -XDO 4 -XDO 5 -XDO 6 -XDO 7 -XDO 8 -XDO 9 -XDO 10 -XDO 11 -XDO 12 -XDO 13 -XDO 14 -XDO 15 -XDO 16 -XDO 17 -XDO 18 -XDO 19 -XDO 20 -XDO 21 -XDO 22 -XDO 23 -XDO 24 -XDO 25 -XDO 26 -XDO 27
LOCAL MODE REMOTE VFD/BYPASS PANEL MODE LCS MODE DCS MODE VFD READY MOTOR RUN MOTOR TRIP BYPASS MOTOR RUN MOTOR OFF MOTOR TRIP
SEL. MODE SEL. MODE SELECTED SELECTED SELECTED FBK TO DCS IN VFD MODE IN VFD MODE READY IN BYPASS IN BYPASS IN BYPASS
IN LCS FBK IN LCS FBK SELECTION FBK TO DCS FBK TO DCS FBK TO DCS FBK TO DCS FBK TO DCS FBK TO DCS MODE MODE MODE
TO DCS TO DCS FBK TO DCS FBK TO DCS FBK TO DCS FBK TO DCS
E E
5.7.11 Indications
The following indications shall be provided as a part of the Operator Control panel.
a. Motor running
b. Motor stopped
c. VFD System Fault
d. System ready to start
e. Motor over speed
f. Motor zero speed
g. Drive ‘ON’
h. AC mains ON
F i. Remote breaker trip F
Potential free contacts of items “a-f” shall be wired separately for remote indications in DCS system.
Potential free contacts of item c shall be wired separately for remote indication in ECS system.
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title DCS INTERFACE WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 19 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
A A
B B
11
-R10
/13.8:E 7 3
110VDC
C C
315
316
-W21
1.5 Sq.mm Cu.
Grey
-XDO 28 -XDO 29
D D
5.7.11 Indications
The following indications shall be provided as a part of the Operator Control panel.
E a. Motor running E
b. Motor stopped
c. VFD System Fault
d. System ready to start
e. Motor over speed
f. Motor zero speed
g. Drive ‘ON’
h. AC mains ON
i. Remote breaker trip
Potential free contacts of items “a-f” shall be wired separately for remote indications in DCS system.
Potential free contacts of item c shall be wired separately for remote indication in ECS system.
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title ECS INTERFACE WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 20 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
A A
B B
11 12 11 11 12 12
-C3.1 -C3.1 -R1 -R9 -R12 -R15
/12.3:E 7 3 /12.3:E 8 4 /12.5:E 7 3 /13.7:E 7 3 /14.3:E 8 4 /17.3:D 8 4
110VDC 110VDC 110VDC 110VDC 110VDC 24VDC
C C
317
318
319
320
321
322
323
324
325
326
327
328
-W21
1.5 Sq.mm Cu.
Grey
-XDO1 1 -XDO1 2 -XDO1 3 -XDO1 4 -XDO1 5 -XDO1 6 -XDO1 7 -XDO1 8 -XDO1 9 -XDO1 10 -XDO1 11 -XDO1 12
D D
E E
SPARE TBs
-XDI 15-17-XDO 30-37 -XDO1 13-16 -XAI 4 -XAO 7 -XAOL 7
SPARE TBs SPARE TBs SPARE TBs SPARE TBs SPARE TBs SPARE TBs
F F
-XL 44-53 -XT 3 -XSH 3 -XF 7
SPARE TBs SPARE TBs SPARE TBs SPARE TBs
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title SPARE CONTACTS WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 21 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
VFD PANEL
INTERFACE SCHEDULE BETWEEN LCS AND VFD PANELS
A A
SPEED DECREASE
SPEED INCREASE
LOCAL/REMOTE
INDICATION
INDICATION
INDICATION
INDICATION
INDICATION
INDICATION
BYPASS OFF
VFD READY
BYPASS ON
EMG. STOP
COMMAND
COMMAND
COMMAND
COMMAND
COMMAND
COMMAND
FROM LCS
FROM LCS
FROM LCS
FROM LCS
FROM LCS
FROM LCS
VFD TRIP
VFD RUN
VFD OFF
TO LCS
TO LCS
TO LCS
TO LCS
TO LCS
TO LCS
START
STOP
B B
-XL1 1 -XL1 2 -XL1 3 -XL1 4 -XL1 5 -XL1 6 -XL1 7 -XL1 8 -XL1 9 -XL1 10 -XL1 11 -XL1 12 -XL1 13 -XL1 14 -XL1 15 -XL1 16 -XL1 17 -XL1 18 -XL1 19 -XL1 20 -XL1 21 -XL1 22 -XL1 23 -XL1 24 -XL1 25
C C
+LCS
LCS BOX
-XL1 1 -XL1 2 -XL1 3 -XL1 4 -XL1 5 -XL1 6 -XL1 7 -XL1 8 -XL1 9 -XL1 10 -XL1 11 -XL1 12 -XL1 13 -XL1 14 -XL1 15 -XL1 16 -XL1 17 -XL1 18 -XL1 19 -XL1 20 -XL1 21 -XL1 22 -XL1 23 -XL1 24 -XL1 25
-W21
1.5 Sq.mm Cu.
Grey
D D
1
1 1 2
1 3 3 3 X1 X1 X1 X1 X1 X1
-LH1 -LH2 -LH3 -LH4 -LH5 -LH6
-LES 2 -LSS1 A1 -LS1 2 -LS2 4 -LS3 4 -LS4 4 WHITE X2 RED X2 GREEN X2 AMBER X2 RED X2 GREEN X2
RED A2 GREEN YELLOW BLUE 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC
4P, 2W, W/O_OFF RED
REMOTE
E E
START COMMAND
SPEED DECREASE
TO VFD PANEL
TO VFD PANEL
TO VFD PANEL
TO VFD PANEL
TO VFD PANEL
INDICATION
INDICATION
INDICATION
INDICATION
INDICATION
INDICATION
BYPASS OFF
VFD READY
BYPASS ON
EMG. STOP
COMMAND
COMMAND
COMMAND
COMMAND
COMMAND
VFD TRIP
VFD RUN
VFD OFF
STOP
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title LCS INTERFACE WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA REFINERY End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 22 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
VFD PANEL
INTERFACE SCHEDULE BETWEEN LCS AND VFD PANELS
A A
TO LCS AMMETER
VFD SPEED FBK
REMOTE MODE
BYPASS READY
BYPASS MODE
LOCAL MODE
PANEL MODE
BYPASS TRIP
INDICATION
INDICATION
INDICATION
INDICATION
INDICATION
INDICATION
INDICATION
INDICATION
INDICATION
DCS MODE
VFD MODE
LCS MODE
(4-20mA)
(4-20mA)
TO LCS
TO LCS
TO LCS
TO LCS
TO LCS
TO LCS
TO LCS
TO LCS
TO LCS
B B
-XL 26 -XL 27 -XL 28 -XL 29 -XL 30 -XL 31 -XL 32 -XL 33 -XL 34 -XL 35 -XL 36 -XL 37 -XL 38 -XL 39 -XL 40 -XL 41 -XL 42 -XL 43 -XAOL 1 -XAOL 2 3 4 -XAOL 5 6
-SE -SE
C C
+LCS
LCS BOX -SE -SE
-XL 26 -XL 27 -XL 28 -XL 29 -XL 30 -XL 31 -XL 32 -XL 33 -XL 34 -XL 35 -XL 36 -XL 37 -XL 38 -XL 39 -XL 40 -XL 41 -XL 42 -XL 43 -XAOL 1 -XAOL 2 3 4 -XAOL 5 6
-W21
1.5 Sq.mm Cu. 3Cx0.75Sq.mm 3Cx0.75Sq.mm
Grey Shield Cable Shield Cable
D D
X1 X1
X1 X1 X1 X1 X1 X1 X1 X1 X1
-LH7 -LH8 -LH9 -LH10 -LH11 -LH12 -LH13 -LH14 -LH15 -RPM RPM -A A
AMBER X2 RED X2 RED X2 RED X2 RED X2 RED X2 RED X2 RED X2 WHITE X2 0-1500RPM 0-50A
110VDC 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC X2 X2
BYPASS READY
BYPASS MODE
LOCAL MODE
PANEL MODE
BYPASS TRIP
INDICATION
INDICATION
INDICATION
INDICATION
INDICATION
INDICATION
INDICATION
INDICATION
INDICATION
DCS MODE
VFD MODE
LCS MODE
(4-20mA)
(4-20mA)
** LCS NOT IN DANFOSS SCOPE OF SUPPLY
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title LCS INTERFACE WIRING DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA REFINERY End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 23 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
Terminal diagram
Strip
A
External targets
=VLT+22kW-XAI Internal targets
A
Target designation wiring jumper function text jumper wiring Target designation Placement
4 SPARE TBs
B B
Strip
External targets
=VLT+22kW-XAO Internal targets
Target designation wiring jumper function text jumper wiring Target designation Placement
7 SPARE TBs
D D
Strip
External targets
=VLT+22kW-XAOL Internal targets
Target designation wiring jumper function text jumper wiring Target designation Placement
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 24 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
Terminal diagram
Strip
A
External targets
=VLT+22kW-XAOL Internal targets
A
Target designation wiring jumper function text jumper wiring Target designation Placement
7 SPARE TBs
Strip
External targets
=VLT+22kW-XC Internal targets
B B
Target designation wiring jumper function text jumper wiring Target designation Placement
C C
Strip
External targets
=VLT+22kW-XCS Internal targets
Target designation wiring jumper function text jumper wiring Target designation Placement
Strip
External targets
=VLT+22kW-XCT Internal targets
Target designation wiring jumper function text jumper wiring Target designation Placement
-VAF:L1 103
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 25 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
Terminal diagram
Strip
A
External targets
=VLT+22kW-XCT Internal targets
A
Target designation wiring jumper function text jumper wiring Target designation Placement
Strip
External targets
=VLT+22kW-XDI Internal targets
B B
Target designation wiring jumper function text jumper wiring Target designation Placement
E 13 EXTERNAL INTERLOCK-3 E
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 26 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
Terminal diagram
Strip
A
External targets
=VLT+22kW-XDO Internal targets
A
Target designation wiring jumper function text jumper wiring Target designation Placement
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 27 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
Terminal diagram
Strip
A
External targets
=VLT+22kW-XDO Internal targets
A
Target designation wiring jumper function text jumper wiring Target designation Placement
Strip
External targets
=VLT+22kW-XDO1 Internal targets
Target designation wiring jumper function text jumper wiring Target designation Placement
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 28 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
Terminal diagram
Strip
A
External targets
=VLT+22kW-XF Internal targets
A
Target designation wiring jumper function text jumper wiring Target designation Placement
2 =
4 =
B B
5 EXTERNAL INTERLOCK-2
7 SPARE TBs
Strip
C
External targets
=VLT+22kW-XL Internal targets
C
Target designation wiring jumper function text jumper wiring Target designation Placement
2 =
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 29 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
Terminal diagram
Strip
A
External targets
=VLT+22kW-XL Internal targets
A
Target designation wiring jumper function text jumper wiring Target designation Placement
33 =
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 30 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
Terminal diagram
Strip
A
External targets
=VLT+22kW-XL Internal targets
A
Target designation wiring jumper function text jumper wiring Target designation Placement
35 =
37 =
B B
38 LCS MODE INDICATION LAMP TO LCS 252 -SS1:C2 /16.3:B
39 =
41 =
Strip
External targets
=VLT+22kW-XSH Internal targets
D Target designation wiring jumper function text jumper wiring Target designation Placement D
1 240VAC SUPPLY TO MOTOR SPACE HEATER 191 -R6:1 /10.8:D
3 SPARE TBs
Strip
E External targets
=VLT+22kW-XT Internal targets E
Target designation wiring jumper function text jumper wiring Target designation Placement
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 31 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
Terminal diagram
Strip
A
External targets
=VLT+22kW-XT Internal targets
A
Target designation wiring jumper function text jumper wiring Target designation Placement
3 SPARE TBs
B B
C C
D D
E E
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title TERMINAL DIAGRAM P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 32 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
63FE
2 ACF1-3 SEMICONDUCTOR FUSE 63A, 690VAC, BREAKING CAPACITY-200KA BUSSMANN Nos. 3
---
3 ATDR CURRENT TRANSDUCER INPUT RANGE: 0-1AMPS OF CT SECONDARY, OUTPUT:4-20mA, AUXILIARY SUPPLY:85-270VAC/DC AE Nos. 1
PD1-53135
---
4 ATF AUTO TRANSFORMER 35 KVA, 3 PHASE, 415/480V, INSULATION CLASS H MELCON Nos. 1
B 3EPLBR-6L-240VAC B
5 B INDICATION LAMP BLUE, 240V AC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 1
AF52-30-00-13
6 C1...C3 POWER CONTACTOR AC3:53A, AC1:100A, 3P, 100-250VDC, AOB:NA ABB Nos. 3
1SBL367001R1300
CA4-10
7 C1;C3 AUXILIARY CONTACT AUXILIARY CONTACTS, 1NO ABB Nos. 2
1SBN010110R1010
CA4-31E
8 C2 AUXILIARY CONTACT AUXILIARY CONTACTS, 3NO+1NC ABB Nos. 1
1SBN010140R1031
C CA4-01 C
9 C3 AUXILIARY CONTACT AUXILIARY CONTACTS, 1NC ABB Nos. 1
1SBN010110R1001
C3.1;R1;R2;R6 MY4N-GS-100/110VDC
10 PLUG IN RELAY 4C/O, 100/110VDC, 6A CONTACTS, STANDARED WITH LED INDICATOR OMRON Nos. 9
R9...R11;R16;R17
C3.1;R1;R2;R6 PYF14A-E/N
11 FRONT MOUNTING SOCKET FRONT MOUNTING SOCKET FOR 4C/O RELAY OMRON Nos. 9
R9...R11;R16;R17
C3.1;R1...R11;R11A PYC-A1
12 HOLDING CLIP HOLDING CLIP FOR RELAY OMRON Nos. 38
R12...R17
D AF26-30-00-13 D
13 C4 POWER CONTACTOR AC3:26A, AC1:45A, 3P, 100-250VDC, AOB:NA ABB Nos. 1
1SBL237001R1300
CORE BALANCED CURRENT 17H7NNHN3
14 CBCT CBCT, MOULDED CASE 38mm ID, CURRENT RANGE:30mA-30A L&T Nos. 1
RANSFORMER
225A230HBAC-M
15 CF1;CF2 COOLING FAN 900CMH, WITH FINGER GUARD & HOUSING, 230VAC, 0.325A, SINGLE PHASE, 50Hz HICOOL Nos. 2
CURRENT TRANSFORMER-METERING 50/1A, CL:1, INS CL:B, 5VA, RESIN CAST, PROTECTION COVER FOR LIVE TERMINALS, WITH MOUNTING ---
16 CT1...CT4 PRAGATI Nos. 4
TYPE CLAMP, WOUND TYPE
KLS_001X-0A
E 17 DLS1...DLS3 DOOR LIMIT SWITCH 10A, 500VAC, IP40, SNAP ACTION, EXTERNAL STOKE OVERLAPPING KAYCEE Nos. 3 E
17G715GF2
19 ELR EARTH LEKAGE RELAY CURRENT RANGE:30mA-30A, VOLTAGE & CONTACT ARRNAGEMENT:110-240 VAC, 110V DC, MANUAL RESET L&T Nos. 1
2AMLKB4
20 ES PUSH BUTTON RED, 22.5mm DIA, PUSH BUTTON METALLIC SERIES MUSHROOM ACTUATORS, LATCHING WITH KEY Ø 40MM TEKNIC Nos. 1
S2
F 21 ES;S2 CONTACT ELEMENT NORMALLY CLOSED (NC) SILVER CONTACT TEKNIC Nos. 2 F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title BILL OF MATERIALS P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 33 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
NSD4
24 FU1...FU3;FU6;FU7 HRC FUSE 4A, 550VAC, BREAKING CAPACITY-80KA BUSSMANN Nos. 5
FA32
25 FU1...FU8 FUSE FITTING 32A, 500VAC, CONNECTION TYPE: FRONT BUSSMANN Nos. 8
B NSD6 B
26 FU4;FU5;FU8 HRC FUSE 6A, 550VAC, BREAKING CAPACITY-80KA BUSSMANN Nos. 3
3EPLBR-1L(S)-110VDC
27 H1 INDICATION LAMP SPECIAL WHITE, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 1
3EPLBR-4L-110VDC
28 H2;H4;H7...H9 INDICATION LAMP RED, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 5
3EPLBR-5L-110VDC
29 H3;H6;H11...H13 INDICATION LAMP AMBER, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 5
C 3EPLBR-3L-110VDC C
30 H5;H10 INDICATION LAMP GREEN, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 2
TF65-40
31 OLR THERMAL OVERLOAD RELAY 30A-40A,690V,TRIP CLASS:10 ABB Nos. 1
1SAZ811201R1003
---
32 PHF PASSIVE HARMONIC FILTER 22kW, 480V, IP00 SALZER Nos. 1
TM32-0554-00
---
33 PHF-W1 POWER CABLE 6Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, BLACK POLYCAB Mtr As Req.
D --- D
34 PHF-W1;W2 POWER CABLE 10Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, YELLOW-GREEN POLYCAB Mtr As Req.
LHEXACP7IN1W005
35 PL1...PL3 PANEL LAMP 5W, 230VAC, LED LAMP WITH FIXING CLAMPS AND CLIPS HAVELLS Nos. 3
ROMA_1
37 PS1 POWER SOCKET 240VAC,6A-10A-13A,WITH 20A SWITCH,SINGLE PHASE, 50Hz, UNIVERSAL TYPE ANCHOR Nos. 1
XT2H_160_MA_52_Im=314...728_3p_F_F
E 38 Q1 MOULDED CASE CIRCUIT BREAKER 52A,3P,70kA,415,SHORT-CIRCUIT PROTECTION ONLY (6..14 x In) ABB Nos. 1 E
1SDA067777R1
RHE-XT1-XT3-F/P-STANDARD-RETURNED(250mm)
39 Q1 EXTENDED ROTARY HANDLE EXTENDED ROTARY HANDLE,SUITABLE FOR XT1-XT3 F/P ABB Nos. 1
1SDA082810R1
AUX 1Q 1SY 250V AC/DC T1...T6 (1)
40 Q1 AUXILLARY CONTACT FOR MCCB 1 CHANGEOVER CONTACT OPEN-CLOSED + 1 CHANGEOVER FOR TRIPPED INDICATION ABB Nos. 1
1SDA051368R1
3EPLBR-4L-240VAC
41 R INDICATION LAMP RED, 240V AC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 1
R3...R5;R7;R8;R11A MY2N-GS-100/110VDC
F 42 PLUG IN RELAY 2C/O, 100/110VDC, 7A CONTACTS, STANDARED WITH LED INDICATOR OMRON Nos. 8 F
R12;R13
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title BILL OF MATERIALS P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 34 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
MY2N-GS-24VDC
44 R14;R15 PLUG IN RELAY 2C/O, 24VDC, 7A CONTACTS, STANDARED WITH LED INDICATOR OMRON Nos. 2
2AF3
45 S1 PUSH BUTTON GREEN, 22.5mm DIA, PUSH BUTTON METALLIC SERIES MOMENTARY ACTUATORS, FLUSH TEKNIC Nos. 1
S1
46 S1;S3...S5 CONTACT ELEMENT NORMALLY OPEN (NO) SILVER CONTACT TEKNIC Nos. 4
B 2AF4 B
47 S2 PUSH BUTTON RED, 22.5mm DIA, PUSH BUTTON METALLIC SERIES MOMENTARY ACTUATORS, FLUSH TEKNIC Nos. 1
2AF8
48 S3 PUSH BUTTON YELLOW, 22.5mm DIA, PUSH BUTTON METALLIC SERIES MOMENTARY ACTUATORS, FLUSH TEKNIC Nos. 1
2AF6
49 S4 PUSH BUTTON BLUE, 22.5mm DIA, PUSH BUTTON METALLIC SERIES MOMENTARY ACTUATORS, FLUSH TEKNIC Nos. 1
2AF2
50 S5 PUSH BUTTON BLACK, 22.5mm DIA, PUSH BUTTON METALLIC SERIES MOMENTARY ACTUATORS, FLUSH TEKNIC Nos. 1
C ESH-02SC_80W C
51 SH1 SPACE HEATER 80W, 230VAC, WITH STRIP TYPE, GI, CLOSE CONNECTOR ENCORE Nos. 1
9000L-2
52 SI1;SI2 SIGNAL ISOLATOR I/P:4-20mA, O/P:4-20mA, AUX SUPPLY:20 to 265V DC/AC, 45Hz-65Hz, DUAL OUTPUT MASIBUS Nos. 2
10AAC/DC, 4 POLE, 3 WAY, WITH OFF, CENTRE KEY LOCK WITH LEVER TYPE HANDLE, EACH POSITION RP1413C/LM
53 SS1 SELECTOR SWITCH KAYCEE Nos. 1
LOCKABLE TYPE
130B2281
54 SWF SINE WAVE FILTER 48A, 380-440V, 50Hz, SWITCHING FREQ. 4kHz, 1.1mH, 14.7μF, IP00 DANFOSS DENMARK Nos. 1
D --- D
55 TF1 CONTROL TRANSFORMER 750VA, P:415V +/-5&10%, S:240V, SINGLE SECONDARY, INSULATION CLASS:F, TAPE WOUND PRAGATI Nos. 1
205C
56 TH1 THERMOSTAT 15A, 250VAC, RANGE:30 TO 85 DEG C GIRISH EGO CONTROLS Nos. 1
S2_WTR1
57 THR PTC THERMISTOR RELAY AUXILLARY SUPPLY VOLTAGE:220-240V AC, 50Hz(60 Hz)±10%, OUTPUT CONTACTS, 2 C/O, 5A @ 230 V AC MINILEC Nos. 1
KT1621BY
58 TS1 TOGGLE SWITCH TOGGLE SWITCH, KAYCEE, AC21A/AC1, AC21A/AC1,6A KAYCEE Nos. 1
FC-302P22KT5E20H2XGCXXXSXXXXAXBKCXXXXDX
E 59 U1 FREQUENCY CONVERTER FC-302P22K, [T5] 3 x 380-500 VAC, [E20] IP20/Chassis-B4 Frame DANFOSS Nos. 1 E
131F8920
LCP PANEL MOUNTING KIT
60 U1 LCP PANEL MOUNTING KIT LCP PANEL MOUNTING KIT DANFOSS Nos. 1
130B1117
DPM96M310-2
61 VAF DIGITAL VAF METER ACCURACY CLASS:0.5, SIZE: 96x96, AUXILIARY SUPPLY:40-300VAC/DC SECURE Nos. 1
---
62 W1 POWER CABLE 16Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, BLACK POLYCAB Mtr As Req.
---
F 63 W8;W28 CONTROL CABLE 2.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, YELLOW-GREEN POLYCAB Mtr As Req. F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title BILL OF MATERIALS P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 35 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
---
65 W13;W23 CONTROL CABLE 1.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, RED POLYCAB Mtr As Req.
---
66 W13 CONTROL CABLE 1.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, YELLOW POLYCAB Mtr As Req.
---
67 W13 CONTROL CABLE 1.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, BLUE POLYCAB Mtr As Req.
B --- B
68 W14 CONTROL CABLE 1Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, BLUE POLYCAB Mtr As Req.
---
69 W15 CONTROL CABLE 1Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, WHITE POLYCAB Mtr As Req.
---
70 W20 SHIELDED CABLE 0.75Sq.mm., 3 CORE, COPPER SHIELDED CABLE, BRAIDED POLYCAB Mtr As Req.
---
71 W21 CONTROL CABLE 1.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, BROWN POLYCAB Mtr As Req.
C --- C
72 W21 CONTROL CABLE 1.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, WHITE POLYCAB Mtr As Req.
---
73 W21 CONTROL CABLE 1.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, GREY POLYCAB Mtr As Req.
---
74 W22 CONTROL CABLE 2.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, BLACK POLYCAB Mtr As Req.
---
75 W23 CONTROL CABLE 2.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, RED POLYCAB Mtr As Req.
D --- D
76 W23 CONTROL CABLE 2.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, YELLOW POLYCAB Mtr As Req.
---
77 W23 CONTROL CABLE 2.5Sq.mm., SINGLE CORE, MULTI-STRAND, PVC-FRLS, COPPER CABLE, BLUE POLYCAB Mtr As Req.
XAI:1...XAI:4
DST-4-RD
78 XAO:1...XAO:7 CONTROL TERMINAL BLOCKS 4SQ.MM., SCREWLESS TYPE, RED ELMEX Nos. 18
XAOL:1...XAOL:7
XC:1...XC:3 DST-4-GR
79 XCS:1...XCS:3 CONTROL TERMINAL BLOCKS 4SQ.MM., SCREWLESS TYPE, GREY ELMEX Nos. 73
XF:1...XF:7
E XL:1...XL:43 E
XL:44-53
XSH:1...XSH:3
XT:1...XT:3
KLTDM-4-GR
80 XCT:1...XCT:5 DISCONNECTING TERMINAL BLOCKS 6SQ.MM., SLIDING LINK TYPE, GREY ELMEX Nos. 5
XDI:1...XDI:14 DST-4-BL
81 XDI:15-17 CONTROL TERMINAL BLOCKS 4SQ.MM., SCREWLESS TYPE, BLUE ELMEX Nos. 70
XDO1:1...XDO1:12
XDO1:13-16
F XDO:1...XDO:29 F
XDO:30-37
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title BILL OF MATERIALS P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 36 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
3EPLBR-8L-240VAC
83 Y INDICATION LAMP YELLOW, 240V AC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 1
B B
C C
D D
E E
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title BILL OF MATERIALS P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +22kW
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 37 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
1 2 3 4 5 6 7 8
NSD6
4 CONTROL_FUSE/MCB HRC FUSE 6A, 550VAC, BREAKING CAPACITY-80KA BUSSMANN Nos. 1
B SB202 M C-6 B
5 CONTROL_FUSE/MCB MINIATURE CIRCUIT BREAKER 6A, DOUBLE POLE, 10kA, C-CURVE ABB Nos. 1
1SYS272012R0064
INDICATION_LAMPS 3EPLBR-1L(S)-110VDC
6 INDICATION LAMP SPECIAL WHITE, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS
INDICATION_LAMPS 3EPLBR-3L-110VDC
7 INDICATION LAMP GREEN, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS
INDICATION_LAMPS 3EPLBR-4L-110VDC
8 INDICATION LAMP RED, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS
C INDICATION_LAMPS 3EPLBR-4L-240VAC C
9 INDICATION LAMP RED, 240V AC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS
INDICATION_LAMPS 3EPLBR-5L-110VDC
10 INDICATION LAMP AMBER, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS
INDICATION_LAMPS 3EPLBR-6L-110VDC
11 INDICATION LAMP BLUE, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS
INDICATION_LAMPS 3EPLBR-8L-110VDC
12 INDICATION LAMP YELLOW, 110V DC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS
D INDICATION_LAMPS 3EPLBR-6L-240VAC D
13 INDICATION LAMP BLUE, 240V AC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS
INDICATION_LAMPS 3EPLBR-8L-240VAC
14 INDICATION LAMP YELLOW, 240V AC, 22.5mm DIA, ECONOMY SERIES LED PILOT LIGHT TEKNIC Nos. 6
INDICATION_LAMPS_COVERS
PANEL_COOLING 225A230HBAC-M
15 COOLING FAN 900CMH, WITH FINGER GUARD & HOUSING, 230VAC, 0.325A, SINGLE PHASE, 50Hz HICOOL Nos. 1
FAN
63FE
16 POWER_FUSES SEMICONDUCTOR FUSE 63A, 690VAC, BREAKING CAPACITY-200KA BUSSMANN Nos. 1
F F
REV 03 AS PER COMMENTS 51/2022 6 PULSE, 415V, VFD PANEL FOR 22kW DANFOSS INDUSTRIES PVT LTD Title BILL OF MATERIALS P.O.No. LOA No. : EMH:087:2022-23 Dt:01-08-2022 =VLT
REV 02 AS PER COMMENTS 50/2022 MOTOR WITH DOL BYPASS Plot No. A-19/2, SIPCOT Industrial Growth Centre, Application AIR FIN COOLER Project No. INOG202208068 +A1
REV 01 AS PER COMMENTS 43/2022 "LuPech" (J-18)IOCL GUJARAT REFINERY Oragadam Village, Sriperumbudur Taluk, Customer M/s. Enginemates Heat Transfer Private Limited,
Kanchipuram District, Tamil Nadu, India – 602105 Dwg.No. OG202208068-CPV00-0220 Revision 03
REV 00 FOR APPROVAL 36/2022 LNV ASP MA End User M/s. IOCL, Gujarat.,
REV DESCRIPTION WEEK / YEAR DWN BY CHKD BY APPD BY Date 23-12-2022 Sheet 38 of 38
The design and Information in this document must not be copied and the contents there of must not be in parted to a third party nor be used for any unauthorized purpose without written permission from Danfoss Contravention will be prosecuted.
SOC Selected Optimized Coordination
IEC Coordination tables for motor protection
Data exported from SOC tool on: 2022/08/29
Important notice
2022/08/29
This book is the result of a web search made from Selected Optimized Coordination Coordination tables for motor protection
(/soc) made on 29 Aug 2022.
Please always refer to /soc for the lastest updated information.
Guarantee
The information contained in SOC – Selected Optimized Coordination – reflects the current state of our knowledge and aims to present our products for motor
coordination and their possible applications as defined with the applicable International standards. The product data, ratings and utilization conditions are
indicated in SOC coordination tables; thus, the information does not guarantee special utilizations or combination of characteristics that have not been defined or
tested according to normalized values or test conditions defined with the standards and does not guarantee the fit for any specific purpose. The devices shall be
used in accordance with the user manual.
This SOC tool is made available “as is” and with no express warranty. ABB further disclaims all other statutory and implied warranties, including, but not limited
to, any warranty of fitness for particular purpose or merchantability. The user and user’s company agree that in no event will ABB be liable to the user or user’s
company for any claims, liabilities, or damages even if caused by the negligence of ABB, and under no circumstances will ABB be liable for any indirect, special,
incidental or consequential damages.
Liability
The devices in coordination tables do not endanger safety when they are selected, mounted, commissioned, used, maintained and disassembled with the
applicable rules and standards and in accordance with the user manual. The devices shall be used by experts and welltrained people.
The results generated by the SOC tool must be reviewed and approved by the user.
Additional information
We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed
particulars will take precedence. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.
Used filters:
Standard: IEC
Motor Efficiency Class Design: Any
Starter Type: Directonline starter
Motor rated power: 22 kW
Rated shortcircuit current: 65 kA
Coordination type: IEC Type 2
Protection device: Molded case circuitbreaker
Index
Data exported from SOC tool on: 2022/08/29
Molded case circuitbreaker, Directonline Normal Start, 440 V AC, 65kA, IEC Type 2, Thermal overload relay, IE1/IE2/IE3/IE4 N/H................ 4
Table ID: 2650
Starter Type : Directonline starter Starting type : Normal start Motor Efficiency Class Design : IE1/IE2/IE3/IE4 N/H
Rated voltage : 440 V AC Rated shortcircuit current : 65 kA Coordination type : IEC Type 2
Protection Device : Molded case circuitbreaker Overload protection : Thermal overload relay Table version : Tmax XT + AF + TF
Table status: Active Created on date : 6/30/2014 11:46:54 AM Edited on date : 4/19/2016 9:13:01 AM
Comments :
1) Type1 with TF42
2) with EF19 or EF45 mounting kit is needed
3) XT4H 250 Ekip I In 250 can also be used.
ABB reserves the right to modify the content of this document on the basis of technical development of the products, without prior notice.
Copyright 2022 ABB. All rights reserved.
Page 4
Selection Guide | VLT® AutomationDrive FC 300 Series
Intelligence
to empower
your industrial
applications
drives.danfoss.com
Content
Seamlessly into the future............................................................................ 4 Customized commissioning experience............................................. 19
Consistently awesome.................................................................................... 5 Modular simplicity – A, B and C enclosures....................................... 20
Designed for easy integration in any application.......................... 6 VLT® Wireless Communication Panel LCP 103.................................. 21
Designed with fast and easy start-up in mind................................. 7 High-power modularity – D, E and F enclosures............................ 22
Extensive functionality for high-performance operation.......... 8 Engineered for cost savings via intelligent heat
Leveraging digitalization to reduce maintenance costs............ 9 management, compactness and protection.................................... 24
Flexible, modular and adaptable. Built to last................................... 10 Ruggedized for extra protection............................................................... 24
Stand-alone drives, enclosed drives, modules................................. 12 Optimize performance and grid protection...................................... 26
Application flexibility to boost your business.................................. 13 DrivePro® Life Cycle service products.................................................... 27
Integrated motion controller – for positioning Connection example........................................................................................ 28
and synchronization applications............................................................ 14 Technical data....................................................................................................... 29
Increase precision, accuracy and speed............................................... 16 Electrical data – A, B, and C enclosures................................................. 30
Tailored safety....................................................................................................... 17 Dimensions enclosure sizes A, B and C................................................. 34
Free to connect.................................................................................................... 18 Ordering typecode for A, B and C enclosures.................................. 35
ar
t-u
intelligent, but at the same time quick
om
p
Awes
Throughout the entire lifecycle of your and easy to install and provides years of
application, the VLT® AutomationDrive reliable operation.
provides benefits that not only save
you time and money, but also help Intelligent operation
In
ility
optimize your process while providing VLT® AutomationDrive has a big brain
ellig
ab
the flexibility and reliability to meet ready to be put to work to control your
en
ail
op
your current and future demands. applications effectively, efficiently and
v
ha era
Hig
reliably.
tion
Awesome versatility
Modular and adaptable, the High availability
VLT® AutomationDrive fits into any Once installed, you can trust Do it differently
environment. It can be relied on to VLT® AutomationDrive to provide Know-how and experience
meet all your needs whether you have troublefree operation. New intelligent Proven quality
a single application or a variety of maintenance features and a range of
DrivePro® services
different ones. DrivePro® services proactively improve
productivity, performance and uptime.
Its cutting-edge thermal design
and unique back-channel cooling
for drives above 90 kW make
VLT® AutomationDrive one of the
most compact and cost-efficient
drives in the market.
Application flexibility
When you have a variety of
applications, it’s best to select an AC
drive that you can count on to meet
all your needs. Whether operating
pumps, conveyors, palletizers or
material treatment equipment, the VLT®
AutomationDrive delivers the optimum
control you want for reliable operation,
all day long.
6 DKDD.PB.302.A7.02 | Content |
5
Designed with fast Simple start-up
| Content | DKDD.PB.302.A7.02 7
5
Intelligent operation Extensive functionality for
high-performance operation
The VLT® AutomationDrive FC 300 Series is installed in a
wide variety of demanding applications and environments.
Regardless of your application’s needs, you can count on
the VLT® AutomationDrive to deliver the capabilities for
long, worry-free operation in even the most sensitive of
environments.
8 DKDD.PB.302.A7.02 | Content |
5
Leveraging digitalization Optimized
performance
to reduce maintenance costs
Unplanned downtime can be costly – both in terms of
maintenance and lost production. Enhancements in the
VLT® AutomationDrive provide more information about
your devices and their performance, and a range of services
optimizes their availability.
| Content | DKDD.PB.302.A7.02 9
Flexible, modular and adaptable
Built to last
A VLT® AutomationDrive is built on a flexible, modular Speaks your language
design to provide an extraordinarily versatile motor When it comes to working with
control solution. The drive is equipped with a wide range advanced technologies, such as AC
of industry features that enable optimal process control, drives, it is fairly easy to feel lost while
navigating through hundreds of
higher quality output and reduce costs related to spare parameters. Using a graphical interface
parts and service. makes this process much easier;
especially when it lists parameters
in your native language. As many as
Free to equip motor and remain confident that the 28 language options are available,
The VLT® AutomationDrive can system will perform to the highest including several Cyrillic, Arabic (right
optimally control nearly all standard possible standards. to left) and Asian options.
industrial motor technologies,
including Asynchronous, IPM, SPM, As an independent manufacturer of AC Additionally, the ability to save up
Synchronous Reluctance and PM drive solutions, you can count on to 50 user-selectable parameters
assisted Synchronous Reluctance Danfoss to support all commonly used further simplifies interactions with key
motors. This means that system motor types and foster ongoing parameter settings for your unique
designers, OEMs and end users are free development as new technologies application.
to connect the drive to their selected emerge.
380-500 V
High overload
400 V...................1.3-1460 A IN, 0.37-800 kW,
460 V....................1.2-1380 A IN, 0.5-1200 Hp
Normal overload
400 V.................1.3-1720 A IN, 0.37-1000 kW
Choose the adequate performance level 460 V....................1.2-1530 A IN, 0.5-1350 Hp
Special needs require special features and performance
525-600 V
High overload
FC 301 FC 302 575 V..............................1.7-100 A IN, 1-100 Hp
Power range [kW] 200-240 V 0.25-37 0.25-37
Power range [kW] 380-(480) 500 V 0.37-75 (480 V) 0.37-800 (500 V) Normal overload
Power range [kW] 525-600 V – 0.75-75 575 V..............................1.7-131 A IN, 1-120 Hp
Power range [kW] 525-690 V – 1.1-1400
Flux vector control – n 525-690 V
25/50m (A1 only), High overload
Cable length – screened/unscreened 150/300 m
50/75m
575 V....................1.6-1260 A IN, 1.5-1350 Hp
Permanent magnet motor operation – n
690 V....................1.6-1260 A IN, 1.1-1200 kW
(w/wo feedback)
Safety function Safe Torque Off (STO – EN 61800-5-2) Optional (A1 only) n
Applications Industries
Water and Wastewater
Material handling
Elevators and
Refrigeration
Escalators
Chemical
Metals
Textile
HVAC
Pumps
Fans
Compressors
Conveyors
Winding, unwinding
Drilling
Propulsion, thrusters
Winches
Positioning, synchronization
With touch probe positioning, the drive starts moving forward from the starting
Synchronizing position of 2000, detects the touch probe sensor and moves a distance of 1000
forward from the position of the touch probe sensor.
In synchronizing mode, the drive fol-
lows the position of a master; multiple
drives can follow the same master. The Fig. 3. IMC supports 3 positioning modes
master signal can be an external signal,
for example, from an encoder, a virtual
master signal generated by a drive or
master positions transferred by fieldbus. the machine after power up. There are
Gear ratio and position offset is adjust- several home functions with and with-
able by parameter. out sensor to choose from. The home
synchronizing function can be used to
continuously realign the home position
Homing during operation when there is some
With sensorless control and closed sort of slip in the system. For example
loop control with an incremental in case of sensorless control with an
encoder, homing is required to create induction motor or in case of slip in the
a reference for the physical position of mechanical transmission.
18 DKDD.PB.302.A7.02 | Content |
Customized commissioning experience
The VLT® Motion Control Tool MCT 10 VLT® Software Customizer
is an interactive tool for quick and easy VLT® Software Customizer allows you
online/offline configuration of a VLT® to customize the commissioning
drive or soft starter using a PC. You experience to best fit your needs. It is
can also use the tool to configure the a tool that enables you to simply and
communication network and to back quickly create and test your desired
up all your relevant parameter settings. setup using the simulator before
With MCT 10, you can control and uploading it to a real drive.
configure your system simultaneously
and monitor your entire system more The VLT® Software Customizer consists
effectively for faster monitoring, of three main features:
diagnosis, troubleshooting (alarms/
warnings) and better preventive
SplashScreen allows you to create
maintenance. Starting with version a custom splash screen for when the
4.00, MCT 10 includes even more drive starts up. You can use the built-
features that enhance usability. in editor to create an image from
blank or import an existing image
from a library or from your computer
Status plug-in and adapt it to the VLT®.
The readouts for various status and
control words, relay inputs and outputs
InitialValues allows you to set a
that are available over the fieldbus new default value for virtually any
have been greatly improved. We have parameter.
combined these signals into a single
plug-in that shows you much more
SmartStart allows you to create
information. You’ll be able to see right a custom start-up wizard to go
away if a certain relay or bit is on or off, through exactly the parameters you
and what exact command the drive has need.
been configured with, saving you time.
Motor plug-in
The motor plug-in makes it easier to
select the needed motor type and to
parameterize the drive accordingly.
Simply select the required motor type,
and the corresponding parameters
are listed together with a description
guiding you on how to set the correct
value. The motor types supported by
the motor plug-in are:
Asynchronous
PM, non-salient SPM
PM, salient IPM
Synchronous Reluctance (SynRM)
8
2
7
8
5
3
2
9
10
12
Efficiency is vital
for high-power drives
Efficiency is essential in the design 4
of the high-power VLT® drive series.
Innovative design and exceptionally 5 10
high-quality components have resulted
in unsurpassed energy efficiency. 14
6
VLT® drives pass more than 98% of 7
the supplied electrical energy on to 11
13
the motor. Only 2% or less is left in
the power electronics as heat to be
removed.
Safety
Extended range of integrated
functional safety. Please see chapter
“Tailored safety” on page 17.
15
The AC drives are available in a broad contaminants. At the same time, it In daily use, the benefits are equally
range of enclosure sizes and protection removes heat efficiently which helps clear as the energy consumption
ratings from IP20 to IP66 to enable to prolong product life, increase related to cooling can be reduced
easy installation in all environments: the overall availability of the system significantly. This means that designers
mounted in panels, switch rooms or and reduce faults related to high can reduce the size of the air
as stand-alone units in the production temperatures. conditioning system, or even eliminate
area. it entirely.
For example, by exhausting heat
directly outside, it is possible to reduce
Cost-saving heat management the size of the cooling system in the Coated circuit boards
In AC drives, there is total separation panel or switch room. This can be The AC drive conforms as standard to
between the back-channel cooling achieved with Danfoss’ extremely class 3C3 (IEC 60721-3-3) to ensure long
air and the internal electronics. efficient back-channel cooling concept, lifetime even in harsh environments.
This separation greatly reduces the allowing heat to be vented outside the
airflow over the sensitive electronics, control room.
minimizing the exposure to
Ruggedized for
extra protection
In order to reduce the potential Spark-free design
negative effects of vibration, the drives The VLT® drives conform to the Limited
have been ‘ruggedized’. It is a process Explosion Risk requirements in The
that ensures that critical components European Agreement concerning the
on the PCB have increased protection, International Carriage of Dangerous
significantly reducing the risk of Goods by Inland Waterways, as they do
malfunction while at sea. not create any sparks durings normal
operation and the temperature does
The printed circuit boards in the drives not exceed 200 °C.
are also all coated in accordance with
IEC 60721-3-3 class 3C3, providing
additional protection against moisture
and dust.
Reliable operation at
engine room temperatures
up to 55 °C
VLT® drives can operate at full load in
engine rooms with 50 °C temperature
and 55 °C at reduced power close to,
for example, pumps and thrusters.
There is no need for installation in air-
conditioned control rooms with long
motor cables.
90%
reduction
in investment for air
cooling systems
Panel-through cooling
An accessory mounting kit for small and
mid-range drives enables heat losses to be
directed directly outside the panel room.
VLT® Advanced Active Filter AAF allows the drive to be installed in a
VLT® Low Harmonic Drives central control room, away from the -300
VLT® 12-pulse Drives application without affecting motor
8 16 24 32 [ms]
performance.
Provide extra motor protection with:
Harmonic distortion
VLT® Sine-wave Filter Electrical interference reduces e fficiency and risks
VLT® dU/dt Filter harming equipment.
VLT® Common Mode Filters
0
[V]
EMC Standards Conducted emission
-150
EN 55011 Class B Class A Group 1 Class A Group 2
Facility operators must Housing Industrial Industrial
comply with EN 55011 and light industries environment environment
Standards and -300
requirements Category C1 Category C2 Category C3
EN/IEC 61800-3 First First Second
Converter manufacturers 8 16 24 32 [ms]
must conform to EN 61800-3 environment, home environment, home environment
and office and office
Compliance 1) n n n Optimized harmonic performance
Compliance to mentioned EMC classes depends on the selected filter.
1) Efficient harmonic mitigation protects electronics
For further details see the design guides. and increases efficiency.
You’re covered
with DrivePro® Life Cycle service products
Get the most out of your systems, with the help of DrivePro® services
for Danfoss VLT® and VACON® drives. You get services that go beyond
simple t roubleshooting, maintenance, repairs and replacements. DrivePro® app
They also proactively improve productivity, performance and uptime. Use the DrivePro app for fast
access to the DrivePro® services,
for improved productivity,
DrivePro® Retrofit DrivePro® Start-up
performance and uptime of
your systems. Find your closest
DrivePro® Spare Parts DrivePro® Extended Warranty service partner, place a service
request, and register your VLT®
DrivePro® Exchange DrivePro® Remote Expert Support
and VACON® drives. You can also
DrivePro® Upgrade DrivePro® Preventive Maintenance
look up product information,
DrivePro® Life Cycle specifications and manuals for
your specific VLT® or VACON® drive
DrivePro®
Higher performance based on the nameplate product
Pre-sales
support
Training Services
code, or the product name.
More uptime
130BC931.10
91 (L1) (U) 96
3 Phase 92 (L2) (V) 97
power
input 93 (L3) (W) 98
95 PE (PE) 99
Motor
ON
+10Vdc relay1
ON=0/4-20mA
0/4-20 mA S202 03
OFF=0/-10Vdc -
1 2
0/-10Vdc - +10Vdc
ON
54 (A IN) 240Vac, 2A
+10Vdc 02
0/4-20 mA
55 (COM A IN) 01
* relay2
12 (+24V OUT) 06
240Vac, 2A
13 (+24V OUT) P 5-00 05
400Vac, 2A
24V (NPN)
18 (D IN) 04
0V (PNP)
24V (NPN)
19 (D IN) 0V (PNP) (COM A OUT) 39 Analog Output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
24V (NPN)
27 (D IN/OUT) 0V (PNP) S801
24V ON=Terminated
1 2
ON
OFF=Open
0V 5V
* 24V (NPN)
29 (D IN/OUT) 0V (PNP)
24V
S801 0V
0V
RS-485 RS-485
(N RS-485) 69
24V (NPN) Interface
32 (D IN) 0V (PNP) (P RS-485) 68
24V (NPN) **
33 (D IN) 0V (PNP) (COM RS-485) 61
: Chassis
* : Earth
37 (D IN)
This diagram shows a typical installation These inputs can be set up as either On the 68 (P+) and 69 (N-) terminals’
of the VLT® AutomationDrive. Power reference, feedback or thermistor RS 485 interface, the drive can be
is connected to the terminals 91 (L1), inputs. controlled and monitored via serial
92 (L2) and 93 (L3) and the motor is communication.
connected to 96 (U), 97 (V) and 98 (W). There are 6 digital inputs to be
connected to terminals 18, 19, 27, 29,
Terminals 88 and 89 are used for load 32, and 33. Two digital input/output
sharing between drives. terminals (27 and 29) can be set up
Analog inputs can be connected to as digital outputs to show an actual
the 53 (V or mA), and for 54 (V or mA) status or warning or can be used as a
terminals. pulse reference signal. The terminal 42
analog output can show process
values such as 0 - Imax.
Agency approvals
FC-302 Con. IN Inter. IMAX kW @ Hp @ [A] [W] Chassis Type 1 Type 12 Type 4X
(60 s) 208 V 230 V
PK25 1.8 2.9 0.25 0.34 2.6 21 A1* A2 A4/A5 A4/A5
PK37 2.4 3.8 0.37 0.5 3.5 29 A1* A2 A4/A5 A4/A5
PK55 3.5 5.6 0.55 0.75 5.1 42 A1* A2 A4/A5 A4/A5
PK75 4.6 7.4 0.75 1 6.6 54 A1* A2 A4/A5 A4/A5
P1K1 6.6 10.6 1.1 1.5 9.4 63 A1* A2 A4/A5 A4/A5
P1K5 7.5 12 1.5 2 10.9 82 A1* A2 A4/A5 A4/A5
P2K2 10.6 17 2.2 3 15.2 116 – A2 A4/A5 A4/A5
P3K0 12.5 20 3 4 18.1 155 – A3 A5 A5
P3K7 16.7 26.7 3.7 5 24 185 – A3 A5 A5
P5K5 24.2 38.7 5.5 7.5 35.2 239 B3 B1 B1 B1
P7K5 30.8 49.3 7.5 10 44.8 371 B3 B1 B1 B1
P11K 46.2 73.9 11 15 67.2 463 B4 B2 B2 B2
P15K 59.4 89.1 15 20 81 624 B4 C1 C1 C1
P18K 74.8 112 18.5 25 102 740 C3 C1 C1 C1
P22K 88 132 22 30 120 874 C3 C1 C1 C1
P30K 115 173 30 40 156 1143 C4 C2 C2 C2
P37K 143 215 37 50 195 1400 C4 C2 C2 C2
*A1 enclosure is only available as FC 301
FC-302 Con. IN Inter. IMAX kW @ Hp @ [A] [W] Chassis Type 1 Type 12 Type 4X
(60 s) 208 V 230V
PK25 1.8 2.9 0.25 0.34 2.6 21 A1* A2 A4/A5 A4/A5
PK37 2.4 3.8 0.37 0.5 3.5 29 A1* A2 A4/A5 A4/A5
PK55 3.5 5.6 0.55 0.75 5.1 42 A1* A2 A4/A5 A4/A5
PK75 4.6 7.4 0.75 1 6.6 54 A1* A2 A4/A5 A4/A5
P1K1 6.6 10.6 1.1 1.5 9.4 63 A1* A2 A4/A5 A4/A5
P1K5 7.5 12 1.5 2 10.9 82 A1* A2 A4/A5 A4/A5
P2K2 10.6 17 2.2 3 15.2 116 – A2 A4/A5 A4/A5
P3K0 12.5 20 3 4 18.1 155 – A3 A5 A5
P3K7 16.7 26.7 3.7 5 24 185 – A3 A5 A5
P5K5 30.8 33.9 7.5 10 30.8 310 B3 B1 B1 B1
P7K5 46.2 50.8 11 15 46.2 514 B3 B1 B1 B1
P11K 59.4 65.3 15 20 59.4 602 B4 B2 B2 B2
P15K 74.8 82.3 18.5 25 74.8 737 B4 C1 C1 C1
P18K 88 96.8 22 30 88 845 C3 C1 C1 C1
P22K 115 127 30 40 114 1140 C3 C1 C1 C1
P30K 143 157 37 50 143 1353 C4 C2 C2 C2
P37K 170 187 45 60 169 1636 C4 C2 C2 C2
*A1 enclosure is only available as FC 301
FC-302 Con. IN Inter. IMAX kW @ Hp @ [A] [W] Chassis Type 1 Type 12 Type 4X
(60 s) 575 V 575 V
PK75 1.7 2.7 0.75 1 2.7 35 A3 A3 A5 A5
P1K1 2.4 3.8 1.1 1.5 3.8 50 A3 A3 A5 A5
P1K5 2.7 4.3 1.5 2 4.3 65 A3 A3 A5 A5
P2K2 3.9 6.2 2.2 3 6.6 92 A3 A3 A5 A5
P3K0 4.9 7.8 3 4 8.3 122 A3 A3 A5 A5
P4K0 6.1 9.8 4 5 9.3 145 A3 A3 A5 A5
P5K5 9 14.4 5.5 7.5 13.8 195 A3 A3 A5 A5
P7K5 11 17.6 7.5 10 16.6 261 A3 A3 A5 A5
P11K 18 29 11 15 28 220 B3 B1 B1 B1
P15K 22 35 15 20 33 300 B3 B1 B1 B1
P18K 27 43 18.5 25 41 370 B4 B2 B2 B2
P22K 34 54 22 30 52 440 B4 B2 B2 B2
P30K 41 62 30 40 59 600 B4 C1 C1 C1
P37K 52 78 37 50 70 740 C3 C1 C1 C1
P45K 62 93 45 60 85 900 C3 C1 C1 C1
P55K 83 125 55 75 113 1100 C4 C2 C2 C2
P75K 100 150 75 100 137 1500 C4 C2 C2 C2
FC-302 Con. IN Inter. IMAX kW @ Hp @ [A] [W] Chassis Type 1 Type 12 Type 4X
(60 s) 575 V 575 V
PK75 1.7 2.7 0.75 1 2.7 35 A3 A3 A5 A5
P1K1 2.4 3.8 1.1 1.5 3.8 50 A3 A3 A5 A5
P1K5 2.7 4.3 1.5 2 4.3 65 A3 A3 A5 A5
P2K2 3.9 6.2 2.2 3 6.6 92 A3 A3 A5 A5
P3K0 4.9 7.8 3 4 8.3 122 A3 A3 A5 A5
P4K0 6.1 9.8 4 5 9.3 145 A3 A3 A5 A5
P5K5 9 14.4 5.5 7.5 13.8 195 A3 A3 A5 A5
P7K5 11 17.6 7.5 10 16.6 261 A3 A3 A5 A5
P11K 22 24 15 20 23 300 B3 B1 B1 B1
P15K 27 30 18.5 25 28 370 B3 B1 B1 B1
P18K 34 37 22 30 36 440 B4 B2 B2 B2
P22K 41 45 30 40 43 600 B4 B2 B2 B2
P30K 52 57 37 50 54 740 B4 C1 C1 C1
P37K 62 68 45 60 62 900 C3 C1 C1 C1
P45K 83 91 55 74 83 1100 C3 C1 C1 C1
P55K 100 110 75 100 100 1500 C4 C2 C2 C2
P75K 131 144 90 120 131 1800 C4 C2 C2 C2
Height 10.6 14.8 10.6 14.8 15.4 16.6 18.9 25.6 15.8 20.5 26.8 30.4 21.7 26
Height with decoupling plate 14.8 – 14.8 – – – – – 16.6 23.5 – – 24.8 31.5
Width 3.6 3.6 5.2 5.2 7.9 9.6 9.6 9.6 6.5 9.1 12.2 14.6 12.2 14.6
Width with one C option 5.2 5.2 6.7 6.7 – 9.6 9.6 9.6 8.1 9.1 12.2 14.6 12.2 14.6
[in]
Width with two C options 6 6 7.5 7.5 – 9.6 9.6 9.6 8.9 9.1 12.2 14.6 12.2 14.6
Depth 8.1 18.2 8.1 8.2 6.9 7.9 10.3 10.3 9.8 9.6 12.3 13.2 13 13
Depth with mains disconnect – – – – 8.2 8.9 11.4 11.5 – – 13.6 14.9 – –
Depth with A, B option 8.7 8.8 8.7 8.8 6.9 7.9 10.3 10.3 10.4 9.6 12.3 13.2 13 13
[lb] Weight 10.8 11.7 14.6 15.5 21.5 31.5 50.7 59.6 26.5 52 99.3 143.3 77.2 110.2
FC- – – – – – – – – – – – – – – – CX – – XX –
T5 3 x 380-500 V AC S Imperial cable entry Please beware that not all combinations are possible.
[11] H
ardware option B (character 23) Find help configuring your drive with the online
T6 3 x 525-600 V AC configurator found under: driveconfig.danfoss.com
T7 3 x 525-690 V AC X No adaptation
[4] IP/UL protection ratings (character 13-15) [12] Special version (character 24-27)
Z20 IP20/Chassis (A1 enclosure, FC 301 only) S067 Integrated Motion Control
Height 35.5 43.6 35.8 39.6 44.2 50.0 52.1 65.5 77.9 89.9
[in] Width 12.8 12.8 19.8 9.9 14.8 13.8 12.8 12.8 16.5 16.5
Depth 14.9 14.9 14.8 14.8 14.8 14.8 15.0 15.0 15.2 16.0
[lb] Weight 136.7 275.6 136.7 238.1 275.6 394.6 218.3 282.2 407.9 511.5
(1)
dimensions with regeneration or load share terminals
(2)
D5h is used with disconnect and/or brake chopper options
(3)
D6h is used with contactor and/or circuit breaker options
(4)
D7h is used with disconnect and/or brake chopper options
(5)
D8h is used with contactor and/or circuit breaker options
D3h/D4h E1h F
VLT® 12-pulse
FC- – – – – – – – – – – – – – – – CX – – XX –
[1] Application (character 4-6) IP21 / Type 1 – Stainless steel back channel RCD for TN/TT mains with Class A2 RFI
C2H HE
302 VLT® AutomationDrive FC 302 + space heater (Enclosure sizes F1, F2, F3, F4)
[2] Power size (character 7-10) IP21 / Type 1 + cabinet light HX No RFI filter
L2A + 115 V power outlet
N75K 75 kW / 100 Hp RCD for TN/TT mains and Class A1 RFI
HF
IP21 / Type 1 + cabinet light (Enclosure sizes F1, F2, F3, F4)
N90K 90 kW / 125 Hp L2X + 230 V power outlet
IRM for IT mains and Class A1 RFI
N110 110 kW / 150 Hp HH
IP21 / Type 1 + space heater + cabinet light (Enclosure sizes F1, F2, F3, F4)
R2A
N132 132 kW / 200 Hp + 115 V power outlet
VLT® Low Harmonic Drive
N160 160 kW / 250 Hp IP21 / Type 1 + space heater + cabinet light
R2X VLT® Low Harmonic Drive, active filter
+ 230 V power outlet N2
N200 200 kW / 300 Hp based with Class A2 RFI
N250 250 kW / 350 Hp IP21 / Type 1 – Stainless steel back channel VLT® Low Harmonic Drive, active filter
C2E N4
+ Cooling out the back based with Class A1 RFI
N315 315 kW / 450 Hp
IP21 / Type 1 – Stainless steel back channel VLT® 12-Pulse, encl. sizes F8, F9, F10, F11, F12, F13
P315 315 kW / 450 Hp C2J + cooling out the back + space heater
N355 355 kW / 500 Hp B2 12-Pulse with Class A2 RFI
E2E IP21 / Type 1 – cooling out the back
P355 355 kW / 500 Hp B4 12-Pulse with Class A1 RFI
IP21 / Type 1 – cooling out the back
E2J BE 12-Pulse with RCD / A2 RFI
N400 400 kW / 550 Hp + space heater
P400 400 kW / 550 Hp IP54 / UL Type 12 enclosures BF 12-Pulse with RCD / A1 RFI
N450 450 kW / 600 Hp E54 IP54 / Type 12 BG 12-Pulse with IRM / A2 RFI
P450 450 kW / 600 Hp E5D IP54 / Type 12 (D1, D1h, D5h, D6h frames) BH 12-Pulse with IRM / A1 RFI
N500 500 kW / 650 Hp E5M IP54 / Type 12 + mains shield [6] Braking and safety (character 18)
P500 500 kW / 650 Hp H54 IP54 / Type 12 + space heater + thermostat X No brake IGBT
N560 560 kW / 750 Hp C54 IP54 / Type 12 – Stainless steel back channel B Brake IGBT
P560 560 kW / 750 Hp IP54 / Type 12 – Stainless steel back channel Safe Torque Off with Pilz Safety Relay
C5M C
+ mains shield (enclosure sizes F1, F2, F3, F4)
N630 630 kW / 900 Hp
IP54 / Type 12 – Stainless steel back channel Safe Torque Off with Pilz Safety Relay
P630 630 kW / 900 Hp C5H D and brake IGBT
+ space heater
N710 710 kW / 1000 Hp (enclosure sizes F1, F2, F3, F4)
IP54 / Type 12 + cabinet light
P710 710 kW / 1000 Hp L5A Safe Torque Off with Pilz Safety Relay and
+ 115 V power outlet
N800 800 kW / 1200 Hp E regeneration terminals
IP54 / Type 12 + cabinet light (enclosure sizes F1, F2, F3, F4)
L5X
P800 800 kW / 1200 Hp + 230 V power outlet
T Safe Torque Off without brake
P900 900 kW / 1250 Hp IP54 / Type 12 + space heater + cabinet light
R5A R Regeneration terminals (enclosure sizes D & F)
P1M0 1.0 MW / 1350 Hp + 115 V power outlet
S Regeneration terminals and brake chopper
P1M2 1.2 MW / 1600 Hp IP54 / Type 12 + space heater + cabinet light
R5X + 230 V power outlet U Brake IGBT plus Safe Torque Off
P1M4 1.4 MW / 1900 Hp
E5E IP54 / Type 12 – cooling out the back Enclosure sizes F3, F4
[3] AC mains voltage (character 11-12)
IP54 / Type 12 – Stainless steel back channel IEC Emergency Stop Pushbutton
T5 3 x 380-500 V AC C5E M
+ cooling out the back (includes Pilz Relay)
3 x 525-690 V AC IP54 / Type 12 – Stainless steel back channel
T7 C5J IEC Emergency Stop Pushbutton with brake
690 V kW. See manuals for 575 V Hp + cooling out the back + space heater N IGBT and brake terminals
[4] IP/UL protection ratings (character 13-15) (includes Pilz Safety Relay)
IP54 / Type 12 – cooling out the back
E5J
IP00 / Chassis enclosures + space heater IEC Emergency Stop Pushbutton with
E00 IP00 / Chassis (D4, E2 enclosures) IP66 / UL Type 4X enclosures P regeneration terminals
(includes Pilz Safety Relay)
C00 IP00 / Chassis – Stainless steel back channel E66 IP66 / Type 4X
[7] LCP display (character 19)
IP20 / Chassis enclosures Y66 IP66 / Type 4X + backplate (no C-options)
X Blank faceplate, no LCP installed
E21 IP21 / Type 1 Z66 IP66 / Type 4X (no C-options)
N Numerical Local Control Panel (LCP 101)
E2M IP21 / Type 1 + mains shield [5] R
FI filter, terminal and monitoring options
– EN/IEC 61800-3 (character 16-17) G Graphical Local Control Panel (LCP 102)
E2D IP21 / Type 1 (D1h, D5h, D6h enclosures)
H2 RFI filter, Class A2 (C3) Enclosure size D and E, IP21/IP54 only
H21 IP21 / Type 1 + space heater
J No Local Control Panel + USB through door
C21 IP21 / Type 1 – Stainless steel back channel RFI filter, Class A1 (C2)
H4 (Enclosure sizes D and F only) Graphical Local Control Panel (LCP 102)
IP21 / Type 1 – Stainless steel back channel L
C2M + USB through door
+ mains shield RFI filter, Class A2 (C3)
H5 Marine ruggedized Numerical Local Control Panel (LCP 101)
IP21 / Type 1 – Stainless steel back channel K
C2D + USB through door
(D1h, D5h, D6h enclosures) IRM for IT mains with Class A2 RFI
HG (Enclosure sizes F1, F2, F3, F4)
FC- – – – – – – – – – – – – – – – CX – – XX –
VLT® Advanced Active Filter AAF 006 VLT® Low Harmonic Drive
The VLT® 5000 can be replaced by the VLT® EtherNet/IP MCA 121
VLT® AutomationDrive, or an existing system
can be expanded without costly change of the Order code
PLC program. 130B1119 standard, dual-port
130B1219 coated, dual-port
The option supports DPV1.
Order code
130B1246 coated
VLT® General Purpose I/O VLT® Encoder Input MCB 102 VLT® Resolver Input MCB 103
MCB 101 This option offers the possibility to connect This option enables connection of a resolver to
various types of incremental and absolute provide speed feedback from the motor.
This I/O option offers an extended number of encoders. The connected encoder can be used
control inputs and outputs: for closed loop speed/position control as well Primary voltage............................................. 2-8 Vrms
as closed loop flux motor control. Primary frequency.................................... 2.0-15 kHz
3 digital inputs 0-24 V: Logic ‘0’ < 5 V; Logic Primary current max...............................50 mA rms
‘1’ > 10V The following encoder types are supported: Secondary input voltage.............................4 Vrms
2 analog inputs 0-10 V: Resolution 10 bit 5V TTL (RS 422) Spring-loaded connection
plus sign 1VPP SinCos
2 digital outputs NPN/PNP push pull SSI Ordering number
1 analog output 0/4-20 mA Hiperface 130B1127 standard
Spring-loaded connection EnDat 2.1 and 2.2 130B1227 coated (Class 3C3/IEC 60721-3-3)
Ordering number Ordering number
130B1125 standard 130B1115 standard
130B1212 coated (Class 3C3/IEC 60721-3-3) 130B1203 coated (Class 3C3/IEC 60721-3-3)
Ordering number
130B1143 standard
130B1243 coated (Class 3C3/IEC 60721-3-3)
VLT® Sine-wave Filter VLT® Common Mode Filter VLT® Brake Resistor MCE 101
MCC 101 MCC 105 Energy generated during braking is
absorbed by the resistors, protecting
VLT® Sine-wave Filters are positioned bet- Positioned between the AC drive and the electrical components from heating up
ween the AC drive and the motor to provide motor Optimized for the FC-series and general
a sinusoidal phase-to-phase motor voltage They are nano-crystalline cores that mitigate versions for horizontal and vertical motion
Reduces motor insulation stress high-frequency noise in the motor cable are available
Reduces acoustic noise from the motor (shielded or unshielded) and reduce bearing Built-in thermo switch
Reduces bearing currents (especially in large currents in the motor Versions for vertical and horizontal
motors) Extends motor bearing lifetime mounting
Reduces losses in the motor Can be combined with dU/dt and sine-wave A selection of the vertically mounted units
Prolongs service lifetime filters are UL-recognized
VLT® FC series family look Reduces radiated emissions from the motor
cable Power range
Power range Reduces electromagnetic interference Precision electrical match to each individual
3 x 200-500 V, 2.5-800 A Easy to install – no adjustments necessary VLT® drive power size
3 x 525-690 V, 4.5-660 A Oval shaped – allows mounting inside the
AC drive enclosure or motor terminal box Enclosure ratings:
Enclosure ratings IP20
IP00 and IP20 wall-mounted enclosures Power range IP21
rated up to 75 A (500 V) or 45 A (690 V) 380-415 V AC (50 and 60 Hz) IP54
IP23 floor-mounted enclosures rated 115 A 440-480 V AC (60 Hz) IP65
(500 V) or 76 A (690 V) or more 600 V AC (60 Hz)
IP54 both wall-mounted and floor-mounted 500-690 V AC (50 Hz) Ordering number
enclosures rated up to 4.5 A, 10 A, See relevant Design Guide
22 A (690 V) Ordering number
130B3257 Enclosure size A and B
Ordering number 130B7679 Enclosure size C1
See relevant Design Guide 130B3258 Enclosure size C2, C3 and C4 VLT® Line Reactor MCC 103
130B3259 Enclosure size D
130B3260 Enclosure size E and F Ensures current balance in load-sharing ap-
plications, where the DC-side of the rectifier
VLT® dU/dt Filter MCC 102 of multiple drives is connected together
UL-recognized for applications using load
Reduces the dU/dt values on the motor VLT® Advanced Harmonic sharing
terminal phase-to-phase voltage
Filter AHF 005 and AHF 010 When planning load-sharing applications,
Positioned between the AC drive and the pay special attention to different enclosure
motor to eliminate very fast voltage chan- Optimized harmonic performance for type combinations and inrush concepts
ges VLT® drives rated up to 250 kW For technical advice regarding load-sharing
The motor terminal phase-to-phase voltage A patented technique reduces THD levels in applications, contact Danfoss application
is still pulse shaped but its dU/dt values are the mains network to less than 5-10% support
reduced Perfect match for industrial automation, Compatible with VLT® AutomationDrive
Reduces stress on the motor’s insulation highly dynamic applications and safety 50 Hz or 60 Hz mains supply
and are recommended in applications with installations
older motors, aggressive environments or Ordering number
frequent braking which cause increased DC Power range See relevant Design Guide
link voltage 380-415 V AC (50 and 60 Hz)
VLT® FC series family look 440-480 V AC (60 Hz)
600 V AC (60 Hz)
Power range 500-690 V AC (50 Hz)
3 x 200-690 V (up to 880 A)
Enclosure ratings
Enclosure ratings IP20
IP00 and IP20/IP23 enclosure in the entire (An IP21/NEMA 1 upgrade kit is available)
power range IP00
IP54 enclosure available up to 177 A (Forced cooling is required. There is no fan
in the IP00 unit. Separate cooling measures
Ordering number must be implemented in the cabinet as part
See relevant Design Guide of the installation)
Ordering number
See relevant Design Guide
Fuses 9 – n
Optional
n Standard
NEMA 3R outdoor USB in the door kit Enclosure size F top entry kit
weather shield Available for all enclosure sizes, this USB motor cables
extension cord kit allows access to the drive
Designed to be mounted over the VLT® drive To use this kit, the drive must be ordered with
controls via laptop computer without opening
to protect from direct sun, snow and falling the common motor terminal option. The
the drive.
debris. Drives used with this shield must be kit includes everything to install a top entry
ordered from the factory as “NEMA 3R Ready”. cabinet on the motor side (right side) of an F
The kits can only be applied to drives manu-
This is an enclosure option in the type code size enclosure.
factured after a certain date. Drives built prior
– E5S. to these dates do not have the provisions to
accommodate the kits. Reference the following Ordering number
Ordering number F1/F3, 400 mm.................................................... 176F1838
table to determine which drives the kits can be
D1h............................................................................ 176F6302 F1/F3, 600 mm.....................................................176F1839
applied to.
D2h............................................................................ 176F6303 F2/F4 400 mm.....................................................176F1840
F2/F4, 600 mm.....................................................176F1841
F8, F9, F10, F11, F12, F13.................. Contact factory
If the cable shield is made of iron, it offers protection from EMC disturbance, but cannot be used as
PE. An iron shield cable can only be connected at the inverter end, and it must be isolated at the
motor end. A separate PE conductor must be used. For EMC purposes, both ends of the motor cable
shield must be 360° grounded.
Grounding may not form a loop, but it must be in star configuration. If there is a potential difference
between the devices, it must be equalised by proper grounding.
Keep the motor cable as short as possible, both inside and outside the drive enclosure. You can use
the shield of the motor cable for grounding purposes when the cross section of the shield is greater
than 50% of one phase conductor. Otherwise, use a separate ground conductor. If you install com-
ponents between the motor and the drive, make sure that the shield is continuous.
The standard EN/IEC 61800-5-1 defines the requirement of the PE conductor as follows:
shall be determined in a manner which produces a conductance equivalent to that which results
from the application of the values presented in the table above.
The cross-sectional area of every protective earthing conductor which does not form part of the
supply cable or cable enclosure shall, in any case, be not less than:
• 2,5 mm2 if mechanical protection is provided
or
For special systems topologies, such as 6-phase motors, the PDS designer shall verify the protec-
tive earthing conductor cross-section required. For more information, see the EN/ISO 61800-5-1.