SENR6238

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Harness Connector Location

Machine Harness And/Or Schematic Machine Harness And/Or Schematic


Connector Connector
Location Components Location Location Components Location SENR6238
40 Contacts
CONN1
*
A - 1060030
Controller
C-7
CONN30
1 A
E - 1114712
Monitor
E-2 May 1994
CONN2 A - 1060030 CONN12 F - 5I8216, V - 5I8376
24 Contacts B-7 4 Contacts C-6
* Controller 7
R7Y8139
16 24
38 15 1 26 11
CONN9 CONN12
C 10 16 A - 1060030 D-10 F - 5l8216 D-6
30 37 5 D 7
5 32 6 B - 1060031 U - 7Y8105
D 33
18 36 10 CONN8 A - 1060030 CONN25 A - 1060030
29 E-10 D-3
3 4 D 8
2 33 12 5 B -1060031 H - 518235
34 13
2 26 8 7 29
27 CONN13 CONN21
9
A -1060030 C-5 J -7Y3921 C-3
6 B A 10 4 A
F - 518216 7 B
Lower Wiper Switch
22 4 27 28 1 30
22 23
12 CONN3 CONN43
A - 1060030 E-9 3 Contacts R - 7V8139, V - 5I8376 B-6
19 3 D
G -1059963
9
Speaker
25 26
3 9
CONN5 A - 1060030 CONN72 V - 5I8376
8 21 F-9 B-6
1 D 32
G - 1059963 Speaker
25
7 15 10 Contacts
4 24 CONN6 A - 1060030 CONN64 U - 7Y8105
E E-9 D-6
23 8 2 D
G - 1059963 28
Converter
28 9 CONN24 CONN29
19 A - 1060030 A - 1060030
1 20 D-3 E-2
2 1 10
1 14 H - 518235 Aux Hydraulic Press Switch
20 18
35 17 CONN18 A - 1060030 CONN23 A - 1060030
21 D-4 F-3
17 1 B 11
13 J - 7Y3921 K - 7Y3868
3
11
4
3 B - 1060031
CONN17 CONN4O
A -1060030 E-5 Air Conditioner Compress Clutch C-12
1 C 12
2 L - 1027902 Solenoid
31 CONN4 CON N50
F 14
32 B - 1060031 D-9 B - 1060031 B-10
7 D 1 E
31 G - 1059963 Boom Raise Press Switch
CONN57 R - 7Y8139, CONN34 B - 1060031
9 Contacts C-6 A-3
2 13
V -518376 Radio C - 4I5361

AREA A CONN14 A - 1060030 CONN49 B - 1060031


3300158 7 Contacts 3 A
C-5 14
A-5
E - 1114712 Fuel Level Sensor

320 & 320 L Excavators


CONN10 A - 1060030 CONN51 B - 1060031
D-10 B-10
6 D 2 E
B - 1060031 Implement Swing Press Switch 6
CONN11 B - 1060031 CONN53 B - 1060031 1
6 Contacts E-8 A-9

Electrical System
10 D 3 F 5 6
Safety Relay Level Solenoid

CONN28 D - 518217 2 Contacts CONN38 B - 1060031


3
E-2 15
B-2 2
F -5l8216 N - 7Y3943 2 1 2
CONN15 CONN56
A - 1060030 E-6 B - 1060031 A-9
320: 320 L:
2 7 C 4 F
Air Conditioner Unit Proportional Reducing Valve
3
3
CONN15 CONN39 1 1

8LK1276-UP 9KK1359-UP
A -1060030 E-6 B - 1060031 F-12
7 C 16
23
Heater Unit Refrigerant Low Press Switch
27 28 10 24
34 2
26
2DL214-UP 1KL442-UP
CONN19 A - 1060030 CONN41 B - 1060031
18 12 3 5 Contacts D-5 A-3 4
7 2 B 17
4 9 J - 7Y3921 Refueling Pump 2
9 CONN44 CONN48
32 G - 1059963 C-8 B - 1060031 A-5
9 D 18
GovernorActuator ZZ - 5I8258
3 5
3 CONN27 CONN47
H - 518235 C-2 B - 1060031 B-3 3
6 5 1 33 16 3 B
Engine Speed Dial 19
S - 5I8255 4
6
7 8 9 6
19 25 C CONN58 CONN42
7 31 1 37 A - 1060030 C-8 B - 1060031 B-11
5 E 8 D
A - 1060030
20
Speed Sensor
7 3
23 B A
20 D 25 CONN33 CONN7
8 30 12 28 20 4 Contacts A - 1060030 F-2 B - 1060031 B-3
3 21 18 36 5 21
32 8 Lower Wiper Motor T - 5I8234
14 35 F 17 27 13
24 6
14 26 15 21 11 10 CONN32 CONN45
22 D - 518217 F-2 B - 1060031 E-12 AREA E
8 1 17 13 19 5
6
Wiper Motor
22
Travel Alarm 3200191 AREA F
16 2 22 38 15 31 5
11
3200303
33 29
1

3200369

AREA B
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
3200370

©1994 Caterpillar Printed in U.S.A.


All Rights Reserved

3 Harness And Wire Electrical Schematic Symbols


Component Location Harness Connector Location
Schematic Machine Schematic Machine
Component Component A AA 1 1
Location
C-7
Location
1
Location
E-4
Location
36
Connector
Machine
Location
Harness And/Or
Components
Schematic
Location
Connector
Machine
Location
Harness And/Or
Components
Schematic
Location Electrical Schematic Symbols And Definitions 1 2 2
Actuator - Governor Seat - Heater
CONN52 CONN65
Alarm - Action D-2 3A Sender - Engine Coolant Temperature B-12 19 B - 1060031 B-10 Y - 1027879 A-12
3 E Travel Press Switch 5 Creeper Speed Control Solenoid Typical representation of a Typical representation of a
Alarm - Travel E-12 2 Sender - Hydraulic Oil Temperature A-8 3F
CONN55 B - 1060031 2 Contacts
CONN66 Y - 1027879
Deutsch connector. The Sure-Seal connector. The
B-9 A-12
Alternator C-12 3 Sensor - Fuel Level A-5 20 1 F Travel Speed Solenoid 6 F Creeper Speed Control Solenoid Plug Receptacle plug contains all sockets plugand receptacle contain
2 7
4 5 6 Antenna C-6, D-6 4 Sensor - Speed B-11 21 CONN54 B - 1060031 B-9
CONN67 X -518375 F-3 and the receptacle contains both pins and sockets.
2 F 10 C
9
5
3 Battery E-10, E-11 5 Solenoid - Air Conditioner Compress Clutch C-12 22 Trenching Solenoid Fine Swing Control Switch
2 all pins.
D-9 1D A-12 6F
CONN31 E - 1114712 D-2
CONN26 H - 518235 D-3 T
4
Block - Terminal Solenoid - Creeper Speed Control 2 A 5 B
10 Action Alarm Bullet Low Idle Switch
Breaker D-9 4D Solenoid - Creeper Speed Control A-12 7F CONN36
Terminal
CONN59
Pressure Temperature Level Flow
Controller B-7 6 Solenoid - Engine Stop B-11 23 23
F - 518216
M - 7Y8245
E-1
3 C
K - 7Y3868
Horn Switch
F-3
Symbol Symbol Symbol Symbol Pin or Socket
Converter D-6 34 Solenoid - Fine Swing B-4 24 CONN35 F - 518216
Number
1 F-1
24 M - 7Y8245
Dial - Engine Speed C-2 3B Solenoid - Hammer Control B-4 25
1
CONN20 J - 7Y3921 C-3
Wire, Cable, or Harness Component
Fuse - Block F-7,F-8,F-9 6D Solenoid - Level A-9 4F Assembly Identification
6
8 6 B
Hammer Control Switch CONNECTOR IDENTIFICATION Part Number
C-11 7 B-9 1F Connector
Heater - Air Solenoid - Travel Speed CONN22 J - 7Y3921 Component Single Wire
B-3 Connectors No.And Harness J Side
8 B Side
Horn A-2, B-2 8 Solenoid - Trenching B-9 2F Lower Washer Switch Vehicle Connector
Lamp - Boom A-2, B-2 9 Speaker B-6 26 CONN46 S - 518255 CONN22 F Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
7 25
Fine Swing Solenoid
B-4 2 Contacts
6 B With blue wire
M
C A A AA 9X-1123
Lamp - Cab E-1, F-1 10 Switch - Aux Hydraulic Press E-2 27
CONN37 T - 518234 B-4 3 Contacts
CONN21
F M 325-PK-14 1 325-PK-14
Lamp - Chassis A-2 11 Switch - Boom Raise Press B-10 3E 26
Hammer Control Solenoid 7 B

C-6 12 F-3 5C
Normally open switch that is closed due to an applied condition, and will open again with a
Lamp - Dome Switch - Creeper Speed Control 2 Contacts
CONN25A A - 1060030 CONN20 F
Pin Socket Wire
E-3 1A D-9 50
29 W - 5l8374
D-3 2 Contacts
8 B Without blue wire
M
specific decrease in that condition. Color
Lighter - Cigar Switch - Disconnect
CONN25B H - 518235
Meter - Service E-2 2A Switch - Engine Oil Press B-12 28 30
D-3
W - 5l8374
Monitor E-2 4A Switch - Fine Swing Control F-3 6C CONN68
Connector
A - 1060030 E-5 Connectors No.And Harness G Side Harness A Side 2 200-BK-14
AREA C Motor - Lower Wiper F-2 13 Switch - Governor Backup C-5 6B 8 C Z - 1060026 Vehicle Normally closed switch that will open with an increase of a specific condition.
3200371
Motor - Starter B-12 14 Switch - Hammer Control C-3 9B CONN68 A - 1060030 CONN5 M F
E-5 10 Contacts
8 C 1 D With black wire With black wire
MM - 1060027
Motor - Washer E-12 15 Switch - Horn F-2 3C F
Circuit Number Wire
F-2 16 B-10 1E
CONN70 Z - 1060026 E-4 10 Contacts
CONN6 M
Without black Identification Gauge
Motor - Wiper Switch - Implement Swing Press 9 C Radio Control Switch
2 D Without black wire
wire Normally closed switch that is open due to an applied condition, and will close again
Pump - Refueling A-3 17 Switch - Low Idle D-3 2B CONN71
31
B - 1060031 A-9 10 Contacts
CONN3
3 D
F M with a specific decrease in that condition.
Radio C-6 18 Switch - Lower Washer B-3 76 Y - 1027879

Relay - Boom Lamp E-8 7D Switch - Lower Wiper D-3 8B CONN72 W - 518374 F-5
Electrical Schematic Symbols And Definitions
33 X - 518375
Relay - Chassis/Cab Lamp E-9 7D Switch - Neutral Start F-2 29 Connector
5
CONN63 U - 7Y8105 D-6 Connectors No.And Harness B Side Harness A Side The circle indicates that the component has screw terminals and a wire can be disconnected
4 Relay - Engine Shutdown D-8 2D Switch - Pump Backup F-4 2C 27 Converter FUSE - A component in an electrical circuit that will open the circuit if too much current flows
7 6
Vehicle
M from it. through it.
Relay - Fine Swing E-9 7D Switch - Radio Control E-4 7C CONN60 L - 1027902 F-3 10 Contacts
CONN8 F
Without yellow
4 C Creeper Speed Control Switch 4 D Without yellow wire
Relay - Heater D-7 8D Switch - Refrigerant Low Press F-12 30 wire
F
1
Relay - Horn E-7 7D Switch - Refueling A-5 31
CONN61 L - 1027902 F-3 10 Contacts
CONN19 M
With yellow REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
5 C 5 D With yellow wire
2 Seat Heater Switch wire contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Relay - Main D-7 3D Switch - Refueling Pump A-3 32 CONN62 CONN10
No circle indicates that the wire cannot be disconnected from the component.
A - 1060030 D-4 6 Contacts F M
6 C 6 D
3 3 Relay - Refueling Pump E-7 7D Switch - Seat Heater F-3 4C Seat Heater

Relay - Safety D-8 9D Switch - Speed Change C-4 5B


A - Connector at the bottom of cab. E = Connector near main control valve. SENDER - A component that is used with a temperature or pressure gauge. The sender
2 Relay - Starter B-12 35 Switch - Starter C-2 1B B = Connector in operator’s R.H. console. F = Connector near pilot oil manifold.
measures the temperature or pressure. Its resistance changes to give an indication to the
6
1 C= Connector in operator’s L.H. console. * = Connector is located at the component.
5 10
9 Relay - Washer E-9 7D Switch - Travel Press B-10 2E
D = Connector in relay box.
T gauge of the temperature or pressure.
4
8 9
Relay - Wiper E-8 7D Unit - Air Conditioner E-6 33 This indicates that the component has a wire connected to it that is connected to ground.
7
Resistor - Backup F-5 1C Unit - Heater E-6 37
Valve - Proportional Reducing A-9 5F RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
8 CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil


that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


AREA D
3200302 activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION OPERATOR STATION
306-GN
L3 ATCH CREEPER
B734-GY
L11 L11 L11 L11 SPEED CONT SW
320-OR
A755-PK 7X-6386
RELAY PANEL L
A756-BU
L19
A757-GY 147-PU 1 BK
L5
A758-BR B747-PU 2 RD
CAB/CHASSIS LAMP HORN KEY SW
10A 115-PK 10A 114-GN 10A 105-BR 105-BR CONN 60
BOOM LAMP DOME LAMP REFUELING

124-GN-14
10A 149-PU 10A 103-YL 10A 168-GN 310-PU

185-YL-14
B739-WH

B731-WH
RADIO ENG/PUMP CONT BACKUP

B790-OR

B740-OR
B730-OR
A769-GY

B734-GY

A757-GY

A763-GY
B747-PU

A758-BR

B789-BR
A768-BU
A768-BU

A756-BU

B786-BU
ATCH

A755-PK

B956-PK

D760-YL
B955-YL

B751-YL
10A 120-YL 15A 184-BU 15A 185-YL-14 308-YL

410-WH
403-GN

306-GN

501-GN

320-OR

113-OR
309-GY

118-GY
586-BR

310-PU

500-BR

147-PU

105-BR
578-BU

152-BU

129-BU
519-PK

200-BK

200-BK
308-YL

308-YL

615-YL

120-YL

103-YL
MONITOR TRAVEL ALARM CIGAR LIGHTER ATCH SEAT LOWER WIPER WIPER
10A 113-OR 10A 121-YL 10A 129-BU 309-GY
CONN 5 SOLENOID WASHER/WIPER A/C HEATER HEATER SW 4I-5019 4I-6838
10A 142-BU-14 10A 118-GY 20A 124-GN-14 B786-BU
LOWER WASHER/WIPER HAMMER CONN 72 7X-6386
A G 10A 10A 152-BU 10A 147-PU D760-YL
FINE SWING W X L
1 308-YL 10A 15A 147-PU 578-BU
L31 L31
F 2 310-PU FUSE 20A B790-OR
L29
D760-YL 1 L30
124-GN 1 BK F
3 105-BR 10A 9W-1442 103-YL B740-OR 200-BK 2 A537-PK 2 RD +1 S

L12

L13

L28

L14
15A 9W-1441 MOTOR MOTOR
4 185-YL-14 152-BU B789-BR - -

+
20A 9W-1446 L6 CONN 61 HORN SW
5 129-BU 147-PU B739-WH S +1
ATCH 6 124-GN-14 D760-YL B751-YL PUMP ATCH 6I-5088
REFRIGERANT SW 7 320-OR 120-YL A763-GY BACKUP BACKUP SW FINE SWING
105-9344 (NOTE A)(NOTE E) L11 RESISTOR 3T-4405 CONT SW
8 113-OR 152-BU K
105-9408 (NOTE A)(NOTE F)(NOTE J) L19 102-8015 7X-6386 F M M ATCH
9 200-BK 120-YL 118-GY 586-BR 200-BK
B 10 147-PU 113-OR 118-GY 501-GN 147-PU A L B731-WH X 320-OR 200-BK 2 200-BK CAB LAMP
L14 L19 2 1 L30 K 5I-8250
OR 2 513-OR 500-BR 500-BR 185-YL 200-BK A770-PK A768-BU D760-YL 1 BK 615-YL 1 615-YL
PK 1 519-PK 1 500-BR 118-GY 615-YL 185-YL 3 185-YL 200-BK 2 RD CONN 59
CONN 35

1
3

4
2
L28 4 NEUTRAL CONN 33 CONN 32

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
CONN 39 2 501-GN 501-GN 200-BK 147-PU B730-OR CONN 67
5 START SW A D
3 103-YL 615-YL 308-YL B747-PU A769-GY

500-BR
FF 6 K 9W-2150
4 118-GY 147-PU 310-PU 200-BK-4 A768-BU B731-WH 7 B731-WH A770-PK

2
1
5 152-BU D760-YL WASHER RELAY 114-GN 320-OR A769-GY 185-YL 1 185-YL COMM 23 A A
L L
6 120-YL 7Y-5490 HORN RELAY B730-OR B730-OR 2 B730-OR A770-PK A 307-OR 306-GN

501-GN
118-GY
500-BR
200-BK
152-BU
576-PK

200-BK
575-YL
7 D760-YL 114-GN 7Y-5490 B731-WH A768-BU 3 A768-BU B730-OR
8 615-YL WIPER RELAY 118-GY 506-PU 114-GN 124-GN A769-GY 4 A769-GY 185-YL
506-PU 9 7Y-5490 120-YL 5 B731-WH
AA BB CC CHASSIS PLATFORM
578-BU RD-00 BK-00 BK-00 10 113-OR 501-GN 122-BU B747-PU 10 B747-PU 200-BK

322-GY
A G RISER (NOTE B) 122-BU 147-PU 9 147-PU 320-OR 576-PK
ATCH L3
CONN 6 792-OR FF B956-PK 124-GN 8 124-GN 306-GN 307-OR 152-BU
LOWER WASHER
A983-BU A983-BU (NOTE B) B955-YL A537-PK 6 A537-PK B734-GY 306-GN 575-YL
7T-8890
184-BU 200-BK-4 410-WH A L 576-PK 576-PK 200-BK
BATTERY L4
POS NEG POS NEG 786-GN 786-GN 403-GN CONN 17 575-YL 152-BU
B B 3T-5760 A
MOTOR 200-BK 332-BU 129-BU 152-BU 575-YL
CONN 3 L7 ATCH
791-PK 113-OR 307-OR B734-GY B734-GY 1
L28 AUX HYD SW
5 A763-GY 115-PK 149-PU 168-GN 365-YL 118-GY 200-BK 2
6 B751-YL 501-GN 4I-5387
4 A761-PU 115-PK 149-PU 168-GN RISER PLATFORM 500-BR RADIO FOR OUTSIDE JAPAN CONN 29
GG HH JJ
RD-00 BK-00 BK-00 10 877-YL 115-PK 607-PK 149-PU 616-BU 168-GN 323-WH 103-YL
9 A983-BU 615-YL A MM
WASHER L15
1 184-BU 615-YL 122-BU 1 122-BU
7T-8890 2 786-GN 103-YL 120-YL 2 PLATFORM

L12

L13
L15
ATCH CAB/CHASSIS LAMP BOOM LAMP RELAY ATCH
E BATTERY
3 332-BU
RELAY 7Y-5490 REFUELING RELAY
124-GN-14
CONN 68 E
POS NEG POS NEG 7 791-PK 519-PK E
B B 3T-5760 7Y-5490 7Y-5490
506-PU MOTOR 200-BK 8 792-OR B955-YL 3 DATA +

501-GN
118-GY

500-BR
200-BK
CONN 8 A G CONN 15 A B956-PK 4 DATA - MONITOR
1 124-GN-14 RADIO FOR JAPAN 113-OR 1 +BATTERY 7Y-5500
B A

L6

L5
10 B747-PU HEATER UNIT 4 519-PK 201-BK 2 GROUND
9 578-BU 147-PU D760-YL 4I-4650(NOTE E) 3 615-YL A Z Z
(NOTE J) ATCH CONN 30 D
3 306-GN 5 103-YL 122-BU 1 122-BU 2 BK
4 519-PK 147-PU 4I-1275(NOTE F) 2 200-BK-14 120-YL 2 120-YL 1 RD RADIO SW
578-BU 5 586-BR 147-PU D761-GN 7X-6386 CONN 28
L12 CONN 68 CONN 70
513-OR 519-PK 7
ATCH ATCH FINE SWING A E E F
519-PK 321-BR 6 A768-BU

142-BU-14
D761-GN
TRAVEL ALARM 506-PU 506-PU 8 A769-GY RELAY SAFETY RELAY ATCH 124-GN-14 CIGAR 403-GN F M M

323-WH
1 + -

322-GY
506-PU

310-PU
616-BU
607-PK

121-YL

365-YL

308-YL
3T-1444 578-BU 121-YL 2 403-GN 7Y-5490 CONN 11 094-2080 A/C UNIT 4 519-PK LIGHTER SERVICE 200-BK 2 200-BK ATCH
B 200-BK 200-BK 1 309-GY 403-GN WH/GN L 105-9464(NOTE E) 3 615-YL 9W-0335 METER 615-YL 1 615-YL CAB LAMP
L16 CONN 4 L16
BK/PK 1 121-YL 121-YL 513-OR 309-GY D746-PK WH/YL P 105-9406(NOTE F) 5 103-YL CONN 62 200-BK 6T-7337 5I-8250
CONN 36
BK 2 321-BR 321-BR 513-OR 309-GY 1 121-YL 330-YL WH/BU S (NOTE J) 2 200-BK-14 A ATCH 129-BU 200-BK
200-BK 403-GN 2 142-BU-14 200-BK BK GROUND A537-PK 1 SEAT WITH E
CONN 45 L16 SEAT HEATER

501-GN
B747-PU D746-PK 3 506-PU 309-GY YL R 200-BK 200-BK

118-GY

500-BR
2

L20

200-BK

200-BK
200-BK
615-YL
309-GY 330-YL 4 365-YL 309-GY CONN 15 200-BK-14 105-9528
109-OR-6 200-BK 5 323-WH B ATCH RADIO (NOTE F)
L20 ATCH
403-GN D761-GN 6 D761-GN 200-BK
101-RD-4 323-WH 7 322-GY ANTENNA
492-GY 365-YL 8 607-PK 877-YL 106-0036 CAB E
405-GY 142-BU-14 9 616-BU A761-PU MAIN RELAY 113-OR 1 RD ACTION ALARM

L1
L27 3T-0376 PLATFORM 3E-6328
788-YL 607-PK 10 A763-GY 410-WH 2 BK
B G G G
A762-PU 506-PU B751-YL 200-BK 308-YL CONN 31
L17 L17
495-GN 121-YL 113-OR 112-PU-14
WW WW
235-BK 322-GY 109-OR-6 109-OR-6 112-PU-14
B WW L29
365-YL 616-BU 109-OR-6 G 112-PU-14
XX VV
323-WH 109-OR-6 101-RD-6 112-PU-14
L21 B KK L6 L5 A

B956-PK
B955-YL
ABBREV COLOR

410-WH
607-PK 101-RD-4 101-RD-4 112-PU-14 CONN

403-GN

113-OR
129-BU

200-BK
L4

L29

1
3
2
322-GY 327-PK-10 327-PK-10 TO RADIO 200-BK 25A

L5
B YY U W
616-BU 877-YL-4 135-BU 200-BK 200-BK RD RED
586-BR 3 D746-PK 877-YL-4 210-BK CONN 12 200-BK 200-BK WH WHITE
D 491-PK CONN 9 4 321-BR
B LL
310-PU U F OR ORANGE D
G G

B786-BU
D760-YL
142-BU-14 1 405-GY BLOCK AS. 332-BU 109-OR G 3 YL YELLOW

200-BK
B964-YL 2 491-PK 7Y-5499 DISCONNECT SW ALT BREAKER 122-BU 1 PK PINK

L2
B739-WH

A757-GY
A758-BR
A756-BU

B786-BU
B790-OR

B740-OR
L18 G LL

A755-PK
A763-GY

D760-YL
B789-BR
B751-YL
7N-0718 9S-0174 BK BLACK

307-OR
B965-GY 7 492-GY 327-PK-10 109-OR 101-RD-4 877-YL-4 4

309-GY
105-BR
310-PU
200-BK

200-BK
586-BR
147-PU
152-BU
152-BU
578-BU
576-PK

200-BK

308-YL
575-YL

185-YL
7N-0719 (NOTE D) XX YY KK GY GRAY
763-BU 8 495-GN 101-RD-6 109-OR-10 877-YL 200-BK 2
A768-BU 5 763-BU 109-OR-6 101-RD-14 VV G PLATFORM PU PURPLE

200-BK
60A G ATCH BR BROWN
A769-GY 9 788-YL WW 101-RD-14
CC DD ENG SHUTDOWN HEATER RELAY CONN 63 CONVERTER GN GREEN
A771-PU 6 BK-00 BK-00 CONN
RELAY 085-5353 U 7T-8000 A A W 25B BU BLUE
B737-GN 10 A762-PU BK-00 200-BK

200-BK

200-BK
JJ

3
4
2
7
8
9

1
6
5
10

1
3
2
9X-8124 A A CONN 24

1
3
2
D746-PK B A 200-BK 2 BK-18 GROUND
CONN 19 CONN 18 H H H

4
1
6
7

8
9
2
5
3
10
ONE TOUCH

3
2
5
1
4
306-GN 2 A771-PU 1 RD-18 + BATTERY
330-YL 3 B737-GN J J CONN LOW IDLE SW
327-PK-10 1 B964-YL RELAY PANEL 2 BK-18 GROUND 25 6I-5088
RD-00
RD-00

L8
877-YL-4 5 B965-GY RELAY PANEL RELAY PANEL 1 OR-18 +12 VOLT H

L9
200-BK 4 D764-GN 3 200-BK
L21

D764-GN 6 235-BK 235-BK U CONN 64 D760-YL


D761-GN B A B786-BU

L7
H
CONN 10 SYMBOL DESCRIPTION

L27

L1
L8

L2
DOME LAMP
BLADE, SPADE, RING,
096-0721
OR SCREW TERMINAL
RD-00
RD-00

L9
BK-00
235-BK 103-YL
CIRCUIT CONNECTED
235-BK 200-BK

A763-GY
A761-PU
F

B751-YL
235-BK 264-BK

113-OR
200-BK
267-BK CIRCUIT NOT CONNECTED
200-BK CONN 27

B739-WH
A763-GY

B740-OR
B790-OR

B789-BR
B751-YL
ATCH RADIO (NOTE E) 200-BK 1 BK COM ENGINE ELECTRICAL CONNECTION

586-BR
147-PU
578-BU
152-BU

152-BU
200-BK

576-PK
185-YL

575-YL
CHASSIS G A755-PK 2 PK S1 SPEED TO VEHICLE STRUCTURE
113-OR 1 OR 24V+ 5V+ ATCH V CONN 57 A756-BU 3 BU S2 DIAL

L7
L8 INTERNAL ELECTRICAL
200-BK 2 BK GND GND ANTENNA SPEAKER (-) A757-GY 4 GN S3 7Y-5465
L21

CONNECTION TO SURFACE
A761-PU 3 PU SIG SIG 106-0036 SPEAKER (+) A758-BR 5 BR S4 OF COMPONENT
A763-GY 4 ATCH HAMMER
H CONNECTOR
B ATCH B751-YL 5 ENG GOV SPEAKER (-) CONT SW

L10
A/C CLUTCH SOL ACTR 7X-6386 BR PREHEAT

B956-PK
B955-YL
513-OR 1 SPEAKER (+) 309-GY

410-WH
501-GN

113-OR

403-GN
118-GY
ATCH WIRE, CABLE,

500-BR
122-BU

129-BU
200-BK

200-BK
103-YL
615-YL
C 200-BK 2 105-9362(NOTE E) CONN 44 BU 106-0092 GND J OFF
COMPONENT C
101-1759(NOTE F) ON
BACK UP 147-PU 1 BK
142-BU-14
327-PK-10

CONN 40
109-OR-6
101-RD-4

CIRCUIT GROUPING
D761-GN

D764-GN

START
B737-GN
877-YL-4

B965-GY

A769-GY
A762-PU

D746-PK

B747-PU

A771-PU
A768-BU

(NOTE J) L#
B964-YL

ACC (+) 586-BR 2 RD


323-WH
513-OR

403-GN

306-GN

495-GN
235-BK
309-GY
492-GY
405-GY

322-GY

586-BR
616-BU

763-BU
200-BK
200-BK

607-PK

491-PK
788-YL

330-YL

365-YL

M CONN 13 308-YL ACC DESIGNATION


ILLUMI (+)
AIR HEATER A A CONN 20
5I-7746 YL R IDENT PART NO. LOC

9
10

7
1
8
4
5
2
6
3
ATCH LOWER HARNESS AS.

1
5
6
7
3
4
2
ATCH ATCH E WIPER SW 310-PU R1
877-YL-4 F
B AM RADIO AM/FM RADIO 7X-6388 STARTER KEY SW A 106-0030 D-4
L23

L22

L24

L15 L15 7Y-5433 7Y-5437 CONN CONN J 7Y-3918 A 106-0032 D-4 NOTE B
109-OR-6 CONN 1
L13 L13 A R 12 14 B 106-0031 A-9
576-PK 1 BK

L2

310-PU
ALTERNATOR L18 L18 V F L10 B 106-0034 A-9 NOTE J
D746-PK 235-BK 2 GND 152-BU 2 RD
200-BK

403-GN B 096-9299 5 GND 615-YL 3 575-YL 3 BU C 4I-5361 A-3


B 235-BK SPEED ACCEL
L B B (NOTE E) 1 264-BK 12 HARNESS CODE 1 122-BU 1 CHANGE SW BACKUP SW
D 5I-8217 E-2
CONN 21 R2
ALT P 5I-7982 2 265-BK 22 HARNESS CODE 2 103-YL 4 3T-4405 7N-8008
E 111-4712 D-2
B R E (NOTE E ATCH) TRAVEL SW 3 266-BK 32 HARNESS CODE 3 200-BK 2 F 5I-8216 E-2
309-GY (NOTE F) ENG 102-8041 4 267-BK 33 HARNESS CODE 4 B740-OR B790-OR ATCH LOWER G 105-9963 F-9
(NOTE J) SHUTDOWN SOL B V 2 3 2 3 WASHER SW H 5I-8235 D-3
200-BK-6 786-GN A A 786-GN 24 BOOM LAMP RELAY A763-GY B790-OR 185-YL B789-BR
B 5I-8008 1 1 7X-6387 307-OR C J 7Y-3921 C-3
B737-GN 1 791-PK 791-PK 14 CHASSIS LAMP RELAY 508-PU B790-OR B789-BR
200-BK 792-OR 35 WIPER MOTOR RELAY 509-WH 6 B739-WH 6 B789-BR J 105-BR K 7Y-3868 F-3
2 792-OR 5 B
B A983-BU WASHER RELAY B751-YL 200-BK 5 152-BU 1 L 102-7902 E-5
25

501-GN
A983-BU BK

118-GY
500-BR
200-BK
200-BK
200-BK
H

615-YL
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
CONN 52 ATCH CONN 72 4 4 M 7Y-8245 F-1
327-PK-10 184-BU 184-BU 1 +B (24V) B789-BR B790-OR 578-BU 2 RD
200-BK
200-BK

200-BK-10 877-YL A768-BU 28 BACKUP SW 2 SPEAKER 7Y-5505(NOTE H) B789-BR J J B790-OR N 7Y-3943 B-2
J J CONN 22
B 332-BU B731-WH 8 EPR VALVE + P 7Y-3994 A-2
IMPLEMENT SW A761-PU 9 EPR VALVE - R CONN 43 P 4I-5396 A-2 NOTE C
B B B730-OR
492-GY COOLANT TEMP 102-8041 B740-OR 6 GOV ACTR + V R 7Y-8139 C-6 NOTE G
SENDER B S 5I-8255 B-3

L1
B739-WH 7 GOV ACTR - 511-BR
T 5I-7578 L2 T 5I-8234 B-3
A771-PU 1 B790-OR 19 BACKUP SW 1 512-GN
200-BK 2 B789-BR 20 BACKUP SW 4 U 7Y-8105 D-6
L13 ATCH CAB L1 V 5I-8376 C-6 NOTE H
CONN 51 B955-YL 30 RS485 +
B956-PK 40 RS485 - SPEAKER 7Y-5505 W 5I-8374 D-3
B786-BU 36 LOW IDLE SW X 5I-8375 E-5
ENG OIL SW ENG PICKUP A755-PK 37 THROTTLE DIAL S1 Y 102-7879 A-9
B B 5I-8005 5I-7579 B BOOM RAISE SW Z 106-0026 E-5
405-GY A756-BU 38 THROTTLE DIAL S2 OPERATOR STATION OPERATOR STATION
B BK 2 A762-PU 102-8042 A757-GY 39 THROTTLE DIAL S3 MM 106-0027 E-5 B
BK 1 788-YL B A758-BR 29 THROTTLE DIAL S4
D764-GN 1 CONN 55 410-WH 27 MONITOR ALARM WIRE AS.
CONN 42 B
200-BK 2 308-YL 13 KEY SW
TRAVEL SPEED 1 142-BU 34 ATCH T T B B N 616-BU ATCH VV 7Y-3937 D-7
CONN 50 SOL HAMMER BOOM LAMP WW 4I-5448 D-9
306-GN 2 763-BU 877-YL 23 GLOW 2 200-BK 2 200-BK 616-BU 1 616-BU
330-YL 4I-5674 21 RS232C TxD WIRES THAT HAVE BATTERY VOLTAGE WIPER/WASHER CIRCUIT. CONT SOL 1 586-BR 1 586-BR 200-BK 2 200-BK 5I-8250 XX 4I-5447 D-9
B B 200-BK 31 RS232C RxD WHEN THE KEY SWITCH IS OFF. 7Y-5005
CONN 38 200-BK YY 4I-5451 D-9
CONN 37 CONN 7
START RELAY 15 OPTION RELAY 1 ENG/PUMP HEATER AND AIR CONDITIONER CIRCUIT. B N ZZ 5I-8258 A-5
CONN 54 16 OPTION RELAY 2 CONTROLLER WIRES THAT HAVE BATTERY VOLTAGE 322-GY HORN P
B 26 OPTION RELAY 3 106-0132 WHEN THE KEY SWITCH IS ON. GROUND CIRCUIT. ATCH S S B 200-BK 7Y-3919(NOTE E) CABLE AS.
TRENCHING SOL 1 142-BU 17 PWM OUT + FINE SWING 2 200-BK 2 200-BK (NOTE J)
4I-5674 2 B965-GY 18 PWM OUT - SOL 1 D761-GN 1 D761-GN 7T-0969(NOTE F) AA 111-4731 F-11
S G STARTER 10
STARTING CIRCUIT. ENGINE SHUTDOWN CIRCUIT. 4I-1042 AA 111-4734 F-11 NOTE J
CONN 46 CONN 47
D746-PK

5I-7716 11 BB 7Y-3946 F-11


513-OR

403-GN

306-GN
309-GY
492-GY
405-GY

GAUGE CIRCUIT. START AID CIRCUIT.


330-YL

BAT MOT 4 D761-GN CC 111-4732 F-10


CONN 53 3 586-BR B DD 7Y-3947 D-9
B GG AA B ENG/PUMP CONTROLLER CIRCUIT. 616-BU 322-GY P EE 7Y-3948 B-11
MOTOR EE LEVEL FINISH A HORN ATCH FF 7G-1060 F-6
1 142-BU L26 322-GY 322-GY 616-BU
SOL 7Y-3920(NOTE E) BOOM LAMP GG 4I-5373 E-11
RD-00

RD-00
101-RD-4

2 B964-YL 24 OPTION SW 2 607-PK 200-BK 200-BK


ENG 4I-5674 (NOTE J) 5I-8250 HH 7Y-3946 E-11
L23

23 OPTION SW 1 ALL DASHED LINES ARE ATTACHMENTS. 200-BK 200-BK


142-BU
142-BU
142-BU

16 OPTION SENSOR 200-BK 7T-0970(NOTE F) JJ 111-4727 E-10


11 HYD OIL LEVEL SW 323-WH KK 7Y-3935 D-7
CONN 56 4 ENG OIL LEVEL SW 325-PK LL 7Y-3936 D-9
B CONN 49 FUEL
BK-00

5 COOLANT LEVEL SW 365-YL


PROPORTIONAL 1 A768-BU HYD OIL 2 OPTION SOLENOID 495-GN 1 YL SENSOR B
200-BK REDUCING VALVE 2 A769-GY SENDER B734-GY AUX HYD PRESS. SW 235-BK 2 BK 105-9993 B

323-WH
20

200-BK
5I-8368 4I-5394 CONN 34 CHASSIS

1
2
EE 200-BK 332-BU 13 ENG SHUTDOWN RELAY B 607-PK
200-BK-6 200-BK-10 A769-GY A761-PU 21 GOV ACTR SENSOR C 200-BK LAMP THIS SCHEMATIC IS FOR THE 320 EXCAVATOR.
B B 5I-8251
200-BK A768-BU 491-PK D746-PK 3 ALTERNATOR (P TERM.)
CHASSIS B964-YL A762-PU 12 ENG PICKUP SENSOR - B COMPONENTS ARE SHOWN INSTALLED ON A FULLY

325-PK
365-YL
T OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
L23 B965-GY 788-YL 6 ENG PICKUP SENSOR + CONN

1
2
763-BU 405-GY 18 ENG OIL PRESS. SW 41

200-BK
200-BK
200-BK
200-BK
200-BK

200-BK
200-BK
200-BK
142-BU-14 321-BR 14 TRAVEL ALARM UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.
L22 B ZZ ZZ
A 101-RD-4 491-PK
L18
492-GY 9 COOLANT SENDER
ATCH NOTE A : NORMALLY OPEN BEFORE REFRIGERANT CHARGE. A
109-OR-6 200-BK 200-BK 495-GN 22 FUEL LEVEL SENSOR 325-PK 1 325-PK
200-BK 763-BU 1 TRAVEL SOLENOID 2 REFUELING SW
586-BR B964-YL 7 LEVEL FINISH SOLENOID 5C-6108 + - NOTE B : USE WITH CAB RISER.
CONN 48 C C
616-BU B965-GY 8 TRENCHING SOLENOID
322-GY B737-GN 19 TRAVEL SW NOTE C : USE WITH SHORT BOOM.
607-PK A771-PU 17 IMPLEMENT SW 325-PK ATCH CHASSIS
CONN 65
Y 323-WH 491-PK 10 HYD OIL TEMP SENDER 200-BK REFUELING ATCH NOTE D : USE WITH COLD WEATHER.
ATCH CREEPER L24 PUMP SW REFUELING PUMP
1 365-YL D764-GN 15 BOOM RAISE PRESS. SW 200-BK
SPEED CONT SOL L24 6T-9442 6C-5572 NOTE E : USE WITH X197HE,X198HE.
2 235-BK CONN 2 586-BR L26
7I-8190 495-GN 616-BU
L25 L25 NOTE F : USE WITH X205HE,X206HE,X207HE,X208HE.
D761-GN 322-GY
200-BK L25 607-PK
CONN 71 200-BK 323-WH NOTE G : USE WITH AM RADIO.
CONN 66
Y Y B747-PU 365-YL
ATCH CREEPER 1 B747-PU B747-PU 1 D761-GN NOTE H : USE WITH AM/FM RADIO.
SPEED CONT SOL 2 200-BK 200-BK 2
7I-8190 NOTE J : USE WITH X226HE.

12 11 10 9 8 7 6 5 4 3 2 1

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