TEC Kompakte Temperiergeraete GB Screen 14-03-2021a PDF
TEC Kompakte Temperiergeraete GB Screen 14-03-2021a PDF
TEC Kompakte Temperiergeraete GB Screen 14-03-2021a PDF
Compact temperature
controllers
Indispensable for CO2-neutral production
We have the perfect solution for you!
Our compact temperature control units are grouped into 72 kW, a flow rate of up to 500 L/min and a media tem-
the three product lines base.line, high.line and eco.line. perature of up to 350°C.
Their main differences are the pump technology used, the
operating concept, and the possible degree of individuali- A special feature of almost all gwk standard temperature
sation. control units is the efficient gwk heater with zero-loss
heat transfer.
The compact temperature control unit series is largely
preconfigured with extensive features and can be custo- Together, all three product lines and both degrees of indi-
mised, using a variety of options. vidualisation stand for high quality and reliability, as well
as the “MADE IN GERMANY” label.
The performance range of the compact temperature
control units includes devices with a heat output of up to The “longlife” stainless steel heating cartridges used in
50 kW, a flow rate of up to 440 L/min and a media tem- the high.line and eco.line come with an additional 10-year
perature of up to 180 °C. long-term guarantee.
In the modular temperature control unit series, the unit
can be individually configured on request from extensive
equipment features and numerous options.
www.temperiergeraete.com
2
An overview of our “compact” series!
teco cs e
(indirect cooling)
Temperature control unit [water]
95 °C, 140 °C, 160 °C, 180 °C
page 10
teco cd e
(direct cooling)
Temperature control unit [water]
95 °C
page 11
teco cs t
(indirect cooling)
Temperature control unit [water]
95 °C, 140 °C, 160 °C, 180 °C, 225 °C
page 12
teco cd t
(direct cooling)
Temperature control unit [water]
95 °C, 120 °C
page 15
protemp ci selection
(indirect cooling)
Temperature control unit [water]
95 °C, 140 °C
page 16
protemp cd selection
(direct cooling)
Temperature control unit [water]
95 °C
page 18
protemp cd / ci advanced
(direct and indirect cooling)
Temperature control unit [water]
95 °C, 140 °C
page 20
teco cw e
(indirect cooling)
Cooling unit [glycol-free water]
0 to 25 °C
page 25
4
Features of the teco series
The compact series teco c guarantees an efficient tempe- tures, an automatic water refill, automatic mould draining,
rature control with water temperatures from 0 °C to an energy-saving continuous heat control. For the indivi-
225 °C. dualization there are different interfaces, an individual co-
The units are available in various versions and with a new louration and lettering, mounting on rubber buffers or
generation of controllers. The units in modern industrial rails instead of rolls and other important options.
design stand for high-quality but affordable technology, The t-units are equipped with the new gwk compact
high availability, user- and service friendliness. The re- Control controller with fast 32-bit processor. It has an
quirements for high energy efficiency, comprehensive pro- independent display and control unit logotherm develo-
cess monitoring and industry 4.0 compatibility are also ped by gwk itself with a 7-inch touchscreen with intuitive
covered by the series. user interface with friendly menu navigation.
Already in its basic version, the e-device is the preferred The top version gwk modulControl where also the inputs
solution for many applications, with an excellent price-per- and outputs of different circuit boards can be chosen
formance ratio. freely, completes the new controller family of gwk.
Basic equipment includes the gwk basicControl micro-
processor control with display of set and actual tempera-
gwk temperature controllers for water, using indirect cooling Values in () optional
gwk temperature controllers for water, with direct cooling Values in () optional
The compact protemp series is characterized by its spe- interface and serial RS 485 and TTY interfaces are also
cial energy efficiency, high performance and connectivity. available.
The units are available with highly efficient stainless
steel centrifugal pumps in a constant or controlled (eco) In the eco version, the pump energy consumption can be
version. shown on the display, so that the energy consumption
The units stand for particularly high-quality technology, can be constantly monitored and optimized.
extensive standard equipment, easy use and ease of ser- The protemp series is equipped with a microprocessor
vice. controller with fast high-performance processors desi-
Modern interfaces for connecting machine control gned specifically for this premium series. Uniform opera-
systems, MES BDE systems or analysis apps, and an in- tion via the protemp display and control unit with a 4.3“
ternal bus system for the integration of proflow water dis- touch screen with intuitive user interface and user
tributors fulfil the demands placed on a modern Industry friendly menu navigation.
4.0 solution.
A EUROMAP 82.1-capable OPC UA interface, various
manufacturer-specific OPC UA interfaces, a PROFINET
6
gwk protemp series -> advanced connectivity due to OPC UA technology:
Visualization of the
external temperature
control circuits
on the device display proflow water distributor
protemp with electronic measurement
temperature
control units Data exchange between proflow water distributor
and protemp temperature control unit
With the outstanding efficiency and performance, as well as By means of the digitization concept protemp connection 4.0,
numerous features of the standard equipment, such as water distributors of the protemp series can be connected
control cabinet with protection class IP 54, stainless steel directly to the temperature controller and the process para-
pump, dual-frequency 50/60 Hz pump motor, increased flow meters flow rate and return flow temperature can be
rate with 3 bar back pressure, increased cooling capacity, displayed and controlled for up to twelve single circuits.
flow and return temperature sensor, digital pressure display, Furthermore, via OPC UA or Profinet the process data can be
electronic flow measurement, acoustic and visual alarm, dirt transferred to the machine control systems, MES systems or
collector in cooling water inlet and consumer return, separa- the gwk tempanalyser App if required.
te cooling and fill up connection for indirectly cooled advan-
ced devices, the digitization concept protemp connect 4.0,
and much more makes the protemp series an outstanding
product on the market even in the premium segment.
8
cient enersave technology
protemp technology with a centrifugal pump * vs. Conventional system with a peripheral pump
Effective flow rate at 3 bar: 18 l / min Effective flow rate at 3 bar: 18 l/min
Power consumption of the pump: 0,38 kW Power consumption of the pump: 0.85 kW
Annual consumption Annual consumption
(5,800 h of use): 2.204 kWh/year (5,800 h of use): 4,930 kWh/year
Annual emissions: 1,19 tons Annual emissions: 2.65 tons
of CO2 /year of CO2 /year
protemp technology with a centrifugal pump * vs. Conventional system with a peripheral pump
Effective flow rate at 3 bar: 26 l / min Effective flow rate at 3 bar: 26 l/min
Power consumption of the pump: 0,34 kW Power consumption of the pump: 0.75 kW
Annual consumption Annual consumption
(5,800 h of use): 1.972 kWh/year (5,800 h of use): 4,350 kWh/year
Annual emissions: 1,06 tons Annual emissions: 2.33 tons
of CO2 /year of CO2 /year
protemp technology with a centrifugal pump * vs. Conventional system with a peripheral pump
Effective flow rate at 3 bar: 95 l / min Effective flow rate at 3 bar: 95 l/min
Power consumption of the pump: 0,91 kW Power consumption of the pump:: 2.30 kW
Annual consumption Annual consumption
(5,800 h of use): 5.278 kWh/year (5,800 h of use): 13,340 kWh/year
Annual emissions: 2,83 tons Annual emissions: 7.16 tons
of CO2 /year of CO2 /year
Mould draining 6 • 6
•3 •3 •3
Magnetic coupled stainless steel pump - • • •
Integrated top up-pump - - • •
1
) at 15 °C cooling water and 90 °C resp. 130 °C circuit water temperature 2) not in combination with mould draining function 3) not in combination with leakage Subject to technical modification without notice!
stop operation 4) up to 12 kW heating capacity 5) plus front panel made of thermoset plastic 6) not in combination with return stop
10
teco cd e – Compact temperature
controller with direct cooling
1
) at 15 °C cooling water and 90 °C resp. 130 °C circuit water temperature 2) not in combination with mould draining function Subject to technical modification without notice!
12
perior applications
ct 95 °C, 140 °C, 160 °C and 180 °C • = Standard / • = Option / – = not available/ Values in () optional
• 5
• 3
• 3
• 3
• 4
• • 4
- • • • - • -
- - • • - - -
• • • • • • •
• • • • • • •
raining function 3) not in combination with leakage stop operation ) plus front panel made of thermoset plastic 5) not in combination with return stop
4
Subject to technical modification without notice!
gwk temperature controllers, model teco cs 230t 9 are heating and cooling units
with indirect cooling that are ready for connection and designed for the operation
with water as heat transfer medium. The closed water circuit with automatic pressu-
rization allows a safe process temperatures up to 225 °C.
• Self-optimizing microcontroller with high control accuracy
• Touchscreen (3,5-inch) for log in, control and monitoring of process parameters
• Intuitive operating interface with user-friendly menu navigation
• Measuring, indication and monitoring of the flow rate
• Integrated operating and service information incl. control display
• Storage and recall of process parameters with memory card
• Wearless, energy-saving solid state heating control
• Return temperature indication
• Continuous monitoring of process parameters
• Optional connection for external thermocouple (Fe-CuNi or Pt 100)
• Optional interfaces (analog 0 – 10 V, 0/4 – 20 mA; serial RS 232, RS 422,
RS 485, TTY; CAN-Bus; Profibus and Varan-Bus)
• Splash proof electrics
• Ready to connect with mains cable and CEE socket
• Housing: RAL 7035 light grey
• Side panels: RAL 2004 pure orange
14
teco cd t – Compact temperature
controllers with direct cooling
l/min
bar
10 400
Soll
7 65.0 °C 300
5 200
2 Ist
65.0 °C 100
0 0
P2-Pumpe
3,5 0,4 kW 75
ä AA
Example: Display
16
Hochleistungstemperiergerät
High-performance temperature mit erhöhter
control unit with
increased flow rateund
Durchflussmenge andreduziertem
reduced energy consumption
Energieeinsatz
4
l1 flow rate at 3.0 bar = 25 l/min [only 95 °C]
l2 flow rate at 3.0 bar = 31 l/min
3
1 2 3 l3 flow rate at 3.0 bar = 36 l/min
2
Maximum
Maximum
Maximum
0 5 10 15 20 25 30 35 40 45 50 55 60 l/min
• = Standard / • = Option
Temperature controllers water indirect 95 °C and 140 °C – = not available
Model protemp selection, series 1 ci 95-s1 ci 140-s1 ci 95-s1 eco ci 140-s1 eco
Medium water water water water
Temperature max. ( °C) 95 140 95 140
Pump capacity max. (l/min / bar) 50 / 4,3 50 / 4,3 55 / 5,0 55 / 5,0
Technical data
l/min
bar
10 400
Soll
7 65.0 °C 300
5 200
2 Ist
65.0 °C 100
0 0
P2-Pumpe
3,5 0,4 kW 75
ä AA
Example: Display
18
High-performance temperature control units with
increased flow rate and reduced energy consumption
5
flow rate
l1 at 3,0 bar =
4
100 l/min
l2 at 3,0 bar =
3
1 2
144 l/min
Maximum
Maximum
2
20
High-performance temperature control units with
increased flow rate and reduced energy consumption
Characteristic curve ----- controlled centrifugal rotary pump series 1 (eco version)
----- constant centrifugal rotary pump series 1
bar --- controlled centrifugal rotary pump series 2 (eco version)
--- constant centrifugal rotary pump series 2
8
6
flow rate
5
l1 = at 3,0 bar = 63 l/min
l2 = at 3,0 bar = 83 l/min
4 l3 = at 3,0 bar = 98 l/min
l4 = at 3,0 bar = 110 l/min
3
1 2 3 4
Maximum
Maximum
Maximum
Maximum
cd 95-a1 eco ci 95-a1 eco ci 140-a1 eco cd 95-a2 eco ci 95-a2 eco ci 140-a2 eco
water water water water water water
95 95 140 95 95 140
83 / 6,8 83 / 6,8 83 / 6,8 125 / 7,0 125 / 7,0 125 / 7,0
0 / 9 / 18 0 / 9 / 18 0 / 9 / 18 0 / 9 / 18 / 27 / 36 0 / 9 / 18 / 27 / 36 0 / 9 / 18 / 27
direct indirect indirect direct indirect indirect
397 92 140 397 92 140
G ¾“ G ¾“ G ¾“ G 1“ G 1“ G 1“
G ¾“ G ¾“ G ¾“ G ¾“ G ¾“ G ¾“
908 x 380 x 750 908 x 380 x 750 908 x 380 x 750 908 x 380 x 750 908 x 380 x 750 908 x 380 x 750
controlled / IE3 controlled / IE3 controlled / IE3 controlled / IE3 controlled / IE3 controlled / IE3
• • • • • •
• • • • • •
s • • • • • •
• • • • • •
• • • • • •
• • • • • •
• • • • • •
• • • • • •
• • • • • •
- • • - • •
• • • • • •
- - • - - •
• • • • • •
- - • - - •
Subject to technical modification without notice!
22
High-performance temperature control units with
increased flow rate and reduced energy consumption
3 1 2 flow rate
l1 = at 3,0 bar = 258 l/min
2 l2 = at 3,0 bar = 400 l/min
Maximum
Maximum
0 50 100 150 200 250 300 350 400 450 500 l/min
cd 95-a3 eco ci 95-a3 eco ci 140-a3 eco cd 95-a4 eco ci 95-a4 eco ci 140-a4 eco
water water water water water water
95 95 140 95 95 140
300 / 7,0 300 / 7,0 300 / 7,0 440 / 5,0 440 / 5,0 440 / 5,0
0 / 20 / 30 / 40 / 50 0 / 20 / 30 / 40 / 50 0 / 20 / 30 / 40 / 50 0 / 20 / 30 / 40 / 50 0 / 20 / 30 / 40 / 50 0 / 20 / 30 / 40 / 50
direct indirect indirect direct indirect indirect
632 308 472 632 308 472
G 1 ½“ G 1 ½“ G 1 ½“ G 2“ G 2“ G 2“
G 1“ G 1“ G 1“ G 1“ G 1“ G 1“
1.105 x 520 x 1.050 1.105 x 520 x 1.050 1.105 x 520 x 1.050 1.105 x 520 x 1.050 1.105 x 520 x 1.050 1.105 x 520 x 1.050
controlled / IE3 controlled / IE3 controlled / IE3 controlled / IE3 controlled / IE3 controlled / IE3
• • • • • •
• • • • • •
• • • • • •
• • • • • •
• • • • • •
• • • • • •
• • • • • •
• • • • • •
• • • • • •
- • • - • •
• • • • • •
- - • - - •
• • • • • •
- - • - - •
Subject to technical modification without notice!
gwk temperature control units for water with 4-way water distributor Values in () optional
24
teco cw – the most cost-effective solution
for glycol-free water from 0 to 25 °C
Temperature controllers water indirect 0 - 25 °C • = Standard / • = Option / – = not available
The multiple distribution system has been desig- each circuit is indicated on the central display of
ned for the attachment to temperature control- the temperature controller.
lers to adjust and monitor individually the flow The process monitoring is performed by the ad-
volume and the return temperature of parallel justment of minimum and maximum limit values
connected consumer circuits. Thus the system for the flow rate, return temperature and diffe-
ensures the hydraulic balance in the tempera- rential temperature per circuit. In addition, pro-
ture control circuits with different pressure los- cess performances per distribution circuit are
ses and ensures an economic and reliable displayed. When the tolerance band is exceeded
distribution of the flow rate delivered. alarm functions are activated and displayed.
The flow rate and the return temperature of
26
• Simple attachment to temperature controllers
up to 4 circuits max.
• Display, communication, operation via touch-
screen (7-inch) of the temperature controllers
• Continous, maintenance-free and soiling
resistant flow rate measurement per
distribution circuit
• Common temperature control and display in
the supply line
• Separate temperature control in the return
line per circuit
• Display of process performances per
distribution circuit • Throttle valve for flow volume adjustment and
• Display and monitoring of the flow per hydraulic balancing per distribution circuit
distribution circuit • Monitoring of temperature differences
• Limit value setting of the flow per • Corrosion resistant materials
distribution circuit • Shut-off ball valve per distribution supply and
• Limit value setting of the temperature per return circuit
distribution circuit
The mobile multi-circuit temperature control are displayed for each circuit on the display of the
protemp flow offers the maximum energy temperature control unit.
efficiency, performance and monitoring. This In addition to the indication in the device display,
device concept combines the advantages of the the flow rate is displayed on the sensor and the
protemp advanced, series 2, and of the enersave status is signalled with a large red/green LED.
proflow ultrasonic in one device. Process monitoring takes place by setting
The multiple distribution system is designed for minimum flow rate limits. Once the limit value
individual adjustment and monitoring of the flow falls below the threshold, an alarm function is
and the return flow temperature of parallel load triggered and displayed in the device as well as
circuits. on the sensor.
The system thus ensures the hydraulic compen-
sation in temperature control circuits with diffe- The process values can be transferred to higher-
rent pressure losses and allows a cost-efficient level control systems via the optional OPC UA
and reliable distribution of the flow rate supplied temperature control unit interface and visualized
by the device. there.
The gwk tempanalyser APP , offers a process data
The flow measurement of the individual consu- analysis and visualization solution which can
mer circuits is contactless and takes place by be used on Windows, Adroid or iOS operating
means of ultrasonic sensors. systems.
The flow rates and the return flow temperature
28
rcuit temperature control with contactless
cd 95-a1 pf eco cd 95-a1 pf eco ci 95-a1 pf eco ci 95-a1 pf eco cd 95-a2 pf eco cd 95-a2 pf eco ci 95-a2 pf eco ci 95-a2 pf eco
4 6 4 6 4 6 4 6
water water water water water water water water
95 95 95 95 95 95 95 95
83 / 6,8 83 / 6,8 83 / 6,8 83 / 6,8 125 / 7,0 125 / 7,0 125 / 7,0 125 / 7,0
0 / 9 / 18 0 / 9 / 18 0 / 9 / 18 0 / 9 / 18 0 / 9 / 18 / 27 / 36 0 / 9 / 18 / 27 / 36 0 / 9 / 18 / 27 / 36 0 / 9 / 18 / 27 / 36
direct direct indirect indirect direct direct indirect indirect
397 397 92 92 397 397 92 92
G ½“ G ½“ G ½“ G ½“ G ½“ G ½“ G ½“ G ½“
G ¾“ G ¾“ G ¾“ G ¾“ G 1“ G 1“ G 1“ G 1“
G ¾“ G ¾“ G ¾“ G ¾“ G ¾“ G ¾“ G ¾“ G ¾“
1.140 x 380 x 1.100 1.140 x 380 x 1.100 1.140 x 380 x 1.100 1.140 x 380 x 1.100 1.140 x 380 x 1.100 1.140 x 380 x 1.100 1.140 x 380 x 1.100 1.140 x 380 x 1.100
controlled / IE3 controlled / IE3 controlled / IE3 controlled / IE3 controlled / IE3 controlled / IE3 controlled / IE3 controlled / IE3
• • • • • • • •
• • • • • • • •
• • • • • • • •
• • • • • • • •
• • • • • • • •
• • • • • • • •
• • • • • • • •
• • • • • • • •
• • • • • • • •
• • • • • • • •
• • • • • • • •
Subject to technical modification without notice!
Rotary pump
Peripheral Centrifugal
pump pump
30
ontrol units
ISO 6 / ISO 7
according to ISO 14644-1
6. Future-proof connectivity!
4,3“ touch
display
Zero-loss Zero-loss
Zero-loss heat transfer with heat transfer with
heat transfer a long-term warranty a long-term warranty
„Highly efficient“ „Highly efficient“ „Highly efficient“
Future-proof Future-proof
interface interface