MANAGEMENT SYSTEM

BSDG RISK ASSESSMENT

AL Jouf Power Plant Black Start Diesel Generator Assessed By: Muhammad Ishaq
Equipment:
Equipment
Location: Manufacturer ABC
Details
Risk Level
Risk Level after Risk
Hazard Action Required Hierarchy of Hazard and Risk Treatment (Complete Hazard Treatment
(Refer to risk
Yes/No Control Report Form) (Refer to risk
matrix)
matrix)

Entanglement
Hair, clothing, gloves, necktie, jewelry, cleaning brushes, rags or Yes MEDIUM Elimination Observe all safety instructions LOW
No Substitution
other materials become entangled with moving Isolation in owners’ manual
parts of the plant, or materials in motion Engineering Wear appropriate PPE
Administration
PPE Check area is clear before
starting machine
Crushing
 Material falling off the plant Yes MEDIUM Elimination Observe all safety instructions LOW
No Substitution
 Uncontrolled or unexpected movement of the plant or its Isolation in owners’ manual
load Engineering Wear appropriate PPE
Administration
 Lack of capacity for the plant to be slowed, stopped PPE Check area is clear before
or immobilized starting machine
 The plant tipping or rolling over Do not remove guards or operate with
 Parts of the plant collapsing doors open
 Coming in contact with moving parts of the plant during Stop engine before conducting
testing, inspection, use, maintenance, cleaning or repair maintenance
 Being thrown off or under the plant? Keep body parts away from rotating
 Being trapped between the plant and materials or parts
fixed structures

Cutting, Stabbing and Puncturing

Yes MEDIUM Elimination Observe all safety instructions LOW
No Substitution
 Coming in contact with sharp or flying objects Isolation in owners’ manual
 Coming in contact with moving parts of the plant during Engineering Wear appropriate PPE
Administration
testing, inspection, operation, maintenance, cleaning or PPE Check area is clear before
repair of the plant starting machine
 Plant, parts of the plant or work pieces disintegrating? Do not remove guards or operate with
 Work pieces being ejected doors open

Approved by: General Manager Date: 29/09/2021 Rev No: 00 Page 1 of 6

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 The mobility of the plant Stop engine before

 Uncontrolled or unexpected movement of the plant? conducting maintenance
 Other factors Keep body parts away from
rotating parts
Shearing
 Sheared between two or more parts of the plant, or Yes MEDIUM Elimination Observe all safety instructions LOW
No Substitution
Isolation in owners’ manual
between a part of the plant and a work piece or structure Engineering Wear appropriate PPE
Administration
PPE Check area is clear before
starting machine
Do not remove guards or operate with
doors open
Stop engine before conducting
maintenance
Keep body parts away from rotating
parts
Friction
 Contact with moving parts or surfaces of the plant, or Yes MEDIUM Elimination Observe all safety instructions in LOW
No Substitution
Isolation owners’ manual
material handled by the plant Engineering Wear appropriate PPE
Administration
PPE Check area is clear before
starting machine
Do not remove guards or operate with
doors open
Stop engine before conducting
maintenance
Keep body parts away from rotating
parts
Striking
 Uncontrolled or unexpected movement of the plant or Yes LOW Elimination Observe all safety instructions in LOW
No Substitution
Isolation owners’ manual
material handled by the plant? Engineering Wear appropriate PPE
Administration
 Plant, parts of the plant or work pieces disintegrating? PPE Check area is clear before
 Work pieces being ejected? starting machine
 Mobility of the plant?
 Other factors?

Approved By: General Manager Date: 29/09/2021 Rev No: 00 Page 2 of 6

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High Pressure Fluid

 Fluids under high pressure in normal use, in the instance Yes MEDIUM Elimination Observe all safety instructions in Low
No Substitution
Isolation owners’ manual
of plant failure Engineering Wear appropriate PPE
Administration
PPE

Electrical
Yes HIGH Elimination Observe all safety instructions in LOW
No Substitution
 The plant contacting live electrical conductors Isolation owners’ manual
 Plant working close to electrical conductors Engineering Wear appropriate PPE
Administration
 Overload of electrical circuits PPE Check area is clear before
 Damaged or poorly maintenance electrical leads or starting machine
cables Only qualified electrical personnel to
 Damaged electrical switches conduct electrical work or repairs on
 Water near electrical equipment machine
 Lack of isolation procedures?
 Other factors
Explosion
Gases, vapors, liquids, dusts or other substances triggered by the Yes MEDIUM Elimination Observe all safety instructions in MEDIUM
No Substitution
operation of the plant or by materials handled by the plant Isolation owners’ manual
Engineering Check pressure lines/systems are clear
Administration
PPE before conducting repairs or
maintenance and correctly
connected
before starting machine
Wear appropriate PPE
Slipping, tripping and falling
Can anyone using the plant, or in the vicinity of the plant, slip, Yes LOW Elimination Observe all safety instructions LOW
No Substitution
trip or fall due to: Isolation in owners’ manual
 Uneven or slippery work surfaces Engineering Wear appropriate PPE
Administration
 Poor housekeeping, such as shavings in the vicinity of PPE Check area is clear before
the plant, spillage not cleaned up starting machine
 Obstacles being placed in the vicinity of the plant?

Approved by: General Manager - Date: 29/09/2021 Rev Issue No: 00 Page 3 of 6
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High Temperature
 Come into contact with objects at high temperature? Yes MEDIUM Elimination Observe all safety instructions in LOW
No Substitution
Isolation owners’ manual
 Be injured by fire Engineering Wear appropriate PPE
Administration
PPE Check area is clear before
starting machine
Temperature and Thermal Comfort
 Exposure to high or low temperatures Yes Elimination Observe all safety instructions in LOW
No Substitution owners’ manual
Isolation Wear appropriate PPE
 Failure of air conditioning equipment Engineering Check area is clear before starting machine
Administration
PPE
Suffocation
 Can anyone be suffocated due to: Yes HIGH Elimination Observe all safety instructions in owners’ LOW
No Substitution
 Lack of oxygen, or atmospheric contamination Isolation manual
Engineering Wear appropriate PPE
Administration
PPE Check area is clear before
starting machine
Use in well-ventilated area
Ergonomics
 Poorly designed seating Yes LOW Elimination Observe all safety instructions in owners’ LOW
No Substitution
Isolation manual
 Repetitive body movements Engineering Wear appropriate PPE
Administration
 Constrained body posture or the need for PPE Check area is clear before
excessive effort starting machine
 Design deficiency causing physical or personal stress?
 Inadequate or poorly placed lighting
 Lack of consideration given to human error or human
behavior
 Mismatch of the plant with human traits and natural
limitations
 Other factors

Approved by: General Manager - Date: 29/09/2021 Rev No: 1 Page 4 of 6

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Other Hazards
Can anyone be injured or suffer ill-health from exposure to: Yes MEDIUM Elimination Observe all safety instructions in owners’ LOW
No Substitution
 Chemicals Isolation manual
 Toxic gases or vapors Engineering Wear appropriate PPE
Administration
 Fumes PPE Check area is clear before
 Dust starting machine
 Noise Use in well-ventilated area
 Vibration
 Radiation

Further Comments: A Specific Risk Assessment on site must been undertaken prior to plant operation?

Checklist: Hazard Report form for discrepancies

reported Copy kept on Risk Management File

Approved by: General Manager Date: 29/09/2021 Rev No: 00 Page 5 of 6

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Hazard / Risk Matrix

Reference: Workplace Health and Safety Queensland - Risk Assessment - Supplement 2
Risk Management Code of Practice 2007

Step 1 Determine Likelihood – What is the possibility of the event happening?

Criteria Description
Almost certain Expected in most circumstances. Event is a common problem
Likely Will probably occurs in most circumstances. Event is known to have occurred at this site or it has happened
Possible Might occur at some time Event could occur at the site or I’ve heard of it happening
Unlikely Could occur at some time Event is not likely to occur at the site or I have not heard of it happening
Rare May occur only in exceptional circumstances Event is practically impossible.

Step 2 Determine Consequence - What will be the result if it happens? Step 3 Determine the risk score

Step 4 Record riskExample

Classification score against the job sequence steps
detail description CONSEQUENCE
(Note – Risk scores have no absolute value and should only be used for comparison and to engender discussion.)
Insignificant No injuries LIKELIHOOD Insignificant Minor Moderate Major Catastrophic
Score Action
Minor 4 First aid treatment only; spillage contained at site.
A: Acute ACT NOW – Urgent – do something about the risks immediately.Almost certain
Requires 3 High
immediate attention. 3 High 4 Acute 4 Acute 4 Acute
Moderate Medical treatment; spillage contained but with outside help. Likely 2 Medium 3 High 3 High 4 Acute 4 Acute
3
Highest management decision is required urgently.
Major H: High Extensive injuries; loss of production Possible 1 Low 2 Medium 3 High 4 Acute 4 Acute
2
Catastrophic Follow
Death; toxicmanagement instructions.
release of chemicals Unlikely 1 Low 1 Low 2 Medium 3 High 4 Acute
M: Medium
1 Rareprocesses or1procedures
Low 1 Low 2 Medium 3 High 3 High
L: Low OK for now. Record and review if any equipment/ people/ materials/ work change.

Authorised by: General Manager - Safety & Personnel Date: 29/0/92021 Rev No: 00 Page 6 of 6