SIngle Phase Transformer Specification3201

Spec No.
TI/SPC/PSI/TRNPWR/3201 Page 3 of 86 1582

564386/2021/O/o PED/TI/RDSO
INDEX
Clause No. Description Page No.

1.0 Scope 04
2.0 Environmental & Operating Conditions 07
3.0 Design and constructional Features 07
3.1 Overall Dimensions 07
3.2 Transformer Tank 08
3.3 Marshaling Box and RTCC Panel 08
3.4 Core 09
3.5 Winding 10
3.6 Insulating Oil 12
3.7 Bushings and Terminal Connectors 12
3.8 Bushing Type current transformers 13
3.9 Clearances 13
3.10 Tap Changer 14
3.11 Cooling Equipment 17
3.12 Fasteners 18
3.13 Painting 18
4.0 List of related specifications 19
5.0 Rating, name plate and other information 20
6.0 Testing of Transformer 29
6.1 General 29
6.2 Tests during manufacture 30
6.3 Type tests 33
6.4 Routine tests 39
7.0 Maintenance manual, tool gauges etc. 40
8.0 Training of Indian Railways personnel 41
9.0 Packing, delivery and commissioning 41
10.0 Warranty 42
11.0 After sale service 42
12.0 Technical Data and Drawings 42
13.0 Capitalisation of transformer losses 44
Annexure-1 Technical Specifications for Nitrogen Injection Fire 45
Prevention and Extinguishing System for Oil Filled
Transformer
Annexure-2 Technical Specifications for Fiber Optic Sensor 59
Annexure-3 Schedule of Guaranteed Performance, Technical and Other 60
Particulars
Annexure-4 Formula for Calculation of Short Circuit Mechanical Forces 78
Annexure-5 Capitalization of Transformer Losses 81
Annexure-6 Overall Dimensions of the Transformer 82
Annexure-7 General Scheme for Traction Power Supply System 83
Annexure-8 Policy Regarding the Sources of Bushings 84
Annexure-9 Typical layout of the fire detectors on top of the 86

Transformer Tank
Spec No. TI/SPC/PSI/TRNPWR/3201 Page 4 of 86 1583
1.0 Scope:
1.1 This specification supersedes the specification no. TI/SPC/PSI/TRNPWR/3200 with A&C slip no.
01, ETI/PSI/118 (10/93) with A &C slips no. 1 to 11, TI/SPC/PSI/30TRN/2070 with A&C slips no.
01, TI/SPC/PSI/30TRN/1050 with A&C slips no. 01& 02 & ETI/PSI/163 (04/97) with A&C slip no.
01 to 04.
1.2 It is to be noted that “The Make in India Policy of Government of India shall be applicable.”
1.3 This specification applies to following rating of Single-Phase Traction Power Transformer for
installation in Indian Railway's Traction Sub-Stations, which may be manned or unattended
type.
(i) 13.5/18.9 & 21.6/30.24 MVA - 220/27kV or 132/27kV or 110/27kV, 100/27kV & 66/27kV
(Traction Transformer with Off Circuit tap Changer)
(ii) 30/42MVA - 220/27kV or 132/27kV or 110/27kV & 66/27kV (for other than Mumbai Sub-
Urban area). (Traction Transformer with On Load tap Changer)
(iii) 30/42MVA - 220/27kV or 132/27kV or 110/27kV or 100/27kV (for Mumbai Sub-Urban Area
only). (Traction Transformer with On Load tap Changer)
(iv) 40/56MVA - 220/27kV or 132/27kV or 110/27kV or 100/27kV or 66/27kV (for Mumbai Sub-
Urban Area only). (Traction Transformer with On Load tap Changer)
1.4 RDSO’s ISO procedure: “All the provisions contained in RDSO’s ISO procedures laid down in
Document No. - QO-D-8.1-11 dated 22.01.2021 (titled “Vendor-changes in approval status”)
and subsequent versions/amendments thereof, shall be binding and applicable on the
successful vendor/vendors in the contracts floated by Railways to maintain quality of products
supplied to Railways.”
1.5 Duty of traction power transformer used in 25 kV AC traction
Power is received from the grid network of the State Electricity Board or any other power
utility at 220kV/132kV/110kV/100/66kV, either at individual Traction Sub-Station (TSS) or at a
single point of supply from where it is transmitted through Railway's own transmission lines,
to the Traction Sub-Station, with line sectioning facilities provided as required. 25 kV power
supply for traction is drawn through a single phase step-down Traction Power Transformer.
The primary winding of this transformer is connected to any two nominated phases of the
incoming three phase lines. On the secondary side, one of the two terminals of the 25kV
winding is connected to the traction overhead equipment, while the other is solidly earthed
and also connected to the running traction rails. The power is tapped through the secondary
winding of the Traction Transformer and is fed to the overhead equipment (OHE) through the
associated circuit breakers on the secondary sides, with a separate set of 25 kV circuit
breakers called "Feeder Circuit Breakers" for feeding the traction overhead equipment (OHE)
lines. General Power supply schematic diagram is given in annexure-7. The transformer in one
TSS may require feed the power in the adjacent OHE in case of failure of transformer of other
TSS or failure in the OHE. Traction Transformers at two to three TSSs should be able to
operate in parallel by closing the sectioning Circuit Breaker/Interrupter on 25kV OHE where
the incoming supply a the TSS is in same phases.
1.6 Scope of supply, including accessories: The transformer shall be supplied complete with all
parts, fittings and accessories necessary for its efficient operation. All such parts, fittings and
accessories shall be deemed to be within the scope of this specification, whether or not
specifically mentioned herein. It is the responsibility of the transformer manufacturer to
comply the complete specification including for the accessories.
1.6.1 Conservator tank: It shall be of adequate capacity and complete with supporting bracket or
structure, oil filling cap and drain valve of size 25 mm. The cylindrical portion of the
conservator tank shall be of single piece construction without any gasketed joint. Suitable air
cell/separator arrangement of high quality material shall be provided in the conservator to
ensure that the transformer insulating oil does not come in contact with air. The material of
cell/separator shall be coated fabric consisting of – highly resistant polyamide fabric,
externally coated with transformer oil resisting coating (chemical), inner coating resisting
ozone and weathering. Suitable instructions may please be provided for installation /
commissioning and future maintenance of the air cell/separator arrangement.
1.6.2 Oil level gauge: It shall be of magnetic type having a dial diameter of 250mm. The gauge shall
have markings corresponding to minimum oil level, maximum oil level and oil level
corresponding to oil temperature of 300C, 450C and 850C. The oil level indicator shall be so
designed and mounting that the oil level is clearly visible to an operator standing on the
ground.
1.6.3 Silica gel breather: It shall be complete with oil seal and connecting pipes. The connecting
pipes shall be secured properly. The container of the silica gel breather shall be of
transparent flexi glass or similar material suitable for outdoor application. Orange Silica Gel
(round balls 2 to 5mm) with quantity of two DTO-8 silica gel connecting with flanged
mounting two pipes control through two different valves as per DIN:42567 & IS:3401 to be
provided.
1.6.4 Pressure relief device: It shall be designed to operate to release internal pressure at preset
value without endangering the equipment or operator and shall be of instantaneous reset
type. Shroud Pressure relief Device (applicable to main tank only) will be used and have
provision of discharge of oil from PRD to safe place by closed pipeline. This avoids hazards of
fire and it is safe to persons working near Transformer & it is environmental friendly.
1.6.5 Filter valves: The bottom and upper filter valves shall be of 50mm size and suitably baffled to
reduce aeration of oil. The valves shall be flanged to seat 40 mm adopter threaded to thread
size P 1 - 1/2 for connection to oil filtration plant.
1.6.6 Drain valve: It shall be of size 80 mm fitted with an oil sampling device of size 15 mm.
1.6.7 Equipment Earthing terminals: Two earthing terminals shall be provided on the tank for its
earthing with the help of 3 mild steel flats, each of size 75 mm x 8 mm. The terminals shall be
clearly marked for earthing.
1.6.8 Buchholz relay: It shall be of double float type, with two shut - off valves of 80 mm size, one
between the conservator tank and Buchholz relay and the other between the transformer
tank and Buchholz relay. The relay shall have one alarm contact and one trip contact, none of
the contacts being earthed. The contacts shall be magnetic switch or micro switch type,
electrically independent and wired up to the marshaling box. A testing petcock shall be
brought down through a pipe for the purpose of sampling the gas, if any, collected in the
Buchholz relay.
1.6.9 Oil temperature indicator (OTI): It shall have one alarm contact, one trip contact and two
normally open spare contacts, none of the contacts being earthed. The contacts shall be
electrically independent. The OTI shall have a local /remote indication (in control panel) for
oil temperature.
1.6.10 Winding temperature indicator (WTI): It shall have one alarm contact, one trip contact, two
contacts for FAN operations and two normally open spare contacts, none of the contacts
being earthed. The contacts shall be electrically independent. The WTI shall have a local
/remote indication (in control panel) for winding temperature.
1.6.11 Thermometer pockets: A separate thermometer pocket with cap shall be provided on the
bell tank for measuring the top oil temperature in the tank.
1.6.12 Nitrogen injection fire prevention and extinguishing system (NIFPES): The complete
arrangement of Nitrogen injection fire prevention and extinguishing system has to be
provided only with the Traction Power Transformers which are with ON-Load Tap changers.
The specification and other requirements of this system have to be as per details given in the
Annexure-1.
1.6.13 Fibre Optic Winding Hot Spot Temperature Monitor: Fibre optical winding hot spot
temperature monitor to be provided with the transformer windings, connected in addition to
the winding temperature indicator in parallel to measure transformer winding hot spots in
real time and activate control of the cooling system. The Fibre to be given high strength
casing through jacketing and Fibre Optic shall be governed by IEC-60076-2 (Ed.3.0). The
specification and other requirements of this system have to be as per details given in the
Annexure-2.
1.6.14 All valves shall be of the double flange type and fitted with suitable blanking plates on the
outer face of the exposed flange.
1.6.15 The capillary tubes for temperature indicators shall be able to withstand normal bending.
They shall be supported properly without sharp or repeated bends or twists.
1.6.16 (i) The manufacturers of Part, Fittings and Accessories for the Transformer shall be
mentioned in the SOGP, BOM & QAP and got approved. During prototype test, the
accessories will be tested & performance monitored either by functional testing or by Test
Certificate (TC) verification as categorised below:
SN Name of the accessory Category
1. Motorised off Circuit /On load tap changer Functional testing
2. Fire Extinguishing System Functional testing
3. Bucholz relay TC Verification
4. Pressure Relief Device TC Verification
5. Magnetic Oil level Gauge TC Verification
6. Bushing Current Transformer TC Verification
7. Silica gel Breather TC Verification
8. Wheel Valve, Double Flanged valve TC Verification
9. Analogue Type Temperature Indicators TC Verification
10. Terminal Connectors TC Verification
11. Radiators TC Verification
12. Fire Optic Winding Hot Spot Temperature Monitor TC Verification
(ii) Henceforth, while ordering Traction Power Transformer, a copy RDSO approved SOGP
should be called for by the users. This document shall form basis for ordering accessories in
the future.
(iii) In case manufacturers desire to change a particular make of accessory, prior approval of
RDSO would be required on SOGP, Bill of Material (BOM) and Quality Assurance Plan
(QAP).
(iv) In case of change of make of accessory under Functional testing for regular production, the
RDSO’s approval would be required separately on SOGP, BOM and QAP. The Traction
Power Transformer manufacturer shall be responsible for availability of compatible
accessories for the equipment approved.
(v) In case of Transformer manufacturer change in the make of OCTC/OLTC for approved
design of transformer, the routine testing of the transformer also shall be witnessed by
RDSO.
(vi) Name of the any new manufacturer of Tap Changer and NIFPES shall be communicated to
the all the approved/ in process manufacturer of transformer for their reference, after
successful functional testing by RDSO.
2.0 Environmental & Operating Conditions
2.1 The transformer shall be suitable for outdoor use in dry arid and also tropical climates and in
areas having heavy rainfall, pollution due to industry and coastal environment and severe
lightning. The limiting weather conditions, which the equipment has to withstand in service,
are indicated below:
SN Parameters Value
1. Maximum ambient air temperature 50 0 C
2. Minimum ambient air temperature -20C
4. Maximum relative humidity 100%
5. Annual rainfall Ranging between 1750 mm & 6250 mm
6. Number of thunderstorm days per annum 85 (Max)
7. Number of dust storm days per annum 35 (Max)
8. Number of rainy days per annum 120 (Max)
9. Maximum basic wind pressure 216 kgf/m2
10. Altitude above m.s.l. (max) 1000 m
11. Pollution level Very Heavy as per IEC:60815 & IS: 13134
2.2 The transformer installation would be subject to vibrations on account of passage of trains on
nearby tracks. The amplitudes of these vibrations which occur with rapidly varying time periods
in the range of 15 to 70 ms, lie in the range of 30 to 150 microns with instantaneous peaks up
to 350 microns.
2.3 The AC electric locomotives are fitted, for conversion of AC to DC, with Single Phase Bridge
connected silicon rectifiers with smoothing reactor for feeding the DC Traction motors. The
rectifiers introduce harmonic currents in the 25kV power Supply system. On few of the
electrified sections, locomotives fitted with phase controlled asymmetrical thyristor bridge, in
place of silicon rectifiers are also in use; these introduce further harmonics in the system. The
Typical percentage of harmonic present in the Traction Current with the Electric Locomotives
are as follows:
Harmonics With Diode Rectifier With Thyristor

3rd (150Hz) 15% 32%
5th (250Hz) 6% 18%
7th (350Hz) 4% 8%
9th (450Hz) - 4%
11th (550Hz) - 5%
3.0 Design and Constructional Features

3.1 Overall Dimensions:
The overall dimensions of the transformer shall be kept as low as possible and in any case the
transformer with all parts / fittings shall not occupy space described here (refer the sketch at
Annexure-6).
13.5/18.9 MVA 21.6/30.24MVA,
30/42MVA& 40/56MVA
Length x 220X 27kV 8000 X 6000 8000 X 7000
Width 66/27kV,100/27, 110/27kV & 132/27kV 7000 X 4600 8000 X 7000
(in mm)
Height of the top most point of primary bushing 6000 mm 7500 mm
terminal
Height of the topmost point of secondary 4800 mm 5500 mm
bushing terminal
3.2 TRANSFORMER TANK
3.2.1 The tank for the transformer shall be of bell type construction with flanges on the outside
and shall have a flat top .The flanges of the upper and lower tanks shall be jointed by bolts,
nuts and suitable plain/spring/beveled washers. A suitable gasket and metallic stoppers
shall be provided between the flanges of upper and lower tank so as to prevent leakage of
Insulating Oil. The tank shall be so designed that the winding and core get fully exposed
when the bell tank cover is lifted.
3.2.2 The tank shall be constructed from mild steel of a quality that allows welding without any
defect/flaw, with a single tier construction so shaped as to reduce welding to the
minimum. The welded joints shall be made using the latest welding techniques. The tank
shall be adequately strengthened for general rigidity to permit hoisting of the transformer
filled with Oil by crane. The tank body shall be designed to withstand a vacuum of 760 mm
of Hg.
3.2.3 The tank shall be fitted with four lifting pads at the lower end to enable lifting of the
transformer filled with oil by means of lifting jacks.
3.2.4 The tank shall be fitted with an under carriage and mounted on four bi-directional
swiveling type flanged rollers for being rolled on 1676 mm (5' 6") gauge track on which it
shall also rest in the final position. The rollers shall be provided with detachable type
locking arrangement to enable their locking after installing the transformer in the final
position to prevent any accidental movement of the transformer.
3.2.5 There shall be at least five inspection covers of suitable size on the tank to enable
inspection of the lower portions of bushings and the leads as well as various connections of
the motorised off - circuit tap – changer/ on-load tap changer.
3.2.6 The rubberised cork/gaskets used in the transformer shall conform to IS: 4253 (Part - II).
3.2.7 All valves used in the transformer shall conform to IS: 3639 and shall be of good quality and
leak proof. The manufacturer shall ensure that suitable anti - theft measures are provided
on these valves so as to prevent theft of oil during transit/service.
3.2.8 Suitable supports shall be provided on the tank for fixing of Aluminum ladder for ease of
maintenance at site. A suitable ladder of Aluminium shall be provided on the tank for ease
of maintenance. Removable aluminum ladder shall be a part of transformer supply.
3.2.9 For the provision of NIFPES, an Oil Drain Valve of 80mm Dia and 04 number Nitrogen
Injection Valve of 25mm dia (02 on each on HV & LV side) and fire detectors mounting
brackets on Transformer Tank Top are to be provided.
3.3 MARSHALLING BOX & RTCC PANEL

3.3.1 MARSHALLING BOX
3.3.1.1 A Vermin proof, weather proof and well ventilated marshalling box made of steel sheet of
thickness not less than 2 mm, strengthened with adequate stiffeners, shall be provided on
the left hand side of the transformer tank as viewed from the secondary terminals side. It
shall have a hinged door with provision for pad locking. The door opening outward
horizontally.
3.3.1.2 The marshalling box shall have a sloping roof. The top of the marshalling box shall be at a
height of about 2 m from the rail level.
3.3.1.3 The marshalling box shall house the winding and oil temperature indicators, Contactors &
MCB of cooling fan and terminal board. To prevent condensation of moisture in the
marshalling box metal clad space heater, controlled by an associated thermostat and
switch, shall also be provided. Cable glands shall be provided for the incoming and outgoing
cables.
3.3.1.4 The temperature indicators shall be so mounted that their dials are at a height of not more
than 1.6 m from the rail level. Transparent windows of tough acrylic plastic or similar non -
fragile transparent material shall be provided on the marshalling box so as to enable
reading of the temperature indicators without opening the door of the marshalling box.
3.3.1.5 All cables from the Cooling fans, Bushing Current Transformers, Buchholz Relay, Magnetic
Oil Level Gauge, Pressure Relief Device and temperature indicators shall be run through
suitable conduits/perforated covered cable trays up to the marshalling box. The cables
shall be of 1100 V grade, PVC insulated, PVC sheathed, steel wire armoured, stranded
copper conductor conforming to IS: 1554 (Part - I). The cables shall be adequately insulated
for heat from the tank surface and the sun.
3.3.1.6 All wiring in the marshalling box shall be clearly identified by lettered / figured ferrules of
the interlock type, preferably of yellow colour with black letters /figures. The AC and DC
circuits shall be clearly distinguished and well separated from each other.
3.3.1.7 Suitable legend and schematic diagram plates made of stainless steel or anodized
Aluminium with black lettering and lines shall be fixed on the inside surface of the
marshaling box door.
3.3.2 Remote Tap Changer Control (RTCC) Panel
3.3.2.1 A Vermin proof, weather proof and well ventilated RTCC Panel made of steel sheet of
thickness not less than 2 mm, strengthened with adequate stiffeners, shall be provided for
providing in the control room of the substation.
3.3.2.2 The RTCC panel shall house actuating switch for electrical raise/lower control of tap
changer, tap position indicator, signal lamps for “Tap changer in progress”, and all other
auxiliary devices for remote electrical control of the OLTC/OCTC.
3.3.2.3 RTCC panel shall also house the Digital Display of OTI & WTI and indications/control of Fans
(ONAF mode) as mentioned in Para 3.11.9.
3.4 CORE
3.4.1 The core shall be built from high permeability Cold Rolled Grain Oriented (CRGO) silicon
steel laminations conforming to IS: 3024. The flux density in any part of the core and yokes
at the principal tapping with primary winding excited at the rated primary voltage and
frequency shall not exceed 1.55T. The manufacturer shall furnish calculations to prove that
this value shall not be exceeded. The core has to be preferably of boltless design to avoid
the possibility of local heating.
3.4.2 The laminations for the core shall be free from waves, deformations and signs of rust. Both
sides of the laminations shall be coated with suitable insulation capable of withstanding
stress relief annealing. In assembling the core, air gaps shall be avoided. Necessary cooling
ducts shall be provided in the core and yoke for heat dissipation. The core-clamping frame
shall be provided with the lifting eyes for the purpose of tanking and untanking the core
and winding of the transformer.
3.4.3 The core shall be electrically connected to the tank.
3.4.4 Yoke/core clamping bolts shall have adequate threaded length beyond the face of the nuts
for tightening at a later stage, if need arises. Each of the core clamping bolts and the core-
clamping framework shall be insulated from the core laminations and tested after
completion of the core assembly to ensure that they withstand a voltage of 2 kV r.m.s. with
respect to core for a duration of 60 seconds.
3.4.5 The transformer is required to be continuously in service, preferably without requiring any
attention from the date of its energisation up to the periodical overhaul (POH) which is
generally done after 12 years of service. The need, therefore, for tightening of core
clamping bolts should not normally arise before the POH of the transformer. The
manufacturer of the transformer shall take this aspect into account during core assembly.
3.4.6 Manufacturer shall, preferably have the core cutting facility in their works and proper
monitoring and quality control to avoid any mixing with defective /second grade materials.
3.5 WINDINGS
3.5.1 The winding shall be of concentric disc construction with primary winding duly
intershielded/interleaved for better impulse voltage distribution. The configuration of the
windings on each leg after the core shall normally be LV wdg, HV wdg, regulating wdg (tap),
unless approved by RDSO. For any other improved winding design to give better
performance, full details with drawing shall be furnished to RDSO for approval.
3.5.2 The windings shall be made of continuous electrolytic copper conductor, paper insulated to
class - A insulation. The conductor shall not have sharp edges which may damage the
insulation.
3.5.3 Normally, no joint shall be used in the winding conductor. If a joint becomes inescapable, it
shall be brazed with high silver alloy grade BA Cu Ag6 conforming to IS: 2927 or electrically
butt - welded.
3.5.4 The ratio of width to thickness of copper conductor used for winding shall be as small as
possible but shall not exceed 5:1 so as to avoid tilting of conductors when the windings are
subjected to axial and radial forces during short circuits.
3.5.5 A separate tapped winding shall be provided on the secondary side for connection of the
off - circuit tap – changer in case of 13.5 & 21.6MVA and on the primary side for
connection of the on load tap changer in case of 30/42MVA & 40/56MVA Transformer. The
tapped winding shall be distributed in multi-sections in order to reduce the imbalance in
ampere turns to the minimum at any tap position.
3.5.6 The transformer windings shall be designed for the following rated withstand following
rated withstand voltages:
Item Secondary Primary
1. Rated Voltage, Un, kV 27 66 100 110 132 220
2. Highest voltage for 52 72.5 110 123 145 245
equipment Um, kV
3. Rated short duration 95 140 185 230 275 395
power frequency
withstand voltage, kV
4. Rated lightning impulse 250 325 450 550 650 950
withstand voltage, kV
peak
3.5.7 The windings shall be so designed that the transfer of lightning switching surges from
primary to secondary windings and vice-versa is kept to the minimum level.
3.5.8 The windings shall be designed to withstand the magnetising inrush currents due to
repeated switching on of the transformer.
3.5.9 The axial pre - compression on the windings shall preferably be double the calculated axial
thrust that may be set up under dead short - circuit condition so as to ensure that the
windings do not become loose due to frequent short circuits in service.
3.5.10 During short circuits, the stresses actually set up in conductors, spacers, end blocks,
clamping rings and such other parts of the transformer shall not exceed one third of the
maximum permissible values.
3.5.11 Pre-compressed spacers shall be used between disc shaped coils of the windings to
transmit the axial forces generated due to the short circuits.
3.5.12 Wood insulation, if used, on the core and winding shall be seasoned, dried and well
compressed and shall have adequate strength.
3.5.13 A uniform shrinkage shall be ensured during the drying of the individual coils or assembly
of coils by providing a uniform clamping force with the help of hydraulic jacks or similar
such devices.
3.5.14 In order to cater for shrinkages that may occur in service, substantial clamping rings shall
be provided at the tops of the windings, being pressed down upon them by means of
adjustable pressure screws or oil dash pots or any other suitable device, so as to maintain a
constant pressure and obviate the need for any retightening in between successive
periodical overhauls.
3.5.15 The coil and core assembly shall be retightened after oil impregnation. The manufacturer
shall ensure that there is no further shrinkage of the coil assembly in any additional cycle
after the final curing.
3.5.16 The manufacturer shall furnish details of various stages of drying of coils, coil assembly up
to and including oil impregnation and final tightening of the coil assembly. Values of
pressure, duration, temperature and degree of vacuum maintained at various stages of
drying shall also be indicated.
3.5.17 The core and winding of the transformer have to be dried preferably using vapour phase
drying. To ensure the removal of moisture from the transformer the PI value after drying
has to be achieved equal to or more than 2 (two) in the manufacturing at the works.
However, if the IR reading at 60 second is greater than 10 GΩ, then the PI value of greater
than 1.5 is also accepted.”
3.5.18 In order to keep unbalanced axial forces due to non - uniform shrinkage/unequal height of
the coils to the minimum wedges of pre - compressed wood or similar such material shall
be used.
3.5.19 To prevent displacement of the radial spacers used in the windings, closed slots shall be
provided and a vertical locking strip shall be passed through these slots.
3.5.20 The vertical locking strips and slots of the radial spacers shall be so designed as to
withstand the forces generated due to short circuits.
3.5.21 The vertical locking strips and radial spacers shall be made of pre-compressed pressboard
conforming to grade PSP: 3052 of DIN: 7733.
3.5.22 To prevent end blocks from shifting, pre - compressed pressboard ring shall be provided in
between the two adjacent blocks. Coils clamping rings made of densified wood or mild
steel shall be located in position with pressure screws or pressure pads.
3.5.23 Leads from the windings to the terminals, from the tap switch, to the tapings of the
secondary windings (for 21.6 & 13.5MVA) or to the tapings of the primary windings (for 30
& 40 MVA) and other interconnections shall be properly supported and secured.
3.5.24 The following particulars/documents in respect of the radial spacer blocks (winding blocks),
vertical locking strips (axial ribs), end blocks, insulating cylinder, angle rings, paper
insulation of the conductor and coil clamping plates used in the manufacture of the
windings shall be furnished.
1. Reference to specification and grade of material.
2. Source(s) of supply.
3. Test certificates.
3.6 Insulating Oil

The transformer shall be supplied with new Inhibited Mineral Insulating Oil conforming to IS:
335:2018 (Type-II) and the additional requirements stipulated under clause 6.3.8.9. In addition
5% extra oil by volume shall be supplied in non-returnable steel drums. The characteristics of
the insulating oil before energisation of the new transformer and during its maintenance and
supervision in service shall conform to IS: 1866.
3.7 Bushings and Terminal Connectors

3.7.1 Both the 245kV/145kV/123kV/110kV/72.5kV side and 52kV side bushings shall conform to
IS/IEC: 60137:2017 or latest. On the primary side, sealed draw lead type Oil Impregnated
Paper (OIP) condenser bushings shall be used. On the secondary side, sealed draw rod/ solid
stem type OIP condenser bushings shall be used. The dimensions of the bushings shall
conform to IS: 12676.
3.7.2 The bushings on primary and secondary sides shall be designed for a rated current mentioned
below. The temperature rise of any part of the bushing shall not exceed 40 0 C over an
ambient temperature of 500 C while carrying the rated current continuously.
Transformer Primary side Bushing current Secondary side Bushing
MAV current
13.5/18.9MVA 800A 1250A
21.6/30.24MVA 800A 2000A
30/42MVA 800A for 110/123kV/145kV/245kV & 1250 3150A
A for 72.5kV
40/56MVA For 220kV, 132kV - 800A 4000A
For 110kV, 100kV – 1000A
For 66kV - 1600A
3.7.3 The porcelain housing of bushing shall be of a single piece construction i.e. there shall be no
joint in the porcelain. The shed profile shall have a lip at the extremities but free from ribs on
the underside so as to avoid accumulation of dust and pollutants and to permit easy cleaning.
3.7.4 The bushings shall have a non- breathing oil expansion chamber. The expansion chamber shall
be provided with an oil level indicator, which shall be so designed and dimensioned that oil
level is clearly visible from ground level.
3.7.5 A test tap shall be provided for dielectric or power factor measurement for OIP bushings.
3.7.6 The bushings shall be designed for the following insulation level:
SN Item Secondary Primary
1. Rated Voltage for the 27 66 100 110 132 220
equipment, kV
2. Highest system voltage of 52 72.5 145 245
Bushing to be used Um, kV
3. Rated short duration wet 95 140 275 460
power frequency withstand
voltage, kV
Rated lightning impulse 250 325 650 1050
withstand voltage, kV peak
3.7.7 The design and construction of the bushing shall be such that stresses due to expansion and
contraction in any part of the bushings shall not lead to its deterioration/ breakage.
3.7.8 The condenser bushings shall be free from corona and shall not cause radio interference.
3.7.9 The bushing terminals shall be provided with terminal connectors of bimetallic type and
conform to the following:
(1) For 21.6/30.24 & 30/42MVA Transformer-
(i). Primary side: Rigid type terminal connector to suit 28.62mm overall dia. ACSR Conductor
(Zebra), size 54/7/3.18 mm. based on the RDSO’s standard Drg. No.
ETI/PSI/P/11010 and shall match with the size of 220/132/110/100/66kV
side bushing stud on the other side.
(ii). Secondary side: (a) For 21.6/30.24MVA - Expansion type terminal connector to suit 50 mm
overall diameter Aluminium tubular bus bar based on the RDSO's
standard drawing No. ETI/PSI/P/11220.
(b) For 30/42 MVA - Expansion type terminal connector to suit 80 mm
overall diameter Aluminium tubular bus bar. The drawings of the
connecters shall be submitted by the firm and be approved by RDSO.
(2) For 40/56MVA Transformer
For 40/56MVA Traction Power Transformer, The bushing terminals shall be provided with the
terminals connectors of the size as per the customer requirements. The drawings of the
connecters shall be submitted by the firm and be approved by RDSO.
3.7.10 The terminal connectors shall conform to IS: 5561. The design shall be such as to be
connected to the equipment terminal stud with a minimum of four 12 mm diameter bolt,
nuts, spring and flat washers. The fasteners shall conform to clause 3.12 of this specification.
3.8 Bushing Type Current Transformers
3.8.1 The 52 kV and 245kV/145kV/123kV/110kV/72.5kV side bushings shall be so arranged as to
accommodate bushing type current transformers (BCTs) for the biased differential protection
of the transformer. The BCTs shall conform to IS: 2705/16227 and meet with the stipulations
in clause 5.1.1/2/3/4/5 (20) of this specification.
3.8.2 The BCTs shall be so designed as to withstand thermal and mechanical stresses resulting from
frequent short circuits experienced by the transformer on which these are fitted.
3.8.3 Apart from the BCTs required for the biased differential protection, a BCT of accuracy class 5
and conforming to IS: 2705/IS:16227, with suitable tappings, shall be mounted inside one of
the bushings of the secondary side of the transformer for use with the winding temperature
indicator (WTI).
3.8.4 The BCTs and the bushings shall be so mounted that removal of a bushing without disturbing
the current transformers, terminals and connections or pipe work is easy and convenient.
3.8.5 The leads from the BCTs shall be terminated in terminal boxes provided on the bushing
turrets. Suitable links shall be provided in the terminal boxes for shorting the secondary
terminals of the BCTs, when not connected to the external measuring circuits.
3.8.6 The leads from the secondary winding of the BCTs terminated in the terminal box on the
bushing turret upto the marshalling box shall be of 1100 V grade, PVC insulated, PVC
sheathed, armoured, stranded copper cable of cross-section not less than 4 mm2 to IS: 1554
(Part-I).
3.8.7 Cable glands of proper size shall be provided in the terminal boxes to lead in/lead out the
cables.
3.9 Clearances
The relative orientation in space of the bushings fitted with terminal connectors, the main
tank, radiators, conservator, pressure relief device, oil piping and other parts when mounted
on the transformer shall be such that the various clearances in air from bushing live parts
shall not be less than the appropriate values given hereunder:
Rated Voltage for the equipment, kV 27 66 100 110 132 220
Highest voltage for equipment Um, kV 52 72.5 110 123 145 245
Minimum clearance, mm 500 700 1100 1100 1300 1900
The same distance shall apply for clearance phase - to – earth (including oil piping work,
conservator, pressure relief device and such other parts), phase – to- phase and towards
terminals of a lower voltage winding.
3.10 Tap changer
3.10.1 General requirements for OCTC/OLTC
3.10.1.1 The transformer shall be fitted with a motor operated rotary type tap- changer to cater
for the voltage range specified in clause 5.1.1/2/3/4/5(13) of this specification. The
motor drive unit shall be installed in a weather and corrosion proof, adequately
ventilated cubicle made of steel sheet not less than 2 mm thick or Aluminium material
not less than 4mm thick with adequate stiffeners to prevent deformation during transit
and handling. The cubicle shall have a sloping roof. The top of the cubicle shall be at a
height of about 1.5 m from the rail level. The cubicle shall be so positioned that the
hinge of the operating handle - for manual operation - is at a height of about 1.1 m from
the rail level.
3.10.1.2 Local OLTC/OCTC control cabinet shall be mounted on the tank in accessible position. It
should be adequately ventilated and provided with metal clad space heater, controlled
by an associated thermostat and switch to prevent condensation of moisture in the
cubicle.
3.10.1.3 All wiring in the cubicle shall be clearly identified by lettered/ figured ferrules of the
interlock type, preferably of yellow colour with black letters/ figures. The AC and DC
circuits shall be clearly distinguished.
3.10.1.4 Suitable legend and schematic diagram plates made of stainless steel or anodised
aluminium with black lettering and lines shall be fixed on the inside surface of the
cubicle door.
3.10.1.5 A tap position indicator shall be provided to indicate the tap position which shall be
clearly visible to an operator standing on the ground.
3.10.1.6 Operating mechanism for on load /off load tap changer shall be designed to go through
one step of tap changer per command. Subsequent tap changes shall be initiated only
by a new or repeat command.
3.10.1.7 Limit switches shall be provided to prevent overrunning of the mechanism and shall be
directly connected in the circuit of the operating motor. In addition, a mechanical stop
shall be provided to prevent over-running of the mechanism under any condition.
3.10.1.8 A five digit non-resettable type counter shall be fitted to the tap changing equipment to
indicate the number of operations completed.
3.10.1.9 Tap Changer shall be 110V DC Motor operated as well as remote operation and external
handle for manual hand operation.
3.10.1.10 It shall not be possible for any two controls to be in operation at the same time.
3.10.2 Specific Requirements for Motorised Off -Circuit Tap-Changer (OCTC) for 13.5/18.9
MVA and 21.6/30.24MVA Traction Power Transformer :
3.10.2.1 The tap -changer shall be of 52 kV voltage class with a continuous current rating of
1000A for 13.5/18.9MVA and 2000 A for 21.6/30.24MVA and a short- circuit current
withstand capability of 20kA for 2s for both ratings. The tap- changer motor shall be
suitable for operation off 110 V DC from a battery. The voltage at the battery terminals
may vary between 110% and 85% of the normal value. The voltage at the tap- changer
motor terminals is likely to be less than 85% of the normal value of 110 V DC due to
voltage drop in control cable.
3.10.2.2 Once the tap changing operation has been initiated and the power supply goes off, OCTC
should not stay in between and has to complete the Tap change event once the power
supply is restored.
3.10.2.3 The tap - changer shall be provided with suitable interlocking arrangement to prevent its
operation (including manual tap changing) when either one or both circuit breakers on
the primary as well as on the secondary sides of the transformer is/are in closed
condition.
3.10.3 Specific Requirements for Motorised On Load Tap-Changer (OLTC) for 30/42MVA &
40/56MVA Traction Power Transformer:
3.10.3.1 The on-load Tap changer shall be sourced from reputed manufacturer and it should be
type tested as per relevant IS: 8464 /IEC 60214 and the test methods shall be in
conformance to the procedures indicated in IS: 8464 /IEC 60214. The OLTC shall have
proved field performance. Voltage shall be substantially constant at the untapped
windings (secondary windings) and variable at the tapped windings (primary winding).
The category of regulation applied shall be constant flux variable voltage type (CFVV).
3.10.3.2 The oil volume of the on-load tap changer unit must be separated from the tank for core
and winding oil.
3.10.3.3 OLTC shall be provided with healthiness monitoring system which should monitor Diverter
switch operation completion to ensure that under circumstances when the diverter switch
has not completed its operation during tap changing process due to any reasons, the system
shall be capable to isolate the transformer. Arcing contacts shall be of tungsten alloy
material.
3.10.3.4 Presser Relief Valve to be fitted on tap changer with a resettable switch connected in
motor circuit to avoid the further operations with indication at Drive mechanism. In
addition to this, an oil surge relay shall also be connected on the oil pipe between the on
load tap changer and the expansion vessel (i.e. OLTC conservator). The operating value of
the PRV/Oil Surge Relay is to be decided by the manufacturer.
3.10.3.5 The 17 taps on-load tap changer shall be in tank type, diverter-selector type, single phase
enclosure type, installed in a separate oil tank. It shall have +7 taps to -9 taps with per tap
voltage as under:
a. (For 30/42MVA – other than Mumbai Area)
Nominal Voltage Max Voltage Min Voltage Tap Voltage Voltage at Voltage at
max Tap min tap
kV kV kV kV kV kV
220 242 187 3 241 193
132 145.2 112.2 2 146 114
110 121 93.5 1.5 120.5 96.5
66 72.6 56.1 1.25 74.75 54.75
b. (For 30/42MVA & 40/56 –For Mumbai Sub Urban Area only)
Nominal Max Min Voltage Tap Voltage Voltage at max Voltage at
Voltage Voltage Tap min tap
kV kV kV kV kV kV
220 242 187 3 241 193
132 145.2 112.2 2 146 114
110 121 93.5 1.25 118.75 98.75
100 110 85 1.25 108.75 88.75
66 72.5 56.1 1.25 74.75 54.75
3.10.3.6 The voltage ratio shall be checked according to the guaranteed figures and the tolerance
stipulated in the standards. The principal tap shall be on tap no. 8. There shall be 7 Taps
for higher input voltage and 9 taps for lower input voltage variation. On load tap changer
shall have following ratings:
(a) For 30/42MVA
Primary Voltage, kV 220 132 110 100 66

Voltage Class 245 145 145 123 72.5
Rated Current 300 600 600 800 1200
Short Circuit Current for 2 seconds 6kA 8kA 8kA 8kA 12kA
(b) For 40/56MVA
Primary Voltage, kV 220 132 110 100 66

Voltage Class 245 145 145 123 72.5
Rated Current 400 800 800 1250 1600
Short Circuit Current for 2 seconds 6kA 8kA 8kA 12.5kA 16kA
3.10.3.7 The OLTC must be designed to ensure the prescribed and expected harmonic levels of the
system. The design of transition resistance and contacts shall be adequately taken care.
3.10.3.8 The OLTC should be suitable for paralleling of three transformer of different loading. The
loading pattern will be furnished during ordering stage.
3.10.3.9 The full technical description shall be given as regards power and auxiliary circuits;
periodicity for checking and overhauling the power circuit shall be indicated in the
transformer maintenance manual.
3.10.4 OLTC/OCTC Control of Transformers
3.10.4.1 The tap - changer and its control circuit shall be designed for operation from the remote
control centre (RCC) by the traction power controller (TPC) as well as from the tap
changer cubicle and RTCC panel. It shall be provided with necessary interface for its
remote control through SCADA. The control feature shall provide the following:
3.10.4.1.1 Local Electrical Control
a. Local – Remote selector switch shall be provided in the local tap changer control cabinet. It
shall control the tap changers as follows:
(i) When the selector switch is in the local position, it shall be possible to operate the
‘raise-lower’ commands locally. Remote control of the raise-lower functions shall be
prevented.
(ii) When the selector switch is in remote position, the local operation of raise lower
switches shall be in- operative. Remote control of the raise/lower function shall be
possible from the Remote Tap Changer Control Panel (RTCC).
b. A ‘raise –lower’ control switch/push button shall be provided in the local tap changer
control cabinet. This switch shall be operative only when ‘local remote’ selector switch is in
‘local’ position.
c. An OFF-ON switch shall be provided in the local tap changer control cabinet of the
transformer. The tap changer shall be in- operative in the OFF position of the switch.
3.10.4.1.2 Manual Control

The cranking device for manual operation of the tap changer gear shall be removable and
suitable for operation by a man standing at ground level. The mechanism shall be complete
with the following:
a. Mechanical tap position indicators shall be clearly visible from near the transformer.
b. A mechanical operation counter.
c. Mechanical stops to prevent over cranking of the mechanism beyond the extreme tap
positions.
d. The manual control considered as back to the motor operated load tap changer control
shall be interlocked with the motor to block motor start- up during manual operation. The
manual operating mechanism shall be labeled to show the direction of operation for raising
/lowering.
3.11 Cooling Equipment
3.11.1 The transformer shall be designed for ONAN/ONAF type of cooling.
3.11.2 The radiators shall consist of a pressed steel plate assembly formed into elliptical oil
channels (as per IEEMA (Indian Electrical & Electronic Manufacturers Association's)
standard) or a series of separate elliptical tubes. The radiators shall be designed in such a
manner that the temperature - rise limits specified under Clause 5.1.1/2/3/4/5 (14) of this
specification are not exceeded. Collector/ header pipes in the radiators are to be ERW pipes
of thickness 4.5 mm. The external painting of the radiator has to be as per clause 3.13 of this
specification. The radiators & accessories should be given external paint coats. First coat of
epoxy zinc rich (having minimum 83% zinc) primer (50 micron thickness), intermediate coat
of epoxy chemical and corrosion resistant High Build Epoxy Intermediate paint (100 micron
thickness) and final coat of Glossy Aliphatic Acrylic Polyurethane Coating paint (50 micron
thickness). The total dry film thickness of the paints shall be minimum 200 micron. The
shade of paint shall be gray as shade 631 of IS: 5.
3.11.3 The radiators shall be removable (after isolating the same from the main tank) to facilitate
transportation of the transformer. A drain plug of size 19 mm and an air - release plug of
size 19 mm shall be provided at the bottom and at the top of each radiator bank for draining
and filling of oil respectively. Each radiator bank shall also be provided with shut - off valves
of size 80 mm. In case of use of headers, isolating valves of size 80mm shall be used
between tank and headers.
3.11.4 The radiators shall preferably be supported directly on the transformer tank. Each radiator
bank shall be fitted with two hooks, one at the centre for lifting the radiator and the other
for tying the unit in service.
3.11.5 Each Transformer with ONAF rating shall be provided with two completely independent
groups of cooler fan banks, each of 50% capacity having 25% additional fans in each group
as stand by (Subject to minimum of one cooler fan per group). Fans and blowers for air
blast cooling shall be mounted so as to ensure that no damage to radiators can arise from
vibration of the fans.
3.11.6 Cooler System shall be provided such that both groups of fans shall start independently at
different temperatures. The control circuit shall also enable switching/changeover of
designation of one group of fan to another so that the groups can be interchanged. The
standby fans shall be switched on automatically in case of failure of equivalent cooler fans
in that group of coolers respectively.
3.11.7 Air blower shall be suitable to start direct on line. Air blower shall be designated so that
they operate with a minimum of noise or humming. It shall be possible to remove the
blower complete with motor without disturbing or dismantling the cooler structure frame
work.
3.11.8 Blades shall be suitably painted for outdoor use. For fans, painted wire mesh guards, with
mesh not greater than 25mm shall be provided to prevent accidental contact with blades.
Fans mounted shall be provided with outside guards against birdage. Guards shall be
provided over all moving shafts and couplings.
3.11.9 COOLER(FAN) CONTROL:
Cooler units shall be suitable for operation with a 240Volts, Single Phase, 50Hz power
supply. Control equipment for fan motors shall be mounted in a marshaling box adjacent to
the transformer and shall include necessary electrically operated contactor and with
control gear of suitable design both for starting and stopping the motors manually and also
automatically from the contacts of the Winding Temperature indicating device. Overload
and other necessary protections shall be provided as per requirement. A no volt relay shall
also be fitted. MCB shall be provided for the main supply.
The cooling equipment shall have provision for visual/alarm indication for the following in
the control equipment on the transformer remote tap changer control panel (RTCC) to be
supplied by the firm.
i) The Auto/Manual position of the selector switch for the cooling equipment.
ii) That the first set of contacts of the winding temperature indicator has closed.
iii) That the second set of contacts of the winding temperature indicator has closed.
iv) Fans of first group ‘ON’ indication.
v) Fans of second group ‘ON’ indication.
vi) Standby fan in first group ‘ON’ indication.
vii) Standby fan in second group ‘ON’ indication.
Besides above, remote electrical manual control of both groups of cooler fans including
separate control for standby fans shall also be provided on the above control panel.
3.11.10 Manufacturer shall specify the loading capacity of transformer in case of failure of one or
more fans. Provision should be made to avoid hunting of fans.
3.12 Fasteners
All fasteners of 12 mm diameter and less exposed to atmosphere shall be of stainless steel
and those above 12 mm diameter shall preferably be of stainless steel or mild steel hot dip
galvanized to 610 g / m2 of zinc. The material of the stainless steel fasteners shall conform to
IS: 1570 (Part- V). Grade 04Cr17Ni12Mo2.
3.13 Painting
3.13.1 Shot blasting / sand blasting shall be done on the transformer tank to remove all scales,
rust and other residue before applying the paint inside the tank. All steel surfaces which
are in contact with insulating oil shall be painted with heat resistant oil insoluble insulating
varnish.
3.13.2 All steel surfaces exposed to weather shall be properly descaled/grit blasted. The epoxy
and polyurethane protective paints as per ISO/EN 12944 have to be provided for proper
protection against corrosive and coastal environments and give life of approx. 12-15 years.
All the external surfaces of the Transformer shall be given first coat of epoxy zinc rich
(having minimum 83% metallic zinc) primer (50 micron thickness), intermediate coat of
epoxy chemical and corrosion resistant High Build Epoxy Intermediate paint (100 micron
thickness) and final coat of Glossy Aliphatic Acrylic Polyurethane Coating paint (50 micron
thickness). The total dry film thickness of the paints shall be minimum 200 micron. The
shade of paint shall be gray as shade 631 of IS:5. Same paints have to be applied at
damaged surfaces, if any, at site during erection /commissioning of the transformer. One
final coat of polyurethane paint has to be applied to ensure proper smoothness and finish.
3.13.3 For panels like marshalling Box, OCTC/OLTC drive mechanism box and RTCC panels Powder
Coating painting of minimum 80 micron thickness is to be done. The shade of paint shall be
shade 631 of IS: 5 for the marshalling Box, OCTC/OLTC drive mechanism box and shade 216
of IS: 5 for the RTCC Panel.
4.0 List of Related specifications
4.1 In the preparation of this specification assistance has been derived from the following
standards and Codes of Practices (Latest Version) and Indian Electricity Rules wherever
applicable.
1. IS:5 Colour for ready mixed paints and enamels.
2. IS:335 Inhibited Mineral Insulating Oil.
3. IS:1554 PVC Insulated (Heavy Duty) Electric Cables for working voltage up to
(Pt.-I) and Including 1100 Volts.
4. IS:1570 Stainless and Heat resisting Steels.
(Pt.-V)
5. IS:1576 Solid Pressboard for Electric Purpose.
6. IS:1866 Code of Practice for maintenance and supervision of mineral
insulating oil in equipment.
7. IS:2026 Power Transformer
IS/IEC: Bushing for alternating voltages above 1000Volts.
60137
8. IS:2705/ Current Transformer
16227
9. IS:2927 Brazing Alloys
10. IS:3024 Electrical Steel Sheets (Oriented)
11. IS:3637 Gas Operated Relays.
12. IS:3639 Fittings and accessories for Power Transformers.
13. IS:4253 Cork and Rubber
(Pt. II)
14. IS:5561 Electrical Power connectors.
15. IS:5621 Hollow Insulators for use in Electrical Equipments.
16. IS:5728 Guide for Short Circuit Calculations
17. IS:6209 Methods for Partial Discharge measurement.
18. IS:6600 Guide for loading of Oil Immersed Transformers.
19. IS:8468 On - Load Tap changers.
20. IS:10028 Code of Practice for selection, installation and maintenance of
Transformers.
21. IS:10593 Method of evaluating the analysis of gases in oil filled electrical
equipment in service.
22. IS:12676 Oil impregnated paper Insulated Condenser Bushing- Dimensions
and requirements.
23. IEC:60076 Power Transformers
24. IEC:60137 Bushings for alternating voltages above 1000Volts.
25. IEC:60185 Current Transformer
26. DIN:7733 Laminated Products, pressboard for electrical engineering types.
4.2 In case of any overlapping or conflict between the contents of the above standards and this
specification, the stipulation of this specification shall prevail.
4.3 Any deviation from this specification, proposed by the manufacturer for improving the
performance, utility and efficiency of the equipment, will be given due consideration provided
full particulars of the deviation with justification are furnished. In such case, the manufacturer
shall quote according to this specification and the deviations, if any, proposed by him shall be
quoted as alternate/alternatives.
5.0 Rating, name-plate details and other information
5.1 The Rating Plate shall indicate the ratings of the Transformer, the connection diagram of the
windings, the particulars of the Bushing Current Transformers and other details as per IS:2026.
The Rating Plate shall be both in Hindi and English version. The rating plate shall be of
Stainless steel or anodized Aluminium material only.
5.1.1 Particulars of the System for 21.6/30.24MVA Traction Power Transformer
The rating and general data of the transformer shall be as follows:
SN Rated primary voltage Un, kV 66 100 110 132 220
1. Highest Primary system 72.5 110 123 145 245
voltage Um, kV
2. Short - circuit apparent power at 3,500 6,000 6,000 10,000 20,000
the Transformer Location
(MVA)
3. Rated current at Primary 327.3 216.0 196.4 163.6 98.2
principal tapping
Secondary 800
and 21.6MVA base
(A)
4. Maximum No Load 9.0 9.0 9.0 9.0 11.0
permissible losses at
rated voltage,
current and at the Load 85.0 85.0 85.0 85.0 85.0
principal tapping, kW
(21.6MVA Base)
5. Type ONAN/ONAF cooled, single phase, step-down Power
Transformer, double limb wound, core -type for
outdoor installation.
6. Windings Uniformly insulated concentric disc duly interleaved
/ intershielded.
7. Rated secondary voltage (at 27

no - load), kV
8. Rated power, MVA 21.6/30.24
9. Rated frequency, Hz 50 +/-3%
10. Maximum value of (12 ± 0.5)% at principal and extreme tap positions.
Percentage Impedance (21.6MVA Base )
11. Non - cumulative over load 1. 150% rated load for 15 min. (ONAN & ONAF)
capacity after the 2. 200% rated load for 5 min. (ONAN only)
transformer has reached
steady temperature on
continuous operation at
rated load( i.e. at rated
power)
12. Polarity Subtractive
13. Tappings A separate tapped winding on the secondary
(Off – Circuit) winding to give rated secondary voltage for variation
in primary voltage of + 10% to -15% , in steps of 5%
each.
14. Temperature rise The temperature rise over an ambient temperature
of 500C both at rated and overload conditions shall
not exceed the value indicated below:
1. Winding: 50 0C at rated load, and 60 0C for
overloads as specified in Clause 5.1.1(11)
(temperature measured by resistance method).
2. Top oil: 40 0C (temperature rise measured by
thermometer).
3. Current carrying parts in air: 40 0C (temperature
rise measured by thermometer).
15. Ability to withstand short Thermal ability : 5 s
circuit , sec. Dynamic ability : 0.25 s
16. Flux density at rated voltage Shall not exceed 1.55 tesla (Flux density has not to
and frequency at principal exceed 1.90 tesla at any of the taps at extreme
tapping voltage condition)
17. Current density in the Shall not exceed 2.5 A/mm2
windings at rated current
18. Acoustic sound level when Not more than 75 dB at a distance of one meter.
energized at rated voltage
and at no-load
Note: Non-cumulative power load means overload which occur at sufficient interval of time
apart such that the temperature rise limits, both of Oil and Winding do not exceed the
values specified in clause 5.1.1(14) of this specification .The interval of time between two
successive non-cumulative overloads shall not be less than 3 hours.
19. Bushings:
1. Type OIP condenser OIP condenser
2. Highest voltage for 52 72.5 110 123 145 245
equipment Um, kV
3. Rated current, A 2000 800 800 800 800 800
4. Minimum creepage 1300 1813 2800 3075 3625 6125
distance in air , mm
20. Bushing Type current Transformers for differential protection of transformer

1. Highest voltage for equipment 52 72.5 110 123 145 245
Um, kV
2. CT Ratio 1600/5 660/5 500/5 400/5 330/5 200/5
3. Frequency, Hz 50 ± 3%
4. Class of accuracy as per PS
IS:2705 (Part IV)
5. Minimum knee -point emf , V 175 75 150 150 150 150
6. Maximum excitation current 0.25 0.75 0.75 0.75 0.75 0.75
at knee - point voltage , A
7. Maximum resistance of the 0.5 0.5 0.25 0.25 0.25 0.25
secondary winding , ohm
5.1.2 Particulars of the System for 30/42 MVA Traction Power Transformer (for other than
Mumbai Sub Urban area)
SN Rated primary voltage Un, 220 132 110 66
kV
1. Highest Primary system 245 145 123 72.5
voltage Um, kV
2. Short - circuit apparent power 20,000 10,000 6,000 3,500
at the Transformer Location
(MVA)
3. Rated current at Primary 137 227 273 455
the principal
tapping, A, (for Secondary 1111
30MVA base )
4. Maximum permissible No Load 15 12 12 12
losses at rated
frequency, voltage,
current and at the Load 117 117 117 117
principal tapping
Total loss
132 129 129 129
(30MVA Base), kW
5. Type ONAN/ONAF cooled, single phase, step-down power
transformer, double limb wound, core -type for
6. Windings Uniformly insulated concentric disc duly interleaved /
intershielded.
7. Rated frequency, Hz 50 ± 3%
8. Rated secondary voltage 27
(at no - load), kV
9. Rated power, MVA 30/42
10. 9Maximum value of (12.5 ± 0.5)% at principal tap & at 30 MVA base.
. Percentage Impedance
11. 1Non - cumulative over load 1. 150% rated load for 15 min (For ONAN & ONAF
0capacity after the Mode)
. transformer has reached
steady temperature on 2. 200% rated load for 5 min (for ONAN Mode only)
power)
13. Tappings A separate tapped winding on the primary winding to
(On Load Tap Changer) give rated secondary voltage for variation in primary
voltage as detailed in 3.10
14. Temperature rise The temperature rise over an ambient temperature of
500C both at rated and overload conditions shall not
exceed the value indicated below:
1.Winding: 50 0C at rated load , and 60 0C for overloads
as specified in Clause 5.1.2(11) (temperature measured
by resistance method).
thermometer).
3.Current carrying parts in air: 40 0C (temperature rise
measured by thermometer)
15. Ability to withstand short Thermal ability 5s

circuit Dynamic ability 0.25 s
16. Flux density at rated Shall not exceed 1.55 tesla
voltage and frequency at
principal tapping
and at no-load
apart such that the temperature rise limits, both of oil and winding do not exceed the
values specified in clause 5.1.2 (14) of this specification .The interval of time between
two successive non-cumulative overloads shall not be less than 3 hours.
19. Bushings:
2. Highest voltage for 52 245 145 123 72.5
equipment Um, kV
3. Rated current, A 3150 800 800 800 1250
4. Minimum creepage 1300 6125 3625 3075 1813
1. Highest voltage for equipment 52 245 145 123 72.5
Um, kV
2. CT Ratio 3000/5 300/5 600/5 600/5 1200/5
IS:2705 (Part IV)
5. Minimum knee -point emf , V 360 175
6. Maximum excitation current 0.100 0.75
7. Maximum resistance of the 0.9 0.5
5.1.3 Particulars of the System for 30/42MVA Traction Power Transformer (for
Mumbai Sub Urban area only)
SN Rated primary voltage 220 132 110 100

Un, kV
1. Highest Primary system 245 145 123 110
voltage Um, kV
2. Short - circuit apparent 20,000 10,000 10,000 6,000

power at the
Transformer Location
(MVA)
3. Rated current Primary 137 227 273 300
at the
Secondary 1111
principal
tapping, A,
(for 30MVA
base )
4. Maximum No Load 18 15 15 15
permissible
losses at rated
Load 117 117 117 117
frequency,
voltage,
Total 135 132 132 132
current and at loss
the principal
tapping
(30MVA Base),
kW
5. Type ONAN/ONAF cooled, single phase, step-down power
transformer, double limb wound, core -type for
intershielded.
8. Rated secondary voltage 27
(at no - load), kV
10. Maximum value of (16 ± 0.5)% at principal tap & between 15 to 17% at
Percentage Impedance extreme tap position
(30 MVA base) (Absolute value of the Transformer impedance at all
the taps shall be within 15 to 17% of the base value at
the principal tap)
11. Non - cumulative over 1. 150% rated load for 15 min (For ONAN & ONAF
load capacity after the Mode)
steady temperature on 2. 200% rated load for 5 min (for ONAN Mode only)
power)
13. Tappings A separate tapped winding on the primary winding to
(On Load Tap Changer) give rated secondary voltage for variation in primary
voltage as detailed in 3.10
1.Winding: 50 0C at rated load , and 60 0C for
2.Top oil:40 0C (temperature rise measured by
thermometer).
15. Ability to withstand short Thermal ability 5s
circuit Dynamic ability 0.25 s
16. Flux density at rated Shall not exceed 1.55 tesla (Flux density has not to
voltage and frequency at exceed 1.90 tesla at any of the taps at extreme voltage
principal tapping condition)
18. Acoustic sound level Not more than 75 dB at a distance of one meter.
when energized at rated
voltage and at no-load
Note: Non cumulative power load means overload which occur at sufficient interval of time
values specified in clause 5.1.3 (14)) of this specification .The interval of time between
two successive non cumulative overloads shall not be less than 3 hours.
19. Bushings:
2. Highest voltage for 27 220 132 110 100
equipment Um, kV
3. Highest System 52 245 145
Voltage of the Bushing
to be used
4. Rated current, A 3150 800 800
5. Minimum creepage 1600 6125 3625
1. Highest voltage for equipment 52 245 145 123 110
Um, kV
2. CT Ratio 3000/5 300/5 600/5
IS:2705 (Part IV)
5. Minimum knee -point emf , V 360 175
6. Maximum excitation current 0.100 0.75
7. Maximum resistance of the 0.9 0.5
5.1.4 Particulars of the System for 13.5/18.9 MVA Traction Power Transformer

SN Particulars Rated primary voltage Un, kV
66 110 132 220
1. Highest Primary system 72.5 123 145 245
voltage Um, kV
2. Short - circuit apparent power at 3,500 6,000 10,000 20,000
the Transformer Location
(MVA)
3. Rated current at Primary 204.5 122.7 102.3 61.4
principal tapping and Secondar 500
13.5MVA base (A) y
4. Maximum permissible No 9.0 9.0 9.0 11.0
losses at rated voltage, Load
current and at the
principal tapping, kW Load 60.0 60.0 60.0 60.0
(13.5MVA Base)
5. Type ONAN/ONAF cooled, single phase, step-down Power
Transformer, double limb wound, core -type for
6. Windings Uniformly insulated concentric disc duly interleaved

/ intershielded.
7. Rated secondary voltage (at 27

no - load), kV
8. Rated power, MVA 13.5/18.9
9. Rated frequency, Hz 50 +/-3%
10. Maximum value of (12 ± 0.5)% at principal and extreme tap positions.
Percentage Impedance (13.5MVA Base )
11. Non - cumulative over load 1. 150% rated for 15 min. (ONAN & ONAF)
capacity after the 2. 200% rated load for 5 min. (ONAN only)
steady temperature on
power)
13. Tappings A separate tapped winding on the secondary
(Off – Circuit) winding to give rated secondary voltage for variation
in primary voltage of + 10% to -15% , in steps of 5%
each as detailed in 3.10
14. Temperature rise The temperature rise over an ambient temperature

of 500C both at rated and overload conditions shall
not exceed the value indicated below:
1. Winding: 50 0C at rated load, and 60 0C for
thermometer).
3. Current carrying parts in air: 40 0C (temperature
rise measured by thermometer).
15. Ability to withstand short Thermal ability : 5 s

circuit , sec. Dynamic ability : 0.25 s
16. Flux density at rated voltage Shall not exceed 1.55 tesla
and frequency at principal
tapping
and at no-load
apart such that the temperature rise limits, both of Oil and Winding do not exceed the
values specified in clause 5.1.4(14) of this specification .The interval of time between two
successive non-cumulative overloads shall not be less than 3 hours.
19. Bushings:
2. Highest voltage for 52 72.5 123 145 245
equipment Um, kV
3. Rated current, A 1250 800 800 800 800
4. Minimum creepage 1300 1813 3075 3625 6125
1. Highest voltage for equipment 52 72.5 123 145 245
Um, kV
2. CT Ratio 1000/5 400/5 200/5 200/5 125/5
IS:2705 (Part IV)
5. Minimum knee -point emf , V 175 75 150 150 150
6. Maximum excitation current 0.25 0.75 0.75 0.75 0.75
7. Maximum resistance of the 0.5 0.5 0.25 0.25 0.25
5.1.5 Particulars of the System for 40/56 MVA Traction Power transformer (For Mumbai Sub
Urban area only)
SN Rated primary voltage Un, kV 220 132 110 100 66
1. Highest Primary system voltage 245 145 123 110 72.5
Um, kV
2. Short - circuit apparent power at the 20,000 10,000 10,000 6,000 3,500
Transformer Location (MVA)
3. Rated current at the Primary 182 303 363 400 606
principal tapping, A, (for
40MVA base ) Secondary 1481
4. Maximum permissible losses at No Load 24 21 21 21 21
rated frequency, voltage,
current and at the principal
tapping (40MVA Base), kW Load
155 155 155 155 155
Total loss
179 176 176 176 176
5. Type ONAN/ONAF cooled, single phase, step-down, Traction
Power Transformer, double limb wound, core -type for
intershielded.
8. Rated secondary voltage (at no - 27
load), kV
10. Maximum value of Percentage (16 ± 0.5)% at principal tap & between 15 to 17% at
Impedance extreme tap position
(40MVA Base) (Absolute value of the Transformer impedance at all the
taps shall be within 15 to 17% of the base value at the
principal tap)
11. Non - cumulative over load 1. 150% rated load for 15 min (For ONAN & ONAF Mode)
capacity after the transformer has
reached steady temperature on 2. 200% rated load for 5 min (for ONAN Mode only)
continuous operation at rated
load( i.e. at rated power)

13. Tappings A separate tapped winding on the primary winding to give
(On Load Tap Changer) rated secondary voltage for variation in primary voltage as
detailed in 3.10
1. Winding: 50 0C at rated load, and 60 0C for overloads as

specified in Clause 5.1.5(11) (temperature measured by
resistance method).
thermometer).
15. Ability to withstand short circuit Thermal ability 5s
Dynamic ability 0.25 s
16. Flux density at rated voltage and Shall not exceed 1.55 tesla(Flux density has not to exceed
frequency at principal tapping 1.90 tesla at any of the taps at extreme voltage condition)
17. Current density in the windings at Shall not exceed 2.5 A/mm2
rated current
energized at rated voltage and at
no-load
values specified in clause 5.1.5 (14) of this specification .The interval of time between
two successive non-cumulative overloads shall not be less than 3 hours.
19. Bushings: (more than rated current 2.5 times of the transformer )

2. Highest voltage for 52 245 145 123 110 72.5
equipment Um, kV
3. Rated current, A 4000 800 800 1000 1000 1600
4. Minimum creepage 1600 6125 3625 1813

1. Highest voltage for 52 245 145 123 110 72.5
equipment Um, kV
2. CT Ratio 4000/5 400/5 800/5 800/5 900/5 1300/5
IS:2705 (Part IV)
5. Minimum knee -point 360 175
emf , V
6. Maximum excitation 0.100 0.75
current at knee - point
voltage , A
7. Maximum resistance of 0.9 0.5
the secondary winding ,
ohm
6. 0 Testing of Transformer
6.1 General
6.1.1 Once the design and drawings as well as QAP have been approved and a written advice has
been given by RDSO, the manufacturer shall take up manufacture of the prototype for
inspection/testing by RDSO. It is to be clearly understood that any changes or modification
by the above authorities to be done on the prototype the same shall be done expeditiously,
notwithstanding approval having already been given for the designs and drawings.
6.1.2 Prior to giving a call to the purchase/DG(TI), RDSO, Lucknow for inspection and testing of the
prototype, the manufacturer shall submit a detailed test schedule for each of the tests and
the number of days required to complete all the tests at one stretch. Once the schedule is
approved, the tests shall invariably be done accordingly. However, during the process of
type testing or even later, the DG/TI/RDSO, Lucknow reserves the right to conduct any
additional test(s), besides those specified herein, on any equipment/item so as to test the
equipment/item to his satisfaction or for gaining additional information and knowledge. In
case any dispute or disagreement arises between the manufacturer and the representative of
the DG/TI/RDSO, Lucknow during the process of testing as regards the procedure for type
tests and/or the interpretation and acceptability of the results of type tests, it shall be
brought to the notice of the DG/TI/RDSO, Lucknow as the case may be whose decision shall
be final and binding. Only after the prototype of the equipment is manufactured and ready
in all respects, shall the manufacturer give the actual call for the inspection and testing with
at least 15 days notice for the purpose.
6.1.3 Type tests shall be carried out on prototype unit of Traction power Transformer with relevant
standards as modified or amplified by this specification where applicable at the works of the
manufacturer or at a reputed testing laboratory. At the works of the manufacturer the
testing shall be conducted in the presence of the authorised representative of the
purchaser/DG (TI)/RDSO, Lucknow. However for the tests in the third party laboratory the
presence of representative of the purchaser/DG (TI)/RDSO, Lucknow may be decided by the
RDSO.
6.1.4 Third Party Laboratory - Type tests for which facilities of testing are not available with the
manufacturer (transformer as well as accessory), shall be carried out at Govt. Lab/NABL. If
capacity constraint in Govt. Lab/NABL, type test can also be carried out an accredited Lab by
a Govt. controlled accreditation agency which meets the criteria mentioned in RDSO's ISO
document No.QO-D-8.1-10 Ver. 1.6 or its latest version. Test reports of the same shall be
furnished to the RDSO.
6.2 Tests during Manufacture
6.2.1 Though the tests described below shall form a part of the type tests, the manufacture shall
carry out these tests on each and every unit during the process of manufacture and submit
the test reports to the Purchaser's Inspector deputed for witnessing the routine tests.
However, the ‘Vacuum test’ described under clause 6.2.1.2 and ‘Pressure test’ at clause no.
6.2.1.3 shall be conducted only on the prototype unit.
1. Oil leakage test.
2. Vacuum test.
3. Pressure test.
4. Insulation test for core bolts.
5. Test for pressure relief device.
6. Measurement of Capacitance and tan delta values
6.2.1.1 Oil leakage test: The transformer with its radiators, conservator tank and other parts,
fittings and accessories completely assembled shall be tested for oil leakage by being filled
with oil conforming to IS: 335, type-II (Para 6.3.8.9 of this specification) at the ambient
temperature and subjected to a pressure corresponding to twice the normal static oil head
or to the normal static oil head plus 35 kN/m2 (0.35 kgf/cm2), whichever is lower, the static
oil head being measured at the base of the tank. This pressure shall be maintained for a
period of not less than 12 h, during which time no leakage shall occur.
6.2.1.2 Vacuum test: The transformer tank only shall be tested at a vacuum of 3.33 kN/m 2 (0.0333
kgf/cm2) for 60 min. The permanent deflection of flat plates after release of vacuum shall
not exceed the values specified below:
Horizontal length of flat plate Permanent deflection, mm
Upto and including 750 mm 5.0
751 mm to 1250 mm 6.5
1251mm to 1750 mm 8.0
1751 mm to 2000 mm 9.5
2001 mm to 2250 mm 11.0
2251 mm to 2500 mm 12.5
2501 mm to 3000 mm 16.0
Above 3000 mm 19.0
6.2.1.3 Pressure test: Every transformer tank, radiator and conservator tank shall be subjected to
an air pressure corresponding to twice the normal static head of oil or to the normal static
oil head pressure plus 35 kN/m2 (0.35 kgf/cm2), whichever is lower, as measured at the
base of the tank. The pressure shall remain constant for 1 h to indicate that there is no
leakage.
6.2.1.4 Insulation test for core bolts: This test shall be done as described in Clause 3.4.4 of this
specification.
6.2.1.5 Test for pressure relief device: Every pressure relief device shall be subjected to gradually
increasing oil pressure. It shall operate before the pressure reaches the test pressure
specified in Clause 6.2.1.3 hereof and the value at which it has operated shall be recorded.
6.2.1.6 Measurement of Capacitance and Tan-Delta values: The measurement of capacitance and
tan-Delta (Dielectric Loss factor) of the Transformer windings shall be made by Schering
Bridge.
6.2.2 During the prototype approval, at following manufacturing stages the tests may be witnessed
by the representative of the purchaser /DG (TI), RDSO, Lucknow at the works of the
manufacturer.
6.2.2.1 Motorised off Circuit/On Load tap changer
6.2.2.2 Fire Extinguishing System
6.2.2.3 Transformer Tank
6.2.2.4 Transformer CORE.
6.2.2.5 Transformer winding Assembly
In case the inspection is conducted at works other than transformer manufacturer works
(i.e. normally in case of transformer tank, tap changer & NIFPES), presence and witness of
representative of transformer manufacturer shall also be required.
Tests to be conducted during these manufacturing stages are as detailed below;
6.2.2.1 A. Motorised off Circuit tap changer: Following tests shall be conducted
(i) Visual and dimensions check: Visual and dimensions check of the complete Motor Drive
unit (MDU) of the Off Circuit tap Changer shall be carried out as per the approved drawings
and requirements mentioned in the clause no. 3.10 of this specification.
(ii) Mechanical Endurance test: The off circuit tap changer shall be fully assembled and
subjected for 1000 operations without any failures. An operation shall comprise moving
the tap changer from one tap position to the next higher or lower tap position.
At the minimum voltage of 93.5V DC : 250 operations.
At the maximum voltage of 121V DC : 250 operations.
At the rated voltage of 110V DC : 500 operations.
(iii) Contact resistance Measurement: Contact resistance at every tap position shall be
measured before and after endurance test. Contact resistance shall be less than 2 milli
ohm.
(iv) Operation check of the tap changer with drive mechanism: The Off circuits tap changer
(OCTC) and the respective Drive mechanism shall be checked for 2 complete cycle of
operation - The operation shall be smooth without any abnormal sound.
(v) HV Test on auxiliary Circuit. All auxiliary circuits shall be subjected to a separate source AC
withstand test of 2kV for 1 minute between all live terminals and the frame/earth. -
Equipment should withstand the test.
(vi) Pressure test:
 For in tank type tap changer: Pressure test on top head cover shall be conducted
at 12PSI for six hour.
 For out tank type tap changer: Pressure test of oil compartment shall be
conducted at 12psi for six hour.
At the end of the test no pressure drop/leakage shall be observed.
(vii) It shall be verified that once the tap changing operation has been initiated and the power
supply (110V DC) goes off, OCTC should not stay in between and has to complete the Tap
change event once the power supply is restored.
(viii) Manual Operation: Five complete cycles of raise and lower operation shall be verified with
manual handle.
(ix) Type tests reports of the tap changer of the type tests as per IEC: 60214/IS: 8468 shall be
submitted (Clause no. 6.3.8.1 of this specification).
6.2.2.1 .B Motorised ON Load tap changer: Following tests shall be conducted
(i) Visual and dimensions check: Visual and dimensions check of the complete Motor Drive
unit (MDU) of the On Load tap Changer shall be carried out as per the approved drawings
and requirements mentioned in the clause no. 3.10 of this specification.
(ii) Mechanical Endurance test of diverter switch compartment: The driver endurance test is
to be conducted for 4000 operations in oil filled tank. No abnormal sound should be
observed, after the endurance test the diverter switch visual examination of diver switch
should be conducted.
(iii) Operation check of the tap changer with drive mechanism: With the on-load tap-changer
fully assembled but without the contacts energized, ten complete cycles of operation shall
be performed without failure at the supply voltage of 93.5V DC, 121V DC and 110V DC.
(iv) Sequence test: During the operation check (iii, above) a sequence of operations of the on-
load tap changer shall be recorded, the operation of the diverter or selector switch being
recorded oscillographically.
(v) Contact resistance Measurement: Contact resistance at every tap position shall be
measured before and after endurance test. Contact resistance shall be less than 2 milli
ohm.
(vi) Pressure test and Vacuum test: All liquid containing compartments shall be tested at a
pressure and vacuum declared by the manufacture.
(vii) HV Test on auxiliary Circuit. All auxiliary circuits shall be subjected to a separate source AC
withstand test of 2kV for 1 minute between all live terminals and the frame/earth. -
Equipment should withstand the test.
(viii) Manual Operation: Five complete cycles of raise and lower operation shall be verified with
manual handle.
(ix) Type tests reports of the tap changer of the type tests as per IEC: 60214/IS: 8468 shall be
submitted (Clause no. 6.3.8.1 of this specification).
6.2.2.2 Fire Extinguishing System: The tests shall be conducted as mentioned in the NIFPES
specification at Annexure-1.
6.2.2.3 Transformer Tank: following tests shall be conducted:
(i) The pressure test and vacuum test shall be done as per the clause no. 6.2.1.2 &
6.2.1.3 of this specification.
(ii) The Dye Penetration (DP) Test at the jacking and lifting pads.
6.2.2.4 Transformer CORE.
(i) 2 kV r. m. s. withstand voltage between Core clamping bolts and core laminations for
duration of 60 seconds.
(ii) Stack height, Diameter and window dimensions as per the approved drawings.
(iii) The manufacturer test certificate of the CORE material shall be submitted.
6.2.2.5 Transformer Winding Assembly: Following measurements/inspection shall be conducted on
HV, LV & Regulating windings.
(i) Thickness of the bare and insulated conductor.
(ii) Width and Thickness of the conductor. The ratio of width to thickness of copper
conductor used for winding shall not exceed 5:1.
(iii) Number and location of Probes for Fiber Optic Temperature Measurement. The
Transformer manufacturer should submit the details that the probes are located in
the hottest point of the winding.
6.2.3 The requirement of the functional testing by RDSO for OCTC/OLTC and NIFPES may be
waived off subject to the following:
(i) Earlier RDSO has witnessed the item at the works of manufacturer and manufacturer
submits a declaration that the design of manufactured unit is identical to that, which
has been witnessed by RDSO.
(ii) The transformer manufacturer has witnessed the unit as per the tests/formats
mentioned in the specification.
6.2.4 The purchaser or their representative may, if he so desires, carry out any checks or tests on
the quality of manufacture at any stage during coil winding, drying of coils, assembly of
coils on core and method of drying, vacuum impregnation, tightness of core clamping bolts,
adequacy of pressure on coils or any other aspects as deemed so as to ensure that proper
quality is maintained.
6.3 TYPE TESTS

The type tests shall be carried out on the prototype transformer at the works of the
manufacturer or at any reputed laboratory in the presence of the representative of the
purchaser /DG (TI), RDSO, Lucknow, and in accordance with the relevant specifications and
as altered, amended or supplemented by this specification. The following shall constitute
the type tests:
1. Temperature - rise test.
2. Lightning impulse test.
3. Test with lightning impulse, chopped on the tail.
4. Short - circuit test.
5. Measurement of acoustic sound level.
6. Measurement of partial discharge quantity.
7. Measurement of harmonics of no - load current.
6.3.1 Temperature - Rise test

6.3.1.1 The temperature - rise test shall be done with the tap changer on the lowest tap position
with IS: 2026 (Part II) except as modified hereunder:
1. At rated load.
2. At 150% rated load for 15 min after continuous operation at rated load for 1 h.
3. At 200% rated load for 5 min after continuous operation at rated load for 1 h.
The tests shall be done continuously without any power supply interruption. In case
interruptions of power supply do take place for some reason, then the entire test shall be
repeated after steady state conditions are attained.
6.3.1.2 The points to be ensured during the temperature - rise test shall be:
1. Following tests shall be conducted on the sample of oil drawn from the transformer
tank before and after temperature rise tests:
i) The Dissolved Gas Analysis (DGA)
ii) Specific Resistance
iii) Water Content (ppm)
iv) Electric strength (BDV)
2. The ambient temperature shall be measured using alcohol in glass thermometers only.
3. The winding temperature shall be determined by the resistance method only.
4. The temperature of the top oil shall be measured by an alcohol in glass thermometer
placed in an oil- filled thermometer pocket.
5. The average oil temperature shall be calculated as the difference between the top oil
temperature and half the temperature drop in the cooling equipment (radiators).
6. The temperature of the hot - spot in the winding shall be the sum of the temperature of
the top oil and 1.1 times the temperature rise of the winding above the average oil
temperature.
7. Temperature Rise Test Measurements shall be made with the fiber Optic thermometers.
8. The FOS shall be operational during temperature tests and be demonstrated during these
tests. During probe verification, the hottest probes for each phase shall be Identified, and
temperature data for all probes recorded and reported in the test report.
6.3.1.3 Temperature rise test for ONAN Mode. The test shall be carried out as described below:
6.3.1.3.1 100% load
1. A quantum of power equal to the sum of the measured losses viz. No- load loss and load
losses measured at lowest tap position, corrected to 750C plus 10% of such sum shall be fed
to the primary winding of the transformer with the secondary windings short- circuited.
2. The power so fed to the transformer shall be continuously maintained till such time as the
steady state temperature is reached i.e. the top oil temperature rise does not vary by more
than 10 C during four consecutive hourly readings.
3. On attaining the steady state temperature, the current in the primary winding of the
transformer shall be brought to the rated current which shall be maintained for 1 h. At the
end of the period the power supply to the transformer shall be switched off and the time of
switching off recorded.
4. The measurement of hot resistance shall commence as soon as possible after switching off.
The first reading of the resistance shall be taken before the expiry of 90 s from the instant
of switching off and the first ten readings shall be taken at intervals of 15 s apart.
Thereafter, another ten readings shall be taken at intervals of 30 s apart.
5. The time at which each of the resistance values is read shall also be recorded.
6. The temperature of the ambient, top oil, the top and bottom radiator header oils shall also
be recorded at half - hourly intervals through out the test starting from the instant power
supply is switched on to commence the test till it is switched off.
7. The WTI and OTI readings shall also be recorded at half-hourly intervals right from the
instant the power supply is switched on to commence the test till it is switched off.
8. After power supply is switched off, the readings of OTI and WTI shall be recorded at
intervals of 1 min apart for 30 min.
6.3.1.3.2 150% load
1. After completion of the test at 100 % load, the transformer shall be fed with power, which
shall be a value so as to cause circulation of the rated current in the primary winding with
secondary windings short - circuited. This current shall be circulated for 1 h.
2. The current shall thereafter be increased to 150% of the rated current and maintained for a
period of 15 minute. At the end of the 15 minute period, the power supply shall be
switched off and the time of switching off shall be recorded.
3. Thereafter the readings as indicated in Clauses 6.3.1.3.1(4 to 8) shall be recorded.
4. The temperature of ambient, top oil, the top and bottom radiator header oils and the
temperatures indicated by OTI and WTI shall also be recorded at the time of switching on
150% load as well as at the time of switching off the power supply.
6.3.1.3.3 200% load
1. After completion of the test at 150 % load, the transformer shall be fed with power, which
shall be a value so as to cause circulation of the rated current in the primary winding with
secondary windings short - circuited. This current shall be circulated for 1 h.
2. The current shall thereafter be increased to 200% of the rated current and maintained for a
period of 5 min. At the end of the 5 min period, the power supply shall be switched off and
the time of switching off shall be recorded.
3. Thereafter the readings as indicated in Clauses 6.3.1.3.1 (4 to 8) shall be recorded.
4. The temperature of ambient, top oil, the top and bottom radiator header oils and the
temperatures indicated by OTI and WTI shall also be recorded at the time of switching on
200% load as well as at the time of switching off the power supply.
6.3.1.4 Temperature rise test in ONAF Mode: Temperature rise test shall be conducted with the
similar procedure adopted for ONAN mode. However the quantum of power feed shall be
based on the ONAF ratings. The testing shall be done at:
(i) At rated load
(ii) At 150% rated load for 15 min after continuous operation at rated load for 1 h.
(iii) At rated load with all fan in OFF condition for duration of minimum 15 minute after
continuous operation at rated load for 1 h.
6.3.1.5 The manufacturer shall provide the calculations for the loading capacity of the transformers
in case failure of one or more fans.
6.3.1.6 Determination of thermal time constant of the windings: The thermal time constant of the
primary and secondary windings under both rated and overloads shall be verified during
the temperature - rise tests.
6.3.1.7 The temperature rise of the oil, windings and current carrying parts in air under both the
overloads conditions stipulated in Clauses 6.3.1.3.2, 6.3.1.3.3 and 6.3.1.4 above shall not
exceed the values stipulated in Clause 5.1.1(14)/5.1.2(14)/5.1.3(14)/5.1.4(14)/5.1.5(14) of
this specification. The winding hot - spot temperature under the overload conditions shall
not exceed 1150 C (For both ONAN and ONAF conditions).
6.3.1.8 Testing and calibration of the temperature indicators: The functioning of the OTI and WTI
shall be verified during the tests described above. Both the OTI and WTI shall be
recalibrated, if necessary, to reflect the respective temperatures correctly. In particular, the
reading of the WTI shall be same as the calculated value of the hot - spot temperature of
the winding.
6.3.1.9 Determination of the thermal time constant of the WTI: The thermal time constant of the
WTI shall be determined for comparison with the thermal time constant of the winding of
the transformer with respect to the transformer oil. For this purpose, the indications of the
WTI and the OTI shall be recorded every 1 or 2 min during the first 1 h from the instant the
transformer is loaded. From the slope of the curve plotted with the time on the X - axis and
the difference between the readings of the WTI and OTI at the particular time on the Y -
axis, the thermal time constant of the WTI shall be determined. This value shall not vary
appreciably from the thermal time constant of the winding as calculated theoretically and
as ascertained from the slope of the cooling curves.
6.3.2 LIGHTNING IMPULSE TEST
This test shall be done in accordance with IS: 2026 (Part III). Each of the terminals of the
primary and secondary windings shall be tested with the following voltages:
1. Rated Voltage for the equipment, kV 27 66 100 110 132 220
2. Highest voltage for equipment, Um, kV 52 72.5 110 123 145 245
3. Lightning impulse withstand voltage, kV peak 250 325 450 550 650 950
6.3.3 TEST WITH LIGHTNING IMPULSE, CHOPPED ON THE TAIL
This test shall be done in accordance with IS: 2026 (Part III) with the appropriate test
voltage stipulated in Clause 6.3.2 above.
6.3.4 SHORT - CIRCUIT TEST
6.3.4.1 The short- circuit test shall be conducted in accordance with IS: 2026 (Part I) with the
following schedule:
6.3.4.2 Prior to commencement of the test, the following measurements/ tests shall be made:
1. Insulation resistance of the windings with respect to the earth and between the
windings.
2. No- load current.
3. No- load loss.
4. Resistance of the windings.
5. Percentage impedance voltages.
6. Load loss.
7. Voltage ratio.
8. Di- electric tests comprising:
i. Separate - source voltage withstand test.
ii. Induced over-voltage withstand test.
9. Recording of recurrent surge oscillogram (RSO) at the highest, lowest and principal
tapping.
10. Frequency response analysis (FRA) of the transformer.
6.3.4.3 The test shall preferably be done by closing the breaker on the secondary side after
energizing the primary winding at its rated voltage.
6.3.4.4 The transformer shall be subjected to a total of seven shots in the following sequence:
1st shot - Symmetrical current at the highest tap.
2nd shot - Asymmetrical current at the highest tap.
3rd shot - Asymmetrical current at the principal tap.
4th shot - Symmetrical current at the principal tap.
5th shot - Symmetrical current at the lowest tap.
6th shot - Asymmetrical current at the lowest tap.
7th shot - Symmetrical current at the lowest tap.
6.3.4.5 The duration of each shot shall be 0.25 s.
6.3.4.6 Percentage impedance voltage or inductance shall be measured after each shot.
6.3.4.7 Further testing and inspection of the transformer subjected to the short-circuit test shall
be carried out as per IS: 2026 (Part-I) with the modification that:
(i) The dielectric routine tests shall be at 100% of the original test value.
(ii) The percentage impedance voltages measured after the short-circuit test shall not vary
by more than 2% from those measured before the short-circuit test.
6.3.4.8 On completion of the short-circuit test, the transformer shall be untanked for inspection of
the core and windings. In case the inspection of the core and windings do not reveal any
apparent defects and the results of the short – circuit test, the values of percentage
impedance voltages as also the results of the routine tests done after the short-circuit test
are in order, the transformer shall be deemed to have passed the short-circuit test. If any
of the results of the tests are not in order or the inspection of core and windings reveals
any defect, then the transformer shall necessarily have to be dismantled completely for
detailed inspection.
6.3.4.9 Frequency response analysis (FRA) of the prototype transformer is to be carried out before
and after the short circuit test to judge the healthiness of the transformer after short
circuit and this can be kept as reference for future. Similar Frequency response analysis
(FRA) records for other transformer units may preferably be furnished to be used for future
reference.
6.3.5 Measurement of Acoustic Sound Level
Measurement of acoustic sound level of the transformer, energised at rated voltage and
frequency shall be carried out either as per Indian Electrical & Electronics Manufacturers
Association (IEEMA) or as per National Electrical Manufacturers Association (NEMA)
procedure.
6.3.6 Measurement of Partial Discharge Quantity
Partial discharge quantity of the windings shall be measured in accordance with IS: 6209
and IS: 2026 (Part – III).
6.3.7 Measurement of Harmonics of No- Load Current
The magnitude of harmonics of no- load current, as expressed in percentage of the
fundamental, shall be measured by means of a harmonics analyzer, in accordance with IS:
2026 ( Part- I ).
6.3.8 Type Tests on Parts, Fittings and Accessories. The type tests on accessories specified in
this clause are not normally conducted during the transformer approval.
6.3.8.1 Motorised OCTC/OLTC
6.3.8.1.1 Following tests shall be carried out thereon in accordance with relevant IEC: 60214/ IS:
8468.
6.3.8.1.2 Test for temperature rise of contacts: The test shall be carried out at full rated current.
The temperature rise shall not exceed the limit specified in IEC: 60214/ IS: 8468.
6.3.8.1.3 Mechanical Endurance Test: With the tap-changer in oil, 100 operations shall be done
manually and 10,000 operations shall be done with the motor drive unit. An operation shall
comprise moving the tap-changer from one tap position to the next higher or lower tap
position. All the taps of the tap- changer i.e. maximum position tap to the minimum
position tap shall be covered during the test. While testing with the motor drive unit the
D.C. voltage for the motor drive unit shall be adjusted to the values indicated below, and
the number of operations at each value of voltage shall be as indicated against each.
1. At the minimum DC voltage of 93.5 V DC 2500 operations
2. At the maximum DC voltage of 121 V DC 2500 operations
3. At the rated DC voltage of 110 V DC 5,000 operations.
6.3.8.1.4 Milli- Volt Test: The test shall be done both before and after the mechanical endurance
test to assess the condition of the contacts. The variation in the milli- volt drop values
shall be not more than 20%.
6.3.8.1.5 Short Circuit Current Test: The test shall be done in accordance with IEC: 60214/IS: 8468
with short –circuit currents mentioned in clause no. 3.10.
6.3.8.1.6 Dielectric Tests: The tests shall be done in accordance with IEC: 60214/IS: 8468.
6.3.8.1.7Auxiliary Circuits Insulation Tests: Auxiliary circuits including the motor and other auxiliary
equipment shall be tested in accordance with IS: 8468.
6.3.8.2 Condenser Bushings
6.3.8.2.1 The type tests shall be carried out in accordance with IS: 5621 on porcelain housing of the
condenser bushings. The following shall constitute the type tests:
1. Visual inspection.
2. Verification of dimensions.
3. Electrical routine test.
4. Porosity test.
5. Temperature cycle test.
6. Bending test.
6.3.8.2.2 The type tests shall be carried out in accordance with IS/IEC: 60137:2017 or latest on the
prototype of the condenser bushings. The following shall constitute the type tests:
1. Wet power frequency withstand voltage test.
2. Dry lightning impulse voltage withstand test.
3. Thermal stability test.
4. Temperature rise test.
5. Thermal short time current withstand test.
6. Cantilever load withstand test.
7. Tightness test.
8. Test of tap insulation.
9. Tightness test at flange or other fixing device.
10. Measurement of partial discharge quantity.
6.3.8.3 Bushing type Current Transformers

The bushing type current transformers shall be tested in accordance with IS: 2705 (Part-I &
IV).
6.3.8.4 Buchholz Relay
The Buchholz relay shall be tested in accordance with IS: 3637.
6.3.8.5 Terminal Connectors
The terminal connectors shall be tested in accordance with IS: 5561.
6.3.8.6 Temperature Indicators
The following tests shall be conducted on prototypes of OTI and WTI.
1. Accuracy with reference to a standard instrument.
2. Calibration of the indicators to reflect the actual temperature of the oil/winding.
3. Dielectric test at 2.5 kV for 60 s.
4. Vibration test.
5. Dust and water splash test to IP 55 degree of protection.
6.3.8.7 Pressure Relief Device
The following tests shall be conducted on the prototype of pressure relief device:
1. Air pressure test.
2. Leakage test.
3. Contact rating and operation test.
4. Dielectric test on contacts at 2.5 kV for 60 s.
6.3.8.8 Radiators
The radiators shall be tested for air leakage at a pressure of 2.5 kg/cm sq. The pressure
shall remain constant for 1 h to indicate that there is no leakage.
6.3.8.9 Insulating Oil
6.3.8.9.1 The Inhibited Mineral Insulating Oil as per Type –II Transformer Oil of IS: 335:2018 shall be
used.
6.3.8.9.2 Also, following parameters are required to be maintained and ensured in the Inhibited
Mineral Insulating Oil in addition to the technical requirements laid down in IS:335 (2018).
SN Parameter Requirements
o
1. Lowest Cold Start Energizing Temperature (LCSET) 0C
2. Flash point Min, 140 oC
3. Presence of Oxidation Inhibiter Range (0.25 to 0.30) %
(DBPC-2, 6 ditertiary-butyl-para-cresol)
4. Oxidation Stability:
(a) Total Acidity (Neutralisation value after oxidation) Max, 0.2 mg KOH/g
(b) Total sludge after oxidation Max, 0.05%
6.4 Routine Tests

The following routine tests shall be performed on each transformer including the prototype
unit in accordance with IS: 2026:
1. Visual examination
2. Insulation resistance test.
3. Measurement of no- load current.
4. Measurement of no- load loss.
5. Measurement of resistance of the windings.
6. Measurement of percentage impedance voltages.
7. Measurement of load loss.
8. Polarity test.
9. Voltage ratio test.
10. Dielectric tests comprising:
(i) Separate- source voltage withstand test.
(ii) Induced over voltage withstand test.
11. Recording of recurrent surge oscillogram (RSO).
12. Tests on motorised off- circuit /on –load tap- changer.
13. Measurement of capacitance and tan-delta values of transformer windings
14. Sweep Frequency Response Analysis (SFRA) Test
6.4.1 Visual Examination: A general examination shall be made to check that the transformer
conforms to the approved drawings. Various items are accessible for maintenance, the
quality of workmanship and finish are of acceptable standards and all parts, fittings and
accessories are provided.
6.4.2 Insulation Resistance Test: The insulation resistance of the windings with respect to the earth
and between the windings shall be measured using a 5 kV megger.
6.4.3 Measurement of No – Load Current: Measurement of no- load current referred to the
primary side shall be done at:
1. 90%, 100% and 110% of the rated voltage at the principal tapping, and
2. The appropriate tap voltage at the maximum and minimum tap positions.
6.4.4 Measurement of No- Load Loss: Measurement of no- load loss referred to the primary side
shall be done at:
1. 90 %, 100% and 110% of the rated voltage at the principal tapping, and
2. The appropriate tap voltage at the maximum and minimum tap positions.
6.4.5 Measurement of Resistance of Windings: The resistance of the windings shall be measured at
all tapings and computed at 750 C.
6.4.6 Measurement of Percentage Impedance Voltages: The percentage impedance voltages at
principal, maximum and minimum tap positions shall be measured at rated current and at
ambient temperature and computed at 750 C.
6.4.7 Measurement of Load Loss: Load losses at rated current shall be measured at principal,
maximum and minimum tap positions at ambient temperature and computed at 750.
6.4.8 Polarity test: The polarity (subtractive) and marking of the terminals for the polarity shall be
verified.
6.4.9 Voltage Ratio Test: Voltage ratio shall be measured at all tap positions.
6.4.10 Dielectric Tests
6.4.10.1 Induced Over Voltage Withstand Test: The test shall be done by applying the test voltage
across the entire secondary winding as per IS: 2026(Part III).
6.4.10.2 Separate-Source Voltage Withstand Test: The test voltage to be applied shall be as under:
1. Rated Voltage Un, kV 27 66 100 110 132 220
2. Highest voltage for equipment Um, kV 52 72.5 110 123 145 245
3. Rated short duration power 95 140 185 230 275 395
frequency withstand voltage, kV
6.4.11 Recording of Recurrent Surge Oscillogram (RSO): The oscillograms shall be taken at the
maximum, minimum and principal tapings.
6.4.12 Tests on OCTC/OLTC: The tests shall be conducted in accordance with IS: 8468.
6.4.13 Measurement of Capacitance and Tan-Delta Values: The measurement of capacitance and
tan-delta (dielectric loss factor) of the transformer windings shall be made by Schering
bridge.
6.4.14 Sweep Frequency Response Analysis (SFRA) Test: The SFRA graphs shall be plotted for all
the combinations.
6.5 During the routine tests on any unit, if it is found that the sum of the measured losses (i.e.
no- load and load losses) measured at minimum tap position (corrected to 750C) exceeds the
value defined in Clause 6.3.1.3.1(1), or if the no-load loss/ load loss at the principal tapping
exceeds the maximum guaranteed figures, then the transformer shall be rejected.
6.6. The prototype approval shall be accorded as per the relevant RDSO’s ISO procedures. If the
prototype of a transformer conforming to this specification has already been approved in
connection with previous supplies to Indian Railways, fresh type testing may be waived at
the discretion of the Purchaser, provided that no changes what so ever in the design or
material(s) used or the process of manufacture have been made. However, the Purchaser
reserves the right to conduct type tests if he deems it necessary to do so in the light of
experience gained from previous supplies.
6.7 Only after approval of the type test, drawings, Schedule of Guaranteed Performance (SOGP)
& Quality Assurance Plan (QAP) after incorporating changes, if any, as a result of the
prototype tests and clear written approval of the results of the tests on the prototype is
communicated by the Purchaser/DG (TI), RDSO, Lucknow, to the manufacturer, shall he take
up bulk manufacture of the transformer which shall be strictly with the same material and
process of manufacturing adopted for the prototype. In no circumstances shall materials
other than those approved in the design/drawings and/or during the prototype testing be
used for bulk manufacture on the plea that they had been obtained prior to the approval of
the prototype.
7.0 Maintenance Manual, tools gauges etc.
7.1 Five copies of the Erection, Commissioning, Operation and Maintenance Manual shall be
supplied to each consignee, in case order is more than 10 nos. In case order is less than 10
nos. 2 copies of manual shall be supplied. Two copies of manuals shall be supplied to the
Purchaser and DG (TI), RDSO, Lucknow (India) for record.
7.2 The manufacturer shall list out the special tools, gauges and testing instruments/kits that will
be required for inspection, adjustment and maintenance of the transformer. Individual
prices for the items included in the above list shall also be furnished. The exact quantities of
tools, gauges and testing instruments /kits to be procured initially shall be decided at the
time of contract for the interrupters based on the above price list.
8.0 Training of Indian Railway’s personnel
The offer shall include the training of two personnel of the Indian Railways free of cost at the
manufacturer’s works in India or abroad and at the maintenance depots/workshops on a
Railway system or other public utility where transformers of similar/identical design are in
operation. The total duration of training for each personnel shall be 2 weeks of which
approximately one week will be at manufacturer’s works and one week on a Railway system
or other public utility. If the country of manufacturer is not India, the cost of travel to that
country and back will be borne by the Indian Railways. Other details shall be settled at the
time of finalizing the contract/Purchase Order.
9.0 Packing, Delivery, Commissioning etc.
9.1 The transformer shall be transported depending upon the transport facilities available for the
route i.e. by rail or truck or ship.
9.2 The transformer shall be dispatched with its core and windings along with the tap-changer
assembly in the transformer tank filled with oil and the space above the oil filled with pure dry
air or inert gas like nitrogen at a pressure slightly above atmospheric pressure. However, if
there are limitations on account of weight, the tank shall be filled with nitrogen under
pressure and the oil for the first filling shall be supplied separately in steel drums. In case the
tank is filled with inert gas the temperature and pressure at the time of filling shall be marked
conspicuously on the transformer.
9.3 All openings created on the tank by removal of any items shall be closed with suitable blanking
plates. All the parts, fittings and accessories such as conservator tank, bushings, silica gel
breather, radiator, Buchholz relay, temperature indicators and other items shall be packed /
crated separately along with a packing list/check list in each crate containing the following
particulars:
Crate No. Description of item/ Approx. gross Approx. outside

component in the crate weight in kgf dimensions in mm
All the matching parts shall be identical with the transformer Sl. No. or Work Order No. to
avoid any mismatching at site.
9.4 The packing shall be done properly so that no damage occurs during transit.
9.5 All the parts, fittings and accessories for each transformer shall be so dispatched that they
arrive at site together to enable erection of the complete without delay.
9.6 Necessary instructions for handling and storage of all items shall be included along with the
packing lists.
9.7 In case of overseas supply, packing shall be sea worthy.
9.8 The transformer shall be erected and commissioned by the Purchaser. The manufacturer shall
invariably make available at site the services of an engineer of his to ensure, by his continued
presence, that the process of erection, testing and commissioning of the transformer is in
accordance with established practices. For this purpose prior intimation regarding the
dates/period and locations at which the transformers are to be erected and testing /
commissioning done shall be given by the Purchaser to the manufacturer. No charges shall be
payable by the purchaser to the manufacturer for the services of his engineer in this regard.
9.9 If any transformer has been received at site in a damaged condition and in the opinion of the
Railway's Engineer at site it is required to be repaired at the manufacturer's works, the
transformer shall be taken back to the works promptly and after repair, all necessary tests
including the routine tests shall be done on the complete transformer in the presence of and
to the satisfaction of the Railway's Engineer prior to returning the transformer to site. Such
tests are necessary to ensure that the quality of the workmanship during repairs is satisfactory
and shall be done free of cost. Any tests, as decided by the Railway's Engineer at site shall also
be conducted on the transformer at site free of cost.
10.0 Warranty
Warranty of Traction Power Transformer (including accessories) shall be as per the IRS
condition of contract.
11.0 After sales-service

11.1 The manufacturer shall make necessary arrangements for closely monitoring the performance
of the transformer through periodical (preferably once in two months during the warranty
period) visit to the locations where they have been erected for observations and interactions
with the operating and maintenance personnel of Indian Railways. Arrangements shall also be
made by the manufacturer for emergency/standby spare parts being kept readily available to
meet exigencies warranting replacement so as to keep the transformer in service with least
down time.
11.2 The manufacturer shall respond promptly on any call given by Indian Railways for any
assistance by way of attending to failures, investigations into the causes of failures including
the tests, if any, to be done and such other items with a view to seeing that the transformer
serves the purpose for which it is procured. Besides, technical guidance to ensure proper
operation and maintenance of the transformer shall be constantly rendered.
12.0 Technical Data and Drawings to be furnished along with the tender
12.1 The manufacturer shall furnish the Technical and Other Particulars (SOGP) (Performa at
Annexure-3) for the transformer in the along with his offer. The particulars shall be complete
in all respects. If there is any entry like “shall be furnished later” or blank is left against any
item, the offer is not likely to be considered as the evaluation of the offer is rendered difficult
and cannot be computed with other offers, if any.
12.2 The manufacturer shall specifically indicate in a “Statement of Compliance” attached with the
offer, his compliance with each and every clause of the specification. In case the manufacturer
wishes to deviate from any clause from this specification, he may wishes do so giving
references to the clause(s) with the reasons/justifications for the deviation. This shall be in the
form of a separate statement called the “Statement of Deviations. If there is no deviation at
all, a specific “NIL” “Statement of Deviations” shall be attached with the offer. If the
“Statement of Compliance” and “Statement of Deviations” are not attached with the offer, it
is not likely to be considered for the reason that it is an incomplete offer which cannot be
properly evaluated and compared with the other offers, if any.
12.3 The manufacturer shall furnish the following information along with his offer:
12.3.1 Calculations for:
1. Temperature rise of winding at rated current.
2. Hot-spot temperature of the winding at 150% and 200% rated loads for 15 min and 5
min respectively.
3. Thermal withstand capacity of the windings for a short circuit of 5 seconds duration.
4. Mechanical forces in respect of the following as per IEEMA (Indian Electrical &
Electronic Manufacturer's Association) formulae given in Annexure-4.
(i) Asymmetrical short-circuit current.
(ii) Hoop stress in primary and secondary windings.
(iii) Compressive pressure in the radial spacers.
(iv) Internal axial compressive force.
(v) Axial imbalance force.
(vi) Radial bursting force.
(vii) Resistance to collapse.
(viii) Bending stress on clamping ring and densified wood.
(ix) Maximum allowable torque on pressure screws for coil clamping bolts at the time
of tightening, if any.
5. Flux density with the characteristic curve.
6. Maximum value of inrush current.
12.3.2 Drawings for:
i. Outline general arrangement drawing giving complete details of the transformer.
ii. Arrangement of the core, windings and magnetic path.
iii. Magnetizing characteristic of CRGO sheet steel.
iv. Drawing showing elevation of the core and winding and other insulation materials.
v. A sectional view showing the position of core cylinders, winding blocks, vertical ribs
and other insulating materials.
vi. Details of coil clamping arrangement.
vii. General arrangement of the off-circuit tap – changer/On Load tap Changer.
12.3.3 Other Documents for
i. Quality Assurance Plan for the Transformer
ii. ISO certification regarding quality system manufacturing, testing facilities, R&D
facilities and reliability
iii. List of essential plant, machinery and testing facilities
iv. Up-dated calibration certificate for the testing equipment
v. Type test report for the relevant rating of the tendered transformer.
vi. List of supplies & performance reports from the users for tendered transformer.
12.4 The manufacturer shall submit to DG(TI), RDSO, Lucknow for approval the following
detailed dimensioned drawings as per Indian Railways standard in sizes of 210mm x
297mm or any integral multiples thereof:-
(i) Outline general arrangement of the transformer indicating plan, front elevation, side
elevation with all parts, fittings and accessories, electrical clearances as well as salient
guaranteed particulars.
(ii) Internal arrangement of the transformer indicating primary and secondary bushing
lead connections, core to core- clamp earthing, core- clamp to tank earthing, core-
clamp to core-base bolting, and the locking arrangement of the core & coil assembly
with the tank.
(iii) Cross sectional view of the core and windings with material specifications and makes.
(iv) Details of the pressure screws / oil dash-pot/ coil clamping bolts or other devices and
their location with materials specifications and makes.
(v) Schematic view of the valves used on the transformer and the antitheft devices as to
diagram.
(vi) Transport outline dimensional diagram.
(vii) General arrangement of the off-circuit/on load tap-changer assembly with salient
technical parameters.
(viii) Tap-changer cubicle layout.
(ix) Schematic diagram for driving of motorized off-circuit/on load tap-changer from
remote control centre by telecommand and corresponding telesignalling.
(x) Name and rating plate of motorized off-circuit/on load tap-changer.
(xi) General arrangement of marshaling box & RTCC indicating protection control
equipment.
(xii) Wiring diagram of marshalling box.
(xiii) Schematic diagram of protection and control circuits in marshalling box with cable
schedule.
(xiv) Legend plate showing protection and control circuits for fitment in the marshalling box.
(xv) OIP Condenser Bushing for primary side including cross-sectional view, shed profile and
salient electrical and mechanical characteristics.
(xvi) OIP condenser bushing for secondary side including cross-sectional view shed profile
and salient electrical and mechanical characteristics.
(xvii) Dimensional drawing, V-I characteristic and rating plate for bushing types current
transformers.
(xviii) Rigid type terminal connector for primary side bushing terminal.
(xix) Expansion type terminal connector for secondary side bushing terminal.
(xx) Rating plate diagram of connections, both in English and Hindi versions.
(xxi) Details of radiators.
(xxii) Details of breather.
(xxiii) External cables run with cable schedule.
(xxiv) Any other drawings considered necessary by the manufacture and/ or purchaser.
12.5 After approval, six copies of each of the approved drawings shall be supplied to each
consignee(s). Besides, after final approval, one copy of drawings in hard as well as in soft
shall be submitted to DG, RDSO, Lucknow.
13.0 CAPITALISATION OF TRANSFORMER LOSSES
The capitalized valve of transformer losses shall be as low as possible and commensurate
with optimum no-load and load the losses. The capitalized value shall be computed as
detailed at Annexure -5 and furnished with offer. Capitalized value calculated, as per
Annexure-5 shall be added to the unit cost of the transformer for taking into consideration
the cost of losses during its service life.
Annexure-1
Technical Specifications for Nitrogen Injection Fire Prevention and Extinguishing System
(NIFPES) for Oil Filled Transformer.
1.0 SCOPE:
The scope of this specification covers design, engineering, manufacture/integration, supply and
testing at works before dispatch, erection, testing and commissioning and performance
demonstration of “Fire prevention and extinguishing system by nitrogen injection method”.
The necessary civil work which will be required for construction of oil soak pit for the storage of
oil coming out from the transformer and plinth for Fire Extinguishing Cubicle (FEC) is outside
the scope of this specification. However, supply and laying of oil pipe, nitrogen injection pipe,
electrical cables, control boxes, extinguishing cubicle, nitrogen cylinder, necessary valves, fire
detectors and other equipments & accessories required for erection, testing, commissioning
and performance demonstration of the complete fire protection system is in the scope of the
NIFPES manufacturer. It will be the responsibility of the transformer manufacturer to
coordinate with the supplier of the Fire Protection System for all the arrangements for the
complete erection, testing, commissioning and performance tests.
2.0 GENERAL DESCRIPTION:

2.1 Nitrogen Injection system shall be used to prevent the transformer explosion and possible fire,
in the case of internal fault and such acts as a fire preventer. In certain cases, tank explosion
cannot be prevented and transformer oil catches fire. In such cases and also in the event of fire
by external causes, it shall acts as firefighting system. In either way it shall protect the
transformer and eliminate or minimize the post fire damages. Thus, the system shall be
suitable for protecting the transformer tank from explosion and also transformer, OLTC and
cable box from fire.
2.2 The system shall drain a pre-determined quantity (approx. 10% by volume) of the of oil from
the tank top through outlet valve to reduce the tank pressure and inject nitrogen gas at
predetermined pressure from the lower side of the tank through inlet valves to create stirring
action and reduce the temperature of top oil surface below flash point to extinguish the fire.
2.3 The system shall consist of following major components:

a) Fire Extinguishing Cubicle (FEC) placed on a plinth at about 5-10 meter away from the
transformer.
b) Control box/panel placed in the control room.
c) Transformer Conservator Isolation valve (TCIV) in the conservator pipe.
d) Fire Detectors to be provided on the tank cover.
e) Signal box fitted on the transformer tank side wall.
3.0 Details of Major System components:

3.1 Fire Extinguishing Cubicle (FEC): Fire Extinguishing Cubicle shall have the following:
A. Requirements for Nitrogen Injection:

3.1.1 Nitrogen gas cylinder with required pressure reducer or pressure regulator. Necessary
gauges shall be provided to monitor the nitrogen cylinder pressure as well as nitrogen
injection pressure. Also, provision shall be provided for indication in the control box, if
cylinder pressure is reduced than specified pressure.
3.1.2 The nitrogen gas cylinder should be of sufficient capacity considering the actual quantity of
the transformer oil. Such as, if the oil quantity is 15000 liter, the 10% of it be the 1500 liter
i.e. 1.5 m3. Considering the additional safety margin of 3 times, 4.5m3 volume of nitrogen is
required. The Pressure of the gas filled in the cylinder should be of 150kg/cm2. Accordingly
the capacity of the cylinder should be decided by the NIFPES manufacturer in the
consultation with transformer manufacturer. The capacity of cylinder should be mentioned
on the cylinder for reference of Railways.
3.1.3 The nitrogen shall be contained within the cylinder and released from the cylinder through
an operating valve only upon activation of fire protection system. No used cylinders should
be provided. Proper approvals and certificates should be provided with each cylinder.
NIFPES manufacturer shall ensure to provide the cylinders having the PESO (Petroleum and
Explosive safety Organisation) certificates. Nitrogen purity shall be 99.99%.
3.1.4 Nitrogen Injection valve and Control equipment for operation of nitrogen injection valve
for injecting gas at predetermined pressure.
3.1.5 Isolation valves for nitrogen injection pipe with necessary flanges shall be provided on top
of the Fire Extinguishing Cubicle (FEC) for connecting nitrogen injection pipes with
transformer.
B. Requirements for Oil Drain Mechanism: (These requirements may or may not be the part
of FEC as per the design of NIFPES manufacturer)
3.1.6 Oil drain pipe with oil drain valve and Control equipment for operation of oil drain valve.
3.1.7 Isolation valves for oil drain pipe with necessary flanges shall be provided at suitable
location for connecting oil drain pipes with transformer.
C. Other requirements
3.1.8 Fire Extinguishing Cubicle (FEC) shall have LED light and heater with thermostat. Heater
should be operated as per the setting of thermostat. FEC should have IP 55 protection.
3.1.9 Oil drain pipe should be terminated at the oil soak pit of the Traction Sub Station (TSS).
3.1.10 Provision should be provided to avoid unnecessary operation of NIFPES system, during
maintenance and/or testing of transformer and /or NIFPES system.
3.1.11 Provision should be provided for giving the status of oil drain and nitrogen injection valves
in the Control Box provided at Control Room.
3.2 Control box/panel: Control Box/panel shall have the following provisions:
3.2.1 Control Box/panel should be microprocessor based /PLC based compatible to be interfaced
with existing RTU for Railway Traction SCADA system. For communication with SCADA,
Control Box shall have provision for interfacing with RTU through RS485 over MODBUS
protocol or IEC61850 communication protocol. Following minimum indications of NIFPES
are to be interfaced with SCADA:
 NIFPES active in prevention mode.
 NIFPES active in extinguishing mode.
 Status of NIFPES i.e. in Auto/Manual/OFF position.
 NIFPES system is healthy
3.2.2 Control box/panel shall have activating, monitoring devices and line faults indicators. It
should have audio visual alarm indication and push button switches for test response.
3.2.3 Following minimum indications (LED type) shall be provided on the Control Box.
SN Indication Colour SN Indication Colour
a) System On Green b) LV Circuit Breaker Open RED
c) Oil Drain Valve Closed Green d) HV Circuit Breaker Open RED
e) Nitrogen Injection Valve Green f) Differential Relay Trip RED
Closed
g) System Healthy Green h) Restricted Earth fault Relay RED
Trip
i) TCIV Open Green j) Overcurrent Relay Trip RED
k) System out of Service RED l) Bucholz Relay trip RED
m) TCIV Closed RED n) Pressure Relief Valve Trip RED
o) Oil Drain valve open RED p) Fire Detector Trip RED
q) Extinction in progress RED r) DC supply fail RED
s) Nitrogen Cylinder RED t) AC Supply fail RED
Pressure Low
u) Auto operation failed RED
3.2.4 Other provisions on the Control Box/panel.
SN Description
a. Push Button for lamp test
b. Mode Selection Switch, Auto/Local/OFF
c. Extinction Release (manual operation) Push Button
d. Audio Alarm
3.3 Transformer Conservator Isolation valve (TCIV): TCIV to be fitted in the conservator pipe line,
between conservator and buchholz relay to block oil passage to isolate conservator tank oil.
Thus, prevent escalation of fire at the time of the activation of NIFPES. It shall also have
electrical signal for monitoring the status and a transparent window for visual inspection of the
status of valve.
3.4 Fire Detectors: Shall be as per the following;
3.4.1 Fire detectors shall be specially designed to generate an electrical signal to the NIFPES system
after sensing higher temperature.
3.4.2 Fire detectors are to be fixed on transformer tank top cover. Mounting of the detectors on
top of the transformer tank shall be as per Annexure-9.
3.4.3 NIFPES supplier shall specify the replacement/maintenance plan of fire detectors used in the
system in their Operation & maintenance manual of NIFPES.
3.4.4 NIFPES manufacturer to ensure that the condition of the sensor (i.e. covered in a mounting
conduit or not) used for the third party testing lab, NIFPES live demonstration testing &
actual installation at site should be same.
3.5 Signal box: Signal Box shall be provided for terminating cable connections from fire detectors
and TCIV.
3.6 Signal Box, Control Box & FEC should be vermin proof and cable glands (as required) shall be
provided for terminating cables.
4.0 OPERATIONAL CONTROLS: Following mode of control shall be provided for the activation of
NIFPES.
4.1 Automatic control in fire prevention and fire extinction modes after receipt of the system
activating signals.
4.2 An electrical push button on control box for activating the NIFPES. This push button should be
covered under glass to avoid false pressing.
4.3 The operation of the NIFPES should also be possible in case of failure of 110V DC Supply of TSS.
5.0 SYSTEM ACTIVATING SIGNALS:

5.1 Transformer isolation shall be an essential pre-condition for activating the system.
5.2 In activation of auto mode, NIFPES system should also give a command to isolate the Traction
Power Transformer through Master trip relay or circuit breaker (HV and LV side in series)
before oil depressurization and nitrogen injection.
5.3 System operation in auto mode: This operation shall be active when selector switch on control
box is in auto mode. In auto mode, there shall be two modes of operation of Fire protection
system i.e. Fire prevention mode and Fire Extinction Mode. The inputs to be used for the
activation of the system are as below:
Mode Inputs to be used for activation of NIFPES:

Fire Prevention For activation in Prevention Mode any one of the following two options shall
Mode be accepted:
Option 1
 Signals from both HV and LV Circuit Breakers for open condition
 Differential Relay OR Over Current Relay OR Restricted Earth fault relay.
 Buchholz Relay OR Pressure relief valve.
Description: The NIFPES should be activated only after the receipt of both
HV & LV circuit Breaker open signals AND signal for activation of any one or
more of the three i.e. Differential, Over Current , Restricted Earth fault relay
AND signal for activation of any one or more of the Buchholz Relay, pressure
relief valve.
Option 2
 Signals from both HV and LV Circuit Breakers for open condition
 Differential Relay OR Over Current Relay OR Restricted Earth fault relay.
 Pressure relief valve.
HV & LV circuit Breaker open signals AND signal for activation of any one or
more of the three i.e. Differential, Over Current , Restricted Earth fault
relays AND signal for activation of pressure relief valve.
Fire Extinction  Signals from both HV and LV Circuit Breakers for open condition
Mode  Fire Detector
 Differential relay OR Over Current relay OR Restricted Earth fault relay
OR Pressure relief valve OR Buchholz Relay
HV & LV circuit Breaker open signals AND signal for activation of fire
detector AND signal for activation of any one or more of the these i.e.
Differential, Over Current , Restricted Earth fault relays, Buchholz Relay,
Pressure relief valve.
5.4 System operation in manual mode: This operation shall be active when selector switch on
control box is in manual mode.
 A push button on the control Box should be provided for activation the system.
 The operating personnel should ensure that the HV & LV breaker are open.
5.5 System operation in in case of failure of 110V DC Supply of Traction Sub Station (TSS).
 System shall have provision for oil draining and Nitrogen injection. The procedure for
operation should be provided in both Hindi and English.
 The operating personnel should ensure that the HV & LV breaker are open.
5.6 The NIFPES manufacturer should provide the warning information on the Control Box and FEC
that “Ensure HV & LV breaker are open before operating in Manual mode” in Hindi and English
both.
6.0 OTHER REQUIREMENTS FOR SYSTEM INSTALLATION:
SN Requirement Responsibility
6.1 Oil drain and nitrogen injection openings with valves of suitable size on Transformer
transformer tank at suitable locations. manufacturer
6.2 Flanges with dummy piece in Conservator pipe between Buchholz relay
and conservator tank for fixing TCIV.
6.3 Suitable Fixtures (as required) on transformer top cover for mounting
fire detectors.
6.4 Support/frame on tank side wall for mounting signal box.
6.5 Spare potential free contacts in control box of NIFPES for system NIFPES
activating signals i.e. Differential relay, Over Current relay, Restricted manufacturer
Earth Fault Relay, Buchholz relay, Pressure relief valve, HV Circuit
Breaker Open, LV circuit Breaker open, Transformer Isolation (master
trip relay) and fire detector trip.
6.6 Pipe connections between transformer to Fire Extinguishing Cubicle
(FEC)/Oil Pit as required. The pipes shall be of galvanized iron material.
6.7 Cabling on transformer top cover for fire detectors, interconnection
cabling between Signal box to Control Box and Control Box to Fire
Extinguishing cubicle. The cabling should be suitably done for proper
functioning of the system.
6.8 In order to place the fire Extinguishing Cubicle, plinth shall be
constructed as per the drawing provided by the NIFPES manufacturer.
6.9 In order to collect the drained oil upon activation of the system, the oil
soak pit of the Traction Sub Station is to be used. To achieve speedy
drain of oil, the oil drain piping should have minimum bend and shall
be directly terminated in to oil drain pit.
6.10 All other consumables necessary for operation of complete system.
7.0 DATA SHEET:
SN Item Requirements
1. Fire Extinction period on Maximum 30 seconds
commencement of Nitrogen injection
2. Fire detectors heat sensing 130 ± 20 C
temperature
3. Power Source:
Control Box. 110 V DC (+10% & -15%)
Fire extinguishing cubicle for lighting 240 V AC
and heater
4. Nitrogen Cylinder (PESC approved) As per IS:7285 (Part – 2)
5. Degree of protection of FEC IP 55
6. Sheet of FEC, Control Box & Signal Box Steel sheet shall be as per grade CR 2 of IS:
513, part-1. Thickness shall not be less than
2mm.
7. Colour of cubicles & Nitrogen Injection Shade 538 of IS: 5
pipes
8. Quantity and pressure of Nitrogen gas As described in para 3.1.2
in the Cylinder
9. Size of Oil Drain valve (01 No.) Size: 80 mm, 01 No.
10. Size and number of Nitrogen injection Size: 25mm, 04numbers, 02 each on HV & LV
valve side
8.0 Cabling:
8.1 Fire survival cables, able to withstand 750 0C, 1.5 mm sq. with necessary no. of Conductors for
connection of fire detectors in parallel shall be used (if applicable). The manufacturer’s test
certificates for the cables shall be submitted.
8.2 Fire retardant low smoke (FRLS) cable 1.5 mm sq. with necessary no. of Conductors for
connection between transformer signal box/ marshaling box to control box and control box to
fire extinguishing cubicle shall be used. The manufacturer’s test certificates for the cables shall
be submitted.
8.3 Fire retardant low smoke (FRLS) 1.5 mm sq. with necessary no. of Conductors for connection
between Control and Relay panel to Control Box, Control box to DC supply source, Control box
to AC supply source and fire extinguishing cubicle to AC supply source, signal box /marshaling
box on transformer shall be used. The manufacturer’s test certificates for the cables shall be
submitted.
9.0 TESTS
a. TYPE TESTS
i. Type test report of Fire detector: Type test report of the Fire Detector shall be submitted to
RDSO along with the design/drawing documents. The Fire detector shall be tested at laboratory
as specified in para 6.1.4 (Page no. 28) of this specification as per the procedure mentioned
below. The report should contain photographs of testing set-up used for testing detector.
Test Type Procedure Requirem Observed

ent Value
Testing of Type of the 1. Heat sensor is to be tested by
the fire detector immersing in heating liquid with The The
detector along with temperature measurement or by detectors temperature,
the make suspending in hot air oven with should be at which the
and model temperature measurement. bursts/act detector
no. is to be 2. The temperature of the liquid/air is ivates at a activates, is
mentioned to be increased at the rate of 10C temperat to be
in this per minute and reading of the ure of 130 recorded.
column thermocouples to be noted. ± 20 C.
3. Thermocouple for measuring the
temperature is to be provided at the
tip/surface of the detector.
4. The temperature of the liquid/air is
to be increased till the detector
bursts/activates.
b. FACTORY TEST
Functional verification of NIFPES shall be conducted by RDSO at the works of NIFPES
manufacturer as per the format mentioned at Para 13.0 of this NIFPES specification.
c. PERFORMANCE TEST
Performance test of the complete system shall be carried out after complete erection at site by
the Transformer manufacturer’s representative. It shall also be ensured that the interfacing of
NIFPES with SCADA has been completed. These tests shall include simulation and verification of
the response the complete system without actual draining of the oil and injection of the
nitrogen gas. In addition to above, additional tests as required necessary shall be conducted.
These tests shall be witnessed by the Zonal Railway.
10.0 DRAWINGS AND MANUALS
Detailed layout drawing along with the equipment drawings and complete bill of materials shall
be submitted to RDSO through transformer manufacturer for approval.
11.0 Following test certificates/details shall also be submitted by Transformer Manufacturer during
the approval of drawings of NIFPES.
i. Self-certification of compliance of the NIFPES requirements by the NIFPES
manufacturer.
ii. Type, make, and quantity of Fire detector being used with Railway Transformer.
iii. IP-55 protection certificate of Fire Extinguishing Cubicle (FEC).
iv. Type, make and quantity of the fire survival cable and manufacturer’s test certificate
of the cable reflecting withstand temperature (if applicable).
v. Type and make of the FRLS cable of 1.5mm sq. along with Cable manufacturer’s Test
Certificate.
vi. Type test reports as mentioned in the Para 9.0.
vii. The copy of Manual of NIFPES.
viii. The purity certificate of Nitrogen gas of 99.99% purity.
12.0 Circuit diagram of the Control Box/panel and FEC Cubicle
Suitable schematic diagram plates made of stainless steel or anodized Aluminium with black
lettering and lines shall be fixed on the inside surface of the Control Box and FEC Cubicle.
13.0 FORMAT FOR THE FACTORY TEST
13.1 Visual Inspection: Visual examination of the NIFPES equipment i.e. Fire Extinguishing Cubicle,
Control box, Signal Box, Transformer Conservator Isolation Valve, Fire detectors, Fire survival
cables and Fire Retardant Low Smoke cables shall be made as per the approved drawings and
requirements mentioned in the clause no. 3.0 of this NIFPES spec.
13.2 It should be checked that Electrical Circuit diagram of the Control Box and Fire Extinguishing
Cubicle are provided the respective cubicles as per Para 12.0 along with coding of
terminals/control wires.
13.3 Functional Test: Following functional tests on the Fire Extinguishing Cubicle and Control
Box/panel of NIFPES shall be conducted. The testing shall be done at 121V, 110V & 93.5V DC
supply (+110%, 100% & 85%) separately. After each test system shall be reset so that system
shall be ready for next test.
Test Voltage ……………………. Volt

SN TESTS Procedure Requirement Status
1. System On Switch on Power Supply  System ON Indicating Lamp
should glow
 System Healthy Indicating
lamp should glow
2. Lamp test Push lamp test button  All indication lamps should
glow.
3. Out of Arrangement should be made  In this conditions system out
service/Under for locking of the system as per of service/under
maintenance design of NIFPES manufacturer. maintenance, Indicating lamp
should glow
 System Healthy indicating
lamp should go OFF.
4. Transformer Put TCIV in open condition  TCIV open Indication should
Conservator glow
Isolation Valve  TCIV close Indication should
(TCIV) open OFF
5. Transformer Put TCIV in close condition.  TCIV closed Indication should
Conservator glow
Isolation Valve  TCIV open Indication should
(TCIV) closed OFF
 Audio Alarm should activate
6. Oil drain valve Open Oil Drain Valve.  Oil drain valve open Indication
open. lamp should glow.
 System Healthy Indicating
lamp should OFF
7. Oil drain valve Close Oil Drain Valve.  System Healthy Indication
closed lamp should ON.
 Oil drain valve closed
Indication lamp should glow.
8. Extinction in Operate nitrogen release  Extinction in progress
progress device in Fire Extinguishing Indication lamp should glow.
Cubicle manually.  System Healthy Indication
lamp should OFF
9. Nitrogen Close nitrogen release device in  System Healthy Indication
Injection Fire Extinguishing Cubicle lamp should ON
valve closed manually  Nitrogen Injection valve
closed Indicating lamp should
glow.
10. Nitrogen Gas Adjust manometer below the  Cylinder pressure low
Cylinder specified pressure. Indication lamp should glow.
pressure low  System Healthy Indication
lamp should OFF
11. Differential Activate the signal at potential  Differential Relay trip
relay trip free contact of Differential Indicating lamp should glow.
Relay trip on terminal bar  System Healthy Indication
lamp should turn OFF
Deactivate the signal.  Healthy condition Indication
lamp should turn ON
 Differential Relay trip
Indicating lamp should go
OFF.
12. Over Current Activate the signal at potential  OCR trip Indicating lamp
Relay (OCR) free contact of OCR trip on should glow.
Trip terminal bar  System Healthy Indication
lamp should OFF
Deactivate the signal.  System Healthy Indication
lamp should turn ON
 OCR Relay trip Indicating lamp
should go OFF.
13. Restricted Activate the signal at potential  REF trip Indicating lamp
Earth Fault free contact of REF trip on should glow.
(REF) relay terminal bar  System Healthy Indication
trip lamp should OFF
lamp should turn ON
 REF Relay trip Indicating lamp
should go OFF.
14. Pressure Activate the signal at potential  PRV trip Indicating lamp
Relief valve free contact of PRV trip on should glow.
(PRV) Trip terminal bar  System Healthy Indication
lamp should OFF
lamp should turn ON
 PRV trip Indicating lamp
should go OFF.
15. Bucholz Relay Activate the signal at potential  Bucholz Relay trip Indicating
Trip free contact of Bucholz Relay lamp should glow.
trip on terminal bar  System Healthy Indication
lamp should OFF
lamp should turn ON
 Bucholz Relay trip Indicating
lamp should go OFF.
16. HVCB Open Activate the signal at potential HVCB open indication should
free contact HVCB Open on glow
terminal bar
Deactivate the signal HVCB open indication should off
17. LVCB Open Activate the signal at potential LVCB open indication should glow
free contact LVCB Open on
terminal bar
Deactivate the signal. LVCB open indication should off
18. Fire Detector Activate the signal at  Fire detector trip Indication
Trip corresponding potential free lamp should glow.
contact on terminal bar  System Healthy Indication
lamp should go OFF
Deactivate the signal.  Healthy condition Indication
lamp should turn ON
 Fire detector trip Indication
lamp should go OFF.
19. DC Supply fail Switch OFF DC Supply to  DC Supply Fail indication
Control Box should glow
20. AC Supply fail Switch OFF AC Supply to  AC Supply Fail indication
Control Box should glow
21. System test a) Activate the following  Oil Drain valve should open
for prevention signals at potential free  Nitrogen gas should release
mode contacts on terminal bar  Audio Alarm should activate.
(Auto mode) i. HVCB & LVCB Open  Following Indication lamps
ii. Differential relay Trip should glow
iii. Pressure Relief Valve trip - Oil drain valve open
(Logic b) Activate the following -Extinction in progress
mentioned at signals at potential free -Corresponding Indication of
d, e, f is not contacts on terminal bar system activating signals
applicable, if i. HVCB & LVCB Open  System Healthy Indication
NIFPES ii. REF Trip lamp should go OFF.
manufacturer iii. Pressure Relief Valve trip
is providing c) Activate the following
the NIFPES as signals at potential free
per the option contacts on terminal bar
02 as i. HVCB & LVCB Open
mentioned in ii. OCR Trip
the iii. Pressure Relief Valve trip
specification, d) Activate the following
Para 5.3.) signals at potential free
contacts on terminal bar
i. HVCB & LVCB Open
ii. Differential relay Trip
iii. Bucholz relay trip
e) Activate the following
signals at potential free
i. HVCB & LVCB Open
ii. REF Trip
f) Activate the following
i. HVCB & LVCB Open
ii. OCR Trip
22. System test a) Activate the following 
Oil Drain valve should open
for Extinction signals at potential free 
Nitrogen gas should release
mode contacts on terminal bar 
Audio Alarm should activate.
(Auto mode) i. HVCB & LVCB Open 
Following Indication lamps
ii. Fire Detector trip should glow
iii. Bucholz relay trip - Oil drain valve open
- Extinction in progress
b) Activate the following
- Corresponding Indication of
system activating signals
 System Healthy Indication
i. HVCB & LVCB Open
lamp should go OFF.
ii. Fire Detector trip
iii. PRV trip
c) Activate the following
i. HVCB & LVCB Open
iii. Differential relay trip
d) Activate the following
i. HVCB & LVCB Open
iii. REF trip
e) Activate the following
i. HVCB & LVCB Open
iii. OCR trip
23. System test Activate following signals:  Oil Drain valve should open
for from i. Ensure LV & HV Breakers  Nitrogen gas should release
Control Box by are trip/open  Audio Alarm should activate.
Manual push ii. Mode Selection switch in  Following Indication lamps
button manual mode should glow
iii. Press Manual Extinction -Oil drain valve open
Operation Push Button on -Extinction in progress
control Box.  System Healthy Indication
lamp should go OFF.
24. System test in  Disconnect the 110V DC  Oil Drain valve should open
case of 110V supply of control Box.  Nitrogen gas should release
DC Failure of  Operate the Oil Drain &
Traction Sub Nitrogen Injection Valve as
Station (TSS) per the design of the NIFPES
supplier
25. Panel Lighting  Switch on 240V AC supply in Panel Lights should be in working
fire extinguishing cubicle condition when door is open
 Open Door of fire
extinguishing cubicle
26. Heater Switch on the heater in Fire Heater should be in working
operation extinguishing cubicle condition with auto ON/OFF at
preset temperature levels.
27. High voltage Apply 2kV AC for 1 minute Should withstand.
test to be between terminal bar and Box
separately body
done on
Control Box
and Signal Box
28. Communicatio Control Box shall have The NIFPES manufacturer should
n with SCADA provision for interfacing with verify the MODBUS protocol at
RTU through RS485 over their works or submit a
MODBUS protocol declaration by an RDSO
approved SCADA vendor that, the
NIFPES system as desired in
clause no. 3.2.1 has been verified
by them for communication with
RTU through RS485 over
MODBUS protocol
13.4 Functional Test of Transformer Isolation Conservator Valve (TCIV):
SN Test Procedure Requirement

1. Leakage Immerse the TCIV in the oil and fill There should no leakage from
Test the inlet pressure as 4 kg/ cm2 for TCIV body
6 hours.
2. TCIV Close A. For oil flow rate based TCIV
test i. Mount TCIV with approx. 3  TCIV should close at flow rate
degree inclination on test jig specified by manufacturer.
(A or B as ii. Switch ON oil Pump  Flap closing shall be visible
per the iii. Increase oil flow rate gradually through transparent glass
design of inspection window.
TCIV)  Normally open (NO) contacts
in TCIV should close/TCIV
Close indication in control Box
should be reflected.
B. For Motorised TCIV  TCIV should close.
i. Mount TCIV with approx. 3  Flap closing shall be visible
degree inclination on test jig through transparent glass
ii. Generate a set of input signal inspection window.
for the activation of NIFPES  Normally open (NO) contacts
system in TCIV should close/TCIV
Close indication in control Box
3. Reset test Reset the TCIV in the normal  Close contact in TCIV should
position. become open/ TCIV open
indication in control Box
 Flap opening shall be visible
through transparent glass
inspection window.
4. High Apply 2kV AC for 1 minute TCIV should withstand.
voltage between terminals and body
test
13.5 Functional Tests of Fire detector:

13.5.1 The test report of the fire detector as mentioned in Para 9.0 (i) shall be submitted. The
operating temperature shall be as per the requirement mentioned in Para 7.0 (2) this
specification.
13.5.2 The NIFPES manufacturer shall submit the declaration that the make and model/design of
the Fire detector supplied with transformer and which has been tested at the third party
laboratory are same.
13.6 Live demonstration test: To verify the working of the system, live demonstration is to be
conducted in both fire prevention and extinguishing mode. Following to be ensured;
(i) Demonstration is to be carried out at the works of NIFPES Manufacturer. It shall be
responsibility of NIFPES manufacturer to arrange a suitable location at the works for live
testing.
(ii) A dummy tank of minimum 5000 litres oil capacity and filled with oil, which should be
available with NIFPES manufacturer, can be used as a transformer tank for testing.
(iii) The FEC and Control Box tested in para 13.3 are to be used for live testing.
(iv) Separate filled Nitrogen cylinder should be used for live tests.
(v) Testing shall be conducted as per procedure mentioned below;
13.6.1 Testing in Fire Prevention Mode

13.6.1.1 Procedure:
(i) Oil Drain Pipe, Nitrogen Injection pipe, FEC, Control box, Signal box, TCIV, oil pit with all
necessary pipes and cable connections shall be connected with transformer tank.
(ii) Nitrogen gas Cylinder pressure should be recoded.
(iii) The NIFPES System shall be made ON.
(iv) Any one set of input of the fire prevention mode shall be generated by a suitable
method.
13.6.1.2 Observations/Result:
(i) Due to fulfill of required condition, system gets activated in auto mode.
(ii) Oil Drain should be started.
(iii) Nitrogen should be injected.
(iv) TCIV should close.
(v) Following Indications at control Box has been turned ON:
a) Oil Drain valve open b) Buchholz Relay trip or PRV Trip

c) Extinction in progress/Nitrogen d) Differential Trip or REF Trip or OCR Trip
Injection valve open
e) Audio Alarm activated f) LVCB open
g) HVCB open h) Nitrogen cylinder pressure low
i) TCIV Close
(vi) Nitrogen Gas cylinder pressure should be recorded at stage when nitrogen injection has
stopped.
13.6.2 Testing in Fire Extinguishing Mode (By igniting the transformer oil of the tank)
13.6.2.1 Procedure:
(i) There should be an opening on the Transformer tank to ignite the transformer oil.
(ii) Fire detector should be mounted at the distance of 800mm from the opening
(mentioned in point, i)
(iii) Oil Drain Pipe, Nitrogen Injection pipe, FEC, Control box, Signal box, TCIV, oil pit with all
necessary pipes and cable connections shall be connected with transformer tank.
(iv) The NIFPES System shall be made ON.
(v) The Bucholz Relay or PRV Trip and HVCB & LVCB open Signal shall be activated by a
suitable method.
(vi) Ignite the transformer oil by any method such as pouring any flammable liquid
(example- petrol) or any suitable chemical spray and igniting the flame.
(vii) Start the timer/ stop watch on commencement of Nitrogen injection.
13.6.2.2 Observations:
(i) Due to fulfill of required conditions of fire extinguishing mode, system should get
activated in auto fire extinguishing mode.
(ii) Oil Drain should be started.
(iii) Nitrogen should be injected.
(iv) TCIV should close.
(v) Following Indications has been turned ON:
a) Oil Drain valve open b) Buchholz Relay trip or PRV Trip
c) Extinction in progress/Nitrogen d) Fire detector trip
Injection valve open
e) Audio Alarm activated f) LVCB open
g) HVCB open h) Nitrogen cylinder pressure low
i) TCIV Close
(viii) Stop the timer/ stop watch when fire extinguishes.
13.6.2.3 Results:
SN Details Requirement Observation
1. Fire Extinction period on commencement Maximum 30 seconds ………… seconds
of Nitrogen injection
Annexure-2
Specification for Fiber Optic Temperature Measurement system
1. Fibre optic based temperature measurement of Oil and windings shall be done using Fiber
Optic sensors meeting following broad criteria.
2. System shall be of proven technology. The temperature sensing tip of the fiber optic shall is
ruggedized. The probes shall be directly installed in each winding of power transformer to
measure the winding hot spot and at the top oil temperature. There shall be at least 4
probes inside the transformer.
3. Out of the 4 probes one probe shall be used for top oil temperature measurement and the
balance 3 will be placed in the LV, HV and Tap Changer winding (One probe per winding), of
one limb.
4. Probes shall be able to be completely immersed in hot transformer oil. They shall withstand
exposure to hot vapour during the transformer insulation drying process, as part of Vacuum
Phase Drying (VPD). The probes shall meet the requirement to eliminate the possibility of
partial discharge in high electric stress areas in the transformer. Probes shall preferably have
certified Weidman testing for electrical parameters as per ASTM D-3426 and ASTM D-149
that is current (not more than 10 year old). Test results and studies to be submitted by the
transformer manufacturer along with the first unit of a certain type of traction power
transformer.
5. Temperature range of the system should be up to +200°C without any need of recalibration.
Probes must connect to the tank wall plate with threaded connectors containing a Viton O-
ring to prevent against oil leakage.
6. Probes shall be of material inert to mineral and ester oils, multiple jacketed (Kevlar
preferred), perforated outer jacket to allow complete oil filling and mechanical strength.
7. System should include analog outputs for each measurement channel. Temperature
resolution of the analog outputs shall be ±0.1°C and precision of +/- 0.5°C and the system
shall offer user programmable temperature alarm outputs with 8 relays. The cooling system
(fans) should be operated through these relays. The temperature settings for the relays shall
be made as per the end-user request.
8. All inputs and outputs of the system shall meet the requirements of surge test of IEEE
C37.90.1-2002 in which a 4000 V surge is applied to all the inputs and outputs without
permanent damage to the instrument. The system should electronically store testing
records of components and allow for on board diagnostics and instructions, including a
signal strength reading to verify integrity of fiber optic connections. System should contain a
battery for date/time stamp of data readings. The system should comply with IEC61850
protocol and Modbus protocol.
9. The transformer manufacturer should submit details showing that the probes are located in
the hottest point of the winding, while submitting drawings for approval. The manufacturer
are free to use more than 4 probes if design so required.
10. The controller shall be housed in cooler cubicle or in a separate enclosure having ingress
protection IP 56.
11. Temperature Rise Test Measurements shall be made with the fiber Optic Thermometers.
12. The equipment shall be operational during temperature tests and be demonstrated during
these tests. During probe verification, the hottest probes for each phase shall be Identified,
and temperature data for all probes recorded and reported in the test report.
Annexure-3
1. Schedule of Guaranteed Performance, Technical and Other Particulars
(For Transformer with Off – Circuit Tap Changer )
VALUE/
SN DESCRIPTION UNIT INFORMA
TION
1 2 3 4
A RATINGS/PARTICULARS
1. Name of the manufacturer
2. Country of manufacture
3. Reference to specification based on which performance data is prescribed
4. Rated power MVA
5. Rated Primary current at:
i) Rated Load A
ii) 150% rated load for 15 min. A
iii) 200% rated load for 5 min. A
6. Rated Secondary current at:
i) Rated Load A
iii) 200% rated load for 5 min A
7. Rated voltage:
i) Primary kV
ii) Secondary (at no-load) kV
8. Rated frequency Hz
9. Temperature rise above ambient temperature of 500C:
1) Oil:
0
i)At rated load C
0
ii)At 150% rated load for 15 min C
0
iii)At 200% rated load for 5 min C
2)Winding:
0
i)At rated load C
0
0
10. Hot -spot temperature of winding over ambient temperature of 50 0C:
0
i) At rated load C
0
ii) At 150% rated load for 15 min C
0
iii) At 200% rated load for 5 min. C
11. Interval of time between two successive overloads after continuous
working at full load, at maximum ambient temperature of 500C:
i)Between two consecutive overloads of 50% for 15 min Min.
ii)Between two consecutive overloads of which one is of 50% for 15 min
and the other of 100% for 5 min Min
12. No-Load current referred to primary side at rated frequency and at:
i) 90% rated Voltage A
ii) Rated Voltage A
iii) 110% Rated Voltage A
iv) Appropriate Voltage at -15% tap A
v) Appropriate Voltage at +10% tap A
13. Power factor of no-load current at Rated Voltage and rated frequency A
14. Value of the inrush current at rated voltage on primary side, the secondary A
side being open circuited.
15. Losses:
(i) No-Load loss at rated frequency and at:
(1) 90% rated voltage at the principal tapping kW
(2) rated voltage at the principal tapping kW
(4) Appropriate Voltage at -15% tap kW
(5) Appropriate Voltage at +10% tap kW
(ii) Load loss (at 75 0C ) with rated current and frequency:
(1) Principal tapping kW
(2) -15% tapping kW
(3) +10% tapping kW
(iii) Total Losses at rated current and frequency:
(2) -15% tapping kW
(3) +10% tapping kW
16. Resistance voltages (at 750C) at rated current and Principal tapping
i) Primary %
ii) Secondary %
17. Reactance voltages (at 750C) at rated current and frequency at Principal
tapping %
18. Impedance voltage (at 75 0C ) at rated current and frequency:
(1) Principal tapping %
(2) -15% tapping %
(3) +10% tapping %
19. Resistance (at 75 0C ) of primary winding Ω
20. Resistance (at 75 0C ) of secondary winding at:
(1) Principal tapping Ω
(2) -15% tapping Ω
(3) +10% tapping Ω
21. Reactance of winding:
i) Primary H
ii) Secondary at:
1) Principal tapping H
2) -15% tapping H
3) +10% tapping H
22. Regulation (at 75 0C ) with rated current and at power factor of:
(1) Unity %
(2) 0.8 lagging %
23. Efficiencies:
i) Efficiency (at 75 0C ) at unity power factor at
1) 100% Load %
2) 75% Load %
3) 50% Load %
4) 25% Load %
ii) Efficiency (at 75 0C ) at 0.8 power factor lagging at
%
1) 100% Load
%
2) 75% Load
%
3) 50% Load
%
4) 25% Load
%
iii) Percentage of rated load at which maximum efficiency occur
24. Ability to withstand short-circuit:
i) Thermal s
ii) Dynamic s
25. Thermal time constant (calculated)
i) For primary and secondary windings with respect to oil at : min
1) Rated current min
2) 150% Rated current min
3) 200% Rated current
ii) Complete Transformer at rated current min
26. Temperature gradient between oil and winding at:
0
i) rated current C
0
ii) 150% rated current for 15 min. C
0
iii) 200% rated current for 5 min. C
27. Temperature rise of oil:
i) Calculated average temperature rise of oil at
0
1) Rated current C
0
2) 150% rated current for 15 min. C
0
ii) Estimated temperature rise of top oil at: 0
C
1) Rated current 0
C
2)150% rated current for 15 min. 0
C
3)200% rated current for 5 min.
28. Details of core:
i) Type of core
ii) Flux density at principal tapping at rated voltage and frequency. Tesla
iii) Flux density at principal tapping at 110% rated voltage and frequency. Tesla
iv) Thickness of steel stampings mm
v) Grade of core material and conforming specification.
vi) Exciting VA/kg for core stampings at:
1) Flux density of 1.55 tesla VA/kg
2) Flux density at rated voltage VA/kg
3) Flux density at 110% rated voltage VA/kg
vii) Exciting VA/kg for assembled core at:
VA/kg
1) Flux density of 1.55 Tesla
VA/kg
3) Flux density at 110% rated voltage.
viii) Type of insulation between core laminations
ix) Type of joint between the core limbs and yoke.
x) Core bolt Insulation withstand voltage kV
xi)Core bolt insulation flashover voltage kV
29. Details of windings:
i)Type of winding:
1) Primary
2) Secondary
3) Number of turns of primary winding
4) Number of turns of secondary Winding
5) Number of parallel paths in primary winding
6) Number of parallel paths in secondary winding
7) Is interleaving/intershielding of the winding adopted to ensure
better impulse voltage distribution in primary winding? Yes/No
8) Is inter leaving/interhielding of the winding adopted to ensure better
impulse voltage distribution in secondary winding? Yes/No
9) Is the insulation of end turns of primary winding reinforced? Yes/No
10) Is the insulation of end turns of secondary winding reinforced? Yes/No
ii) Mode of connection ( i.e. in series or in parallel ) of the portions of the
primary and secondary windings on the two limbs of the core, if
applicable:
1) Primary
2) Secondary
iii) Dimensions of the copper conductor used in the winding:
1) Primary mmxmm
2) Secondary mmxmm
3) Tapped secondary mmxmm
iv)Current density at rated current:
1) Primary A/mm2
2) Secondary A/mm2
v) Insulation used over the conductor (details of material and specification
there for)
vi)Type of joints , if any ,in the windings
vii) Dielectric strength for windings :
1) Full wave lightening Impulse withstand voltage:
kV peak
a) Primary winding kV peak
b) Secondary winding
2)Lightening impulse chopped on tail withstand voltage: kV peak
3)Separate source power frequency withstand voltage:
kV
a) Primary winding kV
b) Secondary winding kV
4)Induced overvoltage withstand value
viii) Minimum flashover distance to earth in oil of : mm
1) Secondary winding to core mm
2) Primary winding to yoke mm
3) Primary winding to tank
ix) Material used for coil clamping rings and specification thereof
x) Can either end of secondary winding be connected directly to earth? Yes/No
xi) Magnitude of axial precompressive force on the windings:
a) Primary T
b) Secondary T
xii) Calculated maximum axial thrust in the windings due to dead short at
the terminals:
T
a) Primary T
b) Secondary
xiii)Calculated short circuit forces:
1) Hoop stress in primary winding kgf/cm2
2) Hoop stress in secondary winding kgf/cm2
3) Compressive pressure in the radial spacers kgf/cm2
4) Internal axial compressive force kgf
5) Axial imbalance force kgf
6) Resistance to collapse kgf
7) Bending stress on clamping ring kgf/cm2
8) Radial bursting force kgf
xiv) Arrangement to maintain constant pressure on the windings
xv) Maximum permissible torque on pressure screws for coil clamping at Nm
the time of tightening, if any.
30. Motorized off-circuit tap-changer
i) Name of the manufacturer
ii) Country of origin
iii) Type designation
iv) Governing specification
v) Is a separate tapped winding provided on secondary Yes/No
vi) Number of tappings:
1) Plus tappings
2) Minus tappings
vii) Percentage variation of voltages on different tappings %
viii) Minimum contact pressure between moving and stationary contacts kg
ix) Maximum rated through current A
x) Voltage class kV
xi) Rated voltage of control circuit V(DC)
xii) Tap changer motor particulars :
1) Make and type
2) Rated voltage V (DC)
3) Rated current
4) Rated power kW
5) Speed rpm
6) Class of insulation
31. Bushings:
i) Primary side:
1) Name of the manufacturer
2) Country of origin
3) Governing specification
4) Type designation
5) Voltage class kV
6) Rated current A
7) Visible power frequency discharge voltage kV rms
8) Wet one minute power frequency withstand voltage kV rms
9) Lightening impulse withstand voltage kV peak
10) Creepage distance mm
11) Weight of assembled bushing Kg
ii) Secondary side:
4) Type designation
5) Voltage class kV
6) Rated current A
7) Visible power frequency discharge voltage kV
8) Wet one minute power frequency withstand voltage kV
32. Bushing type current transformers:
i) Primary side:
3) Transformation ratio
4) Class of accuracy
5) Rated current A
6) Rated output VA
7) Exciting current at the rated knee point voltage mA
8) Rated knee point voltage V
9) Secondary winding resistance corrected to 750C Ω
10) Short time thermal current and duration kA, sec
ii) Secondary side:
5) Rated current
A
6) Rated output VA
7) Exciting current at the rated knee point voltage mA
8) Rated knee point voltage V
9) Secondary winding resistance corrected to 750C Ω
10) Short time thermal current and duration kA, sec
33. Insulating oil:
i) Governing specification
ii) Source of supply
34. Type of transformer tank
35. Details of radiators:
i) Make and type
ii) Type of mounting
mmxmmxmm
iii) Overall dimensions ( LxWxH)
36. Details of Buchholz relay:
i) Make and type
ii) Governing specification
iii) Provision of shut-off values on either side of the relay Yes/No
iv) Provision of alarm contact Yes/No
v) Provision of trip contact Yes/No
vi) Rated current of contacts A
37. Details of winding temperature indicator:
i) Make and type
iii) Number of contacts provided
iv) Rated current of contacts A
v) Dielectric withstands value of contacts. kV
38 Details of oil temperature indicator:
i) Make and type
v) Dielectric withstand value of contacts KV
39. Details of magnetic oil level gauge:
i)Make and type
iii)Diameter of dial mm
iv)Number of contacts provided
v)Rated current of contacts A
vi)Dielectric withstand value of contacts kV
40. Details of pressure relief device:
i) Make and type
iii) Does it rest itself? Yes/No
41. Bimetallic terminal connectors:
i)Primary side:
1.Source of supply
2.Governing specification
3.Type
4.Rated current A
5.Temprature rise over an ambient temperature of 500 C while carrying 0
C
rated current
6.Short time current and duration kA, sec.
ii)Secondary side:
1.Source of supply
3.Type
A
4.Rated current
5.Temperature rise over an ambient temperature of 500 C while carrying 0
C
rated current
kA, sec
6.Short time current and duration
42. Details of Cooling fan
i) Make and type
ii) Governing Specification
iii) No. of Running fans
iv) No. of Standby fans
43. Make of FOS system
44. Acoustic sound level at a distance of 1 m, when energised at rated voltage dB
and rated frequency without load.
45. Partial discharge value at 1.5 Um/ 3 kV rms pC
46. Weights and dimensions:
i)Net weight of core kg
ii)Net weight of copper:
a) Primary winding kg
b) Secondary winding kg
iii) Net untanking weight of core, frame and coils. kg
iv)Net weight of insulating oil kg
v)Volume of insulating oil L
vi)Total weight of cooling equipment kg
vii) Total weight of transformer without oil. kg
viii)Total shipping weight of complete transformer including all detachable
parts, fittings and assemblies kg
ix)Shipping weight of largest package Kg
x) Crane lift ( excluding slings) for untanking core and coils mm
xi) Crane lift (excluding slings) for removal or primary side bushings. mm
xii) Dimensions of the complete transformer including all parts, fittings and
accessories:
1) Overall length mm
2) Overall breadth mm
3) From rail level to the topmost point mm
xiii) Minimum thickness of steel plate/ sheet used:
1) Bell tank mm
2) Tank bottom mm
3) Conservator mm
4) Radiator mm
5) Marshalling box. mm
6) Tap changer cubicle. mm
xiv) Overall shipping dimensions of the largest package ( LxBxH) mm x mm x mm
xv) Mode of transportation of transformer unit (filled with Oil/nitrogen

gas)
B. Other Particulars
47. Is the transformer tank fitted with lifting pads? If yes what is the numbers Yes/No
of pads?
48. What is the number of inspection covers provided? Nos.
49. Are conduits/trays provided for cable run? Yes/No
50. Is the core electrically connected with the tank? Yes/No
51. Will the gaskets to be used in the transformer give trouble free service for Yes/No
at least 12 years? If not indicate the life.
52. Is the core construction without core bolts? Yes/No
53. Are the core bolts grounded, and if so how? Yes/No
54. Are the magnetic shunt pockets of core lamination provided inside the Yes/No
tank surface to absorb stray flux? If yes, the material specification shall be
furnished
55. What is the number of radial spacers used in the:
i) Primary windings
ii) Secondary windings.
56. What is the number of joints provided in the :
i) Primary windings
57. Are the spacers/blocks/angle rings of pre-compressed press boards? If no, Yes/No
indicate the material with specification.
58. Are arrangements made for ensuring automatic constant pressure on the Yes/No
coils? If no give the reasons.
59. Are the closed slots provided on the outer most winding for locking the Yes/No
vertical strips? If no give the reasons
60. What is the periodicity for tightening of the coil clamping arrangement Years
61. What are the calculated short circuit currents for :

i)Symmetrical:
1) Primary winding A
2) Secondary winding. A
ii)Asymmetrical:
62. What is the over flux withstand capability of the transformer (max. Tesla
permissible limit of flux density)?
63. Are windings pre-shrunk? Yes/No
64. Have the details of drying cycles of the coils/coil assembly including final Yes/No
tightening values of pressure, temperature and degree of vacuum at
various stages of drying been furnished?
65. Is a test tap provided in each of the primary side and secondary side Yes/No
bushings?
66. Is the porcelain housing of the bushings of single piece construction? Yes/No
67. Is the shed profile of the porcelain of the bushing free from under ribs but Yes/No
has a lip?
68. Is the bushing type current transformer of low reactance type? Yes/No
69. Is clause by Clause" Statement of compliance" attached? Yes/No
70. Is “Statement of deviation" if any attached? Yes/No
71. Does the tap changer have snap action? If not, give reasons. Yes/No
72. Is the tap changer of the rotary type or the sliding type? Rotary/
sliding
73. Is the Buchholz relay provided with two shut-off valves, one on either Yes/No
side?
74. Is separate conservator tank and buchholz relay provided for tap changing Yes/No
equipment?
75. Are fasteners of 12 mm diameter and less exposed to atmosphere of Yes/No
stainless steel to grade 04 Cr 17 Ni 12 Mo to IS 1570 Part-V ?
76. Are the fasteners of more than 12 mm diameter exposed to atmosphere of Stainless
steel/hot dip
stainless steel or MS hot dip galvanized? galvanized
77. Are test certificates for tests as per clause 6.3 attached? Yes/No
78. Are all the calculations required as per clause 12.3.1 attached? Yes/No
79. Are all the drawings required as per clause 12.3.2 attached? Yes/No
80. Is adequate space provided in the marshalling box for housing the wiring Yes/No
and components /equipment?
81. Is warranty as per clause 10.0? Yes/No
82. Is the list of spares furnished or not? Yes/No.
2. Schedule of Guaranteed Performance, Technical and Other Particulars
(For Transformer with On Load Tap Changer)
VALUE/
SN DESCRIPTION UNIT INFORMA
TION
1 2 3 4
A RATINGS/PARTICULARS
1. Name of the manufacturer
2. Country of manufacture
3. Reference to specification based on which performance data is prescribed
4. Rated power MVA
5. Rated Primary current at:
i) Rated Load A
iii) 200% rated load for 5 min. A
6. Rated Secondary current at:
i) Rated Load A
iii) 200% rated load for 5 min A
7. Rated voltage:
i) Primary kV
ii) Secondary (at no-load) kV
8. Rated frequency Hz
9. Temperature rise above ambient temperature of 500C:
1) Oil:
0
i)At rated load C
0
0
2)Winding:
0
i)At rated load C
0
0
10. Hot -spot temperature of winding over ambient temperature of 50 0C:
0
i) At rated load C
0
ii) At 150% rated load for 15 min C
0
iii) At 200% rated load for 5 min. C
11. Interval of time between two successive overloads after continuous
working at full load, at maximum ambient temperature of 500C:
i)Between two consecutive overloads of 50% for 15 min Min.
ii)Between two consecutive overloads of which one is of 50% for 15 min
and the other of 100% for 5 min Min
12. No-Load current referred to primary side at rated frequency and at:
i) 90% rated Voltage A
ii) Rated Voltage A
iii) 110% Rated Voltage A
iv) Appropriate Voltage at -9 tap A
v) Appropriate Voltage at +7 tap A
13. Power factor of no-load current at Rated Voltage and rated frequency A
14. Value of the inrush current at rated voltage on primary side, the secondary A
side being open circuited.
15. Losses:
(i) No-Load loss at rated frequency and at:
(2) rated voltage at the principal tapping kW
(4) Appropriate Voltage at -9 tap kW
(5) Appropriate Voltage at +7tap kW
(ii) Load loss (at 75 0C ) with rated current ad frequency:
(2) -9 tapping kW
(3) +7 tapping kW
(iii) Total Losses at rated current and frequency:
(2) -9 tapping kW
(3) +7 tapping kW
16. Resistance voltages (at 750C) at rated current and Principal tapping
i) Primary %
ii) Secondary %
17. Reactance voltages (at 750C) at rated current and frequency at Principal
tapping %
18. Impedance voltage (at 75 0C ) at rated current and frequency:
(1) Principal tapping %
(2) -9 tapping %
(3) +7 tapping %
19. Resistance (at 75 0C ) of Secondary winding Ω
20. Resistance (at 75 0C ) of Primary winding at:
(1) Principal tapping Ω
(2) -9 tapping Ω
(3) +7 tapping Ω
21. Reactance of winding:
i) Secondary H
ii) Primary at:
1) Principal tapping H
2) -9 tapping H
3) +7 tapping H
22. Regulation (at 75 0C ) with rated current and at power factor of:
(3) Unity %
(4) 0.8 lagging %
23. Efficiencies:
i) Efficiency (at 75 0C ) at unity power factor at
1) 100% Load %
2) 75% Load %
3) 50% Load %
4) 25% Load %
ii) Efficiency (at 75 0C ) at 0.8 power factor lagging at
%
1) 100% Load
%
2) 75% Load
%
3) 50% Load
%
4) 25% Load
%
iii) Percentage of rated load at which maximum efficiency occur
24. Ability to withstand short-circuit:
iii) Thermal s
iv) Dynamic s
25. Thermal time constant (calculated)
iii) For primary and secondary windings with respect to oil at : min
1) Rated current min
2) 150% Rated current min
3) 200% Rated current
iv) Complete Transformer at rated current min
26. Temperature gradient between oil and winding at:
0
i) rated current C
0
ii) 150% rated current for 15 min. C
0
iii) 200% rated current for 5 min. C
27. Temperature rise of oil:
i) Calculated average temperature rise of oil at
0
1) Rated current C
0
0
ii) Estimated temperature rise of top oil at: 0
C
1) Rated current 0
C
2)150% rated current for 15 min. 0
C
3)200% rated current for 5 min.
28. Details of core:
i) Type of core
ii) Flux density at principal tapping at rated voltage and frequency. Tesla
iii) Flux density at principal tapping at 110% rated voltage and frequency. Tesla
iv) Thickness of steel stampings mm
v) Grade of core material and conforming specification.
vi) Exciting VA/kg for core stampings at:
1) Flux density of 1.55 tesla VA/kg
3) Flux density at 110% rated voltage VA/kg
vii) Exciting VA/kg for assembled core at:
VA/kg
1) Flux density of 1.55 Tesla
VA/kg
3) Flux density at 110% rated voltage.
viii) Type of insulation between core laminations
ix) Type of joint between the core limbs and yoke.
x) Core bolt Insulation withstand voltage kV
xi)Core bolt insulation flashover voltage kV
29. Details of windings:
i)Type of winding:
1) Primary
2) Secondary
3) Number of turns of primary winding
4) Number of turns of secondary Winding
5) Number of parallel paths in primary winding
6) Number of parallel paths in secondary winding
7) Is interleaving/intershielding of the winding adopted to ensure better
impulse voltage distribution in primary winding? Yes/No
8) Is inter leaving/interhielding of the winding adopted to ensure better
impulse voltage distribution in secondary winding? Yes/No
9) Is the insulation of end turns of primary winding reinforced? Yes/No
10) Is the insulation of end turns of secondary winding reinforced? Yes/No
ii) Mode of connection ( i.e. in series or in parallel ) of the portions of the
primary and secondary windings on the two limbs of the core, if
applicable:
1) Primary
2) Secondary
iii) Dimensions of the copper conductor used in the winding:
1) Primary mmxmm
2) Secondary mmxmm
3) Tapping winding mmxmm
iv)Current density at rated current:
1) Primary A/mm2
2) Secondary A/mm2
v) Insulation used over the conductor (details of material and specification
there for)
vi)Type of joints , if any ,in the windings
vii) Dielectric strength for windings :
1) Full wave lightening Impulse withstand voltage:
kV peak
c) Primary winding kV peak
d) Secondary winding
2)Lightening impulse chopped on tail withstand voltage: kV peak
3)Separate source power frequency withstand voltage:
kV
a) Primary winding kV
b) Secondary winding kV
4)Induced overvoltage withstand value
viii) Minimum flashover distance to earth in oil of : mm
1) Secondary winding to core mm
2) Primary winding to yoke mm
3) Primary winding to tank
ix) Material used for coil clamping rings and specification thereof
x) Can either end of secondary winding be connected directly to earth? Yes/No
xi) Magnitude of axial precompressive force on the windings:
a) Primary T
b) Secondary T
xii) Calculated maximum axial thrust in the windings due to dead short at
the terminals:
a) Primary T
b) Secondary T
xiii)Calculated short circuit forces:
1) Hoop stress in primary winding kgf/cm2
2) Hoop stress in secondary winding kgf/cm2
3) Compressive pressure in the radial spacers kgf/cm2
4) Internal axial compressive force kgf
5) Axial imbalance force kgf
6) Resistance to collapse kgf
7) Bending stress on clamping ring kgf/cm2
8) Radial bursting force kgf
xiv) Arrangement to maintain constant pressure on the windings
xv) Maximum permissible torque on pressure screws for coil clamping at
the time of tightening, if any. Nm
30. Motorized on Load tap-changer
i) Name of the manufacturer
ii) Country of origin
iii) Type designation
iv) Governing specification
v) Is a separate tapped winding provided on Primary Yes/No
vi) Number of tappings:
1) Plus tappings
2) Minus tappings
vii) Percentage variation of voltages on different tappings %
viii) Minimum contact pressure between moving and stationary contacts kg
ix) Maximum rated through current A
x) Voltage class kV
xi) Rated voltage of control circuit V(DC)
xii) Tap changer motor particulars :
1) Make and type
2) Rated voltage V (DC)
3) Rated current
4) Rated power kW
5) Speed rpm
6) Class of insulation
31. Bushings:
i) Primary side:
4) Type designation
5) Voltage class kV
6) Rated current A
7) Visible power frequency discharge voltage kV rms
8) Wet one minute power frequency withstand voltage kV rms
ii) Secondary side:
4) Type designation
kV
5) Voltage class
A
6) Rated current
kV
7) Visible power frequency discharge voltage
kV
8) Wet one minute power frequency withstand voltage
kV peak
9) Lightening impulse withstand voltage
mm
10) Creepage distance
Kg
11) Weight of assembled bushing
32. Bushing type current transformers:
i) Primary side:
5) Rated current
6) Rated output A
7) Exciting current at the rated knee point voltage
8) Rated knee point voltage mA
9) Secondary winding resistance corrected to 750C V
10) Short time thermal current and duration Ω
kA, sec
ii) Secondary side:
5) Rated current
A
6) Rated output
7) Exciting current at the rated knee point voltage
8) Rated knee point voltage mA
9) Secondary winding resistance corrected to 750C V
10) Short time thermal current and duration Ω
kA, sec
33. Insulating oil:
i) Governing specification
ii) Source of supply
34. Type of transformer tank
35. Details of radiators:
i) Make and type
ii) Type of mounting
mmxmmxmm
iv) Overall dimensions ( LxWxH)
36. Details of Buchholz relay:
i) Make and type
iii) Provision of shut-off values on either side of the relay Yes/No
iv) Provision of alarm contact Yes/No
v) Provision of trip contact Yes/No
vi) Rated current of contacts A
37. Details of winding temperature indicator:
i) Make and type
v) Dielectric withstands value of contacts. kV
38. Details of oil temperature indicator:
i) Make and type
v) Dielectric withstand value of contacts KV
39. Details of magnetic oil level gauge:
i)Make and type
iii)Diameter of dial mm
iv)Number of contacts provided
v)Rated current of contacts A
vi)Dielectric withstand value of contacts kV
40. Details of pressure relief device:
i) Make and type
iii) Does it rest itself? Yes/No
41. Bimetallic terminal connectors:
i)Primary side:
1.Source of supply
3.Type
4.Rated current A
5.Temprature rise over an ambient temperature of 500 C while carrying 0
C
rated current
6.Short time current and duration kA, sec.
ii)Secondary side:
1.Source of supply
3.Type
A
4.Rated current
5.Temperature rise over an ambient temperature of 500 C while carrying 0
C
rated current
kA, sec
6.Short time current and duration
42. Details of Cooling fan
i) Make and type
ii) Governing Specification
iii) No. of Running fans
iv) No. of Standby fans
43. Make of NIFPEF System
44. Make of FOS system
45. Acoustic sound level at a distance of 1 m, when energised at rated voltage dB
and rated frequency without load.
46. Partial discharge value at 1.5 Um/ 3 kV rms pC
47. Weights and dimensions:
i)Net weight of core kg
ii)Net weight of copper:
a) Primary winding kg
b) Secondary winding kg
iii) Net untanking weight of core, frame and coils. kg
iv)Net weight of insulating oil kg
v)Volume of insulating oil L
vi)Total weight of cooling equipment kg
vii) Total weight of transformer without oil. kg
viii)Total shipping weight of complete transformer including all detachable
parts, fittings and assemblies kg
ix)Shipping weight of largest package Kg
x) Crane lift ( excluding slings) for untanking core and coils mm
xi) Crane lift (excluding slings) for removal or primary side bushings. mm
xii) Dimensions of the complete transformer including all parts, fittings and
accessories:
1) Overall length mm
2) Overall breadth mm
3) From rail level to the topmost point mm
xiii) Minimum thickness of steel plate/ sheet used:
1) Bell tank mm
2) Tank bottom mm
3) Conservator mm
4) Radiator mm
5) Marshalling box. mm
6) Tap changer cubicle. mm
xiv) Overall shipping dimensions of the largest package ( LxBxH) mm x mm x mm
xv) Mode of transportation of transformer unit (filled with Oil/nitrogen

gas)
B. Other Particulars
48. Is the transformer tank fitted with lifting pads? If yes what is the numbers Yes/No
of pads?
49. What is the number of inspection covers provided? Nos.
50. Are conduits/trays provided for cable run? Yes/No
51. Is the core electrically connected with the tank? Yes/No
52. Will the gaskets to be used in the transformer give trouble free service for Yes/No
at least 12 years? If not indicate the life.
53. Is the core construction without core bolts? Yes/No
54. Are the core bolts grounded, and if so how? Yes/No
55. Are the magnetic shunt pockets of core lamination provided inside the Yes/No
tank surface to absorb stray flux? If yes, the material specification shall be
furnished
56. What is the number of radial spacers used in the:
i) Primary windings
57. What is the number of joints provided in the :
i) Primary windings
58. Are the spacers/blocks/angle rings of pre-compressed press boards? If no, Yes/No
indicate the material with specification.
59. Are arrangements made for ensuring automatic constant pressure on the Yes/No
coils? If no give the reasons.
60. Are the closed slots provided on the outer most winding for locking the Yes/No
vertical strips? If no give the reasons
61. What is the periodicity for tightening of the coil clamping arrangement Years
62. What are the calculated short circuit currents for :

i) Symmetrical:
ii)Asymmetrical:
63. What is the over flux withstand capability of the transformer (max. Tesla
permissible limit of flux density)?
64. Are windings pre-shrunk? Yes/No
65. Have the details of drying cycles of the coils/coil assembly including final Yes/No
tightening values of pressure, temperature and degree of vacuum at
various stages of drying been furnished?
66. Is a test tap provided in each of the primary side and secondary side Yes/No
bushings?
67. Is the porcelain housing of the bushings of single piece construction? Yes/No
68. Is the shed profile of the porcelain of the bushing free from under ribs but Yes/No
has a lip?
69. Is the bushing type current transformer of low reactance type? Yes/No
70. Is clause by Clause" Statement of compliance" attached? Yes/No
71. Is “Statement of deviation" if any attached? Yes/No
72. Does the tap changer have snap action? If not, give reasons. Yes/No
73. Is the tap changer of the rotary type or the sliding type? Rotary/
sliding
74. Is the Buchholz relay provided with two shut-off valves, one on either Yes/No
side?
75. Is separate conservator tank and buchholz relay provided for tap changing Yes/No
equipment?
76. Are fasteners of 12 mm diameter and less exposed to atmosphere of Yes/No
stainless steel to grade 04 Cr 17 Ni 12 Mo to IS 1570 Part-V ?
77. Are the fasteners of more than 12 mm diameter exposed to atmosphere of Stainless
steel/hot dip
stainless steel or MS hot dip galvanized? galvanized
78. Are test certificates for tests as per clause 6.3 attached? Yes/No
79. Are all the calculations required as per clause 12.3.1 attached? Yes/No
80. Are all the drawings required as per clause 12.3.2 attached? Yes/No
81. Is adequate space provided in the marshalling box for housing the wiring Yes/No
and components /equipment?
82. Is warranty as per clause 10.0? Yes/No
83. Is the list of spares furnished or not? Yes/No.
Annexure-4
FORMULA FOR CALCULATION OF SHORT CIRCUIT MECHANICAL FORCES
Nomenclature
Ai=Total supported area of the inner radial spacer in cm2.

Ao=Total area of the outer radial spacer in cm2.
At=Area of tie rods in cm2.
a=per unit turns, out of circuit, in the winding.
bi=Thickness of inside winding conductor in cm.
Dmi=Mean diameter of inside winding in cm.
di=Diameter of inner winding conductor in cm.
=Current density in A/cm2
E=Modulus of Elasticity of conductor in kg/cm2
ez=per unit impedance
Fa=Axial imbalance force due to tapping within winding in kgf.
Fc=Internal axial compression force in kgf.
Fr=Radial bursting force in kgf.
hw=Winding height in cm.
Iph=Rated phase current in A.
Isc=First peak value of asymmetrical short circuit current in A.
N=Number of turns per phase in the circuit.
Ns=Number of supports to be provided in the winding.
Nt=Number of the tie rods.
Pi=Compressive pressure in the inner radial spacers in kg/cm2.
Po= Compressive pressure in the outer radial spacers in kg/cm2.
Pt=Tensile stress in the rods in kg/cm2.
R=Sum of the resistance of the transformer and system in ohm.
Rdc=dc resistance of the phase at 750c in ohm.
Sn=Rated kVA.
X=Sum of he reactance of the transformer and system in ohm.
m= Hoop or compressive stress in kg/cm2..
Scope
The calculation methods discussed below would be applicable to two winding transformers,
having core type construction and concentric winding with tapppings placed within the body
of the outer winding.
1. Calculation of first peak value of Asymmetrical short circuit current.
Isc=k2(Iph/e)A.
k2 values are appended below(Ref. IS:2026 Part-I Clause 16.11.2)
X/R= 1 1.5 2 3 4 5 6 8 10 14
k2= 1.51 1.64 1.76 1.95 2.09 2.19 2.27 2.38 2.46 2.55
Note: For other values of X/R between 1 and 14 , the factor k2 may be determined by linear
interpolation.
2. Calculation of Asymmetrical short circuit Ampere-turns : N x Isc
3. Hoop Stress
m=(kxIph2 x Rdc) / (hw x ez2) kg/cm2
k (Cu)=0.03(k2)2/(2.55)
k2 as derived from item 1 above.
The figure so calculated shall be less than 1250kg/cm2..
Note: The value of (Iph2xRdc)/hw referred to inner or outer winding shall be incorporated in the
formula depending upon whether inner or outer winding stress is required to be calculated.
4. Radial Bursting force

Fr =(2 x m x Iph x N) /  kg.
5. Number of supports to be provided in winding (Flat conductor )
Ns= (Dmi x12xm)/(bi x E)
Where,E=1.13x106 kg/cm2.
6. Number of supports to be provided in winding (Round conductor)
Ns=( 8x Dmi x m) / ( di x E)
m as derived from item 3 above.
7. Calculation of internal axial compression
Fc=(-) (34Sn)/ (ez x hw) kg.
Note: 1/3 Fc is acting on outer winding.
2/3 Fc is acting on inner winding
(-) Indicates that force is acting towards the centre.
8. Calculation of Axial imbalance force due to tapping within the windings
Fa=(a/2) x (NIsc)2x10-7kg.
Note 1 : If tapping are divided into two groups between the centre and the end of the windings , the
force will be reduced to 1/4th of the figure obtained by the above formula.
Note 2 : If the compensating gap is provided in the untapped winding , the force will be half of that
calculated above.
Note 3 : For multi layer single coil design and other modes of Ampere-turn balancing actual
unbalance Ampere-turns can be determined by residual Ampere-turn diagram.
9. Calculation of Maximum compressive pressure in the radial spacers
Pi=(Fa+2/3Fc)/Ai kg/cm2
Po=(Fa+1/3Fc)/Ao kg/cm2
Note: Value calculated should not exceed 300kg/cm2 for normal calandered press boards and
500kg/cm2 for precompressed press boards.
10. Calculation of tensile stress in the tie rods
Pt=(Fa - 1/3Fc)/(Nt x At) kg/cm2.
Fa as derived from item - 8 above & Fc as derived from item - 7 above.
Note: The value calculated should be less than 2500kg/cm2 for Mild steel tie rods.
11. Calculation of Resistance to Collapse
(Applicable only to disc winding using rectangular conductor)

F(Crit)={1.5E(Iph)2x (m) / bo x Dmo x 2 x 108} + {(450xAoxxb3) / Iph} t, Where:
E =Modulus of Elasticity of conductor in kg/cm2.
m =Number of turns x number of Parallel Conductors per coil
Iph =Rated phase current in A.
bo = Thickness of outer winding conductor in cm
Dmo =Mean diameter of outer winding in cm.
 = Current density in A/mm2
Ao =Total supported area of the outer radial spacer in cm2.
12. Calculation of most highly Stressed Coil: (Applicable for tapped winding only)
fa=(0.733 Q x Fr x log10(2aNc+1) t, where:
Q =Turns per coil adjacent to tapped out of coil, expressed as fraction of total turns in
the limb.
Fr =Radial force as derived from item - 4 above.
A = Per unit number of turns out of circuit.
Nc = Number of coils per limb.
13. Calculation of 'W' i.e. mechanical loading per centimeter of periphery
Wl = (fa)/(xDm) kg/cm, Where :
Fa = Value as derived from item-12 above in kg.
Dm = Mean diameter of tapped winding in cm.
Add 25% extra for concentration of force and assume W = 1.25Wl.
max = (WxL2xY) / (12xIo) kg/cm2 , where :
L =Span in cm = {(xDm / ns) x bs}
ns =Number of spacers .
bs = Width of spacer in cm
Y = Maximum distance from neutral axis for conductor in cm i.e. axial height of the
winding across the neutral axis divided by 2.
Io =Moment of inertia of the coil i.e. bd3/12
b =Radial depth of coil in cm.
d =Axial height of coil in cm
Maximum permissible value for max is 1250kg/cm2.
14. Calculation of bending stress on clamping rings: The stress on circular ring is as
below:
max={(6 x F x D) /(8 b x t2x n2)} t/cm2 , where :
F =Total axial force (Fa-1/3Fc) in t.
Fa =Value as derived from item - 8 above.
Fc = Value as derived from item - 7 above.
D = Diameter of ring in cm.
b =Width of ring in cm.
t =Thickness of ring in cm.
n =Number of jacking points.
Maximum permissible value for max is 1100kg/cm, if circular permawood ring is used.
Annexure-5
CAPITALISATION OF TRANSFORMER LOSSES
Following formula shall be used for the purpose of calculating the present worth of the transformer
after taking in account capitalization of its losses.
K=D {(1+i)n-1} / i(1+i)n
Where
K = Present worth of transformer in Rupees.
D = Annual cost of combined no-load and load losses in
Rupees.
i = rate of compound interest on unit price of transformer
@ 12% per annum.
n = Life of transformer
Substituting value of D, which is:
D= {(I+F2C) x365x24xT}/1000
Where,
I =Maximum No-load loss in watt.
C =Maximum Load - loss in watt
F =Load factor
T =Tariff in Rupees
Assuming values of n as 50 years, F as 50% and T as Rupees 4.25 per kWh, the value of K is,
K =37.23(I+0.25C){(1+0.12)50 -1}/0.12(1+0.12)50
=309(I+0.25C).
Note: Load factor and tariff should be chosen by Railways accordingly to their site condition
Annexure-6
Overall Dimensions of the Transformer
Annexure-7
General Scheme for Traction Power Supply System
Annexure-8
Policy Regarding the Sources of Bushings
This office vide letter no. File No.RDSO-TI0LKO(PSI)/22/2020-O/o PED/TI/RDSO dated 26.10.2020
has circulated the policy regarding the sources of Bushings, same is reproduced as below:
a. Traction Power Transformer manufactures are free to propose any make of the Bushing
and the make of the bushing shall be mentioned in the SOGP/QAP/BOM of Traction Power
Transformer. Transformer Manufacturer shall be fully responsible to use the Bushings
which have already been type tested by RDSO as per the standard mentioned in the
specification of Traction Power Transformer.
b. If a new manufacturer (i.e. of which name is not mentioned in the approved

SOGP/QAP/BOM) of Bushing, is proposed by the Transformer Manufacturer, RDSO shall
conduct the type testing on the Bushing as per the standards mention in the specification
of Traction Power Transformer on the request of the Traction Power Transformer
Manufacturer and after the successful testing, revised SOGP/QAP/BOM of the transformer
manufacturer may be approved by RDSO, after inclusion of the make of type tested
Bushing.
c. It is also clarified that, if for ‘A’ make Transformer, the Bushing of ‘X’ make of ‘V’ voltage
and ‘I’ current rating has been type tested by RDSO, it is not required to type test again if
another transformer manufacturer say ‘B’ proposes the ‘X’ make bushing of same voltage
& current rating. For this, the make of type tested Bushing shall be communicated by RDSO
to all the approved/in process transformer manufacture and Zonal Railways for their
reference.
d. It shall be responsibility of the Traction Power Transformer manufacturer to ensure the

functionality of the Bushing which is being supplied with Traction Power Transformer.
e. If any Zonal Railway requires indenting the OIP bushing, the standard of the Bushing
mentioned in the specification of Power Transformer shall be referred and any Bushing
manufacturer shall be able to participate. The type test shall be conducted by RDSO, if
already not done on the OIP bushing of same manufacturer of same rating. If already type
testing has been done, only routine testing of the bushing as mentioned in the standard of
the bushing shall suffice as acceptance criteria.
f. The make of the Bushings which are type tested by RDSO at present is enclosed below for
ready reference.
SN Item description Make

1. 245kV OIP Condenser M/s Cromption Greaves Limited, A3-MIDC Ambad, Nashik -
Bushing for Main 422010
Transformer
2. 52kV 800A OIP M/s GE T & D India Limited ,46, Sipcot Industrial Complex,
Condenser Bushing Zuzuwadi,Village – Hosur- 635126
8MVA Autotransformer
3. 52kV 2000A OIP (i) M/s GE T & D India Limited ,46, Sipcot Industrial Complex,
Condenser Bushing for Zuzuwadi, Village – Hosur- 635126
Main Traction Power (ii) M/s Transformers and Electricals Kerala Ltd., Post Angamally
Transformer Dist. - Ernakulam, Kerala-683 573
(iii) M/s YASH High Voltage Insulators Pvt. Ltd., 84/1B
Khakhariya, Bh. General Motors, Halol-Champaner Road, Tal.-
Savli, Dist. Vadodara-391510
(iv) M/s Bharat Heavy Electricals Ltd., Transformer Engineering
Deparatment ,Bhopal (MP) – 462 022
4. 52kV 3150A OIP (i) M/s Crompton Greaves Ltd., D-2 MIDC, Waluj, Aurangabad-
Condenser Bushing for 431136
Main Traction Power (ii) M/s GE T & D India Limited ,46, Sipcot Industrial Complex,
Transformer Zuzuwadi,Village – Hosur-635126
(iii) M/s Transformers and Electricals Kerala Ltd., Post Angamally
Dist. - Ernakulam, Kerala- 683 573
(iv) M/s YASH High Voltage Insulators Pvt. Ltd., 84/1B
Khakhariya, Bh. General Motors, Halol-Champaner Road,
Tal.-Savli, Dist. Vadodara-391510
5. 145 kV OIP Condenser (i) M/s GE T & D India Limited ,46, Sipcot Industrial Complex,
Bushing for Main Zuzuwadi, Village – Hosur- 635126
Traction Power (ii) M/s Transformers and Electricals Kerala Ltd., Post Angamally
Transformer Dist. - Ernakulam, Kerala-683573
(iii) M/s YASH High Voltage Insulators Pvt. Ltd., 84/1B
Khakhariya, Bh. General Motors, Halol-Champaner Road,
Tal.-Savli, Dist. Vadodara-391510
(iv) M/s Bharat Heavy Electricals Ltd., Transformer Engineering
Deparatment ,Bhopal (MP) – 462 022
(v) M/s Cromption Greaves Limited, A3-MIDC Ambad, Nashik -
422010
Annexure-9
Typical layout of the fire detectors on top of the Transformer Tank
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Spec No.

TI/SPC/PSI/TRNPWR/3201 Page 3 of 86 1582

Clause No. Description Page No.

Annexure-9 Typical layout of the fire detectors on top of the 86

Harmonics With Diode Rectifier With Thyristor

3.0 Design and Constructional Features

3.3 MARSHALLING BOX & RTCC PANEL

3.6 Insulating Oil

3.7 Bushings and Terminal Connectors

(a) For 30/42MVA

Primary Voltage, kV 220 132 110 100 66

(b) For 40/56MVA

Primary Voltage, kV 220 132 110 100 66

3.10.4.1.2 Manual Control

3.11.9 COOLER(FAN) CONTROL:

5.0 Rating, name-plate details and other information

7. Rated secondary voltage (at 27

20. Bushing Type current Transformers for differential protection of transformer

15. Ability to withstand short Thermal ability 5s

SN Rated primary voltage 220 132 110 100

2. Short - circuit apparent 20,000 10,000 10,000 6,000

The rating and general data of the transformer shall be as follows:

6. Windings Uniformly insulated concentric disc duly interleaved

7. Rated secondary voltage (at 27

14. Temperature rise The temperature rise over an ambient temperature

15. Ability to withstand short Thermal ability : 5 s

12. Polarity Subtractive

1. Winding: 50 0C at rated load, and 60 0C for overloads as

SN Item Secondary Primary

20. Bushing Type current Transformers for differential protection of transformer

6.3 TYPE TESTS

6.3.1 Temperature - Rise test

6.3.8.3 Bushing type Current Transformers

6.4 Routine Tests

Crate No. Description of item/ Approx. gross Approx. outside

11.0 After sales-service

2.0 GENERAL DESCRIPTION:

2.3 The system shall consist of following major components:

3.0 Details of Major System components:

A. Requirements for Nitrogen Injection:

3.2.4 Other provisions on the Control Box/panel.

5.0 SYSTEM ACTIVATING SIGNALS:

Mode Inputs to be used for activation of NIFPES:

7.0 DATA SHEET:

Test Type Procedure Requirem Observed

13.0 FORMAT FOR THE FACTORY TEST

Test Voltage ……………………. Volt

SN Test Procedure Requirement

13.5 Functional Tests of Fire detector:

13.6.1 Testing in Fire Prevention Mode

a) Oil Drain valve open b) Buchholz Relay trip or PRV Trip

xv) Mode of transportation of transformer unit (filled with Oil/nitrogen

61. What are the calculated short circuit currents for :

xv) Mode of transportation of transformer unit (filled with Oil/nitrogen

62. What are the calculated short circuit currents for :

Ai=Total supported area of the inner radial spacer in cm2.

4. Radial Bursting force

(Applicable only to disc winding using rectangular conductor)

K=D {(1+i)n-1} / i(1+i)n

Substituting value of D, which is: