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    The Most Common Defects

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    Jerry Praween
    The document lists and describes the most common defects that can cause an extruded profile to be rejected. It identifies four main categories of defects: extrusion defects, physical defects, surface quality defects, and other defects. Extrusion defects include issues like waving, pinholes, tearing, and die problems. Physical defects involve shape irregularities, damage, scratches or dimensional variations. Surface quality defects relate to streaking, roughness, weld lines, stains or etching irregularities. Other defects include issues like cutting edge bends or handling damage.

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    The Most Common Defects

    Uploaded by

    Jerry Praween
    70 views1 page
    The document lists and describes the most common defects that can cause an extruded profile to be rejected. It identifies four main categories of defects: extrusion defects, physical defects, surface quality defects, and other defects. Extrusion defects include issues like waving, pinholes, tearing, and die problems. Physical defects involve shape irregularities, damage, scratches or dimensional variations. Surface quality defects relate to streaking, roughness, weld lines, stains or etching irregularities. Other defects include issues like cutting edge bends or handling damage.

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    The most common Defects

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    The document lists and describes the most common defects that can cause an extruded profile to be rejected. It identifies four main categories of defects: extrusion defects, physical defects, surface quality defects, and other defects. Extrusion defects include issues like waving, pinholes, tearing, and die problems. Physical defects involve shape irregularities, damage, scratches or dimensional variations. Surface quality defects relate to streaking, roughness, weld lines, stains or etching irregularities. Other defects include issues like cutting edge bends or handling damage.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    70 views1 page

    The Most Common Defects

    Uploaded by

    Jerry Praween
    The document lists and describes the most common defects that can cause an extruded profile to be rejected. It identifies four main categories of defects: extrusion defects, physical defects, surface quality defects, and other defects. Extrusion defects include issues like waving, pinholes, tearing, and die problems. Physical defects involve shape irregularities, damage, scratches or dimensional variations. Surface quality defects relate to streaking, roughness, weld lines, stains or etching irregularities. Other defects include issues like cutting edge bends or handling damage.

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    The Most Common Defects

     An extruded profile may be deemed to be a reject (unacceptable product that does not fulfill standard or
    customer specifications), owing to any of the following defects:
    I. Extrusion defects
    II. Physical defects
    III. Surface quality
    IV. Other defects

    Extrusion defects

     Waving  Pin hole  Speed cracking


     Speed difference  Blow hole  Die chock
     De –coring  Tearing  Die pressure
     Back end & front end pushing  Shearing  Die broken
     Blisters  White pickup  slivers
     Pitting  Deflection line  die line & micro die line
     Rough line & micro rough  Projection line  screw line & step mark
    line
     Lubrication oil mark

    Physical defects

     Bulging  Shape out  Twist


     Concave  Dent & damage  Belt mark
     Uneven  Pulling  Scratches
     Graphite line  Dimensional variation  Cutting oil mark
     Angle (inward & outward)  Puller bend  bend
     Low hardness

    Surface quality
     Streaking line (A,B,C)  Water stain  Longitudinal Weld
     Projection line  Oxide practical’s  Non-Uniform Appearance
     Rough surface  Graphite inclusion  Hot spots & spangle
     Orange peel  White line  Silicon Marks
     Transverse Weld  Extrusion Pressure line  Black line
     Run out marks  Die stop mark  Stains & oil patches
     Hot rub marks  Black Pits  Corrosion
     Dull finish  Caustic Patches  Non-Uniform Etching (NUE)
     Less Microns  Dust Particles  Overlapping

    Other defects
     Cutting edge bend
     Aluminum chips
     Uneven material stacking
     Handling damage

    Prepared By: Mr. Praveen Kumar


    Quality Process Engineer

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