Role of Pesticide Formulations For Sustainable Crop Protection and Environment Management: A Review
Role of Pesticide Formulations For Sustainable Crop Protection and Environment Management: A Review
Role of Pesticide Formulations For Sustainable Crop Protection and Environment Management: A Review
E-ISSN: 2278-4136
P-ISSN: 2349-8234
JPP 2019; 8(2): 686-693 Role of pesticide formulations for sustainable crop
Received: 24-01-2019
Accepted: 26-02-2019 protection and environment management: A review
Dipak Kumar Hazra
AINP on Pesticide Residues, Dipak Kumar Hazra and Aloke Purkait
Department of Agricultural
Chemicals, Bidhan Chandra Abstract
Krishi Viswavidyalaya, Kalyani, The role of pesticides in preventing crop losses, making available food at cheap rates and improvement in
Nadia, West Bengal, India
quality of food cannot be overemphasized. Development and identification of new pesticide molecules
has reached to almost a saturation point. This has brought the importance of pesticide formulations to the
Aloke Purkait
Department. of Soil Science and fore. The purpose of formulating pesticide active ingredients for crop protection is to uniformly spread a
Agricultural Chemistry, Palli small amount of an active chemical over a large area. The goal is to ensure safety in handling and during
Siksha Bhabana, Institute of application and to optimize pesticide efficacy. This requires that the pesticide formulation be chemically
Agriculture, Visva - Bharati, stable and physically uniform under all foreseeable storage conditions so that the minimum effective
Sriniketan, Birbhum, West amount can be accurately applied to target areas.
Bengal, India
Keywords: Pesticide formulations, formulation trends, conventional formulations, surfactants, adjuvants
1. Introduction
Importance of continued development in pesticide science is more in a country like India
which is predominantly agricultural with about 80% of the population depending upon
agriculture and living in rural areas. Indian population is expected to cross the 125 crore mark
by 2020 AD, with the corresponding requirement of food grains exceeding 220 million tones.
As against this, the availability of land per capita is expected to be 0.14 hectares. Under this
critical situation the role of pesticides in preventing crop losses, making available food at
cheap rates and improvement in quality of food cannot be overemphasized. Besides ensuring
the food supplies, pesticides have also to make as substantial contribution in increasing the
production of cash crops like cotton, tea, coffee, spices, tobacco etc., which in addition to
meeting the domestic requirement are so important for export earnings. Development and
identification of new molecules has reached to almost a saturation point. It has been estimated
that around 250 million dollars and 8-10 years are needed for the development and production
of a new molecule and to bring it into the market. This has brought the importance of pesticide
formulation to the fore.
2. Formulation
Pesticides are available in various “formulations”. A formulation is simply the form of a
specific product that offers for sale. Some insecticide formulations include dusts, gels,
granules, liquids, aerosols, wet table powders, concentrates, and pre-mixed solutions. Most of
the technical pesticides are formulated before use, by mixing active ingredients, with inert,
diluents, preservative, adjuvant, etc to obtain a product which is effective, easy to handle and
apply, possesses satisfactory shelf life, and is devoid of undesirable side effects.
Pesticides in developing countries of Asia and Pacific region problems (Gupta 2004) [11]. With the increasing awareness of
are mainly available as dust, wettable powder, emulsifiable toxic effects of conventional formulations, there is a
concentrate, solution etc (Seaman, 1990) [27]. These types of significant trend towards switching over from such old
formulations are now known as ‘conventional’ or ‘old herbicide formulations using petroleum and organic solvent
technology’ or ‘classical’ or ‘traditional’ because of their based constituents to user and environment friendly smart and
increased dose or repeated applications to get desired bio- innovative herbicide formulations (Green et al., 2007) [10].
efficacy (Rüegg et al., 2007) [27]. More than 70% pesticides
flow into the environment and residue in plant products in 2.3.1 Conventional Formulation
process of application through old formulations. Inefficient Conventional pesticides are among the most popular chemical
use of pesticides causes a series of food safety and control agents because they are readily available, rapid acting,
environmental and highly reliable active ingredients other than biological
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pesticides and antimicrobial pesticides. Conventional active formulations are diluted with water and applied as a liquid
ingredients are generally produced synthetically, i.e., are spray. Upon dilution, a suspension is formed in the spray
synthetic chemicals that prevent, mitigate, destroy, or repel tank. Beside active ingredient wettable powders contain
any pest; or that act as a plant growth regulator, desiccant, wetting and dispersing agents as an inert- part of the
defoliant (EPA). A single application may control several formulation. These are chemicals, which help in wetting the
different pest species and usually forms a persistent residue powder and disperse the active ingredient throughout the
that continues to kill insects for hours or even days after spray tank. Wettable powders are the oldest and very common
application. Because of their convenience and effectiveness, type of formulations. They provide an ideal way to apply an
insecticides quickly became standard practice for pest control active ingredient in spray form of the constituents, which are
during the 1960's and 1970's. Conventional formulations insoluble in water. Wettable powders tend to pose a lower
includes Dustable Powder (DP), Emulsifiable concentrate dermal hazard in comparison to liquid formulations, and they
(EC), Wettable powder (WP), Soluble (liquid) concentrate do not burn vegetation as readily as many solvent based
(SL), Soluble powder (SP), etc. formulations. Eg. Thiophenate methyl 70% WP, Sulphur 80%
WP, Isoproturon 75% WP. There are some drawbacks of DP
2.3.1.1 Dustable Powder (DP) formulation as;
Dusts (D) are formulated as ready-to-use pesticides, with no Hazardous dust clouds [while processing, packing and
dilution required. The active is either a crystalline solid application]
ground to 1-10 micrometers, or a liquid or waxy compound Low bulk density
absorbed onto an inert mineral carrier. The concentration of Poor wettability
active is typically less than 10% by weight, with a finely Handling problems
ground mineral diluent making up the balance. Aerial
application of dusts was once commonly practiced, but this
has all but been abandoned due to inhalation hazards and the
tendency of dusts to drift into non-target areas. Today dusts
are used for small area treatment such as gardens, for seed
treatments and for the control of parasites on pets and
livestock.
Dusts are manufactured by the sorption of an active ingredient
onto a finely ground, solid inert such as talc, clay, or chalk.
They are relatively easy to use because no mixing is required Fig 2: Schematic diagram of Processing of WP formulation
and the application equipment (e.g., hand bellows and bulb
dusters) is lightweight and simple. Since these formulations 2.3.1.3 Soluble Powder (SP)
are not diluted with water before application in the field so the A soluble powder formulation (SP) is defined as a powder
particle size of these formulations are higher (approximately formulation to be applied as a true solution of the active
25 to 35µ) as compared to wettable powder formulations ingredient after dissolution in water, but which may contain
(approximately 5 to 10µ). Dusts can provide excellent insoluble inert ingredients. Normally, however, water-soluble
coverage, but the small particle size that allows for this fillers are used. Soluble powders are cheap and relatively easy
advantage also creates an inhalation and drift hazard. In to produce, contain no solvent and are tolerant to extremes of
general, dust formulations are no longer used in large-scale temperature. Application is usually straightforward since all
outdoor situations due to their high drift potential; however, formulation components, including active ingredient, are
dusts are still applied as spot treatments for insect and disease water-soluble, at least at spray tank dilutions. Consequently,
control outside. Commercial pest control operators use dusts unlike water-dispersible powders there is little risk of sludge
effectively in residential and institutional settings for control formation and blockages of line filters and spray nozzles.
of various insect pests. Indoors, this type of formulation However, as powders they suffer from similar dust problems
permits the delivery of an insecticide into cracks and crevices, to water-dispersible powders and are tending to be replaced
behind baseboards and cabinets, etc. Thus, the insecticide is by less hazardous formulations such as soluble granules (SG),
placed into the pest’s habitat and away from contact by people or else packed in water-soluble bags (Eg. Methomyl 40%SP,
and pets. Example: BHC 5% DP, Carbaryl 5% DP, Malathion Aureofungin 46.15%SP, Cartap Hydrochloride 50%SP)
5% DP. Drawbacks of DP formulation as;
Bulky 2.3.1.4 Emulsifiable Concentrates (EC)
Hazardous dust clouds formed on application Emulsifiable Concentrates (EC) are blends of pesticide,
Drift downwind emulsifiers and adjuvants dissolved in a volatile oil. Low
Difficulty in handling melting point or liquid pesticide actives have traditionally
been formulated into EC’s. When the EC is added to water in
the spray tank, it forms a stable dilute emulsion. ECs are a
convenient means of using water as a vehicle for oil-soluble
pesticides. The emulsifying agents are long-chain chemicals
that orient themselves around the droplets of oil and bind the
oil-water surfaces together to prevent the oil and water from
separating. They are not abrasive to application equipment,
Fig 1: Schematic diagram of Processing of DP formulation nor do they plug screens and strainers. However, their oily
solvent base creates several hazards: ECs can be absorbed
2.3.1.2 Wettable powders (WP) through the skin, burn foliage, and attack the rubber and
Wettable powders are finely divided solids, made of mineral plastic parts of spray equipment. Eg. Cypermethrin 25% EC,
clays to which an active ingredient is mixed/ sorbed. These
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Hexaconazole 5% EC, Butachlor 50% EC. Few drawbacks of convenience in packaging and use, capable of high a.i. (50 –
EC formulations as; 90%), being non-dusty, free flowing granules which should
Presence of solvent disperse quickly when added to water in the spray tank.
Dermal toxicity Examples of WG; Sulphur 80% WG, Sulfosulfuron 75% WG,
Inflammability Thiamethoxam 25% WG. Process of making, advantages and
Non-biodegradable disadvantages of WDG represented in Table 2. There are
VOC several advantages of WDG compared to WP formulations as;
dust free
ease of measuring and handling
empties out completely from the container
less chance of spillage
Low packing volume concentrated emulsion, the smectite clay is hydrated in the
Excellent dilution properties water phase before the emulsion is formed. The xanthan gum
No problem of toxicity or flammability due to solvents can be dissolved in the water either before or after
Improved bio-efficacy emulsification. EWs can also be in the form of either micro or
Finer particle size macro-emulsions. However, EW-formulations are
Better adhesion uncommon, because few active substances are liquids or
possess the suitable solubility properties (Eg. Butachlor 50%
EW; Tetraconazole 3.8% EW, Pretilachlor 37% EW). The
main advantages of EW formulations are;
Reduced dermal toxicity
Less irritant to skin & eyes
Less phytotoxic
Not inflammable
Environmentally safer
0.43% + Glyphosate 30.82% EW, Butachlor 50% EW, measure, dust free, non-flammable and offer good miscibility
Cyfluthrin 5% EW. with water. One or more of the active ingredients is
encapsulated for various purposes, such as to increase the
2.3.2.8 Aqueous Suspo-emulsion (SE) residual biological activity, or to reduce the acute toxicity, or
Dual character heterogeneous formulations, combination of to obtain a physical or chemically stable water-based
suspension concentrate (SC) and concentrated aqueous formulation. The purpose determines whether the “free”
emulsion (EW) consisting of a stable dispersion of active active ingredient and the “release rate” are relevant properties
constituent(s) in the form of solid particles and fine globules of a specific product.
in a continuous. Two active ingredients with very different
physical properties are existing into one formulation. The 3. Use of Adjuvants
advantages are that it is possible to formulate multiple active An adjuvant is an additive (usually in relatively low amounts
ingredients together, broadening the spectrum of activity and compared to the carrier) which are added to make the
eliminating the disadvantage of tank-mix incompatibility. formulations more effective, that improves or enhances
Examples of SE formulation; Carbendazim 25% + Flusilazole application, performance, safety, storage, or handling of an
12.5% SE, Fenobucarb 20% +Buprofezin 5% SE, active ingredient. Adjuvants include materials such as;
Propiconazole 10.7% + Tricyclazole 34.2% SE. binders, stickers, stabilizers, antifreeze, antifoam, etc. These
additives are commonly categorized as utility or activator
2.3.2.9 Multi-character liquid formulations: Mixed adjuvants. Activators can be thought of as products that
formulations improve herbicide performance after the spray has contacted
A. ZC formulation the leaf surface. Utility adjuvants improve your ability to get
ZC is a mixed formulation of Capsule Suspension (CS) and the herbicide to the leaf surface. Activator adjuvant products
Suspension Concentrate (CS) and is a stable aqueous perform several functions - they serve as wetting agents (or
suspension of microcapsules and solid fine particles, each of spreaders), stickers, humectants and penetrants. A wetting
which contains one or more active ingredients. The agent reduces the surface tension of water, so that a droplet
formulation is intended for dilution into water prior to spray beads less, lays flatter on the leaf surface, and covers more
application. Formulating the active ingredients together leaf surface area. A sticking agent helps the herbicide
eliminates the need for tank mixing, which can lead to ingredients, particularly dry ingredients that were suspended
incompatibility, and facilitates control of a wider range of in water, stay on the leaf surface after the water has
pests with fewer applications. Like other aqueous liquid evaporated. The sticking agent remains as a thin film holding
formulations, ZC formulations are easy to handle and the herbicide in place so that it can be absorbed, and prevent
measure, dust free, non-flammable and offer good miscibility wash-off. A humectant retains moisture, or absorbs water
with water. The advantage of ZC formulations is to formulate vapor from the air to prevent reduce net evaporation. Keeping
multiple active ingredients together to deliver two the deposited herbicide surrounded by moisture as long as
complementary modes of action for broad-spectrum control of possible prevents the herbicide from crystallizing on the leaf
key insects. Example of ZC formulation; thiamethoxam surface and increases absorption of the herbicide into the leaf.
12.60% + lambda-cyhalothrin 9.48% ZC. An oil-soluble penetrating agent increases the movement of
the herbicide into and eventually through the cuticle so that
B. ZE formulation the herbicide can absorbed into the outer layer of cells. Drift
ZE is a mixed formulation of Capsule suspension (CS) and inhibitors or thickeners are used to control drift. These may be
Suspo-emulsion (SE) and is a stable aqueous dispersion of powders, granules, or liquids that cause the spray solution to
microcapsules, solid fine particles and emulsion droplets, be more cohesive; less subject to wind shear as it leaves the
each of which contains one or more active ingredients. The nozzles so as to reduce the amount of very small spray
formulation is intended for dilution into water prior to spray droplets.
application. Formulating the active ingredients together
eliminates the need for tank mixing, which can lead to 4. Pesticide formulations in a nut shell
incompatibility, and facilitates control of a wider range of A. Dry formulations
pests with fewer applications. Like other aqueous liquid B. Liquid formulations
formulations, ZE formulations are easy to handle and C. Household formulations
measure, dust free, non-flammable and offer good miscibility A. Dry formulations
with water. Individual formulate and after that mixed them 1. For direct use
Capsule suspension and Suspo-emulsion. By this procedure 2. For Dissolution
one can use three a.i. (one in capsule) and one in suspension 3. For dispersions
concentrate and third one in emulsion in a single formulation. 1. Dry formulations for direct use
Dustable powders (DP)
C. ZW formulation Powders for dry seed treatment (DS)
ZW is a mixed formulation of Capsule suspension (CS) and Granules (GR)
Concentrated aqueous emulsion (EW) and is a stable aqueous Tablets for direct application (DT)
dispersion of microcapsules and emulsion droplets, each of 2. Dry formulations applied after dissolution
which contains one or more active ingredients. The Water soluble powders (SP)
formulation is intended for dilution into water prior to spray Water soluble powders for seed treatment (SS)
application. Formulating the active ingredients together
Water soluble granules (SG)
eliminates the need for tank mixing, which can lead to
Water soluble tablets (ST)
incompatibility, and facilitates control of a wider range of
3. Dry formulations applied as dispersions
pests with fewer applications. Like other aqueous liquid
Wettable powders (WP)
formulations, ZW formulations are easy to handle and
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Water dispersible powders for slurry seed treatment application for the pesticides already in existence may be
(WS) comparable to the development of new pesticides. The cost
Water dispersible granules (WG) and time required for the development of new formulations
Water dispersible tablets (WT) may be even less than that required for the development of
B. Liquid formulations new pesticides. Current resources are directed toward the
1. Simple solutions development of safer pesticides, for the worker and for the
2. Solutions for dispersions environment, as well as toward more efficient application and
3. Emulsions formulation technologies. In the context of the steadily
4. Suspensions increasing demands of modern weed management, new,
1. Liquid formulations applied as simple solutions optimized variations on existing formulation types–and of
Soluble concentrates (SL) course new concepts–will always be required. Formulation
Solutions for seed treatment (LS) technology is an interdisciplinary scientific undertaking, with
Oil miscible liquids (OL) special relationships to the disciplines of colloid chemistry
Ultra low volume liquids (UL) and interfacial physics, in which technical chemistry plays an
essential role.
2. Solutions applied as emulsions
• Emulsifiable concentrates (EC)
8. References
3. Liquid formulations - Emulsions
1. Anonymous. Manual on Development and Use of FAO
Emulsions, oil in water (EW)
and WHO specification for Herbicides (Second Revision
Emulsions for seed treatment (ES)
of the First Edition). Rome, Italy: Food and Agriculture
Micro-emulsions (ME) Organization (FAO), 2010.
4. Liquid formulations - Suspensions 2. Bahadur S, Verma S, Prasad SK, Madane AJ, Maurya
Aqueous suspension concentrates (SC) SP. Eco-friendly weed management for sustainable crop
Suspension concentrates for seed treatment (FS) production-A review. J Crop and Weed. 2015; 11:181-89.
Oil-based suspension concentrates (OD) 3. Beestman GB. Controlled release in crop protection: past
Aqueous capsule suspensions (CS) experience and future potential. In. Chemistry of Crop
5. Dual character formulations Protection, Progress and Prospects in Science and
aqueous suspo-emulsions (SE)-mixed formulations Regulation (Eds. Voss, G. and Ramos, G.) Wiley-VCH
of SC and EW Verlag GmbH & Co, Weinheim, 2003, 272-79.
mixed formulations of CS and SC (ZC) 4. Das R, Ghosh RK, Bera S, Poddar R. Bioefficacy studies
mixed formulations of CS and EW (ZW) of chlorimuron ethyl 25% WP in transplanted rice and its
mixed formulations of CS and SE (ZE) effect on soil microflora in inceptisol of West Bengal. J
C. Household Formulations Crop and Weed. 2014; 10:350-54.
1. Aerosols (AE) 5. Dobrat W, Martin A. (Eds) CIPAC Handbook-Volume F.
2. Mosquito Coils (MC) Physico-Chemical Methods for Technical and
3. Vaporizer Mats (VM) Formulated Herbicides. Harpenden, Herts, UK:
4. Liquid Vaporizers (LV) Collaborative International Herbicides Analytical
5. Long lasting insecticidal Nets (LN) Council Ltd, 1995.
6. Gels (PC) 6. Fernández-Pérez M. Controlled release systems to
prevent the agro-environmental pollution de-rived from
5. Trends in Formulations Development herbicide use. J Env. Sci. Health. 2007; 42:857-62.
1. From WP to SC 7. Gašić S, Orešković Z. Novi tipovi formulacija u zaštiti
Dust free, user friendly product bilja: emulzije ulja u vodi (EW). Herbicides & Phytomed.
2. From EC to EW 2006; 21:263-71.
No / minimum toxic, inflammable solvents 8. Gašić S, Brkić D, Radivojević LJ, Tomašević A.
3. From WP & SC to WG Development of water based herbicide system.
Dust free, stable product with minimum container disposal Herbicides and Phytomed, 2012, 27:77-81, doi: 10.2298/
problems PIF201077G.
4. Increased use of CS formulations 9. Geisler G, Hellweg S, Liechti S, Hungerbüler K.
Extended residual effects, low toxicity Variability assessment of groundwater exposure to
5. WP / WG in Water soluble packaging herbicides and its consideration in life-cycle assessment.
Minimum physical contact, precise dosing Env. Sci. Tech. 2004; 38:4457-64.
6. From single component to multi-component mixes 10. Green JM, Beestman GB. Recently patented and
Broad spectrum activities, avoid tank mixing commercialized formulation and adjuvant technology.
7. Incorporation of adjuvants Crop Prot. 2007; 26:320-27.
Improve wetting, spreading, penetration 11. Gupta PK. Herbicide Exposure-Indian Scene. Toxicol.
2004; l198:83-90.
6. Ideal Product should be 12. Hewin International. Surfactants and other addi-tives in
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Very low operator exposure hazard Sons Inc., New York, USA, 2000.
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Minimum of pack disposal problems persant/penetrant formulations. United States Patent,
Patent, 2007, US 7297351.
7. Conclusion 14. Izquierdo P, Feng J, Esquena J, Tadros TF, Dederen JC,
Development of new formulations and new fields of Garcia MJ. The influence of surfactant mixing ratio on
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