Class Test Manufacuring Process

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CLASS TEST ON MANUFACTURING PROCESS

Ref. No.: Ex/ME/T//2021

B.E. MECHANICAL ENGINEERING 2nd YEAR 2nd SEMESTER EXAM 2021

MANUFACTURING PROCESS

Time: hours Full Marks: 30


Instructions:

READ INSTRUCTION CAREFULLY

A. Write your Name and Full Roll No. clearly at the top of answer script.
B. Answer of part of a question should be written in one place.
C. Send the answer script via email: sumannihar.mech@jadavpuruniversity.in
D. Write your full name, roll no in bracket in the subject of the mail.
Email SUBJECT: NAME (ROLL NO)
E. You may contact at 98300 90204 (call/ text message/ whatsapp message) if any problem
arise during exam.
F. Answer script will be in PDF format.
DON’T FOLLOW ANY UNFAIR MEANS IN THE EXAMINATION.
WRITE ANSWER IN YOUR LANGUAGE FROM OWN UNDERSTANDING

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CLASS TEST ON MANUFACTURING PROCESS

1. Answer whether the statement is True/False [5×1 = 5]

a) Sand mould is an example of permanent mould.


b) Bench moulding is used for large castings.
c) In pit moulding, the pit acts a drag.
d) A core box is a type of box used for production of sand cores.
e) Stickles are frequently used with core boxes to obtain shapes of large works.

2. Choose the correct answer from options: [5×1 = 5]

i) While pouring molten metal in the mould and molten metal does not appear in the
riser. It indicates
a) a sound casting will be produced
b) insufficient molten metal to fill the cavity
c) an obstruction between sprue and riser
d) either insufficient molten metal to fill the cavity or an obstruction between sprue
and riser

ii) While cooling a cubical casting of side 50 mm under goes 3%, 5%, 8% volumetric
shrinkage during liquid stage, phase transition and solid state respectively. The
volume of metal compensated from riser is
a) 3% b) 8% c) 13%
d) 11% e) 16% f) none of these
iii) Match the List-I (Casting process) and List-II (Description)
List-I (Casting process) (List-II Description)
A. Continuous casting 1. A variation of sand mould casting
B. Squeeze casting 2. Used for making ornamental and
decorative objects
C. Shell-mould casting 3. Also known as strand casting
D. Slush casting 4. Uses pressure during solidification

iv) Match List-I & List-II


List-I List-II
A. Grain growth 1. Weld deposit
B. Dilution 2. Heat affected zone
C. Dendrite 3. Gas
D. Porosity 4. Solidification

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CLASS TEST ON MANUFACTURING PROCESS

v) What should be the area at point 3 in order to avoid aspiration effect for the sprue shown
below:

3. Prepare a WPS (Welding Procedure Specification) for welding of Mild Steel to Mild
Steel by Arc Welding Process. [7]

4. Explain different properties of moulding sand. [7]

5. Explain the procedure of permeability testing of moulding sand with standard values.
[6]

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