Kasco Half HPPond Aerator Owners Manuel
Kasco Half HPPond Aerator Owners Manuel
Kasco Half HPPond Aerator Owners Manuel
Contents
Important Safety Instructions. . . . . . pg2
General Owner’s Instructions. . . . . . pg2
Unit Specs. . . . . . pg3
2400AF, 3400AF/HAF, 4400AF/HAF Parts. . . . . . pg3
2400AF, 3400AF/HAF, 4400AF/HAF Assembly. . . . . . pg4
8400AF, 2.3AF, 3.1AF, 3.3AF, 5.1AF, 5.3AF Parts. . . . . . pg6
8400AF, 2.3AF, 3.1AF, 3.3AF, 5.1AF, 5.3AF Assembly. . . . . . pg6
Mesh Screen Attachment. . . . . . pg9
Installation Instructions. . . . . . pg9
Circulator Parts (CF Models). . . . . . pg10
Circulator (CF Model) Assembly. . . . . . pg10
Control Panel Installation. . . . . . pg12
C-25 Timer Control Instructions. . . . . . pg14
C85 / C95 non-metallic Wiring Diagram. . . . . . pg15
3 Phase Startup Procedure. . . . . . pg16
C85 / C95 non-metallic and 3 Phase Control Panel Timer. . . . . . pg17
2400, 3400, 4400, 8400, 2.3 Replacement Parts Diagram. . . . . . pg18
3HP & 5HP Replacement Parts Diagram. . . . . . pg19
Maintenance Recommendations. . . . . . pg20
Warranty Policy. . . . . . pg20
Troubleshooting Tips. . . . . . pg21
Customer Repair Form. . . . . . pg23
Registration Information. . . . . . pg24
3
tional C-25 (3) or C-85 (4)
3 • 9/16” Socket and Ratchet (for optional bottom
screen)
4 • 9/16” Wrench (for optional bottom screen)
• Nylon Tie for cord
5
STEP ONE
8 Make sure you have all the parts needed. If any short-
ages are found, contact your Kasco representative
2 immediately.
STEP TWO
Set motor housing upright (stainless steel can down)
1 on a lat surface. With motor housing upright, slide
Float (Part 2) over pump housing making sure the
surface with the Kasco logo is up.
9
logo
10
Rest the loat on the cage top ring.
STEP THREE
11
Ensure correct alignment by twisting the loat gently
around the motor housing until the power cord guide
12 lines up with the cord. See diagram of bottom side of
loat.
power cord Bolt holes
Optional Equipment
guide
• Control Box (C-25 for 120V units or C-85 for 240V
units in separate box) (1 - optional)
• Bottom Screen with mesh and Hardware for Small
Float Ring (1 - optional)
STEP EIGHT(optional)
Thread one rope through one Pipe Weight and posi-
tion it approximately 6’ from the loat. Next, thread
the end of the rope back through the opening facing
Bottom Screen cushion
the loat (as shown). Repeat with the second rope and
weight. If ready to install in the pond, go to Instal-
lation instructions. Light Kits can also be installed at
5
this time, go to Light kit instructions. • 9/16” & 7/16” Nut Driver
• 9/16” & 7/16” Socket
• Adjustable crescent wrench
• Nylon Tie for cord
8400AF, 2.3AF
STEP THREE
Position one Top Float Bracket (Part #B2) so that the
bolt holes in the bracket align with the bolt holes in the
two adjoined loat sections and insert two 9.5” Coated
Bolts (Part #B4) through the assembly. This may
require some minor repositioning of the loat sections
as you push the bolt all the way through. Do not force STEP FIVE
the bolt through. Repeat for the remaining two joints. See “Mesh Screen Attachment” section before con-
necting the bottom screen to the loat.
If the optional Bottom Screen (Part#B11) was pur-
chased, place the Aerator Assembly inside the bottom
Screen as shown.
8
to the top ring of the screen in (3) equally spaced
locations using cable ties.
Attach 3 cable ties
to top ring equally spaced
Chain
STEP ONE
Use the ropes to position the Aerator in the desired
location in the pond/lake. Anchor the ropes or secure
2. Insert existing stainless steel screen centered inside them to the shoreline so the ropes are free of slack, but
mesh cone with approximately 2 inches of mesh not tight. To prevent twisting of the unit due to torque,
overlap to the top ring of the screen. Attach mesh you should place the anchor at least 3 feet from the
9
loat for each foot of depth (Ex. A 6 foot deep pond 3. Adjustment Bracket (1)
would require an anchor 18 feet horizontally from the 4. Angle Bracket (3)
loat.) 5. Draw Band (1)
6. U-Bracket (2)
For ease of removal, you may choose to keep at least 7. Spacer Bracket (2)
one anchor within reach from shore, just below the 8. 1/4” x 1/2” Stainless Steel Bolt (8)
water’s surface. 9. 1/4” x 1” Stainless Steel Bolt (3)
Correct Anchoring 10. 1/4” x 1-1/4” Stainless Steel Bolt (2)
11. 1/4” Stainless Steel Lock Nut (8)
12. 1/4” Stainless Steel Hex Nut (2)
13. 1/4” Stainless Steel Lock Washer (5)
14. 50’ Black Nylon Ropes (2)
15. Nylon Tie (1)
Incorrect Anchoring
10
STEP THREE
Position the Adjustment Bracket (Part B3) over the two
holes at the back end of the Float and Base Strap. Loosely
secure the Adjustment Bracket to the Float using two 1/4” x STEP SIX
1/2” (Part B8) Stainless Steel Bolts and two Stainless Steel Place the two U-Brackets (Part B6) directly across from
Lock Washers (Part B13). (See photo above for orienta- each other (180O) over the top ring of the motor cage. The
tion.) cord clamp on the cage should be 90O from each of the
U-Brackets
STEP FOUR 1/4” x 1” 1/4” x 1”
Place one of the three Angle Brackets (Part B4)perpendicu- Bolt and Bolt and
Locking Locking
lar to the Base Strap at the front end of the Base Strap. One Nut Nut
of the two center holes of the Angle Bracket should be posi-
tioned over the hole in the Base Strap and the threaded hole
in the Float. Secure the Angle Bracket to the Float using
three 1/4” x 1/2” Stainless Steel Bolts and three Stainless
Steel Lock Washers. (See photos in the next column for
speciic instructions based on the size circulator purchased.)
Tighten all hardware at this time with the 7/16” (11mm)
socket and wrench.
STEP SEVEN
Insert the Spacer Bracket (Part B7)under the U-Bracket
and inside the cage. Secure this assembly using one 1/4”
x 1” Bolt (Part B9) and a 1/4” Lock Nut (Part B11), and
Models 2400 Model 8400 & 4400 one 1/4” x 1-1/4” Bolt (Part B10) and a 1/4” Hex Nut
& 3400 - Angle Angle anterior to bolts. (Part B12). The longer bolt should be on the side of the
posterior to bolts.
U-Bracket that is closer to the cord clamp. Tighten the
hardware using the 7/16” (11mm) wrench and socket &
STEP FIVE wrench until the U-Bracket clamps irmly around the cage
With a felt-tip marker, draw three to four marks around (U-Bracket should pull together slightly). Repeat with the
the circumference of the motor housing at the appropriate second U-Bracket.
measurement from the back (or bottom) of the motor hous-
ing given:
2400: 3/4” (1.9cm)
3400: 3-3/8” (8.57cm)
4400: 5-1/2” (14 cm)
8400: 7-1/2” (19 cm)
STEP EIGHT
Attach an Angle Bracket to each of the longer (1-1/4”) bolts
on the U-Brackets (See photo for orientation) with a 1/4”
Lock Nut.
11
Horizontal Angled Up Angled Down
2400 & 3400 4400 & 8400
STEP TWELVE
STEP NINE
Attach the Ropes to the front (on the cage) and back
Wrap the Draw Band (Part B5) around the motor housing
(around the Draw Band) of the motor. At this time, use the
and position so that the back of the Draw Band touches the
Nylon Tie provided to connect the power cord and front
marks drawn in Step Five. There is no front or back to the
Rope to prevent the cord from tangling in the prop. Also,
Draw Band itself - it is reversible. Orient the arm of the
if the power cord has a Quick Disconnect and Additional
Draw Band so it aligns with the cord clamp on the cage
Strain Relief install the Quick Disconnect and Strain Relief
of the motor housing and is parallel to the Angle Brackets
per instructions.
attached in Step Eight. Secure using a 1/4” x 1” Stainless
Steel Bolt and a 1/4” Lock Nut. (See photo in next column)
STEP TEN
Attach the Angle Bracket on the motor to the Angle Bracket
on the Float using two 1/4” x 1/2” Bolts and two 1/4” Lock STEP THIRTEEN
Nuts (one set for each Bracket). See photos for orienta- Float the circulator in the water and position where desired.
tion based on model size. Also, the cord clamp on the cage Tie the front Rope to a stake on the shore or weight. If a
should be oriented toward the Float. weight is used sink weight in front of unit so rope is taught.
Angle towards back Angle Towards front (Circulators create great force, make sure weight is enough
to prevent movement.) Tie back Rope to a stake on oppo-
site shore or weight. Sink weight behind the unit so rope is
taught. At this time take up any slack in the line.
STEP FOURTEEN
You can now connect the Circulator into the GFI pro-
tected power source at the ponds edge.
12
building, or other reliable means. This structure must L2 connects to Terminal #2
support the panel and prevent movement/lexing of the N connects to Terminal N
panel. Use #10 x 1” or longer screws in the mounting G connects to Terminal GROUND - located on
points of the control panel to secure to the post structure. chassis plate
NOTE: The control panel must be hung upright in order to
be waterproof. It is also advised to mount the panel out of Be sure to provide adequate sized power conductors
direct sunlight if possible. Mounting the panel in a North to prevent excessive voltage drop. Consult with your
direction will prevent heat buildup inside the panel. Also, electrician to properly size power feed conductors. Use
mount the panel above the potential lood plain to prevent copper conductors only.
water entry during a possible lood event.
Aerator power cord connection:
STEP TWO Your aerator (pump) will be provided with a lexible power
Set Timer in the control panel to desired ON and OFF times cord for connection to this control panel. If the power cord
per the Instructions for each speciic timer. has a plug, you will need to cut it off. The power cord
conductors (black, white, green) will need to be stripped
STEP THREE back 1/2”. The outer black jacket should be stripped
Follow all local and national electrical codes for this back at least 3inches. Follow the connection diagram for
installation and Consult a qualiied electrician or service terminating these three wires to the terminal blocks in the
person if needed. control panel.
L1 connects to Terminal #1
13
Record the following data while the Aerator is operating DOES POP OUT, OR IF THE G.F.C.I. FAILS TO RE-
in the water under load: SET PROPERLY, DO NOT USE TIMER! CONTACT A
QUALIFIED SERVICE TECHNICIAN!
Voltage:
Failure to use the C-25 with Kasco Fountains will void the
L1-L2 ________ warranty and cause the Fountain to not be listed to UL and
CSA standards via ETL.
L1-N _________
UNDER NO CIRCUMSTANCES SHOULD ANYONE
L2-N _________ ENTER THE WATER WHEN A UNIT IS IN OPERA-
TION!
Amperage:
TIMER-OPERATION INSTRUCTIONS
L1 __________ C-25 Control Box will turn the aerator/fountain ON &
OFF with the TIMER. Kasco lights will turn ON with the
L2 __________ PHOTO EYE and OFF with TIMER. C-25 Control Box is
to be used with Kasco Approved Lights ONLY!
Date installed _____/_____/_____
• See Control panel label for instructions to set the timer
Any unauthorized modiications to this control panel will • Plug aerator/fountain cord into the RIGHT hand outlet
void the UL listing and the Kasco warranty. (labeled UNIT).
• Plug transformer light cord into LEFT hand outlet
(labeled LIGHT).
C-25 Timer Control Instructions
(Optional Equipment)
Portable Timer with Ground Fault Interrupter
IMPORTANT
This portable timer is designed for CONTROLLING the
connected equipment only. Unplug timer before servicing
the unit or the equipment it controls. For maximum protec-
tion against electrical shock hazard, perform test procedure
on G.F.C.I. at least once a month. Mount at least 5 ft. from
open water.
14
C85 / C95 non-metallic Wiring Diagram
15
3 Phase Startup Procedure speciied torque setting prior to energizing the panel.
2. Verify the electrical service (voltage and Phase)
matches the control panel and aerator nameplates
If a Kasco Control Panel is not provided, please refer ratings. Refer to the control panel instructions and
to the following warnings: schematics for installation details.
3. Verify all switches, circuit breakers, and motor starters
When inherent overheating protection is not provided: are in the OFF position
use with approved motor control that matches motor 4. Connect electrical service to this control panel as
input in full load amperes with overload element(s) shown in the electrical schematic that came with the
selected or adjusted in accordance with control panel.
instructions. 5. Connect the Aerator power cord to this panel as shown
Utiliser un démarreur approuvé convenant au courant in the electrical schematic.
à pleine charge du moteur et dont les éléments 6. Set the motor starter overload to the FLA rating on the
aerator nameplate.
thermiques sont réglés ou choisis conformément aux
7. Pump rotation: The pump rotation is clockwise
instructions qui l’accompagnent. when looking down at the propeller. Apply power to
the control panel. Turn on the 15amp control circuit
When inherent overheating protection is provided: breaker, and motor starter.
use with approved motor control that matches motor 8. Momentarily turn the Hand-Off-Auto switch to Hand.
input in full load amperes. See table below. This will run the aerator. Do not run the aerator for
Utiliser un démarreur approuvé convenant au courant more than a few seconds on shore. If the rotation is
à pleine charge du moteur. not correct. Disconnect and lock out power from the
control panel. Swap any two of the aerator power cord
Note: The motor input in full load amperes is the wires in the panel. This will cause the motor to reverse
marked value or the service factor amperes, shown on direction. Reapply power to the panel and verify the
rotation is clockwise.
the namplate.
9. Once rotation is veriied, with the power disconnected
3 phase 208- 2.3AF 3.3AF 5.3AF and locked out again, continue with installation of the
230 Volt aerator as detailed in the owner’s manual.
Full load amps 4.5 8.2 13.0
Record the following data while the unit is operating
3 phase 460 2.3HAF 3.3HAF 5.3HAF in the water under load:
Volt
Voltage: Amperage:
Full load 2.3 4.1 6.5
amps
L1-L2 ____________ L1_______________
Control panels must be installed by a qualiied electri-
L1-L3 ____________ L2_______________
cian.
L2-L3 ____________ L3_______________
If unit is connected to a circuit protected by a fuse, use
a time-delay fuse with this pump.
Current unbalance should not exceed 5% at full load
You must verify motor rotation before installing
the unit in the water.
3phase Kasco units will run in a clockwise rotation
when looking down at the propeller. Stand clear of the
propeller while verifying rotation. If a Kasco 3 phase
panel is supplied, follow the intructions with the panel.
Also follow the steps below.
Electrician:
1. Verify all screw terminal connections are tightened to
16
C85 / C95 non-metallic and 3 Phase minutes for each tripper on the 24-Hour dial. When
Control Panel Timer the tripper is pushed to the inside, the switch is in the
“OFF” position.
TIME CLOCK SETTING
PROGRAMMING WITH MANUAL OVERRIDE
SWITCH
To set the current time, turn the inner dial clockwise.
Your Timer may have a 3-way manual switch or a
Do not set the time by rotating “outer” dial.
2-way manual switch.
Turn the minute hand or small plastic inner dial clock-
wise until the time of day on the outer dial is aligned
AUTOMATIC MODE
with the triangle marker on the inner dial (two o’clock
In order to operate the time clock in the automatic
position).
mode, the manual switch must be in the automatic
Example for 10:00 AM. Turn the minute hand clock-
postion- see diagram.
wise until 10:00 AM is aligned with the triangle on
the inner dial. The hour and the minute dial will show
MANUAL MODE
exactly 10:00.
For the 3-way switch, with the manual override switch
Captive trippers in the lower position, marked “O”, the time clock
Triangle marker (in the on position) output will remain Permanently OFF. In the upper
position, marked “I”, the time clock output will remain
permanently ON.
For the 2-way switch, with the manual override switch
in the lower position, marked “ON” the time clock
output will remain permanently ON.
Override Mode
3-way manual
fi I = permanent ON
override switch = automatic
0 = permanent OFF
ON
AUTO
PROGRAMMING
The 24-Hour dial has quarter-hour divisions and AM/
PM indications. Overide Mode
2-way manual ON - Permanently ON
The time switch is programmed by pushing the captive overide switch AUTO - automatic
trippers to the outer ring position for the entire pe-
riod that the aerator is to be turned “ON”, i.e., ifteen
17
2400, 3400, 4400, 8400, 2.3
Replacement Parts Diagram
10
7
6
9
ITEM NO. PART NO. DESCRIPTION QTY.
1A 990275 CORD O RING 1
2 990280 SEALING PLUG 1
3 990281 SEALING ORING 1
4A 243475 ZINC ASSEMBLY (2400 & 3400 MODELS) 1
4B 840475 ZINC ASSEMBLY (4400 & 8400 MODELS) 1
5A 240170 2400 K PROP (2400 MODEL) 1
5B 340125 3400 J PROP (3400 MODEL) 1
5C 440400 4400 M PROP (4400 MODEL) 1
5D 820450 8400 Y PROP (8400 MODEL) 1
6 261234 HEX NUT 1
7 261240 5/16-18 X 1 HHCS 1
8 990201 CAGE 1
9 261231 FLAT WASHER 2
10A 990410 DEBRIS FLINGER 1/2" (2400 & 3400 MODELS) 1
18
3HP & 5HP Replacement Parts
Diagram
19
Maintenance Recommendations
SEAL AND OIL REPLACEMENT: This is a sealed mo-
Under No Circumstances should anyone enter the water tor assembly and seals will wear out over time (similar
while a unit is operating. Turn Off and Disconnect electri- to brake pads on a car). Replacement of the seals and a
cal power prior to any Maintenance or Servicing change of oil after three years may add longevity to the op-
eration of the motor, saving you the cost of more expensive
Ground fault interrupters are a safety feature that can also repairs. In warmer climates where the equipment runs most
alert you to electrical leaks in the equipment. It is extreme- or all of the year, it is a good idea to replace seals more
ly important to test the GFI upon installation, each reinstal- regularly than you would need to in colder climates where
lation, and monthly thereafter to ensure proper operation. the unit is removed from the water for several months.
If you have repeat, consistent trips on your ground fault, the
equipment should be disconnected and removed from the ZINC ANODE: A Sacriicial Zinc Anode is supplied on the
water. The power cord should be inspected for damage and shaft of all Kasco Aerators & Circulators for protection of
you should call a Kasco Marine distributor or representa- the equipment from corrosion and electrolysis. The zinc
tive for further instructions. anode should be replaced if reduced to half the original size
or if white in color. Corrosion from electrolysis is more
If the supply cord becomes damaged, it must be replaced by commonly associated with saltwater or brackish water, but
an authorized service center, or similarly qualiied persons as a matter of precaution, it is important to periodically
in order to avoid a hazard. check the zinc anode in all installations (at least every two
OBSERVATION: Operating equipment should be observed to three months).
on a regular basis (daily, if possible) for any reduction or
variation in performance. If a change in performance is ob- Seal replacement and all other repair services should be
served, the equipment should be disconnected from power performed by Kasco Marine or a Kasco trained Authorized
and inspected for any material that may have clogged the Repair Center. Please contact your Kasco Marine, Inc.
system or wrapped around the shaft of the motor, espe- distributor or representative for your nearest Authorized
cially plastic bags and ishing line. Even though Kasco Repair Center.
Aerators & Circulators are among the most clog-resistant
on the market, it is impossible to protect against all items Warranty Policy
that can clog equipment and still maintain a low of water. Warranty Period:
These materials can be very damaging to the equipment Models 2400AF, 2400CF, 3400(H)AF, 3400(H)CF,,
under continued operation and must be removed as soon as 4400(H)AF, 4400(H)CF - 2 year Warranty
possible. ALWAYS UNPLUG THE UNIT BEFORE AT-
TEMPTING TO REMOVE CLOGS. Models 8400AF, 8400CF, 2.3(H)AF, 3.1AF, 3.3(H)AF,
5.1AF, 5.3(H)AF - 3 year Warranty
WINTER STORAGE: In regions where there is signiicant
freezing in the wintertime, Aerators should be removed Kasco® Marine, Inc. warrants this Pond Aerator or Water
from the water to protect them from the expansion pressure Circulator to be free from defects in material or workman-
of the ice. In many areas, Aerators will keep some amount ship (except for the ropes, power cord, and propeller) under
of ice open through the winter. However, when the water normal use and service. The Kasco Marine, Inc. obligation
is thrust into the air, it is exposed to the colder air tempera- under this warranty is limited to replacing or repairing free
tures longer and can actually make ice thicker on the pond/ of charge any defective part within the warranty period.
lake. Storage over winter is best in a location that is out of Customer shall pay shipping charges for returning the unit
the sun and cool, but above 0OC. to Kasco or an Authorized Repair Center.
CLEANING: Equipment should be removed from the THIS WARRANTY IS IN LIEU OF ANY OTHER WAR-
water at least once per year (at the end of the season in cold RANTIES, EXPRESSED OR IMPLIED, AND ANY OTH-
climates) to clean the exterior of the system, especially the ER OBLIGATION OR LIABILITY WHATEVER ON THE
stainless steel motor housing (can). The motor housing is PART OF KASCO MARINE, INC. AND IN NO EVENT
the surface that dissipates heat into the water and any algae, SHALL KASCO MARINE, INC. BE LIABLE FOR ANY
calcium, etc. build-up will become an insulator that blocks SPECIAL OR CONSEQUENTIAL DAMAGES.
heat transfer. In warmer regions it is recommended that the
motor is removed and cleaned at least two to three times Warranty is void if:
per year depending on conditions. In most cases a power • The Aerator is not maintained properly according to the
washer will be suficient if the unit and algae are still wet. Maintenance Recommendations supplied in this Own-
20
ers Manual. within the continental United States.
• The Aerator is returned for repair without the power
cord or if the unit, control box, or power cord are Other Repairs:
altered in any way from original shipment. Cuts in the Most failed equipment can be repaired at substantially low-
power cord are not covered under warranty. er costs than replacement with new. Please ship according
• The Aerator is not used with the supplied GFI control to the instructions in the previous section. Again, it is best
box. to call ahead for updated information and/or Repair Form.
• The Aerator is damaged by unauthorized tampering.
• The Sacriicial Zinc Anode around the propeller shaft Kasco Marine does estimates on repairs at the request of
shows signiicant deterioration. (The Anode must be the customer. The request for estimate should be included
inspected periodically and replaced if necessary.) in the letter that accompanies the returned unit and must
include a daytime phone number and/or e-mail address.
Warranty Claim Procedure: Estimate options are as follows:
The best method for establishing warranty period is by the We will contact the customer with a total after the unit has
original receipt. Also, register the Aerator online at: www. been evaluated, but before the work is performed. We will
kascomarine.com (Under the technical tab) repair the unit only if repair costs are under a stated dollar
amount. Example: “Please repair if total is under $150.00
Once the warranty coverage has been established, the unit before shipping charges.”
may be sent to any Kasco Authorized Repair Center for
evaluation and repair. Please call Kasco Marine at 715- All estimates that are rejected for repair will be destroyed
262-4488 prior to shipping to receive any updated informa- unless otherwise directed by the customer. If the customer
tion and/or Repair Form, then ship to: would like the unit returned, the unit will be restored as
Kasco Marine, Inc. closely as possible to the condition in which it was received
800 Deere Rd. and shipped at the customer’s expense for shipping and
Prescott, WI 54021 handling charges.
Attn: Repairs
Billing:
Or call Kasco Marine at 715-262-4488 to locate your near- All non-warranty repairs will be returned to the customer
est Authorized Repair Center. You can also email Kasco at and billed C.O.D. unless otherwise directed. Kasco Marine
sales@kascomarine.com. also accepts Visa and MasterCard credit card payments.
Kasco Marine will call for credit card information upon
Note: Only complete motor assemblies will be accepted completion of the repair at the customer’s request.
for warranty repair. The power cord and all other compo-
nents must be returned with the motor as originally assem- All other warranty and repair inquiries should be directed
bled. Any missing parts will be replaced at the customer’s to Kasco Marine, Inc. at 715-262-4488 or
expense and, if determined to have caused the failure, could returns@kascomarine.com
void the entire warranty. Some parts are essential for struc-
tural support during shipping and others, such as the power
Troubleshooting Tips
cord, are essential to properly diagnose potential causes of
Below are some helpful troubleshooting tips. If a problem
failure. It is not necessary to return the control box, loat,
occurs, please double check the assembly and installation
or nozzles with the motor assembly, unless speciically
instructions as well as the instructions for the proper con-
asked to by a Kasco representative.
trol panel. More troubleshooting tips can be found at www.
kascomarine.com
Please include the Repair Form received from Kasco
Marine or your local distributor with the shipment. If no
“ My Aerator trips the ground fault interrupter in the C-85
Repair Form is available, include your name and physical
or C-95.”
address for return delivery of the repaired unit and a day-
This is the most common symptom of several pos-
time phone number and/or e-mail address for correspon-
sible problems. To correctly diagnose the problem,
dence regarding the warranty claim.
you will need to collect more information. A Ground Fault
Interrupter (GFI) breaker that trips can indicate an electri-
Any expedited shipping method for the return of the unit is
cal service problem, water contamination in the unit and/or
at the customer’s expense. Kasco Marine will return units
cord, bad breaker, control box problems, motor problems,
repaired under warranty at our expense via ground freight
etc. Try to ind out the answers to these questions before
21
you contact Kasco to narrow down the problem. chipped or damaged prop that is causing the unit to wobble
• How long does it take to trip the breaker? and not pump properly. When the unit is unplugged, check
• Does it always take the same amount of time to trip? the prop for damages and replace if damage is found.
• How many times has it tripped?
• Has there been any electrical problems in the area “The GFI breaker trips randomly and sporadically. Some-
recently? times it is a few hours of operation, other times it can be
days or weeks.”
“My Aerator seems to run slowly.” This is referred to as a Nuisance Trip. This usu-
This can also be a symptom of several possible ally occurs where the unit is installed a great distance from
problems. There could be an electrical problem where the initial electric service on the property where the ground
the unit is not getting the proper voltage. This could also stake is placed. It is caused by either induced current in
indicate a problem with the motor of the unit, which needs the ground wire or a base voltage difference due to soil pH
to be looked at by an Authorized Repair Center. Check that levels. A possible reso- lution to the problem, contact an
the unit is receiving the proper voltage, and, if so, contact electrician and install a local grounding stake. This may
Kasco for further steps. eliminate the induced current and any base voltage differ-
ences.
“My Aerator hums, but will not start. When I spin the prop
with a stick, it starts up.” (for single phase units only)
This indicated a problem with the Starting Ca-
pacitor. Each Kasco Aerator is equipped with a Starting
Capacitor to get the unit going when it is irst plugged in.
If it is operating, but not spinning and can be started by
spinning the prop with a stick, the Starting capacitor needs
to be replaced by an Authorized Repair Center.
“My Aerator turns itself off and back on without the timer
and without tripping the GFI breaker.” (for single phase
units only)
Each Kasco unit has a Thermal Overload built in
that will turn the unit off when it overheats. Once the unit
has cooled down, it will start back up. If you are noticing
these symptoms, the unit should be unplugged immediately
because the Thermal Overload will continue to turn on
and off until it burns out and damages the motor. The unit
should be unplugged and taken out of the water to ind the
cause of the problem. The problem could be one of many,
such as, low water levels, build-up on the unit to prevent
heat dissipation, something inhibiting the free rotation of
the shaft, etc. If something is caught in the unit or there is a
build-up on the unit, remove the debris and, if caught early
enough, the unit should be ine. Contact a Kasco represen-
tative before restarting the unit.
22
800 Deere Rd.
Prescott, WI 54021
Phone: 715-262-4488 - Fax: 715-262-4487
www.KascoMarine.com Sales@KascoMarine.com
Today’s Date:___________________
Customer Information
State: _____________________
Unit Information:
Description of Problem:
Comments:
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Registration Information
Purchase Date:_____________________
Purchased From:___________________________________
www.kascomarine.com * sales@kascomarine.com
884740
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