Feasibility Study On Production of Brown
Feasibility Study On Production of Brown
Feasibility Study On Production of Brown
CONTENTS
EXECUTIVE SUMMARY ........................................................................................................................ 1
INTRODUCTION....................................................................................................................................... 2
1. MARKET FEASIBILITY .................................................................................................................. 4
1.1 Product Identification..............................................................................................................4
1.2 Enterprise................................................................................................................................4
1.3 Product ....................................................................................................................................4
1.4 How Consumer Use and Buy the Product ................................................................................5
1.5 Effectiveness in positioning ......................................................................................................5
1.6 Raw & packing materials to be used & availability .................................................................5
1.7 Plan to test the product ............................................................................................................6
1.8 Plan to expand the product lines ..............................................................................................7
1.9 Market survey .........................................................................................................................7
1.10 Target market........................................................................................................................7
1.10.1 Market segmentation ............................................................................................................... 7
1.10.2. Positioning ............................................................................................................................... 9
1.10.3. End users.................................................................................................................................. 9
1.10.4 Target market........................................................................................................................... 9
1.10.5 Projected demand .................................................................................................................... 9
1.10.6 Targeted geographic area ...................................................................................................... 10
1.10.7 Market size ............................................................................................................................. 10
1.10.8 Targeted market share .......................................................................................................... 10
1.11 Marketing strategy .............................................................................................................. 11
1.11.1 Marketing mix ........................................................................................................................ 11
2. TECHNICAL FEASIBILITY .......................................................................................................... 13
2.1 Technical information about the product .............................................................................. 13
2.2 Additional R & D needs ......................................................................................................... 13
2.3 Industry ................................................................................................................................. 14
2.3.1 Description of the industry ...................................................................................................... 14
2.3 2 Size & growth of the industry ................................................................................................. 14
2.3.3 Demand & supply of the product ........................................................................................... 15
2.3.4. Future trends ........................................................................................................................... 15
i
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
ii
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
iii
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Figure 1: approximate nutrition information of the Brown bread egg sandwich ...................................... 13
Figure 2: Porter’s five force analysis ........................................................................................................... 16
Figure 3: brand log of the company ............................................................................................................ 18
Figure 4: Area map ...................................................................................................................................... 20
Figure 5: factory layout ............................................................................................................................... 23
Figure 6: factory layout ............................................................................................................................... 23
Figure 7: Production process ...................................................................................................................... 26
iv
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
EXECUTIVE SUMMARY
Sandwiches are a popular type of lunch food, taken to work, school, or picnics to be eaten as part
of a packed lunch. The bread can be used plain, or it can be coated with one or more condiments
such as mayonnaise or mustard to enhance the flavors and texture. As well as being homemade,
sandwiches are also widely sold in restaurants and cafes, and are sometimes served hot as well as
cold. There are both savory sandwiches, such as meat sandwiches, and sweet sandwiches, such as
a peanut butter and jelly sandwich.
Today’s world, the people are increasing the consumption for their different varieties of food due
to the convenience and socio economic factors they prefer to take them from the restaurants and
the rapid advancement in the food industry can be attributed to the growth in technology which
also gave way to fast food. Sandwich also a one of convenience food consumers always ask for.
This study has focus on establishing a sandwich producing bakery which is producing 400
sandwiches under the brand name Delicious Sandwiches. Those are brown bread Sandwiches
having 2 day shelf life in hermitically sealed pack. Planned to sell those products for 80/= through
fast food outlets & school & office cafeterias in urban areas of Colombo & few areas of kaluthara
districts. Also planned to achieve 0.4% market share of prepared food market
As a summary this project is having a positive NPV and IRR over cost of capital. So this is a
project that can maximize the profit while minimizing the risks. In addition to that the study was
carried out in areas of marketing, technical, production, environmental, social and financial. It is
necessary to do further researches and studies, before implementing this study in to real
environment as it is dynamic.
1
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
INTRODUCTION
A sandwich is a food item consisting of one or more types of food, such as vegetables, sliced
cheese or meat, placed on or between slices of bread, or more generally any dish wherein two or
more pieces of bread serve as a container or wrapper for some other food. The sandwich was
originally a portable food item or finger food which began to be popular in the Western World.
Today sandwiches in various versions are found worldwide.
Sandwiches are a popular type of lunch food, taken to work, school, or picnics to be eaten as part
of a packed lunch. The bread can be used plain, or it can be coated with one or more condiments
such as mayonnaise or mustard to enhance the flavors and texture. As well as being homemade,
sandwiches are also widely sold in restaurants and cafes, and are sometimes served hot as well as
cold. There are both savory sandwiches, such as meat sandwiches, and sweet sandwiches, such as
a peanut butter and jelly sandwich.
Today’s world, the people are increasing the consumption for their different varieties of food due
to the convenience and socio economic factors they prefer to take them from the restaurants and
the rapid advancement in the food industry can be attributed to the growth in technology which
also gave way to fast food. Sandwich also a one of convenience food consumers always ask for.
Economists at the National Restaurant Association estimated total foodservice sales for 2011 at
Rs313 billion, representing a 5 percent increase over 2010. That means consumers spent an
average of Rs855 million per day on food away from home.
According to the National Restaurant Association's Foodservice Industry Forecast, fast food
comprised the largest segment of this market, capturing 47.8 percent of the rupees spent. The report
attributes this success to "fast food's ability to meet consumers' desire for value and convenience."
It was further estimated that at least 64 percent of all fast food purchases were consumed off-
premises.
According to Technomic, Inc., a food industry consulting firm, almost half of consumer food
rupees are spent on meals prepared away from home. In addition, food expenditures rise
significantly as income increases according to the Bureau of Labor Statistics' Consumer
Expenditure Survey Data.
Also according to the research conducted on “Fast Foods on the Customers Perspectives- Special
Reference to the Customers in Urban, Semi Urban and Interior Locations in Sri Lanka” by Mr.K.
H. R. Wijewardana and Mr. D. P. G. Siriwardhana of Department of Hospitality Management,
Rajarata University of Sri Lanka. Sixty eight percent of the customers responded that going after
fast foods is because of the habit and as an easy way to fulfil the food need. Whereas 32% of the
customers said that reasons are due to busyness’ easiness, cheapness and as a change
2
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
This significant trend of consumers purchasing of prepared meals is so pervasive that the food
service industry has coined a new term to describe it: "home-meal replacement." Many businesses
are shifting their focus to meet the growing demands of consumers:
Most supermarkets now include a bakery, and a fast foods section. Eg; Arpico super markets,
keel’s super
Sri lankan Market has continued to expand its product lines and market share.
Fast-food chains such as KFC, Pizza Hut and burger king, fab, Mcdonald’s, subway, dinemore
have formed alliances to offer multiple product lines under one roof.
There are also several economic and cultural trends that have contributed to this growing demand:
Also today Consumers are becoming more health conscious and are selective in the food and
beverage products / brands consumed. There is a definite trend towards vegetarian food, fresh &
functional foods. There is also a growing preference for natural food and beverage, as opposed to
artificial products.
If sandwiches are served fresh with good quality brown bread & vegetables to a convenience price
it will be more marketable and have a potential to grow in the fast food industry among health
conscious consumers.
3
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
1. MARKET FEASIBILITY
Sandwich is an item of food consisting of two pieces of bread with a filling between them, eaten
as a light meal: the filling can be fresh or boiled & mashed vegetables, meat, fish paste, egg or
fruit pastes, pea nut butter also be possible.
However the filling is not universal and common it can be customized as wish. But in this
feasibility study I would like to define exact sandwich as this way. Two slices of brown bread with
a filler of Chopped pre boiled potato, beet & carrot and slices of an egg and mayonnaise, mustard
cream, salt & pepper .
Sandwiches are more preferred for consumption rather other junk fast food such as rolls, pastry,
buns, etc due to the unsafety of fatty foods.
Its freshness will arouse the taste receptors of people and increase the preference for consumption
as breakfast or light meal.
1.2 Enterprise
“Delicious Sandwiches” is a small scale bakery which produce sandwiches from brown breads
established in Meegoda area in homagama municipal council. Breads are manufactured within the
company and vegetables are purchased from direct vegetable suppliers for the Meegoda ecomonic
center, and eggs are from a poultry farm nearby.
The product is packed in a disposable paper box with transparent window. Products are distributed
to identified fast food outlets, school & office cafeterias in Colombo & urban areas of kaluthata
district.
The company consist with 4 workers. They work for five days of week and 9 hours per day.
1.3 Product
two slices of brown breads –(whole wheat flour, salt, sugar, fat, dry yeast,
water)
filling : An egg, chopped carrot, beet & potato, Mustard cream, Mayonnaise,
Salt, Pepper
4
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
5
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Whole wheat Flour - Flour that typically has higher protein content than all-purpose flour capable
of producing breads and rolls of excellent quality. The flour is usually made with a greater
percentage of hard red winter or hard red spring wheat which has higher gluten content giving the
bread dough the elastic quality necessary for greater product volume. Protein levels vary from
10.5%-12.0%. The flour is usually malted, enriched and can be unbleached or bleached.
Dry bakery yeast- Many breads are leavened by yeast. The yeast most commonly used for
leavening bread is Saccharomyces cerevisiae, the same species used for brewing alcoholic
beverages. This yeast ferments some of the carbohydrates in the flour, including any sugar,
producing carbon dioxide. Most bakers leaven their dough with commercially produced baker's
yeast. Baker's yeast has the advantage of producing uniform, quick, and reliable results, because it
is obtained from a pure culture.
Water – It converts flour into a dough and dissolve the other ingredients in it.
Fat - It affects the development of gluten in breads by coating and lubricating the individual strands
of protein. They also help to hold the structure together. If too much fat is included in a bread
dough, the lubrication effect will cause the protein structures to divide. A fat content of
approximately 3% by weight is the concentration that will produce the greatest leavening action.
In addition to their effects on leavening, fats also serve to tenderize breads and preserve freshness.
As the initial step plan to purchase these ingredients from a vender how supply in bulk and water
supply is from government water board.
For filling beet. Carrot, potato, an egg, mayonnaise, mustard cream and salt, pepper is used those
vegetables will be purchased from Meegoda economic center, and mayonnaise and mustard cream
& salt will be from Edinborough products distributors.
With vision of future expansion of the business plan to establish a direct relationship with the
vegetable whole seller and wheat flour supplier.
Packaging material- heat sealable cardboard boxes
This primary package will be purchase from whole sellers in pettath.
Label required is designed by myself & printed by a printer in Godagama area.
Again developed product is test with similar group for finalize the recipe.
7
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Market segmentation is classified mainly into four categories. They are Demographic
segmentation, Psychographic segmentation, Geographic segmentation and Behavioral
segmentation
8
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
1.10.2. Positioning
The product is positioned as healthier Brown bread Egg Sandwich which be afford to a
convince price compare to competitors.
“Survey reveal that 37% of the customers are less than 20 yrs and 44% are
youngers who fall within the range of 21-34. Only about 10%, belonged to 35 to 50
years of the customers, majority (61%) is male. Fourty three per cent of the
customers are belonged to 4 member families and 35 % to 5 member families.
9
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Residential different of the customers was one of the interesting findings and
showed that 42% of the customers from the urban and others are in order; 34%
from sun urban and 24% from interior places. It was also revealed that majority of
the customers were employed non executives (44%). Average income of these
market segments reported to have more than Rs. 8,000 per month. Average daily
expenditure of a customer on fast foods showed a variation within respect to the
location; At Rajagiriya, 76 /=. At Negambo, Rs 68/= and Chilaw, Rs 48/=.”
Demand forecasting is important in estimating the quantity of the product that will be bought by
the consumers. Demand forecasting may be used in making pricing decisions, in assessing future
capacity requirements or in making decisions on whether to enter a new market. Demand analysis
can be done by conducting a structured market analysis or using current market data.
10
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Marketing mix
Product Place
Quality product Clean environment with fresh air
Clear label
11
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
1.11.1.1 Product
Since the company manufacturing whole brad egg sandwiched which is cheaper than sandwiches from main
competitors like subway, KFC subway most of the middle and lower class consumers can consume healthy
prepared foods.
As it is hermitically sealed no possibility to loss its freshness and can have considerably long shelf life
under room temperature condition
Product is free from meats so socio cultural aspects for meat consumption is also not become a constraint.
1.11.1.2 Price
It is in regular size adequate for a person and it is sold for 80/= as at the initial level of the business we
cannot set a higher price and we try to serve better quality product for affordable price and to penetrate to
the market. This price is reasonable and almost all customers can buy this at least to test the product as it is
sold to an affordable price.
Market penetration pricing strategy is applied here.
1.11.1.3 Place
Initial stages product is only made available in urban areas of Colombo district & few areas of Kaluthara
district. The reason for initially selecting few district is the high market demand and the convenience of
distributing from the manufacturing place
1.11.1.4 Promotion
At the initial stages of business somewhat high potion of money should be allocated for the promotional
activities. Both consumer promotions & trade promotions are planned to carried out
Trade promotions:
For first two months fast-food outlets & cafeterias are offered with more 2/= for each packet sold.
Consumer promotions:
Leaflets are distributed through week day newspapers with the support of main distributors in
Colombo & kaluthara areas
In shop display of small flex
Use of social media-face book, twitter fan page
Participation to trade fairs like Colombo food festival, good market
SMS campaign through outlet customer data base
Viral marketing & guerrilla marketing campaign
Considering the cost of promotions TVs & radio advertisements are not selected also they are not identified
as most effective means of promoting a single product.
12
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
2. TECHNICAL FEASIBILITY
13
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
2.3 Industry
14
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
2.4. Competition
The actions of competitors are critical to the success of any business. If a new producer starts up in business,
it is unlikely that the competitors will do nothing: for example, they may react by offering loyalty bonuses
to retailers who continue to promote their products, or introducing special offers, reduced prices, or
increased promotion. As a sandwich producer should therefore be constantly aware of the changes that
competitors make to their businesses in response to his or her actions and take steps to deal with the changes
as they occur
There are several large scale manufacturers who are producing sandwiches in large scale as well as medium
to small scale who serve them fresh and hot or cold serving and with dine in facilities. Major players in the
market have a recognized brand name among consumers whereas medium to small scale producers are
popular among consumers due to their low price.
Competition can be either direct (competing by selling the same products) or indirect (competing for the
same market). The intensity of that competition, whether direct or indirect, will affect the overall potential
for success of the business
15
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Direct competitors- Sub way, Dinemore, KFC, Bread talk, Fab, Sensal, P & S, like reputed market leader
Same they serve as indirect competitors by producing several other prepared foods like Burgers, rolls,
Pastries, Buns, etc
16
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Strengths – “Delicious sandwiches” is a product with the lowest price when comparing the competitors‟
products. It is a healthy and quality prepared food which gives the maximum benefit to the customers for
the money they pay to afford the product. Based on them it can compete effectively with industry giants.
Weaknesses - not having a unique brand image for the product since it is new to the market. Therefore the
customer loyalty must be build up based on the low price strategy. Distribution of the product is limited
only to the western province thereby the company cannot take advantage of opportunities in the other
markets this weakness needs to overcome by widening the distribution network to other provinces as well.
This can be implemented either internally by recruiting employees for distribution network of by
outsourcing the distribution via dealers and distributors
Also company do not obtain accreditations for the hygienic manufacturing of breads & sandwiches. This is
also another weakness to address.
Unique nesses- product which preserved its freshness for 2 days only by a physical mean ( hermitically
sealed package) no any artificial flavors , flavor enhancers ( MSG) and other additives like preservatives.
As prepared food industry is dominated by large number of manufacturers and since this company is a small
scale one with limited distribution, at the beginning they may not consider the company as a threat. With
time, increase in sales volumes, profits and entry into new product lines, they may concern the company as
a threat. The company offers the product at a low price which will be a great advantage
In future, the competitors will also use low prices for their products when they feel the company as a threat.
Also they will use more promotional activities to make their product popular. Therefore the company must
do repeated advertising to recall the product and increase the quality to retain customers. And come up with
new product line to collaborate company strengths
17
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Marketing strategy
Brand name: Delicious Sandwiches
Slogan: MADE FRESH
Brand log:
Pricing strategy
There are several pricing strategies used by industries currently. Out of them, this industry uses Penetration
pricing strategy. It is done by allocating a lower price than the sandwich producers of the market, initially
to attract more customers and capture more market share and thereby increase the price gradually with time.
18
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
1st year
Description 2nd year 3rd year
Quarter 1 Quarter 2 Quarter 3 Quarter 4
Gross profit 457006.815 457006.815 457006.815 457006.815 2149257.6 3463520
Sales 1755600 1755600 1755600 1755600 7724640 8778000
Gross profit
margin 26.03% 26.03% 26.03% 26.03% 27.82% 39.45%
Other issues
The company is working hard towards supplying high quality products to consumers. If there is market
returns due to the fault of company reject lot will be replaced with newly made products but no cash
payments are made. If there are any customer complaints of the products, they can make those complaints
through the customer care hot line which is especially available for the benefit of consumers
Marketing budget
Promotional
1st year 2nd year
tools 3rd year
st nd rd th
1 quarter 2 quarter 3 quarter 4 quarter
19
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
3. PRODUCTION FEASIBILITY
When consider about the selected site in Meegoda area face to the Godagama, padukka Rd, close to the
Meegoda economic center where vegetables are available in bulk and this location provide easy access to
Colombo, Awissawella, Horana.
When consider about labor cost normally very easily we can find hard working labors for low wages. And
cost of land also low compare to other areas near urban towns.
20
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Final product is delivered to fast food outlets and identified school & office cafeterias through company
vehicle.
The delicious sandwich bakery consist of bakery area, sandwich preparation area, office, outlet, Raw &
packing material store area, workers changing room ,wash room & lunch room, & solid waste collecting
area.
This bakery area consist with Molding & dividing area, proofing area, baking area & finished product
storing area, while sandwich preparation area consist with processing area and finished product storing
area.
3.3.2 Conditions
The layout of the premises should be designed according to the principles of hygienic design. The factory
layout should be designed in a way that it separates the high risk area, low risk area and non-production
area. Processing area is considered as a high risk area.
Roofs and ceilings
Fiber-cement roof tiles offer greater insulation against heat from the sun than galvanized iron sheets do. It
is particularly important to make working conditions more comfortable when processing involves heating,
mainly bakery area. Alternatively these preparation can be carried out on a covered veranda to minimize
problems of heat in the processing room. Paneled ceilings should be fitted to prevent contamination of
products by dust falling from roof rafters, and there should be no gaps or holes in the ceiling that could
allow rodents or insects to enter the room.
21
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Walls
All internal walls in the processing room should be rendered or plastered so that there are no cracks that
could harbor insects. High-level vents in walls, screened with mesh to prevent insects, allow heat and steam
to escape and encourage a flow of fresh air through the processing room. The lower area of walls (to at least
one meter above the floor), which is most likely to get dirty, should be either painted with waterproof white
gloss paint or tiled with glazed tiles.
Flying insects can readily contaminate products and windows should therefore be fitted with mosquito
mesh. This allows them to be left open and provide a flow of air through the room. Normally doors should
be kept closed, but if they are used regularly there is again a tendency for them to be left open with similar
consequences of insects entering the room. Thin metal chains or strips of material that are hung vertically
from the door lintel deter flying insects while allowing easy access for staff. Alternatively mesh door
screens can be used. Rodents are a particular problem because they feed on stored materials, and storeroom
doors should therefore be close-fitting and kept closed.
Floors
The floors of processing rooms and storerooms should be constructed using good quality concrete, smooth
finished for easy cleaning, and without cracks that could harbor insects. The material should ideally be non-
slip to prevent operators slipping in any spilled oil, and should not absorb oil (e.g. industrial glazed tiles).
Ventilation
As processing operations involve heating, good ventilation is essential. A comfortable worker is after all a
better worker. Large window openings covered with a sandwich of metal mesh it is a good way of allowing
air to get to a building especially if the direction of prevailing winds can be utilized.
Electricity
All electric power points should be placed high enough above the floor so that there is no risk of water
entering them when washing the floor or equipment. Ideally, waterproof sockets should be used. It is
important to use each power point for one application and not plug multiple machines into one socket,
which risks overloading a circuit and causing a fire. Some types of oil extraction equipment require a three-
phase power supply and this should be installed by a competent electrician, with the load evenly balanced
across the three phases.
22
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Molding & dividing of dough occurred on stainless steel table. There is a separate place of raw material
storage & it should be prevented from pest attack. Because wheat flour easily attack by pests. In this raw
material storage area store wheat flour, salt, sugar, baker’s fat only, pepper powder. Baker’s yeast store in
refrigerator.
Vegetables, mustard cram, & mayonnaise for sandwich preparation will be store in refrigerator. Eggs are
store in separate area away from flour stores. Packing material for sandwich preparation will be store in
separate area of stores away from raw materials, if possible physical separation is important.
The entrances to the processing area will have a hand washing facility.
Main processing steps which are involving bread making are dough mixing, kneading, proofing & baking.
Dough mixing & kneading occurs in dough mixer. Proofing & baking occurs in oven with proofer.
Prepared breads are kept on cooling rack for cooling & after they are sliced & used to prepare sandwiches.
Sandwiches are prepared in sandwich preparation area. Vegetable preparation for sandwiches are done in
this area. Boiling, toasting, chopping, mixing, cutting, washing, sealing, labeling like unit operations are
taken place in this area.
Compost and waste disposal bins are placed in order to dispose solid waste. They are situated away from
the plant area within the factory premises. The solid waste mainly includes remaining dough particles,
polythene bags and damaged packaging material. These should not discharge to the environment. Polythene
bags and damaged packing materials are removed by the municipal council. The waste water is mainly
generating from the major processing area, washrooms and lunch room. This waste water should be allowed
to pass through a properly constructed drainage system and discharged into a waste water pit.
24
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
25
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Dividing
Proofing
Baking
Stacking of sandwich
Labeling
26
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Machineries
Total 744690
28
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
3.5.4 Utilities
1. Electricity
Three phase electrical supply will be used as there would be electrical equipment in processing area
2. Water
Potable quality water is required for the processing and other washing purposes. Water can get from the tap
line.
3. Telephone
There is a monthly rental for telephone charges.
4. Fuel
Use an own distribution system for final product delivery. Also for the cooking
Utility cost
29
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Over heads
Stationaries 2500
sanitary items 1000
Repair & maintenance 5000
Publicity & sales promotion 10000
Total 18500
Quality control of incoming materials is one of the critical point in a food manufacturing
company. Wheat flour, sugar, salt, bakers fat, dry yeast are checked against the company
standards.
Quality of the vegetables are controlled by buying good quality fresh free from insect attacks
& whole vegetable without cracks or cut end are purchased and they are cleaned well prior to
store in refrigerator.
In process quality control
During weighing the ingredients, the accuracy of the weighing scale should be checked from time to
time in order to measure required ingredients accurately. Inspection is necessary of all processing
equipment which comes into contact with the product.
The quality of bread, mainly depend on the volume of dough. Therefore time to time, the rise of dough
is checking to achieve desirable & constant volume of bread.
The temperature in proofer is critical. Because it affects to the yeast activity. Temperature should be
35OC in the proofer.
The temperature in oven & baking time also critical. Because it affect to the crust & crumb color, taste
of the bread. Therefore, temperature in oven should be 190OC, 25 minutes
When preparing the sandwich filler cooking temperature is very important to destroy microorganisms
and to slow down the deterioration. Random checking of paste temperature 100oC is carried out
Final critical point is sealing of the pack hermitically, preventing the entering of microorganisms
Seal integrity is checked randomly by dipping the sealed sandwich in water.
Raw materials stored are issued in First in First out (FIFO) method in order to minimize the wastage of raw
materials. Finished goods store also follows FIFO concept
30
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Manager
Sandwich
Braker Driver
maker
This is a small scale food business so this type of very small management hierarchy can be observed, owner
act as the helper in bread & sandwich making
31
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Experience & skills required -Qualifications in management/business subjects, Ability to analyze and
understand marketing data, Commercial awareness, Good communication skills, Problem solving skills,
Team working skills , Interpersonal skills, Creativity
4.2.2 Baker
Responsibilities
Making quality breads according to a schedule
Experience & skills required-At least 1 year experience as a baker, Implementation of bread
manufacturing plant
4.2.3 Driver
Responsibilities
32
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
4.4 Salaries
Salaries
No of Salary per person Total
Job title
persons (LKR) (LKR)
Manager 1 25000 25000
Baker 1 20000 20000
Sandwich maker 1 15000 15000
Driver 1 18000 18000
Total 78000
Description Amount(LKR)
Total salary 78000
ETF (12%) 9360
EPF (3%) 2340
Total payment 89700
33
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
5. ENVIRONMENTAL FEASIBILITY
5.1 Regulations
As a food manufacturing company, it is bound with many legal regulations & laws. Regulations and laws
may involve in establishing legal food business, industrial safety according to the food act in Sri Lanka,
labor regulations and environmental regulations, etc.
Business Registration & Legal aspects
Name Approval:
Sugar;
Milk and milk products;
Tapioca flour, rice flour, kurakkan flour, corn flour, soya flour, potato starch and any other edible
flours and edible oil seeds;
Gluten: not exceeding two percentage by mass of the flour;
Vitamin B1, nicotinic acid or nicotinamide hydrochloride not exceeding 0.25 percent by mass of
the flour;
Malt products: not exceeding two percentage by mass of the flour ; and permitted preservatives”
In the preparation of a bread, where any optional flour is added and the percentage of the added optional
flour is not less than 10% m/m, the name of such optional flour may be named in the bread
34
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
An act to regulate and control the manufacture, importation sale and distribution of food, to establish a
Food Advisory Committee (FAC) to repeal the food and drugs act (chapter 216) and to provide for matters
connected therewith on incidental thereto.
35
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
waste management
Type of waste solution Quantity Cost per unit(LKR) Total cost(LKR)
Solid waste waste bins 5 500 2500
Effluent septic tank 1 15000 15000
Total 17500
36
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Asset Protection Financial planning should also ensure protection of assets by taking into account possible
hazards that could result in a major loss or damage to capital items such as buildings, machinery, draught
power, irrigation channels, etc.
Inflation Enterprises operating in conditions of inflationary spiral find it hard to conduct business
transactions in nominal currency since the monetary values are always changing and sometimes by wide
margins. Estimating future price levels or repayment terms for input loans become difficult. One option, if
permitted by government policy, is to maintain cash deposits in a more stable currency such as the US
dollar.
Raw material supply Price variations of major and minor ingredients. And variable quality of ingredients
used. Especially price of major ingredients such as wheat flour, vegetables egg prices are susceptible to
change dramatically.
Lack of Employee motivation Due to lack of job security employee motivation can be low. This will affect
to achieve the company goal.
Market Risk this results from variation in prices for inputs as well as outputs. A sudden increase in input
prices could influence production costs significantly and result in higher raw material prices, on the product
side, increased output during a good year may depress prices in the market.
Human Risk Besides variation in prices, there is a risk associated with unpredictable behavior of other
people such as traders, competitors, buying and commission agents, international agencies, and government
officials, who make decisions on pricing, etc. Human risk also relates to staff dedicated to delicate tasks
such as sampling, quality assessment, labelling, cleaning processing machines. Management decisions and
actions are also subject to risk. Also accidents during working are greater deal of risk.
Lack of Information Decision-making that is based on lack of complete information or on inaccurate
information is risky to the business
37
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Strengths Weaknesses
High quality healthiest product New product & new brand name to
the market
Availability of raw & packing
materials high Limited distribution
Threats Opportunities
38
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Technological
R&D actions, Automation, Technology incentives and Rate of technological change are important factors
under technological factors. Due to the fast growth of the technology, nowadays most of the production
processes are automated in order to produce high quality products in efficient manner.
Also increasing of shelf life & freshness of a sandwich through non chemical means of preservation is very
important for the growing of business and serve to the competitive demanded market. High pressure
processing technology like technics can be used to increase the shelf life of filling without deteriorating its
nutritional values.
There should be an effective contingency plan to mitigate risks of the company in order to reduce losses.
Some major risks faced by the company and the plans to overcome them are as follows;
Organized employee motivation programs and environment, health and safety training programs to
ensure the personal safety.
Select the trusted suppliers in order to ensure the quality of the raw materials and establish a
supplier community to maintain a strategic buyer-supplier relationship.
Be alert about the present market condition and the future trends
Pay more attention towards the quality of the final product
Sudden breakdown of machinery can be prevented by having a total productive maintenance
(TPM), which is a system of maintaining and improving the integrity of production and quality
systems through the machines, equipment, processes, and employees that add business value to an
organization
Pest attacks can be mitigated by practicing pest control methods
39
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
40
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
7. FINANCIAL FEASIBILITY
Sales forecast
Sales 1st year 2nd year 3rd year
Daily production 400 440 500
Monthly production 7600 8360 9500
Annual Production 91200 100320 114000
Price to retailer 76.54 76.54 76.54
Revenue 6980448 7678492.8 8725560
Cost of sales
Type 1st year 2nd year 3rd year
Raw material cost 200756.46 220832.106 250945.575
Direct labor cost 936000 936000 103000
Utility cost 384000 384000 384000
Total overhead cost 222000 222000 222000
COS 1742756.46 1762832.106 959945.575
42
7.7 Projected incoming statement
1st year
2nd year 3rd year
Description Quarter 1 Quarter 2 Quarter 3 Quarter 4
Net Revenues 1755600.00 1755600.00 1755600.00 1755600.00 7724640.00 8778000.00
(-) cost of sales 1298593.19 1298593.19 1298593.19 1298593.19 5575382.40 5314480.00
Gross profit 457006.82 457006.82 457006.82 457006.82 2149257.60 3463520.00
43
7.9 Financial ratios
1st year
Description 2nd year 3rd year
Quarter 1 Quarter 2 Quarter 3 Quarter 4
Gross profit 457006.815 457006.815 457006.815 457006.815 2149257.6 3463520
Sales 1755600 1755600 1755600 1755600 7724640 8778000
Gross profit margin 26.03137474 26.03137474 26.03137474 26.0313747 27.8234015 39.45682388
1st year
Description 2nd year 3rd year
Quarter 1 Quarter 2 Quarter 3 Quarter 4
Net profit 286850.1928 286850.1928 286850.1928 286850.193 1432491.91 2560348.75
Sales 1755600 1755600 1755600 1755600 7724640 8778000
Net profit Margin 16.33915429 16.33915429 16.33915429 16.3391543 18.5444488 29.16779164
1st year
Description 2nd year 3rd year
Quarter 1 Quarter 2 Quarter 3 Quarter 4
Net profit 286850.1928 286850.1928 286850.1928 286850.193 1432491.91 2560348.75
Depreciation 64036 64036 64036 64036 236973.35 219344.7775
Net cash flow 350886.1928 350886.1928 350886.1928 350886.193 1669465.26 2779693.528
44
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
45
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
1200000
Break-even
1000000
point=11067
800000
Rupees
Total Cost
Sales
600000
Fixed cost
400000
200000
Units
Discounting factor
Discounting
Year Net cash flow at 8%(cost of Present value present value
factor at 10%
capital)
0 -3868419.705 1 -3868419.705 1 -3868419.705
1 1403544.771 0.9259 1299542.103 0.909 1275822.197
2 1669465.26 0.8573 1431232.567 0.826 1378978.305
3 2779693.528 0.7938 2206520.722 0.751 2087549.839
NPV (8%) 1068875.688 NPV (10%) 873930.6358
NPV value is 10, 68875.69 at 8% discount rate and 8, 73930.64 at 10% discount rate.
46
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Since the NPV > 0 at each discount rate, the initial investment will be recovered. Therefore, the project
should be accepted.
A –Discount factor 1 A – 8%
a – NPV1 a – 393,805
b - NPV2 b – 291,279
47
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Healthy prepared foods have significant demand in the today competitive market because of consumers’
busy life style & health consciousness. So Brown bread fresh sandwiches have high potential to grow.
Higher demand can be observed in Urban & sub urban areas of the country compare to rural areas.
Market feasibility
Under the market penetration pricing strategy demand for the product will be increased day by day. There
for it is feasible to achieve considerable market share in prepared fast food industry.
Year Sales demand in Units(per day)
1 400
2 440
3 500
Technical feasibility
In Sri Lankan context, it is possible to achieve required modern knowledge for bakery products & sandwich
production
Because Government & non-Government organizations are organizing the development activities for small
scale food business also they ready to serve the technologies to the entrepreneurs.
Production feasibility
Selected location provide easy access to suppliers and to the target market. Also there is no huge risk of
waste management as it is a sub urban area. So production feasibility is positively address the situation.
Financial feasibility
Payback period= 2yrs 3 1/2months
This means that the initial investment can be recovered within 2years and 3 1/2 months after carrying out
business operations
NPV=1068875.
48
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
This indicates that that project is worthwhile to be implemented since the net present value of business
operations are positive
IRR=18.96%
IRR implies what project really earns. The cost of capital of the project is 10% therefore the IRR is greater
than the cost of capital. Internal rate of return of the business is greater than the cost of capital of the
business. Therefore project is feasible in financial aspects.
Recommendations
Increase the total daily production in future considering the market demand
Purchase high sophisticated machinery in future in order to improve the production capacity and
quality of the product.
Increase promotional activities.
Increase the retailer margin and encourage them to promote the product.
Promote the welfare of the workers.
Provide more employment opportunities.
Produce different packaging sizes of sandwiches & different varieties, and different other healthy
bakery products as product portfolio extensions.
9. CONCLUSION
This feasibility study is conducted to identify the viability of sandwich packet production in Meegoda area,
according to the findings this project is feasible in many areas such as marketing, technical, production,
financial, environmental & socio-economic aspects.
49
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
ANNEXES
Annexes I
Market survey analysis
Age distribution
Age Distribution
Majority of them are in between 21-30
60
years of age group and considerable amount 50
of demand can be seen with age groups 11- 40 49
Quantity
50
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
0 20 40 60
Count
Preference time of
consumption Prefered time of consumption
30
among them 15
Male Female
51
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Preference on ingredients
40
60
35
45 50
40 30
35 40 25
30
Count
25 30 20
20
15 15
20
10 10
5
10
0 5
Mustard…
Other…
mayonnise
Cheese sauce
Butter
0 0
Most of them are preferred to have brown bread as the type of bread, vegetable and egg as filling and
mayonnaise & mustard cream and spreads.
Those information are essential in designing the product so product is designed according to those
requirements.
Price preference
Price preference
Majority of people are prefer to serve 61-80
rupees for a sandwich. This help to determine
the price of the product.
41-60 LKR
61-80 LKR
81-100 LKR
101-120LKR
52
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
cafeteria
Supermarket
47% Others
0
Children Friends Other Other
family
members
53
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
49% 3%
54
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Questionnaire used
Yes
No
Male
Female
Below 10
11-20
21-30
31-40
41-50
51-60
61-70
55
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
56
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
41-60 LKR
61-80 LKR
81-100 LKR
101-120LKR
57
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
41-60 LKR
61-80 LKR
81-100 LKR
101-120LKR
58
Feasibility study on production of Brown bread Egg sandwiches –“Delicious Sandwiches”
Utility cost
Over heads
Stationaries 2500
sanitary items 1000
Repair & maintenance 5000
Publicity & sales promotion 10000
Total 18500
Depreciation Cost
Annual
Description Values (LKR) Rate cost(LKR)
Land 800000 5% 40000
Building 1000000 5% 50000
Machineries & equipment 744690 10% 74469
Office equipment & furniture 20000 5% 1000
Vehicles 1100000 8% 88000
Other fixed assets 53500 5% 2675
Total depreciation cost 3718190 256144
59