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LOW VO LTAG E AC D R I V E S

ABB machinery drives

ACS380, 0.25 to 22 kW/0.37 to 30 hp
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Reliable performance and ease of
integration for machine builders.
ACS380 machinery drives.
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Table of contents

04 – 05 The ACS380 machinery drives

06 – 07 Reliable performance and ease of integration for machine builders

08 Typical industries and applications

09 ACS380 drives software with versatile features

10 EU Ecodesign Regulation

11 Technical data

12 How to select a drive

13 Ordering information

14 Ratings, types and voltages

16 Dimensions

17 – 19 Construction variants

20 Control panel options and mounting kits

21 Door mounting and daisy chaining

22 Tools for configuration, monitoring and process tuning

23 Flexible connectivity to automation networks

24 – 25 Safety options

26 I/O option modules

27 Resistor braking

28 EMC – electromagnetic compatibility

29 Filters and chokes

30 – 31 Cooling, fuses and circuit breakers

33 ACS380 drives are compatible with the wide ABB product offering

34 Choose the right motor for your application

35 Synchronous reluctance motors

36 Drivetune mobile application for wireless access

37 ABB SmartGuide – ACS380

38 – 39 Our service expertise, your advantage

40 – 41 ABB Drives Life Cycle Management

4 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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The ACS380 machinery drives
Reliable performance and ease of integration

Thanks to its reliable performance Excellent motor control

The ACS380 machinery drive is a robust and compact drive
and ease of integration, the ACS380 is ideal for machine building. It can control various motor
an all-compatible machinery drive ideal types from 0.25 to 22 kW. Whether the requirement is high
starting torque, accurate speed control, stable torque or
for machine building. All-compatible dynamic response to sudden load variations, the ACS380
ABB drives share the same architecture drive meets it with or without encoder feedback.

and user interface for ease of use. Ease of integration

The ACS380 drive has many advanced features built-in as
standard. A selection of variants and options allow the drive
to be optimized for various fieldbus communication, I/O and
EMC requirements. With the integrated functional safety
features, the ACS380 drive can also be part of the machine’s
Conveyors safety system via PROFIsafe over PROFINET and safely stop
the motor when required. All together, this saves a lot of
time and money for machine builders using large numbers
of drives per year.
Mixers
Designed to last 10 years or more
The design lifetime expectancy of the ACS380 drive and its
overall components exceeds 10 years in normal operating
Typical environments. In some cases, ACS380 drive can last 20 years
or more. Design features including coated circuit boards,
applications minimized airflow through the electronics, and up to 50 °C
Extruders operating temperature without derating make the ACS380
a safe choice for customers expecting high reliability.
This is further enhanced by a full load test that is carried
out on every single drive during production.

Textile
machinery
EOT and
tower cranes
R E L I A B L E P E R F O R M A N C E A N D E A S E O F I N T E G R AT I O N 5
6 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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Reliable performance and ease of integration
for machine builders

The ACS380 machinery drives are part of ABB’s all-compatible drives portfolio.
The drives give you consistent performance throughout their whole life cycle.
They also offer a wider range of standard and optional features for optimal
machine building.

A perfect match for a wide range of machines

ACS380 drives are available in two variants. The standard variant meets
the most typical machinery requirements, whereas the configured variant
can be optimized for more specific needs.

Excellent motor control

ACS380 drives support various motor types
including induction, permanent magnet
and synchronous reluctance motors.
Motor control performance with 3-phase
current measurement meets demanding
load profile requirements. In addition,
ACS380 controls induction or permanent
magnet motors with or without speed
feedback from an encoder.

Ease of integration
An extensive selection of fieldbus adapters
enables connectivity with all major industrial
automation networks. Communication of the
ACS380 drive is automatically set at power up for
easy access from a PLC to the drive. Additional
analog and digital I/O, or speed feedback can be
added with option modules when needed.

Built-in functional safety

Safe torque off (STO) is a standard feature in all
ACS380 drives. STO or safe stop 1 (SS1-t) can also
be controlled via PFOFIsafe with an optional
communication module.
R E L I A B L E P E R F O R M A N C E A N D E A S E O F I N T E G R AT I O N F O R M A C H I N E B U I L D E R S 7

Ease of use
The ACS380 drive has an integrated control
panel with a display and control keys. The control
panel’s icon-based menu helps in setting up the
drive quickly and effectively. Also, external user
panels are available for installation to a cabinet
door or for operation via a Bluetooth connection.

All-compatible user interface

ACS380 is part of ABB all-compatible drives portfolio. Other products
in this portfolio are ACS480, ACS580 and ACS880 drives. All these drives
have the same, easy to use PC tools and similar intuitive multilingual user
interface as well as parameter and function structure, making using
and learning them fast and easy.

Drive based programmability

Adaptive programming allows customization of
the drive software using sequential and function
block programming. This is a standard feature
of the ACS380 drive requiring no additional
downloads or licenses. It may allow the reduction
of system costs by replacing the need for a PLC.

Designed to last 10 years or more

The ACS380 drives have improved durability and reliability in harsh
conditions, including coated circuit boards and minimized air flow
through the electronics. The drives are designed for an ambient
temperature of up to 50 °C without derating. Also, the foil coated
control panel offers good protection against dust and moisture,
and the galvanically isolated fieldbus gives noise immunity.
8 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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Typical industries and applications

ACS380 drives improve process performance, increase productivity, reduce

external components, and ensure machine and personnel safety

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01 02 03

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01 Food and beverage
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02 Material handling
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03 Textile
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04 Plastics
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05 Lumber and wood
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04 05

Industry Application Customer benefits

Food and beverage Mixers, conveyors, mills, • Precise speed control quarentees food production quality in different conditions
compressors, blowers, • Robust design to maximize machine lifetime
fans, pumps, dryers, • Safe torque off (SIL 3/PL e) function ensures machine and personnel safety
ovens, extruders • Product flexibility to meet requirements of different food production machines

Material handling Conveyors, hoisting, • High starting torque for demanding operation and movements
cranes • Soft acceleration and deceleration with S-curve speed ramp, reducing the stress on
the mechanical parts
• Crane compatible mechanical brake control logic built in, including other
crane application features
• Integrated brake chopper enabling faster and accurate stop and reversing cycles
• Safe torque off (SIL 3) function to prevent unexpected movements (POUS)

Textile Conveyors, drum washers, • Precise and adjustable speed and torque control for highly accurate stretching management
dyeing machines, and better quality of the end product
spinning, pumps • Coated circuit boards, 50 °C ambient without derating and minimized air flow through
electronics for reliable operation in harsh environments
• Undervoltage control ensures uninterrupted production during power network disturbance

Plastics Extruders, molding • Accurate speed control to enable a steady extrusion process
machines, hoppers, • Smooth speed profile to prevent plastic film web breakages
polishers • The scalable all-compatible platform allows easy process and component optimization with
different drive types that share the same user interface and tools

Lumber and wood Conveyors, sorting lines, • High starting torque for demanding operation and movements
sanding, cutting • Soft acceleration and deceleration with S-curve speed ramp, reducing the stress on the
mechanical parts
• Mechanical brake control logic built in
• Integrated brake chopper enabling faster and accurate stop and reversing cycles
• Safe torque off (SIL 3) function to prevent unexpected movements
 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G 9

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ACS380 drives software with versatile features

Excellent motor control. Whether the requirement is high starting torque,

accurate speed control, stable torque or dynamic response to
sudden load variations, ACS380 meets it
with or without encoder feedback.

One drive for different motor types.

ACS380 perfectly supports induction,
permanent magnet and synchronous
reluctance motors.

Easy integration to automation. Preconfigured

fieldbus protocols enable connectivity with all
major industrial automation networks with
minimal effort and complexity.

Adaptive programming provides extra

flexibility by offering easy alternative
for simple programming needs.
Download Drive Composer entryfor free
to start writing your application.

Built-in features for precise movements. Speed or

torque reference can easily be adjusted for various
needs. Movement range can be controlled with limit
switches, and motor stopped in an optimal way
with integrated braking chopper and
mechanical brake control logic.

Load profile feature collects drive values,

such as current and stores them in a log.
This enables you to analyze and optimize the
application with the help of historical data load.
10 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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EU Ecodesign Regulation

The EU has agreed upon a new, more demanding regulation

(EU) 2019/1781, replacing regulation 640/2009. The new
Ecodesign Regulation (EU) 2019/1781 sets the minimum
efficiency levels not only for direct-on-line rated low voltage
induction motors but now also for variable speed drives with
a voltage up to 1000 V. The regulation will be implemented
in two steps July 1, 2021 and July 1, 2023.

Losses compared to reference CDM *)

Variable speed drives

CDM IE0 CDM IE1 CDM IE2
Step 1: July 1, 2021 125% 100% 75% 0%
Of ref. CDM losses

IE2 efficiency level mandatory for AC drives

Improving efficiency, lower losses compared to reference CDM
• Power range from 0.12 to 1000 kW.
*) Complete drive module
• 3-phase drives with diode rectifier including ABB’s
micro, machinery, general purpose, industrial and
industry-specific drives. Excluded from the regulation:
• Drive manufacturers must declare power losses in • All drives without CE marking
percentage of the rated apparent output power at • Following low voltage AC drives: regenerative drives,
8 different operating points as well as standby losses. low-harmonic drives (THD < 10%), multiple AC-output
The international efficiency, IE level is given at nominal drives and single-phase drives.
point. Drives fulfilling the requirements will be CE marked. • Drive cabinets with already conformity assessed modules
• All the covered ABB products fulfill the requirements. • Medium voltage drives, DC drives and traction drives

Markings on the ABB AC drives

Unique identifier QR code to

Ecodesign information

IE class and % loss of rated

IE2 (90;100) 2,3 %
apparent power 50 Hz, 400 V

Unique QR codes are located on the rating plate

and/or the front side of the drive.

Step 2: July 1, 2023

No changes for drives from July 1, 2021

For more information, see Ecodesign tool: https://ecodesign.drivesmotors.abb.com/

 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G 11

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Technical data

Mains connection Environmental limits

Voltage and 1-phase, 200 to 240 V, +10%/-15% Ambient temperature
power range 0.25 to 3.0 kW (1/3 to 3 HP) Transportation
-40 to +70 °C (-40 to +158 °F)
3-phase, 200 to 240 V, +10%/-15% and storage
0.25 to 15 kW (1/3 to 20 HP) Operation -10 to +50 °C (14 to 122 °F),
3-phase, 380 to 480 V, +10%/-15% with derating up to 60 °C (except R0,
0.37 to 22 kW (1/2 to 30 HP) which has max. temperature of 50 °C)
Frequency 50/60 Hz ± 5% Cooling method Air-cooled, dry clean air
Efficiency class Altitude 0 to 4000 m, (0 to 13000 ft) for 400 V units
IE2
(IEC 61800-9-2) (see allowed power systems in HW manual)
0 to 2000 m, (0 to 6600 ft) for 200 V units
Common DC connection
derating above 1000 m (3300 ft)
DC voltage level -1 and -2 types 270 to 324 V ±10%
-4 types 513 to 648 V ±10% Relative humidity 5 to 95%, no condensation allowed
Degree of protection IP20 as standard
Charging circuit Internal charging circuit
Optional UL type 1 Kit
Motor connection
Contamination levels No conductive dust allowed
Voltage 0 to U N, 3-phase
Storage IEC 60721-3-1, Class 1C2 (chemical gases)
Frequency 0 to 599 Hz Class 1S2 (solid particles)
Motor control Scalar control Transportation IEC 60721-3-2, Class 2C2 (chemical gases)
Vector control Class 2S2 (solid particles)
Switching frequency 1 to 12 kHz, default 4 kHz Operation IEC 60721-3-3, Class 3C2 (chemical gases)
Dynamic braking Flux braking (moderate or full) Class 3S2 (solid particles)
Resistor braking (optional) Product compliance
Motor control performance CE
Low Voltage Directive 2014/35/EU 2, EN 61800-5-1: 2007
Speed control performance, open loop
Machinery Directive 2006/42/EC, EN 61800-5-2: 2007
Static accuracy 20% of motor rated slip EMC Directive 2014/30/EU, EN 61800-3: 2004 + A1: 2012
Dynamic accuracy 1% seconds with 100% torque step UL, cUL certification – file E211945
TUV Certification for functional safety
Speed control performance, closed loop Quality assurance system ISO 9001
Static accuracy 0.1% of motor rated speed Ecodesign (EU) 2019/1781
Environmental system ISO 14001
Dynamic accuracy <1% seconds with 100% torque step
Waste electrical and electronic equipment directive (WEEE) 2002/96/EC
Torque control performance RoHS directive 2011/65/EU
Torque step rise time < 10 ms, rated torque step EAC, KC, RCM
Non-linearity ±5% with rated torque
Braking power connection
Brake chopper Built-in brake chopper as standard
Brake resistor External resistor connected to drive
Functional safety
Built-in safety features Safe torque off (STO)
EN/IEC61800-5-2: IEC61508 ed2: SIL 3,
IEC 61511: SIL 3, IEC 62061: SIL CL 3,
EN ISO 13849-1: PL e/cat. 3
12 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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How to select a drive
How you build up your ordering code

Start by identifying your supply voltage

1
This indicates what rating table to use;
see page 14. Choose the motor power and
2 current rating from the ratings
Select the ordering code for the ACS380 table on page 14.
machinery drive by choosing either the
standard or the configured variant (page
14 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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13). Then choose the desired EMC level on Ratings, types and voltages
page 13. If the configured variant is 3
1-phase, UN = 230 V (range 200 to 240 V). The power ratings are valid at nominal voltage 230 V (0.25 to 3.0 kW).
Drive type Frame Nominal ratings Light-duty use Heavy-duty use Max. output current

selected, choose the desired fieldbus

size I N (A) PN (kW) I Ld (A) PLd (kW) I Hd (A) PHd (kW) I MAX (A)
ACS380-04xx-02A4-1 R0 2.4 0.37 2.3 0.37 1.8 0.25 3.2
ACS380-04xx-03A7-1 R0 3.7 0.55 3.5 0.55 2.4 0.37 4.3
ACS380-04xx-04A8-1 R1 4.8 0.75 4.6 0.75 3.7 0.55 6.7

protocol (page 23) by selecting the correct

ACS380-04xx-06A9-1 R1 6.9 1.1 6.6 1.1 4.8 0.75 8.6
ACS380-04xx-07A8-1 R1 7.8 1.5 7.4 1.5 6.9 1.1 12.4
ACS380-04xx-09A8-1 R2 9.8 2.2 9.3 2.2 7.8 1.5 14.0
ACS380-04xx-12A2-1 R2 12.2 3.0 11.6 3.0 9.8 2.2 17.6

option code and add the option codes to 3-phase, UN = 230 V (range 200 to 240 V). The power ratings are valid at nominal voltage 230 V (0.25 to 15 kW).
Drive type Frame Nominal ratings Light-duty use Heavy-duty use Max. output current
size I N (A) PN (kW) I Ld (A) PLd (kW) I Hd (A) PHd (kW) I MAX (A)

the drive’s ordering code. ACS380-04xx-02A4-2

ACS380-04xx-03A7-2
ACS380-04xx-04A8-2
R1
R1
R1
2.4
3.7
4.8
0.37
0.55
0.75
2.3
3.5
4.6
0.37
0.55
0.75
1.8
2.4
3.7
0.25
0.37
0.55
3.2
4.3
6.7
ACS380-04xx-06A9-2 R1 6.9 1.1 6.6 1.1 4.8 0.75 8.6
ACS380-04xx-07A8-2 R1 7.8 1.5 7.5 1.5 6.9 1.1 12.4
ACS380-04xx-09A8-2 R1 9.8 2.2 9.3 2.2 7.8 1.5 14.0
ACS380-04xx-12A2-2 R2 12.2 3.0 11.6 3.0 9.8 2.2 17.6
ACS380-04xx-17A5-2 R3 17.5 4.0 16.7 4.0 12.2 3.0 22.0
A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G 13
ACS380-04xx-25A0-2 R3 25.0 5.5 24.2 5.5 17.5 4.0 31.5
ACS380-04xx-032A-2 R4 32.0 7.5 30.8 7.5 25.0 5.5 45.0
ACS380-04xx-048A-2 R4 48.0 11.0 46.2 11.0 32.0 7.5 57.6
ACS380-04xx-055A-2 R4 55.0 15.0 52.8 15.0 48.0 11.0 86.4

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3-phase, UN = 400 V (range 380 to 480 V). The power ratings are valid at nominal voltage 400 V (0.37 to 22 kW).
Ordering information Drive type Frame
size
Nominal ratings Light-duty use Heavy-duty use Max. output current
I N (A) PN (kW) I Ld (A) PLd (kW) I Hd (A) PHd (kW) I MAX (A)
ACS380-04xx-01A8-4 R0 1.8 0.55 1.7 0.55 1.2 0.37 2.2
The type designation indicates the specifications and configuration of the drive. ACS380-04xx-02A6-4 R1 2.6 0.75 2.5 0.75 1.8 0.55 3.2
The table shows the primary drive variants. ACS380-04xx-03A3-4 R1 3.3 1.1 3.1 1.1 2.6 0.75 4.7
Sample type code 1: ACS380-042S-02A6-4 (Standard variant, not possible to add options as pluscode) ACS380-04xx-04A0-4 R1 4.0 1.5 3.8 1.5 3.3 1.1 5.9
Sample type code 2: ACS380-042C-02A6-4+K475+ L535 (Configured variant, possible to add options as pluscode) ACS380-04xx-05A6-4 R1 5.6 2.2 5.3 2.2 4.0 1.5 7.2
ACS380-04xx-07A2-4 R1 7.2 3.0 6.8 3.0 5.6 2.2 10.1
ACS380-04xx-09A4-4 R1 9.4 4.0 8.9 4.0 7.2 3.0 13.0
Segment A B C D E F
ACS380-04xx-12A6-4 R2 12.6 5.5 12.0 5.5 9.4 4.0 16.9
ACS380 - 04 2 C - 02A6 - 4 + Option codes ACS380-04xx-17A0-4 R3 17.0 7.5 16.2 7.5 12.6 5.5 22.7
ACS380-04xx-25A0-4 R3 25.0 11.0 23.8 11.0 17.0 7.5 30.6
ACS380-04xx-032A-4 R4 32.0 15.0 30.5 15.0 25.0 11.0 45.0
Product series ACS380-04xx-038A-4 R4 38.0 18.5 36.0 18.5 32.0 15.0 57.6
Types and construction ACS380-04xx-045A-4 R4 45.0 22.0 42.8 22.0 38.0 18.5 68.4
Rating ACS380-04xx-050A-4 R4 50.0 22.0 48.0 22.0 45.0 22.0 81.0
Voltage
Option code
Nominal ratings
IN Nominal output current available continuously without overloadability at 50 °C.
Basic codes
PN Typical motor power in no-overload use.
Segment Option Description
Maximum output current
A Construction 04 = Module, IP20
I max Maximum output current. Available for 2 seconds at start, then as long as allowed by drive temperature.
B EMC filter 0 = C3 (3-phase 400 V) or C4 (1-phase 230 V, 3-phase 230 V)
2 = C2 (3-phase 400 V, 1-phase 230 V) Heavy-duty use
C Connectivity S = Standard variant (I/O and Modbus), C = Configured variant, N = Base variant I Hd Output current allowing 150% I Hd for 1 minute every 10 minutes at 50 °C.
D Current rating For example, 02A6 refers to a nominal output current of 2.6 A P Hd Typical motor power in heavy-duty use.
E Voltage rating 1 = 1-phase 230 V, 2 = 3-phase 230 V, 4 = 3-phase 400 V Light-duty use
I Ld Output current allowing 110% I Ld for 1 minute every 10 minutes at 50 °C.
Option codes for configured variant (ACS380-04xC) and MRP codes for loose items P Ld Typical motor power in light-overload use.
Segment Option Option MRP code Type Description The ratings apply at 50 °C ambient temperatures.
code designation For derating at higher altitudes, temperatures or switching frequencies, see the user’s HW manual, document code: 3AXD50000029274.
F Fieldbus adapter module +K451 68469341 FDNA-01 DeviceNet™
+K454 68469325 FPBA-01 Profibus-DP
+K457 68469376 FCAN-01 CANopen®
+K462 3AUA0000094512 FCNA-01 ControlNet™
+K469 3AUA0000072069 FECA-01 EtherCAT®

Page 14
+K470 3AUA0000072120 FEPL-02 Ethernet POWERLINK
+K490 3AXD50000192786 FEIP-21 EtherNet/IP™
+K491 3AXD50000049964 FMBT-21 Modbus/TCP
+K492 3AXD50000192779 FPNO-21 PROFINET IO
+K495 3AXD50000033816 BCAN-11 CANopen® (screw terminals)
I/O +L511 3AXD50000022162 BREL-01 External relay option (4 x relay) (side option)
+L515 3AXD50000191635 BIO-01 I/O option module (front option, can be used
together with fieldbus)
+L534 3AXD50000022164 BAPO-01 External 24 V DC (side option) 26 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G
+L535 3AXD50000022163 BTAC-02 HTL/TTL encoder interface + External 24 V DC (side option)
+L538 3AXD50000021262 BMIO-01 I/O & Modbus option module (front option)
Safety functions module +Q986 3AXD50000112821 FSPS-21 PROFIsafe with PROFINET IO

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Services +P992 Pre-assembled options (front and side options)
Printed manual +R700 English
languages:

I/O option modules

+R701 German
The product package
+R702 Italian
includes a quick
installation and +R703 Dutch
start-up guide in +R704 Danish
several languages. +R705 Swedish
The option code ACS380 drives can be ordered with different
determines the +R706 Finnish
language variants of +R707 French I/O configurations. The standard input and
the hardware and +R708 Spanish output of the drive can be extended by using I/O
firmware manuals. option modules. A BIO-01 module extends the
+R709 Portuguese (Portugal)
+R711 Russian configured variant’s I/O, whereas a BMIO-01
+R712 Chinese module provides both additional I/O and Modbus.
+R714 Turkish In case additional relay outputs are needed,
+R713 Polish they can be added with a BREL-01 module.
A BAPO-01 module introduces an external
24 V DC supply to the drive’s control circuits.

The ACS380 drive’s open loop performance is

sufficient for almost any application, even when

Page 13
accurate control is needed close to zero speed.
However, if speed feedback is needed for even
more accurate control or for active loads like
hoists, a speed feedback module BTAC-02 adds
support for TTL and HTL pulse encoders.

Choose other options (on page 26) and 4 I/O option modules

add the option codes to the drive’s order

Option code Ordering code Description Module
+L511 3AXD50000022162 External relay option, 4 x RO (side option) BREL-01
+L515 3AXD50000191635 I/O option (front option). Can be used together with fieldbus. BIO-01
+L534 3AXD50000022164 External 24 V DC (side option) BAPO-01

code. Remember to use a “+” mark before

+L535 3AXD50000022163 HTL/TTL encoder interface + External 24 V DC (side option) BTAC-02
+L538 3AXD50000021262 I/O & Modbus extension (front option) BMIO-01

each option code.

I/O Base unit BMIO-01 BIO-01 BREL-01
(ACS380-04xx) (ACS380-04xS)
Inputs
Digital inputs 2 4 3 –
(DI1, DI2) (DI3, DI4, DIO1, DIO2) (DI3, DI4, DI5)
Frequency inputs – 2 2 –
(DI3, DI4) (DI4, DI5)
Counter inputs – 1 1 –
(DI3) (DI4)
Analog inputs 2 1 –
(AI1, AI2) (AI1)
Outputs

3 4 Relay outputs

Digital outputs
1
(RO1)
– 2
– –

1
4
(RO4, RO5, RO6, RO7)
–
(DIO1, DIO2) (DIO1)
Frequency outputs – 2 1 –
(DIO1, DIO2) (DIO1)
Analog outputs – 1 1
(AO1) (AO1)

Note: The number of inputs and outputs depends on the configuration. For example, DIO can be configured as digital input or output.

Type designation: ACS380 – 04XX – XXXX – X + XXXX

Product series
Page 26
Types and construction
Rating
Voltage
Options
 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G 13

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Ordering information
The type designation indicates the specifications and configuration of the drive.
The table shows the primary drive variants.
Sample type code 1: ACS380-042S-02A6-4 (Standard variant, not possible to add options as pluscode)
Sample type code 2: ACS380-042C-02A6-4+K475+ L535 (Configured variant, possible to add options as pluscode)

Segment A B C D E F
ACS380 - 04 2 C - 02A6 - 4 + Option codes

Product series
Types and construction
Rating
Voltage
Option code

Basic codes
Segment Option Description
A Construction 04 = Module, IP20
B EMC filter 0 = C3 (3-phase 400 V) or C4 (1-phase 230 V, 3-phase 230 V)
2 = C2 (3-phase 400 V, 1-phase 230 V)
C Connectivity S = Standard variant (I/O and Modbus), C = Configured variant, N = Base variant
D Current rating For example, 02A6 refers to a nominal output current of 2.6 A
E Voltage rating 1 = 1-phase 230 V, 2 = 3-phase 230 V, 4 = 3-phase 400 V

Option codes for configured variant (ACS380-04xC) and MRP codes for loose items
Segment Option Option MRP code Type Description
code designation
F Fieldbus adapter module +K451 68469341 FDNA-01 DeviceNet™
+K454 68469325 FPBA-01 Profibus-DP
+K457 68469376 FCAN-01 CANopen®
+K462 3AUA0000094512 FCNA-01 ControlNet™
+K469 3AUA0000072069 FECA-01 EtherCAT®
+K470 3AUA0000072120 FEPL-02 Ethernet POWERLINK
+K490 3AXD50000192786 FEIP-21 EtherNet/IP™
+K491 3AXD50000049964 FMBT-21 Modbus/TCP
+K492 3AXD50000192779 FPNO-21 PROFINET IO
+K495 3AXD50000033816 BCAN-11 CANopen® (screw terminals)
I/O +L511 3AXD50000022162 BREL-01 External relay option (4 x relay) (side option)
+L515 3AXD50000191635 BIO-01 I/O option module (front option, can be used
together with fieldbus)
+L534 3AXD50000022164 BAPO-01 External 24 V DC (side option)
+L535 3AXD50000022163 BTAC-02 HTL/TTL encoder interface + External 24 V DC (side option)
+L538 3AXD50000021262 BMIO-01 I/O & Modbus option module (front option)
Safety functions module +Q986 3AXD50000112821 FSPS-21 PROFIsafe with PROFINET IO
Services +P992 Pre-assembled options (front and side options)
Printed manual +R700 English
languages: +R701 German
The product package
+R702 Italian
includes a quick
installation and +R703 Dutch
start-up guide in +R704 Danish
several languages. +R705 Swedish
The option code
determines the +R706 Finnish
language variants of +R707 French
the hardware and +R708 Spanish
firmware manuals.
+R709 Portuguese (Portugal)
+R711 Russian
+R712 Chinese
+R714 Turkish
+R713 Polish
14 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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Ratings, types and voltages

1-phase, UN = 230 V (range 200 to 240 V). The power ratings are valid at nominal voltage 230 V (0.25 to 3.0 kW).
Drive type Frame Nominal ratings Light-duty use Heavy-duty use Max. output current
size I N (A) PN (kW) I Ld (A) PLd (kW) I Hd (A) PHd (kW) I MAX (A)
ACS380-04xx-02A4-1 R0 2.4 0.37 2.3 0.37 1.8 0.25 3.2
ACS380-04xx-03A7-1 R0 3.7 0.55 3.5 0.55 2.4 0.37 4.3
ACS380-04xx-04A8-1 R1 4.8 0.75 4.6 0.75 3.7 0.55 6.7
ACS380-04xx-06A9-1 R1 6.9 1.1 6.6 1.1 4.8 0.75 8.6
ACS380-04xx-07A8-1 R1 7.8 1.5 7.4 1.5 6.9 1.1 12.4
ACS380-04xx-09A8-1 R2 9.8 2.2 9.3 2.2 7.8 1.5 14.0
ACS380-04xx-12A2-1 R2 12.2 3.0 11.6 3.0 9.8 2.2 17.6

3-phase, UN = 230 V (range 200 to 240 V). The power ratings are valid at nominal voltage 230 V (0.25 to 15 kW).
Drive type Frame Nominal ratings Light-duty use Heavy-duty use Max. output current
size I N (A) PN (kW) I Ld (A) PLd (kW) I Hd (A) PHd (kW) I MAX (A)
ACS380-04xx-02A4-2 R1 2.4 0.37 2.3 0.37 1.8 0.25 3.2
ACS380-04xx-03A7-2 R1 3.7 0.55 3.5 0.55 2.4 0.37 4.3
ACS380-04xx-04A8-2 R1 4.8 0.75 4.6 0.75 3.7 0.55 6.7
ACS380-04xx-06A9-2 R1 6.9 1.1 6.6 1.1 4.8 0.75 8.6
ACS380-04xx-07A8-2 R1 7.8 1.5 7.5 1.5 6.9 1.1 12.4
ACS380-04xx-09A8-2 R1 9.8 2.2 9.3 2.2 7.8 1.5 14.0
ACS380-04xx-12A2-2 R2 12.2 3.0 11.6 3.0 9.8 2.2 17.6
ACS380-04xx-17A5-2 R3 17.5 4.0 16.7 4.0 12.2 3.0 22.0
ACS380-04xx-25A0-2 R3 25.0 5.5 24.2 5.5 17.5 4.0 31.5
ACS380-04xx-032A-2 R4 32.0 7.5 30.8 7.5 25.0 5.5 45.0
ACS380-04xx-048A-2 R4 48.0 11.0 46.2 11.0 32.0 7.5 57.6
ACS380-04xx-055A-2 R4 55.0 15.0 52.8 15.0 48.0 11.0 86.4

3-phase, UN = 400 V (range 380 to 480 V). The power ratings are valid at nominal voltage 400 V (0.37 to 22 kW).
Drive type Frame Nominal ratings Light-duty use Heavy-duty use Max. output current
size I N (A) PN (kW) I Ld (A) PLd (kW) I Hd (A) PHd (kW) I MAX (A)
ACS380-04xx-01A8-4 R0 1.8 0.55 1.7 0.55 1.2 0.37 2.2
ACS380-04xx-02A6-4 R1 2.6 0.75 2.5 0.75 1.8 0.55 3.2
ACS380-04xx-03A3-4 R1 3.3 1.1 3.1 1.1 2.6 0.75 4.7
ACS380-04xx-04A0-4 R1 4.0 1.5 3.8 1.5 3.3 1.1 5.9
ACS380-04xx-05A6-4 R1 5.6 2.2 5.3 2.2 4.0 1.5 7.2
ACS380-04xx-07A2-4 R1 7.2 3.0 6.8 3.0 5.6 2.2 10.1
ACS380-04xx-09A4-4 R1 9.4 4.0 8.9 4.0 7.2 3.0 13.0
ACS380-04xx-12A6-4 R2 12.6 5.5 12.0 5.5 9.4 4.0 16.9
ACS380-04xx-17A0-4 R3 17.0 7.5 16.2 7.5 12.6 5.5 22.7
ACS380-04xx-25A0-4 R3 25.0 11.0 23.8 11.0 17.0 7.5 30.6
ACS380-04xx-032A-4 R4 32.0 15.0 30.5 15.0 25.0 11.0 45.0
ACS380-04xx-038A-4 R4 38.0 18.5 36.0 18.5 32.0 15.0 57.6
ACS380-04xx-045A-4 R4 45.0 22.0 42.8 22.0 38.0 18.5 68.4
ACS380-04xx-050A-4 R4 50.0 22.0 48.0 22.0 45.0 22.0 81.0

Nominal ratings
IN Nominal output current available continuously without overloadability at 50 °C.
PN Typical motor power in no-overload use.
Maximum output current
I max Maximum output current. Available for 2 seconds at start, then as long as allowed by drive temperature.
Heavy-duty use
I Hd Output current allowing 150% I Hd for 1 minute every 10 minutes at 50 °C.
P Hd Typical motor power in heavy-duty use.
Light-duty use
I Ld Output current allowing 110% I Ld for 1 minute every 10 minutes at 50 °C.
P Ld Typical motor power in light-overload use.
The ratings apply at 50 °C ambient temperatures.
For derating at higher altitudes, temperatures or switching frequencies, see the user’s HW manual, document code: 3AXD50000029274.
15
16 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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Dimensions

Dimensions and weights (IP20 / UL open type)

Frame H1 H2 H3 W1 W2 W3 D1 D2 M1 M2 Weight
size (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
R0 205 223 170 70 86 94 176 191 50 191 1.4
R1 205 223 170 70 86 94 176 191 50 191 1.4
R2 205 223 170 95 111 119 176 191 75 191 2.0
R3 205 223 170 170 186 194 176 191 148 191 3.3
R4 205 240 170 260 276 284 181 196 234 191 5.3

H1 = Mounting surface height (back) D1 = Depth

H2 = Height, total D2 = Depth with deeper cover *)
H3 = Enclosure height (front) M1 = Mounting hole distance 1
W1 = Width without side option M2 = Mounting hole distance 2
W2 = Width with side option BAPO-01
W3 = Width with side optios BTAC-02, BREL-01 *) Deeper cover (with BIO-01 or FSPS-21) will increase normal depth (D1) by 15 mm

W3
W2
M1 D1 D2
W1
∅ 5 [.21]

∅ 10 [.40]

H3
M2

H1
H2

∅ 5 [.21]

M1

Dimensions and weights (drive with UL type 1 kit)

Frame H1 H2 H3 W1 W2 W3 D M1 M2 Weight
size (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg)
R0 205 285 247 70 86 94 191 50 191 1.8
R1 205 293 247 70 86 94 191 50 191 1.8
R2 205 293 247 95 111 119 191 75 191 2.5
R3 205 329 261 170 186 194 191 148 191 4.0
R4 205 391 312 260 276 284 196 234 191 6.5

H1 = Mounting surface height (back) D = Depth

H2 = Height with UL Type 1 kit, total M1 = Mounting hole distance 1
H3 = Height with UL type 1 kit, enclosere (front) M2 = Mounting hole distance 2
W1 = Width without side option
W2 = Width with side option BAPO-01 D
W3 = Width with side optios BTAC-02, BREL-01
H1
H2

H3
 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G 17

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Construction variants

The ACS380 machinery drive comes in several variants ensuring seamless

integration into machines and connecting perfectly to automation systems.

—
Standard variant (ACS380-04xS) Default I/O connections of standard variant (ACS380-04xS)

Meets the most typical machinery requirements. Terminals Descriptions

Aux. voltage output and digital connections
A standard variant (ACS380-04xS) includes +24 V Aux. voltage output +24 V DC, max. 250 mA
BMIO-01 module in the delivery to support DGND Aux. voltage output common
Modbus RTU and a wide range of digital and DCOM Digital input common for all
analog I/O. In addition, this construction DI 1 Digital input 1: Stop (0)/Start (1)
variant has one side option slot. Options are DI 2 Digital input 2: Forward (0)/Reverse (1)
available as loose items via mrp ordering DI 3 Digital input 3: Speed selection
codes. DI 4 Digital input 4: Speed selection
DIO 1 Digital input function: Ramp set 1 (0)/Ramp set 2 (1)
The standard variant includes:
DIO 2 Digital output function: Ready to run (0)/Not ready (1)
• 4 DI + 2 DI/DO + 2 AI + 1 AO + 1 RO + STO
DIO SRC Signal cable shield (screen)
• Embedded Modbus RTU
DIO COM Digital input common for all
Reference voltage and analog I/O
AI 1 Output frequency/Speed reference (0...10 V)
AGND Analog input circuit common
AI 2 Not configured
AGND Analog input circuit common
AO Output frequency (0...20 mA)
AGND Analog output circuit common
SCR Signal cable shield (screen)
— +10 V Reference voltage
Default I/O connections of the standard variant
Safe torque off (STO)
S+
Safe torque-off function. Connected at the factory.
SGND
The drive starts only when both circuits are closed. Refer
S1
to the Safe torque off function in the hardware manual.
S2
Relay output
RC
RA No fault [Fault (-1)]
RB
4
1 EIA-485 Modbus RTU
5
B+
2 6
A-
BGND Embedded Modbus RTU (EIA-485)
Shield
Termination
7

8 1. Auxiliary voltage outputs

2. Safe torque off connections
3. Digital inputs and outputs
4. Digital inputs
5. Relay output connection
6. Cold configuration connection for CCA-01
7. EIA-485 Modbus RTU
8. Analog inputs and outputs
18 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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Construction variants

—
Configured variant (ACS380-04xC) Default connections of configured variant (ACS380-04xC)

Simplified ordering by one single ordering Terminals Descriptions

code and possibility for preinstalled options. Aux. voltage output and digital connections
+24 V Aux. voltage output +24 V DC, max. 250 mA
A configured variant (ACS380-04xC) can be DGND Aux. voltage output common
configured with different options covering DCOM Digital input common for all
digital and analog I/O, fieldbus communication, DI 1 Digital input 1: Stop (0)/Start (1)
speed feedback and external 24 V DC supply. DI 2 Digital input 2: Forward (0)/Reverse (1)
Safe torque off (STO)
The configured variant includes:
S+
• 2 DI + 1 RO + STO + one preconfigured Safe torque off function. Connected at the factory.
SGND
fieldbus The drive starts only when both circuits are closed. Refer
S1 to the Safe torque off function in the hardware manual.
S2
Relay output
RC Fault (-1)
Options ordered with the pluscode.
RA 250 V AC/30 V DC
(See pluscodes, page 13):
RB 2A
Option module connections
Fieldbus options
See table on page 17 for available fieldbus connection
PROFIBUS, PROFINET/PROFIsafe,
options and table on page 22 for I/O options.
EtherNet/IP™, Modbus TCP/IP, EtherCAT®,
POWERLINK, DeviceNet™, CanOpen®
—
One of following side options ACS380 configured variant (ACS380-04xC)
• HTL/TTL encoder & ext. 24 V DC supply (BTAC-02)
• 4 x relay output module (BREL-01)
• External 24 V DC supply (BAPO-01)

One front I/O option

can be used together with fieldbus
3 DI + 1 DO + 1 AI + 1 AO (BIO-01)
 C O N S T R U C T I O N VA R I A N T S 19

—
Base variant (ACS380-04xN) Default connections of base variant (ACS380-04xN)

Offers maximum flexibility with minimum stock Terminals Descriptions

items for varying machine building needs. Aux. voltage output and digital connections
+24 V Aux. voltage output +24 V DC, max. 250 mA
Base variant can be ordered with any of the DGND Aux. voltage output common
connectivity or I/O option as loose item. DCOM Digital input common for all
DI 1 Digital input 1: Stop (0)/Start (1)
DI 2 Digital input 2: Forward (0)/Reverse (1)
Safe torque off (STO)
S+
SGND Safe torque off function. Connected at the factory.
The drive starts only when both circuits are closed. Refer
S1 to the Safe torque off function in the hardware manual.
S2
Relay output
RC Fault (-1)
Options:
RA 250 V AC/30 V DC
RB 2A
Fieldbus options
Option module connections
PROFIBUS, PROFINET/PROFIsafe,
See table on page 17 for available fieldbus connection
EtherNet/IP™, Modbus TCP/IP, EtherCAT®,
options and table on page 22 for I/O options.
POWERLINK, DeviceNet™, CanOpen®

One of following side options —

• HTL/TTL encoder & ext. 24 V DC supply (BTAC-02) ACS380 base variant (ACS380-04xN)
• 4 x relay output module (BREL-01)
• External 24 V DC supply (BAPO-01)

One front I/O option

can be used together with fieldbus
3 DI + 1 DO + 1 AI + 1 AO (BIO-01)
20 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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Control panel options and mounting kits

The ACS380 drive has an integrated control panel with a display and control keys.
Also, external control panels are available for installation to a cabinet door or for
operation via Bluetooth connection.

Integrated control panel Basic control panel, ACS-BP-S

Almost anyone can set up and If there is a need to install a basic panel
commission the machinery drive using into the cabinet door, the ACS-BP-S is
the available control panels. The ACS380 the right choice. The icon-based control
comes with the integrated icon-based panel supports users with basic
control panel as standard. You do not operation, settings and fault tracking
need to know any drive parameters as when nothing extra is needed.
the control panel helps you to set up
the essential settings quickly and get
Control panel mounting platform,
the drive into action. In addition,
DPMP-01
ACS380 supports the assistant control
This mounting platform is for flush
panel (AP-I, AP-S or AP-W).
mountings. The panel mounting
platform does not include the control
Assistant control panel, ACS-AP-I *)
panel.
The optional Assistant control has a
graphical, multilingual display. There is
no need to know any drive parameters, Control panel mounting platform,
as the control panel helps you set up DPMP-02
the essential settings quickly and get This mounting platform is for surface
the drive into action without hassle. mounting. The panel mounting
The panel can be used with any platform does not include the control
products in the ABB all-compatible panel.
product portfolio.

Control panel mounting platform,

Bluetooth control panel, ACS-AP-W *)
DPMP-04
The optional Bluetooth panel enables
Enables control panel outdoor
connection with the Drivetune mobile
mounting thanks to IP66 protection
app. The app is available for free from
class, UV resistance and IK07 impact
Google Play and the Apple App Store.
protection rating.
Together with the Drivetune app and
the Bluetooth panel, users can, for
example, commission and monitor
the drive remotely.

Control panel options

Ordering code Description Control panel
3AUA0000088311 Industrial assistant control panel *) ACS-AP-I
3AUA0000064884 Assistant control panel ACS-AP-S
3AXD0000025965 Assistant control panel with bluetooth interface *) ACS-AP-W
3AXD50000028828 Basic control panel ACS-BP-S
3AUA0000108878 Control panel mounting platform (flush mounted) DPMP-01
3AXD50000009374 Control panel mounting platform (surface mounted) DPMP-02
3AXD50000217717 Control panel mounting platform (outdoor installation) DPMP-04
*) Also compatible with the following ABB all-compatible drives: ACS480, ACS580 and ACS880.
 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G 21

—
Door mounting and daisy chaining

Improve safety and leverage the full potential of the ACS380 control panel options
with a door mounting kit and panel bus adapter.

Door mounting fosters easy operation and safety. for even easier and quicker operation. When
It enables you to operate the drive without daisy chaining the drives, you need only one
opening the cabinet door, saving time and keeping assistant control panel. The rest of the drives
all the electronics behind the closed door. Up to can be equipped with panel bus adapters and
32 drives can be connected to one control panel the last drive with termination plug.

Cabinet door

Control panel mounting platform

The mounting platform for the driveʼs
control panel.

Assistant control panel

The assistant control panel can be selected Cabinet, outside
with ACS380 drives. Also a Bluetooth control
panel can be used.

RJ-45 cable for daisy chaining drives

With BSPL-01 Panel bus adapter and panel bus
termination plug.

Panel bus adapter is required for each drive and

1 2 3 4 5 6 7 32
termination plug only for the last drive.

Cabinet, inside
22 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

—
Tools for configuration, monitoring
and process tuning

ACS380 has various tools to simplify the commissioning, operation

and monitoring of the drive.

Easy configuration for

Connection with cable
unpowered drives
Using the BCBL-01
With the CCA-01 tool, it is possible to
cable, the PC can be
configure drive parameters and even
connected directly to
download new software from PC to the
the RJ-45 panel port
unpowered ACS380. The power is
on the ACS380 drive.
supplied by a PC USB port.

Connection to
Drive Composer
assistant panel
The Drive Composer PC tool offers fast
When using the Assistant
and harmonized setup, commissioning
control panel, the Drive
and monitoring. Drive Composer entry
composer tool is connected
(a free version of the tool) provides
to the drive using the mini
startup and maintenance capabilities
USB connection on the
and gathers all drive information,
panel.
such as parameter loggers, faults,
and backups into a support
diagnostics file.

Drive Composer pro provides

additional features such as custom
parameter windows, graphical control
diagrams of the drive’s configuration,
and improved monitoring and
diagnostics.

Ordering code Description Type designation

3AXD50000032449 PC cable, USB to RJ45 BCBL-01
3AXD50000019865 Cold configurator adapter, packed kit CCA-01
3AUA0000108087 Drive Composer pro PC tool (single user license) DCPT-01
3AUA0000145150 Drive Composer pro PC tool (10 users license) DCPT-01
3AUA0000145151 Drive Composer pro PC tool (20 users license) DCPT-01
3AXD50000131976 Panel bus adapter BSPL-01
3AXD50000128624 Panel bus termination plug BPLG-01

Free Drive Composer entry available at

https://new.abb.com/drives/software-tools/drive-composer
 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G 23

—
Flexible connectivity
to automation networks

Fieldbus communication reduces wiring costs compared Support tools for integration with automation
with traditional hard-wired input/output connections. Support for the fieldbuses is not always enough to
get the full functionality and to make integration easy.
The ACS380 configured variant is compatible with a wide For this reason, ABB also offers tools for seamless
range of fieldbus protocols. Fieldbus adapter modules integration to automation systems of various
are automatically configured during first power up, manufacturers.
thus reducing commissioning time and allowing drive
commissioning from the PLC. The ACS380 standard variant
comes with built-in Modbus RTU protocol.

—
Universal communication with ABB fieldbus adapters
The machinery drives support the following fieldbus protocols:

Option code Ordering code Fieldbus protocol Adapter module

+K451 68469341 DeviceNet™ FDNA-01
+K454 68469325 PROFIBUS DP, DPV0/DPV1 FPBA-01
+K457 68469376 CANopen® FCAN-01
+K462 3AUA0000094512 ControlNet™ FCNA-01
+K469 3AUA0000072069 EtherCAT® FECA-01
+K470 3AUA0000072120 Ethernet POWERLINK FEPL-02
+K490 3AXD50000192786 Ethernet/IP™ FEIP-21
+K491 3AXD50000049964 Modbus/TCP FMBT-21
+K492 3AXD50000192779 PROFINET IO FPNO-21
+K495 3AXD50000033816 CANopen® (screw terminals) BCAN-11
24 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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Safety options

Integrated safety Safe torque off (STO)

Integrated safety reduces the need for external safety
components, simplifying configuration and reducing Function requested
|n|
installation space. The safety functionality is a built-in
feature of the ACS380, with safe torque off (STO) as
standard. ACS380 can also be part of PROFIsafe over 0
t
PROFINET network, where safety PLC is controlling the
STO or safe stop 1, time controlled, SS1-t functionality. STO is the basic foundation of drive-based functional safety,
This connectivity and functionality can be done by using as it brings a drive safely to no-torque state making the
the FSPS-21 option module. motor coast to stop. Integrated STO-function simplifies
the safety circuit as external components are not needed
The drivesʼ functional safety is designed in accordance to safely stop the application.
with EN/IEC 61800-5-2 and complies with the requirements
of the European Union Machinery Directive (2006/42/EC). • STO is a standard safety function in all ABB drives.
The safety functions are certified by TÜV Nord and comply • Typically used for prevention of an unexpected startup
with the highest safety performance level (SIL 3/PL e) for • (EN ISO 14118) of machinery or for an emergency stop,
machinery safety. It is possible to install the safety fulfilling stop category 0 (EN 13850 / IEC 60204-1).
modules also afterwards to the drive.

PROFIsafe safety functions module FSPS-21 Safe stop 1, time controlled (SS1-t)
The FSPS-21 module has integrated PROFIsafe, safety
functions and PROFINET IO connection. The ready-made STO activated
|n|
safety functions make safety configuration in the drive
unnecessary. The module supports STO and SS1-t safety
functions. It is used together with a safety PLC that 0
Time limit t
supports PROFIsafe over PROFINET communication. Function
requested

For more information see FSPS-21 PROFIsafe safety Safe stop 1 stops the motor safely with a controlled ramp
functions module web page at new.abb.com/drives/ stop and stop time monitoring. SS1-t initiates the ramp stop
functional-safety from the drive and activates STO when speed reaches zero.
If the drive is not decelerating to zero speed within the time
limit, the STO function is activated. SS1-t is typically used in
applications where motion must be stopped quickly and
safely before switching to a no-torque state.

• SS1-t stops the motor safely, using a controlled ramp stop

and then activates the STO function.
• SS1-t can be used to implement an Emergency stop,
fulfilling stop category 1 (EN/IEC 60204-1).

PROFIsafe safety functions module FSPS-21

Option code Ordering code Module
+Q986 3AXD50000112821 FSPS-21
Note: This module isn’t compatible with other fieldbus option modules
for ACS380 and ACS580 drives
 SAFET Y OPTIONS 25

—
Example: SS1-t
Safety function module FSPS-21, functionality cycle

0. Drive running 1. Safety PLC – safety function request to the FSPS-21

1
ABB drive *) Start ABB drive *) Start

Safety PLC FSPS-21 Control Safety PLC FSPS-21 Control

unit unit
Speed

Speed
RUN RUN
STO STO

M M
Reset Reset
Time 1 Time

2. SS1-t, safety functions request / start of monitoring 3. Transition and time monitoring of the SS1-t

ABB drive *) Start ∆t ABB drive *) Start

Safety PLC FSPS-21 Control Safety PLC FSPS-21 Control

unit unit
Speed

Speed

2 3 3
RUN
RAMP STOP
STO STO

M M
Reset Reset
2 Time 3 Time

4. Zero speed or SS1-t time limit reached / STO is opened 5. Safe state / STO is open

∆t ABB drive *) Start ABB drive *) Start

Safety PLC FSPS-21 Control Safety PLC FSPS-21 Control

unit unit
Speed

Speed

STOP STOP
4 STO 5 STO

M
Reset
M
Reset
Time 4 Time 5

6. Safety function request removed / reset / STO is closed 7. Start – return to normal operation

I 6
ABB drive *) Start 7 ABB drive *) Start

Safety PLC FSPS-21 Control Safety PLC FSPS-21 Control

unit unit
Speed

Speed

STOP RUN
II 6
6 STO STO

M M
Reset
Time 6
Time
Reset

*) The ABB drive can be ACS380, ACS580 or ACS880

26 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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I/O option modules

ACS380 drives can be ordered with different

I/O configurations. The standard input and
output of the drive can be extended by using I/O
option modules. A BIO-01 module extends the
configured variant’s I/O, whereas a BMIO-01
module provides both additional I/O and Modbus.
In case additional relay outputs are needed,
they can be added with a BREL-01 module.
A BAPO-01 module introduces an external
24 V DC supply to the drive’s control circuits.

The ACS380 drive’s open loop performance is

sufficient for almost any application, even when
accurate control is needed close to zero speed.
However, if speed feedback is needed for even
more accurate control or for active loads like
hoists, a speed feedback module BTAC-02 adds
support for TTL and HTL pulse encoders.

I/O option modules

Option code Ordering code Description Module
+L511 3AXD50000022162 External relay option, 4 x RO (side option) BREL-01
+L515 3AXD50000191635 I/O option (front option). Can be used together with fieldbus. BIO-01
+L534 3AXD50000022164 External 24 V DC (side option) BAPO-01
+L535 3AXD50000022163 HTL/TTL encoder interface + External 24 V DC (side option) BTAC-02
+L538 3AXD50000021262 I/O & Modbus extension (front option) BMIO-01

I/O Base unit BMIO-01 BIO-01 BREL-01

(ACS380-04xx) (ACS380-04xS)
Inputs
Digital inputs 2 4 3 –
(DI1, DI2) (DI3, DI4, DIO1, DIO2) (DI3, DI4, DI5)
Frequency inputs – 2 2 –
(DI3, DI4) (DI4, DI5)
Counter inputs – 1 1 –
(DI3) (DI4)
Analog inputs 2 1 –
(AI1, AI2) (AI1)
Outputs
Relay outputs 1 – – 4
(RO1) (RO4, RO5, RO6, RO7)
Digital outputs – 2 1 –
(DIO1, DIO2) (DIO1)
Frequency outputs – 2 1 –
(DIO1, DIO2) (DIO1)
Analog outputs – 1 1
(AO1) (AO1)

Note: The number of inputs and outputs depends on the configuration. For example, DIO can be configured as digital input or output.
 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G 27

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Resistor braking

Brake chopper Brake resistor

The brake chopper is built in as standard for the ACS380. The brake resistors are separately available for the ACS380.
It not only controls braking, but also supervises system Resistors other than the standard option resistors may be
status and detects failures such as brake resistor and used, provided that the specified resistance value is higher
resistor cable short-circuits, chopper short-circuit, and than the minimum resistance and that heat dissipation
calculated resistor over-temperature. See the tables for capacity of the resistor is sufficient for the drive application
internal brake chopper specifications for each drive type. (see hardware manual). No separate fuses in the brake
circuit are required if the conditions for the mains cable,
for example, are protected with fuses and no mains
cable/fuse overrating occurs.

Drive type Frame size Internal brake chopper Example brake resistor
R min R max PBRcont PBRmax Danothem type
(ohm) (ohm) (kW) (kW)
1-phase 230 V
ACS380-04xx-02A4-1 R0 32.5 468 0.25 0.38
CBH 360 C T 406 210R,
ACS380-04xx-03A7-1 R0 32.5 316 0.37 0.56
CAR 200 D T 406 210R
ACS380-04xx-04A8-1 R1 32.5 213 0.55 0.83
ACS380-04xx-06A9-1 R1 32.5 145 0.75 1.10
CBR-V 330 D T 406 78R UL
ACS380-04xx-07A8-1 R1 32.5 96.5 1.10 1.70
ACS380-04xx-09A8-1 R2 32.5 69.9 1.50 2.30
CBR-V 560 D HT 406 39R UL
ACS380-04xx-12A2-1 R2 19.5 47.1 2.20 3.30
3-phase 230 V
ACS380-04xx-02A4-2 R1 39 474 0.25 0.38
CBH 360 C T 406 210R,
ACS380-04xx-03A7-2 R1 39 319 0.37 0.56
CAR 200 D T 406 210R
ACS380-04xx-04A8-2 R1 39 217 0.55 0.83
ACS380-04xx-06A9-2 R1 39 145 0.75 1.13
CBR-V 330 D T 406 78R UL
ACS380-04xx-07A8-2 R1 39 105 1.10 1.65
ACS380-04xx-09A8-2 R1 20 71 1.50 2.25
CBR-V 560 D HT 406 39R UL
ACS380-04xx-12A2-2 R2 20 52 2.20 3.30
ACS380-04xx-17A5-2 R3 16 38 3.00 4.50
CBT-H 560 D HT 406 19R
ACS380-04xx-25A0-2 R3 16 28 4.00 6.00
ACS380-04xx-032A-2 R4 3 20 5.50 8.25
ACS380-04xx-048A-2 R4 3 14 7.50 11.25 CBT-V 760 G H T 282 8R
ACS380-04xx-055A-2 R4 3 10 11.00 16.50
3-phase 400 V
ACS380-04xx-01A8-4 R0 99 933 0.37 0.56
ACS380-04xx-02A6-4 R1 99 628 0.55 0.83
CBH 360 C T 406 210R,
ACS380-04xx-03A3-4 R1 99 428 0.75 1.13
CAR 200 D T 406 210R
ACS380-04xx-04A0-4 R1 99 285 1.10 1.65
ACS380-04xx-05A6-4 R1 99 206 1.50 2.25
ACS380-04xx-07A2-4 R1 53 139 2.20 3.30
ACS380-04xx-09A4-4 R1 53 102 3.00 4.50 CBR-V 330 D T 406 78R UL
ACS380-04xx-12A6-4 R2 32 76 4.00 6.00
ACS380-04xx-17A0-4 R3 32 54 5.50 8.25
CBR-V 560 D HT 406 39R UL
ACS380-04xx-25A0-4 R3 23 39 7.50 11.25
ACS380-04xx-032A-4 R4 6 29 11.00 17.00 CBT-H 560 D HT 406 19R
ACS380-04xx-038A-4 R4 6 24 15.00 23.00
ACS380-04xx-045A-4 R4 6 20 18.50 28.00 CBT-H 760 D HT 406 16R
ACS380-04xx-050A-4 R4 6 20 22.00 33.00
R min = The minimum permitted resistance value of the brake resistor
R max = The maximum resistance value of the brake resistor that can provide P BRcont
P BRcont = The continuous braking capacity of the drive
P BRmax = The maximum braking capacity of the drive, when the length of the braking pulse is at most 1 minute for
each 10 minutes (P BRcont × 1.5). The maximum braking capacity must be more than the desired braking power.
Example brake resistor → Check the allowed braking cycle from the resistor data sheet.
Please see the ACS380 hardware manual for the selection guidelines.
28 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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EMC – electromagnetic compatibility

The ACS380 machinery drives are equipped with a built-in in EN 55011 and EN 61000-6-3/4, but not necessarily
filter to reduce high-frequency emissions. Low EMC filters vice versa. EN 55011 and EN 61000-6-3/4 do not specify
(C3 for 400 V and C4 for 230 V) are denoted by type code cable length or require a motor to be connected as a load.
ACS380-040X and high EMC filters (C2 for all voltages) by The emission limits are comparable to EMC standards
type code ACS380-042X. C1 can be achieved with an according to the table below.
external EMC filter.
Domestic environments versus public
EMC standards low voltage networks
The EMC product standard (EN 61800-3) covers the specific The first environment includes domestic premises.
EMC requirements stated for drives (tested with motor and It also includes establishments directly connected without
cable) within the EU. EMC standards such as EN 55011 or an intermediate transformer to a low voltage power
EN 61000-6-3/4 are applicable to industrial and domestic supply network that supplies buildings used for domestic
equipment and systems including components inside the purposes. The second environment includes all
drive. Drive units complying with the requirements of establishments directly connected to public low
EN 61800-3 are compliant with comparable categories voltage power supply networks.

Comparison of EMC standards

EMC according to EN 61800-3 EN 61800-3 EN 55011, EN 61000-6-4, EN 61000-6-3,
product standard product standard product family generic emission generic emission
standard for industrial, standard standard for residential,
scientific and medical for industrial commercial and light-
(ISM) equipment environments industrial environments
1st environment,
Category C1 Group 1, Class B Not applicable Applicable
unrestricted distribution
1st environment,
Category C2 Group 1, Class A Applicable Not applicable
restricted distribution
2nd environment,
Category C3 Group 2, Class A Not applicable Not applicable
unrestricted distribution
2nd environment,
Category C4 Not applicable Not applicable Not applicable
restricted distribution

EMC compliance and maximum motor cable length

Voltage Frame EMC category (EN 61800-3), max. motor cable length
(Product variant) size C1 C2 C3
With internal / external filter
R0
1-phase 230 V – / 10 m 10 m / 10 m 10 m / 10 m
R1
(ACS380-04xx-xxxx-1)
R2 –/– 10 m / – 10 m / –
R1
3-phase 230 V R2
–/– – / 20 m – / 20 m
(ACS380-04xx-xxxx-2) R3
R4
R0 – / 30 m 10 m / 30 m 30 m / 30 m
R1 30 m / 40 m
3-phase 400 V
R2 – /40 m 10 m / 40 m 20 m / 40 m
(ACS380-04xx-xxxx-4)
R3 30 m / 40 m
R4 – / 30 m 10 m / 30 m 30 m / 30 m
• Internal filter: C2 with ACS380-042x-xxxx-x, C3 with ACS380-040x-xxxx-4
• External filter: Please see page 29 Filters and chokes for the suitable external filter type
 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G 29

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Filters and chokes

It is advisable to use a mains choke if the short-circuit capacity of the network

at the drive terminals is higher than specified in the table.

Frame size /voltage rating R0, R1, R2 R3, R4

1-phase 230 V >5.0 kA >7.5 kA
3-phase 230 V >5.0 kA >7.5 kA
3-phase 380...480 V >5.0 kA >10 kA

1-phase U N = 230 V (range 200 to 240 V)

Drive type Frame C1 filter Mains choke du/dt filter
size ABB type / Schaffner type Max. ambient temp. 40 °C Max. ambient temp. 40 °C
ACS380-04xx-02A4-1 R0 RFI-11 / FN21754-6.1-07 CHK-A1 ACS-CHK-B3
ACS380-04xx-03A7-1 R0 RFI12 / FN21754-16.1-07 CHK-B1 ACS-CHK-B3
ACS380-04xx-04A8-1 R1 RFI12 / FN21754-16.1-07 CHK-B1 ACS-CHK-B3
ACS380-04xx-06A9-1 R1 RFI12 / FN21754-16.1-07 CHK-C1 ACS-CHK-C3
ACS380-04xx-07A8-1 R1 RFI12 / FN21754-16.1-07 CHK-C1 ACS-CHK-C3
ACS380-04xx-09A8-1 R2 – CHK-D1 ACS-CHK-C3
ACS380-04xx-12A2-1 R2 – CHK-D1 ACS-CHK-C3

3-phase U N = 230 V (range 200 to 240 V)

Drive type Frame C1 filter Mains choke du/dt filter
size ABB type / Schaffner type Max. ambient temp. 40 °C Max. ambient temp. 40 °C
ACS380-04xx-02A4-2 R1 RFI 32 / FN 3258-16-44 CHK-01 –
ACS380-04xx-03A7-2 R1 RFI 32 / FN 3258-16-44 CHK-02 –
ACS380-04xx-04A8-2 R1 RFI 32 / FN 3258-16-44 CHK-03 –
ACS380-04xx-06A9-2 R1 RFI 32 / FN 3258-16-44 CHK-03 –
ACS380-04xx-07A8-2 R1 RFI 32 / FN 3258-16-44 CHK-03 –
ACS380-04xx-09A8-2 R1 RFI 32 / FN 3258-16-44 CHK-04 –
ACS380-04xx-12A2-2 R2 RFI-33 /FN 3258-30-33 CHK-04 –
ACS380-04xx-17A5-2 R3 RFI-33 /FN 3258-30-33 CHK-04 –
ACS380-04xx-25A0-2 R3 RFI-33 /FN 3258-30-33 CHK-06 –
ACS380-04xx-032A-2 R4 RFI-34 / FN3258-100-35 CHK-06 –
ACS380-04xx-048A-2 R4 RFI-34 / FN3258-100-35 CHK-07 –
ACS380-04xx-055A-2 R4 RFI-34 / FN3258-100-35 CHK-07 –

3-phase U N = 400 V (range 380 to 480 V)

Drive type Frame C1 filter Mains choke du/dt filter
size ABB type / Schaffner type Max. ambient temp. 40 °C Max. ambient temp. 40 °C
ACS380-04xx-01A8-4 R0 RFI 32 / FN 3258-16-44 CHK-01 ACS-CHK-B3
ACS380-04xx-02A6-4 R1 RFI 32 / FN 3258-16-44 CHK-01 ACS-CHK-B3
ACS380-04xx-03A3-4 R1 RFI 32 / FN 3258-16-44 CHK-01 ACS-CHK-B3
ACS380-04xx-04A0-4 R1 RFI 32 / FN 3258-16-44 CHK-02 ACS-CHK-C3
ACS380-04xx-05A6-4 R1 RFI 32 / FN 3258-16-44 CHK-02 ACS-CHK-C3
ACS380-04xx-07A2-4 R1 RFI 32 / FN 3258-16-44 CHK-02 NOCH0016-6x
ACS380-04xx-09A4-4 R1 RFI 32 / FN 3258-16-44 CHK-03 NOCH0016-6x
ACS380-04xx-12A6-4 R2 RFI-33 /FN 3258-30-33 CHK-03 NOCH0016-6x
ACS380-04xx-17A0-4 R3 RFI-33 /FN 3258-30-33 CHK-04 NOCH0030-6x
ACS380-04xx-25A0-4 R3 RFI-34 / FN3258-100-35 CHK-04 NOCH0030-6x
ACS380-04xx-032A-4 R4 RFI-34 / FN3258-100-35 CHK-05 NOCH0030-6x
ACS380-04xx-038A-4 R4 RFI-34 / FN3258-100-35 CHK-06 NOCH0070-6x
ACS380-04xx-045A-4 R4 RFI-34 / FN3258-100-35 CHK-06 NOCH0070-6x
ACS380-04xx-050A-4 R4 RFI-34 / FN3258-100-35 CHK-07 NOCH0070-6x
30 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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Cooling, fuses and circuit breakers

Cooling Fuse and circuit breakers

ACS380 drives are fitted with variable-speed cooling air Standard fuses and circuit breakers can be used with the
fans. The cooling air must be free from corrosive materials ACS380 drives. For input fuse or circuit breaker specifications,
and must not exceed the maximum ambient temperature see the table below. Manual motor protectors can also be
of 50 °C (60 °C with derating). *) used. See ACS380 hardware manual for details.

Cooling air flow and recommended input protection fuses

1-phase U N = 230 V (range 200 to 240 V)
Drive type Frame size Typical power loss 1) Air flow Noise IEC fuses IEC fuses UL fuses
(W) BTU/Hr (m3/h) CFM (dBA) (A) Fuse type (A) Fuse type (A) Fuse type
ACS380-04xx-02A4-1 R0 33 113 – *) – – 10 gG 32 gR 10 UL class T
ACS380-04xx-03A7-1 R0 49 167 – *) – – 10 gG 32 gR 10 UL class T
ACS380-04xx-04A8-1 R1 67 229 57 33 63 16 gG 40 gR 20 UL class T
ACS380-04xx-06A9-1 R1 93 317 57 33 63 20 gG 50 gR 20 UL class T
ACS380-04xx-07A8-1 R1 106 362 57 33 63 25 gG 63 gR 25 UL class T
ACS380-04xx-09A8-1 R2 92 314 63 37 59 32 gG 63 gR 25 UL class T
ACS380-04xx-12A2-1 R2 115 392 63 37 59 35 gG 63 gR 35 UL class T
3-phase, U N = 230 V (range 200 to 240 V)
ACS380-04xx-02A4-2 R1 39 133 57 33 63 6 gG 25 gR 6 UL class T
ACS380-04xx-03A7-2 R1 57 194 57 33 63 10 gG 32 gR 10 UL class T
ACS380-04xx-04A8-2 R1 72 246 57 33 63 10 gG 32 gR 10 UL class T
ACS380-04xx-06A9-2 R1 111 379 57 33 63 16 gG 40 gR 20 UL class T
ACS380-04xx-07A8-2 R1 105 358 57 33 63 16 gG 40 gR 20 UL class T
ACS380-04xx-09A8-2 R1 140 478 57 33 63 16 gG 40 gR 20 UL class T
ACS380-04xx-12A2-2 R2 149 508 63 37 59 25 gG 50 gR 25 UL class T
ACS380-04xx-17A5-2 R3 265 904 128 75 66 32 gG 63 gR 35 UL class T
ACS380-04xx-25A0-2 R3 398 1358 128 75 66 50 gG 80 gR 40 UL class T
ACS380-04xx-032A-2 R4 350 1194 150 88 69 63 gG 100 gR 60 UL class T
ACS380-04xx-048A-2 R4 561 1914 150 88 69 100 gG 160 gR 100 UL class T
ACS380-04xx-055A-2 R4 676 2307 150 88 69 100 gG 160 gR 100 UL class T
3-phase U N = 400 V (range 380 to 480 V)
ACS380-04xx-01A8-4 R0 28 96 – – – 4 gG 25 gR 6 UL class T
ACS380-04xx-02A6-4 R1 44 150 57 33 63 6 gG 25 gR 6 UL class T
ACS380-04xx-03A3-4 R1 55 188 57 33 63 6 gG 25 gR 6 UL class T
ACS380-04xx-04A0-4 R1 62 212 57 33 63 10 gG 32 gR 10 UL class T
ACS380-04xx-05A6-4 R1 91 311 57 33 63 10 gG 32 gR 10 UL class T
ACS380-04xx-07A2-4 R1 100 341 57 33 63 16 gG 40 gR 20 UL class T
ACS380-04xx-09A4-4 R1 140 478 57 33 63 16 gG 40 gR 20 UL class T
ACS380-04xx-12A6-4 R2 165 563 63 37 59 25 gG 50 gR 25 UL class T
ACS380-04xx-17A0-4 R3 259 884 128 75 66 32 gG 63 gR 35 UL class T
ACS380-04xx-25A0-4 R3 390 1331 128 75 66 50 gG 80 gR 40 UL class T
ACS380-04xx-032A-4 R4 396 1351 150 88 69 63 gG 100 gR 60 UL class T
ACS380-04xx-038A-4 R4 497 1696 150 88 69 80 gG 125 gR 80 UL class T
ACS380-04xx-045A-4 R4 582 1986 150 88 69 100 gG 160 gR 100 UL class T
ACS380-04xx-050A-4 R4 672 2293 150 88 69 100 gG 160 gR 100 UL class T
1)
Typical drive losses when it operates at 90% of the motor nominal frequency and 100% of the drive nominal output current.
 COOLING , FUSES AND CIRCUIT BRE AKERS 31

The miniature circuit breakers listed below are tested and approved for use with the ACS380 drives.
Other circuit breakers can also be used with the drive if they provide the same electrical characteristics.

Circuit breakers
1-phase U N = 230 V (range 200 to 240 V)
Drive type Frame size ABB miniature circuit breaker
Type (kA) 1)
ACS380-04xx-02A4-1 R0 S 201P-B 10 NA 5
ACS380-04xx-03A7-1 R0 S 201P-B 10 NA 5
ACS380-04xx-04A8-1 R1 S 201P-B 16 NA 5
ACS380-04xx-06A9-1 R1 S 201P-B 20 NA 5
ACS380-04xx-07A8-1 R1 S 201P-B 25 NA 5
ACS380-04xx-09A8-1 R2 S 201P-B 25 NA 5
ACS380-04xx-12A2-1 R2 S 201P-B 32 NA 5
3-phase, U N = 230 V (range 200 to 240 V)
ACS380-04xx-02A4-2 R1 S 203P-Z 6 NA 5
ACS380-04xx-03A7-2 R1 S 203P-Z 8 NA 5
ACS380-04xx-04A8-2 R1 S 203P-Z 10 NA 5
ACS380-04xx-06A9-2 R1 S 203P-Z 16 NA 5
ACS380-04xx-07A8-2 R1 S 203P-Z 16 NA 5
ACS380-04xx-09A8-2 R1 S 203P-Z 25 NA 5
ACS380-04xx-12A2-2 R2 S 203P-Z 25 NA 5
ACS380-04xx-17A5-2 R3 S 203P-Z 32 NA 5
ACS380-04xx-25A0-2 R3 S 203P-Z 50 NA 5
ACS380-04xx-032A-2 R4 S 203P-Z 63 NA 5
ACS380-04xx-048A-2 R4 – –
ACS380-04xx-055A-2 R4 – –
3-phase U N = 380...480 V (380, 400, 415, 440, 460, 480 V)
ACS380-04xx-01A8-4 R0 S 203P-B 4 5
ACS380-04xx-02A6-4 R1 S 203P-B 6 5
ACS380-04xx-03A3-4 R1 S 203P-B 6 5
ACS380-04xx-04A0-4 R1 S 203P-B 8 5
ACS380-04xx-05A6-4 R1 S 203P-B 10 5
ACS380-04xx-07A2-4 R1 S 203P-B 16 5
ACS380-04xx-09A4-4 R1 S 203P-B 16 5
ACS380-04xx-12A6-4 R2 S 203P-B 25 5
ACS380-04xx-17A0-4 R3 S 203P-B 32 5
ACS380-04xx-25A0-4 R3 S 203P-B 50 5
ACS380-04xx-032A-4 R4 S 203P-B 63 5
ACS380-04xx-038A-4 R4 S 803S-B 80 5
ACS380-04xx-045A-4 R4 S 803-B 100 5
ACS380-04xx-050A-4 R4 S 803-B 100 5
1)
Maximum permitted rated conditional short-circuit current (IEC 61800-5-1) of the electrical power network.
32
 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G 33

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ACS380 drives are compatible with
the wide ABB product offering

Programmable Logic Controllers, PLCs All-compatible drives portfolio

The AC500, AC500-eCo, AC500-S and The all-compatible drives share
AC500-XC scalable PLC ranges provide the same architecture: software
solutions for small, medium and platform, tools, user interfaces and
high-end applications. Our AC500 PLC options. There is an optimal drive
platform offers different performance from the smallest water pump to
levels and is the ideal choice for high the biggest cement kiln, and
availability, extreme environments, everything in between.
condition monitoring, motion control
or safety solutions.
Automation Builder Engineering suite
ABB Automation Builder is the software
AC motors for machine builders and system
ABB’s low voltage AC motors are integrators wanting to automate their
designed to save energy, reduce machines and systems in a unified and
operating costs and minimize efficient way. Automation Builder
unscheduled downtime. General connects the engineering tools for
performance motors ensure PLC, safety, control panels, SCADA,
convenience, while process drives, motion and robots.
performance motors provide a broad
set of motors for the process
industries and heavy-duty ABB Jokab Safety
applications. ABB Jokab Safety is helping machine
builders to create production-friendly
and safe work environments for
Control panels operators. We deliver machine safety
CP600-eCo, CP600 and CP600-Pro solutions for single machines or entire
control panels offer a wide range of production lines. Our long experience
features and functionalities for of helping customers making solutions
maximum operability. ABB control for demanding environments has
panels are distinguished by their made us experts in combining
robustness and high usability, production demands with safety
providing all the relevant information demands for production-friendly
from production plants and solutions.
machines at a single touch.
34 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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Choose the right motor
for your application

Choose the best motor for your

application. A natural match for induction
motors, ABB machinery drives
can also control high-efficiency motors
such as permanent magnet or
synchronous reluctance motors for
greater efficiency.

Induction motors, the industry workhorse

Pair the ACS380 with an induction motor (IM) for simple
and reliable operation in many applications and in a wide
range of environments. Further simplifying setup, the
machinery drives can be integrated with virtually any type
of IM by entering the nameplate motor data only.

Permanent magnet motors for smooth operation

Permanent magnet technology is used for improved
motor characteristics in terms of energy efficiency and
compactness. This technology is particularly well-suited
for low speed control applications, as they eliminate
the need to use gear boxes. Even without speed or rotor
position sensors, the ACS380 drives control most types
of permanent magnet motors.

IE5 SynRM for optimized energy efficiency

Combining ABB’s machinery drive control technology
with our synchronous reluctance motors will give you
a motor and a drive package that ensures high energy
efficiency, reduces motor temperatures, and provides
a significant reduction in motor noise. The key is
in the efficiency-optimized rotor design of our
SynRM motors.
 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G 35

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Synchronous reluctance motors
Ultimate efficiency and reliability to optimize
your cost of ownership

I²R Rotor
Other
I²R Stator

Traditional induction motor IE5 SynRM motor Losses IM vs SynRM

Innovation inside Full motor control, down to zero speed

The idea is simple. Take a conventional, proven stator Many processes require accurate speed control. SynRM
technology and an innovative rotor design. Then combine always runs at reference speed with practically no error,
them with an ABB machinery drive loaded with software without an encoder. Even the best slip compensation
with versatile features. Finally, optimize the whole systems in an induction motor inverter will never match
package for applications such as compressors, conveyors, the precision of SynRM. Sometimes your application may
pumps, extruders, fans and many other variable and require you to run your motor at slow speeds. If you are
constant torque applications. using SynRM and your drive cannot provide the necessary
torque, it may trip. ABB drives provide full control and
Magnet-free design torque down to zero speed, even without speed sensors.
Synchronous reluctance technology combines the
performance of a permanent magnet motor with the For all applications
simplicity and service-friendliness of an induction motor. This is important if you are planning on using the motor
The new rotor has neither magnets nor windings, and with applications other than quadratic torque applications
suffers virtually no power losses. And because there are like pumps and fans. Our drives provide full SynRM motor
no magnetic forces in the rotor, maintenance is as control for constant torque applications such as extruders,
straightforward as with induction motors. conveyors and wire drawing machines.

Superior reliability to minimize the cost of not running SynRM technology Benefit
International Efficiency class IE5 synchronous reluctance
Higher efficiency IE5 Lowest energy consumption
motors (SynRM) have very low winding temperatures, which
No rare earth metals Environmental sustainability
increases the reliability and lifetime of the winding. More
Magnet-free rotor Easy service
importantly, a cool synchronous reluctance rotor means
Lower winding and bearing Longer life time, extended
significantly lower bearing temperatures – an important temperatures service intervals
factor because bearing failures cause about 70 percent of Better controllability Accurate speed and torque control
unplanned motor outages. Lower noise level Better working and living environment
Same size with IE3 Perfect for retrofits
Perfect for retrofits
The SynRM package is a perfect solution for motor retrofits.
The IE5 SynRM is the same size as an IE3 induction motor,
eliminating the need for mechanical modifications. Total cost of
The increased efficiency will, on the other hand, reduce ownership
the payback time of the investment.
Purchase Cost of Cost of
running not running
36 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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Drivetune mobile application for wireless access

User-friendly experience with Bluetooth connectivity.

Drivetune mobile app is a powerful tool for performing connectivity means that users won't need to enter
basic drive startup and troubleshooting tasks. It is hazardous or difficult-to-reach work areas to access
possible to connect with drives and access data available information necessary to help them commission
in the Internet at the same time. The wireless Bluetooth and tune the drive.

Startup, commission and tune

your drive and application
with full parameter access

Optimize performance via

drive troubleshooting features

Create and share backups and

support packages

Keep track of drives installed

base

ABB Ability™ Mobile Connect for drives is a module in Remote and rapid access to ABB’s drive experts
the Drivetune app. It gives you the access to the technical can save you and your team considerable time, money
support for fast problem solving. Mobile Connect makes and headaches. Check Mobile Connect availability in
all the necessary data instantly available to the expert, your country.
providing support.

Drive Mobile device Expert help

with Bluetooth panel with Drivetune app with Mobile Connect license

Download Drivetune

Drivetune for commissioning and managing drives

 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G 37

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ABB SmartGuide – ACS380

Being one of the handiest ways to get short and clear visual
instructions on drive installation, startup and operation.

Mobile friendly digital user guides provide simple and

animated step-by-step instructions to assist with wall
mounting of drives, electrical installation and drive
programming. The content is frequently updated and
further developed, making it your comprehensive source
of instructions and help.

Scan the QR code and test it yourself!

https://drives-abb.swipeguide.com/guide/acs380-user-guide
https://drives-abb.swipeguide.com/
38 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

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Our service expertise, your advantage

ABB Motion Services helps customers around the globe by maximizing uptime,
extending product life cycle, and enhancing the performance and energy efficiency
of electrical motion solutions. We enable innovation and success through
digitalization by securely connecting and monitoring your motors and drives,
increasing reliability and improving efficiency.

Even before you consider buying a drive or motor, ABB’s throughout the operations and maintenance phases of
experts are on hand to provide technical solutions ranging the products life cycle, providing planned services
from advisory to modernization and performance programs customized to your operations.
improvement services, giving you peace of mind and
transparency into your cost of ownership throughout With a service offering tailored to your needs, service
the asset’s economical lifetime. experts can maximize the uptime and extend the life cycle
of your powertrain, while optimizing its performance and
When you’ve decided on the right product, ABB and its maximizing your energy efficiency gains across the entire
global network of Value Providers can help with installation lifetime of your applications. Service helps keep your
and commissioning. They are also on hand to support you applications turning profitably, safely, and reliably.
 O U R S E R V I C E E X P E R T I S E , YO U R A D VA N TA G E 39

ABB Motion OneCare Partnered solutions

The modular service Bringing expertise and
agreement tailored to capabilities together to enhance
your needs your business performance

Recovery services Data and Advisory services

Fast intervention when Better decision making
something goes wrong

— Modernization and Performance

Planned services ABB Motion improvement services
Protect your investment Optimal performance
and avoid costly downtime
Services and lifetime extensions

Energy efficiency
Reliability and Circularity
Maximizing uptime Reducing carbon emissions and waste
Delivering service excellence Driving the tomorrow

Digital and Innovation Life cycle management

Delivering digital for success Extending life cycle
Smart. Secure. Connected. Enhancing performance

OUR EXPERTISE
YOUR ADVANTAGE
 40 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

—
ABB Drives Life Cycle Management
A life time of peak performance

You’re in control of every life cycle phase of your drives.

—
At the heart of drive services is a four-phase product Now it’s easy for you to see the exact
life cycle management model. This model defines the
services recommended and available throughout
service and maintenance available for
drives lifespan. your drives.
We notify you every step of the way. Your benefit is clear
information about your drives’ status and precise services
available. It helps you plan service actions ahead of time and
make sure that continuous support is always available.

Active Classic Limited Obsolete

Full range of Limited range of Replacement

life cycle services life cycle services and end-of-life
and support and support services

Product is in Serial production has Product is no longer Product is no longer

active sales and ceased. Product may be available available
Product

manufacturing available for plant

phase extensions, as a spare
or for installed base
renewal

Full range of Full range of life cycle Limited range of life cycle Replacement and
Services

life cycle services services is available. services is available. end-of-life services

is available Product enhancements Spare parts availability are available
may be available through is limited to available
modernizations stock
 A B B D R I V E S L I F E C YC L E M A N A G E M E N T 41

—
Keeping you informed throughout the life cycle

We notify you every step of the way using life cycle

status statements and announcements.

Your benefit is clear information about your drives’

status and precise services available. It helps you plan
the preferred service actions ahead of time and make
sure that continuous support is always available.

Active Classic Limited Obsolete

Sales Sales ramp-down

release announcement

Sales ramp-down Limited phase Obsolete phase

announcement announcement announcement

Classic phase Limited phase Obsolete phase

statement statement statement

Sales release Life cycle phase change annoucement

Details about product portfolio and Early information about the upcoming life cycle phase
release schedule. change and affects on the service availability. Informed well
in advance, minimum six months prior to the change.
Sales ramp down announcement
Last time buy and last deliveries dates, Life cycle phase statement
informed well in advance. Information about the current life cycle status, product and
services availability and recommended actions.Plan for the
next life cycle phase transition.
42 A B B M A C H I N E R Y D R I V E S , A C S 3 8 0 , C ATA LO G

—
Notes
Additional information
We reserve the right to make technical
changes or modify the contents of this
document without prior notice. With
regard to purchase orders, the agreed
particulars shall prevail. ABB does not
accept any responsibility whatsoever for
potential errors or possible lack of infor-
mation in this document.

We reserve all rights in this document

and in the subject matter and illustra-
tions contained therein. Any reproduc-
tion, disclosure to third parties or
utilization of its contents – in whole or
in parts – is forbidden without prior
written consent of ABB.
—
For more information, please contact
your local ABB representative or visit

new.abb.com/drives
new.abb.com/drives/drivespartners
new.abb.com/motors-generators

Learn more
from ACS380 website

Online manuals
for the ACS380 drives

3AUA0000187460 REV E EN 10.11.2021

© Copyright 2021 ABB. All rights reserved.

Specifications subject to change without notice.