Standard Detail Drawings Cathodic Protection
Standard Detail Drawings Cathodic Protection
Standard Detail Drawings Cathodic Protection
DRAWING No.
~ Y OF
VANCOUVER ENGINEERING SERVICES - VANCOUVER, B.C. W100.1
Cathodic Protection
Sheet
Sheet Title Description
Number
W100.1 DRAWING INDEX CATHODIC PROTECTION
W104.1 CATHODIC PROTECTION GROUND LEVEL TEST POINT
W105.1 CATHODIC PROTECTION TEST POINT DETAILS
W105.2 CATHODIC PROTECTION POTENTIAL TESTS
W106.1 CATHODIC PROTECTION ELECTRICAL BONDING STRAPS
W106.2 CATHODIC PROTECTION ELECTRICAL BONDING STRAPS
W106.3 CATHODIC PROTECTION ELECTRICAL BONDING STRAPS
W106.4 CATHODIC PROTECTION THERMAL WELD PROCESS "CADWELD"
W106.5 CATHODIC PROTECTION STANDARD INSULATING COUPLINGS & JOINTS
W106.6 CATHODIC PROTECTION STANDARD INSULATING COUPLINGS & JOINTS
W115.1 CATHODIC PROTECTION HORIZONTAL ANODE INSTALLATION
W115.2 CATHODIC PROTECTION HORIZONTAL ANODE INSTALLATION
W115.3 CATHODIC PROTECTION HORIZONTAL ANODE INSTALLATION
W120.1 CATHODIC PROTECTION RAILWAY CROSSING INSTALLATION
W120.2 CATHODIC PROTECTION RAILWAY CROSSING INSTALLATION
LEGEND:
1. WATERWORKS CAST IRON VALVE BOX LID (PAINT RED) (REFER TO DWG W15.2)
2. WATERWORKS CAST IRON TELESCOPIC VALVE BOX (REFER TO DWG W15.1)
3. PRECAST CONCRETE VALVE BOX BASE (REFER TO DWG W19.9)
4. HEAW DUTY CATHODIC PROTECTION TERMINAL BOX
A.B.S. OR P.V.C. TUBE SECTION, MINIMUM 100mm I.D. 450mm LONG,
A.B.S. OR P.V.C. LOCKING LID
5. GRAVEL BEDDING
NOTES:
1. ALL DIMENSIONS IN MILLIMETERS UNLESS STATED OTHERWISE.
SCALE: N.T.S.
w
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FOREIGN LINE
# 10 ,)--W_HI_TE_
#2  0 BLUE~
#6 o---BLA_C_K_ __
INSULATING REFERENCE
COUPLING ELECTRODE
PROTECTED
UNPROTECTED MAIN
/ CASING PIPE
MAIN
~
l~
I
j
SACRIFICE
I ~I ANODE REFERENCE
~
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Cl w (.) I ELECTRODE
3 @1
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w :'5 i:
~ 0::6
#1~ #5 #10 #11
DISPLAY
-0.85
ELECTRONIC VOLT METER
(SET ON DC VOLTS)
+
TERMINAL BLOCK
00
BLACK LEAD
TEST WIRES TO PIPE
SCALE: N.T.S.
LOW HEAT
WELD
215.9mm TYP.
TYPE A
POLYETHYLENE
COATING
TYPE B
THERMIT WELD - (DO NOT USE #10 AWG WIRE WITH HMW
BOLT STRAP, ON SPIGOT END POLYETHYLENE JACKET
OF PIPE TO CONNECT WIRE) (LENGTH TO SUIT)
SEE DWG W106.4
COAL-TAR COATED
FITTING
1. PROTECT ENTIRE JOINT WITH HAND APPLIED COAL-TAR ENAMEL COATING. SEE CONSTRUCTION
SPECIFICATION.
2. ALL DIMENSIONS IN MILLIMETERS UNLESS STATED OTHERWISE. SCALE: N.T.S.
D + 76.2mm
NOTES:
1. DO NOT COAT STUD THREADS DURING PIPE FABRICATION .
2. AFTER BOND WIRE IS INSTALLED, APPLY TWO COATS OF COLD APPLIED COAL TAR MASTIC ON STUDS AND TERMINALS.
3. ALL DIMENSIONS IN MILLIMETERS UNLESS STATED OTHERWISE.
SCALE: N.T.S.
METAL CRUCIBLE
METAL SURFACE
PIPE
STEEL DISK
METAL SURFACE
PIPE
STARTING POWDER
TAP HOLE
WELD CAVITY
NOTE:
1. TEST POINT WIRING REQUIRED. SEE DWGS W104.1 & W105.1
SCALE: N.T.S.
SERVICE INSULATOR
20mm, 25mm, 40mm, & 50mm
NOTE:
1. NO TEST POINTS REQUIRED.
SCALE: N.T.S.
2.4m MIN .
150.0mm MIN.
300.0mm MAX.
©@----+-
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WIRES TO TEST POINT
SEE DWG W105.1
A
UNPROTECTED
WATER MAIN
INSULATED COUPLING
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CD-----
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FOREIGN LINE CROSSING
CATHODICALLY
PROTECTED PLAN VIEW
WATER MAIN
2.4m MIN.
WELL
COMPACTED
NATIVE SOIL
ZINC REFERENCE
ELECTRODE PACKAGED
ANODES
150mm MIN.
300mm MAX.
600
SECTION A-A
FOREIGN LINE
SECTION B-B
NOTE:
1. SEE DWG W115.1 FOR PLAN VIEW.
2. ALL DIMENSIONS IN MILLIMETERS UNLESS STATED OTHERWISE.
SCALE: N.T.S.
CONNECT
TOGETHER
(
"'-< WIRE TO TEST POINT #3 (YELLOW)
WIRE TO TEST POINT #6 (BLACK)
THERMAL WELD
CABLE CONNECTION
SEE DWG W106.4
/LJ'I'
r..i
SACRIFICE ANODE
LEAK LOCATION
u.
0
::c w k-+ - - - - BACKFILL IN ACCORDANCE
I- Q,
a. a. WITH DWGS G4.2 OR G4.3
w
0
SACRIFICE ANODE
1.2m TO
INSTALL ANODE IN WELL 1.8m
COMPACTED NATIVE SOIL
NOTES:
1. SACRIFICIAL ANODES SHALL BE OF THE HIGH POTENTIAL MAGNESIUM TYPE UNLESS OTHERWISE SPECIFIED BY THE ENGINEER.
2. ALL ELECTRICAL TEST POINTS AND ANODE CABLES TO BE 7 STRAND #10AWG RWU INSULATED COPPER WIRE.
3. ALL TEST WIRES AND CABLE TO BE INSTALLED IN 100mm DIAMETER P.V.C. CONDUIT PIPE.
4. REMOVE THE PLASTIC BAG FROM PACKAGED ANODES, LEAVING THE CLOTH BAG OR MOISTURE ABSORBING CARDBOARD TUBE
INTACT.
5. TO INITIATE THE OPERATION OF THE ANODES, POUR A MINIMUM OF 8 LITERS OF WATER ON EACH ANODE.
6. INSTALL SACRIFICE ANODE ON SIDE OF MAIN ON WHICH REPAIRS ARE MADE.
7. IF EXCAVATION IS MADE ON BOTH SIDES OF MAIN, INSTALL TWO SACRIFICE ANODES, ONE ON EACH SIDE OF THE MAIN.
8. INSTALL 14.5kg PACKAGED HIGH POTENTIAL MAGNESIUM ANODES UNLESS OTHERWISE SPECIFIED BY THE ENGINEER.
9. INSTALL TEST POINT BOX IN BOULEVARD WHERE PRACTICAL .
10.IF TEST POINT EXISTS WITHIN 300m OF LEAK, SACRIFICE ANODE TO BE CONNECTED DIRECTLY TO MAIN .
11 . ALL DIMENSIONS IN MILLIMETERS UNLESS STATED OTHERWISE. SCALE: N.T.S.
CASING INSULATOR
(WITH 200mm BAND)
I I I I I I I I
I I I I I I I I
~ ~ ~ ~
I I I I I I I I
ZINC REFERENCE
ELECTRODE WATER MAIN CARRIER PIPE & CASING PIPE
PROFILE "CUTAWAY"
END SEAL
CARRIER PIPE
INSULATOR
ZINC REFERENCE
150mm MIN . ELECTRODE
300mm MAX.
SCALE: N.T.S.
5.5m
1/,
z
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CARRIER PIPE CASING PIPE
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