Tecbmp03 DP Final Signed
Tecbmp03 DP Final Signed
Tecbmp03 DP Final Signed
TECBM#P03-P
TANJUNG ENIM
SUMATRA
TANJUNG ENIM Drilling Program
Reviewed:
Keith Reeves
Exploration Manager
Date:
Date:
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TANJUNG ENIM Drilling Program
Regulatory
1 BPMIGAS Electronic
2 MIGAS Electronic
Drilling Contractor
1 Tridiantara Alvindo Jakarta Electronic
2 Tridiantara Alvindo Jakarta Hard (Copy) 1
3 Rig Manager Hard (Copy) 2
Service Companies
1 Tucan Pumpco Services Hard (Copy) 1
Total Copies: 10
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TABLE OF CONTENTS
1.
MANAGEMENT GUIDELINES & REFERENCES ..................................................................... 6
1.1.
CHANGE MANAGEMENT REQUIREMENTS ................................................................................... 6
1.2.
REPORTING ...................................................................................................................................... 6
1.3.
INTERFACE DOCUMENTS REFERENCES ..................................................................................... 7
1.4.
SAFETY CONSIDERATIONS DURING WELL OPERATIONS ......................................................... 7
1.5.
WELL CONTROL POLICY ................................................................................................................ 8
1.5.1.
Kick tolerance Considerations.................................................................................................... 9
1.5.2.
Blow Out Preventer and Wellheads ........................................................................................... 9
1.6.
ACCUMULATOR TESTS ................................................................................................................... 9
1.7.
CASING PRESSURE TESTING AND LEAK OFF TESTS ................................................................ 9
1.7.1.
Casing Pressure Testing .......................................................................................................... 10
1.7.2.
Leak Off Testing ....................................................................................................................... 10
1.7.3.
Reporting Requirements .......................................................................................................... 11
1.8.
LIST OF ABBREVIATIONS USED .................................................................................................. 12
2.
DRILLING PROGRAM SUMMARY ......................................................................................... 13
2.1.
GENERAL WELL DATA .................................................................................................................. 13
2.1.
Introduction ...................................................................................................................................... 13
2.2.
Well Details ...................................................................................................................................... 14
3.
LOCATION .............................................................................................................................. 16
4.
FORMATION EVALUATION ................................................................................................... 17
4.1.
Ditch Cuttings ................................................................................................................................... 17
4.1.1.
Sample Requirements:............................................................................................................. 17
4.1.2.
Sample Intervals: ..................................................................................................................... 17
4.2.
Mud Logging .................................................................................................................................... 17
4.3.
Wireline Logging .............................................................................................................................. 18
4.3.1.
Data presentation ..................................................................................................................... 18
5.
DRILLING ................................................................................................................................ 19
5.1.
General hole parameters ................................................................................................................. 19
5.2.
Drilling Program ............................................................................................................................... 20
5.2.1.
Rig up and set conductor. ........................................................................................................ 20
5.2.2.
Surface hole/ Pilot hole ............................................................................................................ 20
5.2.3.
Intermediate Hole ..................................................................................................................... 21
5.2.4.
Production Hole........................................................................................................................ 21
5.3.
General ............................................................................................................................................ 23
6.
BIT PROGRAM ....................................................................................................................... 23
6.1.
Bit Table ........................................................................................................................................... 23
6.1.1.
444.5mm (17 1/2") Hole ........................................................................................................... 23
6.1.2.
311.1mm (12 1/4") Hole ........................................................................................................... 23
6.1.3.
215.9mm (8 1/2") Hole ............................................................................................................. 23
6.2.
BHA List ........................................................................................................................................... 24
7.
HYDRAULIC PROGRAM ........................................................................................................ 25
7.1.
Pump Information ............................................................................................................................. 25
7.2.
Hydraulics ........................................................................................................................................ 25
8.
DEVIATION REQUIREMENTS ............................................................................................... 26
9.
MUD PROGRAM ..................................................................................................................... 27
9.1.
444.5mm (17 1/2") Hole ................................................................................................................... 27
9.1.1.
Pre-hydrated Gel Mud .............................................................................................................. 27
9.2.
311.1mm (12 1/4") Hole ................................................................................................................... 27
9.2.1.
Properties ................................................................................................................................. 28
9.3.
215.9mm (8 1/2") Hole ..................................................................................................................... 28
9.3.1.
Properties and Chemical Composition ..................................................................................... 28
10.
CASING PROGRAM ............................................................................................................. 29
10.1.
Casing Details .................................................................................................................................. 29
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FIGURES
Figure 1 Estimated Pressure Profile ........................................................................................... 14
Figure 2 Well Schematic .............................................................................................................. 15
Figure 3 Tanjung Enim Area Map ................................................................................................ 16
Figure 4 TECBM#P03-P Location ................................................................................................ 16
Figure 5 Proposed Casing Plan .................................................................................................. 19
Figure 6 Diverter System ............................................................................................................. 32
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1.2. REPORTING
All reporting from the well will use the following units:
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• “Drill crew proficiency tests”, e.g. kick drills, BOP drill, will be conducted as required by all rig
crews or as deemed necessary by the Dart Energy company representative and must be
recorded on the IADC daily report.
• A record of all the volumes (trip sheet) required to fill the hole on each trip will be maintained
by the drill crew and a “Kill worksheet” will be kept up to date on the rig floor.
• In the 8 1/2” hole section, flow checks of 15 minutes duration must be conducted prior to
tripping out of the hole - on bottom, at the casing shoe and before pulling the BHA. Such flow
checks must confirm the well is not flowing. If there are any losses, they must be evaluated if
they are acceptable to safely trip out of hole.
• The pit level recorders and alarms should be checked daily.
• The degasser should be function tested regularly and maintained in proper working condition
at all times.
• The Mud Loggers are an integral part of the Well Safety Team and will be fully involved in all
aspects of well integrity.
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The following procedures MUST be adhered to whenever wellhead tie-down screws are used
• The Dart Energy Senior Drilling Supervisor and Drilling Rig manager MUST be present
any time the screws are used.
• Gland nuts must be correctly tensioned during the wellhead installation and any
subsequent operation of these nuts is only to be done with the approval of the Dart
Energy Senior Drilling Supervisor and Drilling Rig manager
• If there is a requirement to loosen the gland nut to free the tie-down screw, it should
only be done in small, 1/4 turn increments up to a maximum of one full turn.
• Under NO circumstances is a gland nut or hold down screw to be removed from a
wellhead section while drilling. If repairs or maintenance are required, then the well
MUST be secured below the flange that the repairs are being carried out on.
1.6. ACCUMULATOR TESTS
Full accumulator test as per API Spec 16D to be performed prior to the first BOP test.
1.7. CASING PRESSURE TESTING AND LEAK OFF TESTS
NOTE: The fracture gradients expressed throughout this document are a combination of
calculated (Eaton’s equation) and empirical data and used for design purposes only. Only
ACTUAL data should be used for all field calculations.
When performing Casing or Leak off tests, all pressure gauges must be correctly calibrated;
and readings MUST be uniform between all contractors equipment.
Casing and leak off tests will be conducted at the 13 3/8” casing shoe and all subsequent casing
seats below this point. These tests are necessary from a well control standpoint and will also provide
valuable data for future well planning.
Anticipated formation pressures below the casing shoes are as listed in the section specific Drilling
Programs.
The test shall be limited to a maximum pressure that does not exceed the lowest of the following:
• Actual leak-off surface pressure (as specified in the Drilling Program)
• The pressure specified in the Drilling Program (typically this will be a maximum of 80% of the
casing burst rating)
• The wellhead test pressure
• The BOP test pressure
Test Preparation
The following equipment is recommended for the execution of an accurate test:
• Cement pump unit with calibrated tanks
• Correctly calibrated pressure gauges covering the anticipated pressure ranges & mounted on
a dedicated manifold.
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• Chart recorder
• L.O.T. Procedure
1.7.1. Casing Pressure Testing
The casing strings will be pressure tested against the blind rams before picking up the next drilling
assembly.
1.7.2. Leak Off Testing
The following procedure shall be adhered to when performing a Leak-off Test:
1. Drill out the cement, shoe track, rat hole and 3 metres of new formation. Measure the mud
density in and out while drilling and circulating.
2. Ensure the mud pumped into the hole is not aerated by the solids control equipment or by
mud chemicals.
3. Do not make any additions or dilution (mud must be homogeneous).
4. Circulate clean and condition the mud to the required balanced mud density (in and out).
5. Prior to connecting the cementing line to the drill pipe, flush the line by circulating with mud.
The fluid pumped to the rig floor must be identical to the fluid in hole.
6. After connecting the cementing line to the drill pipe, break circulation with the cementing unit
making sure the hole is full.
7. Pressure test lines to 5000 psi for 2 mins low and 10 mins high or the test pressure stated in
the section specific drilling procedure.
8. Close the BOP around the drill pipe. Annular or pipe rams may be used.
9. Pump mud down the drill pipe slowly using the cement unit until the pressure starts to build
up. Volume pumped for the graph will start from this point.
10. Maintain a constant pump rate as much as possible.
• The required rate may vary, but the first attempt should be at 0.25 bbls/min. Check for returns
from the annulus between the present and previous casing string when applicable.
• Calibrated pressure gauges with the appropriate range (0 - 1,500 psi), preferably mounted on
a special manifold, must be used.
• A continuous chart pressure recorder must also be used.
11. Record the pressure at each 0.25 bbl increment pumped.
12. Plot pressure versus cumulative mud volume for each 0.25 bbl volume increment on the
L.O.T. Report form.
13. Continue pumping until leak-off is detected; as indicated by a change in the rate of pressure
increase.
14. This is determined from the leak-off test chart and observation of the pressure behaviour.
15. Leak-off is indicated by the point where the pressure versus volume plot departs (rolls over or
drops) from the straight line relationship with the casing test graph. This point on the pressure
versus volume plot is called the "formation leak-off pressure".
16. Once leak-off indications are noted continue to pump at a constant rate to confirm. If the
pressure resumes a constant rate of increase, continue pumping and watch for subsequent
leak-off indications.
• Note: if the rate of pressure increase continues to decline and/or a sudden pressure drop
occurs, stop pumping immediately.
17. Close the valve on the cementing line and record the instantaneous shut-in pressure (ISIP) on
the L.O.T. report. Monitor and record the shut-in pressure for at least 10 minutes. Record the
pressure values in the “pressure decay” section of the L.O.T. Report.
18. Bleed off pressure, record volume of fluid recovered during flow back (establish the volume of
mud lost to the formation).
• If the measured leak off pressure is less than the anticipated leak off value, then a cement
channel may exist. Whenever a cement channel is suspected, the LOT should be repeated
for confirmation. If a channel exists there should be little or no improvement seen. Lower
than expected L.O.T. results must be discussed with the Dart Energy Senior Drilling
Engineer before drilling ahead.
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19. Open the BOP, circulate and condition mud as required, take slow circulating rates (SCR’s) on
three mud pumps and drill ahead as per the Drilling Program.
1.7.3. Reporting Requirements
On completion of the test, the Dart Energy Senior Drilling Supervisor must complete the leak off test
report and a copy must be sent to the Dart Energy Drilling Manager.
The L.O.T. Report must be in the standard excel spreadsheet for generating the required report
format.
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Elevation:
Target Formation: Palembang Coal Group, M2 (A1, A2, B1, B2, C1, C2)
Secondary Target(s): Palembang Coal Group, M1 (D, E)
Proposed Total Depth: 790m mD BRT
Drilling Contractor: Tridiantara Alvindo
Drilling Rig: UN-01
Proposed spud date: 20th November 2011
Cost Estimate: TBA
2.1. Introduction
TECBM#P03-P is a gas appraisal (Pilot) CBM well in the Tanjung Enim Block, located in South
Sumatra (Figure 1).
The program to drill the TECBM#P03-P well is described in the following sections. This programme is
to be followed in its totality except for emergency cases that require immediate action by the field
personnel. In such circumstances, the company representative will contact the company as soon as
practicable and a full report with details of any alterations must follow. Additions to the programme
that are considered good oil field practice will be applied. The programme is intended to cover all the
steps from site preparation to finalisation. The well will be drilled to a total depth of 790 metres
(Measured Depth) with the use of a conventional drilling rig. Mud records will be maintained as well
as formation data will be recovered. Safe procedures and safety checks will be pursued at all times.
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Calculated FG (Eaton)
100
Planned Mud Weight
200
300
Depth (m)
400
500
600
700
800
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General Information D FORMATION Well Profile Preliminary Well Design & Seam Target Order Program
E (Bit, Mud, Cement, Formation Evaluation)
P
TH not to scale not to scale
5 Bit : 24"
NO AFE : 10 Mud density : 8.5 ppg Gel based Spud mud
Budget No. : 15 Claystone 20" casing @ 15m BOP :NIL
Well name : TECBM#P03-P 20 PILOT HOLE:
Field : Tanjung Enim 25 Bit : 8 1/2 Tri-cone, near bit Stab 2x 8" DC,15" rod line Stab
Work classification : Drilling 30 Mud density : 8.5 - 8.9 ppg Gel
Classification : Pilot Well 35 M4 coal seams (low rank coal, not the objective) BOP : 11" Annular (Diverter)
40 Claystone MAIN HOLE:
Surface Coordinate : 45 Bit : 17 1/2 Tri-cone
X : 373204.84 mE 50 Mud density : 8.5 - 8.9 ppg Gel
Y : 9586123.35 mN 55 BOP : NIL
Long : 103° 51’ 29.4” E 60 13 3/8" casing @ 60m
Lat : 3° 44’ 37.20” S 65
Subsurface Coordinate : 70 Claystone
X : 373204.84 mE 75
Y : 9586123.35 mN 80
Sandstone
Long : 103° 51’ 29.4” E 85 M4 & M3 coal seams
Lat : 3° 44’ 37.20” S 90 Claystone (low rank coal, not the objective)
DF - Collar : 95
Sandstone
Collar elevation : 101 m 100
LBA Elevation : 105
Rig : TBA 110
TD plan : 790m 115
mTVDSS : 120
mTVD : 125
mMD : 130
Main Prospect : 135
Additional Prospect : 140
145
Production Target : 150 Claystone
BOPD : 155
MMSCFD : 160
Refernce well : 165
Spud in prediction : 170
Time to work : 175
R/M : 180
R/U :: 185
DRL : 190 Bit : 12 1/4"
COMP : 195 Sandstone Mud density : 8.9 - 9.2 ppg ;Polymer Based
R/D : 200 BOP : 13 5/8" Annular + Diverter
205 CEMENT: Class G to surface
210 Formation Evaluation : wireline geophysical logging
215 (gamma ray-density-caliper-neutron)
220 Siltstone
225 Drilling Hazard : Possible shallow gas zone
230
Claystone M4 & M3 coal seams
235 (low rank coal, not the objective)
240
245
250
255
260 Claystone
265
270
275
280
Claystone
285
300 Claystone
305
310
315
320 Sandstone
325
330
335
340
345
350 9 5/8" casing @ 350m
355
360 M2 coal unit objective (A1,A2,B1,B2,C1 & C2)
365 Claystone
370
Carbonaceous Mudstone
380
385
390
395
,2345$265$74846945$7:8;<4=:6$
400
>;4?@:?2=:6A$+&(03$526$@?27$3B8C<23BD$
405
A1 Perforation
410
A1 seam , 407.28 - 416.07= 8.83m
415 Sandstone Carbonaceous Mudstone
420 (actual cored thickness)
425 Perforation
A2
430 A2 seam , 419.89 - 432.14 = 12.15m
435 Claystone
440 (actual cored thickness 4m)
Claystone
445 Expected Thickness and Depth
450
B1 Perforation
455
B1 seam , 445.29 - 458.99 m = 13.70m
460 Claystone
465 B2 Perforation
B2 seam , 464.74 - 468.74 m = 4m
470 Claystone
475
Sandstone
480
485
Claystone !""#$#"%&'$()*(+"$,-./$()0"%1./
490
495
Claystone
500 Siltstone
505 Claystone
510
515 C1 Perforation C1 seam , 505.54 - 516.24m = 10.70m
520
525
Claystone
530 Bit : 8 1/2" PDC
535
545 Siltstone
550
555 Mud density : 8.9 - 9.2 ppg ;Polymer Based
560 Siltstone Mud Logging Service : required
Sandstone
565 Claystone Cementing Design : Light weight slurry, TOC 300m
570 BOP : 11" Double Gate and Annular
575 C2 Perforation Formation Evaluation : wireline geophysical logging
C2 seam , 552.24 - 561.24m = 9.00m
580 (gamma ray-density-caliper-neutron)
585 Siltstone Drilling Hazard : Possible shallow gas zone
590 Preventive Action: Weight the mud;7" Annular BOP
595 Siltstone
600 Claystone
605 Sandstone
610 Siltstone
615
620
625 Claystone
630
635 Sandstone
640 Bridge Plug set above M1 Coals
645
645 Siltstone
650 Claystone M1 coal unit (D and E seams)
655
660 D seam D seam , 663.24 - 672.24m = 9.00m(progonosed)
Perforation
665
670
675 Claystone
680
685
690 Sandstone
695 Siltstone One of the pilot wells proposed to be drilled through
700 M1 to test coal stratigraphy ( D & E seam)
705 Then, Open hole and plugged with cement
710 Claystone
715
720
725 Siltstone
730 Claystone
735
740 Sandstone
745 Siltstone
Sandstone
750
755 Claystone
760
765
E seam Perforation
E seam , 766.24 - 772.2445m = 6.00m (progonsed)
770 Claystone
775
780 Sandstone 7" Casing set at 790m
785 Siltstone TD 790 (PROPOSED TD, only for one well)
790 Claystone
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3. LOCATION
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4. FORMATION EVALUATION
4.1. Ditch Cuttings
4.1.1. Sample Requirements:
Set Size Number Type In For
A 500g 1 Unwashed & air dried Cloth bag
B 200g 1 Washed & air dried Minigrip bag
C 200g 1 Washed & air dried Minigrip bag
D 1 Washed Samplex tray
Additional samples will be taken to evaluate shows and at any time deemed necessary by the
Wellsite Geologist.
The mud loggers will be responsible for time lagging, collection and description of drill cutting from
surface casing shoe to total depth. Routine microscopic and fluoroscopic examination of the ditch
cuttings for hydrocarbon shows will be undertaken.
A comprehensive 1:200 scale mud log will be maintained at all times from surface casing shoe to total
depth. WOB and RPM should be displayed in the ROP track. Formation Integrity Tests, pit
losses/gains, tight-hole, bit data, mud information and survey data are to be recorded on the mud log.
An up-to-date mud log is to be submitted daily in pdf file format to the Wellsite Geologist in time for
the daily report. A complete ASCII file containing metres drilled, rate of penetration, WOB, RPM,
torque, total gas, chromatograph gas analysis data, and a full mudlog is to be supplied to the Wellsite
Geologist at the end of the well, and at other times as requested.
All instrument charts are to be annotated with: depth (in metres), attenuation changes, dates, times
and sample collection intervals. Charts are to be submitted to the ECB Company Representative prior
to release of the mud logging unit.
Gas detectors and chromatographs are to be calibrated with standard check gas blends each trip.
Total gas detectors are to be calibrated so that 1% methane in air will produce a chart deflection of 50
units.
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Calcium carbide lag checks will be run once per day or every 300m, whichever occurs first (or at the
discretion of the Wellsite Geologist). Total gas units and lag time (actual and calculated) are to be
recorded on the mud log in minutes. No carbides are to be run whilst evaluating prospective
hydrocarbon zones.
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MD Interval Drift Dia. Minimum Safety Factor (Abs) Design Cos
g OD/Weight/Grade Connection
(m) (in) Burst Collapse Axial Triaxial ($)
ng 13 3/8", 61.00 lbm/ft, K-55 N/A 0.0-60.0 12.359 28.63 16.45 N/A 21.71 4
TANJUNG ENIM Drilling Program Total = 4
Casing 9 5/8", 36.00 lbm/ft, K-55 N/A 0.0-350.0 8.765 1.40 3.55 3.42 1.73 14
Total = 14
5. DRILLING
asing 7", 26.00 lbm/ft, N-80 0.0-200.0 6.151 1.81 16.03 3.96 2.24 7
N/A
5.1. General hole parameters
7", 23.00 lbm/ft, K-55 200.0-790.0 6.250 A * 1.00 2.45 2.65 * 1.25 15
Total = 23
Surface Hole Intermediate Production
Total = 41
Hole Size 444.5mm (17 1/2”) 311.1mm (12 1/4”) 215.9mm (8 1/2”)
D.F.
Drift Casing Size 339.7mm (13 3/8”) 244.5mm (9 5/8”) 177.8mm (7”)
Casing Grade 61ppf K-55 BTC 36ppf K-55 BTC 23ppf K-55 BTC
Depth - MD)
EMATIC (DEPTH 60m 350m 790m
12.0 m RKB
20" Conductor Casing
60.0 m 13 3/8" Surface Casing
300.0 m TOC
350.0 m 9 5/8" Intermediate Casing
TECBM#P01
s, Deviated:
s, Offshore:
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D): 790.0
Point: R
0.0
TANJUNG ENIM Drilling Program
followed by a 1.60 S.G. (~13.5ppg) lead slurry and a 1.9 S.G. (~15.8ppg) tail slurry- Volumes are
given in Section 10. Drop the top plug and displace cement with water using the cement unit.
Bump the plug to 17.2 MPa (2500psi) and hold for 15mins to ensure casing integrity. Bleed off
pressure and check for flow back. If floats are not holding, pressure up on casing to 10.34 MPa
(1500psi) and hold until the cement samples have set.
42) Drain and flush the BOP stack. Drop the casing slips and set with casing in tension. Pick up
BOP’s and check that slips have set correctly, re set slips if needed. Rough-cut casing to ~254mm
(10”) stick up and lay out landing joint. Nipple down and lay out BOP stack.
43) Dress casing stub and install 279.4mm 20.7 MPa x 179.4mm 34.5 MPa (11”3K x 7 1/16” 5K)
tubing spool. Energise X-bushing and pressure test to 27.6 MPa (4000psi).
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5.3. General
• Correct drilling procedures are to be practiced at all times.
• BOP's are to be operated daily or whenever out of hole and this is to be recorded in the Tour
Book.
• Each day, all of the drill pipe on location will be noted in the Tour Book as to being in hole, on
rack, etc.
• Slow Pump Rate tests are to be carried out once per tour and are to be recorded in the Tour
Book.
6. BIT PROGRAM
6.1. Bit Table
The following bits are preliminary only. Actual bit manufacturer and designation will be advised.
6.1.1. 444.5mm (17 1/2") Hole
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BHA # 1 BHA # 2
DEPTH IN 15 MAX WOB 18 Klbs DEPTH IN 60 MAX WOB 35.8 Klbs
DEPTH OUT 60 MUD WT 8.4 ppg DEPTH OUT 350 MUD WT 8.7 ppg
BUOYED BUOYED
ITEM DESCRIPTION QTY LENGTH ITEM DESCRIPTION QTY LENGTH
WEIGHT WEIGHT
Bit - Tri Cone 1 0.33 0.49 Bit - Tri Cone 1 0.33 0.20
Bit Sub 1 1.08 0.39 Bit Sub with Float 1 1.08 0.39
Drill Collar- 8" 2 19.20 8.28 Drill Collar- 8" 2 19.20 8.24
Stabiliser 1 1.52 0.64 Stabiliser 1 1.52 0.64
Drill Collar- 8" 2 19.00 8.19 Drill Collar- 8" 2 19.00 8.15
Crossover Sub 1 0.70 0.03 Crossover Sub 1 0.70 0.03
Drill Collar- 6" 2 19.00 4.53 Drill Collar- 6" 12 114.00 27.05
TOTAL LENGTH / WEIGHT 60.83 22.55 TOTAL LENGTH / WEIGHT 155.83 44.69
COMMENTS: COMMENTS:
Pendulum rotary drilling assembly. No deviation problems Pendulum rotary drilling assembly. No deviation problems
expected. expected.
BHA # 3
DEPTH IN 350 MAX WOB 25.6 Klbs
DEPTH OUT 790 MUD WT 9.1 ppg
BUOYED
ITEM DESCRIPTION QTY LENGTH
WEIGHT
Bit - PDC 1 0.18 0.08
NB Stab with Float 1 0.75 0.19
Drill Collar- 6" 2 19.00 4.48
Stabiliser 1 1.50 0.35
Drill Collar- 6" 12 114.00 26.86
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7. HYDRAULIC PROGRAM
7.1. Pump Information
7.2. Hydraulics
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8. DEVIATION REQUIREMENTS
Surface Hole
Survey at casing point.
Deviation should not exceed 1.5˚ at casing point.
Intermediate Hole
Survey at 200m and at TD.
Deviation not to exceed 4˚ and DLS to be kept below 2.5˚ per 30m drilled.
Production Hole
Survey at each 250m drilled and at TD.
Deviation not to exceed 4˚ and DLS to be kept below 2.5˚ per 30m drilled.
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9. MUD PROGRAM
9.1. 444.5mm (17 1/2") Hole
Pre-hydrated Bentonite will be the basis for spud mud. Drill through the conductor shoe with 80-100
sec viscosity and a slow pump rate to prevent inducing mud losses. Pump rate and ROP to be
gradually increased once the BHA is below conductor.
All the solids control equipment must be utilized from the beginning and operated at peak efficiency.
Shakers to be dressed with 84 mesh initially. The further selection of shaker screens size has to be
adequate to avoid plugging with sand and to ensure the maximum solids removal. Be aware that the
coarser screens are more prone to plugging, or blinding, with sand particles. In this case it is often
that finer screens will be required to minimise mud losses.
9.1.1. Pre-hydrated Gel Mud
Property Range
Mud Density [ppg] 8.5 – 8.7
FV [sec/qt] 80 – 100
pH 9.5 – 10.5
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9.2.1. Properties
Property Range
Mud Density [ppg] 8.5 – 8.7 or as required
FV [sec/qt] 40 – 60
PV [cp] 10 – 15
YP [lbs/100sqft] 8 – 12
Gels [lbs/100sqft] 5-10 / 15-20 / <30
LGS [%] ALAP
API FL [cc/30min] <12
pH 9 – 10
MBT [kg/m3] < 40
KCL % 6–8
Total Hardness < 400 mg/l
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24) Ensure all mud pit volume monitoring equipment is functioning correctly. Closely monitor the
casing displacement and fill up volumes. Report any discrepancies as soon as noticed to the site
supervisor. Casing running speed may be slowed if losses are seen while running the casing.
25) Monitor and record the pick-up and slack-off weights while running each joint of casing. If any
resistance is encountered, start circulation using the casing swage and high pressure circulating
lines. Lightly work the string on the obstruction and pick up frequently to vary the circulation
pattern.
26) Continue running in hole. Pick up the landing joint and wash the last joint to bottom.
27) Ensure that the casing is spaced out to the correct height to allow for safe installation of the
cement head, while being within two meters of total depth.
28) Circulate a minimum of 150% of the casing capacity using the rig pumps. Slowly reciprocate the
casing while circulating
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BOP Configuration
Component Description Bore Size Closing Size Pressure Rating
Bradden Head 13 3/8” SOW x 13 5/8” 3,000psi R-57 13 5/8” N/A 3,000psi
Drilling Spool R-57 with 2x R-31 Side Outlets 13 5/8” N/A 3,000psi
Annular Hydril GK, 13 5/8” 3,000psi 13 5/8” All 3,000psi
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A Leak Off Test will be performed after drilling through the casing shoe.
13 5/8" BOP Test Schedule
Press. (psi) / Duration (min.)
Item Comment
Low Press. High Press.
Annular 50% of WP 250 / 5 1,500 / 10
Choke and Kill Valves 50% of Working Pressure 250 / 5 1,500 / 10
Choke & Kill Manifold 50% of Working Pressure 250 / 5 1,500 / 10
Standpipe, IBOP 50% of Working Pressure 250 / 5 1,500 / 10
Spare Kelly Cocks 50% of Working Pressure 250 / 5 1,500 / 10
BOP Configuration
Component Description Bore Size Closing Size Pressure Rating
Bradden Head 9 5/8” BTC x 11” 3,000psi R-53 11” N/A 3,000psi
Drilling Spool R-53 with 2x R-31 Side Outlets 11” N/A 3,000psi
Blind
Double Ram BOP 11” 3000psi Shaffer LWS or equivalent 11” 3,000psi
3 1/2”
Annular Hydril GK, 11” 3,000psi 11” All 3,000psi
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• Ensure sufficient hand held radios are available for the use of the key personnel throughout
the cement job.
9. When cementers are ready to commence operations and circulation is complete, shut down rig
pumps and isolate from cement line by closing Lo-Torq valve on Y-Piece and pressure test
cement lines to 3,000 psi (204 atm) for 5 minutes against the circulating head Lo-Torq valve.
10. Bleed off pressure, open cement line to the well and pump spacer with the cement unit, monitor
for returns, ensure that the stinger is not leaking
11. Mix and pump the lead and tail slurries as per the cementing program.
NOTE: when performing the inner string cementation, in ideal conditions, it is common
practise to continue pumping the lead cement until cement returns are seen at surface. Once
lead cement is seen then commence pumping the calculated volume of tail slurry.
12. Displace the cement using the cement unit.
• Check that the casing remains full and monitor for returns throughout the cement job to ensure
that the stinger is not leaking.
• If the stinger leaks, un-sting and circulate out the cement as quickly as possible.
• Prepare to dump cement and contaminate as required.
• If cement is observed at surface, open the valves on the riser and pump cellar out using the
cellar pump.
• Ensure rig personnel are aware that cement returns are planned to surface and must be dealt
with accordingly. Flush flow line and cellar etc.
13. Un-sting and check the floats are holding.
NOTE: If the floats do not hold, sting back in and close the cementing valve on surface. WOC
until the cement samples are hard.
14. Circulate to clear the DP, rig down the circulating head and cement lines and POOH with cement
stinger.
15. WOC as required.
16. Drain and flush the riser.
NOTE: If cement returns are not observed at surface, or if the cement falls back, plan on
performing a top up job using the same slurry design as per the tail slurry on the primary
cement job. The objective of the top up job will be to provide near surface structural integrity
for the 20” (508 mm) casing and wellhead/BOP equipment.
17. Clean out the cellar as soon as possible after the cement job has been completed.
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8. Bump the plug with 500 psi over the final circulating pressure.
9. Pressure test the casing to 3,000 psi for 10 mins using the cement unit.
Note: Ensure the pressure test is recorded on a chart or data logger.
10. Bleed off pressure quickly and check that the floats are holding.
• If the floats do not hold, re-displace the volume returned to the cement unit and close the
cementing valve at surface. WOC as required.
11. Rig down the cementing head and cement lines.
12. Drain the BOP and bell nipple via the wellhead annulus valve. Flush the riser with a water hose
from the rotary table or by using the trip tank pump to fill the riser via the fill up line.
13. Clean out the cellar as soon as possible after the cement job has been completed.
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