PMRG55R-22 Parts Manual

RG55R
STUMP CUTTER
PARTS MANUAL
RAYCO MANUFACTURING LLC © 2022

4255 E LINCOLN WAY
WOOSTER, OHIO 44606 U.S.A.
800.392.2686
ALL RIGHTS RESERVED PRINTED IN USA
INDEX: PMRG55R-22
RG55R PARTS MANUAL
Serial Number Location and Information

Your machine’s Model, Weight, and The Engine information is located on
Power Rating along with Serial Number a decal on your engine. Refer to your
and Date of Manufacture of your Engine OEM Manual for decal location.
machine are located on the right side
panel at the top.
Serial Number Location
2
RG55R PARTS MANUAL
Serial Number Location and Information

Track Loader =Type of Rayco Equipment 001= The three digit number of produced
Boxer 375CE =Model of Rayco Equipment Production Date; 01=2 digit month; 21= 2 digit year
STUMP CUTTER
RG55R
RG55R0010121
54 HP / 40kW
2760 lb / 1252kg
1234
2021
Always have a record of the model numbers and serial numbers for your machine to
specify when ordering parts. Record your machine model and serial numbers below
for your personal records.
Identification Numbers
Model Number Serial Number
Machine
Engine
Implement
Implement
Dealer Information
Name
Address
Dealer Contact Phone Number Hours

Sales
Parts
Service
800.392.2686 3
RG55R PARTS MANUAL
4
RG55R PARTS MANUAL
Table of Contents
Complete Machine 10-11
Frame 12-18
Cutter Boom 19-25
Axles and Wheels 26-28
Blade 29
Swing Out Arm 30-37
Covers 38
Tanks 39-41
Engine and Components 42-53
Decals 54-55
Wiring 56-65
Hose and Adapter 66-69
Options 70-75
Service Parts Quick Reference 76
800.392.2686 5
RG55R PARTS MANUAL
Safety
Certified Engine Maintenance Keep the equipment free from foreign
Proper maintenance and repair is essential material. Remove debris, oil, tools, and
to keep the engine and machine systems other items from the deck, from walkways,
operating correctly. As the heavy duty and from steps.
off-road engine owner, you are responsible Secure all loose items such as lunch boxes,
for the required maintenance listed in the tools, and other items that are not a part
Engine Owner Manual & Machine Operator, of the equipment.
Maintenance & Service Manual. Know the appropriate work site hand signals
Attach a “Do Not Operate” warning tag and the personnel that are authorized to
or a similar warning tag to the start switch give the hand signals. Accept hand signals
or to the controls before you service from one person only.
the equipment or before you repair the Do not smoke when you service an
equipment. air conditioner. Also, do not smoke if
Know the width of your equipment in order refrigerant gas may be present. Inhaling
to maintain proper clearance with you the fumes that are released from a flame
operate the equipment near fences or near that contact air conditioner refrigerant can
boundary obstacles. cause bodily harm or death. Inhaling gas
Be aware of high voltage power lines from air conditioner refrigerant through a
and power cables that are buried. If the lighted cigarette can cause bodily harm
machine comes in contact with these or death.
hazards, serious injury or death may occur Never put maintenance fluids into glass
from electrocution. containers. Drain all liquids into a suitable
Wear a hard hat, protective glasses, and container.
other protective equipment, as required. Obey all local regulations for the disposal
Do not wear loose clothing or jewelry that of liquids.
can snag on controls or on other parts of Use all cleaning solutions with care. Report
the equipment. all necessary repairs.
Make sure that all protective guards and Do not allow unauthorized personnel on
all covers are secured in place on the the equipment.
equipment. Unless you are instructed otherwise,
perform maintenance with the equipment in
the servicing position. Refer to Operation
and Maintenance Manual for the procedure
for placing the equipment in the servicing
position.
When you perform maintenance above
ground level, use appropriate devices such
as ladders or man lift machines. If equipped,
use the machine anchorage points and use
approved fall arrest harnesses and lanyards.
6
RG55R PARTS MANUAL
Safety
Important Safety Information
Most accidents that involve product
operation, maintenance and repair are
WARNING
caused by failure to observe basic safety
rules or precautions. An accident can Indicates a hazardous situation which,
often be avoided by recognizing potentially if not avoided, could result in death or
hazardous situations before an accident serious injury.
occurs. A person must be alert to potential
hazards. This person should also have
the necessary training, skills and tools to
perform these functions properly. CAUTION
Improper operation, lubrication,
maintenance or repair of this product can Indicates a hazardous situation which,
be dangerous and could result in injury if not avoided, could result in minor or
or death. moderate injury.
Do not operate or perform any lubrication,
maintenance or repair on this product,
until you have read and understood the
operation, lubrication, maintenance and NOTICE
repair information.
Safety precautions and warnings are Is used to address practices not related
provided in this manual and on the product. to physical injury.
If these hazard warnings are not heeded,
bodily injury or death could occur to you
or to other persons.
The hazards are identified by the “Safety
Alert Symbol” and followed by a “Signal SAFETY INSTRUCTIONS
Word” such as “DANGER”, “WARNING”
or “CAUTION”. The Safety Alert
“WARNING” label is shown below.. Safety Instructions (or equivalent)
Safety Warnings signs indicate specific safety-related
To highlight specific safety information instructions or procedures.
the following designations are provided
to assist the reader.
This is the “Safety Alert” symbol. It
is used to ALERT you to potential
physicall injury hazards. Obey all
safety messages that follow this symbol
to avoid possible injury or death.
i
DANGER
Indicates a hazardous situation which,
if not avoided, will result in death or
serious injury.
800.392.2686 7
RG55R PARTS MANUAL
Foreword
Literature Information Safety
The operators manual should be stored in The safety section lists basic safety
the operator’s compartment in the literature precautions. In addition, this section may
holder storage area. Rayco provides a include text and locations of warning signs
binder to hold the Operator Service Manual, and labels used on the machine.
Parts Manual, Engine Manual along with Read and understand the basic precautions
other component manuals. listed in the safety section before operating
These manuals contain safety information, or performing lubrication, maintenance and
operation instruction, transportation repair on this machine.
information, lubrication information and
maintenance information. This helps to Parts
ensure the best possible performance Parts are readily found through illustrations
and service of the machine. Read with accompanying Rayco part numbers.
and understand all instructions before The machine assembly is listed by basic
attempting to operate this machine. This groups to enable ease of finding parts.
manual should be readily available for Please consult your local Rayco Dealer
reference at all times. If this manual is lost, or local Engine Manufacturer Dealer for
damaged or unreadable a new manual must obtaining engine parts and service.
be replaced. Contact Rayco Mfg LLC for
a replacement manual. Operation
Some photographs or illustrations in the The operation section is a reference for
publication show details of attachments that the new operator and a refresher for
can be different from your machine. Guards the experienced operator. This section
and covers might have been removed includes a discussion of gauges, switches,
for illustrative purposes. Continuing machine controls, attachment controls,
improvement may have caused changes to transportation and towing information.
your machine which may not be included Photographs and illustrations guide the
in this publication. operator through correct procedures of
Continuing improvement and advancement checking, starting, operating and stopping
of product design might have caused the machine.
changes to your machine which are not Operating techniques outlined in this
included in this publication. Read, study publication are basic. Skill and techniques
and keep this manual with the machine. develop as the operator gains knowledge
Whenever a question arises regarding your of the machine and its capabilities.
machine, of this publication, please consult
your Rayco dealer for the latest available Maintenance
information. The maintenance section is a guide to
This Rayco machine was designed and equipment care.
manufactured by Rayco Mfg LLC, Wooster,
Ohio. Due to continuous improvements, Maintenance Intervals
Rayco reserves the right to make changes
in engineering, design and specifications, Use the Service hour meter to determine
or discontinue manufacture, at any time, servicing intervals. Calendar intervals
without notice or obligation. shown (daily, weekly, monthly, etc.) can be
Always have a record of the model and used instead of service hour meter intervals
serial numbers for your machine to specify if they provide more convenient servicing
when ordering parts. schedules and approximate the indicated
service hour meter reading.
8
RG55R PARTS MANUAL
Foreword
Recommended service should always be A Description of the Machine
performed at the interval that occurs first. The RG55 features a gasoline Kubota
Under extremely severe dusty or wet engine, 4-wheel drive and a hydraulic
operating conditions, more frequent backfill blade. Operators appreciate the
lubrication than is specified in the main- large cutting dimensions as well as the
tenance intervals chart might be neces- visibility and protection of the swing-out
sary. control station. For travel through gates,
Perform service on items at multiples of the control station swings in line. Wide
the original requirement. For example, floatation tires and 4-wheel drive allow
at every 100 service hours, also service the RG55 to maintain traction in chal-
those items listed under every 50 service lenging conditions. A hydraulic backfill
hours and every 10 service hours or blade saves time during clean up, letting
daily. you get on to the next job.
800.392.2686 9
COMPLETE MACHINE
RG55R PARTS MANUAL
RG55R Rev-F
10
COMPLETE MACHINE
RG55R PARTS MANUAL
RG55R Rev-F
ITEM QTY. PART # DESCRIPTION 11 1 38625 FUEL TANK ASSEMBLY

CHIP GUARD, MAIN AS- SOA ASM, TAPER PIN
1 1 28330 12 2 44369
SEMBLY 45SJRS RG55R
STEERING AXLE ASM. DECAL KIT, RG55R COM-
2 1 28403 13 1 39779
SJRS MON SOA
3 1 30391 WHEEL DRIVE ASM. 14 1 39792 MAIN FRAME ASM, RG55R
4 1 34588 BLADE, ASSEMBLY ELECTRICAL ASSEMBLY
15 1 39826
5 1 34720 GUARD ASM RG45T-R RG55R
POLYCHAIN COVER ASM. 16 1 39856 COVER, ASSEMBLY RG55R
6 1 34741 BOOM ASSEMBLY, RG55R
RG45T-R 17 1 43599
7 1 37398 TAG- SN/VIN CE EPA &T
CUTTER WHEEL ASM 1
ENGINE, ASSEMBLY RG55/ 18 1 44016
8 1 44641 1/2”
RG55R
FUEL SYSTEM ASSEMBLY 19 4 750463 RIVET-3/16 X 3/8 STLMAND
9 1 38605 20 1 805921 HOSE AND ADAPTER KIT
RG55
HYDRAULIC TANK ASSEM-
10 1 38624
BLY
800.392.2686 11
FRAME
RG55R PARTS MANUAL
39792 Frame Assembly Rev-F

FUEL PUMP AND REGULATOR SUPPLIED WITH ENGINE
28 27 24
20 27 28 65 NOTE: 736119 SPLIT LOOM
47 50 49 58 (NOT SHOWN) (30")
31 60
69 27 28 42 4
4
54 15 59 17
61 46 39
37
6
16
52
34 21 12
51
34 21 11 14 FUEL PUMP
53
28 27 24
20 27
62
27 35 47 50 49 58
8 31 60
6
PPLIED WITH ENGINE 54 15 1359 17
19
9
NOTE: 736119 SPLIT LOOM
68 39 39
(NOT SHOWN) (30")39 57
10
4
48 23 29 7 39 26
A 66 3 37
9 DETAIL A
32
SCALE 1 : 6
1 51
16
56
43
40 34 21 11
18 53
5 41
45
34 21 12 27 35
8
14 34 22 29 64 19
9
68 39 39
62 63 39 57
10
66
DETAIL A
SCALE 1 : 6
12
FRAME
RG55R PARTS MANUAL
25 38 67 58 49 47 50
44 36
15
17
69
28 64
42
61
39 46
27
56
6
16 32
52 43
1
55
18
45
51
53 30
14
13
800.392.2686 13
FRAME
RG55R PARTS MANUAL

ITEM QTY PART # DESCRIPTION NUT METRIC 5MM-.8
36 1 750221
1 1 7617 BATTERY SPACER PLATED
GROMMET-RUBBER
2 1 17740 CABLE-BATTERY RED 37 1 750304
1-1/2” ID
3 1 17741 CABLE-BATTERY BLACK SCREW-#10-24 X1/2 HH
38 3 750456
SWING CYL. ASSY. LH MACH
4 1 20396
SJRD NUT-WHIZ 5/16-18 SERR
39 8 750764
SWING CYL. ASSY. RH FLANGE L/N GR8 ZN
5 1 20397
SJRD NUT-WHIZ 1/4-20 SERR
40 2 750768
PIVOT HEAD ASSY. FLANGE L/N GR8 ZN
6 1 21775
SJRD 41 2 750865 BOLT HEX 1/4-20 X 4
7 1 23588 BATTERY BRACKET 42 2 750955 BOLT HEX 1/4-20 X 2 GR8
8 1 23600 SOA BLOCK 43 2 751019 BOLT WHIZ 3/8-16 X 1-1/2
9 1 23602 BLOCK SOA WASHER METRIC LOCK
44 1 760242
10 1 23829 SWITCH MOUNT M4
11 1 27041 LH SWING PIN 45 2 760261 NUT-HNNL 3/8-16 INS
12 1 27046 PIN, SWING BOLT HEX 5/16-18 X 4”
46 2 760853
GR8
13 1 28346 CURTAIN ASM.
47 2 760867 NUT-HNNL #8-32
FRAME WELDMENT
14 1 28374 BEARING-GARMAX
1645SJRS 48 2 760872
1.25X1.00
15 1 28563 WRENCH CIRCUIT BREAK-
16 1 32767 SLEWING GUARD 49 1 761432
ER-50AMP MANUAL
PUMP, HAND BRAKE RE- SCREW-RHMS #8-32 X
17 1 34447 50 2 761520
LEASE ASM 1/2”
SPACER, BATTERY TRIM-EDGE TRIM-LOK
18 2 38167 51 4 761641
HOLDOWN 1/4”
SUPPORT, SOA STOP 52 1 800309 SLEWING RING
19 1 44379
LONG 53 12 800613 BOLT- METRIC 10-1.5 X 55
BOLT HEX 1/4-20 X 3/4
20 1 722103 SEAL-RUBBER RIBBED
GR8 54 11 800857
BOLT HEX 5/16”-18 X 3/8” X 1/2”
21 2 722202 GROMMET-RUBBER
2-1/4” GR8 55 2 800983
BOLT HEX 5/16-18X 3/4 2-1/4” ID 3/8” THICK
22 2 722203 56 1 801412 WHEEL DRIVE BLOCK
GR8
23 1 722209 BOLT HEX 5/16-18 X 1 1/4 BOLT WHIZ 5/16-18 X
57 3 801514
1-1/2
24 2 722724 BOLT HEX 1/4-20 X 2 1/4
58 1 801842 BOOT-CIRCUIT BREAKER
25 6 724105 NUT HEX LOCK #10-24
59 1 802296 WRENCH-ALLEN 5/23”
NUT-WING 5/16-18 NY-
26 1 724203 60 1 802495 FILTER, INLINE FUEL 5/16”
LOCK
NUT LOCK 1/4-20 NY- 61 1 802522 VALVE-BLADE-W/CC
27 7 724508
LOCK 62 1 802962 NUT- MHN 4MM X .70
28 10 726101 WASHER FLAT 1/4 USS WASHER METRIC LOCK
63 1 802963
29 3 726201 WASHER - FLAT 5/16 M5
WASHER METRIC LOCK TUBE-MANUAL 2” DIA X
30 12 726954 64 1 802998
M10 12.5” LONG
31 2 730024 HOSE CLAMP 65 1 803428 CLAMP, 2” VINYL
32 1 736030 BATTERY-26R-60 25/35 MICROSWITCH-ROLLER
66 1 804735
SPLIT LOOM-CONVOLUT- PLUNGER
33 1 736119 67 1 805982 RELAY-ONE SHOT TIMER
ED, 3/8”
34 4 750050 NUT LOCK 5/16-18 NYLON BUMPER-RUBBER 5/16”
68 1 807999
SCREW-1/4-20 X 1” SF- STUD
35 2 750124 69 1 1200015 VALVE-OVERCENTER
HCS ZP
14
FRAME
RG55R PARTS MANUAL
21775 Pivot Head Assembly
1
9
TWO ON INSIDE OF CYLINDER,

ONE ON OUTSIDE
8
NOTE: TORQUE TO 40 FT-LBS
BLUE LOCTITE
12
2 7
4 6
10 11
ITEM QTY. PART # DESCRIPTION WASHER METRIC LOCK

7 12 726954
PIVOT HEAD WELD/MACH M10
1 1 21771 8 12 960108 BOLT- METRIC 10-1.5 X 45
SJRD
2 2 18985 PIN, BOOM LIFT CYL. BEARING POLYGON 1.5 X
9 2 763360
3 2 726909 WASHER FLAT 1-1/4-14GA 1.25 X 1.50
10 1 18994 PIN-CYLINDER, SWING
4 2 760701 RING-RETAIN EXT 1 1/4”
BOLT HEX 5/16-18 X 2
5 3 750050 NUT LOCK 5/16-18 NYLON 11 1 722201
GR8
BOLT HEX 5/16-18 X 3 12 2 726908 WASHER FLAT 1-1/4-10GA
6 2 764101
GR8
800.392.2686 15
FRAME
RG55R PARTS MANUAL
20396 Left Hand Swing Cylinder Assembly Rev-A

4
5 3
ITEM QTY. PART # DESCRIPTION 3 1 760872 BEARING-GARMAX

1.25X1.00
1 1 20392 CYLINDER
SJRD
WELD-SWING
4 1 750325 RING-RETAIN EXT HVY 1”
2 2 765313 BUSHING-COMP
1 X 1.25
1.25 X 5 4 726907 WASHER FLAT 1-14GA
20397 Right Hand Swing Cylinder Assembly Rev-A

4
5
4
1
5
2
3
ITEM QTY. PART # DESCRIPTION 3 2 750325 RING-RETAIN EXT HVY 1”

CYLINDER WELD-SWING 4 3 726907 WASHER FLAT 1-14GA
1 1 20395
SJRD BUSHING-COMP 1.25 X 1
BEARING-GARMAX 5 2 765313
2 1 760872 X 1.25
1.25X1.00
16
FRAME
RG55R PARTS MANUAL
34447 Hand Brake Release Pump
4 3 2
NOTE:
FILL TUBE WITH HYDRAULIC OIL BEFORE REASSEMBLING
ITEM QTY.PART #DESCRIPTION 3 1 802301FIT-4FOR -2MP

PUMP - HAND BRAKE 4 1 802302FIT-4MOR-4FOR SW
1 1 802251
RELEASE GREASE GUN TUBE
2 1 802250VALVE-MINI BALL 5 1 34446
WELDMENT
800.392.2686 17
FRAME
RG55R PARTS MANUAL
28346 Curtain Assembly Rev-A
7 6
3 4
ITEM QTY. PART # DESCRIPTION 4 4 726607 FENDER WASHER

1 1 28341 CURTAIN, FRONT 5 2 19710 BRACKET-CURTAIN
2 4 722118 BOLT WHIZ 1/4-20 X 1 6 6 722105 BOLT HEX 1/4-20 X 1 1/4”
3 10 724508 NUT LOCK 1/4-20 NYLOCK 7 6 726101 WASHER FLAT 1/4 USS
18
CUTTER BOOM
RG55R PARTS MANUAL
43599 Boom Assembly

ASSEMBLE WITH LOCTITE 271 (RED)
2 14 19
11 9
ASSEMBLE WITH LOCTITE 242 (BLUE)
TORQUE TO 46 FT-LBS.
6
15
10 5
4
18
1
16
12
13
17
ITEM QTY. PART #DESCRIPTION 11 2 726502 WASHER LOCK 1/2

3
1 2 18771 CYLINDER ASSY-LIFT 12 4 726909WASHER FLAT 1-1/4-14GA
2 2 18953 PIVOT WELD, BOOM NUT-WHIZ 1/2-13 SERR
13 2 750057
3 1 28711 GUARD, BEARING FLANGE L/N GR8 ZN
NUT-WHIZ 3/8-16 SERR
4 1 34623 IDLER ASSEMBLY 14 2 750061
FLANGE L/N GR8 ZN
5 1 34624 BOOM WELDMENT 15 4 751027 BOLT WHIZ 3/8-16 X 1-1/4
4900- WASHER 7 GA. X .531 16 2 760701 RING-RETAIN EXT 1 1/4”
6 2
77 X 2.0 BOLT WHIZ 1/2 -13 X 1 1/4”
BOLT WHIZ 3/8-16 X 3/4 17 2 761617
7 5 722114 GR8.2 ZP
GR8.2 ZP CLAMP-VINYL COVERED
8 2 722303 BOLT-HEX 3/8-16 X 1 18 1 800307
1-1/2”
9 2 722502 BOLT HEX 1/2-13 x 1 19 2 803930BOLT WHIZ 3/8-16 X 1-3/4
10 2 726302 WASHER-LOCK 3/8
2
18771 Lift Cylinder Assembly Rev-A
ITEM QTY. PART #DESCRIPTION

1 1 18772 CYLINDER-WELD 2-1/2 X 4
1 2 2 763587 BUSHING-1.50 X 1.25 X 1
800.392.2686 19
CUTTER BOOM
RG55R PARTS MANUAL
34623 Idler Assembly Rev-H

1
5 4 2
7 7
8
6
USE WASHER AS NEEDED
ITEM QTY. PART # DESCRIPTION 5 1 2536-02 ROD, THREAD 3/4-10 X 6”

1 4 724801 NUT HEX 3/4-10 GR8 WASHER FLAT - 1” 10
6 1 726906
BOLT CARR 1/2”-13 X GA.
2 2 722539 WASHER, FLAT 3/4
1-1/2 7 2 765233
NUT-WHIZ 1/2-13 SERR HARDENED
3 2 750057 8 1 38972 WHEEL, IDLER ASM
FLANGE L/N GR8 ZN
4 1 37774 PLATE, ADJUSTER
35720 Wheel Idler Assembly
4
2
TORQUE TO 120 POUNDS-FEET

3
RED LOCTITE
ITEM QTY. PART #DESCRIPTION BEARING-BALL 2” OD X

3 2 804561
1 3 760977 NUT HEX 1”-8 1” ID
4 1 35186 SHAFT, IDLER
2 1 34761 SPACER, IDLER
5 1 35185 WHEEL, IDLER MACHINE
20
CUTTER BOOM
RG55R PARTS MANUAL
34720 Cutter Wheel Guard Assembly
GRIND BOLT HEAD AS NEEDED

TO MISS PIVOT HEAD GUSSET
ITEM QTY. PART # DESCRIPTION 10 1 726907 WASHER FLAT 1-14GA

1 1 30083 LINKAGE, PUSHROD 11 1 750325 RING-RETAIN EXT HVY 1”
2 2 760609 ROD-END 3/4” 12 1 34719 GUARD, REMOTE WELD-
LINKAGE ARM WELD- MENT
3 1 30082 13 2 960304 BOLT HEX 3/4-10X2-
MENT
4 1 30084 PIN, LINK PIVOT 1/2GR8
14 1 726502 WASHER LOCK 1/2
5 2 724800 NUT-HNML 3/4-10
15 2 760809 NUT-JAM 3/4-16 GR2 Z
BEARING, GARMAX 1/2
6 1 11029 16 2 802789 RING-RETAIN EXT HVY 1”
LG.
7 2 726805 WASHER, FLAT 3/4-10GA 17 1 722502 BOLT HEX 1/2-13 x 1
8 8 726803 WASHER, FLAT 3/4-14GA 18 1 4900-05 FLAT WASHER 1/2 X 1 1/2
9 1 30080 LINKAGE, GUARD
800.392.2686 21
CUTTER BOOM
RG55R PARTS MANUAL Serial Number: RG55R0020119 - RG55R0180521
35244 Cutter Wheel Assembly Rev-A
NOT SHOWN:
CAN PLACE 761415 WASHER FLAT 1-3/4-14 GA
NOTE: BETWEEN 804534 AND 130003
-(4) GREASE ZERKS WILL OR
BE REMOVED AND REPLACED USE (1) EXTRA 763481 BETWEEN ITEM 35242 AND 28515
WITH 763581
-USE 28597 CW BEARING SPACERS IF NEEDED 15 15 16
12
ASSEMBLE WITH
RED LOCTITE
TORQUE TO 60 FT-LBS
USE WASHER WHEN NEEDED TIMKEN

15 PB BEARING
23
TORQUE TO
67 FT-LBS
ASSEMBLE WITH 10 14
RED LOCTITE 17
(BOTH SIDES)
13 4 4 6 3
11
20 20 21 2 5 1 19 5 18
9 8 7
ITEM QTY. PART #DESCRIPTION 2583-

14 1 3/8 KEYSTOCK X 1 1/4
TOOTH, ONE PIECE, 09
1 9 2933t WASHER FLAT 1-3/4-10
TAPPED 15 3 763481
TOOTH, ONE PIECE, GA.
2 9 2933c BEARING COLLAR
C-BORED 16 2 35242
3 4 722626 BOLT HEX 9\16-18 X 3 GR8 RG45T-R
17 1 28515 CUTTER WHEEL
4 8 724602 NUT HEX 9/16-18 GR8
TOOTH, ONE PIECE,
BOLT-POCKET 2 3/4 1960 18 3 3144T
5 24 718014 TAPPED
S TOOTH, ONE PIECE,
6 8 801494 WASHER, 5/8” 19 3 3144C
C-BORED
4900- WASHER 7 GA. X .531 X SPROCKET-45(14MX)37
7 2 20 1 763023
33 2.25 3020
8 2 726502 WASHER LOCK 1/2 BUSHING-TAPER LOCK
21 1 762508
9 2 722503 BOLT HEX 1/2-13 x 1 1/4 3020
10 1 130003 BUSHING-E 1-3/4 POLYCHAIN- 1750 (14MM)
22 1 761438
2583- 37
11 1 3/8 KEYSTOCK X 2.25 23 1 35243 SPACER-CW SHAFT .695
17
12 1 28531 SHAFT, CW FIT-PLUG -02MP C’SUNK
24 4 763581
BEARING-PB 1-3/4 HEX
13 2 804531
RG45T-R
22
CUTTER BOOM
Serial Number: RG55R0190521 - CurrentRG55R PARTS MANUAL
44016 Cutter Wheel Assembly
NOTE: 13 6 5
-REPLACE (4) GREASE ZERKS IN BEARING
WITH (4) 763581 PLUGS
-USE 28597 CW BEARING SPACERS IF NEEDED 21 9
ASSEMBLE WITH
RED LOCTITE
TORQUE TO 60 FT-LBS
10
USE WASHER WHEN NEEDED 21
TIMKEN
PB BEARING
22
TORQUE TO
67 FT-LBS
ASSEMBLE WITH
RED LOCTITE
(BOTH SIDES)
11
NOT SHOWN:
1 2 CAN PLACE 761415 WASHER FLAT 1-3/4-14 GA.
BETWEEM 804534 AND 130003
OR
USE (1) EXTRA 763481 BETWEEN ITEM 35242 AND 44015
12 17 14 24 15 23 16
4
3
20 18 19
13 8 7
ITEM QTY. PART # DESCRIPTION BOLT-POCKET 2 3/4 1960

13 18 718014
1 1 130003 BUSHING-E 1-3/4 S
14 2 722503 BOLT HEX 1/2-13 x 1 1/4
2 1 2583-09 3/8 KEYSTOCK X 1 1/4
BOLT HEX 9\16-18 X 3
3 1 2583-17 3/8 KEYSTOCK X 2.25 15 4 722626
GR8
4 1 28531 SHAFT, CW 16 8 724602 NUT HEX 9/16-18 GR8
TOOTH, ONE PIECE, 17 2 726502 WASHER LOCK 1/2
5 6 2933c
C-BORED POLYCHAIN- 1750 (14MM)
TOOTH, ONE PIECE, 18 1 761438
6 6 2933t 37
TAPPED BUSHING-TAPER LOCK
7 3 3144C 3020
C-BORED SPROCKET-45(14MX)37
8 3 3144T 3020
TAPPED WASHER FLAT 1-3/4-10
BEARING COLLAR 21 3 763481
9 2 35242 GA.
RG45T-R FIT-PLUG -02MP C’SUNK
10 1 35243 SPACER-CW SHAFT .695 22 4 763581
HEX
11 1 44015 CUTTER WHEEL 23 8 801494 WASHER, 5/8”
WASHER 7 GA. X .531 BEARING-PB 1-3/4
12 2 4900-33 24 2 804531
X 2.25 RG45T-R
800.392.2686 23
CUTTER BOOM
RG55R PARTS MANUAL
28330 Chip Guard Assembly Rev-B
10
15
16 1
14 6 4
12 2 3 8
11
4 17 14
3 2 7 8 6 13
ITEM QTY. PART # DESCRIPTION CURTAIN-MAIN CHIP

10 1 28340
1 6 722110 BOLT WHIZ 1/4-20 X 3/4 GUARD
PANEL,CHIP GUARD
2 8 750762 BOLT WHIZ 5/16-18 X 3/4 11 1 28326
WELD LH 45SJRS
NUT-WHIZ 5/16-18 SERR HOOD MOUNT L.H.
3 8 750764 12 1 28328
FLANGE L/N GR8 ZN FRONT
4 4 760261 NUT-HNNL 3/8-16 INS 13 1 28329 HOOD MOUNT R.H.
BOLT WHIZ 3/8-16 X 3/4 BOLT WHIZ 3/8-16 X 1”
5 2 722114 14 4 750399
GR8.2 ZP GR8.2 ZP
6 8 726301 WASHER FLAT 3/8 USS 15 2 20137 BRACKET, CURTAIN
BOLT HEX 3/8-16X1- NUT LOCK 1/4-20 NY-
7 4 722306 16 6 724508
3/4GR8 LOCK
8 4 726302 WASHER-LOCK 3/8 WASHER-FENDER 3/8”
17 2 803487
GUARD, CHIP WELD- X 1.5”
9 1 28336
MENT
24
CUTTER BOOM
RG55R PARTS MANUAL
34741 Polychain Cover Assembly Rev-A
11
9
5
3
2
1
10
ITEM QTY. PART # DESCRIPTION NUT-WHIZ 3/8-16 SERR

6 9 750061
1 1 761052 PLUG - PIPE 1/2 C’SUNK FLANGE L/N GR8 ZN
BOLT WHIZ 3/8-16 X 3/4 7 1 34739 MAIN POLYCHAIN PLATE
2 9 722114 COVER, POLYCHAIN
GR8.2 ZP 8 1 34740
BOLT CARR 1/2”-13 X ACCESS
3 2 722538 COVER, POLYCHAIN
1-1/4 9 1 34738
NUT-WHIZ 1/2-13 A563 WELDMENT
4 2 750057 GUARD, CW SHAFT
GR-A 10 1 34770
BOLT WHIZ 3/8-16 X WELD
5 3 751027 PLATE, TOP POLYCHAIN
1-1/4 11 1 35199
RG45T-R
800.392.2686 25
AXLES AND WHEELS
RG55R PARTS MANUAL
30391 Wheel Drive Assembly Rev-B

NOTE: TORQUE BOLTS TO 80 FT-LBS
CAUTION - EXCESSIVE TORQUE WILL
DISTORT BACKING PLATE
TORQUE TO
7 4 80 FT-LBS 8 2 9 5 6 1 3
ITEMQTY. PART #DESCRIPTION MOTOR-ORBITAL 337cc W/

5 2 801687
1 8 726502 WASHER LOCK 1/2 BRAKE
BRACKET, WHEEL MOTOR
BOLT HEX 1/2-13 X 5.25 6 2 28420
2 8 762886 MOUNTING
GR8 DUAL WHEEL ASM. SINGLE
3 8 724501 NUT HEX 1/2-13 GR8 7 1 29503
BOLT
NUT-WHIZ 1/2-20 A563 8 2 800974 COTTER PIN, 5/32 X 1-1/2
4 8 802794
GR-A
9 2 34265 HUB, WHEEL
29503 Dual Wheel Drive Assembly Rev-A

5
ITEM QTY. PART #DESCRIPTION 4 1 29501 WHEEL-TIRE OUTER LH

1 1 29493 WHEEL-TIRE INNER LH 5 1 29502 WHEEL-TIRE OUTER RH
2 1 29494 WHEEL-TIRE INNER RH 6 2 750940WASHER FLAT 1 SAE
STANDOFF, DUAL WHEEL COUPLER BOLT, DUAL
3 2 29504 7 2 29505
WELD WHEEL
26
AXLES AND WHEELS
RG55R PARTS MANUAL
28403 Steering Axle Assembly Rev-D
21 22 15 11 12 10 19
CYLINDER SHOULD MOVE FREELY

AFTER BOLT AND WASHER ARE TIGHTENED
17 8 9 7 6
23 6 7 9 8 16 14
TORQUE SPINDLE NUT

TO 150 FT-LBS
20
TIE ROD ON BOTTOM

OF LEADER/ FOLLOWERS 18 5 2 4 13
RED LOCTITE ITEM # 2
TORQUE TO 115 FT-LBS
PLEASE PUT DRIVE MOTORS

24
ON CORRECT SIDES
1
TORQUE ITEM #1
TO 80 FT-LBS
ITEM QTY. PART # DESCRIPTION 12 1 750050 NUT LOCK 5/16-18 NYLON

1 8 724504 NUT LUG 1/2”-20 MOTOR-ORBITAL 337CC
13 1 804694
2 8 724501 NUT HEX 1/2-13 GR8 LH
BOLT HEX 5/16”-18 X 14 2 34265 HUB, WHEEL
3 1 722202 AXLE, STEERING WELD-
2-1/4” GR8 15 1 28377
BOLT HEX 1/2-13 X MENT
4 8 722512 MOTOR MOUNT-FOLLOW-
2.75GR8 16 1 28359
5 8 726502 WASHER LOCK 1/2 ER
WASHER 1/4 X 1.531 X 17 1 28365 MOUNT, MOTOR LEADER
6 2 4900-53 18 1 28379 TIE ROD ASM.
2.38
WASHER FLAT 1 1/2 14 19 1 28381 CYINDER, STEERING ASM
7 4 726911
GA 20 1 802190 WHEEL LH 18X8.5-10
8 2 1200201RING-RETAIN EXT 1-1/2”
21 1 802191 WHEEL-TIRE ASM RH
ZERK-GREASE 1/8”NPT
9 2 729999 22 1 764264 BUSHING, 1 X 3/4 X 1/2
90DEG
BUSHING-COMP 1.25 X MOTOR-ORBITAL 337CC
10 2 765313 23 1 801472
1 X 1.25 RH
11 1 20405 PIN PIVOT STEER AXLE 24 2 800974 COTTER PIN, 5/32 X 1-1/2
800.392.2686 27
AXLES AND WHEELS
RG55R PARTS MANUAL
28381 Steering Cylinder Assembly Rev-B
3 2 4
7 8 5 6
NOTE:
ASSEMBLE WITH
BLUE LOCKTITE 242
ITEM QTY.PART #DESCRIPTION BUSHING-COMP 1.25 X 1

5 1 765313
CYLINDER, STEERING X 1.25
1 1 28380 WASHER-FENDER 3/8” X
WELDMENT 6 1 803487
2 1 20406 PIN-STEER CYL 1.5”
BOLT HEX 3/8-16 X 3/4
3 1 722107 BOLT HEX 1/4-20 X 1 3/4 7 1 722302
GR8
4 1 724508 NUT LOCK 1/4-20 NYLOCK 8 1 726302 WASHER-LOCK 3/8
28379 Tie Rod Assembly

6
1 3
2 4
ASSEMBLE WITH
BOLT HEAD ON
TOP OF TIE ROD
(TYP.)
ITEMQTY. PART # DESCRIPTION 4 2 760809 NUT-JAM 3/4-16 GR2 Z

1 1 28378 TIE ROD 5 2 726805 WASHER, FLAT 3/4-10GA
2 2 760609 ROD-END 3/4” BOLT HEX 3/4-10X2-
6 2 960304
3 2 726803 WASHER, FLAT 3/4-14GA 1/2GR8
7 2 724800 NUT-HNML 3/4-10
28
BLADE
RG55R PARTS MANUAL
34588 Blade Assembly Rev-C
9 10 13
18
20 10 13
1 3
17
14 19
18
5 2
11
3 1
12
6 7
15 5 2 16
8 3 1 2 5
ITEMQTY. PART # DESCRIPTION 11 1 28306 ARM, LIFT WELDMENT

1 4 765285 NUT-HNML 1”-14 12 3 28303 ARM, BLADE
NUT-WHIZ 1/2-13 SERR 13 3 726906 WASHER FLAT - 1” 10 GA.
2 8 750057
FLANGE L/N GR8 ZN 14 2 800972 PIN-CLEVIS 3/4 X 1 3/4 LG.
4900-
3 12 WASHER 12 GA.X1.015X2.5 BUSHING-COMP 1.25 X 1
38 15 8 765313
X 1.25
4 2 726907 WASHER FLAT 1-14GA BRACKET, BLADE WELD-
5 8 722504 BOLT HEX 1/2-13 x 1 1/2 16 1 34589
MENT
6 4 722539 BOLT CARR 1/2”-13 X 1-1/2 17 1 34590 BLADE, WELDMENT RG45T
NUT-HNML 1/2-13 PREV BLADE, FOLDING WELD-
7 4 724503 18 2 34594
TORQ GR8 MENT RG45T
8 4 27048 PIN WELDMENT 19 2 728038 HAIRPIN COTTER
9 1 24237 CYLINDER,WELDMENT 10” 20 1 38166 HINGE PIN 1” OD
10 3 728004 PIN-COTTER 3/16 X 1-1/2
800.392.2686 29
SWING OUT ARM
38873 Swing Out Arm Assembly Rev-B
53 10 6 17
12 41
13
11 20 34
48
43
9
41
44
7 1 2
47
45 32
42 41
25 21
8 41
15
37 24
21 26 25 31
50
19 25
46
28 18 25 51 22 40
27 33 49 4
14
5
3
23 24 38 16 39 25 52 22 40 29 35
30
36 40
30
SWING OUT ARM
Serial Number: RG55R0020119 - RG55R0640821 RG55R PARTS MANUAL
ITEM QTY. PART # DESCRIPTION 27 2 726201 WASHER - FLAT 5/16
WEATHERSTRIP- 5/32 28 4 726607 FENDER WASHER
1 1 12000127
X 1/2 29 1 726907 WASHER FLAT 1-14GA
2 1 20605 SHIELD-OPERATOR SOA 30 1 730038 STRAP-TARP W/S-HOOK
3 1 23618 BUSHING SOA PIVOT 10”
4 1 24644 HANDLE,ASSEMBLY SOA 31 1 735999 SWITCH-IGN 3/4 CYL
5 1 28277 CURTAIN-RUBBER 1011
32 1 738008 NEEDLE VALVE
6 5 28525 SWITCH REWORK, CUT-
TER WHEEL 33 1 750050 NUT LOCK 5/16-18
7 1 29404 BRACKET,WINDOW SOA NYLON
WELD 34 1 750061 NUT-WHIZ 3/8-16 SERR
8 1 29405 BRACKET, WIND FRM FLANGE L/N GR8 ZN
SPT WELD 35 1 750325 RING-RETAIN EXT HVY 1”
9 1 35830 SWITCH-EMER SHUT- 36 3 750400 BOLT WHIZ 5/16-18 X
DOWN REWORK 1/2
10 1 35852 SWITCH, SAFETY TETH- 37 1 750456 SCREW-#10-24 X1/2 HH
ER MACH
11 1 38099 WINDOW REINFORCE- 38 4 750493 WASHER FLAT #10
MENT BRACKET 39 2 750651 BOLT HEX 1/4-20 X
12 1 39011 COVER, TOGGLE 1.5GR8
SWITCHES 40 10 750764 NUT-WHIZ 5/16-18 SERR
13 1 39012 COVER, WELDMENT FLANGE L/N GR8 ZN
SOA COMMON 41 14 750765 BOLT WHIZ 1/4-20 X 1/2
14 1 39025 ARM, WELDMENT SOA
42 7 750768 NUT-WHIZ 1/4-20 SERR
COMMON
15 1 39026 WINDOW BRACKET FLANGE L/N GR8 ZN
43 2 760408 SWITCH-ROCKER, SPST
16 1 39047 COVER, CONTROLLER, ON-OFF
WELDMENT 44 1 760521 PLUG-BLANK SWITCH,
17 5 610023 BOOT-RUBBER CLUT BLACK
SWITCH 45 1 765207 JAM NUT - 5/8” - 18
18 4 722103 BOLT HEX 1/4-20 X 3/4
46 1 800427 FIT-08ORFS X -08MOR
GR8
19 8 722110 BOLT WHIZ 1/4-20 X 3/4 47 1 801122 SWITCH-ROCKER, SPDT
20 1 722114 BOLT WHIZ 3/8-16 X 3/4 (ON)-OFF-(ON)
48 1 801492 SWITCH PUSH/PULL
GR8.2 ZP
21 3 722118 BOLT WHIZ 1/4-20 X 1 49 1 801513 BOLT WHIZ 5/16-18 X
22 6 722207 BOLT HEX 5/16-18 X 2- 1-1/4
50 1 802346 FIT90-04MORFS-
1/2 GR8
23 4 724104 SCREW-#10-24 X 3/4 HH 08MORB
51 1 802771 VALVE- CONTROL 3POS,
24 5 724105 NUT HEX LOCK #10-24 2WAY, 12V
25 18 724508 NUT LOCK 1/4-20 NY- 52 1 802772 VALVE, 3 SPOOL RE-
LOCK MOTE
26 1 726101 WASHER FLAT 1/4 USS 53 1 806035 INDICATOR LIGHT-LED,
YELLOW
800.392.2686 31
SWING OUT ARM
44369 Swing Out Arm Assembly
10 19 32
9 5 16 11 38
45
8 40
1 12 50
38 7 41
6
4" OF 12000127 29 44
CENTERED ON FRAME
39 38
2
42 30
38
24 20 34 23
14
47
43
20 25 24
48 21 58 31 3
18 24 51
52
27 17 24
53
13
54
4
15 49 21 58 31
28 22 23 35 36 24 55
26 31 46
33 37 56
57
32
SWING OUT ARM
ITEM QTY. PART # DESCRIPTION 31 7 750050 NUT LOCK 5/16-18
WEATHERSTRIP- 5/32 NYLON
1 4 12000127 32 1 750061 NUT-WHIZ 3/8-16 SERR
X 1/2
2 1 20605 SHIELD-OPERATOR SOA FLANGE L/N GR8 ZN
33 4 750400 BOLT WHIZ 5/16-18 X
3 1 24644 HANDLE,ASSEMBLY SOA 1/2
4 1 28277 CURTAIN-RUBBER 34 1 750456 SCREW-#10-24 X1/2 HH
SWITCH REWORK, CUT- MACH
5 5 28525
TER WHEEL 35 4 750493 WASHER FLAT #10
6 1 29404 BRACKET,WINDOW SOA 36 2 750651 BOLT HEX 1/4-20 X
WELD 1.5GR8
7 1 29405 BRACKET, WIND FRM 37 5 750764 NUT-WHIZ 5/16-18 SERR
SPT WELD FLANGE L/N GR8 ZN
8 1 35830 SWITCH-EMER SHUT- 38 14 750765 BOLT WHIZ 1/4-20 X 1/2
DOWN REWORK 39 7 750768 NUT-WHIZ 1/4-20 SERR
9 1 35852 SWITCH, SAFETY TETH-
FLANGE L/N GR8 ZN
ER 40 2 760408 SWITCH-ROCKER, SPST
10 1 38099 WINDOW REINFORCE-
ON-OFF
MENT BRACKET 41 1 760521 PLUG-BLANK SWITCH,
11 1 39011 COVER, TOGGLE
BLACK
SWITCHES 42 1 762507 JAM NUT - 5/8” - 18
12 1 39012 COVER, WELDMENT
SOA COMMON 43 1 800427 FIT-08ORFS X -08MOR
13 1 44065 SOA WELDMENT, RG 44 1 801122 SWITCH-ROCKER, SPDT
SERIES (ON)-OFF-(ON)
14 1 39026 WINDOW BRACKET 45 1 801492 SWITCH PUSH/PULL
15 1 39047 COVER, CONTROLLER, 46 1 801513 BOLT WHIZ 5/16-18 X
WELDMENT 1-1/4
16 5 610023 BOOT-RUBBER CLUT 47 1 802346 FIT90-04MORFS-
SWITCH 08MORB
17 4 722103 BOLT HEX 1/4-20 X 3/4 48 1 802771 VALVE- CONTROL 3POS,
GR8 2WAY, 12V
18 8 722110 BOLT WHIZ 1/4-20 X 3/4 49 1 802772 VALVE, 3 SPOOL RE-
19 1 722114 BOLT WHIZ 3/8-16 X 3/4 MOTE
GR8.2 ZP 50 1 806035 INDICATOR LIGHT-LED,
20 3 722118 BOLT WHIZ 1/4-20 X 1 YELLOW
51 1 807995 NUT-ACORN 7/8-9 GR8
21 6 722207 BOLT HEX 5/16-18 X 2-
ZP
1/2 GR8 52 1 1000026 WASHER-LOCK 7/8
22 4 724104 SCREW-#10-24 X 3/4 HH
53 1 803800 SCREW-SET 3/8-16 X
23 5 724105 NUT HEX LOCK #10-24
1/2 BLACK OXIDE FULL
24 18 724508 NUT LOCK 1/4-20 NY- DOG TIP
LOCK 54 2 807937 WASHER-BRONZE
25 1 726101 WASHER FLAT 1/4 USS 1.765x1.007x.125
26 2 806197 WASHER - FLAT 5/16 55 1 44009 PIN, TAPERED SOA PIV-
27 4 726607 FENDER WASHER OT RG SERIES
28 1 730038 STRAP-TARP W/S-HOOK 56 1 724906 NUT AXLE 1”-14
10” 57 1 960200 PIN-COTTER 1/4” x 2”
29 1 735999 SWITCH-IGN 3/4 CYL 58 6 763757 WASHER FLAT 5/16
1011 HARDENED
30 1 738008 VALVE-SWING CONTROL
800.392.2686 33
SWING OUT ARM
RG55R PARTS MANUAL Serial Number: RG55R0770921 - Current
44369 Swing Out Arm Assembly Rev-A
10 19 32
9 5 16 11 38
45
8 40
1 12 50
38 7 41
6 44
4" OF 12000127 29 39 38
CENTERED ON FRAME
34 23
2
42 30 47
43 48 21 26 31
38
24 20
14
3
20 25 24
39 18
18 24
51
27 17 24
58
52
13
4 53
15 49 21 26 31
28 22 23 35 36 24 54
26 31 46
33 37 55
57
34
SWING OUT ARM
Serial Number: RG55R0770921 - Current RG55R PARTS MANUAL
44369 Swing Out Arm Assembly Rev-A
ITEM QTY. PART # DESCRIPTION NUT LOCK 5/16-18
31 7 750050
WEATHERSTRIP- 5/32 NYLON
1 4 12000127 NUT-WHIZ 3/8-16 SERR
X 1/2 32 1 750061
2 1 20605 SHIELD-OPERATOR SOA FLANGE L/N GR8 ZN
BOLT WHIZ 5/16-18 X
3 1 24644 HANDLE,ASSEMBLY SOA 33 4 750400
1/2
4 1 28277 CURTAIN-RUBBER SCREW-#10-24 X1/2 HH
34 1 750456
SWITCH REWORK, CUT- MACH
5 5 28525
TER WHEEL 35 4 750493 WASHER FLAT #10
BRACKET,WINDOW SOA BOLT HEX 1/4-20 X 1.5
6 1 29404 36 2 750651
WELD GR8
BRACKET, WIND FRM NUT-WHIZ 5/16-18 SERR
7 1 29405 37 5 750764
SPT WELD FLANGE L/N GR8 ZN
SWITCH-EMER SHUT- 38 14 750765 BOLT WHIZ 1/4-20 X 1/2
8 1 35830
DOWN REWORK NUT-WHIZ 1/4-20 SERR
SWITCH, SAFETY TETH- 39 9 750768
9 1 35852 FLANGE L/N GR8 ZN
ER SWITCH-ROCKER, SPST
WINDOW REINFORCE- 40 2 760408
10 1 38099 ON-OFF
MENT BRACKET PLUG-BLANK SWITCH,
COVER, TOGGLE 41 1 760521
11 1 39011 BLACK
SWITCHES
COVER, WELDMENT 42 1 765207 JAM NUT - 5/8” - 18
12 1 39012 43 1 800427 FIT-08ORFS X -08MOR
SOA COMMON
SOA WELDMENT, RG SWITCH-ROCKER, SPDT
13 1 44065 44 1 801122
SERIES (ON)-OFF-(ON)
14 1 39026 WINDOW BRACKET 45 1 801492 SWITCH PUSH/PULL
COVER, CONTROLLER, BOLT WHIZ 5/16-18 X
15 1 39047 46 1 801513
WELDMENT 1-1/4
BOOT-RUBBER CLUT FIT90-04MORFS-
16 5 610023 47 1 802346
SWITCH 08MORB
BOLT HEX 1/4-20 X 3/4 VALVE- CONTROL 3POS,
17 4 722103 48 1 802771
GR8 2WAY, 12V
18 10 722110 BOLT WHIZ 1/4-20 X 3/4 VALVE, 3 SPOOL RE-
49 1 802772
BOLT WHIZ 3/8-16 X 3/4 MOTE
19 1 722114 INDICATOR LIGHT-LED,
GR8.2 ZP 50 1 806035
20 3 722118 BOLT WHIZ 1/4-20 X 1 YELLOW
NUT-HNML 7/8-9 STO-
BOLT HEX 5/16-18 X 2- 51 1 764455
21 6 722207 VER
1/2 GR8 SCREW-SET 3/8-16 X
22 4 724104 SCREW-#10-24 X 3/4 HH 52 1 803800 1/2 BLACK OXIDE FULL
23 5 724105 NUT HEX LOCK #10-24 DOG TIP
NUT LOCK 1/4-20 NY- WASHER-BRONZE
24 18 724508 53 2 807937
LOCK 1.765x1.007x.125
25 1 726101 WASHER FLAT 1/4 USS PIN, TAPERED SOA PIV-
54 1 44009
26 8 726201 WASHER - FLAT 5/16 OT RG SERIES
27 4 726607 FENDER WASHER 55 1 724906 NUT AXLE 1”-14
STRAP-TARP W/S-HOOK PIN-ROLL 3/16 X 1-1/2”
28 1 730038 56 1 808161
10” ZP
SWITCH-IGN 3/4 CYL CHNL, LATCH BODY RG
29 1 735999 57 1 44983
1011 SOA
58 1 726902 WASHER FLAT 7/8-10GA
30 1 738008 VALVE-SWING CONTROL
800.392.2686 35
SWING OUT ARM
RG55R PARTS MANUAL
24644 Handle Assembly Rev-A

2
7
3
NOTE: PRE-ASSEMBLE ALL EXCEPT
FOR BOTTOM PIN AND SPRING
6
8
ITEM QTY. PART # DESCRIPTION 5 1 28354 GRIP FOAM 3/4” ID X 3”

1 1 24642 HANDLE PIN 4900- WASHER 10GA .640 X
6 2
2 1 24643 HANDLE 11 1.125
PIN-ROLL 1/8 X 1 HARD-
3 1 730086 PIN-ROLL 3/16” X 1” ZP 7 1 730075
ENED
4 1 801045 BLACK END CAP 8 1 630012 SPRING - LOCK 3/4”
28525 Switch Rework Rev-B

NOTCH
NOTE: USE HEAT SHRINK TUBING AROUND SCREW TERMINALS 5

3/16" (98030505) CUT TO 1/2" (X3 WIRES) PIN C
1-1/2" (98056505)CUT TO 1-1/2" (AROUND SWITCH BODY)
PIN A
NOTCH 2 3 4
PIN C
PIN A PIN B
PIN B
ITEM QTY. PART # DESCRIPTION TERMINAL-DEUTSCH,

3 3 761019
SWITCH-TOGGLE (ON)- 0460-204-12141
1 1 802229 OFF-(ON) NEWARK WEDGELOCK-DEUTSCH
4 1 801982
#50F1565 W3P
CONNECTOR-DEUTSCH 5 3 801020 TERMINAL, RING #6
2 1 801983
DT04-3P
36
SWING OUT ARM
RG55R PARTS MANUAL
35852 Safety Tether Switch
2 3 4 9
A
DETAIL A
SCALE 2 : 1
6 7
ITEM QTY.PART #DESCRIPTION 5 1 804787 STRAP, SAFETY TETHER

SWITCH-SAFETY W/ AC- SCREW-#8-32X1-1/4
1 1 804734 6 2 801832
TUATOR HHMS ZP
2 1 35803 804734 CLIP REWORK 7 2 760867 NUT-HNNL #8-32
3 1 804788 PIN-CLEVIS 3/16 X 1.50 8 1 801309STRAP, WRIST
4 1 728001 PIN-COTTER 3/32 X 1 9 2 726203 WASHER FLAT 3/16 USS PL
35830 Emergency Shutdown Switch
N/C ~ WHITE (PIN 1) & BROWN (PIN 2)

N/O ~ GREEN (PIN 3) & YELLOW (PIN 4)
ITEM QTY. PART #DESCRIPTION TERMINAL-DEUTSCH 0462-

2 4 803162
SWITCH-EMER SHUT- 201-20141
1 1 804747 DOWN TWIST TO RELEASE WEDGELOCK-DEUTSCH
3 1 804105
(EAO 84-5030.0040) WM-4S
CONNECTOR-PLUG
4 1 804165
DEUTSCH DTM06-4S
800.392.2686 37
COVERS
RG55R PARTS MANUAL
39856 Cover Assembly Rev-A
INSTALL 11" OF 12000127 TO THE UNDER

SIDE OF 35466 TO BOTH SIDES
9 USE 44936 SHIM, SOA GUIDE RG55/R/T HERE AS NEEDED
INSTALL 5" OF 12000127 IF NEEDED TO

PREVENT RATTLING OR SQUEAKING
5
NOT SHOWN: 12000127 WEATHERSTRIP- 5/32 X 1/2 - 58"
23
4 8
16 22 12
9
13 18 1
6 7 10 21
11 14 17 15
INSTALL 14" OF 12000127 WEATHERSTRIP HERE ON 23646 DOOR
AND 17" OF 12000127 WEATHER STRIP ON OPPOSITE DOOR (39855)
3
19 20
ITEM QTY PART # DESCRIPTION 12 2 724301 NUT HEX 3/8-16 GR8

1 2 23600 SOA BLOCK 13 4 724508 NUT LOCK 1/4-20 NY-
2 1 23646 COVER DOOR LOCK
14 4 726101 WASHER FLAT 1/4 USS
ROD, MUFFLER GUARD
3 2 24434 15 4 726201 WASHER - FLAT 5/16
MNT
4 1 28315 SIDE COVER RH 16 2 726300 WASHER FLAT 3/8 SAE
5 1 28317 SIDE COVER LH 17 4 750050 NUT LOCK 5/16-18 NYLON
6 1 35466 TOP COVER PLATE 18 4 750124 SCREW-1/4-20 X 1” SF-
7 1 35467 BRACKET,SOA STOP HCS ZP
19 10 750762 BOLT WHIZ 5/16-18 X 3/4
8 1 37613 WRENCH WELD, DUALS
T-STYLE 20 10 750764 NUT-WHIZ 5/16-18 SERR
9 1 39855 COVER DOOR, WELD- FLANGE L/N GR8 ZN
MENT LH 21 3 750768 NUT-WHIZ 1/4-20 SERR
10 3 722110 BOLT WHIZ 1/4-20 X 3/4 FLANGE L/N GR8 ZN
22 2 761283 NUT JAM 3/8-16 ZINC
11 4 722205 BOLT HEX 5/16-18 X 1
GR8 23 2 802322 NUT-WNNL 3/8-16 ZP
38
TANKS
RG55R PARTS MANUAL
38624 Hydraulic Tank Assembly Rev-A
NOTE: ITEM #7 (QTY. 5.2') 802813 SPIRAL WRAP - 1" HOSE IS NOT SHOWN
ITEM QTY. PART # DESCRIPTION 5 1 722836 BOLT MSHCS 10 X1.5 X 20

1 1 12579 HYD. TANK - PLASTIC 6 2 760303 LOCK NUT 3/8-16 GR8
2 1 12722 PAD, HYD. RESERVOIR 7 5.2’ 802813 SPIRAL WRAP- 1” HOSE
3 1 31449 STRAP, HYDRAULIC TANK 8 1 803604 FILTER-HYD. RETURN
BOLT WHIZ 3/8-16 X 3/4
4 2 722114
GR8.2 ZP
800.392.2686 39
TANKS
RG55R PARTS MANUAL
38625 Fuel Tank Assembly Rev-A
12
6 2 10
7 8
5 4
NOTE: ITEM #11 (2.5') 802860 SPIRAL WRAP -
.500" HOSE IS NOT SHOWN
ITEM QTY. PART # DESCRIPTION 7 2 750762 BOLT WHIZ 5/16-18 X 3/4

1 1 20045 PAD, FUEL TANK NUT-WHIZ 5/16-18 SERR
8 2 750764
2 1 31453 ROD, HOLD DOWN FLANGE L/N GR8 ZN
9 1 763538 PLUG- DRAIN,MAG 1/2 NPT
3 1 31455 TANK, FUEL WELD
BOLT HEX 1/4-20 X 3/4 10 1 801682 CAP-FUEL FULL TURN EPA
4 1 722103 11 2.5’ 802860 SPIRAL WRAP- .500” HOSE
GR8
5 1 724508 NUT LOCK 1/4-20 NYLOCK 12 1 803404 GAUGE-FUEL 11.5”
NUT-WHIZ 3/8-16 SERR
6 4 750061
FLANGE L/N GR8 ZN
40
TANKS
RG55R PARTS MANUAL
38605 Fuel System Rev-C
NOTE: ITEM 7 (1) 803435 AND ITEMS 3 (2) 803434 FITTINGS ARE SHOWN FOR
PARTS REFERENCE ONLY. THEY COME WITH THE ENGINE ASSEMBLY
9"
803433
SENSOR- TEMP &
PRESSURE GM
805776
71"
ENGINE
22"
803432 802495
8" 10"
FUEL PUMP FUEL FILTER
FUEL TANK
ITEM QTY PART # DESCRIPTION QUICK CONNECT - FUEL

6 6 802629
1 2 805919 FIT -EL90 -06FP X -04FP 5/16 90 DEG
7 - 803435 FITTING -3 STOR 5/16” SAE
2 2 805918 FIT -06FORB X -06MP
CLAMP - HOSE1/4”-5/8”,
3 2 803434 FITTING -6 STOR 5/16” SAE 8 2 730024
5/16 BAND
QUICK CONNECT - FUEL 9 1 806073 FITTING - 3 STOR M10
4 2 802628
5/16 STR. HOSE - FUEL LINE 5/16
CLAMP - STEPLESS EAR A 120” 730043
5 8 802849 30R7
.52-.618 I.D.
800.392.2686 41
ENGINE AND COMPONENTS
38309 Engine Assembly Rev-U
53 71 48
27
INSTALL WITH BLUE LOCTITE

85 55 TORQUE TO 29FT-LBS
2
3 93
109 110 37 54 65 INSTALL WIRING SCREWS WITH BLUE LOCTITE
39 58 57
99 97
83
4 67 60 89
GREASE SHAFT
58 38
TORQUE TO 45FT-LBS
59 45 32
APPLY COPPER ANTI-SEIZE
TO SHOULDER BEFORE ASSEMBLY
58 39 33
INSTALL WITH BLUE LOCTITE NOTE:
TORQUE TO 33FT-LBS USE SHIMS AS REQUIRED
(28640) - 14 GA.
(28641) - 16 GA.
(21662) - 20 GA.
(27154) - .015"
6 11 60 89 86
TORQUE TO 100FT-LBS
87 SUPPLIED WITH ENGINE
96
107
104
106 SUPPLIED WITH ENGINE
16
56 78 39
22
71 70
52 71
19
79 54 55 49
17
81
80
121
120
42 50 57
30
101
46 31 59
35 51 13 91 61 57 8 119

TORQUE TO 60FT-LBS
42

87 A
96
73
117
SUPPLIED WITH ENGINE 83 100

106
23 98
75 74
116
62
18 68 122
12
94 82 84 47
29 95 105
121
120
57 50 42

TORQUE TO 45FT-LBS
28
REMOVE BOLTS AND INSTALL
WITH BLUE LOCTITE WHEN
SETTING CLUTCH
76
14
113 91 61
A
TORQUE TO 60FT-LBS
43 103
USE 9" OF 12000127 ON

EACH SIDE OF DOOR ON UNDERSIDE
DO SAME TO BOTH DOORS 123

21
TOTAL 36" OF 12000127
88
20
77 90
10
76 95
24
36
110 41
69
REQUIRES 21" LENGTH

63
USE STRAP TO HANG

72 66 SUCTION HOSE 102
25 26 76
15 REQUIRES 54.1" LENGTH
40 58
TORQUE TO 45FT-LBS
111 7
APPLY ANTI-SEIZE TO TAPER SHAFT

BEFORE SPROCKET INSTALLATION
114
115 44
78
DETAIL B
SCALE 2 : 3
29 92 61 112
118
SECTION A-A
800.392.2686 43
ITEM QTY. PART # DESCRIPTION 31 2 4900-77 WASHER 7 GA. X .531
CLAMP-HOSE 1-9/16” X 2.0
1 4 1200055 32 1 4900-80 WASHER 3/8 X .531
X 2-1/2”
STUB SHAFT WELD X 2.0
2 1 20260 33 1 620009 GEARBOX-90DEG 2.21
SJRD
PLATE, FLYWHL HSG RATIO
3 2 20265 29 1 716035 SHEAVE-BK55H
SJRD
CLUTCH COVER 35 2 722104 BOLT HEX 1/4-20 X 1
4 1 20352
MOUNT WELD GR8
SCREEN WELDMENT, 36 4 722114 BOLT WHIZ 3/8-16 X
5 1 20408
RADIATOR 3/4 GR8.2 ZP
6 4 21662 GEAR BOX SHIM 37 1 722203 BOLT HEX 5/16-18X 3/4
7 1 21914 GEARBOX KEY GR8
38 4 722302 BOLT HEX 3/8-16 X 3/4
WIRE-ENGINE
8 1 22274 GR8
GROUND 39 10 722303 BOLT-HEX 3/8-16 X 1
9 1 2583-08 3/8 KEYSTOCK X 3 1/4
40 4 722304 BOLT-HHCS 3/8-
10 2 28458 HINGE SHIM 16X1.25 GR8 ZP
SHIM, .750” X 2.500” 41 1 722307 BOLT-HEX 3/8-16 X 2
11 4 28641
16GA 42 4 722308 BOLT-HEX 3/8-16 X
BRACKET, SIDE ISO-
12 1 30311 2-1/4
LATOR 43 2 722330 BOLT CAR 3/8-16 X 3/4
13 1 38316 ENG MOUNT, RH
WELDMENT 44 2 722332 BOLT CAR 3/8-16 X 1
14 1 38327 ENG MOUNT, LH WELD 1/4
RG55 SERIES 45 1 722502 BOLT HEX 1/2-13 x 1
15 1 38339 CLUTCH COVER 46 2 722509 BOLT HEX 1/2-13 X 3
WELDMENT GR8
16 1 38353 BRACKET,OVERFLOW 47 2 722599 BOLT-HHCS 7/16-14 X
BOTTLE 1.75 GR8 ZP
17 1 38368 BRACKET,RAD LOWER 48 2 722837 BOLT-MHHCS 8 X 1.25
MOUNTING X 16
18 1 38391 PLATE, HEAT SHIELD 49 4 724201 NUT HEX 5/16”-18 GR8
EXHAUST 50 4 724300 NUT-HNML 3/8-16 GR8
19 1 38396 GUARD, EXHAUST ZP
SHIELD 51 2 724508 NUT LOCK 1/4-20
20 2 38400 PLATE, ACCESS DOOR NYLOCK
21 1 38423 ENCLOSURE, ENGINE 52 4 724920 NUT METRIC 8MM-1.25
WELDMENT 53 2 726101 WASHER FLAT 1/4 USS
22 1 38747 EXHAUST, TUBE RG55
54 6 726201 WASHER - FLAT 5/16
STAINLESS STEEL
23 1 38748 EXHAUST, TAIL PIPE 55 10 726202 WASHER LOCK 5/16”
24 1 40519 WELDMENT, EXHAUST PLATED
56 2 726300 WASHER FLAT 3/8 SAE
COVER
25 1 40522 WELDMENT, TAIL PIPE 57 8 726301 WASHER FLAT 3/8 USS
COVER 58 16 726302 WASHER-LOCK 3/8
26 1 40535 WELDMENT, REAR TAIL 59 3 726502 WASHER LOCK 1/2
PIPE COVER 60 8 726702 WASHER LOCK 5/8
27 1 40538 SAFETY GUARD
GR8
28 1 40545 WELDMENT, PUMP 61 17 726954 WASHER METRIC
BELT GUARD LOCK M10
29 1 43174 BRACKET, MUFFLER 62 2 730024 CLAMP-HOSE 1/4”-
WELDMENT ISO 5/8”, 5/16” BAND
30 1 43289 BRACKET, MUFFLER 63 1 730038 STRAP-TARP W/S-
MNT ISO LH HOOK 10”
44

64 2 738978 CLAMP-HOSE 5/16”- 92 3 764684 BOLT METRIC 10 X 1.25
7/8” X 30
65 1 750050 NUT LOCK 5/16-18 93 1 800119 CLUTCH/BRAKE-WAR-
NYLON NER ELEC.
66 8 750061 NUT-WHIZ 3/8-16 SERR 94 2 800451 WASHER-7/16 SAE
FLANGE L/N GR8 ZN THICK
67 4 750071 BOLT - HEX M16 X 2.0 95 2 800543 BOLT WHIZ 3/8-16 X
X 35 5/8
68 1 750140 CLAMP-SPRING AC- 96 1 800674 AIR CLEANER ASSEM-
TION 1/2” BLY - ENGINE
69 21 750288 TRIM-EDGE .085-.210 X 97 1 800979 COUPLER-48/60 HUB
12.5” LG. WITH SPIDER
70 4 750388 BOLT-MHHCS 8 X 1.25 98 1 801547 HOSE- RADIATOR
X 20 UPPER
71 10 750389 WASHER METRIC 99 1 801575 HOSE, RADIATOR
LOCK M8 PL LOWER
72 4 750399 BOLT WHIZ 3/8-16 X 1” 100 1 801698 RADIATOR ASSEMBLY
GR8.2 ZP 101 2 802245 ISOLATOR- RUBBER
73 1 750679 ELBOW-RUBBER 90D
102 54.1” 802275 SEAL- FLAP 1/8”, 1-3/4”
2”
74 2 750762 BOLT WHIZ 5/16-18 103 2 802322 NUT-WNNL 3/8-16 ZP
X 3/4 104 1 802718 BOTTLE- EXPANSION,
75 2 750764 NUT-WHIZ 5/16-18 RAD. 1.5 QT
SERR FLANGE L/N GR8 105 2 802925 BUFFER-50X30 B
ZN 3/8X0.78
76 8 750765 BOLT WHIZ 1/4-20 X 106 2 802960 SENSOR - OXYGEN
1/2 (SUPPLIED)
77 10 750768 NUT-WHIZ 1/4-20 SERR 107 1 803067 INDICATOR-SERVICE
FLANGE L/N GR8 ZN 62.5MB VISUAL
78 4 760261 NUT-HNNL 3/8-16 INS 108 1.875 803224 HOSE-FUEL LINE 1/2”
79 4 760269 BOLT HEX 5/16-18 X 109 1 803473 CLUTCH STRAP
1-1/2 110 2 803487 WASHER-FENDER 3/8”
80 4 761231 SCREW-HEX, FLANGE X 1.5”
M8X1.25X20.5 PLAIN 111 1 804422 SPROCKET- 28T
SJR 112 3 805487 WASHER FLAT M10
81 6 761232 SCREW-HEX, FLANGE
113 1 805776 ENGINE- 1.6L KUBOTA
M8X1.25X20.5 PLAIN
GASOLINE
SJR 114 1 805777 BUSHING-H X 1/2 QD
82 2 761373 WASHER-LOCK 7/16
115 1 805832 PUMP-TANDEM
83 4 761376 CLAMP-HOSE 13/16” -
4.27/2.13CC
1-3/4” 116 1 805873 CATALYST- MUFFLER
84 2 761634 NUT-HN 7/16-14 GR8
ZY 117 1 805875 TUBE- AIR INLET
85 6 762008 BOLT-SHCS 5/16-18 118 1 805906 BELT-BX32, PUMP
X1 119 1 806545 WASHER-STAR M8 ZP
86 4 762085 BOLT-MHHCS 16 X 2.0
120 4 807299 ISOLATOR, UNIVER-
X 45 GR10.9
87 1 762695 PRECLEANER-A/C SALE MNT SILICONE
121 4 807557 WASHER, 3/8 FLAT,
(SUPPLIED)
88 2 763236 HINGE-TOOLBOX ZINC PLATED
122 1 M29295- RUBBER ELBOW,AIR
89 8 763434 WASHER FLAT 5/8” 146 INTAKE,2” ID
HARDEN GR8 123 36” 12000127 WEATHERSTRIP- 5/32
90 8 764216 BOLT-BHCS 1/4-20 X X 1/2
3/4 SS
91 14 764520 BOLT METRIC 10 X 1.25
X 25
800.392.2686 45
RG55R PARTS MANUAL Serial Number: RG550871021 - Current
44641 Engine Assembly
TORQUE TO 45 FT-LBS
INSTALL WIRING SCREWS WITH BLUE LOCTITE
11 32 34 37 35
51
GREASE SHAFT
39 41
20 38 35 36
32 43
29
18 16
15
48 50 49
14 46 47 13
10
APPLY COPPER BASED ANTI-SIEZE
INSTALL WITH BLUE LOCTITE TO SHOULDER BEFORE ASSEMBLY
TORQUE TO 29 FT-LBS 32 21 NOTE:
11 32 33 USE SHIMS AS REQUIRED
40 43 (28640) - 14 GA. THICK
INSTALL WITH BLUE LOCTITE (28641) - 16 GA. THICK
TORQUE TO 45 FT-LBS INSTALL WITH BLUE LOCTITE (21662) - 20 GA. THICK
INSTALL WITH BLUE LOCTITE TORQUE TO 33 FT-LBS 41
TORQUE TO 45 FT-LBS (27154) - .015" THICK
42
TORQUE TO 100 FT-LBS
APPLY ANTI-SIEZE TO TAPER SHAFT

BEFORE SPROCKET INSTALLATION
5 44 27 22 9 25
28
26
45 24
8
1
30 31
30 31
6 19 29
6 19 29
TORQUE TO 60 FT-LBS
7 TORQUE TO 60 FT-LBS
7
29 30 31 TORQUE TO 60 FT-LBS
29 30 31 TORQUE TO 60 FT-LBS
46
Serial Number: RG550871021 - Current RG55R PARTS MANUAL
44641 Engine Assembly

ITEM QTY. PART # DESCRIPTION 26 2 764712 TEE-MINICHECK -6
ENGINE- 1.6L KUBOTA ORFS
1 1 805776 27 1 40545 WELDMENT, PUMP
GASOLINE
COOLING PKG ASM BELT GUARD
2 1 44114 28 2 750765 BOLT WHIZ 1/4-20 X
RG55
AIR CLEANER ASM 1/2
3 1 44110 29 4 726301 WASHER FLAT 3/8 USS
RG55
4 1 44118 EXHAUST ASM RG55 30 14 726954 WASHER METRIC
ISOLATED HOOD ASM LOCK M10
5 1 44109 31 14 764520 BOLT METRIC 10 X 1.25
RG55
ENG MOUNT, RH X 25
6 1 38316 32 16 726302 WASHER-LOCK 3/8
WELDMENT
ENG MOUNT, LH WELD 33 4 722302 BOLT HEX 3/8-16 X 3/4
7 1 38327
RG55 SERIES GR8
CLUTCH CVR WELD, 34 4 722304 BOLT-HHCS 3/8-
8 1 44117
ISO HOOD RG55 16X1.25 GR8 ZP
9 1 716035 SHEAVE-BK55H 35 2 726201 WASHER - FLAT 5/16
GEARBOX-90DEG 2.21 36 1 722203 BOLT HEX 5/16-18X 3/4
10 1 620009
RATIO GR8
PLATE, FLYWHL HSG 37 1 750050 NUT LOCK 5/16-18
11 2 20265
SJRD NYLON
CLUTCH/BRAKE-WAR- 38 1 803487 WASHER-FENDER 3/8”
12 1 800119
NER ELEC. X 1.5”
13 1 800979 COUPLER-48/60 HUB 39 2 722303 BOLT-HEX 3/8-16 X 1
WITH SPIDER 40 6 722303 BOLT-HEX 3/8-16 X 1
14 1 20260 STUB SHAFT WELD
41 8 726702 WASHER LOCK 5/8
SJRD
15 1 2583-08 3/8 KEYSTOCK X 3 1/4 GR8
42 4 762085 BOLT-MHHCS 16 X 2.0
16 1 804422 SPROCKET- 28T X 45 GR10.9
17 1 21914 GEARBOX KEY 43 8 763434 WASHER FLAT 5/8”
18 1 20352 CLUTCH COVER HARDEN GR8
MOUNT WELD 44 2 722332 BOLT CAR 3/8-16 X 1
19 1 22274 WIRE-ENGINE 1/4
GROUND 45 2 760261 NUT-HNNL 3/8-16 INS
20 1 803473 CLUTCH STRAP 46 6 726202 WASHER LOCK 5/16”
21 4 28640 SHIM, .750” X 2.500” PLATED
14GA 47 6 762008 BOLT-SHCS 5/16-18
22 1 805906 BELT-BX32, PUMP X1
48 1 4900-80 WASHER 3/8 X .531
23 1 738978 CLAMP-HOSE 5/16”-
X 2.0
7/8” 49 1 722502 BOLT HEX 1/2-13 x 1
24 1 805832 PUMP-TANDEM
4.27/2.13CC 50 1 726502 WASHER LOCK 1/2
25 1 805777 BUSHING-H X 1/2 QD 51 4 750071 BOLT - HEX M16 X 2.0
X 35
800.392.2686 47
RG55R PARTS MANUAL Serial Number: RG55R0871021 - Current
44109 Isolated Hood Assembly Rev-A
23 22 7 23 8 23
22 22
23
23
6
23
22
23 22
3" OF 750288 TRIM-EDGE .085-.210 HERE 23
23 30 22 23
23 6
23
22 23
16 27
15
26
22 23
28
2
21
DETAIL A 20
SCALE 1 : 3
A 17
3 22
18
23 22
35
14
27
13" OF 750288 TRIM-EDGE .085-.210 HERE
15
26
28
48
Serial Number: RG55R0871021 - Current RG55R PARTS MANUAL
44109 Isolated Hood Assembly Rev-A
19 25 24 9
11
10
C
22 23 12
13
22 23
ITEM QTY. PART # DESCRIPTION 15 2 808070 MOUNT-ISOLATOR

PNL, ENG ENCLOSURE 1.88x.53x.5
1 1 44847 16 1 44108 ENCL FOOT, EXHAUST
RG55
SCREEN WELD, RADIA- SIDE RG55
2 1 44851 17 2 802322 NUT-WNNL 3/8-16 ZP
TOR RG55
3 2 44636 PLATE, ACCESS DOOR 18 2 722330 BOLT CAR 3/8-16 X 3/4
HINGE-DOOR 19 2 760261 NUT-HNNL 3/8-16 INS
4 2 805858
STAMPED S.S. 20 8 750769 BOLT WHIZ 3/8-16 X
EXHAUST CVR BULGE 1/2
5 1 44098
WELD RG55 21 6 750765 BOLT WHIZ 1/4-20 X
PNL, EXH CVR MAIN 1/2
6 1 44099
RG55 22 35 750061 NUT-WHIZ 3/8-16 SERR
TAIL PIPE CVR WELD FLANGE L/N GR8 ZN
7 1 44101
RG55 23 47 722114 BOLT WHIZ 3/8-16 X
INNER EXH CVR PNL 3/4 GR8.2 ZP
8 1 44104
WELD RG55 24 2 722303 BOLT-HEX 3/8-16 X 1
BOTTLE- EXPANSION,
9 1 802718 25 2 726300 WASHER FLAT 3/8 SAE
RAD. 1.5 QT
10 1 730024 HOSE CLAMP 26 2 4900-77 WASHER 7 GA. X .531
CLAMP-SPRING AC- X 2.0
11 1 750140 27 2 724503 NUT-HNML 1/2-13
TION 1/2”
BRACKET, OVERFLOW PREV TORQ GR8
12 1 44105 28 2 722509 BOLT HEX 1/2-13 X 3
BOTTLE RG55
13 1 44106 BRACE, HOOD CTR GR8
29 21” 750288 TRIM-EDGE .085-.210
RG55
14 1 44107 ENCL FOOT, ALTERNA- 30 1 44849 GRILL BULKHEAD
TOR SIDE RG55 WELD RG55
800.392.2686 49
RG55R PARTS MANUAL
44110 Air Cleaner Assembly
SUPPLIED WITH AIR CLEANER

3 4
4
5
6
2 8
ITEM NOT SHOWN: 2' OF 803224 HOSE-FUEL LINE 1/2"

CONNECTS BETWEEN PCV AND INTAKE
4
4
9
ITEM QTY. PART # DESCRIPTION CLAMP-HOSE 5/16”-

6 2 738978
AIR CLEANER ASSEM- 7/8”
1 1 800674 BOLT WHIZ 5/16-18
BLY - ENGINE 7 2 750762
2 1 805875 TUBE- AIR INLET X 3/4
NUT-WHIZ 5/16-18
ELBOW-RUBBER 90D
3 1 750679 8 2 750764 SERR FLANGE L/N GR8
2”
CLAMP-HOSE 1-9/16” ZN
4 4 1200055 M29295- RUBBER ELBOW,AIR
X 2-1/2” 9 1
INDICATOR-SERVICE 146 INTAKE,2” ID
5 1 803067
62.5MB VISUAL
50
RG55R PARTS MANUAL
44118 Exhaust Assembly
OXYGEN SENSORS SUPPLIED WITH ENGINE

(REPLACEMENT P/N 802960)
21 22
17
1
16 15
11 20
10
9
10
2
3 4 5 6 9
14
7 18 19
8
8
13
7 11
11
12
12
ITEM QTY. PART # DESCRIPTION 12 4 724300 NUT-HNML 3/8-16 GR8

1 1 805873 CATALYST- MUFFLER ZP
13 1 43289 BRACKET, MUFFLER
EXHAUST, TUBE RG55
2 1 38747 MNT ISO LH
STAINLESS STEEL 14 1 43174 BRACKET, MUFFLER
BOLT HEX 5/16-18 X
3 4 760269 WELDMENT ISO
1-1/2 15 4 750389 WASHER METRIC
4 4 726201 WASHER - FLAT 5/16 LOCK M8 PL
WASHER LOCK 5/16" 16 4 724920 NUT METRIC 8MM-1.25
5 4 726202
PLATED 17 1 38748 EXHAUST, TAIL PIPE
6 4 724201 NUT HEX 5/16"-18 GR8
18 2 761634 NUT-HN 7/16-14 GR8
SCREW-HEX, FLANGE
ZY
7 4 761231 M8X1.25X20.5 PLAIN 19 2 761373 WASHER-LOCK 7/16
SJR
ISOLATOR, UNIVER- 20 2 722599 BOLT-HHCS 7/16-14 X
8 4 807299 1.75 GR8 ZP
SALE MNT SILICONE
WASHER, 3/8 FLAT, 21 1 38391 PLATE, HEAT SHIELD
9 4 807557 EXHAUST
ZINC PLATED
10 4 722308 BOLT-HEX 3/8-16 X 22 2 761232 SCREW-HEX, FLANGE
2-1/4 M8X1.25X20.5 PLAIN
11 6 726301 WASHER FLAT 3/8 USS SJR
800.392.2686 51
RG55R PARTS MANUAL
44114 Cooling Package

ITEMS NOT SHOWN: 2' OF 806998 HOSE, 5/16 VALUEFLEX/GS, RED
CONNECTS RADIATOR OVERFLOW TO BOTTOM OF OVERFLOW TANK
8 3
7
21
5 4 3 2
2 3 4
9 10 9 20
20
19
9 5
19
17
18
11 9
13 13
1
14 14
15 15
12 12
16
19
16
52
RG55R PARTS MANUAL
44114 Cooling Package

ITEM QTY. PART # DESCRIPTION 11 1 801575 HOSE, RADIATOR
SADDLE WELD ISO LOWER
1 1 44112 12 2 722509 BOLT HEX 1/2-13 X 3
HOOD RG55
BRKT, RADIATOR SIDE GR8
2 2 44113 13 2 802245 ISOLATOR- RUBBER
ISOLATOR RG55
WASHER METRIC 14 2 4900-77 WASHER 7 GA. X .531
3 6 750389
LOCK M8 PL X 2.0
BOLT-MHHCS 8 X 1.25 15 2 726502 WASHER LOCK 1/2
4 4 750388
X 20 16 2 722104 BOLT HEX 1/4-20 X 1
BUFFER-50X30 B GR8
5 2 802925
3/8X0.78 17 2 724508 NUT LOCK 1/4-20
BOLT-MHHCS 8 X 1.25 NYLOCK
6 2 722837
X 16 18 1 801698 RADIATOR ASSEMBLY
7 2 726101 WASHER FLAT 1/4 USS 19 2 750769 BOLT WHIZ 3/8-16 X
8 1 40538 SAFETY GUARD 1/2
CLAMP-HOSE 13/16” - 20 2 750061 NUT-WHIZ 3/8-16 SERR
9 4 761376
1-3/4” FLANGE L/N GR8 ZN
10 1 801547 HOSE- RADIATOR 21 1 730024 CLAMP-HOSE 1/4”-
UPPER 5/8”, 5/16” BAND
800.392.2686 53
54
22
33
DECALS
34
RG55R PARTS MANUAL
5 12
13 35
27
26
39779 Decal Kit Rev-F
24 20 37
14 56
25 57
6
1 28 38
52 53 54 55
7 2 45
39
23
36
8 17 51 50 49
40
29
18
30 41
9 15 16 47 48
58
3 19 60 42
31
44
10
32
61 46
43
62
11 21
63
ITEM QTY. PART # DESCRIPTION 32 1 732010 DECAL-WARNING
1 1 3080 DECAL-CHECK ENGINE OIL LEVEL 33 1 732011 DECAL-DANGER KEEP HANDS
2 1 6351 DECAL-OPERATOR ZONE 34 1 732014 DECAL-TOOTH BOLT TORQUE
3 1 8153 DECAL-GASOLINE 35 1 732018 DECAL-DANGER ROTATING CW
4 1 18914 DECAL - GENERAL WARNING 36 1 732019 DECAL- GASOLINE
800.392.2686
5 2 21349 DECAL, GREASE SLEWING RING 37 1 732020 DECAL- CAUTION REDUCE ENG, ES
6 1 28596 DECAL THROTTLE 38 3 732021 DECAL-CAUTION KEEP CLEAR
7 1 28670 DECAL-GREASE 20 HOUR INTERVAL 39 1 732026 DECAL- GREASE MACHINE
8 2 30168 DECAL- ICON 6” 40 1 751022 DECAL-MANUAL BOX
9 1 30178 DECAL- RAYCO VERT LOCKUP 8” H 41 1 765359 DECAL-CUT WHL ON-OFF
10 2 30180 DECAL- 4X4 42 1 801352 DECAL - 2 SPD
11 1 30188 DECAL- COMMAND CUT 43 1 801353 DECAL-SWING SPEED 1635 SJR
12 1 30212 DECAL- RAYCOMFGCOM 1.25” H 44 1 801777 DECAL, 811 CALL BEFORE YOU DIG
13 2 30220 DECAL- RAYCO WORDMARK 15” H 45 1 801798 DECAL-CHECK ENGINE
14 1 30224 DECAL- MADE IN USA 2013 LOGO 46 1 802587 DECAL- SPIDER COUPLER
15 1 35711 DECAL-NOISE LWA 111DB 47 2 804658 DECAL-WARNING HOT SURFACE
16 3 35712 DECAL-DO NOT SIT 48 1 804659 DECAL-WARNING HAND ENTANGLEMENT
17 2 35714 DECAL-RC MANDATORY SYMBOLS BELT
49 1 804660 DECAL-WARNING ROTATING SHAFT HAND
18 1 35904 DECAL-EMERGENCY STOP
50 5 804661 DECAL-WARNING HAND CRUSH
19 1 38654 DECAL- PARTS QUICK REF.
51 1 804662 DECAL-WARNING FIRE HAZARD
20 1 38656 DECAL, STARTER SWITCH
52 1 804663 DECAL-WARNING SHARP POINTS
21 1 39748 DECAL-P65 GENERAL WARNING
53 2 804664 DECAL-DO NOT STEP
22 2 39767 DECAL- RG55R OUTLINE
54 3 804665 DECAL-DO NOT OPERATE REMOVED
23 1 39782 DECAL-LCM RG55R GUARDS
24 1 39784 DECAL, CIRCUIT BREAKER 55 1 804667 DECAL-WARNING ELECTRICAL HAZARD
25 1 39785 DECAL, BRAKE RELEASE 56 4 804669 DECAL-SKIN PUNCTURE PRESSURIZED
26 1 39791 DECAL-FRAME FUSE PANEL RG55R 57 1 804674 DECAL-NO SMOKING
27 1 39806 DECAL-CONTROL RG55R 58 1 804761 DECAL - TEST SAFETY SWITCH
28 1 39807 DECAL - REMOTE/NO REMOTE 60 1 42746 DECAL - RG55/55R MAINTENANCE CHART
29 1 732000 DECAL- HYDRAULIC OIL 61 1 42933 DECAL-REMOTE BATTERY REPLACE VIDEO
30 1 732005 DECAL-WARNING FOR YOUR P QR
31 1 732008 DECAL-CAUTION EAR & EYE 62 1 42935 DECAL-CUTTER WHEEL BELT ADJ VIDEO QR
63 1 42936 DECAL-REMOTE LINKING VIDEO QR
DECALS
55
39779 Decal Kit Rev-F
RG55R PARTS MANUAL
WIRING
RG55R PARTS MANUAL
39826 Electrical Assembly Rev-C

Components
• 39670-Main Harness
• 38481-Fuel Regulator Harness
• 18796-Plug-WD Jumper SJR
• 39936-Maxi Fuse Jumper Harness
• 39937-ATC Fuse Harness
• 801198- Mini 10 Amp Fuse
• 802150-Mini 20 Amp Fuse
• 801200-Mini 30 Amp Fuse
• 801201-Micro 35 Amp Relay
39936 Maxi Fuse Jumper Harness Rev-A
PLUG 3
TYPE C
PLUG 1 8" 1 2 8" PLUG 2
TYPE B TYPE A
60A
FROM WIRE DESCRIPTION TO

PLUG# PIN# (FUNCTION IMPRINT) GAUGE COLOR PLUG# PIN #
1 BATTERY 6 RED 3 1
3 2 ALTERNATOR 6 RED 2
38481 Fuel Regulator Harness
PLUG 1 PLUG 2
REGULATOR ENGINE
TYPE 'A' TYPE 'B'
100"
A - BOSCH 1 928 403 736 CONNECTOR W/ 1 928 498 056 TERMINALS AND 1 928 300 599 SEALS
B - DELPHI 12160825 CONNECTOR W/ 15344866 TERMINALS, 15324976 SEAL AND 12160826 SPACER
FROM WIRE TO
DESCRIPTION
GAUGE COLOR PLUG# PIN #
PLUG# PIN# (FUNCTION IMPRINT)
1 1 GROUND 18 WHT 2 A
PUR 2 B
1 2 THERMISTOR 18
1 3 5V POWER 18 RED 2 C
1 4 SIGNAL 18 GRN 2 D
56
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RG55R PARTS MANUAL
39937 ATC Fuse Harness Rev-A

PLUG 1
TYPE A
1
4" 2 1
PLUG 3
TYPE C 40 A
9"
2
PLUG 2
TYPE B
A - MOLEX SOCKET #194320013

B - RING TERMINAL FOR 5/16" STUD - WITH ADHESIVE HEAT SHRINK
C - ATC FUSE HOLDER - WAYTEK 46238 OR EQUIVALENT

PLUG# PIN# (FUNCTION IMPRINT) GAUGE COLOR PLUG# PIN #
1 1 ENG. STARTER PWR 10 RED SP-1
1 2 ENG. STARTER RELAY 10 RED SP-1
3 1 ATC FUSE 40 AMP 10 RED SP-1
3 2 ATC FUSE 40 AMP 10 RED 2
FROM TO
39937 SPLICE CIRCUITS GAGE COLOR
ENGINE STARTER POW- RED 1-1, 1-2, 3-1
SP1 10
ER
18796 Plug-WD Jumper SJR Rev-B
TERMINAL LEGEND
FROM TO
WIRE COLOR PLUG# PIN #
PLUG# PIN# GAUGE
DESCRIPTION
01 A WD JUMPER 16 GA BLACK 01 B
800.392.2686 57
WIRING
RG55R PARTS MANUAL
39670 Main Wiring Harness Rev-G
PLUG 14 A - DELPHI G
BOOM PLUG 15 PLUG 16 PLUG 13 PLUG 12 B - DELPHI G
C - RING TER
UP/DOWN DRIVE STEERING SWING BLADE
D - BOSCH 3-
SWITCH SWITCH SWITCH SWITCH SWITCH E - DEUTSCH
TYPE"F" TYPE "F" TYPE "F" TYPE "F" TYPE "F" F - DEUTSCH
G - 1/4" FEMA
H - WEATHER
J - RING TER
K - 6-POSITIO
7" 7" 7" 7" 7" (HEAT SH
L - 4-POSITIO
PLUG 51-DIODE (HEAT SH
3" M - DELTA C
PLUG 48 DIODE 3" TYPE "E" & "Z" CONNECT
TYPE "E" & "Z" N - FEMALE U
P - RING TER
PLUG 49 DIODE 3" PLUG 52-DIODE
Q - 1/4" STRI
3" TYPE "E" & "Z" R - RING TER
TYPE "E" & "Z"
T - DTM04-4P
3" PLUG 53-DIODE U - LITTELFU
PLUG 50 DIODE 3" V- CINCH 581
TYPE "E" & "Z" 5 TYPE "E" & "Z" W- CINCH 58
PLUG
74 71 X- DIODE 1N
FUSE & RELAY BLOCK 17" 10" PLUG 46-BLADE Y- RESISTOR
PLUG 42-FORWARD
TYPE "U" Z- DIODE DTO
UP SOL TYPE "E" AA - 500 OHM
DRIVE SOL TYPE "E"
75 17" 10" 72 BB - FEMALE
PLUG 41-REVERSE PLUG 47-BLADE CC- RING TE
DRIVE SOL TYPE "E" 10" 10" D0WN SOL TYPE "E"
76 69
PLUG 40-STEERING 10" PLUG 44-BOOM
RIGHT SOL TYPE "E" 10" UP SOL TYPE "E"
77 70 PLUG 45-BOOM
PLUG 39-STEERING PLUG 10 6"
LEFT SOL TYPE "E" DOWN SOL TYPE "E"
CLUTCH
2 SPEED SWITCH
PLUG 33 SWITCH
TYPE "G"
E-STOP SWITCH TYPE "M"
PLUG 24 PLUG 25
PLUG 11 TYPE "T"
MIL LAMP
TYPE "BB" 10" 10"
PLUG 85 4" 3" 20"
10" 3" 3" 2" 2" 8"
RESISTOR
TYPE "AA" 4"
PLUG 86 8" 8" 10" PLUG 58
MIL LAMP 2" REMOTE/ 14"
TYPE "BB" 10" SOA PWR
2"
31 PLUG 23 2"
TYPE "G"
8" 6"
2" SOA
SAFETY PLUG 59
GROUND 2" 6"
INTERLOCK REMOTE/
TYPE "P" 2" 2" PLUG 9
OUTPUT SOA SIG CLUTCH
TYPE "Q" 32 PLUG 20 PLUG 18 TYPE "G" SIGNAL
THROTTLE THROTTLE PLUG 6 PLUG 7 TYPE "H"
SAFETY PLUG 19
SIGNAL SWITCH 4 TERM 6 TERM A
INTERLOCK THROTTLE B
DOWN PWR IGNITION IGNITION
INPUT SIGNAL UP PLUG 22
TYPE "G" TYPE "G" SWITCH SWITCH
TYPE "Q" TYPE "G" ENGINE
TYPE "L" TYPE "K"
4" GROUND
PLUG 60 4" TYPE "J"
1 2 AB DIODE 2"
TYPE 63 64
"E" & "Z" C C C C
62 A A A A
65
C A A C
SUPPRESSION SUPPRESSION
PLUG 2 PLUG 1
DIODE TYPICAL DIODE
LCM 2 LCM 1
FOR PLUGS TYPICAL FOR
TYPE "V" TYPE "W" A A A
34 THRU 47 PLUG 9 66 C
67 C C
6
TYPE X TYPE X
58
WIRING
RG55R PARTS MANUAL
A - DELPHI GT150 SERIES #15326868 (W/ MALE TERMINAL, SEAL & SECONDARY LOCK 15358785)
B - DELPHI GT 150 SERIES #15326863 (W/FEMALE TERMINAL, SEAL & SECONDARY LOCK 15358785)
C - RING TERMINAL FOR #10 STUD - W/ADH. HEAT SHRINK
D - BOSCH 3-334-485-007 (W/FEMALE TERMINALS)
E - DEUTSCH DT06-2S OR EQ. (W/SOCKETS)
F - DEUTSCH DT06-3S OR EQ. (W/SOCKETS)
G - 1/4" FEMALE BLADE- FULLY INSULATED
H - WEATHER PACK PLUG #12015792 (W/FEMALE TERM & SEAL)
J - RING TERMINAL FOR 3/8" STUD - INSULATED - W/ADH. HEAT SHRINK
K - 6-POSITION KEYSWITCH (LOFA 043-0006-00 OR EQ.)WITH 1/4 LOCKING TAB FEMALE BLADE
(HEAT SHRINK CRIMPED AREA ONLY)
L - 4-POSITION KEYSWITCH (LOFA 043-0004-00 OR EQ.)WITH 3/8 LOCKING TAB FEMALE BLADE
PLUG 51-DIODE (HEAT SHRINK CRIMPED AREA ONLY)
" M - DELTA CONN. 6200 SERIES #6204-322 SWITCH (PURCHASED THRU "STENS CORP" #972305
TYPE "E" & "Z" CONNECTOR) (PHONE #812-481-5550)
N - FEMALE USBTYPE A W/ DUST COVER
P - RING TERMINAL FOR 1/4" STUD - W/ADH. HEAT SHRINK
" PLUG 52-DIODE
Q - 1/4" STRIPPED AND TINNED
TYPE "E" & "Z" R - RING TERMINAL FOR #8 STUD - INSULATED - W/ADH. HEAT SHRINK
T - DTM04-4P, WM-4P WEDGE, 1060-20-0122 CONTACT OR EQ.
" PLUG 53-DIODE U - LITTELFUSE PDM21002LXM POWER DISTRIBUTION BLOCK
V- CINCH 581-01-18-023, 425-00-00-873 TERMINALS, 581-00-00-011 SEALING PLUGS
TYPE "E" & "Z" W- CINCH 581-01-30-029, 425-00-00-873 TERMINALS, 581-00-00-011 SEALING PLUGS
MOVE 1-2E TO 65-A
71 X- DIODE 1N5408 OR EQ.

PLUG 46-BLADE Y- RESISTOR 120 OHM, .5W (OLMITE OL1215E OR EQ.)
Z- DIODE DTO4-2P-RT02
UP SOL TYPE "E" AA - 500 OHM 1/2 WATT AXIAL RESISTOR 5% MAX TOLERANCE
72 BB - FEMALE BULLET TERMINAL .180"
PLUG 47-BLADE CC- RING TERMINAL FOR #6 STUD - INSULATED - W/ADH. HEAT SHRINK
D0WN SOL TYPE "E" PLUG 43 PLUG 8
69 PLUG 34 PLUG 35 COMMAND ONE SHOT 50A CIRCUIT BREAKER
PLUG 44-BOOM
BLADE VALVE BLADE VALVE CUT VALVE RELAY TYPE "C" CONNECTOR
UP SOL TYPE "E"
TYPE "E" TYPE "E" TYPE "E" TYPE "D" PLUG 28 PLUG 29
70 PLUG 45-BOOM
82 4" 81 4" 83
DOWN SOL TYPE "E"
PLUG 26 4" 2" 2"
FUEL PUMP GROUND 3" 5"
TYPE "C" 12" 2" PLUG 61
2"
PLUG 27 3" DIODE 2" PLUG 36
FUEL PUMP POWER TYPE "E" & "Z" 80
5" 2 SPEED VALVE
TYPE "R" TYPE "E"
6" 5"
79 PLUG 37
8" 31" 6" 10" 10" 5" 2 SPEED VALVE
TYPE "E"
10" 6" 78
PLUG 54 PLUG 55 5" PLUG 38
2" 2"
14" DIODE DIODE 2 SPEED VALVE
TYPE "E" & "Z" 4" TYPE"E" & "Z" TYPE "E"
PLUG 17
6" 6" USB
PLUG 57 19"
6" 48" SOA 5" TYPE N
6" SAFETY PLUG 21
PLUG 9 SIGNAL PLUG 56
FRAME
CLUTCH TYPE "CC" SOA
GROUND
SIGNAL SAFETY
PLUG 6 PLUG 7 TYPE "H" 73 PWR
TYPE "J"
4 TERM 6 TERM A 12" 10" TYPE "CC"
B
IGNITION IGNITION PLUG 30
SWITCH PLUG 22 MAIN PWR
SWITCH 6" 2"
TYPE "K" ENGINE TYPE "J"
TYPE "L"
GROUND
TYPE "J"
20" RESISTOR
20" 84 TYPE "Y"
63 64
C C C C
62 A A A A
65 PLUG 4 PLUG 3
ENG INT 2 ENG INT 1
TYPE "B" TYPE "A"
FLY BACK DIODE

" A A A TYPICAL FOR PLUG 1
66 C
67 C C
68 TYPE X
800.392.2686 59
WIRING
RG55R PARTS MANUAL
BLU/WHT
START
60
23 CLUTCH DELAY
BLU/WHT 8
AB 9 34
CLUTCH 73
SW MIL LAMP
10
86 11
PNK
BLADE DWN 85
53 SWING SOL
BOOM UP BOOM DWN BLADE UP 46
TAN
SOL 44 SOL 45 SWING SOL 47
52
REMOTE/ 71 72
69 70
SOA SWITCH 50
58 59
48
COMM
51
DGN
CUT
SOL THROTTLE 19 ORG/WHT GRY/BLK
WHT/BLK SWING
SW
43 WHT/GRN GRY SW
83 18 PUR
20
RED/BLK
BRN
DBU 63 BOOM UP
ORG SW
64
54 65
62
2
USB 1
BLK
25 2 SPD
4
3 GRN 24
17 2
1
WHT SW
RED
ORG DRIVE
SW
66 67 68
WHT
ORG/BLK
YLW YLW/RED
ORG/WHT STEERIN
RED/WHT SW
BRN
DBU
VIO/BLK
7
42 41 40
39
FWD DRIVE REV DRIVE STEERING
STEERING
SOL SOL RIGHT SOL
LEFT SOL
74 75 2 SPD
76 77 38
SOL
GRN
ORG/BLK
RED/BLK
60
WIRING
RG55R PARTS MANUAL
/WHT 1 2 SAFETY INTERLOCK BLU/WHT

START 33 32 31
DELAY E-STOP
DBU
8
61
KEY SW
6
MIL LAMP
7
11
ORG/BLK
85
56 5
TAN
55 SOA
WHT
BLADE
SAFETY
RED A11 A12
SW
30A 28 29 17740 17741
57
12 RED B11 B12
B 30
A
C 30A
BLADE
SW C11 C12
BLADE 22
BLADE
SWING 20A SOL
SOL
13
SW
B
C D11 D12
A 49 81 82
10A 34
RED
35
BLK/YLW
BOOM UP/DWN YLW

SW
PNK
B
A
C POWER A1 A3
14 RELAY
B1 B3
804514
25 2 SPD CLUTCH A4
24 RED A6
RELAY 21
SW B4
804514
B6
DRIVE 2 SPD C1 C3 ORG/BLK

15
SW RELAY
B
C D1 D3
A 804514
BLADE C4 C6
RELAY 84
STEERING 16 D4 D6
804514
SW 35
B ENGINE
C 4 3
A INTERFACE 1
ENGINE J S
LGN INTERFACE 2 A H
S
H
J
A
TAN
78 79 80
GRN
BRN
RING
SOL 27 RED
2 SPD 37 2 SPD 36 2 SPD
38 SOL
SOL SOL FUEL PUMP
BLK
26
ORG/BLK
800.392.2686 61
WIRING
RG55R PARTS MANUAL

GAUGE COLOR
PLUG# PIN# (FUNCTION IMPRINT) PLUG# PIN #
1 1A CLUTCH RELAY SIGNAL 18 ORG 5 A6
1 1B BOOM UP SOL 18 WHT/GRN 62-A
1 2B BOOM DWN SOL 18 WHT/BLK 63-A
1 1C BLADE UP SOL 18 DGN SP10
1 2C BLADE DWN SOL 18 GRY/BLK SP11
1 1D 2 SPD RELAY SIG 18 ORG/BLK 66-A
1 1E SWING LEFT SOL 18 PUR 64-A
1 2E SWING RIGHT SOL 18 GRY 65-A
1 1F FWD DRIVE SOL 18 RED/WHT SP23
1 2F REV DRIVE SOL 18 BRN SP24
1 1G STEER RIGHT SOL 18 DBU 67 A
1 2G STEER LEFT SOL 18 VIO/BLK 68 A
1 1H COMMAND CUT SOL 18 RED/BLK SP25
1 3H CAMMAND CUT RETURN 18 BLK SP28
1 1J GROUND 16 BLK SP2
1 1K POWER 16 WHT SP5
2 1A +CAN SEE NOTE YLW SP26
2 2A + USB SEE NOTE GRN 17 3
2 3A - USB SEE NOTE WHT 17 2
2 3B - CAN SEE NOTE GRN SP27
2 1C POWER E-STOP DIODE 18 BLU/WHT 60 2
2 2C USB GND SEE NOTE BLK 17 4
2 3C USB 5V PWR SEE NOTE RED 17 1
2 2D GROUND 16 BLK SP2
2 3D POWER 16 WHT SP5
2 1E CLUTCH SW 18 ORG 10 4
2 2E DRIVE SW FWD 18 YLW/RED 15 A
2 3E DRIVE SW REV 18 ORG/WHT 15 B
2 1F THROTTLE DWN SW 18 DBU 20
2 2F THROTTLE UP SW 18 BRN 19
2 3F REMOTE/SOA SIG 18 ORG/WHT 59
3 A ENGINE ECM PWR 16 GRN 5 D11
3 C FUEL PUMP GND 16 BLK 26
3 D FUEL PUMP PWR 16 RED 27
3 F START SIGNAL 18 BRN 7 7
3 G MIL LAMP SIG 18 TAN SP29
4 E ENGINE ECM GND 16 BLK SP2
5 A1 PWR RELAY 30 14 RED 5 B11
5 A3 SAFETY INTERLOCK 86 16 BLU/WHT 31
5 A4 MAIN PWR 30 14 RED SP1
5 A11 FUSE IGN SW PWR 14 RED 6 1
5 A12 FUSE MAIN PWR 10 RED SP1
5 B1 GROUND 85 16 BLK SP2
5 B3 FUSE PWR 87 16 RED SP3
5 B4 GROUND 85 16 BLK SP2
5 B6 CLUTCH PWR 87 14 DBU SP22
5 B12 FUSE MAIN PWR 10 RED SP1
5 C1 HARNESS PWR 30 16 PNK SP4
5 C3 2 SPD SIGNAL 86 18 ORG/BLK SP20
62
WIRING
RG55R PARTS MANUAL

5 C4 HARNESS PWR 30 16 PNK SP4
5 C6 SOA SAFETY SIG 16 BLK/YLW SP12
5 C11 HARNESS PWR 16 PNK SP4
5 C12 FUSE PWR 16 RED SP3
5 D1 GROUND 85 16 BLK SP2
5 D3 2 SPD SOL 87 16 LGN SP19
5 D4 GROUND 85 16 BLK SP2
5 D6 BLADE SOL 87 16 YLW SP14
5 D12 FUSE PWR 16 RED SP3
7 5 ECM POWER 16 WHT SP5
8 85 GROUND 16 BLK SP2
8 86 SIGNAL IN 18 WHT SP5
8 87A SUPPLY PWR 18 WHT SP5
8 30 E-STOP RLY SIG 18 BLU/WHT 61 2
9 A CLUTCH GND 14 BLK SP2
9 B CLUTCH PWR 87 14 DBU SP22
10 1 CLUTCH SW PWR 16 PNK SP4
11 MIL LAMP SIG 18 TAN SP29
12 A BLADE DWN SW 18 LBU SP7
12 B BLADE UP SW 18 TAN SP6
12 C SW PWR 18 PNK SP4
13 A SWING L SW 18 PUR SP9
13 B SWING R SW 18 GRY SP8
14 A BOOM DWN SW 18 WHT/BLK SP16
14 B BOOM UP SW 18 WHT/GRN SP15
16 A STEER L SW 18 VIO/BLK SP18
16 B STEER R SW 18 DBU SP17
18 THROTTLE SW PWR 18 PNK SP4
21 CHASSIS GND 16 BLK SP2
22 ENG GND 16 BLK SP2
23 SOA GND 16 BLK SP2
24 2 SPD SW PWR 18 PNK SP4
25 2 SPD RLY SIG 18 ORG/BLK SP20
28 MAIN PWR 10 RED SP1
29 PWR BREAKER 10 RED 30
32 SAFETY INTERLOCK IN 18 BLU/WHT 33 2
33 1 E-STOP SIG 18 BLU/WHT SP21
34 1 BLADE/BOOM DIVERT SOL 18 YLW SP14
34 2 BLADE/BOOM DIVERT SOL 18 BLK SP2
GND
35 1 BLADE/BOOM DIVERT SOL 18 YLW SP14
35 2 BLADE/BOOM DIVERT SOL 18 BLK SP2
GND
36 1 2 SPD SOL SIG 18 LGN SP19
36 2 2 SPD SOL GND 18 BLK SP2
39 1 STEERING L SOL 18 VIO/BLK SP18
39 2 STEERING L GND 18 BLK SP2
40 1 STEERING R SOL 18 DBU SP17
40 2 STEERING R GND 18 BLK SP2
41 1 REV DRIVE SOL 18 BRN SP24
800.392.2686 63
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RG55R PARTS MANUAL

41 2 REV DRIVE GND 18 BLK SP2
42 1 FWD DRIVE SOL 18 RED/WHT SP23
42 2 FWD DRIVE GND 18 BLK SP2
43 1 COMMAND CUT SOL 18 RED/BLK SP25
43 2 COMMAND CUT RETURN 18 BLK SP28
44 1 BOOM UP SOL 18 WHT/GRN SP15
44 2 BOOM UP GND 18 BLK SP2
45 1 BOOM DWN SOL 18 WHT/BLK SP16
45 2 BOOM DWN GND 18 BLK SP2
46 1 BLADE UP/ BOOM SWING R 18 GRY SP8
46 2 BLADE UP/ BOOM SWING 18 BLK SP2
GND
47 1 BLADE DWN/ BOOM 18 PUR SP9
SWING L
47 2 BLADE DWN/ BOOM 18 BLK SP2
SWING GND
48 1 DIODE 1 CATHODE 18 GRY SP8
48 2 DIODE 1 ANODE 18 DGN SP10
49 1 DIODE 2 CATHODE 18 PUR SP9
49 2 DIODE 2 ANODE 18 GRY/BLK SP11
50 1 DIODE 3 CATHODE 18 BLK/YLW SP12
50 2 DIODE 3 ANODE 18 DGN SP10
51 1 DIODE 4 CATHODE 18 BLK/YLW SP12
51 2 DIODE 4 ANODE 18 GRY/BLK SP11
52 1 DIODE 5 CATHODE 18 PUR SP9
52 2 DIODE 5 ANODE 18 LBU SP7
53 1 DIODE 6 CATHODE 18 GRY SP8
53 2 DIODE 6 ANODE 18 TAN SP6
54 1 DIODE 7 CATHODE 18 ORG/BLK SP13
54 2 DIODE 7 ANODE 18 LBU SP7
55 1 DIODE 8 CATHODE 18 ORG/BLK SP13
55 2 DIODE 8 ANODE 18 TAN SP6
56 SOA SAFETY SW 18 ORG/BLK SP13
57 SOA SAFETY SIG 18 BLK/YLW SP12
58 REMOTE/SOA SWITCH 18 PNK SP4
60 1 E-STOP PWR DIODE 18 BLU/WHT SP21
61 1 E-STOP RELAY DIODE 18 BLU/WHT SP21
62 C DIODE CATHODE 18 WHT/GRN SP15
63 C DIODE CATHODE 18 WHT/BLK SP16
64 C DIODE CATHODE 18 PUR SP9
65 C DIODE CATHODE 18 GRY SP8
66 C DIODE CATHODE 18 ORG/BLK SP20
67 C DIODE CATHODE 18 DBU SP17
68 C DIODE CATHODE 18 VIO/BLK SP18
69 A DIODE ANODE 18 BLK SP2
69 C DIODE CATHODE 18 WHT/GRN SP15
70 C DIODE CATHODE 18 WHT/BLK SP16
71 C DIODE CATHODE 18 GRY SP8
72 C DIODE CATHODE 18 PUR SP9
74 C DIODE CATHODE 18 RED/WHT SP23
75 C DIODE CATHODE 18 BRN SP24
77 C DIODE CATHODE 18 VIO/BLK SP18
64
WIRING
RG55R PARTS MANUAL

78 C DIODE CATHODE 18 LGN SP19
81 C DIODE CATHODE 18 YLW SP14
82 C DIODE CATHODE 18 YLW SP14
83 C DIODE CATHODE 18 RED/BLK SP25
84 A 120 OHM RESISTOR 18 YLW SP26
84 B 120 OHM RESISTOR 18 GRN SP27
85 1 500 OHM RESISTOR 18 PNK SP4
85 2 500 OHM RESISTOR 18 TAN SP29
86 MIL LAMP 18 PNK SP4
SPLICE CIRCUITS
WIRE
SPLICE GAUGE COLOR CONNECTED TO
DESCRIPTION
SP1 MAIN POWER 10,14 RED 5-A4, 5-A12, 5-B12, 28
1-1J, 1-2J, 1-3J, 2-2D, 4-E, 5-B1, 5-B4, 5-D1, 5-D4, 8-85, 9-A,
21,22,23,34-2,35-2,36-2, 37-2, 38-2, 39-2, 40-2, 41-2, 42-2, 44-2,
SP2 GROUND 14,16,18 BLK
45-2, 46-2, 47-2, 69-A, 70-A, 71-A, 72-A, 73-A, 74-A, 75-A, 76-A, 77-A,
78-A, 79-A, 80-A, 81-A, 82-A
SP3 FUSE POWER 14 RED 5-B3, 5-C12, 5-D12
5-C1, 5-C4, 5-C11, 10-1, 11-B, 12-C, 13-C, 14-C, 15-C, 16-C, 18, 24,
SP4 HARNESS POWER 16 PNK
58, 85-1, 86
SP5 LCM POWER 16 WHT 1-1K, 1-2K, 1-3K, 2-3D, 7-5, 8-86, 8-87A
SP6 BLADE UP SW 18 TAN 12-B, 53-2, 55-2
SP7 BLADE DN SW 18 LBU 12-A, 52-2, 54-2
BLADE U/ SWING R
SP8 18 GRY 13-B, 46-1, 48-1, 53-1, 65-C, 71-C
SOL
BLADE D/ SWING L
SP9 18 PUR 13-A, 47-1, 49-1, 52-1, 64-C, 72-C
SOL
SP10 BLADE UP LCM 18 DGN 1-1C, 48-2, 50-2
SP11 BLADE DWN LCM 18 GRY/BLK 1-2C, 49-2, 51-2
SP12 BLADE RELAY 18 BLK/YLW 5-C6, 50-1, 51-1, 57
SP13 SOA SWITCH PWR 18 ORG/BLK 54-1, 55-1, 56
SP14 BLADE SOL 18 YLW 5-D6, 34-1, 35-1, 81-C, 82-C
SP15 BOOM UP SOL 18 WHT/GRN 14-B, 44-1, 62-C, 69-C
SP16 BOOM DWN SOL 18 WHT/BLK 14-A, 45-1, 63-C, 70-C
SP17 STEERING RIGHT SOL 18 DBU 16-B, 40-1, 67-C, 76-C
SP18 STEERING LEFT SOL 18 VIO/BLK 16-A, 39-1, 68-C, 77-C
SP19 2 SPD SOL 18 LGN 5-D3, 36-1, 37-1, 38-1, 78-C, 79-C, 80-C
SP20 2 SPD SIG 18 ORG/BLK 5-C3, 25, 66-C
SP21 E-STOP POWER 18 BLU/WHT 33-1, 60-1, 61-1
SP22 CLUTCH PWR 14 DBU 5-B6, 9-B, 73-C
SP23 FWD DRIVE SOL 18 RED/WHT 1-1F, 42-1, 74-C
SP24 REV DRIVE SOL 18 BRN 1-2F, 41-1, 75-C
SP25 COMMAND CUT SOL 18 RED/BLK 1-1H, 43-1, 83-C
SP26 CAN + SEE NOTE 02-1A, 03-N, 84-A
SP27 CAN - SEE NOTE 02-3B, 03-P, 84-B
SP28 COMMAND CUT 18 BLK 1-3H, 43-2, 83-A
RETURN
SP29 ENGINE INTERFACE 18 TAN 3-G, 11, 85-2
800.392.2686 65
HOSE AND ADAPTER
RG55R PARTS MANUAL
805921 Hydraulic Schematic
66
HOSE AND ADAPTER
RG55R PARTS MANUAL
805921 Hydraulic Schematic
800.392.2686 67
HOSE AND ADAPTER
RG55R PARTS MANUAL
805921A Adapter Kit Rev-C

ITEM QTY PART # DESCRIPTION
1 3 801924 TEE RUN -4MFFX-4MFFX-4FFFX
2 4 765342 ELBOW 45 DEG -6MFFX-10MOR
4 4 807371 CONNECTOR -4MFFX-10MOR
5 2 800266 ELBOW 90 DEG - FIT -6MFFX-6MOR
6 3 801925 ELBOW 90 DEG -4MFFX-4FFFX
8 1 807372 BULKHEAD UNION
9 1 764767A-47 CAP-6FP
11 1 764767A-46 WASHER 12MM
12 1 764767A-45 CONNECTOR -6MJ-12MMX1.25MMT
16 2 806717 TEE RUN -4MFFX-4MFFX-4MOR
19 1 806126 TEE -4MFFX-4MFFX-4FFFX
20 1 802475 ELBOW 90 DEG -8MFF-8FFFX
21 1 807378 ELBOW 45 DEG -12BARB-10MOR
22 2 801345 MIKALOR SUPRA W2 29-31 (RANGE 1.15-1.22)
23 2 804847 ELBOW 90 DEG -04MORFS X 04MP
24 1 801316 ELBOW 90 DEG 12BARB-12MPT
25 1 807376 CONNECTOR 08MPT X 12FPT
68
HOSE AND ADAPTER
RG55R PARTS MANUAL
805921H Hose Kit Rev-B

ITEM QTY PART # DESCRIPTION
1 1 HOSE 4R1T-6FFX-4FFX90-131”
2 1 HOSE 4R2T-6FFX-4FFX-133”
6 1 HOSE 4R17-4FFX-4FFX-38”
7 1 HOSE 4R17-4FFX-4FFX90-30”
8 1 HOSE 4R17-4FFX-4FFX90-74” W/FABRIC HOSE GUARD
9 1 HOSE 4R17-4FFX-4FFX-88” W/FABRIC HOSE GUARD
10 1 HOSE 4R17-4FFX-4FFX-44”
11 1 HOSE 4R17-4FFX-4FFX-34”
12 1 HOSE 4R17-4FFX-4FFX-74”
13 1 HOSE 4R17-4FFX-4FFX90-77”
14 1 HOSE 4R2T-6FFX-4FFX45-60” W/FABRIC HOSE GUARD
18 1 HOSE 4R2T-6FFX-4FFX-65” W/FABRIC HOSE GUARD
22 1 HOSE 4R2T-6FFX-4FFX-66” W/FABRIC HOSE GUARD
23 1 HOSE B16150-PLAIN-PLAIN-50” (PROTECTION FOR BATTERY CABLES)
24 1 HOSE 4R2T-4FSX-4FSX-66”
25 1 HOSE 4R1T-4FSX-4FSX-55”
26 1 HOSE 4R17-4FFX-4FFX45-13”
27 2 HOSE 4R17-4FFX-4FFX45-16”
28 1 HOSE 4R17-4FFX-4FFX45-20”
29 1 HOSE 143-06-6MP-6FJX-22”
30 1 WRAP PWLD-16-15”
31 1 SLEEVE TQS-3.25-25” (3 1/4” VELCRO SLEEVE)
33 2 HOSE 4R17-4FSX-4FSX90-52”
35 1 HOSE 12R4F-PLAIN-PLAIN-50”
800.392.2686 69
OPTIONS
RG55R PARTS MANUAL
Complete List of Options

RAYCO PART NUMBER DESCRIPTION
29488 Machine Lift Assembly
29503 Dual Wheel Assembly, Single Bolt
29503FO Dual Front Wheel Assembly
34764 Chip Guard Extension
42980 Cylinder Lug Repair Kit
43175 Catalyst Isolator Kit
70
OPTIONS
RG55R PARTS MANUAL
29488 Machine Lift Assembly
82"
4.000
2"
23 3/4"
1 5
3 4
48"
2"
THIS LIFTING DEVICE IS DESIGNED FOR THE RG45 AND RG55 SERIES.
ITEM QTY. PART # DESCRIPTION PIN-SAFETY SNAP 1/4

4 1 728028
BOOM-LIFT WELD- X 2 1/2
1 1 23001 STRAP-SLING 2-1/4 X
MENT RG100 RG70 5 1 802678
2 1 29489 SHAFT-ANCHOR, WELD 4 FT
6 1 760977 NUT HEX 1”-8
3 1 8095 PIN, PIVOT
WASHER 12 GA. X
7 1 4900-38
1.015 X 2.5
800.392.2686 71
OPTIONS
RG55R PARTS MANUAL
29503 Dual Wheel Assembly, Single Bolt
ITEM QTY. PART # DESCRIPTION 4 1 29501 WHEEL-TIRE OUTER LH

1 1 29493 WHEEL-TIRE INNER LH WHEEL-TIRE OUTER
5 1 29502
2 1 29494 WHEEL-TIRE INNER RH RH
STANDOFF, DUAL 6 2 750940 WASHER FLAT 1 SAE
3 2 29504 COUPLER BOLT, DUAL
WHEEL WELD 7 2 29505
WHEEL
29503FO Dual Front Wheel Assembly
72
OPTIONS
RG55R PARTS MANUAL
34764 Chip Guard Extension Rev-A
5
7
7
3
6
5
3
4
ITEM QTY. PART # DESCRIPTION BOLT WHIZ 5/16-18

4 1 750400
CHIP GUARD, LH EXT X 1/2
1 1 34748 5 2 761552 DOOR STOP-FEMALE
ASM RG45T-R
CHIP GUARD, RH EXT 6 1 750156 BOLT WHIZ 5/16-18 X 1
2 1 34750
ASM RG45T-R WASHER-1/4” X .406
3 2 726201 WASHER - FLAT 5/16 7 2 4900-58
X 1.38
800.392.2686 73
OPTIONS
RG55R PARTS MANUAL
42980 Cylinder Lug Repair Kit

QTY. PART # DESCRIPTION
1 42977 Lug - Cylinder, Repair Kit
1 42978 Cylinder Lug Mount, Plate, Repair Kit
1 42979 Clevis Pin
1 43314 Cylinder Lug Kit Spacer
4 726906 Washer Flat 1-10GA
2 728004 Cotter-Pin 3/16 X 1-1/2
1 760977 Nut-HN 1-8 ZP
1 960107 Bolt-HHCS 1-8 X 3 GR8 ZP
74
OPTIONS
RG55R PARTS MANUAL
43175 Catalyst Isolator Kit Rev-C
5 2 6
4
9
4
12 9
7
1 12
8 10
11
OUTLET SIDE 8
10
11
NOTE: DO NOT OVER TIGHTEN ISOLATOR BOLTS. TIGHTEN UNTIL
ISOLATOR SIDE JUST BEGINS TO BULGE.
INLET SIDE
ITEM QTY. PART # DESCRIPTION NUT-HN 7/16-14 GR8

6 2 761634
BRACKET, MUFFLER ZY
1 1 43174 BRACKET, MUFFLER
WELDMENT ISO 7 1 43289
WASHER-7/16 SAE MNT ISO LH
2 2 800451 8 4 807299 ISOLATOR, UNIVER-
THICK
BOLT-HHCS 7/16-14 X SALE MNT SILICONE
3 2 722599 9 4 722308 BOLT-HEX 3/8-16 X
1.75 GR8 ZP
SCREW-HEX, FLANGE 2-1/4
4 4 761231 M8X1.25X20.5 PLAIN 10 4 726301 WASHER FLAT 3/8 USS
SJR 11 4 724300 NUT-HNML 3/8-16 GR8
5 2 761373 WASHER-LOCK 7/16 ZP
12 4 807557 WASHER, 3/8 FLAT,
ZINC PLATED
800.392.2686 75
RG55R PARTS MANUAL
Service Parts Quick Reference

808039 RADIO REMOTE CONTROL KIT
DESCRIPTION PART # Qty.
Transmitter-BellyBox 808040 1
LCM-Controller Reciever MHR 808041 1
SERVICE FILTERS
Hydraulic Filter (Element Only) 761908 1
Engine Oil Filter 800275 1
Outer Air Filter 800276 1
Inner Air Filter 800277 1
In-Line Fuel Filter 802495 1
SERVICE FILTER KIT 40317

KIT INCLUDES FILTERS IN THE “SERVICE FILTERS” SECTION
CUTTER WHEEL TEETH

DESCRIPTION PART #
Straight Counter Bore 3144C
Straight Threaded 3144T
Angle-Out Counter Bore 2933C
Angle-Out Threaded 2933T
COMMON WEAR PARTS

Ignition Key 764136 1
Fuel Cap 801682 1
Safety Tether Switch (Complete) 35852 1
Polychain 761438 1
Cutter Wheel Bearing 804531 2
Sprocket (Cutter Wheel Side) 763023 1
Sprocket (Drive Side) 804422 1
MANUALS
Parts PMRG55R
Operator Service Maintenance OSMRG55R
Operator Booklet OBRG55R
76
RG55R PARTS MANUAL
Service Parts Quick Reference
800.392.2686 77
RG55R PARTS MANUAL
RAYCO WARRANTY CERTIFICATE
A. General Outline a. Belts will be covered under

Rayco Manufacturing, Inc. warrants to warranty only if Rayco receives
the first user that the products it supplies warranty from their supplier.
will be free from defects in material and b. Sprockets Sheaves have a six
workmanship under normal and proper month limited warranty.
usage for a period of 365 days from the c. Electric clutches have a six month
date of delivery to the first user. In addition, limited warranty.
with respect to “Mini Work-Force” models, d. Hydraulic Cylinders will be
the mainframe and control bar will be free covered under warranty only if
from defects in material and workmanship Rayco receives warranty from their
under normal and proper usage for a period supplier.
of two (2) years from said date of delivery. 5. Pockets and Teeth
This warranty does not cover and Rayco Pockets and Teeth will be covered under
makes no warranties with respect to (i) any warranty only if they are defective before
product that has been subject to abuse, they are mounted on a stump grinder.
misuse, misapplication, neglect, alteration Once they are used, all warranty stops.
or accident; to improper or incorrect repair
or maintenance; or to abnormal conditions C. Items not Covered
of use, temperature, moisture, dirt or Rayco is not responsible for the following:
corrosive matter; and (ii) any material, parts
or other components that are manufactured 1. Premiums charged for overtime labor
by someone other than Rayco, which items
carry only the manufacturer’s warranty, if requested by the purchaser.
any. Furthermore, this warranty does not 2. Transporting the product to and from
cover expendable parts.
the place at which warranty work is
Individual components such as engines, performed.
engine drive systems, batteries, and
hydraulic components, etc. shall be 3. Any product that has been altered or
covered by standard warranties of their modified in ways not approved by
respective manufacturers. Any claims must
be submitted within 30 days of the repair. Rayco.
4. Depreciation or damage caused by
B. Individual Components normal wear, lack of reasonable and
1. Engines proper maintenance, failure to follow
All engines have specific warranties operating instructions, misuse, lack of
issued by OEM and honored thru their
respective dealer. proper protection during storage, or
2. Hydraulic Components accident.
Hydraulic components have variable
warranties. Rayco must preauthorize all D. Unapproved Service Modification
hydraulic component product warranties Rayco is relieved of its obligation under
prior to removal from the machine, and
all warranty considerations are the sole this warranty if:
responsibility of the manufacturer.
3. Batteries 1. Service (other than normal maintenance
Batteries have a warranty that is honored and replacement of service items) is
thru manufacturer. For warranty service, performed by someone other than an
the purchaser is to contact manufacturer authorized Rayco dealer; or
directly.
2. The product is modified or altered in
4.Various Components ways not approved by Rayco.
78
RG55R PARTS MANUAL
RAYCO WARRANTY CERTIFICATE
E. Obtaining Warranty Service H. No Dealer Warranty

To obtain performance of this warranty, The selling dealer makes no warranty of his
the original retail purchaser must request own on any item warranted by Rayco, and
warranty service from a Rayco dealer makes no warranty on other items unless he
authorized to sell the product to be serviced. delivers to the purchaser a separate written
When making such a request, the purchaser warranty certificate specially warranting the
must present evidence of the product’s item. A dealer has no authority to make
delivery date, make the product available any representation to promise on behalf of
at the dealer’s place of business, and Rayco, or to modify the terms or limitations
inform the dealer in what way the purchaser of this warranty in any way.
believes the product to be defective. If you have a situation where you are not sure
Warranty repairs can be made in the field if a component is covered under warranty,
if the purchaser and servicing dealer so please do not hesitate to contact us. Rayco
desire. However, travel time expense to wants you and your customer to be 100%
and from the job site will be purchaser or satisfied with our products and service.
dealer responsibility.
F. No Implied Warranty or Other

Representation
Where permitted by law, neither Rayco nor
any company affiliated with it makes any
warranties, representations or promises,
expressed or implied, as to the quality
or performance, or freedom from defect
of its products other than those set forth
above, and NO IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS
IS MADE.
G. Limitation of Purchaser’s
Remedies
Where permitted by law, the purchaser’s
only remedies in connection with the
branch of performance on any warranty
on any Rayco product are those set forth
on this page. In no event will the dealer
and or Rayco be liable for incidental or
consequential damages, including but not
limited to: loss of profits, rental of substitute
equipment, or other commercial loss.
800.392.2686 79
Additional copies of this manual may be purchased. Contact your Authorized Rayco Dealer or Rayco
Manufacturing, LLC
Think Smart, Think Safe………

We care about your safety. When operating your RAYCO® machinery always wear an approved helmet
complete with ear muffs, face shield and the proper eye wear. Never operate under the influence of alco-
hol or drugs. Know your RAYCO, read and understand your owner’s manual cover to cover.
RAYCO Manufacturing Inc. retains the right to make changes in design and specifications; engineering;
add or remove features; add improvements; or discontinue manufacturing at any time without notice or
obligation.
Thank you for buying and using RAYCO Equipment.
“The Stump Cutter People”

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RG55R

RAYCO MANUFACTURING LLC © 2022

Serial Number Location and Information

Serial Number Location

Serial Number Location and Information

Dealer Contact Phone Number Hours

Complete Machine 10-11

Cutter Boom 19-25

Axles and Wheels 26-28

Swing Out Arm 30-37

Engine and Components 42-53

Hose and Adapter 66-69

Service Parts Quick Reference 76

ITEM QTY. PART # DESCRIPTION 11 1 38625 FUEL TANK ASSEMBLY

39792 Frame Assembly Rev-F

39792 Frame Assembly Rev-F

39792 Frame Assembly Rev-F

21775 Pivot Head Assembly

TWO ON INSIDE OF CYLINDER,

ITEM QTY. PART # DESCRIPTION WASHER METRIC LOCK

20396 Left Hand Swing Cylinder Assembly Rev-A

ITEM QTY. PART # DESCRIPTION 3 1 760872 BEARING-GARMAX

20397 Right Hand Swing Cylinder Assembly Rev-A

ITEM QTY. PART # DESCRIPTION 3 2 750325 RING-RETAIN EXT HVY 1”

34447 Hand Brake Release Pump

ITEM QTY.PART #DESCRIPTION 3 1 802301FIT-4FOR -2MP

28346 Curtain Assembly Rev-A

ITEM QTY. PART # DESCRIPTION 4 4 726607 FENDER WASHER

43599 Boom Assembly

ITEM QTY. PART #DESCRIPTION 11 2 726502 WASHER LOCK 1/2

ITEM QTY. PART #DESCRIPTION

34623 Idler Assembly Rev-H

USE WASHER AS NEEDED

ITEM QTY. PART # DESCRIPTION 5 1 2536-02 ROD, THREAD 3/4-10 X 6”

35720 Wheel Idler Assembly

TORQUE TO 120 POUNDS-FEET

ITEM QTY. PART #DESCRIPTION BEARING-BALL 2” OD X

34720 Cutter Wheel Guard Assembly

GRIND BOLT HEAD AS NEEDED

ITEM QTY. PART # DESCRIPTION 10 1 726907 WASHER FLAT 1-14GA

USE WASHER WHEN NEEDED TIMKEN

ITEM QTY. PART #DESCRIPTION 2583-

ITEM QTY. PART # DESCRIPTION BOLT-POCKET 2 3/4 1960

28330 Chip Guard Assembly Rev-B

ITEM QTY. PART # DESCRIPTION CURTAIN-MAIN CHIP

34741 Polychain Cover Assembly Rev-A

ITEM QTY. PART # DESCRIPTION NUT-WHIZ 3/8-16 SERR

30391 Wheel Drive Assembly Rev-B

ITEMQTY. PART #DESCRIPTION MOTOR-ORBITAL 337cc W/

29503 Dual Wheel Drive Assembly Rev-A

ITEM QTY. PART #DESCRIPTION 4 1 29501 WHEEL-TIRE OUTER LH

28403 Steering Axle Assembly Rev-D

CYLINDER SHOULD MOVE FREELY

TORQUE SPINDLE NUT

TIE ROD ON BOTTOM

PLEASE PUT DRIVE MOTORS

ITEM QTY. PART # DESCRIPTION 12 1 750050 NUT LOCK 5/16-18 NYLON

28381 Steering Cylinder Assembly Rev-B