AX284661889190en 000203
AX284661889190en 000203
AX284661889190en 000203
www.danfoss.com
Service and Parts Manual
PVG 16/32/128/256
June 2020 Corrected PVEA with AMP connector kit numbers 0203
January 2020 Corrected seal kit part numbers and added PVPX solenoids and coils part numbers 0201
May 2019 Corrected PVG 32 PVHC seal kit part number 0102
October 2018 Combined PVG 16/32/128/256 installation guides, service and parts manuals 0101
Contents
Function
Safety in Systems.............................................................................................................................................................................. 5
PVG 16/32 sectional drawings..................................................................................................................................................... 7
PVG 128/256 Sectional Drawing...............................................................................................................................................10
Installation
PVG 16 installation.........................................................................................................................................................................11
Standard assembly...................................................................................................................................................................11
Plug orientation........................................................................................................................................................................ 12
Maximum flow setting............................................................................................................................................................13
Pressure setting and adjustment........................................................................................................................................14
Installation of lever...................................................................................................................................................................16
Bleeding....................................................................................................................................................................................... 17
PVE Series 6................................................................................................................................................................................. 18
Relevant technical data.....................................................................................................................................................19
PVHC..............................................................................................................................................................................................21
LED characteristics................................................................................................................................................................... 22
Standard main spool assembly............................................................................................................................................23
PVG 32 installation.........................................................................................................................................................................24
Standard assembly...................................................................................................................................................................24
Plug orientation........................................................................................................................................................................ 25
Maximum flow setting............................................................................................................................................................26
Pressure setting and adjustment........................................................................................................................................27
Installation of lever...................................................................................................................................................................29
Bleeding....................................................................................................................................................................................... 30
PVEP series 4...............................................................................................................................................................................31
PVED-CC series 5....................................................................................................................................................................... 33
PVE series 7................................................................................................................................................................................. 35
PVHC..............................................................................................................................................................................................39
Standard main spool assembly............................................................................................................................................41
PVG 128/256 installation............................................................................................................................................................. 42
Standard assembly...................................................................................................................................................................42
Plug orientation........................................................................................................................................................................ 43
Pump side module................................................................................................................................................................... 44
Pressure setting.........................................................................................................................................................................45
Installation of lever...................................................................................................................................................................46
PVE series 7................................................................................................................................................................................. 47
PVHC..............................................................................................................................................................................................50
Standard main spool assembly............................................................................................................................................52
Service Parts
PVG acronyms found in service parts..................................................................................................................................... 53
PVG 16 service parts......................................................................................................................................................................54
Pump side module, PVP......................................................................................................................................................... 54
Pump side module PVPV........................................................................................................................................................57
Electrical LS pressure unloading valve, PVPX................................................................................................................. 58
PVB with LS port........................................................................................................................................................................60
PVB with PVLP/PVLA, basic module...................................................................................................................................62
PVLP Shock and PVLA, Suction Valves.............................................................................................................................. 64
PVBS, main spool...................................................................................................................................................................... 65
PVM mechanical activation...................................................................................................................................................66
PVMD cover................................................................................................................................................................................ 67
PVH hydraulic actuation.........................................................................................................................................................68
PVHC high current actuation................................................................................................................................................69
PVE series 6 PVEO on/off actuator...................................................................................................................................... 70
PVE series 6 PVEA proportional actuator......................................................................................................................... 71
PVS/PVSI end plates.................................................................................................................................................................72
PVAS stay bolts.......................................................................................................................................................................... 74
Seal kits.........................................................................................................................................................................................75
PVG 32 service parts......................................................................................................................................................................76
Contents
Function
Safety in Systems
All types and brands of control valves, including proportional valves, can fail. Therefore, the necessary
protection against the serious consequences of a functional failure should always be built into the
system.
W Warning
Because the proportional valve is used in many different applications and under different operating
conditions, it is the sole responsibility of the manufacturer to ensure that all performance, safety and
warning requirements of the application is met in his selection of products and complies with relevant
machine specific and generic standards.
This example breaks down the control system into smaller bits explaining the architecture in depth. Even
though many Danfoss components are used in the PVG control system.
The function of the control system is to use the output from the PVE together other external sensors to
ensure the PLUS+1 main controllers correct function of the aerial lift.
Function
W Warning
It is the responsibility of the equipment manufacturer that the control system incorporated in the
machine is declared as being in conformity with the relevant machine directives.
C Caution
A mix of electrical actuation and hydraulic actuation on the same valve stack is not safe. PVE and PVH are
designed for different pilot pressure.
Cost-free repairs, as mentioned in Danfoss General Conditions of Sale, are carried out only at Danfoss or
at service shops authorized by Danfoss.
Function
Function
Function
Function
Installation
PVG 16 installation
PVM
PVM
A A
B B
PVS
xxx
xxx
xx
xxx
xxx
PVP
xx
D xxx
xxx
xx
PVEO/A PVB16
PVEA-F
PVEO/A-CI
PVHC
PVH
PVMD
Identification
C: PVG number, week and year of installation and series number PVP- pressure setting
Installation
Mounting thread:
Mounting thread: M8 x min 10 mm or
M8 x min 10 mm or 5/16-18 x min 0,39 in
5/16-18 x min 0.39 in Torque:
Torque: PVS: 20 N•m [177 lbf•in]
40 N•m [354 lbf•in] PVSI: 40 N•m [354 lbf•in]
In particularly exposed
applications, protection in
the form of screening of the
electrical actuator is
recommended
L1
L2
Dimensions
No. of PVB 16 1 2 3 4 5 6 7 8 9 10 11 12
L1 mm 74 114 154 194 234 274 314 354 394 434 474 514
[in] [2.91] [4.49] [6.06] [7.64] [9.21] [10.79] [12.36] [13.94] [15.51] [17.09] [18.66] [20.24]
L2 mm 140 189 213 262 311 336 385 434 458 507 551 576
[in] [5.51] [7.44] [8.39] [10.31] [12.24] [13.23] [15.16] [17.09] [18.03] [19.96] [21.69] [22.68]
Installation
B A
B A
Flow P A
Max. flow: P B
6±1Nm[53±9lbf-in]
Installation
C LS B C
LS
C C
C-C
4[0.16]
360° ≈ 120bar
[1740 psi]
The table below determines which availability of relief valve based on date of PVP/PVB purchase.
Installation
Rated pressure
Product Rated pressure
PVG 16 with PVS 300 bar [4351 psi]
PVG 16 with PVSI 350 bar [5076 psi]
Screwed connection UNF 7/8 in - 14 1 1/16 in - 12 3/4 in - 16 1 1/16 in - 12 1/2 in - 20 3/8 in - 24 1/2 in - 20
O-ring 90 N•m [800 120 N•m 90 N•m [800 120 N•m 30 N•m [270 10 N•m [90 30 N•m [270
lbf•in] [1060 lbf•in] lbf•in] [1060 lbf•in] lbf•in] lbf•in] lbf•in]
Installation
19.5° 22.3°
19 19
.5° .5°
°
°
.3
.5
22
19
.5° .5°
19 19
Standard installation is shown on the left, installation with float is shown on the right.
Installation
PVG Bleeding
If the group is installed vertically, it is recommended to bleed it at the adjusting screws (Pos. A).
It may be necessary to bleed the PVEK because of the hydraulic build-up of PVEA.
PVG 16/32 bleeding
Installation
5 [0.2] 5 [0.2]
8 ± 0.5 Nm 8 ± 0.5 Nm
[70 ± 4.4 lbf in] [70 ± 4.4 lbf in]
When installing, protect the LVDT pin (if present), ensure O-rings are in place and be sure to not over-
torque.
Installation
Operating conditions
Pilot pressure Nominal 13.5 bar [196 psi]
Minimum 10.0 bar [145 psi]
Maximum 15.0 bar [218 psi]
Oil consumption Neutral 0.04 l/min [0.01 US gal/min]
Locked position 0.04 l/min [0.01 US gal/min]
Actuating 0.6 l/min [0.16 US gal/min]
Storage temperature Ambient -50 to +90°C [-58 to +194°F]
Operating temperature Ambient -40 to +90°C [-40 to +194°F]
Oil viscosity Operating range 12 to 75 mm2/sec [65 to 347 SUS]
Minimum 4 mm2/sec [39 SUS]
Maximum 460 mm2/sec [2128 SUS]
Oil cleanliness Minimum 18/16/13 (according to ISO 4406)
Installation
Pin connector
1 x 4 DEUTSCH 2 x 4 DEUTSCH 1 x 6 DEUTSCH
4 1
3 2 3 4
2 3 2 5
1 4 1 6
2 3
1 4
Installation
8 ±0.5 Nm
[70 ±4.4 lbf •in]
5 [0.197]
The seal in the PVHC connector and the seals for individual conductors are crucial for correctly sealing the
conductor.
UDC (B)
UDC (A)
Technical data
Controller output current range 12 V 0 – 1200 mA
24 V 0 – 600 mA
Coil resistance 12 V 1.0 Ω ± 5%
24 V 0.25 Ω ± 5%
Pilot pressure (over tank)1 Nominal 25 bar [363 psi]
Minimum 21 bar [305 psi]
Maximum 25 bar [363 psi]
Control pressure Range 5 - 15 bar [72.5 - 217.5 psi]
Maximum tank pressure Port T Static 25 bar [363 psi]
Port T Dynamic 30 bar [435 psi]
Temperature range Ambient -30°C to 80°C [-22 to 176°F]
Medium -20°C to 80°C [-4 to 176°F]
Oil viscosity Range 12 to 75 mm2/s [65 to 347 SUS]
Minimum 4 mm2/s [39 SUS]
Maximum 400 mm2/s [2130 SUS]
Enclosure – Protection class DEUTSCH DT IP 67
Filtering in the hydraulic system; 23/19/16 (ISO 4406, 1999 version)
Max. permissible degree of contamination
1 Designed to be used with hydraulic activated spools
Installation
Installation
8±1Nm
8±1Nm
Installation
PVG 32 installation
PVM
PVM
A A
B B
PVS
C
xxx
xxx
xxxx PVP
D xxx
xxxx
xxx
x xxx
PVEP
PVB32
PVED
PVEO/A/M
PVEH
PVHC
PVH
PVMD
Identification
C: PVG number, week and year of installation and series number PVP- pressure setting
Installation
*170[6.7]
PVP/PVSI:
Max. 40 Nm
[354 lbf•in]
PVS:
Max. 20 Nm
[177 lbf•in]
*85[3.3]
*85[3.3]
In particularly exposed applications, protection in the form
of screening of the electrical actuator is recommended
Number of PVB 32 1 2 3 4 5 6 7 8 9 10 11 12
L1 mm 82 130 178 226 274 322 370 418 466 514 562 610
[in] [3.23] [5.12] [7.01] [8.90] [10.79] [12.68] [14.57] [16.46] [18.35] [20.24] [22.13] [24.02]
L2 mm 141 190 238 287 335 384 432 481 529 578 626 675
[in] [5.55] [7.48] [9.37] [11.30] [13.19] [15.12] [17.01] [18.94] [20.83] [22.76] [24.65] [26.57]
Installation
B A
B A
Flow P A
Max. flow: P B
6±1Nm[53±9lbf-in]
Installation
C-C C-C
4[0.16]
6[0.24]
T T
P109140
Rated pressure
Module Rated pressure
PVG 32 with PVS 300 bar [4351 psi]
PVG 32 with PVSI 350 bar [5076 psi]
PVG 32 with PVBZ 210 bar [3046 psi]
PVG 32 with HIC aluminum 210 bar [3046 psi]
PVG 32/120 with PVS 300 bar [4351 psi]
PVG 32/120 with PVSI 350 bar [5076 psi]
PVG 32/100 with PVS 300 bar [4351 psi]
PVG 32/100 with PVSI 350 bar [5076 psi]
Installation
Installation
19.5
°
19
.5
°
52.5
° 82
22.5° .5
°
11
2.
5°
142
.5°
172.5°
Installation
PVG Bleeding
If the group is installed vertically, it is recommended to bleed it at the adjusting screws (Pos. A).
It may be necessary to bleed the PVEK because of the hydraulic build-up of PVEA.
PVG 16/32 bleeding
Installation
PVEP/PVEP-F
8±0.5 Nm
[70±4.4 lbf·in]
5[0.20]
Be sure to protect the LVDT Pin and O-rings are in place during installation. Do not over torque.
The seal in the DEUTSCH connector and the use of 1.5 mm2 lines in all connections are crucial for
correctly sealing the connector.
3 4
2 5
1 6
Pin layout
Type Connector Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6
PVEP 1x6 DEUTSCH PWM_A Error PWM_B No connection Not used Udc
Installation
All connector terminals are short-circuit protected, and protected against reverse connection (and their
combinations). Connecting error pins from two or more PVE’s will cause the surveillance system to
malfunction.
Installation
V310 452.A
V310452.A
Be sure to protect LVDT pin and O-rings are in place. Do not over torque.
1
2
3
4
2x4 DEUTSCH
4 1
3 2
2 3
1 4
1 Internally connected
Installation
Installation
5 [0.2] 5 [0.2]
8 ± 0.5 N·m 8 ± 0.5 N·m
[70 ± 4.4 lbf·in] [70 ± 4.4 lbf·in]
P109120
Be sure to protect LVDT pin if present and ensure O-rings and gaskets are in place during installation. Do
not over torque.
2 3 3 4
4 1
1 4 2 5
3 2
1 6
2 3
1 4
1 1 4 3 3
2 2
3 5 2
3
4 4 6 1
2 1
2418
Installation
PVEA/PVEH/PVES
Pinout Pin 1 Pin 2 Pin 3 Pin 4
1x4 AMP US UDC GND Error
1x4 DEUTSCH US Error GND UDC
1x4 DIN UDC US Error GND
Installation
Installation
Installation
8 ± 0.5 Nm
5 [0.20] [70 ± 4.4 lbf·in]
DC (B)
UDC (B) U
UDC (A) DC
(A) U
Installation
Description Value
Maximum tank pressure Port T Static 25 bar [363 psi]
Port T Dynamic 30 bar [435 psi]
Temperature range Ambient -30°C to 80°C [-22 to 176°F]
Medium -20°C to 80°C [-4 to 176°F]
Oil viscosity Range 12 to 75 mm2/s [65 to 347 SUS]
Minimum 4 mm2/s [39 SUS]
Maximum 400 mm2/s [2130 SUS]
Enclosure – Protection class DEUTSCH DT IP 67
AMP JPT IP 66
Filtering in the hydraulic system; 23/19/16 (ISO 4406, 1999 version)
Max. permissible degree of
contamination
* Designed to be used with hydraulic activated spools
Installation
Friction D
etent
Mec.Float
A-Port
Installation
Flow: P → A
PVM
PVM
C
PVSI
xxx
xxx xxx
xxx xx
D
xxx
xxx
xx PVPV
xxx
x
PVEH, PVEH-U,
PVEH-FLA
PVB128
PVB256
PVEO
PVHC
PVH
PVMD P006 089
Identification
C PVG - number, week and year of installation and series number PVP - pressure setting
Installation
4 x M12 x 18
PVP/PVGI
Max. 60 Nm
[530 lbf·in]
132 [5.2]
PVB 128 1 2 3 4 5 6 7 8 9
L (mm) 98.5 164.5 230.5 296.5 362.5 428.5 494.5 560.5 626.5
L (in) 3.88 6.48 9.07 11.67 14.27 16.87 19.47 22.07 24.67
PVB 256 1 2 3 4 5 6 7
L (mm) 118.5 204.5 290.5 376.5 462.5 548.5 634.5
L (in) 4.67 8.05 11.44 14.82 18.21 21.59 24.98
Installation
Flow: P→A
Installation
C C C C C C C C
C-C
4 [0.16]
P006094
Rated pressure
Product Rated Pressure
PVG 128 with PVSI 350 bar [5076 psi]
PVG 256 w PVSI 350 bar [5076 psi]
Installation
30 30
° °
°
°
37
30
°
°
30
30
Installation
5 [0.2]
8 ±0.5 N•m
[70 ±4.4 lbf•in]
P006095
W Warning
For safety reasons, the PVE actuator and interface components must be considered as one unit. Do not
try to disassemble under any circumstances.
3
3 4
2 3 2 5
1 6
1 4 2 1
Installation
Installation
Installation
5 [0.2]
8 ± 0.5 N•m
[70 ± 4.4 lbf•in]
Installation
Installation
16±2Nm
[141±18lbf-in]
Service Parts
Service Parts
6[0.24]
2 30±3Nm
4 [266±27lbf-in]
3
6
5±0.5Nm
[44±4.4lbf-in]
5±0.5Nm
[44±4.4lbf-in]
4[0.16]
12 8±1Nm 17
[71±9lbf-in]
16
5±0.5Nm 7
[44±4.4lbf-in] 2.5[1.0]
8 Closed Cent 4±1Nm
11 9 er [35±9lbf-in]
11
6[0.24] Open cent
30±3Nm er 6[0.24]
[266±27lbf-in] 10 30±3Nm
[266±27lbf-in]
13
3[0.12] 14
4±1Nm
[35±9lbf-in]
15
PVP kits
Description Code number P-port T-port/HPCO-port Letter
Open center 157B5000 G1/2” G3/4” A
157B5100 G3/4”
157B5200 7/8-14 UNF 1-1/16 UN
157B5300 1-1/16 UN
Open center with PVPX facility 157B5102 G3/4” G3/4” B
Open center with PPRV for PVE 157B5010 G1/2” G3/4” C
157B5110 G3/4”
11008849
157B5210 7/8-14 UNF 1-1/16 UN
157B5310 1-1/16-12 UNF 1-1/16-12 UNF
Open center with PPRV for PVE and PVPX facility 157B5012 G1/2” G3/4” D
11187356
157B5112 G3/4” G3/4”
157B5212 7/8-14 UNF 1-1/16 UN
157B5312 1-1/16-12 UNF 1-1/16-12 UNF
Service Parts
Service Parts
Service Parts
5±0.5Nm
[44±4.4lbf-in]
6
5
6[0.24] 7
30±3Nm
[266±27lbf-in]
6[0.24] 4
30±3Nm 3 8
[266±27lbf-in]
1
2
7
13[0.51]
35±3Nm
[310±27lbf-in]
6[0.24]
30±3Nm
[266±27lbf-in]
PVPV kits
Description Code number P-port T-port Letter
Closed center with PPRV for PVH/PVHC 157B5916 1 5/16-12 UN 1 5/16-12 UN A
Closed center with PPRV for PVE 157B5911 1 5/16-12 UN 1 5/16-12 UN B
157B5938 G1” G1”
Closed center with PPRV for PVH/PVHC and PVLP 11008856 G1” G1” C
11051803 1 5/16-12 UN 1 5/16-12 UN
Closed center with PPRV for PVE and PVLP 157B5913 1 5/16-12 UN 1 5/16-12 UN D
157B5941 G1” G1”
Service Parts
24[0.94]
45+5Nm
[398+44lbf-in]
24[0.94]
45+5Nm
[398+44lbf-in]
24[0.94]
45+5Nm
[398+44lbf-in]
24[0.94]
45+5Nm
[398+44lbf-in]
PVPX plug
Description Manual Override Item Code number
Plug for PVPX port - 1 157B5601
PVPX, NO configuration
1x2 DIN (12 Vdc) - 2 157B4236
1x2 DIN (24 Vdc) - 157B4238
1x2 AMP (12 Vdc) - 4 157B4981
1x2 AMP (24 Vdc) - 157B4982
1x2 DEUTSCH (12 Vdc) - 3 11180766
1x2 DEUTSCH (24 Vdc) - 11180767
Service Parts
PVPX, NC configuration
1x2 DIN (12 Vdc) - 2 157B4246
1x2 DIN (24 Vdc) - 157B4248
1x2 DIN (26 Vdc) - 157B4976
1x2 AMP (12 Vdc) - 4 157B4983
1x2 AMP (24 Vdc) - 157B4984
1x2 DEUTSCH (12 Vdc) - 3 11180768
1x2 DEUTSCH - 11180769
Service Parts
6[0.24]
30±3Nm
[266±27lbf-in]
Service Parts
Service Parts
13[0.51]
35±3Nm
[310±27lbf-in] 13[0.51]
35±3Nm
2 [310±27lbf-in]
4 3
4
6[0.24]
30±3Nm
[266±27lbf-in]
Service Parts
Service Parts
1 2
35±3 Nm 35±3 Nm
[310±27 lbf·in] [310±27 lbf·in]
13 [0.50] 13 [0.50]
Service Parts
8±1Nm
8±1Nm
For more PVG 16 PVBS part numbers, please see PVG 16 Technical Information.
Service Parts
2 6
10[0.40]
6±1Nm
[53±9lbf-in]
3[0.12]
4[0.12]
2.5±1Nm
[22±9lbf-in]
5[0.20]
5 8±0.5Nm
[70±4.5lbf-in]
3
4
13[0.51]
8±1Nm
[70±9lbf-in]
PVM kits
Description Code number Letter
Non-adjustable 11107505 A
Non-adjustable with float 11107506 B
Non-adjustable with lever base and lever 11107333 C
Non-adjustable with float, lever base and lever 11107335 D
Adjustable 11107507 E
Adjustable with lever base and lever 11107332 F
Service Parts
1 5 [0.2]
8 ± 0.5 Nm
[70 ± 4.4 lbf in]
PVMD kit
Description Code number
Cover for mechanical activation 11105518
Service Parts
1 5 [0.2]
8 ± 0.5 Nm
[70 ± 4.4 lbf in]
PVH kits
Description Code number
G1/4” BSP 11108380
9/16-18 UNF 11108381
Item Description
1 Screw M6x15 (4 pcs.)
2 Seal kit
Service Parts
5 [0.2]
8 ± 0.5 Nm
1 [70 ± 4.4 lbf in] 4 [0.16]
3 Nm
[26.5 lbf in]
2
PVHC kits
Description Code number Letter
2x2 DEUTSCH (12 V) 11126941 A
2x2 DEUTSCH (24 V) 11127535 B
Service Parts
5 [0.2]
8 ± 0.5 Nm
1 [70 ± 4.4 lbf in]
PVEO kits
Type Description Code number
PVEO 1x4 DEUTSCH (12 Vdc) 11106793
1x4 DEUTSCH (24 Vdc) 11106794
PVEO-CI 1x4 DEUTSCH (J1939/ISObus) 11124002
1x4 DEUTSCH (CANopen) 11149443
Service Parts
5 [0.2]
8 ± 0.5 Nm
1 [70 ± 4.4 lbf in]
Service Parts
5±0.5Nm
[44±4.4lbf-in]
4±0.5Nm
[35±4.4lbf-in]
5
5±0.5Nm
[44±4.4lbf-in]
6
4±0.5Nm 4
[35±4.4lbf-in]
5±0.5Nm
[44±4.4lbf-in]
7
9
6[0.24]
30±3Nm
[266±27lbf-in]
PVS/PVSI kits
Type Description Mounting Code number Letter
PVS (Aluminum) End plate M8 157B2000 A
5/16-18 UNC 157B2020
End plate with LX-connection M8 157B2011 B
5/16-18 UNC 157B2021
Service Parts
Service Parts
28±2 Nm
248±18 lbf•in
3x13 [0.50]
1
1
28±2 Nm
248±18 lbf•in
3x13 [0.50]
For PVAS part numbers, refer to the relevant Technical Information document.
Service Parts
Service Parts
6[0.24]
2 30±3Nm
4 [266±27lbf-in]
3
6
5±0.5Nm
[44±4.4lbf-in]
5±0.5Nm
[44±4.4lbf-in]
4[0.16]
12 8±1Nm 17
[71±9lbf-in]
16
5±0.5Nm 7
[44±4.4lbf-in] 2.5[1.0]
8 Closed Cent 4±1Nm
11 9 er [35±9lbf-in]
11
6[0.24] Open cent
30±3Nm er 6[0.24]
[266±27lbf-in] 10 30±3Nm
[266±27lbf-in]
13
3[0.12] 14
4±1Nm
[35±9lbf-in]
15
PVP kits
Description Code number P port T/HPCO port Letter
Open center 157B5000 G1/2” G3/4” A
157B5100 G3/4”
157B5200 7/8-14 UNF 1-1/16 UN
157B5300 1-1/16 UN
Open center with PVPX facility 157B5102 G3/4” G3/4” B
Open center with PPRV for PVE 157B5010 G1/2” G3/4” C
157B5110 G3/4”
11008849
157B5210 7/8-14 UNF 1-1/16 UN
157B5310 1-1/16-12 UNF 1-1/16-12 UNF
Open center with PPRV for PVE and T0 11072195 M27x2.0 M27x2.0 D
facility and pilot oil pressure take-off
157B5130 G3/4” G3/4”
157B5330 1-1/16-12 UNF 1-1/16-12 UNF
157B5964 M22x1.5 M22x1.5
Service Parts
Service Parts
Service Parts
5±0.5Nm
[44±4.4lbf-in]
6
5
6[0.24] 7
30±3Nm
[266±27lbf-in]
6[0.24] 4
30±3Nm 3 8
[266±27lbf-in]
1
2
7
13[0.51]
35±3Nm
[310±27lbf-in]
6[0.24]
30±3Nm
[266±27lbf-in]
PVPV kits
Description Code number P port T port Letter
Closed center 11067570 M27x2.0 M33x2.0 A
Closed center with T0 facility 11055758 M27x2.0 M27x2.0 B
Closed center with PPRV for PVH/PVHC 157B5916 1 5/16-12 UN 1 5/16-12 UN C
Closed center with PPRV for PVE 157B5911 1 5/16-12 UN 1 5/16-12 UN D
157B5938 G1” G1”
11012350 M27x2.0 M33x2.0
157B5978
Closed center with PPRV for PVE and T0 11003806 M27x2.0 M27x2.0 E
facility
Closed center with PPRV for PVH/PVHC and 11008856 G1” G1” F
PVLP
11051803 1 5/16-12 UN 1 5/16-12 UN
Closed center with PPRV for PVH/PVHC and 157B5963 1-1/16-12 UNF 1-1/16-12 UNF G
T0 facility
Closed center with PPRV for PVE and PVLP 157B5913 1 5/16-12 UN 1 5/16-12 UN H
157B5941 G1” G1”
157B5948
157B5973*
Closed center with PPRV for PVE and PVLP 11008854 G1” G1” I
and T0 facility
11124107 1-1/16-12 UNF 1-1/16-12 UNF
* This module includes the plug for external Pp (item 5)
Service Parts
Service Parts
5±0.5Nm
[44±4.4lbf-in]
6
5 6[0.24]
30±3Nm 7
[266±27lbf-in]
6[0.24]
30±3Nm 4
3 8
[266±27lbf-in]
1
2
7
13[0.51]
35±3Nm
6[0.24] [310±27lbf-in]
30±3Nm
[266±27lbf-in]
Service Parts
24[0.94]
45+5Nm
[398+44lbf-in]
24[0.94]
45+5Nm
[398+44lbf-in]
24[0.94]
45+5Nm
[398+44lbf-in]
24[0.94]
45+5Nm
[398+44lbf-in]
PVPX plug
Description Manual Override Item Code number
Plug for PVPX port - 1 157B5601
PVPX, NO configuration
1x2 DIN (12 Vdc) - 2 157B4236
1x2 DIN (24 Vdc) - 157B4238
1x2 AMP (12 Vdc) - 4 157B4981
1x2 AMP (24 Vdc) - 157B4982
1x2 DEUTSCH (12 Vdc) - 3 11180766
1x2 DEUTSCH (24 Vdc) - 11180767
Service Parts
PVPX, NC configuration
1x2 DIN (12 Vdc) - 2 157B4246
1x2 DIN (24 Vdc) - 157B4248
1x2 DIN (26 Vdc) - 157B4976
1x2 AMP (12 Vdc) - 4 157B4983
1x2 AMP (24 Vdc) - 157B4984
1x2 DEUTSCH (12 Vdc) - 3 11180768
1x2 DEUTSCH - 11180769
Service Parts
198[0.75]
40±3Nm
2
[355±25lbf-in]
Service Parts
13[0.51] 6
35±3Nm
[310±27lbf-in] 13[0.51]
35±3Nm
3 [310±27lbf-in]
2
7 1
2
7
5±0.5Nm
[44±4.4lbf-in]
Pressure 14
setting
Pressure
setting
12
11 13
15
14
10
9
9
10[0.39] 6[0.24]
10±1Nm 30±3Nm
[88.5±9lbf-in] [266±27lbf-in]
Service Parts
Service Parts
Service Parts
5±0.5Nm 4[0.16]
[44±4.4lbf-in] 20Nm
[177lbf-in]
1 5±0.5Nm
2 2 [44±4.4lbf-in]
1
3
10
4
5
9
7
8 7
6[0.24]
30±3Nm
[266±27lbf-in]
Service Parts
Service Parts
2
2 2
2
3 3 3
3
5 [0.2]
8 ± 0.5 Nm
[70 ± 4.4 lbf in]
4
1
50±5Nm 5
[443±44lbf-in]
6
50±5Nm
[443±44lbf-in]
14 30±3Nm
7 15 [266±27lbf-in]
13
12
8
11
9 10 10
6[0.24]
35±3Nm
[310±27lbf-in]
Service Parts
Service Parts
1 2
35±3 Nm 35±3 Nm
[310±27 lbf·in] [310±27 lbf·in]
13 [0.50] 13 [0.50]
Service Parts
Mec.Float
A-Port
12[0.47]
8±1Nm
[71±9lbf-in] Mec.Float Standard
B-Port DETENT
(NO SPRING) St
andard
PVM
Standard
FLOAT A
11[0.43]
8±1Nm FLOAT B
[71±9lbf-in] PVML 8±1Nm
[71±9lbf-in]
Service Parts
2 6
10[0.40]
6±1Nm
[53±9lbf-in]
4[0.12] 3[0.12]
2.5±1Nm
[22±9lbf-in]
5[0.20]
5 8±0.5Nm
3 [70±4.5lbf-in]
13[0.51]
8±1Nm
[70±9lbf-in]
PVM kits
Type Description Code number Letter
PVM (Aluminum) Non-adjustable 157B3193 A
Non-adjustable with lever base 157B3194 B
Non-adjustable with lever base and lever 157B3191 C
Adjustable 157B3173 D
Adjustable with lever base 157B3174 E
Adjustable with lever base and lever 157B3171 F
PVM (Anodized aluminum) Adjustable 157B3186 D
Adjustable with lever base and lever 157B3184 F
PVM (Cast iron) Adjustable with lever base and lever 157B3161
Service Parts
5 [0.2]
8 ± 0.5 Nm
[70 ± 4.4 lbf in]
5 [0.2]
3 8 ± 0.5 Nm
[70 ± 4.4 lbf in]
4
Cover kits
Type Description Code number Letter
PVMD Cover in aluminum 157B0001 A
Cover in anodized aluminum 157B0009
Cover in cast iron 157B0021
PVMF Cover in aluminum 157B0005 B
PVMR Cover in aluminum 157B0004 C
Cover in anodized aluminum 157B0012
Cover in cast iron 157B0024
Service Parts
Parts list
Item Description Code number Letter
A B C
1 Screw - 4 - -
2 Seal kit 157B3999 1 - -
3 Friction detent plug assembly - - 1 1
4 Screw - - 4 4
5 Seal kit 157B3999 - 1 1
Service Parts
5 [0.2]
8 ± 0.5 Nm
[70 ± 4.4 lbf in]
PVH kits
Description Connection Code number
Aluminum 9/16-18 UNF 157B0007
Anodized aluminum 157B0010
Cast iron 157B0014
Aluminum G1/4” 157B0008
Anodized aluminum 157B0011
Cast iron 157B0016
Service Parts
5 [0.2]
8 ± 0.5 Nm
1 [70 ± 4.4 lbf in]
4 [0.16]
3 Nm
[26.5 lbf in]
2
2 3
PVHC kits
Description Code number
AMP connector - 12 V 11112037
AMP connector - 24 V 11112036
DEUTSCH connector – 12 V 11112038
DEUTSCH connector – 24 V 11112039
Parts list
Item Description Code number Amount
1 Screw - 4
2 Solenoid valve - 2
3 Seal kit 11061235 1
Service Parts
5 [0.2]
8 ± 0.5 Nm
1 [70 ± 4.4 lbf in]
Parts list
Item Description Code number Amount
1 Screw - 4
2 Seal kit 157B0199 1
Service Parts
5±0.5Nm
[44±4.4lbf-in]
4±0.5Nm
[35±4.4lbf-in]
5
5±0.5Nm
[44±4.4lbf-in]
6
4±0.5Nm 4
[35±4.4lbf-in]
5±0.5Nm
[44±4.4lbf-in]
7
9
6[0.24]
30±3Nm
[266±27lbf-in]
PVS/PVSI kits
Type Description Mounting Code number Letter
PVS (Aluminum) End plate M8 157B2000 A
5/16-18 UNC 157B2020
End plate with LX-connection M8 157B2011 B
5/16-18 UNC 157B2021
Service Parts
Service Parts
10
6[0.24]
30±3Nm
[266±27lbf-in]
13
11
12
4±0.5Nm 6[0.24]
[35±4.4lbf-in] 30±3Nm
[266±27lbf-in]
14
35±5Nm
[309±44lbf-in]
15
5±0.5Nm
[44±4.4lbf-in]
19
18
4±0.5Nm
[35±4.4lbf-in]
16
90±5Nm
17 [797±44lbf-in]
6[0.24]
30±3Nm
[266±27lbf-in]
6[0.24]
21
30±3Nm
[266±27lbf-in]
20
22
6[0.24]
30±3Nm
[266±27lbf-in]
Service Parts
23
30
26
6[0.24]
30±3Nm
[266±27lbf-in]
29
28 30±3Nm
27 [266±27lbf-in]
6[0.24] 5±0.5Nm
30±3Nm [44±27lbf-in]
[266±27lbf-in]
6[0.24]
30±3Nm
[266±27lbf-in]
Service Parts
Service Parts
28±2 Nm
248±18 lbf•in
3x13 [0.50]
1
1
28±2 Nm
248±18 lbf•in
3x13 [0.50]
For PVAS part numbers, refer to the relevant Technical Information document.
Service Parts
Service Parts
Service Parts
Service Parts
Service Parts
5 [0.2]
8 ± 0.5 Nm
[70 ± 4.4 lbf in]
1
PVEP kit
Description Code number
1x6 DEUTSCH - active 11034832
Service Parts
PVEU kits
Description Code number
1x4 DEUTSCH - passive 11089090
1x4 AMP - active 11089091
1x4 AMP – active 157B4044
1x4 AMP – passive 157B4045
Service Parts
5 [0.2]
8 ± 0.5 Nm
1 [70 ± 4.4 lbf in]
Service Parts
5 [0.2]
8 ± 0.5 Nm
1 [70 ± 4.4 lbf in]
PVES kits
Type Description Code number
PVES 1x4 DEUTSCH – active 157B4892
1x4 DEUTSCH - passive 11089276
1x4 DEUTSCH – active (Fast-no memory) 157B4894
1x4 AMP – active 157B4834
1x4 AMP – passive 157B4835
1x4 AMP – passive (anodized) 157B4865
1x4 DIN – active 157B4832
1x4 DIN – passive 157B4833
PVES-SP 1x6 DEUTSCH - passive 11108994
Service Parts
5 [0.2]
8 ± 0.5 Nm
1 [70 ± 4.4 lbf in]
PVED-CC kits
Type Description Code number
PVED-CC 2x4 DEUTSCH – ISObus 11107869
2x4 AMP – ISObus 11107870
2x4 DEUTSCH – CANopen 11172734
2x4 AMP – CANopen 11169142
Spare parts for DEUTSCH- 4 m cable 11007498
connector
0.1 m loop cable 11007531
0.3 m loop cable 11111916
0.175 m loop cable 11095622
CAN bus terminator 11007561
Spare parts for AMP- 4 m cable with gray connector 157B4994
connector
4 m cable with black connector 157B4995
0.1 m loop cable 157B4987
0.175 m loop cable 11095581
CAN bus terminator with gray connector 11163647
CAN bus terminator with black connector 157B4988
Service Parts
5 [0.2]
8 ± 0.5 Nm
1 [70 ± 4.4 lbf in]
Service Parts
5 [0.2]
8 ± 0.5 Nm
1 [70 ± 4.4 lbf in]
PVEO-HP kits
Description Code number
1x4 DEUTSCH – 12 V 11166765
1x4 DEUTSCH – 24 V 11166766
1x4 AMP - 12 V 11166763
1x4 AMP - 24 V 11187524
1x4 DIN - 12 V 11187551
1x4 DIN - 24 V 11187562
Parts list
Item Description Code number Amount
1 Screw - 4
2 Seal kit 157B4997 1
Service Parts
5 [0.2]
8 ± 0.5 Nm
1 [70 ± 4.4 lbf in]
Parts list
Item Description Code number Amount
1 Screw - 4
2 Seal kit 157B4997 1
Service Parts
5 [0.2]
8 ± 0.5 Nm
1 [70 ± 4.4 lbf in]
PVEA kits
Type Description Code number
PVEA 1x4 DEUTSCH - active 11177346
1x4 DEUTSCH - passive 11177347
1x4 AMP – active 11177348
1x4 AMP – passive 11177353
PVEA-NP 1x6 DEUTSCH – active 11177345
PVEA-DI 2x4 DEUTSCH – passive 11177357
2x4 AMP – active 11177356
2x4 AMP – passive 11177355
Parts list
Item Description Code number Amount
1 Screw - 4
2 Seal kit 157B4997 1
Service Parts
5 [0.2]
8 ± 0.5 Nm
[70 ± 4.4 lbf in]
1
PVEH kits
Type Description Code number
PVEH 1x4 DEUTSCH - passive 11166732
1x4 DEUTSCH - active 11166775
1x4 AMP – passive 11166825
1x4 AMP – active 11166818
1x4 DIN – passive 11166824
1x4 DIN – active 11166817
PVEH-U 1x4 AMP – passive 11166832
1x4 AMP – active 11166821
1x4 DIN – passive 11166770
1x4 DIN – active 11166772
PVEH-FLB 1x4 DEUTSCH – passive 11166840
1x4 DEUTSCH – active 11166742
1x4 DIN – active 11166839
PVEH-FLA 1x6 DIN – active 11166841
1x6 AMP – passive 11168738
1x6 AMP – active 11168739
PVEH-SP 1x6 DEUTSCH – active 11166773
PVEH-NP 1x6 DEUTSCH – fast active 11166750
PVEH-DI 2x4 DEUTSCH – active 11166835
2x4 AMP – passive 11166820
2x4 AMP – active 11166819
Parts list
Item Description Code number Amount
1 Screw - 4
2 Seal kit 157B4997 1
Service Parts
PVES kits
Type Description Code number
PVES 1x4 DEUTSCH - passive 11166748
1x4 DEUTSCH - active 11166864
1x4 AMP – passive 11166859
1x4 AMP – active 11166858
1x4 DIN – passive 11166849
1x4 DIN – active 11166857
PVES-U 1x4 DEUTSCH – passive 11166745
1x4 AMP – active 11166747
PVES-SP 1x6 DEUTSCH - passive 11166752
Parts list
Item Description Code number Amount
1 Screw - 4
2 Seal kit 157B4997 1
Service Parts
35±5Nm
[310±44lbf·in]
5±1Nm
[44±9lbf·in]
3
1
30±3Nm
[265±27lbf·in]
35±5Nm
[310±44lbf·in]
4
30±3Nm
[265±27lbf·in]
35±3Nm
[310±27lbf·in]
13[0.50]
PVPV kits
Description Measure Code number Letter
Closed center with pilot supply for electrical actuation, pilot gage port, and Metric flange 11173130 A
facility for pilot shut off
G1-1/2" BSP 11176703
SAE flange 11176691
Thread ports 1-7/8 UNF 11176702
Closed center with pilot supply for hydraulic actuation, pilot gage port, and Metric flange 11178095 B
facility for pilot shut off
G1-1/2" BSP 11178098
SAE flange 11178117
Thread ports 1-7/8 UNF 11178119
Parts list
Item Description Code numbers Letter
A B
1 Pilot pressure reducing valve -
2 PVPP 12V 11160318
2 PVPP 24V 11160319
Service Parts
Service Parts
35±3Nm
[310±27lbf·in]
13[0.50]
2
35±3Nm
1 [310±27lbf·in]
13[0.50]
20±3Nm
[177±27lbf·in]
4
3
20±3Nm
[177±27lbf·in] E103 667
W Warning
Risk of leak
The module will leak if the flange mount screws are not properly secured.
Flange mount screws according to ISO 6162-2.
Service Parts
Parts list
Item Description Code number Letter
A B C
1 and 2 Shock and anti-cavitation Valve See PVLP/PVLA - - 4
3 LS relief valve 155L6495 - 2 2
4 LS relief valve service tool 155L6494 - - -
Service Parts
35±3Nm
[310±27lbf·in] 2
13[0.50]
35±3Nm
1 [310±27lbf·in]
13[0.50]
20±3Nm
[177±27lbf·in] 4
3
20±3Nm
[177±27lbf·in] E103 668
Service Parts
Service Parts
1 2
35±3 Nm 35±3 Nm
[310±27 lbf·in] [310±27 lbf·in]
13 [0.50] 13 [0.50]
Service Parts
16±2Nm
[141±18lbf-in]
Do not use hole in tension bar for tightening spool assembly. Use a 17 mm wrench instead.
For spool part numbers, see PVG 128/256 Technical Information, pages 42-57.
Service Parts
10±2 Nm
[7±1.5 lbf·in]
Max. flow: P B
18±2 Nm[53±18 lbf·in]
Max. flow: P A
18±2 Nm[159±18 lbf·in]
4x 8±1 Nm
[71±9 lbf·in]
P109628
Parts list
Item Description Amount
2 O-ring 10
Service Parts
4
6
5
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
P109629
PVMD kits
Description Code number
Cover manual actuation only 11187779
Parts list
Item Description Code number Amount
1 Assembly - 1
2 Screw kit - 1
3 PVMD cover, including 2 and 4 157B0001 1
4 Seal kit 157B3999 1
5 Screw kit - 1
6 Interface block - inverted - 1
7 Seal kit for 10 pcs 11191632 1
Service Parts
4
6
5
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
E103 670
PVH kits
Description Code number
G1/4" BSP 11187777
9/16"-18 UNF 11187776
Parts kits
Item Description Code number Amount
1 Assembly - 1
2 Screw kit - 1
3 PVH cover, including 2 and 4 157B0008 1
4 Seal kit 157B3999 1
5 Screw kit - 1
6 Interface block - inverted - 1
7 Seal kit 11191632 1
Service Parts
4 6
5
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
E103 671
4 6
5
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
E103 677
PVHC kits
Description Code number
12V AMP 11187757
12V DEUTSCH 11187772
Service Parts
Parts list
Item Description Code number Amount
1 Assembly - 1
2 Screw kit 155L4199 1
3 Actuator assembly - 1
4 Seal kit 11061235 1
5 Screw kit - 1
6 Interface block - inverted - 1
7 Seal kit 11191632 1
Service Parts
2 3
4
6
5
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
E103 672
2 3
4
6
5
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
E103 673
PVEO kits
Description Code number
1x4 DEUTSCH (12 Vdc) 11186328
1x4 DEUTSCH (24 Vdc) 11186330
1x4 DIN (12 Vdc) 11186331
1x4 DIN (24 Vdc) 11186342
Service Parts
Parts list
Item Description Code number Amount
1 Assembly - 1
2 Screw kit 155L4199 1
3 Actuator assembly - 1
4 Seal kit 157B4997 1
5 Screw kit - 1
6 Interface block - 1
7 Seal kit 11191632 1
Service Parts
2 3
4 6
5
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
E103 674
2 3
4
6
5
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
E103 675
Service Parts
2 3
4
5 6
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
8±0.5 Nm
[70±4.5 lbf·in]
5[0.20]
E103 676
PVEH kits
Type Description Code number
PVEH 1x4 DEUTSCH 11186325
1x4 DEUTSCH 11186326
1x4 DIN 11186321
1x4 DIN 11186322
PVEH-U 1x4 DIN 11186323
1x4 DIN 11186324
PVEH-FLA 1x6 DEUTSCH 11186327
Parts list
Item Description Code number
1 Assembly - 1
2 Screw kit 155L4199 1
3 Actuator assembly - 1
4 Seal kit 157B4997 1
5 Screw kit - 1
6 Interface block - 1
7 Seal kit with 10 pcs 11191632 1
Service Parts
P109630
P109631
P109632
Service Parts
Service Parts
28±2 Nm 2
[248±18 lbf·in] 2
3x13[0.50] 2
1
1 1
28±2 Nm
[248±18 lbf·in] 2
2x13[0.50] P109633
PVAS kits
Item Description Code number
1 Set of seals for 7 work sections: PVB 32 11156335
2 Seat of seals for 5 work sections: PVB 128/256 11180333
Service Parts
Hydro-Gear
www.hydro-gear.com Local address:
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Danfoss
Power Solutions Trading
Danfoss Danfoss Danfoss (Shanghai) Co., Ltd.
Power Solutions (US) Company Power Solutions GmbH & Co. OHG Power Solutions ApS Building #22, No. 1000 Jin Hai Rd
2800 East 13th Street Krokamp 35 Nordborgvej 81 Jin Qiao, Pudong New District
Ames, IA 50010, USA D-24539 Neumünster, Germany DK-6430 Nordborg, Denmark Shanghai, China 201206
Phone: +1 515 239 6000 Phone: +49 4321 871 0 Phone: +45 7488 2222 Phone: +86 21 2080 6201
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.