T ECHNICAL INFORMATION

Models No. DF010D

PRODUCT
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Description 7.2V Cordless Driver Drill L1

CONCEPT AND MAIN APPLICATIONS L2

Model DF010D is a straight type cordless driver drill
compact and lightweight for easy handling.
Uses new 7.2V Li-ion battery of stick type as a power unit. H
Can be easily converted from straight- to pistol-type.
W
This product is available with the following model name.
Battery Charger Dimensions: mm (")
Model No. Plastic carrying case (L1) 279 (11)
BL7010 DC07SA Length
(L2) 224 (8-7/8)
DF010DSE Yes/ 2 pcs Yes Yes
Width (W) 43 (1-11/16)
The model also includes the accessories listed below
in "Standard equipment". Height (H) 141 (5-9/16)
(L1): Length in Straight form
(L2): Length in Pistol form

Specification
Cell Li-ion
Battery Voltage: V 7.2
Capacity: Ah 1.0
Max. output: W 30
Low 200
No load speed: min-1 = rpm
High 650
Driving shank: mm (") 6.35 (1/4) Hex
Steel 5 (3/16)
Capacities: mm (")
Wood 6 (1/4)
Torque setting 21 stages + drill mode
Clutch torque setting: N.m [kgf.cm] 0.3 - 3.0 [3.0 - 30]
Lock torque: N.m (in.lbs) 5.0 (44)
Max. fastening Hard joint 5.6
torque: N.m Soft joint 3.6
Electric brake Yes
Soft start Yes
Reverse switch Yes
LED job light Yes
Net weight: kg (lbs) [with battery BL7010] 0.55 (1.2)

Standard equipment
Phillips bit 1-50 (double-end) ........ 1 pc
Phillips bit 2-50 (double-end) ........ 1 pc
Note: The standard equipment for the tool shown above may differ by country.

Optional accessories
Driver bits, Socket bits, Hex shank drill bits for wood, Hex shank drill bits for steel,
Charger DC07SA, Battery BL7010
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Repair
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
Remove the bit and the battery from the machine for safety before repair/ maintenance.
[1] NECESSARY REPAIRING TOOLS
Code No. Description Use for
1R362 Retaining ring pliers with long bent nails Removing/ Installing Bit sleeve

[2] LUBRICATION
Apply Makita grease N No.2 to the following portions designated with the black triangle to protect parts and product
from unusual abrasion.

Item No. Description Portion to lubricate Amount

11 26 Motor housing R and L Each hinge portion that contacts Lock washer a little

Fig. 1 Makita grease N No.2

11

Handle (R)
Lock washer
26

Handle (L)

[3] DISASSEMBLY/ASSEMBLY
[3]-1. DC motor, Gear assembly
Fig. 2
DISASSEMBLING
small slotted screwdriver
(1) Remove two Set plates from Handle set as follows:
Insert a small slotted screwdriver through the punched hole of set plate and move Handle set
Set plate in the direction of the arrow using the screwdriver while
pushing Set plate against Handle set. (Fig.2)
(2) Handle set can be removed from Motor housing by removing two Bind 3x14
tapping screws and one 4x25 tapping screw from Handle set. (Fig. 3)
(3) Separate Housing R and Housing L by removing three Bind 3x14 tapping screws
and two Bind PT3x8 tapping screws. (Fig. 4)
Set plates (2pcs.)
Fig. 3 Fig. 4
Bind 3x14 Bind PT3x8 tapping Bind 3x14 tapping screws (3pcs.)
tapping 4x25 tapping screw screws (2pcs.)
screws (2pcs.)

Handle set
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. DC motor, Gear assembly (cont.)
DISASSEMBLING
(4) Separate LED from Housing, then remove a assembled unit that consists of Switch unit, DC motor and Gear assembly
etc. (Fig. 5)
(5) Remove Speed change lever assembly and Switch unit (microswitch / green color) from Gear assembly.
(6) Remove Gear assembly from DC motor. Gear assembly can be replaced.
(7) Pull out DC motor from Switch unit, then loosen two M2.6x6 pan head screws with which assemble Motor bracket to
DC motor. DC motor can be replaced. (Fig. 6)
Fig. 5 Fig. 6
assembled unit
(Switch unit, DC motor M2.6x6 Pan head
and Gear assembly, etc.) screws (2pcs.) Bracket DC motor Switch unit
(large)

LED

ASSEMBLING
(1) Insert the pin portion of Bracket to the hole of DC motor and fix Bracket to DC motor with two M2.6x6 Pan head
screws. (Fig. 7)
(2) Assemble DC motor to Switch unit so that the red marking side of DC motor faces the positive pole of Switch unit (large).
Refer to Circuit diagram.
(3) Assemble Speed change lever assembly and Change lever to Gear assembly. (Fig. 8)
Assemble Gear assembly to DC motor.
Note: Be sure to align their directions.
(4) Install Switch unit (microswitch / green color) into Gear assembly. Fig. 8
(5) Set Leaf spring into Motor housing so that the angle portion of Leaf spring
attaches Gear assembly. (Fig. 9) Speed change Change lever
lever assembly
(6) After connecting LED, assemble the assembled unit (Switch unit, DC motor
and Gear assembly, etc.) to Motor housing. (Fig. 5)

Fig. 7
pin portion of Bracket Gear assembly DC motor

hole for pin portion of Bracket Fig. 9

Inside of Motor housing L
M2.6x6 Pan DC motor Leaf spring
head screws (2pcs.)

[3]-2. Disassembling Bit sleeve

(1) Enlarge the opening of Ring spring 10 using 1R362 and slide the opposite side of the opening by hand carefully to
the components of Bit sleeve section from popping. (Fig. 10)
(2) After removing Ring spring 10, remove Flat washer 11, Compression spring 13, Bit sleeve and Steel ball 3 (2 pcs.)
(Fig. 11)
Fig. 10 Fig. 11
Steel ball 3 Bit sleeve Compression spring 13
Ring spring 10 (2pcs.)
Flat washer 11
1R362
Ring spring 10
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -3. Disassembling Change lever
Remove Change lever from Switch unit (large) as drawn in Fig. 12.
Fig. 12
Push Change lever towards Lever off the hook of Change lever Change lever can now be removed
the Motor side. from the groove of Switch unit (large) from Switch unit (large).
with a slotted screwdriver.

Change lever
Motor side

Switch unit (large)

[3] -4. Disassembling Slide plate

Push Slide plate towards the hinge portion of Motor housing R until it stops.
Slide plate can be removed by pulling in the direction of the gray arrow. (Fig. 13)

Fig. 13
Motor housing R

Slide plate
hinge portion

Circuit diagram
Fig. D-1

Color index of lead wires' sheath

Black
Red Switch unit red marking
(large)

Terminal Controller DC motor

Connector

Tape Tape

LED

Connector

Switch unit
(microswitch / green color)
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Wiring diagram
Fig. D-2

Gear case Switch unit (microswitch/ green color)

Fix Switch unit (microswitch/ green color) to Gear case as illustrated above.

Terminal

Controller

hook of Controller

Route this Lead wire (red) through the hook of Controller.

Fix Controller lead wires Motor housing L Switch unit (large) Route LED lead wires
(red, black) in lead wire between ribs.
holder here.

emboss

Put Controller lead wires rib rib Connector ribs LED

(signal path) in the groove
on Housing L here.
Route Lead wires between Route Lead wires between
Switch unit (large) and rib. emboss and rib.

terminal for battery Handle (L) Motor housing

Do not pinch Lead wires between

Do not put Lead wires Handle and Motor housing.
on ribs and emboss.