SI NO DEVICE SPEC

1 ISOLATOR SWITCH, VSF 3 POLE, 60 A

2 MCB MAIN, 1Q1 4 POLE, 32A
3 TRANSFORMER 0-230V PRI 0-230V SEC, 1000VA
4 SMPS 1 CONTROL 230VAC IN/ 24VDC OP,10A
5 SMPS 2 CLUTCH AND BREAK 230VAC IN/ 24VDC OP,10A
6 CONTACTOR MAIN, 1C1 3POLE,40A
7 MCB CONTROL, 1Q2 2 POLE, 10A
8 MCB 2Q1 2 POLE ,4A
9 MCB 2Q2 2POLE ,2A
10 MCB 2Q3 2POLE ,4A
11 MCB 2Q4 2 POLE ,2A
12 MCB 2Q5 2POLE ,4A
13 MCB 2Q6 2 POLE ,2A
14 MCB 2Q7 2 POLE ,6A
15 MCB 3Q1 2 POLE,1A
16 MCB 3Q2 2POLE ,0.5A
17 MCB 3Q3 2 POLE, 2A
18 MCB 3Q4 2 POLE ,1A
19 FUSE,3Q5 2POLE/1POLE , 1A
20 RELAY BOARD 8 CHANNEL
21 SLIM RELAY 24VDC COIL
22 CONTACTOR 24VDC COIL
23 MPCB MQ1 0.9-1.25A
24 MPCB MQ2 1.1-2A
25 MPCB MQ4 4-6.3A
26 MPCB MQ5 1.1-1.6A
27 MPCB MQ6 1.1-1.6A
28 MPCB MQ7 SCHNEIDER
29 MPCB MQ9 0.63-1A
30 PLC CPU 1214C,S71200
31 INPUT OUTPUT MODULE SM1223 ,16DI/16DO
32 INPUT OUTPUT MODULE SM1223 ,8DI/8DO
33 HMI 24VDC, ETHERNET
34 DOUBLE SHEET DETECTOR ROLAND ELE CTRICAL
35 SAFETY RELAY MODULE XPS-AS (LATEST XPSAF 24VACDC)
36 COOLING FAN 4 INCH,230VAC
37 PANEL SIZE
38
39 PNEUMATIC VALVE MODULE 24VDC COIL, 14MM VALVE
40 PNEUMATIC VALVE 24VDC COIL, 14MM VALVE
41 HYDRAULIC SLENOID VALVE 24VDC COIL
42 CP 1-FEEDER PB STATION SIZE
43 CP 2-DELIVERY 1 PB STATION SIZE
44 CP-3 DELIVERY 2 PB STATION SIZE
45 PB GREEN PB
46 ILPB GREEN ILPB
47 ILPB RED ILPB
48 2PSIL RED IL2PS
49 PB REB PB
50 E-STOP PB MHPB
51 PB BLACK
52 2PS BLACK
53 3PS BLACK
54 E STOP SPRING RETURN MHPB

LIMIT SWITCH
SENSOR1
SENSOR2
SENSOR3
SENSOR4
SENSOR5
SENSOR6
SENSOR7
SENSOR8
SENSOR9
SENSOR10

24 CORE 0.5SQMM CABLE FOR CONNECTOR PNEUMATIC VALVE

POWER DISTRIBUTION
PANEL LIGHT RED 230V,RED LAMP
PANEL LIGHT YELLOW 230V,YELLOW LAMP
PANEL LIGHT BLUE 230V,BLUE LAMP
CONTROL PANEL

PANEL LED LAMP 24VDC, GREEN

JUNCTION BOX SIZE
24 PIN CONNECTOR
16 PIN CONNECTOR
FUSE HOLDER WITH INDICATION TRIP
24 VDC 1 DISTRIBUTION TB
24VDC 2 DISTRIBUTION TB
CABLE SIGLE CORE 6SQMM, BLACK
SINGLE CORE , 4 SQMM
SINGLE CORE,2.5 SQMM
SINGLE CORE ,1.5 SQMM
SINGLE CORE, BLUE
SINGLE CORE, YELLOW
TWO CORE CABLE, 1.5SQMM
TWO CORE CABLE, 1.5SQMM
THREE CORE CABLE WITH EARTH , 2.5SQMM
THREE CORE CABLE WITH EARTH ,1.5SQMM
SENSOR CONNECTOR

SPIRAL CABLE
PUSH BUTTON NAME PLATE
TILTING CLAMP TB
CABLE TIE
MPCB AND MCB SHORT LINK
TB 6SQMM,GREY
TB 2.5 SQMM
EARTH TB 2.5 SQMM
EARTH TB OR BUSBAR 6SQMM
DOBLE DECK TB 2.5SQMM
TRIBLE DECK TB 2.5SQMM

PANEL COOLING FAN 230VAC,0.5A, 4*4 SIZE

PANEL LIGHT 230VAC,0.5A
PANEL FILTER 4*4 SIZE

CONDUIT PG 16
CONDUIT PG13.5
CONDUIT PG 11
CONDUIT PG 9
CONDUIT PG7
CONDUIT GLAND PG 16
CONDUIT GLAND PG13.5
CONDUIT GLAND PG 11
CONDUIT GLAND PG 9
CONDUIT GLAND PG7
MAKE QTY PART NUMBER
SALZER IEC/EN60947/3
SIEMENS SIRIUS 3RV 1031-4FA10
LEGRAND
SIEMENS PS307
SCHNEIDER ABL-2REM24065K
SCHNEIDER LC1DT40
SCHNEIDER C10
SCHNEIDER C4
SCHNEIDER C2
SCHNEIDER C4
SCHNEIDER C2
SCHNEIDER C4
SCHNEIDER C6
SCHNEIDER C6
SCHNEIDER C1
GB2-DB05
SCHNEIDER C2
SCHNEIDER C1
LEGRAND
3
SIEMENS 26
SIEMENS 11 3RT1015-1BB42
SIEMENS 3RV1011-0KA10
SIEMENS 3RV1011-1BA10
SCHNEIDER GV2-P10
SIEMENS 3RV1011-1AA10
SIEMENS 3RV1011-1AA10
SCHNEIDER GV2-P05
SCHNEIDER GV2-P05
SIEMENS 1 6ES7-0XB0
SIEMENS 3 SM1223
SIEMENS 1 SM1223
SCHNEIDER 1 HMIGXU3512
1
TELEMECANIQUE PRE 1
1

FESTO CPV14-GE-MP-8 ,
FESTO
2

SCHNEIDER 1
SCHNEIDER 6
SCHNEIDER 2
SCHNEIDER 2
SCHNEIDER 1
SCHNEIDER 3
SCHNEIDER 4
SCHNEIDER 1
SCHNEIDER 1
SCHNEIDER 1

LEGRAND

1
2
1
2

LAPP 25 MTR
LAPP 10 MTR
LAPP 50 MTR
LAPP 50 MTR
LAPP 200 MTR
LAPP 200 MTR
LAPP 20MTR
LAPP 20MTR
LAPP 40MTR
LAPP 50MTR
LAPP 50 MTR 15
CONNECTWELL 6
CONNECTWELL 40
CONNECTWELL 10
CONNECTWELL 1
CONNECTWELL
CONNECTWELL

REXNORD 1
1
2
BOM
main switch
contactor
MPCB
MCB
SAFETY DEVICE
RELAY
ISOLATING TRANSFORMER 220V IP-0-220V AC OP
SMPS 24VDC 10A
SENSORS
REED SWITCH
LIMIT SWITCH
PUSH BUTTON, e-stop button,
SELECTOR SWITCH
ILPB
POWER DISTRIBUTION MODULE LEGRAND
TRIBLE DECK TB
DOUBLE DECK TB
SINGLE TB
motor
CONDUIT SIZE
CONDUIT CLAMP
CONDUIT TRAY
FUSE HOLDER

PLC CPU
INPUT MODULE SM321 DI 32*DC24 6ES7 321-1BL00-0AA0
OUTPUT MODULE SM322 DO*32 6ES7 322-1BL00-0AA0 D0 32*DC24/0.5A
PROFIBUS DP MODULE
SMPS
si no TASK
1 io list
2 io device with operating voltage, changes if required
3 control panel pb
4
5 plc
6
7 press
8
6 hmi
7 logic
8 wiring
9
10 ferules
11 lugs
12 tb
13 routing
14 CONDUIT
15 CABLES
16 jb connection
17
18 PNEUMATIC MODULE ALTERATION
19 ChECK SAFETY MODULE IN STORE
20 FEEDER CYLINDER FRONT SHOULD BE IN UP POSITION IN MANUAL MODE

SAFETY MODULE
DOUBLE SHEET DETECTOR

MAIN CONTACTOR
COOLING FAN
COOLING FAN FILTER
PANEL LIGHT
SAFETY RELAY RESET WIRING
RELEASE RESIDUAL PRESSURE

auto greasing modification check

FIELD

MECH
PNEUMATIC MODULE AND PIPE CONNECTION
AIR MASTER VALVE
ELE DISTRIBUTION PANEL MOUNT
CLIUTCH ON PB NEAR HANDLE REQUIRED
SENSOR CONNECTION TO MODULE OR PANEL
 CABLE TRAY LAY OUT
ILPB AND SWITCH DB MOUNT

SI NO TASK
1 SENSOR TAG ACCORDING TO DI
2 GREASE PRESSURE SW WIRING
3 AIR PRESSURE SWITCH OR SENSOR WIRING
4 CYL REED SWITCH TAG ACCORDING TO DI
5 SAFETY GUARD SWITCH TAG ACCORDING TO DI
6 JB NEAR CLUTCH
7 PB WIRING CLUTCH AND CUT MOTOR BOTH SIDE
8 CLUCTH AND BREAK OPERATION CHECK WHILE RUN EXISTING
9 MANUAL CLUCH ON PB BOX MOUNT
10 PNEUMATIC VALVE TAG ACCORDING TO DO DELIVEY SIDE
11 PNEUMATIC VALVE TAG ACCORDING TO DO FEEDER SIDE FESTO VALVE ASSEMBLY
12 MOTOR TAG ACOORDING TO WIRING DRAWING
13 MULTICORE CABLE LENGTH CHECK
14 FERULE FOR MULTICORE CABLE
15
16 DOUBLE SHEET DETECTOR MOUNTING INSIDE PANEL
17 UNLOADING FWD AND REV LIMIT SW MOUNT AND CABLING
18 LOADING FWD AND REV LIMIT SWITCH MOUNT AND CABLING
19 E-STOP LOCATION IDENTIFICATION AND WIRING
20 CONNECTOR BYPASS FROM HMI (E-STOP) BYPASS AND ONLY HAND OPERATION OR SINGLE STROKE
EARTH STRIP TO PANEL
GREASE AUTO TIMING IN HMI
TABLE TOP LEVEL LIMIT SWITCH
ALL LIMIT SWITCH CHECK
PANEL POWER R Y B LED
HANDLE PGM CHECK
SHEET STOP TO FEED ROLL POSITION
SAFETY RELAY WIRING AND OUTPUT CONTACTOR WIRING
remark task operation
power wiring drawing
control wiring drawing
panel cut out entry cables and connector
panel wiring
electrical ckt
pneumatic ckt
command operation from press to post require safety operation
connector wiring also required control operation
ERROR , ALRM , COUNTER SET

post panel wiring, 2 motor and sensor and valves , pb station

press wiring, stacker , loader,cut press sensor etc

POWER
CONTROL

110 v ac availabale . Not 24vdc

XPS-AS
ROLAND ELECTRONIC D75210 KELTERN2
CPV14 GE-MP-8
24VDC COIL, 32A CONTACT
ac 220 v

230V AV/
RATION OR SINGLE STROKE
lves , pb station
SI NO INPUT TYPE
1 M.COMMANDE(CONTROL ON) ILPB
2 MANUAL/AUTO PRESS/ 2PSP
3 E-STOP
4 START
5 STOP MHPB
6 REMISE( RESET) ILPB RED
7 SPINNER 1 ON/OFF ILPB GREEN
8 SPINNER 2 ON/OFF ILPB GREEN
9 COMPOUND PURGE MANUAL 2PSP
10 MOTOR ON FBK
11 VFD1 SPINNER 1 RUN FBK 2PSP
12 VFD2 SPINNER 2 RUN FBK
13 AIR PRESSURE SENSOR
14 TOP STOP SENSOR
15 CAP DETECT SENSOR POUCH 1 2PSILPB YELLOW
16 CAP DETECT SENSOR POUCH 2
17 CAM SENSOR FOR SHIFT COMPOUND PURGE
18 ENTRY SENSOR MIN LEVEL
19 ENTRY SENSOR MAX LEVEL
20 SAFETY SENSOR
21 COMPOND OK FBK
22
23

SPINNER1 ON/OFF SEL SW

SPINNER2 ON/OFF SEL SW
LOCATION DI SI NO
POST PB OPERATOR SIDE DI0.0 1
POST PB OPERATOR SIDE DI0.1 2
POST PB OPERATOR SIDE DI0.2 3
POST PB OPERATOR SIDE DI0.3 4
POST PB OPERATOR SIDE DI0.4 5
POST PB OPERATOR SIDE DI0.5 6
POST PB OPERATOR SIDE DI0.6 7
DI0.7 8
POST PB OPERATOR SIDE DI1.0 9
DI1.1 10
DI1.2
POST PB OPERATOR SIDE DI1.3
DI1.4
DI1.5
DI2.0
DI2.1
DI2.2
DI2.3
DI2.4
DI2.5
DI2.6
DI2.7
OUTPUT TYPE LOCATION DO RELAY O/P FERULE
CONTROL ON IL GREEN LAMP DO0.0 4100
RESET LAMP /FAULT LAMP BLINK SEQUENCE IL RED LAMP DO0.1 4101
RUN LAMP IL GREEN LAMP DO0.2 4102
MAIN CONTACTOR ON DO0.3 4103
CONVEYOR ON DO0.4 4104
SPINNER 1 ON CMD AND LAMP DO0.5 4105
SPINNER 2 ON CMD AND LAMP DO0.6 4106
SPARE DO0.7 4107
COMPOND GUN 1 TIMER PULSE DO1.0 4108
COMPOND GUN 2 TIMER PULSE DO1.1 4109
4111
4113
4115
4117
4119
4121

4121
4126
4126
4130
4131
4132
RELAY O/P FERULE

.
4110
4112
4114
4116
4118
4120
4122

4124
4127
4129
SI NO DEVICE SPEC
1 ISOLATOR SWITCH, VSF 4 POLE, 32 A
2 MCB MAIN, F00 4 POLE, 32A
3 SMPS 1 CONTROL 230VAC IN/ 24VDC OP,10A
4 MCB INPUT SMPS 2 POLE, 4A
5 2 POLE, 4A
6 CONTACTOR MAIN, 1C1 3POLE,40A
7 MPCB MQ1 1.1-2A
8 MPCB MQ2 1.1-2A
9 MPCB MQ3 4-6.3A
10 MPCB MQ4 entry conveyor
11 MPCB MQ2 exit conveyor
12 CONTACTOR conveyor both 1C2
13 FUSE TB WITH FUSE PLC INPUT
14 FUSE TB FOR SV
15 RELAY BOARD 8 CHANNEL
16 PLC CPU 1214C,S71200
17 INPUT OUTPUT MODULE SM1223 ,16DI/16DO
18 INPUT OUTPUT MODULE SM1223 ,8DI/8DO
19 HMI 24VDC, ETHERNET
20 SSR FOR COMPOUND SV
21 TIMER FOR COMPOUND SV
22 MAC VALVE COMPOUND SV
23 TOWER LAMP 3 TIRE
24 COOLING FAN 4 INCH,230VAC
25 PANEL SIZE
26 PANEL IND LAMP GREEN
27 PB GREEN PB
28 ILPB GREEN ILPB
29 ILPB RED ILPB
30 2PSIL RED IL2PS
31 PB REB PB
32 E-STOP PB MHPB
33 PB BLACK
34 SENSOR SQ1 PROXIMITY SENSOR TOP STOP
35 SENSOR SQ2 PROXIMITY SENSOR CAP DETECT 1
36 SENSOR SQ3 PROXIMITY SENSOR CAP DETECT 2
37 SENSOR SQ4 PROXIMITY SENSOR
38 PANEL LIGHT
39 COOLING FAN
40 RELAY 8PIN BASE
41
42
40
41
 MAKE QTY PART NUMBER
SALZER 1 IEC/EN60947/3
1
LEGRAND 1
SCHNEIDER 1
SCHNEIDER 1 ABL-2REM24065K
SCHNEIDER 1 LC1DT40
1
1
1

1
2
2
SIEMENS 1 6ES7-0XB0
SIEMENS 3 SM1223
SIEMENS 1 SM1223
SCHNEIDER 1 HMIGXU3512
2
2
2

1
SCHNEIDER 1
SCHNEIDER 3
SCHNEIDER 1
SCHNEIDER 3
SCHNEIDER 1
SCHNEIDER 1
SCHNEIDER 1
TELEMECANIQUE 1
TELEMECANIQUE 1
TELEMECANIQUE 1
TELEMECANIQUE 4

1
2
MOTOR DETAIL
Hydraulic motor [MK1]
CHAIN CONVEYOR MOTOR [MK2]

CUT PRESS ARM MOTOR (MAIN MOTOR ) [MK4]

STRIP CARRY CONVEYOR MOT [MK5]
Sheet brake motor (VFD ) [MK6]
Loading roller conveyor FWD CON [MK7F]
Unloading roller conveyor MOT FWD [MK8F]

TERMINATION CABLE PANEL TO FIELD

clutch coil CON
Brake coil CON
Strip stacker cylinder SV-1
Strip stacker cylinder SV-2
Strip stacker cylinder SV-3
Strip stacker cylinder SV-4
Strip stacker cylinder SV-5
Flap cylinder SV
Sheet separation SV (side)
Sheet separation SV (back)
Front sucker vacuum SV
Back sucker vacuum SV
Front sucker cylinder SV
Back sucker cylinder SV
Middle stopper cylinder SV
Sheet transport cylinder SV
Backside magnet cylinder SV
GREASE UNIT / grease unit cyl valve

Pallet present sensor ( photo sensor)

Pallet movement sensor ( photo sensor )
Strips level sensor ( proximity sensor )
Strips jam sensor ( reflector sensor )
Counter sensor ( photo sensor )
Unloading roller conveyor forward off (photo sensor )
UNLOADING CONVEYOR FWD LIMIT SWITCH
UNLOADING CONVEYOR REV LIMIT SWITCH
Guard limit switches 1
Guard limit switches 2
Guard limit switches 3
Guard limit switches 4
Guard limit switches 5
LOADING CONVEYOR FWD LIMIT SWITCH
LOADING CONVEYOR REV LIMIT SWITCH
Loading roller conveyor reverse off ( photo sensor )
SHEET PICKING CYL REED SENSOR
SHEET TRANSFER CYL FWD REED SENSOR
SHEET TRANSFER CYL REV REED SENSOR
AIR PRESSURE SENSOR
CHAIN SYNC PROXY SENSOR
TOP STOP CUT PRESS PROXI SENSOR
GREASE PRESSURE SW
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SIZE LENGTH 1.5 SQMM ,4CO30MTR
1.5 SQMM, 4 CORE 5 MTR 2.5 SQMM 4 CO15 MTR
1.5 SQMM, 4 CORE 4 MTR
2.5SQMM, 4 CORE 5 MTR
2.5SQMM, 4 CORE 9MTR
1.5 SQMM, 4 CORE 4 MTR
1.5 SQMM, 4 CORE 8 MTR
1.5 SQMM, 4 CORE 4 MTR
1.5 SQMM, 4 CORE 3 MTR

SIZE
2.5 SQMM 2 CORE
2.5 SQMM 2 CORE
0.75 SQMM 2 CORE
0.75 SQMM 2 CORE
0.75 SQMM 2 CORE
0.75 SQMM 2 CORE
0.75 SQMM 2 CORE
0.75 SQMM 2 CORE
0.75 SQMM 2 CORE
0.75 SQMM 2 CORE
0.75 SQMM 2 CORE
0.75 SQMM 2 CORE
0.75 SQMM 2 CORE
0.75 SQMM 2 CORE
0.75 SQMM 2 CORE
0.75 SQMM 2 CORE
0.75 SQMM 2 CORE
0.75 SQMM 2 CORE