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LOW VO LTAG E AC D R I V E S

ABB general purpose drives


ACS580, 0.75 to 500 kW

Get it fast.
Use it easily.
Improve your processes.
ACS580: general purpose drives
you can trust.

Table of contents

04 – 05 The all-compatible ACS580 series


06 – 07 Easily take full control of your processes to comprehensively manage your plant
08 – 09 Typical industries and applications
10 Food and beverage domain expertise
10 Food and beverage software package for ACS580 (+N8057)
11 Cooling and refrigeration in food and beverage
12 Pumping in food and beverage
13 Ventilation in agriculture: Livestock and poultry
14 – 15 Complete offering, from wall-mounted drives to cabinet installations
16 Common features throughout the whole ACS580 product family
17 Standard ACS580 drives software with versatile features
18 Standard interface and extensions for plug-in connectivity
19 How to select a drive
20 EU Ecodesign Regulation
21 Technical data
22  –23 Dimensions
24 – 26 Ratings, types and voltages
28 Easiness on a whole new level
29 Control panel options and mounting kits
30 Door mounting and daisy chaining
32 –33 Higher enclosure class for cabinet-free installations even in harsh conditions
34 – 35 ACS580-07 cabinet-built drives
36 – 37 Commissioning, programming and customization tools
38 – 39 Communication and connectivity
40 – 41 Safety options
42 –43 ABB Ability™ Condition Monitoring for drives
44 – 45 EMC – electromagnetic compatibility
46 – 47 Harmonic mitigation
48 – 49 For explosive atmospheres
50 – 51 Cooling and fuses
52 Circuit breakers
54 – 55 du/dt filters
56 Sine filters
57 ACS580 drives are compatible with the wide ABB product offering
58 Choose the right motor for your application
59 Synchronous reluctance motors
60 Selection guide
61 ABB Access
62 Drivetune mobile application for wireless access
63 ABB SmartGuide – ACS580
64 –65 ABB Motion services
66 –67 ABB Drives Life Cycle Management
68 – 71 Ordering information
4 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


The all-compatible ACS580 series
Effortless process automation
The ACS580 is an all-compatible ABB general purpose drive, offered in a range of
wall-mounted drives, drive modules and cabinet-built drives. It turns complicated
to simple and controls processes productively and efficiently.

One product, many applications Reliability and consistent high quality


ACS580 drives include all the essential components for ACS580 drives are designed for customers who value
typical light industry applications, with a scalable offering high quality and robustness in their applications.
from 0.75 kW to 500 kW. The drive is ready to control The product features, such as coated boards and compact
compressors, conveyors, mixers, pumps and fans, as well IP55 enclosure, make the ACS580 suitable for harsh
as many other variable and constant torque applications. conditions also. Additionally, all ACS580 drives are tested
The all-compatible drives family ensures that you will at maximum temperature and with nominal loads.
always find the best drive for your needs. These drives The tests include performance and all protective
share a similar user interface and PC tools, making using functions.
and learning them fast and easy.
Easier than ever before
ACS580 drives have all the essential features built-in
— reducing the commissioning and set-up time. The assistant
control panel with multiple language choices is standard in
The drive controls a wide range ACS580 drives. Users can also upgrade to an optional
of applications in different industries, Bluetooth control panel for wireless commissioning and
monitoring. Primary settings and application control
and yet it requires very little setting macros ensure quick product setup.
up or commissioning.
Instant availability
ACS580 products are available from central stocks around
the world for immediate delivery up to 500 kW. The product
is also widely available from ABB distributors globally.

Plastic Food and Printing Water Extruders Centrifuges


beverage

Compressors

Material Automotive
handling Mixers
Conveyors
Fans

Textile Logistics and


warehousing

Agriculture Pumps
T H E A L L- C O M PAT I B L E A C S 5 8 0 S E R I E S 5
6 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Easily take full control of your processes to
comprehensively manage your plant

ACS580 drives are equipped with built-in features that simplify ordering and delivery,
and reduce commissioning costs. Everything is provided in a single, compact and
ready-to-use package for you to take full control of your processes.

Start-up and maintenance tool


Drive Composer PC tool for startup,
configuration, monitoring and process
tuning. The PC tool is connected to the
drive’s control panel via a USB interface.

Simple to select, install and use


Built-in features such as an EMC filter, choke, a Modbus RTU
fieldbus interface and safe torque off functionality simplify
drive selection, installation and use.

Simplicity at your fingertips as standard


The control panel’s straightforward
primary settings menu with assistants
help you set up the drive quickly and
effectively.

Boosting energy efficiency


Energy efficiency information is available in the energy
optimizer feature to help you optimize your processes.
The energy optimizer feature operates both in scalar and
vector control modes, ensuring maximum torque per ampere
and reducing energy drawn from the supply. You can follow
the saved energy, CO₂ emissions or money, and see how fast
the drive brings you a return on investment.

Scalable performance
The ACS580 is a perfect match not only for energy-aware
applications, but also for applications where sophisticated
speed and torque control are needed.
E A S I LY TA K E F U L L C O N T R O L O F YO U R P R O C E S S E S TO C O M P R E H E N S I V E LY M A N A G E YO U R P L A N T 7


Effortless automation and productivity
for your success

Communication with all major


automation networks
Optional fieldbus adapters enable
connectivity with all major industrial
automation networks.

Reliable, integrated safety


The ATEX-certified thermistor
protection module, Ex II (2) GD,
CPTC-02 provides enhanced process
safety and easy, simplified installation.

Adaptive programming
Adaptive programming is ideal for
creating simple programs for various
applications to further optimize the
process control. It does not require
expertise in programming.

Designed for maximum reliability


Design features such as coated circuit boards, minimized airflow
through the control board section, and earth fault protection make
the ACS580 a safe choice for multiple applications.

Remote monitoring
A built-in web server and stand-alone
datalogger NETA-21 module enable
worldwide and secure access to drives.
8 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G

—­
Typical industries and applications

ACS580 drives improve process performance, increase productivity, reduce


external components and ensure machine and personnel safety

— — — —
01 02 03 04

— — — —
05 06 07 08

— — —
01 Food and beverage 04 Rubber and plastics 07 Water handling
— — —
02 Material handling 05 Textile 08 Agriculture
— — —
03 Printing 06 Sawmill 09 Automotive


09
T Y P I C A L I N D U S T R I E S A N D A P P L I C AT I O N S 9


Streamline your processes
for profitable growth

Industry Application Customer benefits


Food and Blowers, centrifuges, • Accurate control of the process increases the speed of food production while saving energy and
beverage compressors, improving work safety. Precise speed and torque control increases production uptime even
conveyors, fans, mills, when the load varies.
pumps, separators, • Increased starting torque with boost function allows the same drive series to be used in different
mixers, dryers, pelletizers applications in the manufacturing plant.
• Safe torque off (SIL 3) function ensures machine and personnel safety.
• The easy-to-use control panel with multiple languages and robust design reduce the time needed
for maintenance.
• The ATEX-certified thermistor protection module, Ex II (2) GD meets the safety requirements even in
dusty environments.

Rubber and Extruders, injection • Smooth acceleration to prevent breaking the web of plastic film.
plastics molding machines, pumps • The scalable all-compatible platform allows easy process and component optimization with
different drive types that share the same user interface and tools.
• Wide range of supported fieldbus protocols for easy PLC integration.

Material Conveyors • Accurate and precise speed and torque control increase production uptime even when
handling the load varies.
• Safe torque off (SIL 3) function ensures machine and personnel safety.
• Minimized downtime with robust and reliable design.
• Swinging choke technology to mitigate harmonics.
• External +24 V supply to keep the communication up when the mains supply is disconnected.

Printing Compressors, • Smooth acceleration to prevent breaking the paper.


presses, winders • The robust design of the drive reduces mechanical stress on process line equipment,
lowering maintenance costs and capital expenditure.
• Precise speed and torque control of applications increases process uptime by
optimizing motor control.

Textile Bleaching machines, • Precise speed or torque control for high stretching accuracy and better quality of the end product.
compressors, conveyors, • Adjustable torque limit to prevent damage to mechanical equipment.
drum washers, extruders, • Adjustable acceleration/deceleration ramps to improve pump control.
fans, jet dyeing machines, • Real-time clock and timed functions for process optimization.
pumps, stenter machines, • Increased productivity and faster payback times with multiple setups, allowing production of
stretchers, winders two different products.
• Built-in counters for additional energy savings and preventive maintenance.

Sawmill Chippers, conveyors, • IP55/UL type 12 available up to 250 kW for harsh environments.
feeders, dryers, pickers, • Cabinet-built drive IP54 up to 500 kW.
drying kilns • Safe torque off (SIL 3) function ensures machine and personnel safety.
• External +24 V supply to keep the communications "alive" when the mains supply is turned off.
• ATEX-certified thermistor protection module, Ex II (2) GD.

Water handling Compressors, • Additional energy savings with energy optimizer function.
pump stations • Adjustable acceleration/deceleration ramps to improve pump control.
• Minimized downtime with robust and reliable design.
• ABB’s extensive product and service offering for comprehensive process optimization.

Agriculture Fans, irrigators, pumps, • IP55/UL 12 available up to 250 kW harsh environments.


sorters • Wall-mounted power range up to 250 kW.
• Drive modules and cabinet-built drives up to 500 kW.

Automotive Conveyors, fans, pumps • ATEX-certified thermistor protection module, Ex II (2) GD.
• Increased productivity and faster payback times with multiple setups.
• Enhanced quality of end products with smooth control of the motor and process.
• Safe torque off (SIL 3) function ensures machine and personnel safety.
• Wide range of fieldbus networks supported, including PROFIBUS and PROFINET IO.
• P55/UL Type 12 available up to 250 kW 400 V and high enclosure rating for harsh environments.
• The robust design of the drive reduces mechanical stress on process line equipment, lowering
maintenance costs and ensuring high production quality.
10 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G

—­
Food and beverage domain expertise

ABB has strong domain expertise in the food and beverage industry and its many
subsegments. As part of ABB’s general purpose drives family, the ACS580 is well
suited to support a wide range of applications in the food and beverage
subsegments below.

F&B industry ABB

Ovens

Milling
▶ Bakery and confectionary
Pumps

Decanters ABB Motion Services

▶ Meat, poultry and seafood


Mixing

Extruders

PLC
▶ Dairy Compressors

Spray
drier

Cooling
Drive
▶ Brewery towers

Fans/
Blowers
Motor/
Generator
Conveyors
▶ Aquaculture
Crushers/
Shredders

Centrifuges
▶ Agriculture

—­
Food and beverage software package
for ACS580 (+N8057)
To help our customers to be more effective, we offer Food and beverage software package option for ACS580
a software package for the ACS580 which is dedicated Plus code Description
to the food and beverage industry. The package consists Cooling compressor control *)
of two different parts, which will improve your processes +N8057
Anti-cavitation *)
by utilizing segment-specific functions:
*) More details on pages 11 and 12
FOOD AND BE VER AGE 11

—­
Cooling and refrigeration in food and beverage

Food and beverage is the most significant segment for industrial refrigeration
installations. From bakery to meat, dairy, fruit and vegetables, all require refrigeration
across the entire cold chain which includes food process, cold storage, logistic
centers and transportation.


Food and beverage software package for ACS580 (+N8057)
Cooling compressor control
Combining best-in-class drive technology with dedicated software for
cooling compressors.

Cooling compressor macro Pressure to temperature conversion


Sets typical parameter values for cooling compressor Internal scaling is done based on refrigerant. System then
application and makes it easier to commission the drive. automatically adjusts the cooling by using the PID.

Multi compressor control Short cycle protection


Controlling more than one compressor with Provides time delays in order to limit the number of
one drive, when needed, by changing all the starts to avoid damages from repetitive rapid-
relevant parameters and settings
Built-in starting cycles.
automatically. intelligence

Reliable Easy to use


Our high-quality package solution, based on our deep The user friendly interface and all compatible
F&B domain expertise, includes reliable drives, motors drive offering brings simplicity and time
and PLCs that help prevent unplanned downtime and savings.
other process risks.
Flexible
Energy efficiency By supporting all major Fieldbus protocols,
Cooling systems are the biggest energy consumers wide I/O capacities and adaptive programming
in food processing plants. The use of VSDs in cooling features, the ACS580 gives you freedom to
compressors will provide average energy savings of design different kinds of control system
20-40% compared to running in DOL mode. topologies.
12 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G

—­
Pumping in food and beverage

A majority of the pump applications in food and


beverage benefit from using a drive. The drive matches
the pump-flow-rate with the actual demand, while saving
energy and optimizing the production process.

The drive controls the pump-flow-rate by utilizing


PID control and feedback from the sensor.
This functionality controls the level, pressure,
flow or temperature automatically.

Application example:
Level control of a beverage tank

Drive

Pump

Level transmitter


Food and beverage software package for ACS580 (+N8057)
Anti-cavitation
Cavitation is caused by local pressure changes in a liquid, creating vapor bubbles
that can damage the pump and process when the vapor bubbles implode.
In addition, cavitation can also cause unplanned downtime, production losses
and even harm the end-product.

Quality in end-product
Anti-cavitation helps to avoid shock waves in the liquid.
This may lead to poor product quality and lost revenues.

Lower total cost of ownership


Anti-cavitation eliminates the need for external sensors
and reduces maintenance.


The Anti-cavitation feature enables
reliable pump operations and
increases productivity in the food
and beverage industry.
FOOD AND BE VER AGE 13

—­
Ventilation in agriculture: Livestock and poultry

ABB’s agricultural expertise and the ACS580 deliver reliable ventilation conditions
for your animals and increase overall productivity.

Robustness Accessibility and flexibility


• A conformal coating and IP55 option for harsh • Local/Remote control options
environment conditions • Bluetooth panel option to connect your drive
• Auto-derate option to avoid unwanted tripping of your via your smart phone
applications like “oxygen supply fan” • Long motor cable length
• Built-in choke to reduce mains distortion
Cost savings
Animal welfare • Reducing fan speed via a drive, positively affects
• Optimal ventilation conditions ensure your animal’s energy efficiency which lowers operating costs
health and safety


Ammonia resistance for the complete drive (+C219)
Ammonia, which can be found in critical amounts in barns, has a corrosive effect
on variable speed drives. The +C219 option enables ammonia resistance not only for
the control board, but also for the entire drive. This robust design prevents
unplanned downtimes while providing an extended lifetime. *)

*) At the moment available on frames R1-R5


14 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Complete offering, from wall-mounted drives
to cabinet installations

Powerful, rugged and robust ACS580 drives ensure ease of use, scalability and
quality. A wide power range and various mounting options and enclosure classes
ensure you will find a drive for your installation and environment needs.


01 Wall-mounted Wall-mounted IP21 drives, standard —
ACS580 IP21 drive 01
Wall-mounted IP21 drives are available in a power

02 Wall-mounted and voltage range from 0.75 to 250 kW and 3-phase
ACS580 IP55 drive
380-480 V. Side-by-side mounting, flange mounting

03 Flange-mounted and horizontal mounting are all available for
ACS580 IP21 drive
wall-mounted ACS580 drives.

04 ACS580 drive
module with IP00

05 Cabinet-built
ACS580 drive
with IP42
Wall-mounted IP55 drives, +B056
The IP55 drive is designed for applications
exposed to dust, moisture, vibrations and other
harsh environments. It is similar in size to the
compact IP21 drives, which provides significant —
02
savings in space, maintenance, engineering,
and material costs, as well as in setup and
commissioning time.

IP20 drives without a conduit box for


cabinet installations, +P944
The option code +P944 removes the conduit
box from the frames R5-R9, making it easier to
install the drive in compact cabinets with limited
space. These IP20 units enable you to optimize
the solution from cost and dimensioning point
of view, and reduce waste. This option is also
compatible with the flange mounting option
for the frames R5-R9.
C O M P L E T E O F F E R I N G , F R O M W A L L- M O U N T E D D R I V E S TO C A B I N E T I N S TA L L AT I O N S 15

Flange mounting option, +C135


The flange mounting option enables smaller —
03
cabinets to be used as the backside of the drive
is installed outside of the cabinet. This mounting
method improves the cooling system and
decreases the investment in the cabinets.
The flange mounting option is compatible only
with the standard IP21 units. It maintains the
protection class of IP55 on the backside of the
drive, while the front side of the drive is IP20.
The option is also available as a loose item with
an MRP code. If necessary, the conduit box can be
removed from the frames R5-R9 with an option
code +P944.

Flange mounting kit MRP codes Frame size


3AXD50000105311 R1 (IP21)
3AXD50000105328 R2 (IP21)
3AXD50000105335 R3 (IP21)
3AXD50000031460 R4 (IP21) —
04
3AXD50000031461 R5 (IP21)
3AXD50000018852 R6 (IP21)
3AXD50000018853 R7 (IP21)
3AXD50000018854 R8 (IP21)
3AXD50000018855 R9 (IP21)

Drive modules for cabinet installations,


IP00 and IP20 (+B051)
ACS580 drive modules are optimal for system
integrators, cabinet builders or OEMs who want
to optimize the cabinet design in the 250-500 kW
range but do not want to compromise on easy
installation, commissioning and maintenance.
3-phase 380-480 V.

Construction options for ACS580-04


Plus code Description
+H370 Full-size cable connection terminals for —
input power cables 05

+0H371 Drive module without full-size output cable


connection terminals
+0H534 No pedestal

+OP919 No cabinet installation ramp


+P906 Remote control board

Cabinet-built drives, IP21, IP42 (+B054) and


IP54 (+B055)
Cabinet-built drives are available with IP21
protection class as standard and IP42 and IP54
as options in frame sizes R6 to R11. The drives
have a unique cooling arrangement even for
harsh environments and a global cabinet design
with a high quality standard. The power range is
from 75 kW to 500 kW, and the voltage range is
3-phase 380-480 V.
16 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Common features throughout the
whole ACS580 product family

Standard ACS580 features

Choke and EMC Assistant control panel and primary settings


• Swinging choke technology mitigates harmonics • The ACS-AP-S assistant control panel speaks
• Fulfills standard the EN61000-3-12 standard your language
• EMC C2 filter for R1-R9 allows safe installation • USB interface for PC and tool connection
in first environment • Help button for problem-solving and immediate
• EMC C3 and common mode filter for R10 and diagnostics
R11 allow safe installation in second
environment Integrated safe torque off (STO)
• Optional EMC C1 filter for R1-R5 ensures • Safe torque off for implementing safe
the best electro-magnetic performance for machinery
first environment. Available for option +E223 • SIL 3, PL e
and +F316.
Brake chopper
Scalar and vector control for process control • The brake chopper is built-in as standard for
• Scalar control for effortless process control ACS580 frames up to R3. Braking control is
• Vector control for accurate speed and torque integrated into ACS580 drives.
control in demanding applications • Optional external brake chopper can be added
• Support for induction, permanent magnet and for the frames R4-R9.
synchronous reluctance motors (SynRM)
Performance
Extensive I/O connections The ACS580 is suitable for various types of
• The ACS580 features extensive I/O connections applications, including constant torque, linear
for flexible configuration in various applications and variable torque applications.
• Colored and bigger terminals for easy
commissioning and diagnostics

Shared features of the ABB all-compatible drives portfolio

Same user interface Simple connectivity


The drives follow the same operation logic • The ACS580 supports F-series fieldbus
and yet, there is an optimal drive from the adapters used in the ABB all-compatible
smallest water pump to the biggest cement platform
kiln, and everything in the between. When you • Mobile phone connectivity via the optional
have learned to use one drive, it is easy to Bluetooth assistant control panel
use other drives in the portfolio. • Fieldbus settings are made easy with the
redesigned simple settings menu
Same PC tools
Free Drive Composer entry available
at www.abb.com.

The same parameter structure makes the


all-compatible platform easy to use.
S TA N D A R D A C S 5 8 0 D R I V E S S O F T W A R E W I T H V E R S AT I L E F E AT U R E S 17


Standard ACS580 drives software
with versatile features

Save commissioning and learning time with the assistant control


panel’s clear and intuitive user interface and different assistants.

Improve the performance of the motor and process


with sophisticated process control in scalar and
vector control modes. The drive supports a wide
range of motors, including induction and
permanent magnet motors.

Analyze and optimize the application


with the load profile log, which shows
how the drive is operating.

Reduce motor noise with spreading the


switching frequencies over
a user-specified range.

Reduce costs with the built-in and standalone


process PID. It makes the ACS580 a self-
governing unit requiring only an external
process measurement. No external logic input
from the control room is needed.

Scale up and customize the drive to your


application’s requirements with flexible
parameter pointers or adaptive programming.

Optimize energy efficiency with features that help you


to save and manage energy. You can monitor the hourly,
daily and cumulative energy consumption via kWh counters.

Analyze and resolve issues with the control panel's diagnostics menu. You can quickly analyze
why the drive is performing as it is, whether running, stopped or running at the present speed.
18 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Standard interface and extensions
for plug-in connectivity


ACS580 drives offer a wide range of standard interfaces. Default factory I/O connection diagram: Macro ABB standard
In addition, the drive has two option slots that can be
Terminal Meaning Default macro connections
used for extensions, including fieldbus adapters and
XI Reference voltage and analog inputs and outputs
input/output extension modules that allow an
1 SCR Signal cable shield (screen)
external +24 V supply with frame sizes R1 to R5.
2 AI1 External frequency reference 1: 0 to 10 V
For frames R6-R11 external +24 V terminals
3 AGND Analog input circuit common
are already integrated on the control
4 +10 V Output reference voltage 10 V DC
board. For further information, please 1 to 10 kohm
5 AI2 Not used
see the ACS580 user manual.
6 AGND Analog input circuit common
7 AO1 Output frequency: 0 to 20 mA
1 2
8 AO2 Output current: 0 to 20 mA
9 AGND Analog output circuit common
Max. 500 ohm
X2 & X3 Aux. voltage output and programmable digital inputs
10 +24 V Auxiliary voltage output +24 V DC
3
11 DGND Auxiliary voltage output common
4 12 DCOM Digital input common for all DI

5 13 DI1 Start/Stop: Activate to start


14 DI2 Fwd/Rev: Activate to reverse rotation direction
6
15 DI3 Constant speed selection
16 DI4 Constant speed selection
7
17 DI5 Ramp pair selection: Activate to select
8 second pair
9 18 DI6 Not used
X6, X7, X8 Relay outputs
10
19 RO1C Ready
11
20 RO1A 250 V AC/30 V DC
21 RO1B 2A
22 RO2C Running
12 13 23 RO2A 250 V AC/30 V DC
24 RO2B 2A
25 RO3C Fault (-1)
26 RO3A 250 V AC/30 V DC
27 RO3B 2A
X5 EIA-485 Modbus RTU
29 B+
30 A- Built-in Modbus RTU fieldbus interface
31 DGND
1. Panel port (PC tools, control panel) X4 Safe torque off
2. ABB drive customizer port 34 OUT1
for programming the drive
35 OUT2 Safe torque off. Both circuits must be closed
without mains
36 SGND for the drive to start. The circuits are closed
3. Analog inputs (2 × AI)
37 IN1 with jumper wires in the standard delivery.
4. Analog outputs (2 × AO)
38 IN2
5. 24 V AC/DC output
X10 *) 24 V AC/DC
6. Digital inputs (6 × DI)
40 24 V AC/DC-in. Ext. 24 V AC/DC input to power up
7. Safe torque off (STO)
the control unit when the main supply is
8. Embedded fieldbus disconnected
9. Communication options (fieldbuses) 41 24 V AC/DC+in.
10. I/O extensions *) The terminals 40-41 are integrated only in the frame sizes R6-R11.
11. Relay outputs (3 × RO) For the frame sizes R1-R5 I/O options (+L) are needed.
12. Mains connection
13. Motor connection
H O W TO S E L E C T A D R I V E 19


How to select a drive

The right drive is extremely easy to select. The following instructions show you
how to order the right drive for your application.

Start by identifying your supply voltage.


Based on the supply voltage, follow either 1
the right side or the middle section of the
rating table. See pages 24, 25 and 26. Choose the motor power and current rating
2 from the rating table on pages 24, 25 and 26.

Select your drive’s order code from the


rating table based on your motor’s nominal 3 R AT I N G S , T Y P E S A N D V O LTA G E S 25

power rating.

Drive modules, ACS580-04 (3-phase supply voltage range 380-480 V)


Frame type Frame 3-phase, UN = 400 V 3-phase, U N = 480 V
24 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G size Nominal ratings Light-duty use Heavy-duty use Max. Light-duty use Heavy-duty use Max.
output output
current current
PN IN I Ld PLd I Hd PHd I max I Ld PLd I Hd PHd I max

— ACS580-04-505A-4 R10
(kW)
250
(A)
505
(A)
485
(kW)
250
(A)
361
(kW)
200
(A)
560
(A)
483
(hp)
400
(A)
361
(hp)
300
(A)
560

Ratings, types and voltages ACS580-04-585A-4


ACS580-04-650A-4
R10
R10
315
355
585
650
575
634
315
355
429
477
250
250
730
730
573
623
450
500
414
477
350
400
730
730
ACS580-04-725A-4 R11 400 725 715 400 566 315 1020 705 600 566 450 850
ACS580-04-820A-4 R11 450 820 810 450 625 355 1020 807 700 625 500 1020
ACS580-04-880A-4 R11 500 880 865 500 725 *) 400 1100 807 700 625 500 1020

Wall-mounted drives, ACS580-01 (3-phase supply voltage range 380-480 V)


Frame type Frame 3-phase, UN = 400 V 3-phase, U N = 480 V
size Nominal ratings Light-duty use Heavy-duty use Max. Light-duty use Heavy-duty use Max. Cabinet-built drives, ACS580-07 (3-phase supply voltage range 380-480 V)
output output Frame type Frame 3-phase, UN = 400 V 3-phase, U N = 480 V
current current size Nominal ratings Light-duty use Heavy-duty use Max. Light-duty use Heavy-duty use Max.
PN IN I Ld PLd I Hd PHd I max I Ld PLd I Hd PHd I max output output
(kW) (A) (A) (kW) (A) (kW) (A) (A) (hp) (A) (hp) (A) current current
ACS580-01-02A7-4 R1 0.75 2.6 2.5 0.75 1.8 0.55 3.2 2.1 1 1.6 0.75 2.9 PN IN I Ld PLd I Hd PHd I max I Ld PLd I Hd PHd I max
(kW) (A) (A) (kW) (A) (kW) (A) (A) (hp) (A) (hp) (A)
ACS580-01-03A4-4 R1 1.1 3.3 3.1 1.1 2.6 0.75 4.7 3 1.5 2.1 1 3.8
ACS580-07-0145A-4 R6 75 145 138 75 105 55 178 124 100 96 75 178
ACS580-01-04A1-4 R1 1.5 4 3.8 1.5 3.3 1.1 5.9 3.5 2 3 1.5 5.4
ACS580-07-0169A-4 R7 90 169 161 90 145 75 247 156 125 124 100 247
ACS580-01-05A7-4 R1 2.2 5.6 5.3 2.2 4 1.5 7.2 4.8 3 3.4 2 6.1
ACS580-07-0206A-4 R7 110 206 196 110 169 90 287 180 150 156 125 287
ACS580-01-07A3-4 R1 3 7.2 6.8 3 5.6 2.2 10.1 6 3 4 3 7.2
ACS580-07-0246A-4 R8 132 246 234 132 206 110 350 240 200 180 150 350
ACS580-01-09A5-4 R1 4 9.4 8.9 4 7.2 3 13 7.6 5 4.8 3 8.6
ACS580-07-0293A-4 R8 160 293 278 160 246 **) 132 418 260 200 240 150 418
ACS580-01-12A7-4 R1 5.5 12.6 12 5.5 9.4 4 14.1 12 7.5 7.6 5 11.4
ACS580-07-0363A-4 R9 200 363 345 200 293 160 498 361 300 302 250 542
ACS580-01-018A-4 R2 7.5 17 16.2 7.5 12.6 5.5 22.7 14 10 11 7.5 19.8
ACS580-07-0430A-4 R9 250 430 400 200 363 ***) 200 617 414 350 361 300 542
ACS580-01-026A-4 R2 11 25 23.8 11 17 7.5 30.6 23 15 14 10 25.2
ACS580-07-0505A-4 R10 250 505 485 250 361 200 560 483 400 361 300 560
ACS580-01-033A-4 R3 15 32 30.4 15 24.6 11 44.3 27 20 21 15 37.8
ACS580-07-0585A-4 R10 315 585 575 315 429 250 730 573 450 414 350 730
ACS580-01-039A-4 R3 18.5 38 36.1 18.5 31.6 15 56.9 34 25 27 20 48.6
ACS580-07-0650A-4 R10 355 650 634 355 477 250 730 623 500 477 400 730
ACS580-01-046A-4 R3 22 45 42.8 22 37.7 18.5 67.9 44 30 34 25 61.2
ACS580-07-0725A-4 R11 400 725 715 400 566 315 1020 705 600 566 450 850
ACS580-01-062A-4 R4 30 62 58 30 44.6 22 76 52 40 40 30 76
ACS580-07-0820A-4 R11 450 820 810 450 625 355 1020 807 700 625 500 1020
ACS580-01-073A-4 R4 37 73 68.4 37 61 30 104 65 50 52 40 104
ACS580-07-0880A-4 R11 500 880 865 500 725 *) 400 1100 807 700 625 500 1020
ACS580-01-089A-4 R4 45 89 83 45 72 37 129.6 77 60 65 50 117
ACS580-01-088A-4 R5 45 88 82.7 45 72 37 122 77 60 65 50 122
ACS580-01-106A-4 R5 55 106 100 55 87 45 148 96 75 77 60 148
ACS580-01-145A-4 R6 75 145 138 75 105 55 178 124 100 96 75 178 Nominal ratings, ACS580-04 and ACS580-07

ACS580-01-169A-4 R7 90 169 161 90 145 75 247 156 125 124 100 247 IN Rated current available continuously without overloadability at 40 °C.

ACS580-01-206A-4 R7 110 206 196 110 169 90 287 180 150 156 125 287 PN Typical motor power in no-overload use.

ACS580-01-246A-4 R8 132 246 234 132 206 110 350 240 200 180 150 350 Maximum output current

ACS580-01-293A-4 R8 160 293 278 160 246 *) 132 418 260 200 240 150 418 I max Maximum output current. Available for 2 seconds at start.

ACS580-01-363A-4 R9 200 363 345 200 293 160 498 361 300 302 250 542 Light-overload use

ACS580-01-430A-4 R9 250 430 400 200 363 **) 200 545 414 350 361 300 542 I Ld Continuous current allowing 110% I Ld for 1 minute every 10 minutes at 40 °C.
P Ld Typical motor power in light-duty use.
Heavy-duty use
I Hd Continuous current allowing 150% I Hd for 1 minute every 10 minutes at 40 °C.
*) Continuous current allowing 140% I Hd for 1 minute every 10 minutes at 40 °C.
**) Continuous current allowing 130% I Hd for 1 minute every 10 minutes at 40 °C.
***) Continuous current allowing 125% I Hd for 1 minute every 10 minutes at 40 °C.
P Hd Typical motor power in heavy-duty use.
Nominal ratings, ACS580-01
The ratings apply for the frames R6 to R9 up to +40 °C in enclosed IP class 21.
IN Rated current available continuously without overloadability at 40 °C. The ratings apply for the frames R10 to R11 up to +40 °C in enclosed IP00/IP20.
PN Typical motor power in no-overload use. For derating at higher altitudes, temperatures or switching frequencies, see the HW manuals, document codes: 3AXD50000018826,
3AXD50000015497, 3AXD50000045815 and 3AXD50000032622.
Maximum output current
I max Maximum output current. Available for 2 seconds at start.
Light-overload use
I Ld Continuous current allowing 110% I Ld for 1 minute every 10 minutes at 40 °C.
P Ld Typical motor power in light-duty use.
Heavy-duty use
I Hd Continuous current allowing 150% I Hd for 1 minute every 10 minutes at 40 °C.
*) Continuous current allowing 130% I Hd for 1 minute every 10 minutes at 40 °C.
Pages 24, 25 and 26
**) Continuous current allowing 125% I Hd for 1 minute every 10 minutes at 40 °C.
P Hd Typical motor power in heavy-duty use.
The ratings apply for the frames R1 to R9 up to +40 °C in enclosure class 21.
The ratings apply for the frames R10 to R11 up to +40 °C in enclosure class IP00/IP20.
For derating at higher altitudes, temperatures, switching frequencies or enclosure classes, see the HW manuals, document codes:
3AXD50000018826 and 3AXD50000015497.

Pages 24, 26 and 26 38 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Communication and connectivity
Options

Choose your options (on pages 30, 32, 38 and Fieldbus adapter modules
The ACS580 comes with Modbus RTU fieldbus
Input/output extension modules
Standard input and output can be extended by
interface as standard, and it is also compatible using optional analog and digital input/output

49) and add the option codes to the drive’s 4


with a wide range of additional fieldbus
protocols. Fieldbus communication reduces
wiring costs compared to traditional
extension modules. The modules are easily
installed in the extension slot two (2) located
on the drive.

order code. Remember to use a “+” mark


hardwired input/output connections.
The fieldbus options can be installed into
a slot one (1). 1

before each option code or order them as 2

loose items. For more information, see pages Fieldbus options


Plus code MRP code Fieldbus protocol Adapter
+K451 68469341 DeviceNet™ FDNA-01

64, 65, 66 and 67. +K454


+K457
+K458
68469325
68469376
3AUA0000031336
PROFIBUS DP. DPV0/DPV1
CANopen®
Modbus RTU
FPBA-01
FCAN-01
FSCA-01
+K462 3AUA0000094512 ControlNet FCNA-01
+K469 3AUA0000072069 EtherCAT® FECA-01
+K470 3AUA0000072120 POWERLINK FEPL-02
+K490 3AXD50000192786 Two port Ethernet/IP FEIP-21
+K491 3AXD50000049964 Two port Modbus/TCP FMBT-21

3 4 +K492
+Q986
3AXD50000192779
3AXD50000112821
Two port PROFINET IO
Safety functions fieldbus Profisafe module
FPNO-21
FSPS-21

— — —
CMOD-01 CMOD-02 CBAI-01

Type designation: ACS580 – 01 – 03A3 – 4 + L501


04
— — —
CHDI-01 CPTC-02 CAIO-01

Product series
Options
Plus code MRP code Description Type designation

07 +L501
+L523
3AXD50000004420
3AXD50000004418
External 24 V AC and DC 2 x RO and 1 x DO
External 24 V and isolated PTC interface
CMOD-01
CMOD-02

Types and construction


+L512 3AXD50000004431 115/230 V digital input 6 x DI and 2 x RO CHDI-01
+L537 3AXD50000033578 ATEX-certified PTC interface, Ex II (2) GD and external 24 V *) CPTC-02
+L500 3AXD50000137954 Bipolar analog I/O adapter module ** )
CBAI-01
+L525 3AXD50000709243 Analogue signal extension 3 x AI and 2 x AO CAIO-01

Rating
*) For further information please see pages 48-49
**) No additional analog input/output is offered

Voltage
Pages 30, 32, 38 and 49
Options
20 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


EU Ecodesign Regulation

The EU has agreed upon the new, more demanding regulation


(EU) 2019/1781, replacing regulation 640/2009. The new
Ecodesign Regulation (EU) 2019/1781 sets the minimum
efficiency levels not only for direct-on-line rated low voltage
induction motors but now also for variable speed drives with
a voltage up to 1000 V. The regulation will be implemented
in two steps July 1, 2021 and July 1, 2023.

Losses compared to reference CDM *)

Variable speed drives


CDM IE0 CDM IE1 CDM IE2
Step 1: July 1, 2021 125% 100% 75% 0%
Of ref. CDM losses

IE2 efficiency level mandatory for AC drives


Improving efficiency, lower losses compared to reference CDM
• Power range from 0.12 to 1000 kW.
*) Complete drive module
• 3-phase drives with diode rectifier including ABB’s
micro, machinery, general purpose, industrial and
industry-specific drives. Excluded from the regulation:
• Drive manufacturers must declare power losses in • All drives without CE marking
percentage of the rated apparent output power at • Following low voltage AC drives: regenerative drives,
8 different operating points as well as standby losses. low-harmonic drives (THD < 10%), multiple AC-output
The international IE level is given at the nominal point. drives and single-phase drives.
Drives fulfilling the requirements will be CE marked. • Drive cabinets with already conformity assessed modules
• All the covered ABB products fulfill the requirements. • Medium voltage drives, DC drives and traction drives

Markings on the ABB AC drives

Unique identifier QR code to


Ecodesign information

IE class and % loss of rated


IE2 (90;100) 2,3 %
apparent power 50 Hz, 400 V

Unique QR codes are located on the rating plate


and/or the front side of the drive.

Step 2: July 1, 2023

No changes for drives from July 1, 2021

For more information, see Ecodesign tool: https://ecodesign.drivesmotors.abb.com/


T E C H N I C A L D ATA 21


Technical data
Mains connection 3 relay outputs Maximum switching voltage 250 V AC/30 V
DC Maximum continuous current 2 A rms
Input voltage and 3-phase, U N 200 to 240 V, +10%/-15%
output power range ACS580-01: from 0.75 up to 75 kW Supported thermistors Any of the analog inputs, or digital input 6,
3-phase, U N 380 to 480 V, +10%/-15% are configurable for PTC with up to 6 sensors.
ACS580-01: from 0.75 up to 250 kW Both analog outputs can be used to feed
ACS580-04: from 250 up to 500 kW the PT100, PT1000, KTY83, KTY84 or
ACS580-07: from 75 up to 500 kW Ni1000 sensors.
Auto-identification of supply voltage For more detailed information please see
Frequency from 47 to 63 Hz the ACS580 hardware manual.

Power factor cosϕ = 0.98 Environmental limits

Efficiency Ambient temperature


98%
(at nominal power) Transport -40 to +70 °C
Efficiency class Storage -40 to +70 °C
IE2
(IEC 61800-9-2) Operation area ACS580-01: -15 to +50 °C. No frost allowed
Motor connection R1 to R9 from +40 to +50 °C with derating
ACS580-04: -15 to +55 °C. No frost allowed
Voltage 0 to U N , 3-phase R10 to R11 from +40 to +55 °C with derating
Frequency 0 to 500 Hz ACS580-07: 0 to +40 °C. No frost allowed
R6 to R11 from +40 to +50 °C with derating
Motor control Scalar and vector control
Cooling method
Torque control Torque step rise time:
Air-cooled Dry clean air
<10 ms with nominal torque
Non-linearity: Altitude 0 to 1,000 m Without derating
± 5% with nominal torque 1,000 to 4,000 m With derating of 1%/100 m
Speed control Static accuracy: For more detailed information please see
20% of motor nominal slip the ACS580 hardware manual
Dynamic accuracy:
1% seconds with 100% torque step Relative humidity 5 to 95%, no condensation allowed
Maximum R1: 100 m Degree of protection ACS580-01:
recommended motor R2: 200 m IP21 as standard. IP55 as option
cable length R3-R11: 300 m (frames R1 to R9)
Supported motor types Asynchronous AC induction motors (IM) ACS580-04:
Permanent magnet motors (PMSM/IPM, IP00 as standard. IP20 as option
PMSM/SPM) (frames R10 to R11)
Synchronous reluctance motors (SynRM)
Permanent magnet assisted synchronous ACS580-07:
reluctance motors (PMaSynRM, SynRM2, Cabinet-built frames R6 to R11:
EC Titanium) IP21 as standard. IP42 and IP54 as options
Product compliance Functional safety Safe torque off
(STO according EN 61800-5-2)
CE IEC 61508 ed2: SIL 3. IEC 61511: SIL 3.
Low Voltage Directive 2014/34/EU, EN 61800-5-1: 2007 IEC 62061: SIL CL 3. EN ISO 13849-1: PL e
Machinery Directive 2006/42/EC, EN 61800-5-2: 2007
EMC Directive 2014/30/EU, EN 61800-3: 2004 + A1: 2012 Contamination levels No conductive dust allowed
RoHS directive 2011/65/EU Storage IEC 60721-3-1. Class 1C2 (chemical gases).
Quality assurance system ISO 9001 and Environmental system Class 1S2 (solid particles) *)
ISO 14001
Waste electrical and electronic equipment directive Operation IEC 60721-3-3. Class 3C2 (chemical
(WEEE) 2002/96/EC gases). Class 3S2 (solid particles) *)
RoHS directive 2011/65/EU Transportation IEC 60721-3-2. Class 2C2 (chemical gases)
UL, EAC, RCM, UL, cUL Class 2S2 (solid particles) *)
TÜV Nord (safety functions) External power supply
UKCA
Ecodesign (EU) 2019/1781 Standard:
ACS580-01 frames R6-R9,
Harmonics compliance ACS580-04 all frames and
Built-in optimized DC choke as standard in AC580-01 meets the ACS580-07 all frames 1.5 A at 24 V AC/DC ±10%
requirements of IEC 61000-3-12:2011.
EMC according to EN 61800-3:2004 + A1:2012 With option:
ACS580-01 frames R1-R5 1.04 A at 24 V AC/DC ±10%
Frames R1 to R9 with built-in C2 category filter as standard
Frames R10 and R11 with preconfigured built-in C3 category filter option Communication
Inputs and outputs (standard configuration) Protocol as standard (EIA-485): Modbus RTU. Protocols available as
option: EtherNet/IP, EtherNet POWERLINK, Modbus/TCP, EtherCAT,
2 analog inputs Selection of Current/Voltage input mode is PROFINET IO, PROFISafe (for STO and SS1-t functions), CANopen,
user programmable. ControlNet, DeviceNet and Profibus DP.
Voltage signal 0 (2) to 10 V, R in >200 k Ω Protection functions
Current signal 0 (4) to 20 mA, R in = 100 Ω Overvoltage controller
Potentiometer Undervoltage controller
10 V ±1% max. 20 mA
reference value Motor and motor cable earth-leakage monitoring
2 analog outputs AO1 is user programmable for current or Motor and motor cable short-circuit protection
voltage. AO2 current Motor overtemperature protection
Output and input switch supervision
Voltage signal 0 to 10 V, R load: >100 kΩ Motor overload protection
Current signal 0 to 20 mA, R load: <500 Ω Phase-loss detection (both motor and supply)
Under load supervision (belt loss detection)
Internal auxiliary voltage 24 V DC ±10%, max. 250 mA
Overload supervision
6 digital inputs 12 to 24 V DC, 24 V AC, Connectivity of PTC Stall protection
sensors supported by a single digital input. Loss of control reference
PNP or NPN connection (5 DIs with NPN
*) C = Chemically active substances
connection).
S = Mechanically active substances
22 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Dimensions

ACS580-01 IP21, standard


Frames Height 1 Height 2 Width Depth Weight
(mm) (in) (mm) (in) (mm) (in) (mm) (in) (kg) (lb)
R1 373 14.7 331 13.0 125 4.9 223 8.8 4.6 10.1
R2 473 18.6 432 17.0 125 4.9 229 9.0 6.6 14.6 H1 H2
R3 490 19.3 490 19.3 203 8.0 229 9.0 11.8 26.0
R4 636 25.0 636 25.0 203 8.0 257 10.2 19 41.9
R5 732 28.8 596 *) 23.5 203 8.0 295 11.6 28.3 62.4
R6 727 28.6 548 *) 21.6 252 9.9 369 14.5 42.4 93.5
R7 880 34.6 600 *) 23.7 284 11.2 370 14.6 54 119.1
R8 965 38.0 680 *) 26.7 300 11.8 393 15.5 69 152.2 D
R9 955 37.6 680 *) 26.8 380 15.0 418 16.5 97 213.9 W
Height 1: Total height of the drive with glandbox
Height 2: Total height of the drive without glandbox
* ) Height with the option +P944

ACS580-01 IP55, +B056


Frames Height 1 Height 2 Width Depth Weight
(mm) (in) (mm) (in) (mm) (in) (mm) (in) (kg) (lb)
R1 403 15.9 403 15.9 128 5.0 233 9.2 4.8/5.4 10.6/11.2
H
R2 503 19.8 503 19.8 128 5.0 239 9.4 6.8/7.4 15.0/16.3
R3 490 19.3 733 28.9 206 8.1 237 9.3 13/15 28.7/33.1
R4 636 23.6 879 34.6 203 8.0 265 10.2 20/23.3 44.1/51.4
R5 732 28.8 1023 40.3 203 8.0 320 12.6 29/33 64.0/72.8
R6 727 28.6 – – 252 9.9 380 15.0 43 94.8
R7 880 34.6 – – 284 11.2 381 15.0 56 123.5
R8 965 38.0 – – 300 11.8 452 17.8 77 169.8 D
W
R9 955 37.6 – – 380 15.0 477 18.78 103 227.1
Height 1: Total height of the drive
Height 3: Total height of the drive with options +F287, +F316, +E223
Note: Options +F287, +F316, +E223 are available only for the IP55 frames R1-R5

ACS580-01 flange mounting dimensions, with +C135 or a loose option kit for IP21
Height Width Offs. Out Offs. In Weight
Frames (mm) (in) (mm) (in) (mm) (in) (mm) (in) (kg) (lb)
Offs. Out Offs. In
R1 461 18.2 206 8.1 133 5.2 109 4.3 4.6 10.1
R2 551 21.7 206 8.1 130 5.1 114 4.5 6.5 14.6
R3 613 24.1 290 11.4 118 4.6 116 4.6 11.8 26.0
R4 776 30.6 290 11.4 120 4.7 137 5.4 19 41.9
R5 776 30.6 290 11.4 124 4.9 173 6.8 28.3 62.4
R6 672 26.5 374 14.7 193 7.6 167 6.6 42.4 93.5
R7 722 28.4 406 16.0 194 7.6 169 6.7 54 119.1
R8 814 32.1 433 17.0 202 8.0 184 7.2 69 152.2 H

R9 804 31.7 502 19.8 204 8.0 209 8.2 97 213.9

D
W
DIMENSIONS 23

ACS580-04 IP00, standard


Frames Height Width Depth Weight
(mm) (in) (mm) (in) (mm) (in) (kg) (lb)
R10 1462 57.6 350 13.8 529 20.8 162 357.2
R11 1662 63.4 350 13.8 529 20.8 200 440.9

ACS580-04 IP20, +B051


Frames Height Width Depth Weight
(mm) (in) (mm) (in) (mm) (in) (kg) (lb)
R10 1462 57.6 350 13.8 529 20.8 162 357.2
R11 1662 63.4 350 13.8 529 20.8 200 440.9
D W

ACS580-07 IP21, standard


Frames Height Width Depth Weight
(mm) (in) (mm) (in) (mm) (in) (kg) (lb)
R6 2145 84.4 430 16.9 673 26.5 210 463
R7 2145 84.4 430 16.9 673 26.5 220 485
R8 2145 84.4 530 20.9 673 26.5 255 562
H
R9 2145 84.4 530 20.9 673 26.5 275 606
R10 2145 84.4 830 32.7 698 27.5 410 904
R11 2145 84.4 830 32.7 698 27.5 440 970

ACS580-07 IP42, +B054


Frames Height Width Depth Weight
(mm) (in) (mm) (in) (mm) (in) (kg) (lb) D
W
R6 2145 84.4 430 16.9 673 26.5 210 463
R7 2145 84.4 430 16.9 673 26.5 220 485
R8 2145 84.4 530 20.9 673 26.5 255 562
R9 2145 84.4 530 20.9 673 26.5 275 606
R10 2145 84.4 830 32.7 698 27.5 410 904
R11 2145 84.4 830 32.7 698 27.5 440 970

ACS580-07 IP54, +B055


Frames Height Width Depth Weight H

(mm) (in) (mm) (in) (mm) (in) (kg) (lb)


R6 2145 84.4 430 16.9 673 26.5 210 463
R7 2145 84.4 430 16.9 673 26.5 220 485
R8 2145 84.4 530 20.9 673 26.5 255 562
R9 2145 84.4 530 20.9 673 26.5 275 606
R10 2315 91.14 830 32.7 698 27.5 410 904
R11 2315 91.14 830 32.7 698 27.5 440 970
D
W
24 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Ratings, types and voltages

Wall-mounted drives, ACS580-01 (3-phase supply voltage range 380-480 V)


Frame type Frame 3-phase, UN = 400 V 3-phase, U N = 480 V
size Nominal ratings Light-duty use Heavy-duty use Max. Light-duty use Heavy-duty use Max.
output output
current current
PN IN I Ld PLd I Hd PHd I max I Ld PLd I Hd PHd I max
(kW) (A) (A) (kW) (A) (kW) (A) (A) (hp) (A) (hp) (A)
ACS580-01-02A7-4 R1 0.75 2.6 2.5 0.75 1.8 0.55 3.2 2.1 1 1.6 0.75 2.9
ACS580-01-03A4-4 R1 1.1 3.3 3.1 1.1 2.6 0.75 4.7 3 1.5 2.1 1 3.8
ACS580-01-04A1-4 R1 1.5 4 3.8 1.5 3.3 1.1 5.9 3.5 2 3 1.5 5.4
ACS580-01-05A7-4 R1 2.2 5.6 5.3 2.2 4 1.5 7.2 4.8 3 3.4 2 6.1
ACS580-01-07A3-4 R1 3 7.2 6.8 3 5.6 2.2 10.1 6 3 4 3 7.2
ACS580-01-09A5-4 R1 4 9.4 8.9 4 7.2 3 13 7.6 5 4.8 3 8.6
ACS580-01-12A7-4 R1 5.5 12.6 12 5.5 9.4 4 14.1 12 7.5 7.6 5 11.4
ACS580-01-018A-4 R2 7.5 17 16.2 7.5 12.6 5.5 22.7 14 10 11 7.5 19.8
ACS580-01-026A-4 R2 11 25 23.8 11 17 7.5 30.6 23 15 14 10 25.2
ACS580-01-033A-4 R3 15 32 30.4 15 24.6 11 44.3 27 20 21 15 37.8
ACS580-01-039A-4 R3 18.5 38 36.1 18.5 31.6 15 56.9 34 25 27 20 48.6
ACS580-01-046A-4 R3 22 45 42.8 22 37.7 18.5 67.9 44 30 34 25 61.2
ACS580-01-062A-4 R4 30 62 58 30 44.6 22 76 52 40 40 30 76
ACS580-01-073A-4 R4 37 73 68.4 37 61 30 104 65 50 52 40 104
ACS580-01-089A-4 R4 45 89 83 45 72 37 129.6 77 60 65 50 117
ACS580-01-088A-4 R5 45 88 82.7 45 72 37 122 77 60 65 50 122
ACS580-01-106A-4 R5 55 106 100 55 87 45 148 96 75 77 60 148
ACS580-01-145A-4 R6 75 145 138 75 105 55 178 124 100 96 75 178
ACS580-01-169A-4 R7 90 169 161 90 145 75 247 156 125 124 100 247
ACS580-01-206A-4 R7 110 206 196 110 169 90 287 180 150 156 125 287
ACS580-01-246A-4 R8 132 246 234 132 206 110 350 240 200 180 150 350
ACS580-01-293A-4 R8 160 293 278 160 246 *) 132 418 260 200 240 150 418
ACS580-01-363A-4 R9 200 363 345 200 293 160 498 361 300 302 250 542
ACS580-01-430A-4 R9 250 430 400 200 363 **) 200 545 414 350 361 300 542

Nominal ratings, ACS580-01


IN Rated current available continuously without overloadability at 40 °C.
PN Typical motor power in no-overload use.
Maximum output current
I max Maximum output current. Available for 2 seconds at start.
Light-overload use
I Ld Continuous current allowing 110% I Ld for 1 minute every 10 minutes at 40 °C.
P Ld Typical motor power in light-duty use.
Heavy-duty use
I Hd Continuous current allowing 150% I Hd for 1 minute every 10 minutes at 40 °C.
*) Continuous current allowing 130% I Hd for 1 minute every 10 minutes at 40 °C.
**) Continuous current allowing 125% I Hd for 1 minute every 10 minutes at 40 °C.
P Hd Typical motor power in heavy-duty use.
The ratings apply for the frames R1 to R9 up to +40 °C in enclosure class 21.
The ratings apply for the frames R10 to R11 up to +40 °C in enclosure class IP00/IP20.
For derating at higher altitudes, temperatures, switching frequencies or enclosure classes, see the HW manuals, document codes:
3AXD50000018826 and 3AXD50000015497.
R AT I N G S , T Y P E S A N D V O LTA G E S 25

Drive modules, ACS580-04 (3-phase supply voltage range 380-480 V)


Frame type Frame 3-phase, UN = 400 V 3-phase, U N = 480 V
size Nominal ratings Light-duty use Heavy-duty use Max. Light-duty use Heavy-duty use Max.
output output
current current
PN IN I Ld PLd I Hd PHd I max I Ld PLd I Hd PHd I max
(kW) (A) (A) (kW) (A) (kW) (A) (A) (hp) (A) (hp) (A)
ACS580-04-505A-4 R10 250 505 485 250 361 200 560 483 400 361 300 560
ACS580-04-585A-4 R10 315 585 575 315 429 250 730 573 450 414 350 730
ACS580-04-650A-4 R10 355 650 634 355 477 250 730 623 500 477 400 730
ACS580-04-725A-4 R11 400 725 715 400 566 315 1020 705 600 566 450 850
ACS580-04-820A-4 R11 450 820 810 450 625 355 1020 807 700 625 500 1020
ACS580-04-880A-4 R11 500 880 865 500 725 *) 400 1100 807 700 625 500 1020

Cabinet-built drives, ACS580-07 (3-phase supply voltage range 380-480 V)


Frame type Frame 3-phase, UN = 400 V 3-phase, U N = 480 V
size Nominal ratings Light-duty use Heavy-duty use Max. Light-duty use Heavy-duty use Max.
output output
current current
PN IN I Ld PLd I Hd PHd I max I Ld PLd I Hd PHd I max
(kW) (A) (A) (kW) (A) (kW) (A) (A) (hp) (A) (hp) (A)
ACS580-07-0145A-4 R6 75 145 138 75 105 55 178 124 100 96 75 178
ACS580-07-0169A-4 R7 90 169 161 90 145 75 247 156 125 124 100 247
ACS580-07-0206A-4 R7 110 206 196 110 169 90 287 180 150 156 125 287
ACS580-07-0246A-4 R8 132 246 234 132 206 110 350 240 200 180 150 350
ACS580-07-0293A-4 R8 160 293 278 160 246 **) 132 418 260 200 240 150 418
ACS580-07-0363A-4 R9 200 363 345 200 293 160 498 361 300 302 250 542
ACS580-07-0430A-4 R9 250 430 400 200 363 ***) 200 617 414 350 361 300 542
ACS580-07-0505A-4 R10 250 505 485 250 361 200 560 483 400 361 300 560
ACS580-07-0585A-4 R10 315 585 575 315 429 250 730 573 450 414 350 730
ACS580-07-0650A-4 R10 355 650 634 355 477 250 730 623 500 477 400 730
ACS580-07-0725A-4 R11 400 725 715 400 566 315 1020 705 600 566 450 850
ACS580-07-0820A-4 R11 450 820 810 450 625 355 1020 807 700 625 500 1020
ACS580-07-0880A-4 R11 500 880 865 500 725 *) 400 1100 807 700 625 500 1020

Nominal ratings, ACS580-04 and ACS580-07


IN Rated current available continuously without overloadability at 40 °C.
PN Typical motor power in no-overload use.
Maximum output current
I max Maximum output current. Available for 2 seconds at start.
Light-overload use
I Ld Continuous current allowing 110% I Ld for 1 minute every 10 minutes at 40 °C.
P Ld Typical motor power in light-duty use.
Heavy-duty use
I Hd Continuous current allowing 150% I Hd for 1 minute every 10 minutes at 40 °C.
*) Continuous current allowing 140% I Hd for 1 minute every 10 minutes at 40 °C.
**) Continuous current allowing 130% I Hd for 1 minute every 10 minutes at 40 °C.
***) Continuous current allowing 125% I Hd for 1 minute every 10 minutes at 40 °C.
P Hd Typical motor power in heavy-duty use.
The ratings apply for the frames R6 to R9 up to +40 °C in enclosed IP class 21.
The ratings apply for the frames R10 to R11 up to +40 °C in enclosed IP00/IP20.
For derating at higher altitudes, temperatures or switching frequencies, see the HW manuals, document codes: 3AXD50000018826,
3AXD50000015497, 3AXD50000045815 and 3AXD50000032622.
26 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Ratings, types and voltages

3-phase, U N = 230 V (range 200 to 240 V). The power ratings are valid at nominal voltage 230 V (0.75 to 75 kW)
Drive type Frame Nominal ratings Light-duty use Heavy-duty use Maximum
size output current
IN PN I Ld PLd I Hd PHd I Max
(A) (kW) (A) (kW) (A) (kW) (A)
ACS580-01-04A7-2 R1 4.7 0.75 4.6 0.75 3.5 0.55 6.3
ACS580-01-06A7-2 R1 6.7 1.1 6.6 1.1 4.6 0.75 8.9
ACS580-01-07A6-2 R1 7.6 1.5 7.5 1.5 6.6 1.1 11.9
ACS580-01-012A-2 R1 12 3 11.8 3 7.5 2.2 19.1
ACS580-01-018A-2 R1 16.9 4 16.7 4 10.6 3.0 22
ACS580-01-025A-2 R2 24.5 5.5 24.2 5.5 16.7 4.0 32.7
ACS580-01-032A-2 R2 31.2 7.5 30.8 7.5 24.2 5.5 43.6
ACS580-01-047A-2 R3 46.7 11 46.2 11 30.8 7.5 62.4
ACS580-01-060A-2 R3 60 15 59.4 15 46.2 11 83.2
ACS580-01-089A-2 R5 89 22 88 22 74.8 18.5 135
ACS580-01-115A-2 R5 115 30 114 30 88.0 22.0 158
ACS580-01-144A-2 R6 144 37 143 37 114 30 205
ACS580-01-171A-2 R7 171 45 169 45 143 37 257
ACS580-01-213A-2 R7 213 55 211 55 169 45 304
ACS580-01-276A-2 R8 276 75 273 75 211 55 380

Nominal ratings
IN Rated current available continuously without overloadability at 40 °C.
PN Typical motor power in no-overload use.
Maximum output current
I max Maximum output current. Available for 2 seconds at start, then as long as allowed by drive temperature.
Light-overload use
I Ld Continuous current allowing 110% I Ld for 1 minute every 10 minutes at 40 °C.
P Ld Typical motor power in light-overload use.
The ratings apply for the frames R1 to R9 up to +40 °C in enclosed IP21/IP55.
For derating at high altitudes, temperatures or switching frequencies, see the user’s HW manual, document code: 3AXD50000035866.


Overloadability and output current illustration

1.5 × I hd

Definition ACS580
No overload In
1.1 × I ld
110% overload 1 min / 10 minutes I ld
150% overload 1 min / 10 minutes I hd
In

I ld

I hd

Time
27
28 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Easiness on a whole new level

The assistant control panelʼs intuitive user interface, assistants


and ready-made macros offer simplicity for everyday life.
The panel guides you through commissioning without a need
to know any drive parameters and helps in unclear situations.

Assistant control panel, ACS-AP-S


Set up the drive, fine-tune motor control and monitor values that matter using the assistant
control panel, delivered as standard with all ACS580 drives. The assistant control panel can
also be used with the ACS480 and the ACS380.

Commission
without a hassle
Select language, set time
and date, name the drive,
enter motor values, test
rotating the motor.

Primary settings
Select ready-made macros,
perform ID-run, fine-tune
settings related to e.g.
ramps, limits, PIDs,
fieldbuses, reset to defaults.

Input/output menu
Set and monitor your input/
output (I/O) connections for
real-time diagnostics

Home view displays


Monitor the values that are
the most important to you.
You can select values for
monitoring from a ready-
made list or choose user-
defined parameters.

Help button
The help button provides
more information about
your selection and it can be
pressed in any view.
C O N T R O L PA N E L O P T I O N S A N D M O U N T I N G K I T S 29


Control panel options and mounting kits

The standard delivery of the ACS580 includes the assistant control panel
(requires the +J400 code), but it can be also replaced by other control panels.

Bluetooth control panel, ACS-AP-W *) Control panel mounting platform,


The optional Bluetooth panel enables DPMP-01
connection with the Drivetune mobile This mounting platform is for
app. The app is available for free from surface mountings. This also requires
Google Play and the Apple App store. RDUM-01 (blank control panel with
Together with the Drivetune app and the RJ-45 connector) and a control
the Bluetooth panel, users can, for panel (assistant, basic, Bluetooth
example, commission and monitor or industrial).
the drive remotely.

Control panel mounting platform,


Industrial control panel, ACS-AP-I *) DPMP-02
The industrial control panel is This mounting platform is for
compatible with all ABB drives, making flush mountings. This also requires
it simple to use a single panel with RDUM-01 (blank control panel with
different products. the RJ-45 connector) and a control
panel (assistant, basic, Bluetooth
or industrial).

Basic control panel, ACS-BP-S


The icon-based control panel supports
users with parameter backup, settings Door mounting kit, DPMP-EXT
and fault tracking in basic operation. The door mounting kit is ideal for
cabinet installations. A kit for one
drive includes one DPMP-02 and one
CDPI-01 (blank control panel cover
Panel bus adapter, CDPI-01 with RJ-45 connector). If a different
The panel bus adapter is an ideal control panel than the assistant panel
choice if there is a need to control is desired for cabinet door installation,
multiple drives with a single control it must be ordered separately.
panel. The panel bus adapter offers
also simplicity for cabinet installations
as by using it the control panel can be
installed on the cabinet door and the Control panel mounting kit for
drive can be operated easily and safely. outdoor installation DPMP-04/05
Enables control panel outdoor
mounting thanks to IP66 protection
class, UV resistance and IK07 impact
Blank control panel, CDUM-01 protection rating.
The blank control panel can be used for
covering the control panel slot if no
control panel or panel bus adapter is
needed.
30 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Door mounting and daisy chaining

Improve safety and leverage the full potential of the ACS580 control panel options
with a door mounting kit and panel bus adapter.

Door mounting fosters easy operation and control panel for even easier and quicker
safety. It enables you to operate the drive without operation. When daisy chaining the drives,
opening the cabinet door, saving time and you need only one assistant control panel.
keeping all the electronics behind the closed The rest of the drives can be equipped with
door. Up to 32 drives can be connected to one panel bus adapters.

Cabinet door

Door mounting kit, DPMP-EXT


The kit includes a surface mounting platform
for the driveʼs control panel, panel bus adapter
(CDPI-01) and an RJ-45 cable for connecting
the control panel and the panel bus adapter.

Assistant control panel Cabinet, outside


The assistant control panel is delivered
as standard with the ACS580 drives.
Also a Bluetooth or industrial control panel
can be used.

RJ-45 cable for daisy chaining drives

Panel bus adapter, CDPI-01


The panel bus adapter can be ordered with
a plus code +J424 or with an MRP code
3AXD50000009843 as a loose option. 1 2 3 4 5 6 7 32

Cabinet, inside


Control panel options
The ACS-AP-S assistant control panel (plus code +J400) is included as standard in the delivery.
If no code is mentioned in the ACS580 order, the assistant control panel is automatically added to the delivery.
It can be replaced by one of the other +Jxxx options listed below.

MRP code Plus code Description Type designation


3AUA0000064884 +J400 Assistant control panel **) ACS-AP-S
3AXD50000025965 +J429 Control panel with Bluetooth interface */**) ACS-AP-W
3AUA0000088311 +J425 Industrial assistant control panel */**) ACS-AP-I
3AXD50000028828 +J404 Basic control panel** ACS-BP-S
3AXD50000009843 +J424 Blank control panel cover (no control panel delivered) CDUM-01
3AXD50000004419 – Panel bus adapter CDPI-01
3AUA0000108878 – Control panel mounting platform (flush mounted, requires DPMP-01
also panel bus adapter on the drive)
3AXD50000009374 – Control panel mounting platform (surface mounted, DPMP-02
requires also panel bus adapter on the drive)
3AXD50000016230 – Control panel mounting platform option, DPMP-03
only for ACS580-04 modules
3AXD50000217717 Control panel mounting kit for outdoor installation DPMP-04
3AXD50000240319 Control panel mounting kit for outdoor installation, DPMP-05
only for ACS580-04/34
3AXD50000010763 – Door mounting kit for the panel (for one drive, DPMP-EXT
contains both DPMP-02 and CDPI-01)
*) Compatible with ACS880 drives
**) Compatible with the ACS480 and ACS380
31
32 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Higher enclosure class for cabinet-free installations
even in harsh conditions

Donʼt let dust, moisture or dirt interrupt your processes and drag down productivity.
ACS580 IP55/UL Type 12 units keep your systems running even in tough conditions.

Take advantage of flexible,


cabinet-free installation

Save space, increase safety


and reduce overall costs

Maintain productivity in
harsh conditions

Minimized downtime and


flawless operation

Compact units for rough environments Be productive, save money and keep it simple
The ACS580 IP55 and UL Type 12 units are an ideal If there’s a job assignment to build an outdoor
choice for harsh environments, where impurities, swimming pool, the construction employees need
such as dust or dirt waft in the air. Typical harsh to have the right tools and equipment to be
environments include textile, cement, metal and successful and productive. A shovel and garden
wood processing industries and harsh outdoor hose are obviously not the right choice for
conditions in desert and tropical environments. the job. The same applies to your processes:
Higher protection class ensures smooth in order to perform the job well, you need to
processes by reducing downtime. have the right equipment for it.

These units can be installed directly on the wall If the environment around your processes
closer to the motor, which provides flexibility includes impurities, drives with lesser enclosure
and simplifies installation. The robust, protective ratings are more likely to fail because they are
design ensures that no additional enclosures not designed for harsh environments. A failure
or components, such as dust filters and fans, causes an interruption and instantly cuts down
are needed. productivity and adds costs. Coated control
boards of the ACS580 IP55/UL Type 12 units,
Ordering Description increased use of plastics with smart design,
codes and fully gasketed control panel section that
+B056 IP55/UL Type 12 unit (R1-R9) maintains the IP rating even if the control panel
+F278 Integrated main switch (R1-R5) *)
+E223 Integrated C1 filter (R1-R5) *)
+F316 Integrated main switch and C1 filter (R1-R5 *)
* Integrated into the R1 and R2, external box for
)

the R3, R4 and R5.


H I G H E R E N C LO S U R E C L A S S F O R C A B I N E T- F R E E I N S TA L L AT I O N S E V E N I N H A R S H C O N D I T I O N S 33

is removed help keep your processes up and Integrated main switch and EMC C1 filter for
running in tough environments. further safety improvements and cost reductions
The ACS580 IP55/UL Type 12 units can be ordered
Installing the drive closer to the motor allows with an integrated main switch and/or EMC C1
shorter motor cables to be used. Shorter cables filter (R1-R5). The integrated main switch further
not only cost less and are easier to handle, but simplifies the installation and improves safety as
they make it easier to fulfill EMC requirements it ensures a correct drive is being disconnected
and reduce the need for additional filters. instead of another one. The switch can be
padlocked with three padlocks and in case all
Cost reductions take place also by eliminating padlocks are used, three people need to agree and
the need for a cabinet. IP55/UL Type 12 enclosure observe together whether it is safe to connect
provides protection from dust and jetting water the drive before the drive can be connected.
from any direction. Speed-controlled main
cooling fans maintain optimal drive operating Having the EMC C1 filter embedded to the drive,
temperatures without a need for external cooling. there is no need to order, install and test it
Keeping the drive at optimal temperature separately. The integrated filter is already tested
increases the lifetime of the drive. with the drive and it is prewired so there is no
need for additional cabling.
In addition, the IP55/UL Type 12 units reduce
maintenance costs compared to cabinet-mounted Ready made accessories for simplified
drives because of the elimination of air filters. cabinet assembly
The cabinet air filters need to be replaced on Installing ACS580-01 drive modules into Rittal
a regular basis and if they're not cleaned or taken VX25 cabinets is made easier with mechanical
care of properly, the cabinet temperature may and electrical accessory kits. The ready made
rise and cause issues in the process. In these accessories will save time in design work and
situations a maintenance engineer may need to reduce the building time to enable faster cabinet
open the cabinet door to identify the root cause. delivery. This will enable machine builders, system
integrators and panel builders to built drive
Exploring the root cause is extra work and an packages using their own cabinet design with
open cabinet door instantly decreases safety, ABB technology.
exposes all the components to the impurities and
interrupts your processes. All these costs can be For more information and ordering details, please
avoided with cabinet-free installation. see manual supplement 3AXD50000523191.
34 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


ACS580-07 cabinet-built drives
Effortless process automation in a ready-made cabinet

The ACS580-07 is part of the all-compatible family and a cabinet-built extension to


the ACS580 series. They are suited for many different applications, easy to use, order and
maintain, and they are quickly available. The simple and robust design ensures reliable
operation even in harsh environments. The cabinets are compact in size, including flange
mounting (R6-R9) and optimized cooling system as standard.

For many purposes: The ACS580-07 is ready to control many applications including, mixers, extruders,
compressors, centrifuges, and fans, also installed in potentially explosive environment.

Easy to order: An EMC filter, chokes, assistant control panel, Modbus RTU, STO and
installation tools are included as standard, and in addition there are several
options available to further fulfill your needs. (See page 57)

Fast to get: Cabinet-built ACS580-07 drives are delivered fast from


the factory.

Easy to use: Application control is easy to setup through


the assistant control panel. Also other all-compatible
ACS580 user interfaces can be used with the ACS580-07.
(See page 25)

Easy to maintain: Smartly positioned fans and filters


ensure the longevity of the drive and its components.
When it is time to do maintenance, the necessary
components are in easily accessible locations.

EMC tested: All cabinet-built ACS580-07 drives


are tested by 3rd party facilities and have certified
results for emitted radiations in accordance to
IEC 61800-3ED.2:2004+A1(2011). R6-R9 are classified
as C2 and R10-R11 as C3.

Thermal tested: The thermal properties are tested in


accordance to IEC 61800-5-1:2007 and UL61800-5-1 1st
ed. 2012 standards to ensure the environment and
operators stay safe in all operating conditions. Be it a
premature fan failure or clogged environmental filters to
restrict the cooling capabilities, the tests verify that the
equipment is self-protecting it at all times.

Adaptable to harsh environments: High enclosure classes and


unique cooling system ensure the units stay cool even in harsh
environments with air pollution.

Factory acceptance test (FAT): For ABB the reliability and quality of the
drives is the utmost important. To ensure that the drive solutions meet the
specifications and the customer expectations, ABB offers to have a factory acceptance
test (FAT) in drives factory. Remote FAT or visual inspection is possible via online services.
A C S 5 8 0 - 0 7 C A B I N E T- B U I LT D R I V E S 35

Frame sizes R6-R9

1 1 B

8 E

6 7 6 A

5 5

3 3

4
2 2

F
Cooling
system
E

Frame sizes R10-R11

1
F F

4
7 6 C

F
A E

8 F

D
Cooling system

Cabinet components Maintenance operation components


1. Module A Main fans
2. Main switch or MCC8, option +F289 B Auxiliary fans
3. Fuses C Capacitors (inside the module)
4. Space for optional du/dt filter or cabinet resisters D Rails and ramp supporting maintenance operation
5. Space for a line contactor option +F250 E Filters for dust and external components
6. Common mode filter allocation F Other supporting fans for R10 and R11
7. Space for safety, ATEX or external power supply options G Roof top for R10 and R11 (only IP54)
8. Space for options +M600…+M605
36 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Commissioning, programming
and customization tools

Your engineering efficiency is boosted with our commissioning and


programming tools, giving you the optimal solution to perform virtualization,
planning, commissioning and maintenance.

Safe configuration for unpowered drives Cold configurator


The CCA-01 cold configuration adapter provides Users can download the software
a serial communication interface for unpowered ACS580 and parameters to drives without
drives. With the adapter, safety isolation of both serial powering the drive.

communication and control board power supply is possible.


The power supply is taken from a PC USB port.

MRP code Description Type designation


3AXD50000019865 Cold configurator CCA-01
adapter, packed kit

Drive Composer Drive Composer Entry level (free) Pro level


The Drive Composer PC tool offers fast and harmonized Basic functionality Entry-level features

setup, commissioning and monitoring for all-compatible Parameter setting Networked drives

drives. The free version of the tool provides startup and Point-to-point Control diagrams
connection
maintenance capabilities and gathers all drive information,
Simple monitoring Data logger(s)
such as parameter loggers, faults, backups and lists, into
Supports adaptive Graphical safety
a support diagnostics file. Drive Composer pro provides
programming setup
additional features such as custom parameter windows,
Adaptive Adaptive (block)
graphical control diagrams of the driveʼs configuration, programming programming
and improved monitoring and diagnostics. in Demo mode
– Multiple backup and
restore
– Drive configuration by
using virtual drive
Link/MRP codes Description Type designation
new.abb.com/ Link to –
drives/software-tools/ download free
drive-composer Drive Composer entry
9AKK105408A3415 Drive Composer entry –
PC tool (document)
3AUA0000108087 Drive Composer pro DCPT-01
PC tool
(single user license)
3AUA0000145150 Drive Composer pro DCPT-01
PC tool
(10 users license)
3AUA0000145151 Drive Composer pro DCPT-01
PC tool
(20 users license)
C O M M I S S I O N I N G , P R O G R A M M I N G A N D C U S TO M I Z AT I O N TO O L S 37

Automation Builder Automation Builder


ABB Automation Builder is the integrated software ABB Automation Builder covers the
suite for machine builders and system integrators engineering of ABB PLCs, safety PLCs,
wanting to automate their machines and systems in control panels, drives, motion and robots.

a productive way. Combining the tools required for The common engineering tool Automation
Builder is used for drive and PLC
configuring, programming, debugging and maintaining programming and configuration.
automation projects in a common, intuitive interface, Automation Builder is available in Basic,
Automation Builder addresses the largest single cost Standard and Premium editions, fitting the
element of most of todayʼs industrial automation needs of small projects and managing the
challenges of many and large projects for
projects: software. OEM and system integrators.

Adaptive programming
Adaptive programming
Adaptive programming software, embedded inside
the drive, is especially handy when there is a need to
distribute some of the machine’s control logic to the drive.
Adaptive programming brings energy savings when the
drive is adjusted to control the application optimally. You
can use our Drive Composer PC tool to set up the adaptive
programming. The drive also offers sequence programming
capabilities. Adaptive programming makes it possible to
enhance the existing application control program to
precisely fit users’ application needs. The program is also
handy for ensuring that the drive’s electrical design is
connected as it should be with working drive signals.

Drive manager Drive manager


Drive Manager for SIMATIC (DM4S-01) is a plug-in
device tool that can be easily installed, for example,
in the STEP 7 and TIA Portal. It utilizes the TCI interface SIMATIC Manager with
ABB Drive Manager
of the SIMATIC PLC to communicate with drives
Siemens PLC device tool Drive Manager
connected to PROFIBUS or a PROFINET network. 

Drive Manager for SIMATIC offers several useful,


ready-made features that simplify the setup of ABB
low voltage drives used in combination, for example,
with SIMATIC S7 PLCs including:
• Network connection over PROFIBUS and PROFINET
(single point of access)
• Online and offline configuration of drives
• Monitoring of actual drive values ABB fieldbus ABB Drive
• Export to/import from the drive-dedicated PC tools adapter

• Saving drive parameter settings within the


SIMATIC PLC project
38 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Communication and connectivity
Options

Fieldbus adapter modules Input/output extension modules


The ACS580 comes with Modbus RTU fieldbus Standard input and output can be extended by
interface as standard, and it is also compatible using optional analog and digital input/output
with a wide range of additional fieldbus extension modules. The modules are easily
protocols. Fieldbus communication reduces installed in the extension slot two (2) located
wiring costs compared to traditional on the drive.
hardwired input/output connections.
The fieldbus options can be installed into
a slot one (1). 1

Fieldbus options
Plus code MRP code Fieldbus protocol Adapter
+K451 68469341 DeviceNet™ FDNA-01
+K454 68469325 PROFIBUS DP. DPV0/DPV1 FPBA-01
+K457 68469376 CANopen® FCAN-01
+K458 3AUA0000031336 Modbus RTU FSCA-01
+K462 3AUA0000094512 ControlNet FCNA-01
+K469 3AUA0000072069 EtherCAT® FECA-01
+K470 3AUA0000072120 POWERLINK FEPL-02
+K490 3AXD50000192786 Two port Ethernet/IP FEIP-21
+K491 3AXD50000049964 Two port Modbus/TCP FMBT-21
+K492 3AXD50000192779 Two port PROFINET IO FPNO-21
+Q986 3AXD50000112821 Safety functions fieldbus Profisafe module FSPS-21

— — —
CMOD-01 CMOD-02 CBAI-01

— — —
CHDI-01 CPTC-02 CAIO-01

Options
Plus code MRP code Description Type designation
+L501 3AXD50000004420 External 24 V AC and DC 2 x RO and 1 x DO CMOD-01
+L523 3AXD50000004418 External 24 V and isolated PTC interface CMOD-02
+L512 3AXD50000004431 115/230 V digital input 6 x DI and 2 x RO CHDI-01
+L537 3AXD50000033578 ATEX-certified PTC interface, Ex II (2) GD and external 24 V *) CPTC-02
+L500 3AXD50000137954 Bipolar analog I/O adapter module **) CBAI-01
+L525 3AXD50000709243 Analogue signal extension 3 x AI and 2 x AO CAIO-01
*) For further information please see pages 48-49
**) No additional analog input/output is offered
C O M M U N I C AT I O N A N D C O N N E C T I V I T Y 39


Embedded fieldbus interface

Fieldbus protocol Features Connector type +Code/


MRP code/
Typecode

• The embedded interface acts as a Modbus/RTU server with support for


(RTU) Screw terminal As standard
ABB drives profiles


The F-series fieldbus adapter modules

Fieldbus protocols Features Connector type +Code/


MRP code/
Typecode
• The interface module acts as an EtherNet/IP™ server with support for
ODVA AC/DC drive and ABB drive profiles
• Supports both explicit messaging where each attribute of a class is set +K490
individually, and implicit messaging using input and output instances 2 x RJ45 3AXD50000192786
• Support device-level ring (DLR) (FEIP-21)
• Has 2 RJ45 connections with an integrated switch
• Has Add-On Instructions available
• PROFINET® IO is an open standard for Industrial Ethernet
• Used from process automation to motion control, as well as for
functional-safety solutions
• Supports PROFIdrive and ABB drive profiles +K492
• Has 2 RJ45 connections with an integrated switch 2 x RJ45 3AXD50000192779
• S2 System redundancy (FPNO-21)
• Supports ring topology with Media Redundancy Protocol (MRP)
• Supports PROFIsafe with optional FSO-12/21 for ACS880 and with
optional FSPS-21 for ACS380, ACS580 and ACS880
• EtherCAT® is a real-time Ethernet master/slave fieldbus system
• The EtherCAT slave devices read the data addressed to them while the telegram +K469
passes through the device enabling fast real-time communication 2 x RJ45 3AUA0000072069
• The telegrams are only delayed by a few nanoseconds (FECA-01)
• Supports CiA 402 and ABB drives profiles
• CANopen® is a popular industrial communication network originally designed for +K495
motion-oriented machine control networks, such as handling systems (BCAN-11)
• Supports both cyclic and acyclic event driven communication. This makes it Screw terminal 3AXD50000033816
possible to reduce the bus load to a minimum and maintain short reaction times. D-SUB 9 +K457
• Supports CiA 402 and ABB drive profiles 68469376
(FCAN-01)
• Ethernet POWERLINK is a real-time protocol for standard Ethernet
+K470
• The protocol guarantees transfer of time-critical data in very short cycles with
2 x RJ45 3AUA0000072120
configurable response time
(FEPL-02)
• Supports CiA 402 and ABB drives profiles
• ControlNet™ is an open control network that meets the demands of real-time,
high-throughput applications
• Supports controller-to-controller interlocking and real-time control of I/O,
drives and valves +K462
2 x 8P8C 3AUA0000094512
• Provides control networking in discrete and process applications including
(FCNA-01)
high-availability
• Supports ODVA AC/DC Drive and ABB drives profiles
• Has add-On Instructions available
• DeviceNet™ offers robust, efficient data handling since it is based on
a Produce/Consume model +K451
• Uses CAN (Controller Area Network) as the backbone technology and defines Screw terminal 68469341
an application layer to cover a range of device profiles (FDNA-01)
• Supports ODVA AC/DC drive and ABB drives profiles
• The interface module acts as a Modbus® TCP server with support for
ABB drive profiles +K491
2 x RJ45 3AXD50000049964
• Common read/write single and multiple register function codes are supported
(FMBT-21)
(TCP) • Has 2 RJ45 connections with an integrated switch
+K458
• Common read/write single and multiple register function codes are supported Screw terminal 3AUA0000031336
(FSCA-01)
• PROFIBUS® DP is the most widely used industrial network +K454
• ABB drives support PROFIBUS DP-V0 and DP-V1 D-SUB 9 68469325
• Supports PROFIdrive and ABB drives profiles (FPBA-01)
40 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Safety options

Integrated safety Safe torque off (STO)


Integrated safety reduces the need for external safety
components, simplifying configuration and reducing Function requested
|n|
installation space. The safety functionality is a built-in
feature of the ACS580, with safe torque off (STO) as
standard. ACS580 can also be part of PROFIsafe over 0
t
PROFINET network, where safety PLC is controlling the
STO or safe stop 1, time controlled, SS1-t functionality. STO is the basic foundation of drive-based functional safety,
This connectivity and functionality can be done by using as it brings a drive safely to no-torque state making the
the FSPS-21 option module. motor coast to stop. Integrated STO-function simplifies the
safety circuit as external components are not needed to
The drivesʼ functional safety is designed in accordance safely stop the application.
with EN/IEC 61800-5-2 and complies with the requirements
of the European Union Machinery Directive (2006/42/EC). • STO is a standard safety function in all ABB drives.
The safety functions are certified by TÜV Nord and comply • Typically used for prevention of an unexpected startup
with the highest safety performance level (SIL 3/PL e) for • (EN ISO 14118) of machinery or for an emergency stop,
machinery safety. It is possible to install the safety fulfilling stop category 0 (EN 13850 / IEC 60204-1).
modules also afterwards to the drive.

PROFIsafe safety functions module FSPS-21 Safe stop 1, time controlled (SS1-t)
The FSPS-21 module has integrated PROFIsafe, safety
functions and PROFINET IO connection. The ready-made STO activated
|n|
safety functions make safety configuration in the drive
unnecessary. The module supports STO and SS1-t safety
functions. It is used together with a safety PLC that 0
Time limit t
supports PROFIsafe over PROFINET communication. Function
requested

For more information see FSPS-21 PROFIsafe safety Safe stop 1 stops the motor safely with a controlled ramp
functions module web page at new.abb.com/drives/ stop and stop time monitoring. SS1-t initiates the ramp stop
functional-safety from the drive and activates STO when speed reaches zero.
If the drive is not decelerating to zero speed within the time
limit, the STO function is activated. SS1-t is typically used in
applications where motion must be stopped quickly and
safely before switching to a no-torque state.

• SS1-t stops the motor safely, using a controlled ramp stop


and then activates the STO function.
• SS1-t can be used to implement an Emergency stop,
fulfilling stop category 1 (EN/IEC 60204-1).

PROFIsafe safety functions module FSPS-21


Option code Ordering code Module
+Q986 3AXD50000112821 FSPS-21
Note: This module isn’t compatible with other fieldbus option modules
for ACS380 and ACS580 drives
SAFET Y OPTIONS 41


Example: SS1-t
Safety function module FSPS-21, functionality cycle

0. Drive running 1. Safety PLC – safety function request to the FSPS-21

1
ABB drive *) Start ABB drive *) Start

Safety PLC FSPS-21 Control Safety PLC FSPS-21 Control


unit unit
Speed

Speed
RUN RUN
STO STO

M M
Reset Reset
Time 1 Time

2. SS1-t, safety functions request / start of monitoring 3. Transition and time monitoring of the SS1-t

ABB drive *) Start ∆t ABB drive *) Start

Safety PLC FSPS-21 Control Safety PLC FSPS-21 Control


unit unit
Speed

Speed

2 3 3
RUN
RAMP STOP
STO STO

M M
Reset Reset
2 Time 3 Time

4. Zero speed or SS1-t time limit reached / STO is opened 5. Safe state / STO is open

∆t ABB drive *) Start ABB drive *) Start

Safety PLC FSPS-21 Control Safety PLC FSPS-21 Control


unit unit
Speed

Speed

STOP STOP
4 STO 5 STO

M
Reset
M
Reset
Time 4 Time 5

6. Safety function request removed / reset / STO is closed 7. Start – return to normal operation

I 6
ABB drive *) Start 7 ABB drive *) Start

Safety PLC FSPS-21 Control Safety PLC FSPS-21 Control


unit unit
Speed

Speed

STOP RUN
II 6
6 STO STO

M M
Reset
Time 6
Time
Reset

*) The ABB drive can be ACS380, ACS580 or ACS880


42 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


ABB Ability™ Digital Powertrain
Condition monitoring for drives

Accurate, real-time information


about powertrain events. When you
have the facts, you can make the
right decisions.

Condition Monitoring gives you fact-based insight into


your powertrain assets, such as drives and motors, via KPIs
and signal data, to identify irregularities before they
become problems. This helps you make proactive decisions,
built on real-time information – and saves you money!

The service can be tailored to fit your needs Solid fact-based decision making
Our standard package gives you industry leading Get the facts, and the history, to help run your
monitoring capabilities – whether you want to view operations better and more safely.
the drive status through ABB’s Internet portal or
integrate this data with your existing monitoring
systems. Always stay one step ahead of problems
Recognize early signs of possible failures and
The standard package includes the following services: assess the risks, before they turn into serious
• Condition Monitoring operational issues.
• Alarm Management
• Asset Health
• Team Support Find the root cause of process issues
• Backup Management Remotely access data from ABB drives built-in
sensors to track the cause of problems. Get back
The standard package can be supplemented to smooth operation quickly with data back-ups.
with optional services:
• Offline Data Collection
• Expert Reports Remotely analyze and optimize drives
• Remote Assistance Get critical drive information anywhere anytime
• Condition monitoring of your – even in difficult to access sites, or when a site
entire powertrain visit is impossible.
A B B A B I L I T Y ™ D I G I TA L P O W E R T R A I N 43

— —
NETA-21 RMDE reliability monitoring device
NETA-21 connects the drive to the cloud via the Internet
or local Ethernet network.

• The module comes with a built-in web server and


requires no Flash/Java plugins

• In the absence of a customer local area network,


it can be connected via a mobile network router
(either Ethernet or USB network adapter)

• One module can be connected to several drives The RMDE reliability monitoring device facilitates the
at the same time installation of the connectivity device (NETA-21) on drives
that are already installed.
NETA-21 Ordering code Description
3AUA0000094517 • The RMDE device can contain two or four NETA modules
2 x panel bus interface
and can connect up to 18 or even 36 drives
max. 9 drives
2 x Ethernet interface
• The cabinet consists of the NETA-21 connectivity devices,
SD memory card
a modem and environmental sensors that enable the
collection of measured ambient temperature and
humidity values

• The cabinet includes a compact IP54 enclosure, making


it suitable even for harsh environments


Customers can configure powertrains and customize the digital service plan

1 2 3 4 56
Choose one or
more assets
you want to
protect
Install the
connectivity
device
Activate access
to the Condition
Monitoring
basic feature
Pick optional
features and
customize

Remote
Assistance
Start
monitoring
Enjoy the
customized
service

Backup
NETA-21 Management

Alarm
Management

Offline Data
Smart Sensor
Collection

Asset Health

Condition-based
Maintenance
44 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


EMC – electromagnetic compatibility

What is EMC? —
Immunity and emission compatibility
EMC stands for electromagnetic compatibility. It is the
ability of electrical/electronic equipment to operate without
Disturbance level
problems in an electromagnetic environment. Immunity level
Immunity limit
Likewise, the equipment must not disturb or interfere with
any other product or system in its locality. This is a legal Compatibility
requirement for all equipment taken into service within margin

the European Economic Area (EEA). Emission limit


Emission level

Installation environments
Independent variable e.g. frequency
A power drive system (PDS) can be connected to
either industrial or public power distribution networks.
The environment class depends on the way the PDS is
connected to power supply. —
Installation environments

The 1st environment includes domestic premises. It also


Medium voltage network
includes establishments directly connected without an
intermediate transformer to a low voltage power supply
network that supplies buildings used for domestic Common
purposes. transformer

The 2nd environment includes all establishments directly


Public Private
connected to public low voltage power supply networks.
low-voltage e.g. industrial
network low-voltage
network
EMC solutions
To fulfill the EMC requirements, the drives are equipped with
standard or optional RFI filtering for HF disturbances.
• Using ferrite rings in power connection points
• Using an AC or DC choke (while they are meant to protect Commercial and domestic Industrial environment
against harmonics, they reduce HF disturbances as well) environment categories categories
C1 and C2 C3 and C4
• Using an LCL filter in the case of regenerative drives
• Using a du/dt filter


The product standard EN 61800-3 divides PDSs into four categories according to the intended use

C1 – 1st environment C2 – 1st environment C3 – 2nd environment C4 – 2nd environment


• Household appliances • Fixed household and public • Professional equipment • Professional equipment
• Usually plug connectible appliances • Needs to be installed or • Needs to be fixed
to any wall outlet • Need to be installed or operated by a professional installation and operated
• Anyone can connect these operated by a professional • In some rare cases, may by a professional
to the network • Examples: elevators, also be pluggable • Examples: paper machines,
• Examples: rooftop fans, residential • Examples: any equipment rolling mills, etc.
washing machines, TV sets, booster pumps, gates and for industrial usage only,
computers, microwave barriers, supermarket such as conveyors,
ovens, etc. freezers, etc. mixers, etc.
E M C – E L E C T R O M A G N E T I C C O M PAT I B I L I T Y 45


Every ACS580 drive is equipped EMC product standard (EN 61800-3) category C2 is
fulfilled in wall-mounted drives and in cabinet-built
with a built-in filter to reduce drives up to frame size R9. Category C3 is fulfilled in
high-frequency emissions. drive modules and cabinet-built drives (frames R10
and R11) with no external filters.

Comparison of EMC standards


EN 61800-3, EN 61800-3, EN 55011, product EN 6100-6-4, generic EN 61000-6-3, generic
product standard product standard family standard for emission standard for emission standard for
industrial, scientific industrial environments residential, commercial
and medical (ISM) and light-industrial
equipment environments
Category C1 1st environment, unrestricted distribution Group 1. Class B Not applicable Applicable
Category C2 1st environment, restricted distribution Group 1. Class A Applicable Not applicable
Category C3 2nd environment, unrestricted distribution Group 2. Class A Not applicable Not applicable
Category C4 2nd environment, restricted distribution Not applicable Not applicable Not applicable

EMC compliance and maximum cable length of ACS580-01/07 units *)


Type Voltage Frame 1st environment, 1st environment, 2nd environment, 2nd environment,
sizes restricted restricted unrestricted unrestricted
distribution, C1, distribution, C2, distribution, C3, distribution, C3,
grounded network (TN) grounded network (TN) grounded network (TN) ungrounded network (IT)
ACS580-01 380-480 V R1-R5 With the plus codes: Standard device, Standard device, –
+F316, +E223 cable length 100 m cable length 100 m
ACS580-01/07 380-480 V R6-R9 – Standard device, Standard device, –
cable length 150 m cable length 150 m
ACS580-04/07 380-480 V R10-R11 – – Standard device, –
cable length 100 m
*) Motor cable operational functionality up to 300 m. See ACS580 hardware manuals 3AXD50000018826, 3AXD50000015497,
3AXD50000045815 and 3AXD50000032622 for frame specific information.
46 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Harmonic mitigation

What are harmonics? —


The total current as the sum of the fundamental and 5th harmonics
Harmonic currents are created by non-linear loads
connected to the power distribution system. Harmonic
distortion is a form of pollution in the electric plant that can
cause problems if the voltage distribution caused by
harmonic currents increases above certain limits.

All power electronic converters used in different types of


electronic systems can increase harmonic disturbances by
injecting harmonic currents directly into the grid.

Electricity supply is hardly ever a pure sine wave voltage,


and current that deviates from the sine form contains
harmonics. The distortion is caused by non-linear loads
——— Fundamental signal = sin(x)
connected to the electrical supply. Harmonics cause ——— Periodic signal (x) = Fundamental + 5th = sin(x) + 0.2sin(5x)
disturbances and equipment failures. ——— 5th harmonic = 0.2sin(5x)


Where do the harmonics come from?

Non-linear loads such as:

• Variable speed drives • Point of common coupling (PCC)


• Uninterrupted power supplies (UPS) Utility network PCC 1 is the point where the harmonic
• Industrial rectifiers distortion is specified, e.g.
• Welding machines - between the plant and the utility
• Fluorescent lighting systems network (PCC1)
(electronic ballast) Substation transformer - between the non-linear load and
• Computers other loads within an industrial
• Printers plant (PCC 2)
• Servers IPC
• Electronic appliances
• In-plant point of coupling (IPC)
is the point inside the customer
PCC 2
system or installation to be
Converter input
studied
transformer

Other loads Other loads

Converter


The effects of harmonic distortions

Harmonic currents Harmonic voltage

Mainly affect the power distribution system up to the rectifier: Can affect other equipment connected to the electrical system:
• Additional losses in wires and cables • Erratic operation of telecommunication systems, computers, video
• Extra heating of transformers monitors, electronic test equipment, etc.
• Circuit breaker malfunctioning • Resonance with power factor correction capacitors
H A R M O N I C M I T I G AT I O N 47


ACS580 drives are compliant with EN 61000-3-12. They are equipped with:
• optimized DC choke (R1-R9)
• AC chokes (R10-R11)

By choosing the ACS580, you can automatically


make your plant more reliable. Built-in chokes Reliable operation
mitigate harmonics reducing disturbances and
equipment failures. Smaller harmonic content
also saves money and makes the installation Reduced cost
easier because it allows smaller fuses and longer
motor cables to be used. Less harmonics also
means longer lifetime for the components and Longer lifetime
thus less maintenance needs and downtime.


Drive system features affecting harmonics

Medium voltage
grid Harmonics reduction can be achieved either
by structural modifications in the drive system
or by using external filtering. The structural
modifications may be to strengthen the
supply, or to use 12 or more pulse drives,
Short circuit power MVA to use a controlled rectifier, or to improve
the internal filtering in the drive.

Transformer MVA The image to the left shows the factors in the
Rated power
AC drive system that have some influence
and impedance % on harmonics. The current harmonics
depend on the drive construction, and
the voltage harmonics are the current
harmonics multiplied by the supply
impedances.
6-pulse
Type of rectifier
Diode/thyristor

AC drive Reactor inductance


Filter inductance mH
(either LDC or L AC)

Inverter
Type of inverter PWM, VSI

kW
Load Motor Rated power and load
%
48 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


For explosive atmospheres
ATEX certified

What is a potentially explosive atmosphere


and where can it be?
Explosive atmospheres occur when flammable gases,
mist, vapors or dust are mixed with air, which creates How to ensure safe operation?
a risk of explosion. A potentially explosive area is defined With ABB’s ATEX-certified offering and
as a location where there is a risk of flammable mixes. services, safe operation can be ensured.
These atmospheres can be found throughout industries, Motors are directly connected to the machines in
from chemical, pharmaceutical and food, to power and the potentially explosive atmosphere, and certain
wood processing. The electrical equipment that is installed issues need to be considered when selecting a motor
in such locations must be designed and tested to endure together with a drive. These atmospheres have
these conditions and guarantee a safe function. a defined zone classification, and the zone defines
the minimum requirements (category) the motors
must comply with. The category defines the

ATEX permitted motor protection types.

Potentially explosive atmosphere zones


ATmosphères
Within industries, all potentially explosive atmospheres
EXplosibles are required to have an area classification called Zones.
Globally, a Zone system is used to classify potentially
explosive areas. The Worker Protection Directive
What does ATEX mean? 1999/92/EC and the EU standards IEC 60079-10-x,
The term ATEX comes from the French words EN 60079-10-x define these zones. In all cases, the
“ATmosphères EXplosibles”, and it is a combination owner of the site where the potentially explosive
of two EU directives: the Worker Protection Directive atmosphere exists has the responsibility to define
1999/92/EC and the Product Directive 2014/34/ EU. the zones according to the requirements.
The ATEX Directives are designed to protect
employees, the public and the environment from
accidents owing to explosive atmospheres.

ATEX provides similar guidelines to the IECEx System, Zones 2 (for gas) and
22 (for dust), where
with a few exceptions, and with certification of protective
potentially explosive
devices (e.g. drive-integrated safety functions). Zone 2 (gas) atmospheres can
/ 22 (dust) occur by accident,
not during normal
operation.

Zone 1 (gas) Zones 1 (for gas) and


21 (for dust), where
/ 21 (dust)
there is an occasional
occurrence of
potentially explosive
atmosphere.
Zone 0 (gas)
/ 20 (dust) Zones 0 (for gas) and
20 (for dust), where
there is a continuous
presence of explosive
atmosphere.
F O R E X P LO S I V E AT M O S P H E R E S 49

Tested packages Easy drive upgrades


Motor and drive combinations are With the drive upgrades below, the ATEX
tested and certified in ABB’s test certification stays valid from the old to the
center. By using an ABB motor together new generation models. This means that
with an ABB drive as a package, you there is no need for new ATEX certification
can enjoy the benefits of efficient, during the upgrade. This saves you time
high-performance motors with optimal speed and control and money.
accuracy – without compromising on safety.
ATEX certification Comparable ATEX certification
With the ABB ATEX certified motor and drive package the approved – old converter stays valid – new
generation model upgrade generation model
ATEX certified temperature protection modules are not
obligatory, the tested combinations fulfill the IEC/ATEX ACS550 ACS580
standards and ensure safe performance.

Global service and support network


• No additional testing and certification are needed ABB’s global network of certified service
• No ATEX thermistor protection modules are needed providers are trained and experienced to help
• Safe and cost effective solution for industries in you with motors and drives for applications in
potentially explosive atmospheres explosive atmospheres.

The support network ensures that your ABB Declaration


Safe temperature monitoring of Conformity is retained.

ABB’s ATEX-certified thermistor protection module,


Ex II (2) GD, CPTC-02

With option +L537 +Q971:

1. Motor temperature rises above the


PTC sensor limit temperature.
2. The sensor resistance increases
STO very sharply and indicates
3-5. overheating to the ATEX-certified
For non-tested and certified motors and drives (e.g. for CPTC-02 (ACS580) module, Ex II (2) GD.
FPTC-02 (ACS880)
use with other manufacturer's motors), ATEX certified 3. The module switches the STO
(safe torque off) circuit off, which
temperature protection is an integrated option. activates the STO function.
2. 4. The STO function disables the
control voltage in the power
The ACS580’s ATEX-certified thermistor protection PTC semiconductors of the drive
module, Ex II (2) GD, CPTC-02, can be integrated into the Ex Motor
output stage.
5. The drive is prevented from
drive if the motor is operating in a potentially explosive 1.
generating the required torque
Ex Zone
environment. The purpose of the safety function is to to rotate the motor.
disconnect the motor from the power supply before ▶ The safe state is guaranteed
the motor overheats and causes a risk of explosion
Note:
in an ATEX environment. The CPTC-02 module can be managed as a loose option and can also be
retrofitted to the drive; in this case, to be compliant with regulations,
the customer must ensure the following requirements:
- that the serial number of the drive/inverter module starts with
Correct dimensioning 1, 4, 7, 8 or Y
- that the drive and option serial number is paired in a DIB
Correct dimensioning is important. (Drive Installed Base) portal
Correctly sized motors and drives reduce - that the included ATEX label for the SMT (Safe Motor Temperature)
function is attached to the drive/inverter module to ensure
motor frame heating and sparks from the ATEX compliance of the safety circuit
bearing currents. They also help to reduce - that the option module is installed in an option slot of the drive
control unit and the applicable drive parameters are set
energy use. - that the PTC temperature sensors of the motor are connected
to the PTC inputs of the option module.
* For further information please contact local ABB

Insulation and drive filters


ABB’s offering for correct insulation and ABB’s ATEX-certified thermistor protection module
filters protects the motor from voltage Option code Ordering code
phenomena, bearing currents and motor CPTC-02 ATEX-certified PTC interface,
overheating. The insulation and filters +L537 3AXD50000033578 Ex II (2) GD and external 24 V (requies
also option +Q971)
must be selected according to voltage
ATEX-certified Safe Disconnection
and frame size. +Q971 –
Function, Ex II (2) GD
50 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Cooling and fuses

Cooling
ACS580 drives are fitted with variable-speed cooling air fans. The cooling air must be free from corrosive
materials and not exceed the maximum ambient temperature of 40 °C for frames R1 to R9 (50 °C with derating).
The speed-controlled fans cool the drive only when needed, which reduces overall noise level and
energy consumption.

Fuse connections
Standard fuses can be used with ABB general purpose drives. For input fuses, see the table below.

Wall-mounted drives, ACS580-01


Cooling air flow and recommended input protection fuses for 380 to 480 V units
Type designation Frame size Cooling air flow 380 to 480 V units Recommended input protection fuses
for 380 to 480 V units ***)
Typical heat Air flow Max. IEC fuses UL fuses
dissipation *) noise level **)
(W) (m³/h) (ft³/min) (dBA) (A) Fuse type (A) Fuse type
ACS580-01-02A7-4 R1 42 43 25 55 4 gG 15 UL Class T
ACS580-01-03A4-4 R1 50 43 25 55 6 gG 15 UL Class T
ACS580-01-04A1-4 R1 59 43 25 55 6 gG 15 UL Class T
ACS580-01-05A7-4 R1 83 43 25 55 10 gG 15 UL Class T
ACS580-01-07A3-4 R1 97 43 25 55 10 gG 15 UL Class T
ACS580-01-09A5-4 R1 135 43 25 55 16 gG 15 UL Class T
ACS580-01-12A7-4 R1 211 43 25 55 16 gG 15 UL Class T
ACS580-01-018A-4 R2 238 101 59 66 25 gG 30 UL Class T
ACS580-01-026A-4 R2 381 101 59 66 32 gG 30 UL Class T
ACS580-01-033A-4 R3 492 179 105 76 40 gG 40 UL Class T
ACS580-01-039A-4 R3 525 179 105 76 50 gG 60 UL Class T
ACS580-01-046A-4 R3 677 179 105 76 63 gG 60 UL Class T
ACS580-01-062A-4 R4 867 134 79 69 80 gG 80 UL Class T
ACS580-01-073A-4 R4 1114 134 79 69 100 gG 90 UL Class T
ACS580-01-089A-4 R4 1059 159 94 70 100 gG 110 UL Class T
ACS580-01-088A-4 R5 1139 139 82 63 100 gG 110 UL Class T
ACS580-01-106A-4 R5 1290 139 82 63 125 gG 150 UL Class T
ACS580-01-145A-4 R6 1960 435 256 67 160 gG 200 UL Class T
ACS580-01-169A-4 R7 2021 450 265 67 250 gG 225 UL Class T
ACS580-01-206A-4 R7 2785 450 265 67 315 gG 300 UL Class T
ACS580-01-246A-4 R8 3126 550 324 65 355 gG 350 UL Class T
ACS580-01-293A-4 R8 4066 550 324 65 425 gG 400 UL Class T
ACS580-01-363A-4 R9 4834 1150 677 68 500 gG 500 UL Class T
ACS580-01-430A-4 R9 6067 1150 677 68 630 gG 600 UL Class T
*) Heat dissipation value is a reference for cabinet thermal design. Acording to Ecodesign regulations.
**) The maximum noise level at full fan speed. When the drive is not operating at full load and at maximum ambient temperature the noise level is lower.
***) For detailed fuse sizes and types, please see the ACS580 HW manuals, document codes: 3AXD50000018826 and 3AXD50000015497.
Note: For flange mounting, please refer to the ACS580 HW manuals, document codes: 3AXD50000018826 and 3AXD50000015497.
COOLING AND FUSES 51

Wall-mounted drives, ACS580-01 230 V


Cooling air flow and recommended input protection fuses for 200 to 240 V units
Type designation Frame size Cooling air flow 200 to 240 V units Recommended input protection
fuses for 200 to 240 V units
Typical heat Air flow Max. IEC fuses
dissipation *) noise level **)
(W) (m³/h) (ft³/min) (dBA) (A) Fuse type
ACS580-01-04A7-2 R1 51 43 25 59 25 gG
ACS580-01-06A7-2 R1 70 43 25 59 25 gG
ACS580-01-07A6-2 R1 80 43 25 59 25 gG
ACS580-01-012A-2 R1 142 43 25 59 25 gG
ACS580-01-018A-2 R1 228 43 25 59 25 gG
ACS580-01-025A-2 R2 253 101 59 64 40 gG
ACS580-01-032A-2 R2 358 101 59 64 40 gG
ACS580-01-047A-2 R3 527 179 105 76 63 gG
ACS580-01-060A-2 R3 775 179 105 76 63 gG
ACS580-01-089A-2 R5 876 139 82 63 125 gG
ACS580-01-115A-2 R5 1285 139 82 63 125 gG
ACS580-01-144A-2 R6 1932 435 256 67 200 gG
ACS580-01-171A-2 R7 2000 450 265 67 250 gG
ACS580-01-213A-2 R7 2854 450 265 67 315 gG
ACS580-01-276A-2 R8 3567 550 324 65 400 gG
*) Heat dissipation value is a reference for cabinet thermal design. According to Ecodesign regulations.
**) The maximum noise level at full fan speed. When the drive is not operating at full load and at maximum ambient temperature the noise level is lower.

Drive modules, ACS580-04


Cooling air flow and recommended input protection fuses for 380 to 480 V units
Type designation Frame size Cooling air flow 380 to 480 V units Recommended input protection fuses
for 380 to 480 V units ***)
Typical heat Air flow Max. IEC fuses UL fuses
dissipation *) noise level **)
(W) (m³/h) (ft³/min) (dBA) (A) Fuse type (A) Fuse type
ACS580-04-505A-4 R10 6454 1200 707 72 ***) ***) ***) ***)
ACS580-04-585A-4 R10 6828 1200 707 72 ***) ***) ***) ***)
ACS580-04-650A-4 R10 8036 1200 707 72 ***) ***) ***) ***)
ACS580-04-725A-4 R11 8095 1200 707 72 ***) ***) ***) ***)
ACS580-04-820A-4 R11 9641 1200 707 72 *** )
***)
*** )
***)
ACS580-04-880A-4 R11 10874 1420 848 72 *** )
***)
*** )
***)
*) Heat dissipation value is a reference for cabinet thermal design. According to Ecodesign regulations.
**) The maximum noise level at full fan speed. When the drive is not operating at full load and at maximum ambient temperature the noise level is lower.
***) For detailed fuse sizes and types, please see the ACS580 HW manuals, document codes: 3AXD50000018826 and 3AXD50000015497.

Cabinet-built drives, ACS580-07


Cooling air flow and recommended input protection fuses for 380 to 480 V units
Type designation Frame Cooling air flow 380 to 480 V units Recommended input protection fuses
size for 380 to 480 V units ***)
Typical heat Air flow Max. IEC fuses UL fuses
dissipation *) noise level **)
(W) (BTU/Hr) (m³/h) (ft³/min) (dBA) (A) Fuse type (A) Fuse type
ACS580-07-0145A-4 R6 2487 8485 685 403 67 250 170M3816D 250 DFJ-250
ACS580-07-0169A-4 R7 2497 8519 700 412 67 250 170M3816D 300 DFJ-300
ACS580-07-0206A-4 R7 3314 11307 700 412 67 315 170M3817D 300 DFJ-300
ACS580-07-0246A-4 R8 3806 12987 800 471 65 400 170M5408 400 170M5408
ACS580-07-0293A-4 R8 4942 16863 800 471 65 500 170M5410 500 170M5410
ACS580-07-0363A-4 R9 5868 20024 1400 824 68 630 170M6410 630 170M6410
ACS580-07-0430A-4 R9 7600 25932 1400 824 68 700 170M6411 700 170M6411
ACS580-07-0505A-4 R10 8353 28502 1900 1118 72 800 170M6412 ***) ***)
ACS580-07-0585A-4 R10 9471 32317 1900 1118 72 900 170M6413 *** )
***)
ACS580-07-0650A-4 R10 11200 38215 1900 1118 72 1000 170M6414 *** )
***)
ACS580-07-0725A-4 R11 11386 38851 2400 1413 72 1250 170M6416 *** )
***)
ACS580-07-0820A-4 R11 13725 46831 2400 1413 72 1250 170M6416 ***) ***)
ACS580-07-0880A-4 R11 15300 52207 2620 1542 72 1400 170M6417 ***) ***)
*) Heat dissipation value is a reference for cabinet thermal design. According to Ecodesign regulations.
**) The maximum noise level at full fan speed. When the drive is not operating at full load and at maximum ambient temperature
the noise level is lower.
***) For detailed fuse sizes and types, please see the ACS580 HW manuals, document codes: 3AXD50000018826,
3AXD50000015497, 3AXD50000045815 and 3AXD50000032622.
52 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Circuit breakers

ACS580-01
Type Frame Aux. Miniature Tmax moulded case circuit breaker Switch-disconnector Main
designation size Contr. circuit Main Main contactor
ACS580-01- Volt.: breaker Switch Switch UL (≤40 °C)
ABB type ABB type ABB type ABB type ABB type
3-phase, U N = 400 or 480 V (380…415 V. 440…480 V)
02A7-4 R1 230/115 S 203P-B/C/Z 10 – OT16F3 OT16F3 AF09-30-22-13
03A4-4 R1 230/115 S 203P-B/C/Z 10 – OT16F3 OT16F3 AF09-30-22-13
04A1-4 R1 230/115 S 203P-B/C/Z 10 – OT16F3 OT16F3 AF09-30-22-13
05A7-4 R1 230/115 S 203P-B/C/Z 10 – OT16F3 OT16F3 AF09-30-22-13
07A3-4 R1 230/115 S 203P-B/C/Z 10 – OT16F3 OT16F3 AF09-30-22-13
09A5-4 R1 230/115 S 203P-B/C/Z 10 – OT16F3 OT16F3 AF09-30-22-13
12A7-4 R1 230/115 S 203P-B/C/Z 16 – OT16F3 OT16F3 AF09-30-22-13
018A-4 R2 230/115 S 203P-B/C/Z 20 – OT25F3 OT25F3 AF09-30-22-13
026A-4 R2 230/115 S 203P-B/C/Z 25 – OT25F3 OT25F3 AF12-30-22-13
033A-4 R3 230/115 S 203P-B/C/Z 32 – OT63F3 OT63F3 AF26-30-22-13
039A-4 R3 230/115 S 203P-B/C/Z 40 – OT63F3 OT63F3 AF52-30-22-13
046A-4 R3 230/115 S 203P-B/C/Z 50 – OT63F3 OT63F3 AF52-30-22-13
062A-4 R4 230/115 S 803 S-B/C 75 – OT100F OT100F AF52-30-22-13
073A-4 R4 230/115 – 1SDA067918R1 Prospective SC current 65kA OT100F OT100F AF52-30-22-13
089A-4 R4 230/115 – 1SDA067918R1 Prospective SC current 65kA OT160EV OT200U AF65-30-22-13
088A-4 R5 230/115 – 1SDA067918R1 Prospective SC current 65kA OT160EV OT200U AF65-30-22-13
106A-4 R5 230/115 – 1SDA068555R1 Prospective SC current 65kA OT160EV OT200U AF146-30-22-13
145A-4 R6 230/115 – 1SDA068555R1 Prospective SC current 65kA OT160EV OT200U AF146-30-22-13
169A-4 R7 230/115 – 1SDA068555R1 Prospective SC current 65kA OT250E OT400U AF146-30-22-13
206A-4 R7 230/115 – 1SDA054141R1 Prospective SC current 65kA OT250E OT400U AF146-30-22-13
246A-4 R8 230/115 – 1SDA054365R1 Prospective SC current 65kA OT400E OT400U AF265-30-22-13
293A-4 R8 230/115 – 1SDA054420R1 Prospective SC current 65kA OT400E OT400U AF265-30-22-13
363A-4 R9 230/115 – 1SDA054420R1 Prospective SC current 65kA OT630E OT600U AF400-30-22-70
430A-4 R9 230/115 – 1SDA054420R1 Prospective SC current 65kA OT630E OT600U AF400-30-22-70

ACS580-04
Type Frame Aux. Miniature Tmax moulded case circuit breaker Switch-disconnector Main
designation size Contr. circuit Main Main contactor
ACS580-04- Volt.: breaker Switch Switch UL (≤40 °C)
ABB type ABB type ABB type ABB type ABB type
U N = 380…480 V (380, 400, 415 V)
505A-4 R10 230/115 – 1SDA054412R1 (T5H 630 PR221DS-LS/I I n = 630 3p F F) OT630E OT600U –
585A-4 R10 230/115 – 1SDA069428R1 (T6V 800 PR221DS-LS/I I n = 800 3p F F) OT630E OT600U –
650A-4 R10 230/115 – 1SDA069428R1 (T6V 800 PR221DS-LS/I I n = 800 3p F F) OT800E OT800U –
725A-4 R11 230/115 – 1SDA062770R1 (T7H 1000 PR231/P LS/I In = 1000A 3p F F) OT800E OT800U –
820A-4 R11 230/115 – 1SDA062770R1 (T7H 1000 PR231/P LS/I In = 1000A 3p F F) OT1000E OT1200U –
880A-4 R11 230/115 – 1SDA062770R1 (T7H 1000 PR231/P LS/I In = 1000A 3p F F) OT1000E OT1200U –
53
54 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


du/dt filters

du/dt filtering suppresses inverter output voltage spikes and rapid voltage changes that stress
motor insulation. Additionally, du/dt filtering reduces capacitive leakage currents and high-frequency
emissions from the motor cable as well as high-frequency losses and bearing currents in the motor.
The need for du/dt filtering depends on the motor insulation. For information on the construction
of the motor insulation, consult the manufacturer. More information on the du/dt filters can be
found in the ACS580 hardware manual.

External du/dt filter for ACS580-01 and ACS580-04


du/dt filter type
*) 3 filters included, dimensions apply to one filter.
Unprotected Protected Protected
(IP00) to IP22 to IP54
NOCH0120-60 *)

BOCH-0880A-7
NOCH0030-60

NOCH0070-60

NOCH0030-62

NOCH0030-65
NOCH0070-62

NOCH0070-65
NOCH0016-60

NOCH0016-62

NOCH0016-65
NOCH0120-62

NOCH0120-65
FOCH0320-50
FOCH0260-70

FOCH0610-70

FOCH0875-70
ACS580

400 V
ACS580-01-02A7-4
ACS580-01-03A4-4
ACS580-01-04A1-4
ACS580-01-05A7-4
ACS580-01-07A3-4
ACS580-01-09A5-4
ACS580-01-12A7-4
ACS580-01-018A-4
ACS580-01-026A-4
ACS580-01-033A-4
ACS580-01-039A-4
ACS580-01-046A-4
ACS580-01-062A-4
ACS580-01-073A-4
ACS580-01-089A-4
ACS580-01-088A-4
ACS580-01-106A-4
ACS580-01-145A-4
ACS580-01-169A-4
ACS580-01-206A-4
ACS580-01-246A-4
ACS580-01-293A-4
ACS580-01-363A-4
ACS580-01-430A-4
ACS580-04-505A-4
ACS580-04-585A-4
ACS580-04-650A-4
ACS580-04-725A-4
ACS580-04-820A-4
ACS580-04-880A-4
D U/ DT F I LT E R S 55

External du/dt filter for ACS580-01 External du/dt filters for ACS580-07
du/dt filter type du/dt filter type
Unprotected Protected Protected Protected
(IP00) to IP22 to IP54 to IP54

BOCH-0880A-7
BOCH-0880A-7
NOCH0030-60

NOCH0030-62

NOCH0030-65
NOCH0070-62
NOCH0016-60

NOCH0016-62

NOCH0016-65
NOCH0120-62

NOCH0120-65
FOCH0320-50

FOCH0610-70

FOCH0875-70

COF-02
COF-01
ACS580
ACS580
400 V
220 to 240 V
ACS580-07-0145A-4
ACS580-01-04A7-2
ACS580-07-0169A-4
ACS580-01-06A7-2
ACS580-07-0206A-4
ACS580-01-07A6-2
ACS580-07-0246A-4
ACS580-01-012A-2
ACS580-07-0293A-4
ACS580-01-018A-2
ACS580-07-0363A-4
ACS580-01-025A-2
ACS580-07-0430A-4
ACS580-01-032A-2
ACS580-07-0505A-4
ACS580-01-047A-2
ACS580-07-0585A-4
ACS580-01-060A-2
ACS580-07-0650A-4
ACS580-01-089A-2
ACS580-07-0725A-4
ACS580-01-115A-2
ACS580-07-0820A-4
ACS580-01-144A-2
ACS580-07-0880A-4
ACS580-01-144A-2+B056
ACS580-01-171A-2
ACS580-01-171A-2+B056
ACS580-01-213A-2 Dimensions and weights of the du/dt filters
ACS580-01-213A-2+B056 du/dt filter Height Width Depth Weight
*) 3 filters included,
ACS580-01-276A-2
dimensions apply
ACS580-01-276A-2+B056 to one filter. (mm) (mm) (mm) (kg)
NOCH0016-60 195 140 115 2.4
NOCH0016-62/65 323 199 154 6
NOCH0030-60 215 165 130 4.7
NOCH0030-62/65 348 249 172 9
NOCH0070-60 261 180 150 9.5
NOCH0070-62/65 433 279 202 15.5
NOCH0120-60 *) 200 154 106 7
NOCH0120-62/65 765 308 256 45
FOCH0260-70 382 340 254 47
FOCH0320-50 662 319 293 65
FOCH0610-70 662 319 293 65
FOCH0875-70 662 319 293 65
BOCH-0880A-7 400 248 456 18
COF-01 570 296 360 23
COF-02 570 360 301 23
56 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Sine filters

Sine filters are low-pass filters that suppress the high frequency components of the drive output.

A sine filter consists of single- or three-phase reactors and delta- or star-connected capacitors.
The sine filter provides true sinusoidal voltage waveform at the drive output by suppressing the
high frequency voltage components of the drive output. Suppression of the high frequency voltage
components is needed when extra-long motor cables are used, there is a step-up transformer
between the drive and a motor, or when a drive is installed with an old direct-on-line motor.

ACS580-01, sine filters


Type designation Type code Type code I cont. max
Sine filter IP00 Housing case IP21 *) (A)
3-phase, U N = 380...480 V. The power ratings are valid at nominal voltage 400 V (0.75 to 250 kW).
ACS580-01-02A7-4 B84143V0004R229 B84143Q0002R229 2.3
ACS580-01-03A4-4 B84143V0004R229 B84143Q0002R229 3.1
ACS580-01-04A1-4 B84143V0004R229 B84143Q0002R229 3.8
ACS580-01-05A7-4 B84143V0006R229 B84143Q0002R229 5.3
ACS580-01-07A3-4 B84143V0011R229 B84143Q0004R229 6.9
ACS580-01-09A5-4 B84143V0011R229 B84143Q0004R229 9.2
ACS580-01-12A7-4 B84143V0016R229 B84143Q0006R229 12.1
ACS580-01-018A-4 B84143V0016R229 B84143Q0006R229 16
ACS580-01-026A-4 B84143V0025R229 B84143Q0008R229 24
ACS580-01-033A-4 B84143V0033R229 B84143Q0008R229 31
ACS580-01-039A-4 B84143V0050R229 B84143Q0010R229 37
ACS580-01-046A-4 B84143V0050R229 B84143Q0010R229 43
ACS580-01-062A-4 B84143V0066R229 B84143Q0010R229 58
ACS580-01-073A-4 B84143V0066R229 B84143Q0010R229 64
ACS580-01-089A-4 B84143V0095R229 B84143Q0012R229 77
ACS580-01-088A-4 B84143V0095R229 B84143Q0012R229 77
ACS580-01-106A-4 B84143V0095R229 B84143Q0012R229 91
ACS580-01-145A-4 B84143V0162S229 B84143Q0014R229 126
ACS580-01-169A-4 B84143V0162S229 B84143Q0014R229 153
ACS580-01-206A-4 B84143V0230S229 B84143Q0016R229 187
ACS580-01-246A-4 B84143V0230S229 B84143Q0016R229 209
ACS580-01-293A-4 B84143V0390S229 B84143Q0018R229 249
ACS580-01-363A-4 B84143V0390S229 B84143Q0018R229 297
ACS580-01-430A-4 B84143V0390S229 B84143Q0018R229 352
*) If a sinus filter IP21 is needed please order both type codes for Housing case IP21 and Sine filter IP00.
Example: if a IP21 sine filter is needed for an ACS580-01-02A7-4 it is necessary to order both
B84143V0004R229 and B84143Q0002R229.
A C S 5 8 0 D R I V E S A R E C O M PAT I B L E W I T H T H E W I D E A B B P R O D U C T O F F E R I N G 57


ACS580 drives are compatible with
the wide ABB product offering

Programmable Logic Controllers PLCs All-compatible drives portfolio


The AC500, AC500-eCo, AC500-S and AC500-XC scalable The all-compatible drives share the same architecture;
PLC ranges provide solutions for small, medium and software platform, tools, user interfaces and options.
high-end applications. Our AC500 PLC platform offers Yet, there is an optimal drive from the smallest water
different performance levels and is the ideal choice for pump to the biggest cement kiln, and everything in
high availability, extreme environments, condition between.
monitoring, motion control or safety solutions.

Safety products
ABB safety products are helping machine builders to
create production-friendly and safe work environments
AC motors for operators. We deliver machine safety solutions for
ABB’s low voltage AC motors are designed to save energy, single machines or entire production lines. Our long
reduce operating costs and minimize unscheduled downtime. experience of helping customers making solutions for
General performance motors ensure convenience, while demanding environments has made us experts in
process performance motors provide a broad set of motors combining production demands with safety demands
for the process industries and heavy-duty applications. for production-friendly solutions.

Control panels
CP600-eCo, CP600 and CP600-Pro control panels offer
a wide range of features and functionalities for maximum
operability. ABB control panels are distinguished by
their robustness and easy usability, providing all the
relevant information from production plants and
machines at a single touch.
58 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Choose the right motor
for your application

Choose the best motor for your


application. A natural match for induction
motors, ABB general purpose drives
can also control high-efficiency motors
such as permanent magnet or
synchronous reluctance motors for
greater efficiency.

Induction motors, the industry workhorse


Pair the ACS480 or ACS580 with an induction motor (IM)
for simple and reliable operation in many applications and
in a wide range of environments. Further simplifying setup,
the general purpose drives can be integrated with virtually
any type of IM by entering the nameplate motor data only.

Permanent magnet motors for smooth operation


Permanent magnet technology is used for improved
motor characteristics in terms of energy efficiency and
compactness. This technology is particularly well-suited
for low speed control applications, as they eliminate
the need to use gear boxes. Even without speed or rotor
position sensors, the ACS480 or ACS580 drives control
most types of permanent magnet motors.

IE5 SynRM for optimized energy efficiency


Combining ABB’s general purpose drive control
technology with our synchronous reluctance motors
will give you a motor and a drive package that ensures
high energy efficiency, reduces motor temperatures,
and provides a significant reduction in motor noise.
The key is in the efficiency-optimized rotor design of
our SynRM motors.
M OTO R S 59


Synchronous reluctance motors
Ultimate efficiency and reliability to optimize
your cost of ownership

I²R Rotor
Other
I²R Stator

Traditional induction motor IE5 SynRM motor Losses IM vs SynRM

Innovation inside Full motor control, down to zero speed


The idea is simple. Take a conventional, proven stator Many processes require accurate speed control. SynRM
technology and an innovative rotor design. Then combine always runs at reference speed with practically no error,
them with an ABB general purpose drive loaded with without an encoder. Even the best slip compensation
software with versatile features. Finally, optimize the whole systems in an induction motor inverter will never match
package for applications such as compressors, conveyors, the precision of SynRM. Sometimes your application may
mixers, pumps, centrifuges, fans and many other variable require you to run your motor at slow speeds. If you are
and constant torque applications. using SynRM and your drive cannot provide the necessary
torque, it may trip. ABB drives provide full control and
Magnet-free design torque down to zero speed, even without speed sensors.
Synchronous reluctance technology combines the
performance of a permanent magnet motor with the For all applications
simplicity and service-friendliness of an induction motor. This is important if you are planning on using the motor
The new rotor has neither magnets nor windings, and with applications other than quadratic torque applications
suffers virtually no power losses. And because there are like pumps and fans. Our drives provide full SynRM motor
no magnetic forces in the rotor, maintenance is as control for constant torque applications such as extruders,
straightforward as with induction motors. conveyors and wire drawing machines.

Superior reliability to minimize the cost of not running SynRM technology Benefit
International Efficiency class IE5 synchronous reluctance
Higher efficiency IE5 Lowest energy consumption
motors (SynRM) have very low winding temperatures, which
No rare earth metals Environmental sustainability
increases the reliability and lifetime of the winding. More
Magnet-free rotor Easy service
importantly, a cool synchronous reluctance rotor means
Lower winding and bearing Longer life time, extended
significantly lower bearing temperatures – an important temperatures service intervals
factor because bearing failures cause about 70 percent of Better controllability Accurate speed and torque control
unplanned motor outages. Lower noise level Better working and living environment
Same size with IE3 Perfect for retrofits
Perfect for retrofits
The SynRM package is a perfect solution for motor retrofits.
The IE5 SynRM is the same size as an IE3 induction motor,
eliminating the need for mechanical modifications. Total cost of
The increased efficiency will, on the other hand, reduce ownership
the payback time of the investment.
Purchase Cost of Cost of
running not running
60 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Selection guide
IE5 synchronous reluctance motors

This table presents performance data for IE5 SynRM motor and ACS580 drive package.
Variant codes andconstruction details are based on the M3BP motor, protection IP55, cooling IC 411,
insulation class F, temperature rise class B.

Output Motor type *) Product code Motor Motor Motor Motor Matched Package PDS ***) Package Drive
efficiency nominal nominal weight ACS580-01 efficiency **) IES2 efficiency frame
current torque drive IES at efficiency aboveIES2 size
nominal class low efficiency
point (Pn) limit class low
limit

(kW) (%) (A) (Nm) (kg) (%) (%) (%)


3000 RPM / 100 Hz 400 V network
5.5 M3AL132SMA4 3GAL132217-••C 92.8 12.1 17.5 41 ACS580-01-12A7-4 89.6 82.5 8.6 R1
7.5 M3AL132SMB4 3GAL132227-••C 93.1 16.5 23.9 41 ACS580-01-018A-4 90.4 83.9 7.7 R2
11 M3AL132SMC4 3GAL132237-••C 94.0 24.5 35.0 47 ACS580-01-026A-4 90.9 85.3 6.6 R2
11 M3BL160MLA4 3GBL162417-••C 93.7 25.6 35.0 133 ACS580-01-026A-4 90.7 85.3 6.3 R2
15 M3AL132SMD4 3GAL132247-••C 94.1 32.9 47.8 47 ACS580-01-039A-4 91.3 86.2 5.9 R3
15 M3BL160MLB4 3GBL162427-••C 95.1 34.6 48.0 133 ACS580-01-039A-4 92.4 86.2 7.2 R3
18.5 M3BL160MLC4 3GBL162437-••C 94.6 43.3 59.0 133 ACS580-01-046A-4 91.5 86.9 5.3 R3
22 M3BL180MLA4 3GBL182417-••C 94.8 49.5 70.0 160 ACS580-01-062A-4 91.8 87.3 5.2 R4
30 M3BL200MLA4 3GBL202417-••C 94.6 68.3 95.0 259 ACS580-01-073A-4 91.4 88.1 3.7 R4
37 M3BL200MLB4 3GBL202427-••C 95.5 84.5 118.0 259 ACS580-01-088A-4 92.6 88.6 4.5 R5
45 M3BL225SMA4 3GBL222217-••C 96.0 101.0 143.0 282 ACS580-01-106A-4 93.4 89.0 4.9 R5
55 M3BL225SMF4 3GBL222267-••C 95.3 124.0 175.0 282 ACS580-01-145A-4 92.7 89.4 3.7 R6
1500 RPM / 50 Hz
5.5 M3AL132SMA4 3GAL32213-••C 93.7 11.7 35.0 63 ACS580-01-12A7-4 90.7 82.5 9.9 R1
7.5 M3AL132SMB4 3GAL132223-••C 93.7 15.7 47.8 63 ACS580-01-018A-4 91.3 83.9 8.8 R2
11 M3AL132SMC4 3GAL132233-••C 94.2 23.8 70.0 69 ACS580-01-026A-4 91.2 85.3 6.9 R2
11 M3BL160MLA4 3GBL162413-••C 94.0 24.2 70.0 160 ACS580-01-026A-4 91.2 85.3 6.9 R2
15 M3BL160MLB4 3GBL62423-••C 94.8 32.1 95.0 177 ACS580-01-039A-4 92.3 86.2 7.1 R3
18.5 M3BL180MLA4 3GBL182413-••C 94.3 40.3 118.0 177 ACS580-01-046A-4 91.6 86.9 5.4 R3
22 M3BL200MLF4 3GBL202463-••C 95.7 48.1 140.0 304 ACS580-01-062A-4 92.9 87.3 6.4 R4
30 M3BL200MLA4 3GBL202413-••C 95.3 66.1 191.0 304 ACS580-01-073A-4 92.1 88.1 4.5 R4
37 M3BL250SMF4 3GBL252263-••C 95.5 83.0 236.0 428 ACS580-01-088A-4 93.0 88.6 5.0 R5
45 M3BL250SMG4 3GBL252273-••C 95.6 98.9 286.0 428 ACS580-01-106A-4 93.3 89.0 4.8 R5
55 M3BL250SMA4 3GBL252213-••C 95.6 119.0 350.0 454 ACS580-01-145A-4 92.8 89.4 3.8 R6
75 M3BL280SMA4 3GBL282213-••C 96.1 166.0 478.0 639 ACS580-01-206A-4 93.3 90.0 3.7 R7
90 M3BL280SMB4 3GBL82223-••C 96.5 199.0 573.0 639 ACS580-01-206A-4 93.6 90.2 3.8 R7
110 M3BL280SMC4 3GBL282233-••C 96.7 241.0 699.0 697 ACS580-01-246A-4 94.0 90.5 3.9 R8
110 M3BL315SMA4 3GBL312213-••C 96.8 243.0 702.0 873 ACS580-01-246A-4 94.1 90.5 4.0 R8
132 M3BL315SMB4 3GBL312223-••C 96.8 290.0 842.0 925 ACS580-01-293A-4 93.9 90.7 3.5 R8
160 M3BL315SMC4 3GBL312233-••C 97.1 343.0 1018.0 965 ACS580-01-363A-4 94.3 90.9 3.7 R9
200 M3BL315MLA4 3GBL312413-••C 97.2 428.0 1272.0 1116 ACS580-01-430A-4 94.2 91.1 3.4 R9
250 M3BL315LKA4 3GBL312813-••C 97.1 552.0 1591.0 1357 ACS580-04-585A-4 94.7 91.2 3.8 R9
315 M3BL315LKC4 3GBL312833-••C 97.2 662.0 2006.0 1533 ACS580-04-650A-4 94.7 91.2 3.8 R9

*) Motor type M3AL = aluminum motor frame **) Calculated package efficiency values for ACS580-01
Motor type M3BL = cast iron motor frame ***) PDS = Power Drive System
ABB ACCESS 61


ABB Access
Scan the QR code to access 24/7 self-services
for ABB drives, motors and PLCs

With ABB Access, you can unlock all aspects of your drives, motors or PLCs,
from one central location: the palm of your hand.

Simply scan the QR code on the ABB product


to get started
ABB Access, helps you easily find up-to-date
product online data. It also provides easy access
to documentation and manuals. If you happen to
experience issues with your ABB product, this can
be fastly and easily reported online to reach
expert support from ABB.

Device information
Easy Access to detailed
product information and ABB Access
EcoDesign data

Documentation
Quick Access to user
manuals and step-by-step
instructions

Report issues
Fast Access to online
issue reporting Contact
Access ABB contacts
and search
Channel partners
62 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Drivetune mobile application for wireless access

User-friendly experience with Bluetooth connectivity.

Drivetune mobile app is a powerful tool for performing connectivity means that users do not need to enter
basic drive startup and troubleshooting tasks. It is hazardous or difficult-to-reach work areas to access
possible to connect with drives and access data available information necessary to help them commission
in the Internet at the same time. The wireless Bluetooth and tune the drive.

Start up, commission and tune


your drive and application
with full parameter access

Optimize performance via


drive troubleshooting features

Create and share backups and


support packages

Keep track of drives installed


base

ABB Ability™ Mobile Connect for drives is a module in Remote and rapid access to ABB’s drive experts
the Drivetune app. It gives you the access to the technical can save you and your team considerable time, money
support for fast problem solving. Mobile Connect makes and headaches. Check Mobile Connect availability in
all the necessary data instantly available to the expert, your country.
providing support.

Drive Mobile device Expert help


with Bluetooth panel with Drivetune app with Mobile Connect license

Download Drivetune

Drivetune for commissioning and managing drives


A B B S M A R TG U I D E – A C S 5 8 0 63


ABB SmartGuide – ACS580

Being one of the handiest ways to get short and clear visual
instructions on drive installation, startup, and operation.

Mobile-friendly digital user guides provide simple and


animated step-by-step instructions to assist with wall
mounting of drives, electrical installation and drive
programming. The content is frequently updated and
further developed, making it your comprehensive source
of instructions and help.

Scan the QR code and test it yourself!

https://drives-abb.swipeguide.com/guide/acs580-user-guide
https://drives-abb.swipeguide.com/
64 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Our service expertise, your advantage

ABB Motion Services helps customers around the globe by maximizing uptime,
extending product life cycle, and enhancing the performance and energy efficiency of
electrical motion solutions. We enable innovation and success through digitalization
by securely connecting and monitoring our customers’ motors and drives, increasing
operational uptime, and improving efficiency. We make the difference for our
customers and partners every day by keeping their operations running profitably,
safely and reliably.

With a service offering tailored to your needs, ABB Motion We quickly respond to your service needs. Together with
Services maximizes the uptime and extends the life cycle our partners, local field service experts, and service
of your electrical motion solutions, while optimizing workshop networks, we provide and install original spare
their performance and maximizing your energy efficiency parts to help resolve any issues and minimize the impact
gains throughout the entire lifetime of your applications. of unexpected disruptions.
We help to keep your applications turning profitably,
safely and reliably. Our tailored to your needs service offerings and digital
solutions will enable you to unlock new possibilities.
Digitalization enables new smart and secured ways to Not only are we your premier supplier of motion equipment,
prevent unexpected downtime while optimizing the we are your trusted partner and advisor offering support
operation and maintenance of your assets. We securely throughout the entire life cycle of your assets. We ensure your
connect and monitor your motors, drives or your entire operations run profitably, safely and reliably and continue
powertrain via our easy-to-use cloud service solutions. to drive real world results, now and in the future. Our service
Connecting your applications also gives you access to teams work with you, delivering the expertise needed to
our in-depth service domain expertise. keep your world turning while saving energy every day.
A B B M OT I O N S E R V I C E S 65

ABB Motion OneCare Partnered solutions


The modular service Bringing expertise and
agreement tailored to capabilities together to enhance
your needs your business performance

Recovery services Data and Advisory services


Fast intervention when Better decision making
something goes wrong

— Modernization and Performance


Planned services ABB Motion improvement services
Protect your investment Optimal performance
and avoid costly downtime
Services and lifetime extensions

Energy efficiency
Reliability and Circularity
Maximizing uptime Reducing carbon emissions and waste
Delivering service excellence Driving the tomorrow

Digital and Innovation Life cycle management


Delivering digital for success Extending life cycle
Smart. Secure. Connected. Enhancing performance

OUR EXPERTISE
YOUR ADVANTAGE
66 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


ABB Drives Life Cycle Management
A life time of peak performance

You’re in control of every life cycle phase of your drives.



At the heart of drive services is a four-phase product Now it’s easy for you to see the exact
life cycle management model. This model defines the
services recommended and available throughout
service and maintenance available for
drives lifespan. your drives.

Active Classic Limited Obsolete

Full range of Limited range of Replacement


life cycle services life cycle services and end-of-life
and support and support services

Product is in Serial production has Product is no longer Product is no longer


active sales and ceased. Product may be available available
Product

manufacturing available for plant


phase extensions, as a spare
or for installed base
renewal

Full range of Full range of life cycle Limited range of life cycle Replacement and
Services

life cycle services services is available. services is available. end-of-life services


is available Product enhancements Spare parts availability are available
may be available through is limited to available
modernizations stock
A B B D R I V E S L I F E C YC L E M A N A G E M E N T 67


Keeping you informed throughout the life cycle

We notify you every step of the way using life cycle


status statements and announcements.

Your benefit is clear information about your drives’


status and precise services available. It helps you plan
the preferred service actions ahead of time and make
sure that continuous support is always available.

Active Classic Limited Obsolete

Sales Sales ramp-down


release announcement

Sales ramp-down Limited phase Obsolete phase


announcement announcement announcement

Classic phase Limited phase Obsolete phase


statement statement statement

Sales release Life cycle phase change announcement


Details about product portfolio and Early information about the upcoming life cycle phase
release schedule. change and affects on the service availability. Informed well
in advance, minimum six months prior to the change.
Sales ramp down announcement
Last time buy and last deliveries dates, Life cycle phase statement
informed well in advance. Information about the current life cycle status, product and
services availability and recommended actions. Plan for the
next life cycle phase transition.
68 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Ordering information
How do I build an ordering code?

ACS580-01 Segment A D E F
ACS580 - 01 - 12A7 - 4 + Option codes

The type designation tells you the specifications Product series


and configuration of the drive. Types and construction
Rating
The table shows the primary drive variants. Voltage
Sample type code: ACS580-01-12A7-4+XXXX Option code

Basic codes
Segment Option Description
A Construction 01 = When no options are selected: Wall mounted, IP21 (UL Type 1),
assistant control panel with a USB port, choke, EMC C2 filter (internal EMC filter),
safe torque off, braking chopper in frames R1, R2, R3, coated boards,
cable lead through entry from the bottom, cable box or the conduit plate with
cable entries, quick installation and start-up guide multilingual)
D Current rating Refer to the rating table
E Voltage rating 4 = 400/480 V (380…480 V)
2 = 230 V (200...240 V)
Option codes
Segment Option Code Description
F Control panel and panel +J400 ACS-AP-S Assistant control panel (as standard)
options +0J400 Removes control panel
+J404 ACS-BP-S Basic control panel
+J424 CDUM-01 Blank control panel cover (no control panel)
+J425 ACS-AP-I Assistant control panel
+J429 ACS-AP-W Assistant control panel with a Bluetooth interface
I/O (one slot available +L500 CBAI-01 Bipolar analog I/O adapter module
for I/O options) +L501 CMOD-01 External 24 V AC/DC and digital I/O extension (2×RO and 1×DO)
+L512 CHDI-01 115/230 V Digital input extension (6×DI and 2×RO)
+L523 CMOD-02 External 24 V AC/DC and isolated PTC interface
+L525 CAIO-01 analogue signal extension (3 x AI and 2 x AO)
+L537 CPTC-02 ATEX-certified PTC interface, Ex II (2) GD and external 24 V. Requires also option +Q971.
Safety +Q971 ATEX-certified Safe Disconnection Function, Ex II (2) GD. Sold only with option +L537.
Fieldbus +K451 DeviceNet™ (FDNA-01)
+K454 PROFIBUS® DP (FPBA-01)
+K457 CANopen® (FCAN-01)
+K462 ControlNet™ (FCNA-01)
+K469 EtherCAT® (FECA-01)
+K470 Ethernet POWERLINK (FEPL-01)
+K475 2-port Ethernet (EtherNet/IP™, Modbus®/TCP, PROFINET®)
+K490 EtherNet/IP™ (FEIP-21)
+K491 Modbus®/TCP (FMBT-21)
+K492 PROFINET® IO (FPNO-21)
Embedded fieldbus +CEIA-01 Embedded Modbus RTU adapter
+EIA-485 (as standard)
IP enclosure +B056 IP55 (UL type 12). Factory option, retrofit not possible.
Construction +C135 Flange mounting kit. (Only available for 400V IP21 drives)
+H358 Cable conduit plate, blank
+P944 Drive without cable entry box. Version for cabinet mounting (R5-R9).
+F278 Main switch disconnector (R1-R5)
+E223 EMC filter, category C1 for earthed network (R1-R5)
+F316 Main switch and EMC filter, category C1 for earthed network (R1-R5)
Complementary options +C219 Overall drive (R1-R5 frames) to comply with class C4 (IEC60721-3-3:2019/ISO9223)
or class 3C3 (IEC60721-3-3:2002), ammonia only
+P931 Extended warranty up to 36 months
+P932 Extended warranty up to 60 months
+P952 European Union Country of origin
Software +N2000 Standard language package
+N2901 Europe language package
+N2902 Asia language package
+N8057 Food and beverage software package
O R D E R I N G I N F O R M AT I O N 69

ACS580-04 Segment A D E F
ACS580 - 04 - 505A - 4 + Option codes

The type designation tells you the specifications Product series


and configuration of the drive. Types and construction
Rating
The table shows the primary drive variants. Voltage
Sample type code: ACS580-04-505A-4+XXXX Option code

Basic codes
Segment Option Description
A Construction 04 = Drive with coated circuit boards, integrated control unit (inside drive module), control panel door
mounting kit, embedded Modbus RTU adapter, EIA-485 (standard), assistant control panel with USB-port,
quick guides with default set of languages, web links to basic PC tool and manuals in quick guide
D Current rating Refer to the rating table
E Voltage rating 4 = 380…480 V
Option codes
Segment Option Code Description
F Control panel and panel +J400 Assistant control panel (standard) / ACS-AP-S (+J400 is included in the standard delivery)
options +0J400 No control panel
+J425 Assistant control panel /ACS-AP-I (+J425 and +J404 replaces +J400 / ACS-AP-S)
+J404 Basic control panel / ACS-BP-S (+J425 and +J404 replaces +J400 / ACS-AP-S)
+J429 Assistant control panel with bluetooth interface / ACS-AP-W
I/O (one slot available +L500 CBAI-01 Bipolar analog I/O adapter module
for I/O options)
+L501 External 24 V DC/AC and Digital I/O extension (2xRO and 1xDO) / CMOD-01
(L501, L523 and L512
available as retrofit +L512 115/230V Digital input (6xDI and 2xRO) / CHDI-01
options) +L523 External 24 V and isolated PTC interface / CMOD-02
+L525 CAIO-01 analogue signal extension (3 x AI and 2 x AO)
+L537 ATEX-certified PTC interface, Ex II (2) GD and external 24 V / CPTC-02. Requires also +Q971 option.
Safety +Q971 ATEX-certified Safe Disconnection Function, Ex II (2) GD / CPTC-02 (+Q971
option sold only together with +L537 option)
Fieldbus +K451 DeviceNet™ (FDNA-01)
(One fieldbus adapter +K454 PROFIBUS® DP (FPBA-01)
supported.
Fieldbus adapters +K457 CANopen® (FCAN-01)
available as loose +K462 ControlNet™ (FCNA-01)
options for retrofit.) +K469 EtherCAT® (FECA-01)
+K470 Ethernet POWERLINK (FEPL-01)
+K475 2-port Ethernet (EtherNet/IP™, Modbus®/TCP, PROFINET®)
+K490 EtherNet/IP™ (FEIP-21)
+K491 Modbus®/TCP (FMBT-21)
+K492 PROFINET® IO (FPNO-21)
IP enclosure +B051 IP20 Finger safe
Construction +J410 Control panel door mounting kit (+J410 Includes DPMP-03)
+H370 Full-size input terminals
+P906 Remote control board
+0H371 No full size output terminals
+0H534 No pedestal
+0P919 No cabinet installation ramp
Filters +E210 EMC/RFI-filter, C3, 2nd Environment, Unrestricted (Earthed & Unearthed Networks)
+E208 Common mode filter
Resistor braking +D150 Brake chopper
Complementary +P931 Extended warranty up to 36 months
options +P932 Extended warranty up to 60 months
+P952 European Union Country of origin
Software +N8057 ood and beverage software package
70 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Ordering information
How do I build an ordering code?

ACS580-07 Segment A D E F
ACS580 - 07 - 145A - 4 + Option codes

The type designation tells you the specifications Product series


and configuration of the drive. Types and construction
Rating
The table shows the primary drive variants. Voltage
Sample type code: ACS580-07-145A-4+XXXX Option code

Basic codes
Segment Option Description
A Construction 07 = Cabinet-built, IP21, Main switch and aR fuses, Assistant control panel (ACS-AP-S), EMC filter C2 (R6-R9)/
C3 (R10-R11), Common mode filter (R10-R11), ACS580 standard control program, Safe torque-off, Boards with coating,
Bottom entry and exit of cables, Cable lead through entry, One set of default electric documents in USB stick
D Current rating Refer to the rating table
E Voltage rating 4 = 380…480 V
Option codes
Segment Option Code Description
F Control panel and panel options +J429 ACS-AP-W Assistant control panel with Bluetooth interface
I/O (one slot available for +L500 CBAI-01 Bipolar analog I/O adapter module
I/O options)
+L501 External 24 V DC/AC and Digital I/O extension (2xRO and 1xDO)
+L504 Additional I/O-Terminal Block
+L512 115/230V Digital input (6xDI and 2xRO)
+L523 External 24 V and isolated PTC interface
+L525 CAIO-01 analogue signal extension (3 x AI and 2 x AO)
+L537 ATEX-certified thermistor protection module, Ex II (2) GD
(requires ATEX-certified Safe Disconnection Function, Ex II (2) GD, add +Q971 to code)
Options for cabinet +L506 *) Pt100 relay 1 pc (non Ex compatible)
+2L506 *) Pt100 relay 2 psc (non Ex compatible)
+3L506 *) t100 relay 3 pcs (non Ex compatible)
+5L506 *) Pt100 relay 5 pcs (non Ex compatible)
+G307 *) Terminal for external AC control voltage
+H537 *) Cable lead throught entry (European)
Safety +Q971 ATEX-certified Safe Disconnection Function, Ex II (2) GD
(+Q971 option sold only together with +L537 option. Not available with +Q951)
+Q951 Safety option of emergency stop where Main breaker is opened during emergency
+Q963 Safety option of emergency stop where main breaker is not opened during emergency
Fieldbus +K451 DeviceNet™ (FDNA-01)
(One fieldbus adapter +K454 PROFIBUS® DP (FPBA-01)
supported.
Note: +K457 CANopen® (FCAN-01)
Embedded fieldbus interface +K462 ControlNet™ (FCNA-01)
can't be used at the same time +K469 EtherCAT® (FECA-01)
with fieldbus adapter.
+K470 Ethernet POWERLINK (FEPL-01)
Fieldbus adapters available as
loose options for retrofit.) +K475 2-port Ethernet (EtherNet/IP™, Modbus®/TCP, PROFINET®)
+K490 EtherNet/IP™ (FEIP-21)
+K491 Modbus®/TCP (FMBT-21)
+K492 PROFINET® IO (FPNO-21)
ABB Ability™ Condion +K496 NETA-21 Wired remote monitoring system
Monitoring for drives +K497 Connectivity for wireless remote monitoring (Not released, requires +K496)
IP enclusre +B054 IP42 enclosure class(Type 1 in case of UL certification)
+B055 IP54 enclosure class(Type 12 in case of UL certification)
Construction +C129 Cabinet drive is UL listed
+C180 Seismic design
Filters +E205 Du/dt filter
+E208 Common mode filter (as a default for R10-R11)
+F250 Line contactor
+F289 Molded case circuit breaker (UL listed, requies C129 option)
O R D E R I N G I N F O R M AT I O N 71

Option codes
Segment Option Code Description
F Cabling +H351 Top entry (additional channel for frames R6-R9, +125 mm the drive cabinet width)
Top entry through roof (frames R10-R11)
Top exit (additional channel for frames R6-R9, +125mm the drive cabinet width)
+H353
Top exit (frames R10-R11) – additional 150 mm channel
+H358 Cable conduit entry (Default in US, anywhere else specify in order)
+C164 Plinth 100 mm (separate in package)
+C179 Plinth 200 mm (separate in package)
Cabinet options +C128 Cooling air intake through bottom of cabinet
+C130 Channeled air outlet
Empty cabinet 400 mm on right side
+C196
(not available with +H351 and/or +H353 for frames R6-R9)
Empty cabinet 600 mm on right side
+C197
(not available with +H351 and/or +H353 for frames R6-R9)
Empty cabinet 800 mm on right side
+C198
(not available with +H351 and/or +H353 for frames R6-R9)
Empty cabinet 400 mm on left side
+C199
(not available with +H351 and/or +H353 for frames R10-R11)
Empty cabinet 600 mm on left side
+C200
(not available with +H351 and/or +H353 for frames R10-R11)
Empty cabinet 800 mm on left side
+C201
(not available with +H351 and/or +H353 for frames R10-R11)
+G300 Cabinet heater (External supply)
+G313 Output for motor heater
+G327 Ready Pilot light, white
+G307 Terminals for external control voltage
+G328 Run Pilot light, green
+G329 Fault Pilot light, red
Starter for auxiliary motor fan +M600 1…1.6 A; 1PC-s, dimensioned by fan size, Includes protective devices
+M601 1.6…2.5 A; 1PC-s, dimensioned by fan size, Includes protective devices
+M602 2.5…4 A; 1PC-s, dimensioned by fan size, Includes protective devices
+M603 4…6.3 A; 1PC-s, dimensioned by fan size, Includes protective devices
+M604 6.3…10 A;1PC-s, dimensioned by fan size, Includes protective devices
+M605 10…16 A;1PC-s, dimensioned by fan size, Includes protective devices
Complementary options +P931 Extended warranty up to 36 months
+P932 Extended warranty up to 60 months
Specialities +P912 Seaworthy Packing (R10, R11: High Cube (HC) container required for reshipping)
+P929 Container Packing (R10, R11: High Cube (HC) container required for reshipping)
Software +N2000 Standard language package
+N2901 Europe language package
+N2902 Asia language package
+N8057 Food and beverage software package

*) Notes:
• Options +L506, +2L506, +3L506, +5L506 are required to have built-in relays into the cabinet.
This relay can acquire the Pt100 signal from the motors and generate a safe voltage that can be
applied to the control board where the customer can generate an external event; only one of
this option can be selected at the time.
• Option +G307 is making available terminals for external AC control voltage.
• European cable lead entry is included in the standard configuration.
Option +H357 can be selected only when option +C129 has been
pre-selected; +H357 is not compatible with option with +H358.
• Only one “Starters for auxiliary fan” option can be selected at the time.
72 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G
N OT E S 73


Notes
74 A B B G E N E R A L P U R P O S E D R I V E S , A C S 5 8 0 , C ATA LO G


Notes
Additional information
We reserve the right to make technical
changes or modify the contents of this
document without prior notice. With
regard to purchase orders, the agreed
particulars shall prevail. ABB does not
accept any responsibility whatsoever for
potential errors or possible lack of infor-
mation in this document.

We reserve all rights in this document


and in the subject matter and illustra-
tions contained therein. Any reproduc-
tion, disclosure to third parties or
utilization of its contents – in whole or
in parts – is forbidden without prior
written consent of ABB.

For more information, please contact
your local ABB representative or visit

new.abb.com/drives/ACS580
new.abb.com/drives/general-purpose
new.abb.com/drives
new.abb.com/drives/drivespartners
new.abb.com/motors-generators

ACS580 technical animation video

Video playlist:
ACS580 how-to videos
3AUA0000145061 REV N EN 28.9.2022

© Copyright 2022 ABB. All rights reserved.


Specifications subject to change without notice.

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