C25R3 1 User Manual

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USER’S

MANUAL

C25- SMOOTH STEPPER LPT


BOARD Rev. 3.1

MARCH, 2015
USER'S MANUAL

TABLE OF CONTENTS

Page #

Contents
1.0 FEATURES ..................................................................................................................... 1
2.0 SPECIFICATIONS .......................................................................................................... 1
3.0 FUNCTIONAL BLOCK DIAGRAMS ............................................................................... 2
3.1 Inputs 10, 11, 12 13 and 15 (Port 1 and Port 2) Schematic ........................................ 2
3.2 Inputs 2-9 (Port 2) Schematic ...................................................................................... 2
4.0 SET JUMPER IN THE S.S .............................................................................................. 3
5.0 WIRING DIAGRAMS....................................................................................................... 3
5.1 Connecting Switches or push button. ........................................................................ 3
5.2 Connecting NPN sensors (For any input) ................................................................... 4
5.3 Connecting PNP sensors (For any input) ................................................................... 6
5.4 Other connection (For any input) ................................................................................ 7
6.0 DIMENSIONS.................................................................................................................. 8

User’s Manual Page i


1.0 FEATURES

 34 Inputs and Outputs on 2 ports.

 Full access to all the pins of the Smooth Stepper Board.

 Connects directly to the Smooth Stepper (from Warp9).


The board is provided with sockets that allow the Smooth Stepper Board to be
plugged directly into this board. No ribbon cables required. When using the
Smooth Stepper board there is no need to use an additional power supply to
power the board. It will draw power from the Smooth Stepper board.

 Built-in Passive Low Pass Filters for the all inputs.


This board includes low pass filters to reduce the effect of the noise from the
drivers or other devices over the inputs signals.

 All TTL 5VDC signals.


Interface directly with parallel port interface products and other CNC4PC cards.
5VDC (TTL) cards are very common among automation devices.

 Input and output pins with close by ground connections.


Forget about grounding problems. Easily connect your pin by using your close by
ground connection. No need to be an electronics expert to ground all your stuff.

 Screw-On connections for all terminals.


You only have to screw-on the wires to make all your connections.

2.0 SPECIFICATIONS

DIGITAL INPUT SPECIFICATIONS


Numbers of inputs 5 on Port1, 13 on Port2
On-state voltage range 3.5 to 5V DC
Maximum off-state voltage Aprox. 1.5V
Type Active High

DIGITAL OUTPUT SPECIFICATIONS


Number of outputs 12 on Port1, 4 on port2
Maximum output voltage (5V power supply voltage) +0.5V
Maximum off-state voltage 0.33 V

User’s Manual Page 1


3.0 FUNCTIONAL BLOCK DIAGRAMS
3.1 Inputs 10, 11, 12 13 and 15 (Port 1 and Port 2) Schematic

Simplified functional block diagram

Note: The Smooth Stepper includes an Schmitt Trigger in those input pins.

3.2 Inputs 2-9 (Port 2) Schematic

Using an RC Low Pass filter followed by a Schmitt Trigger gate will reduce the effect of
the noise from driver or other devices. This eliminates the high frequency components
of the noise and generating a fast changing signal.

Outputs 1, 14, 16 and 17 (Port 1 and 2) and outputs 2-9 (port 1).

All those pins are directly wired to the C25 output terminals.

User’s Manual Page 2


4.0 SET JUMPER IN THE S.S

5.0 WIRING DIAGRAMS


Different kind of sensors and switches can be connected to inputs board, but this board
support only TTL signal. If you need to connect devices that generates 12V or 24V
signals in some cases is necessary add external resistors.

5.1 Connecting Switches or push button.

User’s Manual Page 3


WIRING DIAGRAM TO CONNECT SWITCHES

5.2 Connecting NPN sensors (For any input)

Wiring diagram to connect NPN open collector proximity sensors

WIRING DIAGRAM TO CONNECT IN PARALLEL NPN OPEN COLLECTOR


PROXIMITY SENSORS

Connecting NPN open collector proximity sensor with the C25


R1 Value (12V) R1 Value (24V)
Aprox. 10KΩ Aprox. 25KΩ

User’s Manual Page 4


Wiring diagram to connect NPN proximity sensors with internal pull up resistor

Some NPN proximity sensors have an internal pull-up resistor (R1). It is necessary to
know its value in order to safely connect the sensor with the BOB. Follow this
recommendation:

Connecting NPN open collector proximity sensor with the C25


(R1+R2) Value (12V) (R1+R2) Value (24V)
Aprox. 10KΩ Aprox. 25KΩ

CALCULATING THE R1 VALUE

Note: Rx is the unknown resistor value.

RX = VEX.(R/V) - R (1)

User’s Manual Page 5


Where:
VEX is the external power supply voltage
V is the voltage across the R resistor

A voltmeter is required to calculate the internal resistor value (Rx). Do the connection
as are shown in the figure above and do the calculations using the equation (1).
Note. R value has to be known to do this operation. A 4.7KOhm@1/2W is
recommended.

For example, if you are using a 12V power supply (VEX), and use a 4.7KOhm as
external resistor (R), and the voltage across R is 6V, using the equation 1, the Rx
value is 4.7KOhm.

5.3 Connecting PNP sensors (For any input)

Wiring diagram to connect PNP proximity sensors

Connecting PNP proximity sensor with the C25


R Value (12V) R Value (24V)
Aprox. 10KΩ Aprox. 25KΩ

User’s Manual Page 6


5.4 Other connection (For any input)

Other connections can be implemented by setting the inputs with pull-up resistor.
In this case connect an external 4.7KOhm resistor between the input terminal and
the 5V terminal.

Wiring diagram to do an “Auto Tool Zero”

User’s Manual Page 7


6.0 DIMENSIONS

All dimensions are in Millimeters.

DISCLAIMER
Use caution. CNC machines can be dangerous machines. Neither DUNCAN USA, LLC
nor Arturo Duncan are liable for any accidents resulting from the improper use of these
devices. This product is not a fail-safe device and it should not be used in life support
systems or in other devices where its failure or possible erratic operation could cause
property damage, bodily injury or loss of life.

User’s Manual Page 8

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