NCPP-20H Numerical Control Crimping Machine

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 NCPP-20H Numerical Control Crimping Machine

Preface
Before using this machine, please read this book carefully, and make sure that you have paid enough

attention to this book. By using this machine properly, you cannot only avoid accidents, but also prolong

the life of the equipments. So please do give your attention to the operation. To make this machine work to

its best, you should do as the below.

1. Please do read this book carefully and make sure that you have understood it well, and then you may

carry on operation, maintenance as well as attendance.

2. If you want to transfer this machine to someone else, please transfer this book together.

3. Please keep this book where you can get at any moment, and put it in good condition.

4. We provide the customers with high standard service, and we have carried out “one- year maintenance

and lifetime upkeep” for the all of our customers.

5. This machine has one-year guarantee (starting at the day of the assignment). During the guaranty

period, if there are any problems caused by the quality, such as the machine cannot work soundly, or

something abnormal happens while it is operating. Please contact with our Maintenance Department

or Sales Department for instant settlement.

6. Beware that the circumstances below are beyond maintenance.

a) Damages caused by improper use.

b) Damages caused by tearing down the machine privately.

c) Damages caused by using the improper voltage.

d) Damages caused by the force majeure.

7. Exceeding 1 year limited, we will charge you proper fee for changing the wearing parts and fittings.

8. You can either deliver the machine to our factory or ask our technicians to yours for repair. And their

travel expense will be count on your if the maintaining happens beyond the guaranty.

9. You can contact us through Telephone Call, FAX, E-mail so that we may provide you with satisfied

service.

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 NCPP-20H Numerical Control Crimping Machine

Safety handling

SAFE HANDLING
WARN
1, The following: The dangerous , definition warned , Notice ,
Consulting is as follows:
Dangerous: Expect wrong operation , will cause attendant’s death or severely
injured dangerous situation;
Warn: Expect wrong operation , will cause the dangerous situation of attendant's
sustaining a severe injury or slight injury;
Notice: Expecting wrong operation, will cause the dangerous situation that
personnel sustain a slight injury or damage
Consult: Precautions while having something to do and operating, maintaining.
2 , Please observe the warning item recorded of a book. The warning mark stuck
on this plane is from warning very important project selected in the item.

1-1 BEFORE INSTALLING ：

WARN
When hang the machine, Please confirm the machine rings become flexible to get
up. In addition, when hanging , please pay attention to the machine sloping to get up

1-2 BEFORE OPERATING:

WARN
1. This machine assembles the end special-purpose machinery on the terminal
station of electric wire. So should not use the one machine to carry on other
pressures to process.
2. Can't transform machinery, transform control circuit, etc.
3. Should not pull down the safety device or the back cover and change the position
that is installed
4. In order to guarantee the security, must put through the ground wire.

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 NCPP-20H Numerical Control Crimping Machine

1-3 WHILE OPERATING:

WARN
Never operate the machine without the safety cover guard and back cover to
prevent injury at hand and face.
At the starter motor，should make sure the Top Dead Point ,In addition,
must take down L-BOX WRENCH.
Switch off the machine and disconnect it from the main power line before to
install the applicators or servicing the machine.
Regulate curly height of terminal, must disconnect power, and contact
cutter directly to take care.
If two RAM phenomena take place while operating, Should stop operating
immediately, and improve dealing with it.
While removing the waste material in the cutter, must disconnect the power,
must use the manual tool to remove.

1-4 MAINTENANCE

DANGEROUS
Should pay special attention: When handle, Can't pull down and touch the
control circuit, Otherwise have danger of getting an electric shock.

WARN
When just finishing the work, The temperature of the motor is still quite high, So
should notice that don't touch with hands.

NOTICE
1. Should be regular maintenance, especially should confirm the interlocking
(sensitive element of manual rocker arm ) is normal.
2. In case of assistance on the electronic parts of the machine control to disconnect the
machine from the power supply line and waiting 10 minutes after the led power is
switching off before to remove the electrical box cover or operate on the clamps.
3.Hear belts and take the wheel to grit sound in the starter motor, Please adjust the
elasticity of the belt in time.

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 NCPP-20H Numerical Control Crimping Machine

View of machine

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 NCPP-20H Numerical Control Crimping Machine

Introduction of the external structure

Display
Power switch

Emergency stop
switch
The front of electric control Button
system

Air outlet Fuse

Main motor

Main power
The behind of electric Foot switch connector
connector
control system

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 NCPP-20H Numerical Control Crimping Machine

operating instructions
1.Safety attentions

1）Power input end( R and S ) can’t be connected in a wrong way with frequency converter output end

(U,V and W ) ,unless the frequency converter will be damaged.

2）frequency converter output end (U,V and W ) is not allowed to connect with relay ,compensating

capacitor ,unless the frequency converter will be damaged .

3）The frequency converter must be connected with ground , when off the power , it need time to release

the high voltage in the machine ,so wait the LED light is completely extinguished then the maintenance

can be carried out.

2．Wiring instructions

1）The power of operation controller comes from the host frequency converter ,user only need to insert the

ten pin plug then display properly.

2）Connect the indicator light(power +12V) and fans (power +12V) as follow drawing.

3）The terminal operation controller of frequency converter have foot switch detection,safety switch

detection and positioning switch detection,the full function are completed by frequency converter and

operation panel .

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 NCPP-20H Numerical Control Crimping Machine

Operation button introduction

1. Automatic Interface

(Main Interface)

2. Operating Button

3. Manual Interface

(Operating Button Manual / Automatic Handover)

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 NCPP-20H Numerical Control Crimping Machine

4. Press “Set” into the Setting interface(There are 5 items, should be press “SET” step by step) ，

1) No1 Setting:Single/Continuous crimping ，Press ▲/▼setting the quantity, the Range from1-20

times , Single model is setting 00001(that means Press 1time foot switch only crimping 1 terminal ，If

setting 00002, Press 1time foot switch crimping 2 terminal continuity)

2) No2 Setting: Setting the time of continuous crimping,(If set the 2 or more quantity, must to set

the time), for example setting 2quantity and the time setting 1, Press the foot switch the machine will

crimping 2 terminals and there is 1second pause between crimping 2 terminals) Press the “Jog/Auto”

to move the Cursor, the Rate from 0s to 20s

3) No3 Setting: the quantity of Process, Press ▲/▼ to setting the data, Press “Jog/Auto” to move

the Cursor ,the Range from 0-59999. (If the Main interface show the processing quantity is reached, please

press ”Clear” 2 second it will Auto Resetting.

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 NCPP-20H Numerical Control Crimping Machine

4) No.4 Setting: Display setting, Press ▲/▼ to setting 0:English;1:Chinese

5. Press “Speed” Key to Setting the frequency (Normal is 60Hz)

Press ▲/▼ to change it. After Setting ,press “Speed” back

6. Press “Jog/Auto” :

1) The machine is default as “Auto” when turn on the power.

2) “Jog “ status : Can press the ▲/▼ to adjust the punch position by motor corotate and reverse

turn .

“Auto” status : The ▲/▼ are unavailing ,use the foot switch to work.

3) on “Auto” status ,this button”Jog/Auto” can be used as “RESET” ,it can clear the error when wrong

action appear ,( for example , approach switch is unavailing) ; Make the motor stopped, solenoid valve

return to zero position .

7. Press “Clear’

On any status , press “Clear”, the count value will automatically return to zero,recount.

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 NCPP-20H Numerical Control Crimping Machine

Operating Instructions

1. Accord to above wiring drawing to connect,make sure correct then power on .

2. When power on ,operation panel on count status and how “0”

3. After set the data ,off power once time ,then restart ,make the frequency converter back to original

status ,avoid wrong action .

4. The data of frequency converter have been set before delivery ,pls don’t correction

Auto Jog Jog status,use “ △” “▽”to

12345 Jog/Auto 12345 make motor corotate and reverse turn

Press”△””▽”to set
Motor Speed Speed 50Hz the motor speed

This data can be fixed (No need set)

Single/Continuous 2 (Continuous Press“ △” “▽”to set

crimping the crimping quantity.
crimping
)
SET Note：“1” single crimping (crimp one time), bigger than “2” continuous
crimping (number range from 1 to 20 )

Continuous
1 Press “ △ ”“ ▽ ” to set the
crimping time microphone of continuous crimping

SET Note：Set from 0 to 20

Quantity of Press “ △”
“▽”to setting the data, Press
Process
12345 “Jog/Auto” to move the Cursor.

SET Note：When the quantity of process is reached ,,machine will stop work

Display setup English Press “ △ ”“ ▽ ” to set

Chinese or English

SET

Back，back to count status

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 NCPP-20H Numerical Control Crimping Machine

Maintenance and clean

1. Before maintenance ,make sure the power of machine is off.

2. The machine and accessories must be used with normal load,include the environment and

material ,can’t overload.

3. Wearing parts/guide block/slider/sliding bearing/ bearing

4. Check the above parts and change by qualified personnel after each 1000 hours work .

5. In order to maintain the machine work well ,must clean equipment on time with no corrosive

detergent.

6. Don’t use alcohol or alcohol clean the transparent protective cover (optional), only use water or soap

to clean, otherwise damage shield

7. Timely clean the areas of waste by brush, keep the crimping area cleanliness , don’t use the

compressed air to clean the waste from brake.

8. Open the protective cover of the motor and clean every week.

9. Check the distance between the proximity sensor and cams ,if it is 1.5mm after each 50000 times

work.

10. Grease after 50 work hours using greaser (HP-R)

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 NCPP-20H Numerical Control Crimping Machine

Troubleshooting

Phenomenon Reason Solution

Machine can’t start , the

Fuse is damaged Change the fuse
light of power is off

1. Emergency Stop Switch

1. Open Emergency Stop Switch
is locked .
2. Contact with us to repair the
Machine can’t start , the 2. Control board is
bord
light of power is on damaged .
3. Adjust the position of cam by
3. The gap of the cam is
manual wrench .
closed to the sensor
Machine can’t braking Proximity switch is damaged or Adjust or change the proximity
and restart . need adjust switch

Machine can’t braking , The circuit board of the

Change the circuit board .
but can restart. machine is damaged .

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 NCPP-20H Numerical Control Crimping Machine

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