SPONGE-JET DRY ABRASIVE

BLASTING TECHNOLOGY BY
PT RAINTECH INDO ENERGI
(PT REI)

RAINTECH Indo Energi, Hijau Energi

Table of
SPONGE-JET OVERVIEW

SPONGE-JET ADVANTAGES

Contents WHAT WE DOPROCESS

SPONGE-JET

SPONGE-JET BLASTING EQUIPMENT

BLASTING REQUIREMENT

SSPC AB4 STANDARD

SPONGE-JET TRACK RECORDS

CONTACT
03

SPONGE-JET OVERVIEW
Sponge-Jet technology suppresses fugitive emissions and rebound
that can lead to costly interruptions and dangerous workplace
conditions

Clean, dry, low dust and reusable surface preparation media and
equipment
04
SPONGE-JET ADVANTAGES
Sponge-Jet’s low dust, low ricochet and recyclable process offers:

Less worker
Lower fugitive
Enhanced visibility exposure and
emission
fatigue

Easier staging,
Less downtime,
containment,
improved asset Dustless blasting
ventilation and
availability
clean up

High-quality
Ability for other
surface preparation Less pollution and
trades to work
in sensitive or waste generation
nearby
confined areas
aintech
INDO ENERGI
05
SPONGE-JET PROCESS

WELDING HABITAT PANELS

aintech
INDO ENERGI
06
SPONGE-JET PROCESS

WELDING HABITAT PANELS

“The heart of Sponge-
jet System is its
SPONGE MEDIA.
This technology
combines the
containment capability
of sponge and the
cleaning and cutting
power of conventional
abrasives”

aintech
INDO ENERGI
07
SPONGE-JET PROCESS

WELDING HABITAT PANELS

Sponge media flattens an impact, exposing Sponge cells expand, creating vacuum –
abrasive, cleaning, abrading and profiling the pulling in debris
surface.

aintech
INDO ENERGI
08
SPONGE-JET PROCESS

WELDING HABITAT PANELS

Media traps hazardous particles that would Sponge Media Particle and Profile Close-Up
have become airborne and rebound with low (digital imaging)
https://www.youtube.com/watch?v=jZDAriTOMZU&list=UU
energy, making cleanup and containment easy JUPs-JPZyHtN_3UEvQkcxA

aintech
INDO ENERGI
09
SPONGE-JET RECYCLER
Recyclers clean and classify Sponge Media for reuse, separating media from oversized
debris, and fine waste

• Oversized Waste • Up to 95%

Removes FOD recycled Sponge
(Foreign Object Media is efficiently
Debris) such as nuts recycled on site for
and bolts immediate reuse
thus minimizing
time and cost
associated with
material handling,
waste disposal

• Fine Waste
Dust, broken down
paint, rust and
hazardous
contaminants are
separated from the
Sponge Media

aintech
aintech
INDO ENERGI
INDO ENERGI
10
PRODUCTS, TOOLS & MEDIA

170-SJ Feed Unit 470-SJ Feed Unit 135P Recycler

aintech
aintech
INDO ENERGI
INDO ENERGI
11
PRODUCTS, TOOLS & MEDIA

100-SJ Feed Unit Silver 30 Sponge Saber Blast Nozzle

Media

aintech
aintech
INDO ENERGI
INDO ENERGI
12
SPONGE-JET EQUIPMENT SIZES

aintech
aintech
INDO ENERGI
INDO ENERGI
13
BLASTING REQUIREMENT
AIR SUPPLY/
COMPRESSOR OPERATING
TEMPERATURE range is 0°C
highest rated pressure for 170- (32°F) to 50°C (120°F)
SJ is 10.3bar (150psi)

BLAST HOSES
AIR SUPPLY
REQUIREMENT Extensions up to 30m (100ft)
should have minimum 38mm
170-SJ Feed Unit uses a 50mm
(1.5in) I.D. Extensions over
(2-inch) standard pipe typically
30m should have minimum
fit with a 50mm (2-inch)
50mm I.D. Blast Hose
universal 4-lug coupling
Extension.

aintech
aintech
INDO ENERGI
INDO ENERGI
14

aintech
aintech
INDO ENERGI
INDO ENERGI
15
LIST OF EQUIPMENT
Air Compressor 2” Air Hose
After Cooler ¾” Air Hose
Sponge Jet Feed Unit 1-1/4” Blasting Hose
Sponge Jet Recycler Air Manifold
Air Stand Filter Saber Blast Nozzle

aintech
INDO ENERGI
16
SSPC AB4 STANDARD
“This standard provides requirement for selecting and evaluating
abrasive media encapsulated in a compressible non-uniform cellular
matrix used to blast clean steel and other surfaces prior to the
application of protective coatings.”

“ENCAPSULATED ABRASIVE MEDIA: Encapsulated abrasive

media consist of natural or manufactured abrasive grains surrounded
by a dry, compressible, open-cell material. These abrasives are used to
reduce dust generation and ricochet damage to adjacent surfaces when
Abrsive Standard No.4 blast cleaning, and to “feather” the edges of intact coating during spot
Recyclable Encapsulated Abrasive repair procedures of coatings on steel and other substrates. During the
Media recycling process, the media is cleaned to remove abrasive fines and
debris, including paint, rust, mill scale, and other contaminants.”

aintech
INDO ENERGI
17

PHOTO GALLERY

SPONGE-JET TRACK RECORDS

18
SARAWAK OFFSHORE PLATFORM
Location: Laila Drilling – A (LADR-A)

aintech
aintech
INDO ENERGI
INDO ENERGI
19
SARAWAK OFFSHORE PLATFORM
Location: Laila Drilling – A (LADR-A)

aintech
aintech
INDO ENERGI
INDO ENERGI
20
SARAWAK OFFSHORE PLATFORM
Location: Baronia Jacket – K (BNJT-K)

aintech
aintech
INDO ENERGI
INDO ENERGI
21
SARAWAK OFFSHORE PLATFORM
Location: Baronia Jacket – K (BNJT-K)

aintech
aintech
INDO ENERGI
INDO ENERGI
22
SARAWAK OFFSHORE PLATFORM
Location: Baronia Jacket – K (BNJT-K)

aintech
aintech
INDO ENERGI
INDO ENERGI
23
SPONGE-JET BLASTING PLATFORM
TOPSIDE

aintech
aintech
INDO ENERGI
INDO ENERGI
24
SPONGE-JET BLASTING PLATFORM
TOPSIDE
Location: Fabrication Yard MMHE

aintech
aintech
INDO ENERGI
INDO ENERGI
25
SPONGE-JET BLASTING PLATFORM
TOPSIDE
Location: Fabrication Yard MMHE

aintech
aintech
INDO ENERGI
INDO ENERGI
26
SPONGE-JET BLASTING PLATFORM
TOPSIDE
Location: Fabrication Yard MMHE

aintech
aintech
INDO ENERGI
INDO ENERGI
27
LNG REGASIFICATION UNIT, ISLAND
BERTH AND SUBSEA PIPELINE
PROJECT, LEKAS

aintech
aintech
INDO ENERGI
INDO ENERGI
28
LNG REGASIFICATION UNIT, ISLAND BERTH AND
SUBSEA PIPELINE PROJECT, LEKAS

aintech
aintech
INDO ENERGI
INDO ENERGI
29
LNG REGASIFICATION UNIT, ISLAND BERTH AND
SUBSEA PIPELINE PROJECT, LEKAS

aintech
aintech
INDO ENERGI
INDO ENERGI
30
LNG REGASIFICATION UNIT, ISLAND BERTH AND
SUBSEA PIPELINE PROJECT, LEKAS

aintech
aintech
INDO ENERGI
INDO ENERGI
31
LNG REGASIFICATION UNIT, ISLAND BERTH AND
SUBSEA PIPELINE PROJECT, LEKAS

aintech
aintech
INDO ENERGI
INDO ENERGI
32
LNG REGASIFICATION UNIT, ISLAND BERTH AND
SUBSEA PIPELINE PROJECT, LEKAS

aintech
aintech
INDO ENERGI
INDO ENERGI
33
BINTULU CRUDE OIL TERMINAL
(BCOT) – CRUDE OIL TANK 3

aintech
aintech
INDO ENERGI
INDO ENERGI
34
BINTULU CRUDE OIL TERMINAL (BCOT) – CRUDE
OIL TANK 3

aintech
aintech
INDO ENERGI
INDO ENERGI
35
BINTULU CRUDE OIL TERMINAL (BCOT) – CRUDE
OIL TANK 3

aintech
aintech
INDO ENERGI
INDO ENERGI
36
BINTULU CRUDE OIL TERMINAL (BCOT) – CRUDE
OIL TANK 3

aintech
aintech
INDO ENERGI
INDO ENERGI
37
BINTULU CRUDE OIL TERMINAL
(BCOT) – FIRE WATER TANK 60

aintech
aintech
INDO ENERGI
INDO ENERGI
38
BINTULU CRUDE OIL TERMINAL (BCOT) – FIRE
WATER TANK 60

aintech
aintech
INDO ENERGI
INDO ENERGI
39
BINTULU CRUDE OIL TERMINAL (BCOT) – FIRE
WATER TANK 60

aintech
aintech
INDO ENERGI
INDO ENERGI
40
BINTULU CRUDE OIL TERMINAL (BCOT) – FIRE
WATER TANK 60

aintech
aintech
INDO ENERGI
INDO ENERGI
41

Contact Us
Raintech Indo Energi ("PTRIE"), Pakuan Regency,
Cluster Subanglarang Block A8 No. 23, Dramaga,
Bogor Barat 16116 Kota Bogor - Jawa Barat, Indonesia
admin@raintechenergi.com

+62 857 9720 0 0 8 9

aintech
INDO ENERGI
 THANK YOU

2 0 2 2 RAINTECH
Indo Energi, Hijau Energi