404 Westridge Dr.

• Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
MOTOR
CONTROLS

Si-100 Motor Control

Si-100 Motor Control

Features Si Programmer™ Windows software for the rapid

development of stand-alone motion control pro-
• Programmable for stand alone operation with grams. The Si-100 can also be commanded in real
Applied Motion’s easy to use Si Programmer™ time from a host PC or PLC, using the Si Command
Windows software (software and programming Language™ (SCL).
cable included)
• Can be operated in real time from a host PC or For multi-axis applications, up to eight Applied Mo-
PLC using Applied Motion’s Si Command Lan- tion Si™ products (Stepper or Servo) can be net-
guage™ (SCL) worked using the SiNet™ Hub, fulfilling the exact
• Can be networked with all other Si™ products via requirements of your application.
Applied Motion’s SiNet™ Hub The Si-100 includes 8 optically isolated program-
• 110 or 220 AC input, switch selectable mable inputs for triggering, branching, position
• 25 VDC and 5 VDC output voltages sensing and end of travel detection. 3 optically iso-
• 8 optically isolated, 5–24 VDC, user program- lated programmable outputs can send signals to
mable inputs other electronic devices and activate relays. High
• 3 optically isolated, 24 VDC, outputs speed, differential step & direction outputs are pro-
• High speed, differential step & direction outputs vided for easy interfacing to industry popular step
interface easily to step and servo motor drives and servo motor drives.
• Communication via RS232
• Screw terminal connector blocks for power and I/O
RJ11 for RS232 port Recommended drives for the Si-100:
• Optional operator terminal (MMI) either standard
or backlit Stepper Servo
———— ————
• Eight Applied Motion recommended pulse and 1030 BL7080X
direction Stepper drives and two pulse and direc- 1030D BLX7080
tion Servo amplifiers 2035
• CE and TUV compliant 2035XD
3535
Description
3540M
The Si-100 is a programmable motor control suit- 5560
able for a wide range of motion control applica- 7080
tions. It includes Applied Motion’s easy to use PDO 2035
208 PDO 3540
 404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
MOTOR
CONTROLS

Si-100 Technical Specifications

AC INPUT POWER ...................................... 110 or 220 VAC (switch selectable), 50–60 Hz.
MOTOR RESOLUTION ................................ 16 resolutions. Steps per revolution with 1.8˚ motor: 200, 400,
1000, 2000, 5000, 10000, 12800, 18000, 20000, 21600, 25000,
25400, 25600, 36000, 50000, 50800.
STEP AND DIRECTION OUTPUTS .............. 2 sourcing outputs (step+ and dir+) and 2 sinking outputs (step–
and dir–). Step+ and dir+ are 2.5min., 3.4V typ. with a 20na load.
Step– and dir– are 8.5V max., 0.3V typ. with a 20ma load. The
step frequency is 50Hz to 2.54MHz. The step duty cycle is 50%
and the step rate is updated at 12,800Hz.
POWER SUPPLY OUTPUTS ........................ 5 and 24 VDC., 100ma max. The 24 VDC supply is isolated from
the internal circuitry. The 5 VDC supply is not. Each supply is pro-
tected by a self resetting fuse.
SERIAL COMMUNICATION ......................... RS-232 programming port.
STATUS LED'S ............................................ Two color, normal (green), limit (red).
INPUTS ....................................................... 8 inputs, 5–24 VDC, bidirectional, optically isolated.
2 dedicated limit switch inputs.
4 dedicated general purpose inputs (for triggering, sensing & pro-
gram branching).
2 JOG inputs (cw and ccw) can be also used as general purpose
inputs.
OUTPUTS ................................................... 3 general purpose, optically isolated outputs for interfacing to
other equipment. Can be set to a high or low voltage or pro-
grammed to send a pulse by the Set Output instruction.
PARAMETER RANGES ............................... Distance: 1 to 16,000,000 steps. Speed: .025 to 50 revolutions per
second (in any microstep resolution). Acceleration: 1 to 3,000 rev/
sec/sec. Deceleration: 1 to 3,000 rev/sec/sec (set independently
from acceleration). Time Delays: .01 to 300 seconds. Output Pulse
Widths: 2 to 500 milliseconds. Iterations per loop: 1 to 65,535.
OPTIONAL OPERATOR INTERFACE (MMI) NEMA 4X rated (splash proof & dust proof). 4 x 20 characters liq-
uid crystal display (LCD). 20 key membrane keypad. Overall size:
4.9 x 4.9 x 1.42 inches.

SYSTEM SPECIFICATIONS:
OVERALL SIZE ........................................... 1.25 x 3.86 x 8 inches. See mechanical outline.
CASE MATERIAL ........................................ Steel, finished with black textured paint and white silk screen.
WEIGHT ...................................................... 2 lbs.
AMBIENT TEMPERATURE .......................... 0˚ to 50˚C (32˚ to 122˚F).
HUMIDITY .................................................. Maximum of 90% non-condensing.
CONNECTORS ............................................ Screw terminal connectors for input power and I/O signals.
DRIVES ....................................................... Indexer for step and direction compatible stepper and brushless
DC drives.

209
 404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
MOTOR
CONTROLS

Si-100 Technical Drawings

MECHANICAL OUTLINE:
0.20" .625"
0.06"

+24 VDC
24V GND
+5 VDC
GND
STEP+
STEP–
DIR+
DIR–
OUT1+
OUT1–
OUT2+
OUT2–
OUT3+
OUT3–
IN/JOG COM
IN1
IN2
IN3
IN4
CWJOG/IN5
CCWJOG/IN6
LIMIT COM
CW LIMIT 8.00"
7.17" CCW LIMIT
7.625"

Si-100
Motion Controller
STOP
PC/MMI

POWER

AC POWER

L2/N

L1

1.25" 3.86"

BLOCK DIAGRAM:

110/220 VAC Internal

fuse Power
24VDC OUT Supply
INPUT1
INPUT2
INPUT3 STEP+
Optical line STEP-
INPUT4 Isolation drivers DIR+
CW JOG DIR-
CCW JOG Si™
High
CW LIMIT Optical Speed eeprom
CCW LIMIT Isolation Indexer

to PC RS232 OUT1
or MMI Optical
Isolation OUT2
OUT3
power/status LED

210
 404 Westridge Dr. • Watsonville, CA 95076
831/761-6555 • 800/525-1609 • FAX 831/761-6544
www.appliedmotionproducts.com
MOTOR
CONTROLS

Si-100 Connectors and Switches

user power supply outputs

input connector

output connector

inputs/limits connector

RS232 connector
power LED

AC power

USER POWER OUTPUTS I/O AC POWER

position no. position no. position no.
1 +24 VDC 1 step+ 1 G
2 24 V GND 2 step– 2 L2/N
3 +5 VDC 3 dir+ 3 L1
4 GND 4 dir–
5 out 1+
6 out 1–
7 out 2+
8 out 2–
9 out 3+
10 out 3–
11 in/jog com
12 in 1
13 in 2
14 in 3
15 in 4
16 cw jog/in 5
17 ccw jog/in 6
18 limit com
19 cw limit
20 ccw limit
211