Instructions – Parts List

Check–Matet 200 Pumps 308080J

With Priming Piston and Severe–Duty Rod and Cylinder

Model 222782
23:1 Ratio Monarkr Pump
29 MPa 285 bar (4140 psi) MAXIMUM FLUID WORKING PRESSURE
1.2 MPa 12.5 bar (180 psi) MAXIMUM AIR INPUT PRESSURE

Model 222783 and 237205

46:1 Ratio Presidentr Pump
32 MPa 320 bar (4600 psi) MAXIMUM FLUID WORKING PRESSURE
0.7 MPa 7 bar (100 psi) MAXIMUM AIR INPUT PRESSURE

Important Safety Instructions

Read all warnings and instructions in this manual.
Save these instructions.

Table of Contents
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Service
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Disconnecting the Displacement Pump . . . . . . . . 12
Reconnecting the Displacement Pump . . . . . . . . 12
Displacement Pump Service . . . . . . . . . . . . . . . . . 14
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Mounting Hole Layout . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Model 222783 Shown

 Symbols
Warning Symbol Caution Symbol

WARNING CAUTION
This symbol alerts you to the possibility of serious This symbol alerts you to the possibility of damage to
injury or death if you do not follow the instructions. or destruction of equipment if you do not follow the
instructions.

WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
INSTRUCTIONS
D This equipment is for professional use only.

D Read all instruction manuals, tags, and labels before operating the equipment.

D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.

D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.

D Check equipment daily. Repair or replace worn or damaged parts immediately.

D Do not exceed the maximum working pressure stated on the equipment or in the Technical Data
for your equipment. Do not exceed the maximum working pressure of the lowest rated component
in your system.

D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-
nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

D Do not use hoses to pull equipment.

D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40_F).

D Wear hearing protection when operating this equipment.

D Comply with all applicable local, state, and national fire, electrical, and safety regulations.

2 308080
 WARNING
SKIN INJECTION HAZARD
Spray from the spray gun/dispense valve, hose leaks or ruptured components can inject fluid into your
body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes
or on the skin can also cause serious injury.

D Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate
surgical treatment.

D Do not point the gun/valve at anyone or at any part of the body.

D Do not put your hand or fingers over the spray tip/nozzle.

D Do not stop or deflect leaks with your hand, body, glove or rag.

D Do not “blow back” fluid; this is not an air spray system.

D Always have the tip guard and the trigger guard on the spray gun when spraying.

D Check the gun diffuser operation weekly. Refer to the gun manual.

D Be sure the gun/valve trigger safety operates before spraying/dispensing.

D Lock the gun/valve trigger safety when you stop spraying/dispensing.

D Follow the Pressure Relief Procedure on page 8 whenever you: are instructed to relieve pres-
sure; stop spraying/dispensing; clean, check, or service the equipment; and install or clean the
spray tip/nozzle.

D Tighten all fluid connections before operating the equipment.

D Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.
Permanently coupled hoses cannot be repaired; replace the entire hose.

D Use only Graco approved hoses. Do not remove any spring guard that is used to help protect the
hose from rupture caused by kinks or bends near the couplings.

MOVING PARTS HAZARD

Moving parts, such as the priming piston, can pinch or amputate your fingers.

D Keep clear of all moving parts when starting or operating the pump.

D Keep hands and fingers away from the priming piston during operation and whenever the pump is
charged with air.

D Before servicing the equipment, follow the Pressure Relief Procedure on page 8 to prevent the
equipment from starting unexpectedly.

308080 3
 WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.

D Ground the equipment and the object being sprayed. Refer to Grounding on page 7.

D If there is any static sparking or you feel an electric shock while using this equipment, stop spray-
ing/dispensing immediately. Do not use the equipment until you identify and correct the problem.

D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed/dispensed.

D Keep the spray/dispense area free of debris, including solvent, rags, and gasoline.

D Electrically disconnect all equipment in the spray/dispense area.

D Extinguish all open flames or pilot lights in the spray/dispense area.

D Do not smoke in the spray/dispense area.

D Do not turn on or off any light switch in the spray/dispense area while operating or if fumes are
present.

D Do not operate a gasoline engine in the spray/dispense area.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.

D Know the specific hazards of the fluid you are using.

D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.

D Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.

4 308080
 Installation
KEY
A Pump
B Pneumatic Elevator Cart
C Wiper Plate
D Air Hose
E Air Manifold
MAIN AIR LINE L M F Air Line Quick Disconnect Coupler
G Pump Runaway Valve
H Air Line Lubricator
J Bleed–Type Master Air Valve (required, for pump)
K Air Regulator
L Air Line Filter
M Bleed–Type Master Air Valve (for accessories)
N Fluid Drain Valve (required)
P Fluid Pressure Regulator
R Fluid Hose
S Gun or Dispensing Valve
T Gun/Valve Swivel
Y Ground Wire (required)
A

H G Y
D

B
F E

P
N
R

S T C

19
LITER (5 GAL.) PAIL

0203
308080 5
 Installation
NOTE: Reference numbers and letters in parentheses The Typical Installation on page 5 shows the pump
in the text refer to the callouts in the figures and the (A) mounted on a pneumatic elevator cart (B). The
parts drawing. pump may also be mounted on a 19 liter (5 gal.) pail
ram. In either case, it is used with a wiper plate (C).
If you supply your own accessories, be sure they are Refer to separate manuals for the cart, ram, and wiper
adequately sized and pressure–rated to meet the plate for further information.
system’s requirements.
Kits 223881 and 224829 are available to mount the
The Typical Installation shown on page 5 is only a pump on a 200 liter (55 gallon) ram. Refer to separate
guide for selecting and installing system components manuals included with the kits for further information.
and accessories. Contact your Graco distributor for
assistance in designing a system to suit your particular
needs. Air Line Accessories
Install the following accessories in the order shown in
System Accessories the Typical Installation, using adapters as necessary:

WARNING D A pump runaway valve (G) senses when the

pump is running too fast and automatically shuts off
Two accessories are required in your system: a the air to the motor. A pump which runs too fast can
bleed–type master air valve (J) and a fluid drain be seriously damaged. Install closest to the pump
valve (N). These accessories help reduce the risk air inlet.
of serious bodily injury including fluid injection,
splashing in the eyes or on the skin, and injury D An air line lubricator (H) provides automatic air
from moving parts if you are adjusting or repair- motor lubrication.
ing the pump.
D A bleed–type master air valve (J) is required in
The bleed–type master air valve relieves air your system to relieve air trapped between it and
trapped between this valve and the pump after the air motor when the valve is closed (see the
the air is shut off. Trapped air can cause the WARNING at left). Be sure the bleed valve is easily
pump to cycle unexpectedly. Locate the valve accessible from the pump, and is located down-
close to the pump. stream from the air regulator.

The fluid drain valve assists in relieving fluid D An air regulator (K) controls pump speed and
pressure in the displacement pump, hose, and outlet pressure by adjusting the air pressure to the
gun. Triggering the gun to relieve pressure may pump. Locate the regulator close to the pump, but
not be sufficient. upstream from the bleed–type master air valve.

Refer to the Typical Installation drawing on page 5. D An air line filter (L) removes harmful dirt and
moisture from the compressed air supply.
Air and Fluid Hoses
D A second bleed–type air valve (M) isolates the air
Be sure all air and fluid hoses are properly sized and line accessories for servicing. Locate upstream
pressure–rated for your system. Use only electronically from all other air line accessories.
conductive air and fluid hoses. Fluid hoses must have
spring guards on both ends. D An air line quick disconnect coupler (F) is
required for pumps mounted on the pneumatic
Mounting Accessories elevator cart. The female coupler attaches to the
Mount the pump (A) to suit the type of installation end of the air hose (D), and the male coupler
planned. The pump dimensions and mounting hole screws into the air manifold (E). See the separate
layouts are shown on pages 32 and 33. cart manual for further information.

6 308080
 Installation
Fluid Line Accessories W
Install the following accessories in the positions shown
in the Typical Installation, using adapters as neces- X
sary: Y

D A fluid drain valve (N) is required in your system Z

to relieve fluid pressure in the hose and gun, see
WARNING on page 6. Screw the drain valve into
the open branch of a tee mounted in the fluid line.
Install the drain valve pointing down, but so the
handle points up when opened. 0864
Fig. 1
D A fluid regulator (P) controls fluid pressure to the
gun/valve, and dampens pressure surges.
2. Air and fluid hoses: use only electrically conductive
D A gun or valve (S) dispenses the fluid. The gun hoses.
shown in the Typical Installation is a dispensing gun
for highly viscous fluids. 3. Air compressor: follow manufacturer’s recommen-
D A gun swivel (T) allows freer gun movement. dations.

Grounding 4. Spray gun/dispense valve: ground through connec-

tion to a properly grounded fluid hose and pump.
WARNING 5. Fluid supply container: follow your local code.
FIRE AND EXPLOSION HAZARD
Before operating the pump, ground the 6. Object being sprayed: follow your local code.
system as explained below. Also read
the section FIRE AND EXPLOSION 7. All solvent pails used when flushing: follow your
HAZARD on page 4. local code. Use only metal pails, which are con-
ductive, placed on a grounded surface. Do not
place the pail on a nonconductive surface, such as
1. Pump: use a ground wire and clamp. See Fig. 1. paper or cardboard, which interrupts the grounding
Loosen the grounding lug locknut (W) and washer continuity.
(X). Insert one end of a 1.5 mm@ (12 ga) minimum
ground wire (Y) into the slot in lug (Z) and tighten 8. To maintain grounding continuity when flushing or
the locknut securely. Connect the other end of the relieving pressure, always hold a metal part of the
wire to a true earth ground. Order a ground wire gun/valve firmly to the side of a grounded metal
and clamp Part No. 237569. pail, then trigger the gun/valve.

308080 7
 Operation
Pressure Relief Procedure Packing Nut/Wet–Cup

WARNING WARNING
To reduce the risk of serious injury whenever you
SKIN INJECTION HAZARD
are instructed to relieve pressure, always follow the
The system pressure must be manually
Pressure Relief Procedure at left.
relieved to prevent the system from
starting or dispensing accidentally. Fluid
under high pressure can be injected through the 1. Fill the packing nut/wet–cup (2) 1/3 full with Graco
skin and cause serious injury. To reduce the risk of Throat Seal Liquid (TSL) or compatible solvent.
an injury from injection, splashing fluid, or moving See Fig. 2.
parts, follow the Pressure Relief Procedure
whenever you: 2. Adjust the packing nut weekly so it is just snug; do
D are instructed to relieve the pressure, not overtighten.
D stop spraying/dispensing,
D check or service any of the system equipment,
D or install or clean the spray tip/nozzle.

1. Engage the spray gun/dispensing valve safety

latch.

2. Shut off the air to the pump.

AIR MOTOR PLATE

3. Close the bleed–type master air valve (required in

your system).

4. Disengage the gun/valve safety latch.

5. Hold a metal part of the gun/valve firmly to the side 2

of a grounded metal pail, and trigger the gun/valve
to relieve pressure.

6. Engage the gun/valve safety latch.

7. Open the drain valve (required in your system)

and/or the pump bleeder valve, having a container
ready to catch the drainage.

8. Leave the drain valve open until you are ready to

spray/dispense again.

If you suspect that the spray tip/nozzle or hose is

completely clogged, or that pressure has not been fully 23
relieved after following the steps above, VERY
SLOWLY loosen the tip guard retaining nut or hose
end coupling and relieve pressure gradually, then Fig 2 0202A

loosen completely. Now clear the tip or hose.

8 308080
 Operation
Flush the Pump Before First Use 7. Close the bleeder valve.

The pump is tested with lightweight oil, which is left in

to protect the pump parts. If the fluid you are using NOTE: When changing fluid containers with the hose
may be contaminated by the oil, flush it out with a and gun already primed, be sure to open the bleeder
compatible solvent before using the pump. valve (33), to assist in priming the pump and venting
air before it enters the hose. Close the bleeder valve
Starting and Adjusting the Pump when all air has been eliminated.

WARNING WARNING
Moving Parts Hazard
To reduce the risk of fluid injection, DO NOT use
Moving parts can pinch or amputate your your hand or fingers to cover the bleeder hole
fingers or other body parts. When the when priming the pump.
pump is operating, the priming piston (23)
. . . . . . . (located at the pump intake) and the air .
motor piston (located behind the air motor 8. With the pump and lines primed, and with ade-
plates) move. See Fig. 2. Therefore, quate air pressure and volume supplied, the pump
NEVER operate the pump with the air motor will start and stop as the spray gun/dispensing
plates removed, and keep your fingers and hands valve is opened and closed.
away from the priming piston.

Before attempting to clear an obstruction from the 9. Use the air regulator (K) to control the pump speed
and the fluid pressure. Always use the lowest air
priming piston (23) or service the pump, follow the
Pressure Relief Procedure to prevent the pump pressure necessary to get the desired results.
from starting accidentally. Higher pressures cause premature tip/nozzle and
pump wear.
See the TYPICAL INSTALLATION on page 5. If you
are using a pneumatic elevator cart or 19 liter (5
gallon) ram with the pump, refer to the separate in- WARNING
structions for those components for set–up and opera-
tion instructions. COMPONENT RUPTURE HAZARD
To reduce the risk of overpressurizing
1. Lower the pump into a fluid container. Be sure the your system, which could cause compo-
air regulator (K) and bleed–type master air valve nent rupture and serious injury, never
(J) are closed. exceed the Maximum Incoming Air Pressure to the
pump (see the Technical Data on page 26).
2. Open the bleed valve (J). Hold a metal part of the
spray gun/dispensing valve (S) firmly to the side of
a grounded metal pail and hold the trigger open.
CAUTION
3. Slowly open the air regulator until the pump starts. Do not allow the pump to run dry. It will quickly
accelerate to a high speed, causing damage. If your
4. Cycle the pump slowly until all the air is pushed pump is running too fast, stop it immediately and
out and the pump and hoses are fully primed. check the fluid supply. If the container is empty and
air has been pumped into the lines, refill the con-
5. Release the spray gun/dispensing valve trigger tainer and prime the pump and the lines, or flush and
and engage the safety latch. The pump should leave it filled with a compatible solvent. Eliminate all
stall against pressure when the trigger is released. air from the fluid system.

6. If the pump fails to prime properly, open the

bleeder valve (33) slightly. See Fig 6. Use the NOTE: A pump runaway valve (G), which shuts off the
bleeder hole (on the underside of the valve hous- air supply to the pump if the pump accelerates beyond
ing) as a priming valve until the fluid appears at the the pre–set speed, is available. See the Typical Instal-
hole. lation on page 5.
308080 9
 Operation
Shutdown and Care of the Pump Flush with a fluid that is compatible with the fluid you
are pumping and with the wetted parts in your system.
Check with your fluid manufacturer or supplier for
recommended flushing fluids and flushing frequency.
WARNING Always flush the pump before fluid dries on the dis-
To reduce the risk of serious injury whenever you placement rod.
are instructed to relieve pressure, always follow the
Pressure Relief Procedure 8.
CAUTION
Never leave water or water-base fluid in the pump
1. For overnight shutdown, follow the Pressure overnight. If you are pumping water-base fluid, flush
Relief Procedure Warning on page 8. with water first, then with a rust inhibitor such as
mineral spirits. Relieve the pressure, but leave the
rust inhibitor in the pump to protect the parts from
2. Always stop the pump at the bottom of the stroke corrosion.
to prevent the fluid from drying on the exposed
displacement rod and damaging the throat pack-
ings. WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
3. Always flush the pump before the fluid dries on the Pressure Relief Procedure on page 8.
displacement rod. Never leave water or water–
based fluid in the pump overnight. See Flushing.
1. Relieve the pressure.

2. Remove the spray tip/nozzle from the gun/valve.

Flushing
3. Hold a metal part of the gun/valve firmly to the side
of a grounded metal pail.
WARNING 4. Start the pump. Always use the lowest possible
FIRE AND EXPLOSION HAZARD fluid pressure when flushing.
Before operating the pump, read the
5. Trigger the gun/valve.
section FIRE AND EXPLOSION HAZ-
ARD on page 4. Be sure the entire
6. Flush the system until clear solvent flows from the
system and flushing pails are properly
gun/valve.
grounded. Refer to Grounding on page
7. 7. Relieve the pressure.

10 308080
 Troubleshooting
1. Relieve the pressure.
WARNING
2. Check all possible problems and causes before
To reduce the risk of serious injury whenever you disassembling the pump.
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.

PROBLEM CAUSE SOLUTION

Pump fails to operate Restricted line or inadequate air sup- Clear; see Technical Data.
ply
Obstructed fluid hose or gun/valve; Clear*; use hose with larger ID.
fluid hose ID is too small
Fluid dried on the displacement rod Clean. See Service.
Dirty or worn air motor parts Clean or repair. See air motor manual, supplied.
Pump operates, but Restricted line or inadequate air sup- Clear; see Technical Data.
output low on both ply
strokes
Obstructed fluid hose or gun/valve; Clear*; use hose with larger ID.
fluid hose ID is too small
Bleeder valve open Close.
Air leaking into supply container Check wiper plate seal.
Fluid too heavy for pump priming Use bleeder valve (see page 6); use wiper plate
with ram or pneumatic elevator cart.
Worn packings in displacement pump Replace packings.
Pump operates, but Fluid too heavy for pump priming Use bleeder valve (see page 9); use wiper plate
output low on down- with ram or pneumatic elevator cart.
stroke
Held open or worn intake valve or Clear valve; replace seals.
seals
Pump operates, but Held open or worn piston valve or Clear valve; replace seals.
output low on up- seals
stroke
Erratic or accelerated Exhausted fluid supply Refill and prime.
pump speed
Fluid too heavy for pump priming Use bleeder valve (see page 9); use wiper plate
with ram or pneumatic elevator cart.
Held open or worn piston valve or Clear valve; replace seals.
seals
Held open or worn priming piston Clear; service.
Worn packings in displacement pump Replace packings.

* To determine if the fluid hose or gun is obstructed, follow the Pressure Relief Procedure on page 8. Disconnect
the fluid hose and place a container at the pump fluid outlet to catch any fluid. Turn on the air just enough to start
the pump. If the pump starts when the air is turned on, the obstruction is in the fluid hose or gun.

308080 11
 Service
Required Tools 1. Flush the pump if possible. Stop the pump at the
bottom of its stroke. Follow the Pressure Relief
D Torque wrench
Procedure Warning on page 8.
D Bench vise, with soft jaws
D Hammer 2. Disconnect the air hose. Hold the fluid outlet fitting
D Rubber mallet (7) with an adjustable wrench to keep it from being
D Razor or other sharp tool loosened while you disconnect the fluid hose.
D 8 mm (5/16 in.) dia. brass rod
Remove the pump from its mounting. Note the
D 8 mm, 11 mm, 15 mm, 25 mm, relative position of the pump’s fluid outlet to the air
3/4 in. and 7/8 in. open–end wrenches motor’s air inlet.
D 17 mm box or socket wrench
D 22 mm crow’s–foot wrench 3. Models 222782 and 222783: Using an adjustable
D Adjustable wrenches wrench, unscrew the coupling nut (104) from the
D 24 in. adjustable wrench connecting rod (103). Remove the coupling collars
D Thread lubricant (105). Take care not to lose or drop them. See Fig
D Anaerobic thread sealant 3.
Disconnecting the Displacement Pump Models 237205: Unscrew rod adapter with cou-
pling nut (103) from displacement rod (21). See
WARNING parts drawing on pages 21 and 23.

KEEP HANDS AND FINGERS AWAY 4. Hold the tie rod flats with an 11 mm wrench to
FROM THE PRIMING PISTON DURING keep them from turning. Use the wrench (113)
OPERATION AND WHENEVER THE provided with the pump (or a 17 mm box or socket
PUMP IS CHARGED WITH AIR to wrench) to unscrew the tie rod locknuts (106) from
reduce the risk of injury! On the pump down- the tie rods (102). Carefully pull the displacement
stroke the priming piston extends beyond the pump (107) off the air motor (101).
intake cylinder to pull the material into the pump.
The priming piston works under extreme force. 5. Refer to page 14 for displacement pump service.
During operation and whenever the pump is To service the air motor, refer to the separate air
charged with air, the priming piston can severely motor manual, supplied.
injure or amputate a hand or finger, or break a
tool, caught between it and the intake cylinder.

To reduce the risk of an injury from injection,

splashing fluid, or moving parts, follow the Pres-
sure Relief Procedure, on page 8 whenever
you:

D are instructed to relieve the pressure,

D stop spraying/dispensing,
D check or service any of the system equipment,
D or install or clean the spray tip/nozzle.

12 308080
 Service
Reconnecting the Displacement Pump 6. Fill the packing nut/wet–cup 1/3 full of Graco
Throat Seal Liquid or compatible solvent.
1. Orient the pump’s fluid outlet to the air motor’s air
inlet as was noted in step 2 under Disconnecting
the Displacement Pump. Position the displace- Model 222783 shown
ment pump (107) on the tie rods (102). See Fig 3.

NOTE: If you removed the tie rods (102) from the air
motor (101) or air motor adapter plate, reinstall them
101
using an 11 mm wrench. Torque the rods to 20–25 N.m
(15–18 ft–lb) on Models 222783 and 237205, and
41–48 N.m (30–35 ft–lb) on Model 222782.

2. Screw the locknuts (106) onto the tie rods (102) 108 102
and torque to 34–41 N.m (25–30 ft–lb), using the TORQUE TO
103 20–25 N.m
wrench (113) provided (or a 17 mm box or socket (15–18 ft–lb)
wrench). ON MODELS
105 222783 and
237205;
3. Models 222782 and 222783: Place the coupling 41–48 N.m
nut (104) on the displacement rod, then place the (30–35 ft–lb)
coupling collars (105) in the nut. Screw the cou- ON MODELS
222782
pling nut onto the connecting rod (103) loosely.
Hold the connecting rod flats with an adjustable 104
wrench to keep it from turning. Using an adjustable TORQUE TO 2
41–48 N.m
wrench, torque the nut to 41–48 N.m (30–35 ft–lb). (30–35 ft–lb)
TORQUE TO
27–41 N.m
(20–30 ft–lb)
Model 237205: Screw rod adapter with coupling
nut (103) onto displacement rod (21) and tighten
securely. See part drawing on pages 21 and 23. 106
TORQUE TO
4. Using a torque wrench in the square hole of the 34–41 N.m
113 (25–30 ft–lb)
supplied wrench (113), torque the packing nut (2)
107
to 27–41 N.m (20–30 ft–lb).

5. Mount the pump and reconnect all hoses. Recon-

nect the ground wire if it was disconnected during 0204A
repair. Turn on the air to the motor and run the Fig 3
pump slowly.

308080 13
 Service
Displacement Pump Service 5. Remove the intake cylinder (20), using a 24 in.
adjustable wrench. Remove the seal (19) and seat
Disassembly (18) from the intake valve housing (16); always
replace the seal with a new one.
When disassembling the pump, lay out all removed
6. Unscrew the intake valve housing (16) from the
parts in sequence, to ease reassembly. Refer to Fig 6.
cylinder (11), using a 24 in. adjustable wrench. Pull
the housing off the pump. The intake check valve
NOTE: Repair Kit 222784 is available to replace the assembly (U) should slide down the priming piston
piston and intake valve seals. For the best results, use rod (21) as you remove the housing; if it does not
all the new parts in the kit. Parts included are denoted slide easily, loosen it by firmly tapping the top of
with one asterisk, for example (8*). the housing (16) with a rubber mallet.Take care not
to drop the assembly (U) as it comes free. Set the
Repair Kit 222785 is available to replace the throat check valve assembly aside for disassembly later.
packings. For the best results, use all the new parts in
the kit. Parts included are denoted with two asterisks,
for example (3**). 7. Inspect the rod guide (17) while in place in the
housing (16). Remove the rod guide only if it is
1. Remove the displacement pump from the air motor visibly damaged. Using a hammer and brass rod,
as explained on page 9. gently tap around the outer edge of the guide to
loosen it.

2. Place the displacement pump in a vise, with the 8. Push the displacement rod (1) down as far as
jaws on the outlet housing (9). possible, then pull it and the priming piston rod
(21) out of the outlet housing (9) and cylinder (11).
3. Hold the flats of the priming piston rod (21) with an
9. Remove the packing nut (2), throat packings (3, 5)
8 mm wrench. Using a 3/4 in. wrench, unscrew the
and glands (4, 6) from the outlet housing (9). DO
priming piston nut (22) from the rod. Slide the
NOT remove the fluid outlet nipple (7) and o–ring
priming piston (23) and priming piston guide (24)
(8) from the outlet housing unless they need
off the rod. Inspect the outer surface of the guide
replacement.
(24) and the inner and outer surfaces of the piston
(23) for scoring, wear, or other damage.
10. Unscrew the plug (34) completely from the bleeder
valve housing (33). It is not necessary to remove
4. Loosen the packing nut (2) using the packing nut the valve housing from the outlet housing (9).
wrench (113) supplied, or a hammer and brass Clean the bleed hole in the valve body (33) and the
rod. valve threads.

14 308080
 Service
11. Use a 24 in. adjustable wrench on the flats of the 15. Place the flats of the piston seat (15) in a vise.
pump cylinder (11) and unscrew the cylinder from Using an 8 mm (5/16 in.) dia. brass rod, unscrew
the outlet housing (9). Remove the o–rings (10). the piston guide (12) from the piston seat (15).
Inspect the inside surface of the cylinder for wear, See Fig 4. Remove the piston seal (14); always
scoring or other damage by holding it up to the replace with a new one. Inspect the mating sur-
light at an angle or running a finger over the sur- faces of the piston (13) and piston seat (15) for
face. nicks, scoring or wear.

12. Inspect the surface of the displacement rod (1)

and priming piston rod (21) for wear, scoring or 16. To disassemble the intake check valve assembly
other damage by running a finger over the surface. (U), place the nut (27) in a vise and unscrew the
intake valve body (25) from the nut, using a 25 mm
13. Use a vise with soft jaws to hold the displacement wrench. See Fig 5. Remove the seal (41) from the
rod (1) by its flats. Place a 15 mm wrench on the nut (27) and the other seal (26) from the valve
flats of the piston and unscrew the piston (13) and body; always replace them with new ones. Inspect
priming piston rod (21) from the displacement rod the mating surfaces of the intake valve body (25)
(1). Remove the piston guide assembly (12, 14, and seat (18) for wear, scoring, or other damage.
15) from the piston (13), and set aside for disas-
sembly later.
NOTE: The seal (41) is press–fit in the nut (27), and
14. It is not necessary to remove the priming piston may require cutting with a razor to ease removal.
rod (21) from the piston (13) unless your inspec-
tion reveals scoring, wear, or other damage to
either part. To disassemble, place the piston flats 17. Inspect all parts for damage. Clean all parts and
in a vise. Using an 8 mm wrench on the rod flats, threads with a compatible solvent. Reassemble as
unscrew the rod. explained on page 17.

15 BRASS ROD 27

12

25

0205 0206
Fig 4 Fig 5

308080 15
 THROAT PACKING DETAIL 1
4

2
5 3 TORQUE TO
LIPS OF 27–41 N.m
V–PACKINGS (20–30 ft–lb)
MUST FACE DOWN
6
9

8 Lubricate threads
34
TORQUE TO
31–37 N.m (23–27 ft–lb)

7
33 Bleed hole must face toward
REMOVE ONLY IF DAMAGED. bottom of outlet housing.
TORQUE TO 60–84 N.m
(44–62 ft–lb)
10

11
TORQUE TO
159–221 N.m
APPLY THREAD SEALANT (117–163 ft–lb)
AND TORQUE PISTON (13) ONTO ROD
(1) AT 35–41 N.m (26–30 ft–lb)
12
APPLY SEALANT
TO FEMALE THREADS
16
13
TORQUE TO
APPLY SEALANT
159–221 N.m (117–163 ft–lb)
TO FEMALE THREADS
10 14
DETAIL OF
INTAKE CHECK 15
VALVE TORQUE TO 23–25 N.m
(17–19 ft–lb)
41 U
(SEE DETAIL AT LEFT)

27 17
TORQUE TO
18
28–34 N.m (21–25 ft–lb)
LARGE BEVEL MUST
25 FACE DOWN
APPLY SEALANT
TO FEMALE THREADS 19
26 21
TORQUE TO
17 35–41 N.m (26–30 ft–lb)

18 20
TORQUE TO
19 159–221 N.m (117–163 ft–lb)

24
22 23
APPLY THREAD SEALANT FLAT SIDE
AND TORQUE TO MUST FACE UP
35–41 N.m (26–30 ft–lb) 0207A

Fig 6

16 308080
 Service
Reassembly 6. Lubricate the throat packings and glands, and
install them in the outlet housing (9) one at a time
in the following order, with the lips of the v–
Refer to Fig 7 for reassembly.
packings facing down: male gland (6**),
UHMWPE v–packing (5**), PTFE v–packing (3**),
1. Place an 8 mm (5/16 in.) dia. brass rod lengthwise UHMWPE (5**), PTFE (3**), UHMWPE (5**), and
in a vise. Install a new piston seal (14*) on the female gland (4**). Apply thread lubricant to the
piston seat (15). Apply thread sealant to the packing nut (2) and install the packing nut loosely
threads of the piston guide (12). Place the piston in the outlet housing.
guide (12) securely on the brass rod. Using a 22
mm crow’s–foot, screw the piston seat (15) into 7. Carefully insert the displacement rod (1) into the
the piston guide. Torque to 23–25NSm (17–19 bottom of the cylinder (11). Push the rod up into
ft–lb). the cylinder and through the outlet housing (9),
until it protrudes from the packing nut (2). Be
careful not to damage the piston seal (14*) while
2. If it was necessary to remove the priming piston performing this step.
rod (21) from the piston (13), apply thread sealant
to the female threads of the piston. Place the flats 8. Apply thread lubricant to the bottom threads of the
of the piston (13) in a vise. Hold the flats of the rod cylinder (11). Be sure the o–ring (10*) is in place
with an 8 mm wrench, and screw the rod into the on the cylinder. Guide the intake valve housing
piston. Torque to 35–41 N.m (26–30 ft–lb). Be (16) up onto the priming piston rod (21). Screw the
careful not to create burrs on the flats of the rod. valve housing onto the cylinder, using a 24 in.
adjustable wrench. Torque to 159–221 N.m
(117–163 ft–lb).
3. Use a vise with soft jaws to hold the displacement
rod (1) by its flats. Install the assembled piston 9. If the rod guide (17) was removed from the intake
guide/seat on the piston (13). Apply thread sealant valve housing (16), reinstall it with the open end
to the female threads of the piston, and screw the facing down toward the pump intake.
piston assembly onto the rod, using a 15 mm
wrench on the flats of the piston. Torque to 35–41 10. With the beveled side facing up, press the seal
N.m (26–30 ft–lb). There will be a small gap be- (41*) into the recess of the intake packing nut (27)
tween the top of the piston (13) and the shoulder until it snaps into place. The nose of the seal
of the rod (1). should be flush with or slightly recessed into the
face of the packing nut. With the threads facing
down toward the pump intake, slide the nut up
4. Lubricate the threads of the bleeder valve plug onto the priming piston rod (21) until it clears the
(34). The plug has two sets of threads. When flats of the rod.
reassembling, be sure to screw the plug fully into
the valve housing (33) Torque to 31–37 N.m 11. Lubricate a new intake valve seal (26*) and slide it
(23–27 ft–lb) . onto the rod, being careful not to damage the seal
when passing over the flats of the rod. Slide the
seal up until it reaches the packing nut (27). Apply
NOTE: It is not ordinarily necessary to remove the sealant to the female threads of the intake valve
outlet nipple (7) and o–ring (8*). However, if they were body (25), and slide it onto the rod until it reaches
replaced because of damage, lubricate the o–ring (8*) the nut (27).
and place it on the nipple (7). Screw the nipple into the
outlet housing (9). Torque to 60–84 N.m (44–62 ft–lb). 12. Place a 7/8 in. wrench on the hex of the packing
nut (27) and a 25 mm wrench on the flats of the
valve body (25). Screw the nut into the body,
5. Lubricate the o–rings (10*) and install them on the making certain they remain in position above the
cylinder (11). Apply thread lubricant to the top flats of the rod (21). Torque to 28–34 N.m (21–25
threads of the cylinder. Using a 24 in. adjustable ft–lb). Slide the assembled intake check valve up
wrench on the flats of the cylinder, screw it into the the priming piston rod and into the rod guide (17)
outlet housing (9). Torque to 159–221 N.m as far as possible; this may be difficult due to high
(117–163 ft–lb). friction between the seal (26) and rod (21).

308080 17
 Service
13. Position the intake valve seat (18) so its large 15. Slide the priming piston guide (24) onto the rod
beveled side faces down toward the pump intake. (21) until it stops. Then install the priming piston
Slide the seat (18) onto the priming piston rod (21) (23), with the flat side of the priming piston (23)
and into the intake valve housing (16) until it seats facing up toward the pump. Apply thread sealant to
on the rod guide (17) . Lubricate a new seal (19*) the female threads of the priming piston nut (22).
and push it up into the beveled gap around the Hold the rod (21) steady with an 8 mm wrench on
bottom outer edge of the seat (18). Be sure the the flats, and screw the priming piston nut (22)
seal is fully and uniformly positioned in the gap. onto the rod with a 3/4 in. wrench. Torque to 35–41
N.m (26–30 ft–lb).
14. Apply thread lubricant to the threads of the intake
cylinder (20) and screw the cylinder into the intake
16. Reconnect the displacement pump to the air motor
valve housing (16), using a 24 in. adjustable
as explained on page 9.
wrench. Torque to 159–221 N.m (117–163 ft–lb).
Installation of the intake cylinder (20) will seat the
parts of the intake valve assembly (U) securely in 17. Allow 2 hours for the thread sealant to cure before
the proper position. returning the pump to service.

18 308080
 THROAT PACKING DETAIL 1
4

2
5 3 TORQUE TO
LIPS OF 27–41 N.m
V–PACKINGS (20–30 ft–lb)
MUST FACE DOWN
6
9

8 Lubricate threads
34
TORQUE TO
31–37 N.m (23–27 ft–lb)

7
33 Bleed hole must face toward
REMOVE ONLY IF DAMAGED. bottom of outlet housing.
TORQUE TO 60–84 N.m
(44–62 ft–lb)
10

11
TORQUE TO
159–221 N.m
APPLY THREAD SEALANT (117–163 ft–lb)
AND TORQUE PISTON (13) ONTO ROD
(1) AT 35–41 N.m (26–30 ft–lb)
12
APPLY SEALANT
TO FEMALE THREADS
16
13
TORQUE TO
APPLY SEALANT
159–221 N.m (117–163 ft–lb)
TO FEMALE THREADS
10 14
DETAIL OF
INTAKE CHECK 15
VALVE TORQUE TO 23–25 N.m
(17–19 ft–lb)
41 U
(SEE DETAIL AT LEFT)

27 17
TORQUE TO
18
28–34 N.m (21–25 ft–lb)
LARGE BEVEL MUST
25 FACE DOWN
APPLY SEALANT
TO FEMALE THREADS 19
26 21
TORQUE TO
17 35–41 N.m (26–30 ft–lb)

18 20
TORQUE TO
19 159–221 N.m (117–163 ft–lb)

24
22 23
APPLY THREAD SEALANT FLAT SIDE
AND TORQUE TO MUST FACE UP
35–41 N.m (26–30 ft–lb) 0207A

Fig 6

308080 19
 Notes

20 308080
 Parts
Model 222782 Series A
23:1 Ratio Monark Pump
Includes items 101–113

REF PART
NO. NO. DESCRIPTION QTY
101 222791 AIR MOTOR, Monark
See 307043 for parts 1
102* 24B190 KIT, tie rod 3
103 184162 ROD, adapter 1
104* 184100 NUT, coupling 1
101 105* 184131 COLLAR, coupling 2
106* 109209 NUT, hex, self–locking;
with nylon insert; M10 x 1.5 3
107 222771 PUMP, displacement
See pages 16 & 17 for parts 1
108* 101946 PIN, cotter 1
109* 109212 SCREW, cap, socket hd;
3/8–16 unc–3a x 0.75” (19 mm) 3
110 184077 PLATE, adapter 1
113* 184119 WRENCH, packing nut 1
108
*Included in Connection Kit 236071.
110
109
TORQUE TO
34–41 N.m
(25–30 ft–lb)

105
103 104
102 TORQUE TO
41–48 N.m
TORQUE TO
(30–35 ft–lb)
34–41 N.m
(25–30 ft–lb)

106
TORQUE TO
34–41 N.m
(25–30 ft–lb) 113

107

0208A

Model 222782

308080 21
 Parts
Model 222783 Series A
46:1 Ratio President Pump
Includes items 101–113

REF PART
NO. NO. DESCRIPTION QTY
101 222772 AIR MOTOR, President
See 306982 for parts 1
102* 24B190 KIT, tie rod 3
103 184160 ROD, adapter 1
104* 184100 NUT, coupling 1
101 105* 184131 COLLAR, coupling 2
106* 109209 NUT, hex, self–locking;
with nylon insert; M10 x 1.5 3
107 222771 PUMP, displacement
See pages 16 & 17 for parts 1
108* 101946 PIN, cotter 1
113* 184119 WRENCH, packing nut 1
*Included in 236071connection kit.

108
103

102
105 TORQUE TO
20–25 N.m
(15–18 ft–lb)

104
TORQUE TO
41–48 N.m
(30–35 ft–lb)

106
TORQUE TO
34–41 N.m
(25–30 ft–lb)

113
107

Model 222783

0204A

22 308080
 Parts
Model 237205 Series A
46:1 Ratio President Pump
Includes items 101–114

REF PART
NO. NO. DESCRIPTION QTY
101 222772 AIR MOTOR, President
See 306982 for parts 1
102* 24B191 KIT, tie rod 3
103 237251 ROD, adapter with coupling nut 1
106* 109209 NUT, hex, self–locking;
101 with nylon insert; M10 x 1.5 3
107 237202 PUMP, displacement
See pages 16 & 17 for parts 1
108* 101946 PIN, cotter 1
113* 184119 WRENCH, packing nut 1
114 156082 O–RING 1
*Included in 236071connection kit.

114

108
103
102
TORQUE TO
20–25 N.m
(15–18 ft–lb)

106
TORQUE TO
34–41 N.m
(25–30 ft–lb)

113

107

Model 222783

0204A

308080 23
 Parts

2 17

1
41*
4**
27

12
**5 3**
26*
**6
14*
9 25

15

34
*8
18
*19
33
13
10*

11 21 20 21 (REF)

*10
24

23
16

1 (REF)

22

0209A

24 308080
 Parts
Model 222771 and 237202 222786 THROAT PACKING CONVERSION KIT
To convert the pump throat to all PTFE packings.
Displacement Pump Must be purchased separately. Consists of:
Includes items 1–41
Ref No. Qty
REF PART
NO. NO. DESCRIPTION QTY 3 5
4 1
1 184101 ROD, displacement; sst 1 6 1
190160 ROD, displacement; sst
(Model 237202 only)
2 184102 NUT, packing; carbon steel 1 222798 INTAKE VALVE REPAIR KIT
3 109301** V–PACKING; PTFE 2 To replace the intake valve and seals.
4 184171** GLAND, female; sst 1 Must be purchased separately. Consists of:
5 109251** V–PACKING; UHMWPE 3
6 184221** GLAND, male; sst 1 Ref No. Qty
7 184104 FITTING, outlet; M27 x 1.5(m); 18 1
1/2 npt(m); carbon steel 1 19 1
8 109450* O–RING; PTFE 1
25 1
9 184105 HOUSING, outlet; ductile iron 1
10 109451* O–RING; PTFE 2 26 1
11 184106 CYLINDER, pump; sst 1 41 1
12 15K690 GUIDE, piston; sst 1
13 184107 PISTON; alloy steel 1
14 184109* SEAL, piston; UHMWPE 1
15 184110 SEAT, piston; alloy steel 1
16 184111 HOUSING, intake valve;
ductile iron 1
17 184152 GUIDE, rod; alloy steel 1
18 184115 SEAT, intake valve; alloy steel 1
19 184296* SEAL; acetal 1
20 187571 CYLINDER, intake; ductile iron 1
21 184117 ROD, priming piston; sst 1
22 184158 NUT, priming piston; alloy steel 1
23 187572 PISTON, priming; carbon steel 1
24 184157 GUIDE, priming piston; alloy steel 1
25 184113 VALVE BODY, intake; alloy steel 1
26 184114* SEAL, intake valve; PTFE 1
27 184112 NUT, packing, intake valve;
carbon steel 1
33 165702 VALVE, bleeder; carbon steel 1
34 190128 PLUG, valve 1
41 184445* SEAL, valve; UHMWPE 1
* Supplied in Seal Repair Kit 222784.
** Supplied in Throat Packing Repair Kit 222785.
222784 SEAL REPAIR KIT
Must be purchased separately. Consists of:
Ref No. Qty
8 1
10 2
14 1
19 1
26 1
41 1
222785 THROAT PACKING REPAIR KIT
Must be purchased separately. Consists of:
Ref No. Qty
3 2
4 1
5 3
6 1

308080 25
 Technical Data
Model 222782

Maximum fluid working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 MPa, 285 bar (4140 psi)

Maximum air input pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 MPa, 12.5 bar (180 psi)
Pump cycles per 3.8 liters (1 gal.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Maximum recommended pump speed for continuous operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 cycles per min
Maximum recommended pump speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 cycles per min
Maximum flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.74 liters/min (0.46 gpm) at 60 cycles/min
Air motor effective diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Stroke length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 mm (3”)
Displacement pump effective area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 cm@ (0.310 in.@)
Maximum pump operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65.5_C (150_F)
Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8 npt(f)
Fluid outlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2 npt(m)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.5 kg (43 lb)
Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carbon Steel; E52100, 41L40, and 4140 Alloy Steel; Ductile Iron;
AISI 304, 316, and 17–4 PH grades of Stainless Steel;
Chrome, Zinc, and Nickel Plating; PTFE; Glass–Filled PTFE; Acetal;
Ultra–High Molecular Weight Polyethylene

26 308080
 Technical Data
Model 223782
To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid To find Pump Air Consumption (m#/min or scfm) at a specific
flow (lpm/gpm) and operating air pressure (psi/MPa/bar): fluid flow (lpm/gpm) and air pressure (psi/MPa/bar):
1. Locate fluid flow rate along bottom of chart. 1. Locate fluid flow rate along bottom of chart.
2. Follow vertical line up to intersection with selected fluid outlet 2. Read vertical line up to intersection with selected air consump-
pressure curve. tion curve.
3. Follow left to scale to read fluid outlet pressure. 3. Follow left to scale to read air consumption.

A 180 psi (1.25 MPa, 12.5 bar) air pressure A 180 psi (1.25 MPa, 12.5 bar) air pressure
B 100 psi (0.7 MPa, 7 bar) air pressure B 100 psi (0.7 MPa, 7 bar) air pressure
C 70 psi (0.49 MPa, 4.9 bar) air pressure C 70 psi (0.49 MPa, 4.9 bar) air pressure
D 40 psi (0.28 MPa, 2.8 bar) air pressure D 40 psi (0.28 MPa, 2.8 bar) air pressure

psi Fluid Outlet Pressure scfm Air Consumption

MPa, bar m#/min
FLUID OUTLET PRESSURE

4000 30
A
28, 280 0.84

AIR CONSUMPTION
24 A
3000
0.672
21, 210
18
2000 B 0.504
B
14, 140 12
C 0.336 C
1000 D
7, 70 6
D 0.168
0 0
gpm 0.000 0.120 0.240 0.360 0.480 gpm 0.000 0.120 0.240 0.360 0.480
liters/minute 0.435 0.870 1.306 1.741 liters/minute 0.435 0.870 1.306 1.741
FLUID FLOW (TEST FLUID: 1900 CENTIPOISE OIL) FLUID FLOW (TEST FLUID: 1900 CENTIPOISE OIL)

psi Fluid Outlet Pressure scfm Air Consumption

MPa, bar m#/min
FLUID OUTLET PRESSURE

4000 30
28, 280 0.84
AIR CONSUMPTION

A A
24
3000
0.672
21, 210
18
2000 0.504
B B
14, 140 12
C 0.336 C
1000
7, 70 6
0.168
0 0
gpm 0.000 0.120 0.240 0.360 0.480 gpm 0.000 0.120 0.240 0.360 0.480
liters/minute 0.435 0.870 1.306 1.741 liters/minute 0.435 0.870 1.306 1.741
FLUID FLOW (TEST FLUID: 11,000 CENTIPOISE SEALANT) FLUID FLOW (TEST FLUID: 11,000 CENTIPOISE SEALANT)

308080 27
 Technical Data
Models 222783 and 237205

Maximum fluid working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 MPa, 320 bar (4600 psi)

Maximum air input pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 MPa, 7 bar (100 psi)
Pump cycles per 3.8 liters (1 gal.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Maximum recommended pump speed for continuous operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 cycles per min
Maximum recommended pump speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 cycles per min
Maximum flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.28 liters/min (0.6 gpm) at 60 cycles/min
Air motor effective diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 mm (4.25”)
Stroke length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 mm (4”)
Displacement pump effective area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 cm@ (0.310 in.@)
Maximum pump operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65.5_C (150_F)
Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2 npt(f)
Fluid outlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2 npt(m)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.8 kg (48 lb)
Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carbon Steel; E52100, 41L40, and 4140 Alloy Steel; Ductile Iron;
AISI 304, 316, and 17–4 PH grades of Stainless Steel;
Chrome, Zinc, and Nickel Plating; PTFE; Glass–Filled PTFE; Acetal;
Ultra–High Molecular Weight Polyethylene

28 308080
 Technical Data
Models 222783 and 237205
To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid To find Pump Air Consumption (m#/min or scfm) at a specific
flow (lpm/gpm) and operating air pressure (psi/MPa/bar): fluid flow (lpm/gpm) and air pressure (psi/MPa/bar):
1. Locate fluid flow rate along bottom of chart. 1. Locate fluid flow rate along bottom of chart.
2. Follow vertical line up to intersection with selected fluid outlet 2. Read vertical line up to intersection with selected air consump-
pressure curve. tion curve.
3. Follow left to scale to read fluid outlet pressure. 3. Follow left to scale to read air consumption.

A 100 psi (0.7 MPa, 7 bar) air pressure A 100 psi (0.7 MPa, 7 bar) air pressure
B 70 psi (0.49 MPa, 4.9 bar) air pressure B 70 psi (0.49 MPa, 4.9 bar) air pressure
C 40 psi (0.28 MPa, 2.8 bar) air pressure C 40 psi (0.28 MPa, 2.8 bar) air pressure

psi Fluid Outlet Pressure scfm Air Consumption

MPa, bar m#/min
FLUID OUTLET PRESSURE

5000 30
35, 350 0.840 A

AIR CONSUMPTION
A
4000 24
28, 280 0.672
B
3000 B 18
21, 210 0.504
2000 12 C
14, 140 C 0.336
1000 6
7, 70 0.168
0 0
gpm 0.00 0.15 0.30 0.45 0.60 gpm 0.00 0.15 0.30 0.45 0.60
liters/minute 0.57 1.14 1.70 2.28 liters/minute 0.57 1.14 1.70 2.28
FLUID FLOW (TEST FLUID: 1900 CENTIPOISE OIL) FLUID FLOW (TEST FLUID: 1900 CENTIPOISE OIL)

psi Fluid Outlet Pressure scfm Air Consumption

MPa, bar m#/min
FLUID OUTLET PRESSURE

4000 36
28, 280 1.008
AIR CONSUMPTION

A A
3000
21, 210 24
0.672 B
2000
14, 140 B
12 C
1000 C 0.336
7, 70
0 0
gpm 0.00 0.15 0.30 0.45 0.60 gpm 0.00 0.15 0.30 0.45 0.60
liters/minute 0.57 1.14 1.70 2.28 liters/minute 0.57 1.14 1.70 2.28
FLUID FLOW (TEST FLUID: 11,000 CENTIPOISE SEALANT) FLUID FLOW (TEST FLUID: 11,000 CENTIPOISE SEALANT)

308080 29
 Dimensions
Model 222783 Shown

0202A

Pump A B C D
Model
222782 1147 mm 365 mm 782 mm 328 mm
(45.2 in.) (14.35 in.) (30.8 in.) (12.9 in.)
222783 1207 mm 418 mm 789 mm 328 mm
(47.5 in.) (16.45 in.) (31.0 in.) (12.9 in.)
237205 1075 mm 418 mm 657 mm 196 mm
(42.4 in.) (16.45 in.) (25.9 in.) (7.7 in.)

30 308080
 Mounting Hole Layout
President Pump Monark Pump

54.1 mm 63.5 mm
63.5 mm (2.50”)
(2.50”) (2.130”)

22.2 mm
62.50 mm (0.875”)
(2.461”)

31.25 mm 38.5 mm
(1.230”) (1.516”)
31.2 mm
(1.230”)
62.50 mm
(2.461”) 7.1 mm
7.9 mm 11.4 mm (0.281”)
(0.312”) (0.449”) DIA. (2)
DIA. (2) DIA. (3)

11.4 mm 54.1 mm 44.5 mm

(0.449”) (2.131”) (1.750”)
DIA. (3)

0213 0214

308080 31
 Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the
date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,
Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-
stitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

Graco Information
TO PLACE AN ORDER, contact your Graco distributor, or call one of the following numbers
to identify the distributor closest to you:
1–800–328–0211 Toll Free
612–623–6921
612–378–3505 Fax

All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.

This manual contains English. MM 308080

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

Copyright 1991, Graco Inc. is registered to ISO 9001
www.graco.com
Revised 12/2008
32 308080