3500 Transient Data Interface (TDI) Module

3500/22M Transient Data Interface (TDI)
Module
Operation and Maintenance Manual
Bently Nevada* Asset Condition Monitoring
Part Number: 161580-01

Rev. N
3500/22M Transient Data Interface (TDI) Module
Copyright 2002 - 2018 Baker Hughes, a GE company, LLC ("BHGE")

All rights reserved.
The information contained in this document is the property of BHGE and its affiliates; and is
subject to change without prior notice. It is being supplied as a service to our customers and
may not be altered or its content repackaged without the express written content of BHGE.
* Denotes a trademark of Bently Nevada, LLC, a wholly owned subsidiary of Baker Hughes, a GE
company.
Bently Nevada, Keyphasor, System 1
All product and company names are trademarks of their respective holders. Use of the
trademark does not imply any affiliation with or endorsement by their respective holders.
The information published in this document is offered to you by BHGE in consideration of its
ongoing sales and service relationship with your organization. However, since the operation of
your plant involves many factors not within our knowledge, and since operation of the plant is
in your control, ultimate responsibility for its continuing successful operation rests with you,
BHGE specifically disclaims any responsibility for liability based on claims for damage of any
type, i.e., direct, consequential or special that may be alleged to have been incurred as result of
applying this information regardless of whether it is claimed that BHGE is strictly liable, in
breach of contract, in breach of warranty, negligent, or is in other respects responsible for any
alleged injury or damage sustained by your organization as a result of applying this
information. This document is furnished to customers solely to assist in the installation,
testing, operation and/or maintenance of the equipment described. BHGE retains all rights to
any intellectual property that may be contained in this document.
Contact Information
When you cannot reach your local representative, use the following information to contact us:
1631 Bently Parkway South

Mailing Address
Minden, Nevada USA 89423
1.775.782.3611
Telephone
1.800.227.5514 (US Only)
Internet www.GEmeasurement.com
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Additional Information
NOTE
This manual does not contain all the information required to operate and maintain the monitoring system. The
following is a list of additional 3500 manuals. Refer to these manuals for other required information.
Order the “Bently_Manuals” customer DVD to access all manuals, datasheets, application notes, installation
guides and field wiring diagrams for all available languages.
3500 Monitoring System Installation and Maintenance Manual (Document 129766)

3500 Monitoring System Rack Configuration and Utilities Guide (Document 129777)
3500/22M Transient Data Interface Product Datasheet (Document 161581)
3500 Field Wiring Diagram Package (Document 130432)
3500 Hardening Guide for Network Requirements [Document 106M9733]
This document can be requested at bntechsupport.com.
161580-01 Rev. N iii

Contents
1. Receiving and Handling Instructions 1

1.1 Safe Disposal 1
2. General Information 3
2.1 TDI Features 5
2.2 Triple Modular Redundant (TMR) Description 5
2.3 Module Status 5
2.4 Channel Status 6
2.5 LED Descriptions 7
2.6 Requirements 7
2.7 Installing USB to Serial Adapter Drivers 10
3. Data Collection 14
3.1 Overview 14
3.2 Definitions 14
3.3 Communication 15
3.4 Data Content 16
4. Configuration Information 26
4.1 Transient Data Interface Considerations 26
4.2 Transient Data Interface Configuration 28
4.3 TDI Security Options 32
4.4 Software Switches 37
4.5 Hardware Switches 40
5. I/O Module Description 43
5.1 Transient Data Interface Input/Output (I/O) Modules 43
5.2 OK Relay 45
5.3 External Contacts 46
5.4 Wiring Euro Style Connectors 46
5.5 Cable Pinouts 48
5.6 Buffered Signal Output Module 49
5.7 Signal Pinout 50
6. Maintenance 54
6.1 Verification 54
6.2 Performing Firmware Upgrades 54
7. Troubleshooting 57
7.1 LED Fault Conditions 57
7.2 System Event List Messages 58
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7.3 Alarm Event List Messages 84
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1. Receiving and Handling Instructions

Visually inspect the module for obvious shipping damage. If you detect shipping damage, file a
claim with the carrier and submit a copy to Bently Nevada, LLC.
WARNING
Verify the position of the PIM switch is the same on all PIMs being installed. If the
switches are not in the same position the rack may not be properly grounded and
cause a false trip.
Circuit boards contain devices that are susceptible to damage when exposed to electrostatic
charges. Damage caused by obvious mishandling of the board will void the warranty. To avoid
damage, observe the following precautions in the order given.
WARNING
Machinery protection may be lost when you remove this module from the rack.
l Do not discharge static electricity onto the circuit board. Avoid tools or procedures that
would subject the circuit board to static damage. Some possible causes of static damage
include ungrounded soldering irons, nonconductive plastics, and similar materials.
l Use a suitable grounding strap before handling or performing maintenance on a printed
circuit board.
l Transport and store circuit boards in electrically conductive bags or foil.
l Use extra caution during dry weather. Relative humidity less than 30% tends to multiply
the accumulation of static charges on any surface.
When performed properly, you may install this module into or remove this module from the
rack while power is applied to the rack. Refer to the Rack Installation and Maintenance Manual
(Document 129766) for the proper procedure.
1.1 Safe Disposal

Replacing Monitor and Failure Analysis
Visit the www.GEmeasurement.com to initiate the process for returning parts under warranty
and request failure analysis.
Hazardous Materials
This monitor does not use hazardous materials outlined by RoHS or battery directive statutes.
These regulations confirm that lead, mercury, cadmium, hexavalent chromium, polybrominated
161580-01 Rev. N 1
biphenyls, polybrominated diphenyl ether, and battery related materials such as lithium are
limited to no more than trace amounts within the system.
Recycling Facilities
Decommissioning of instrumentation should endeavor to minimize the impact of the waste
created by disposal of system material. Refer to local or regional waste removal administration
to collect information on proper material collection, reuse, and recycling.
Product Disposal Statement

Customers or third parties who are not member states of the European Union are solely
responsible for diligent product disposal at the end of its useful life. No person, firm,
corporation, association, or agency shall dispose of the product in a way that is in violation of
any applicable international, federal, state, or local regulations. Baker Hughes, a GE company,
LLC (“BHGE”) is not responsible for product disposal at the end of its useful life. Visit
www.weeerohsinfo.com for recycling information.
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2. General Information
The Transient Data Interface (TDI) is the primary interface into the 3500 rack. It supports a
Bently Nevada* proprietary protocol that software uses to configure the rack and retrieve
machinery information. TDI has 2 primary functions: configuration of the protection system
and data retrieval for Bently Nevada machine management systems.
You must place the TDI in slot 1 of the rack (next to the power supplies). Although the TDI
does provide certain functions common to the entire rack, the TDI is not part of the critical
monitoring path. The TDI's operation (or non-operation) does not affect the proper, normal
operation of the overall monitoring system.
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1. Main Module
2. 10 Base-T/100 Base TX (copper) Ethernet I/O Module
3. 100 Base-FX (fiber optic) Ethernet I/O Module
4. LEDs indicate operating status of the module
5. Hardware Switches
6. USB Configuration Port for configuring or retrieving machinery data
7. OK RelAy indicates the OK status of the overall rack
8. Signal Common external grounding terminal
9. RJ-45 Ethernet Port for configuration and data collection
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10. System Contacts
11. Fiber Optic Ethernet Port for configuration and data collection
12. Buffered Output I/O Module (p/n 147364-01, no longer available for purchase)
13. 9-pin Serial Configuration Port
Figure 2 - 1: Front and Rear View of the Transient Data Interface
2.1 TDI Features

Contacts
l Rack reset
l Alarm inhibit
l Trip multiply
l OK relay
Security
l Password
l Key switch
Communication Ports
l USB or 9 pin RS-232 front panel configuration port
l Ethernet rear panel host port
Event Lists
l Alarm event list
l System event list
2.2 Triple Modular Redundant (TMR)

Description
For TMR applications, the 3500 system requires a TMR version of the TDI. In addition to all the
standard TDI functions, the TMR TDI also performs "monitor channel comparison." The 3500
TMR configuration executes monitoring voting using the setup specified in the monitor
options. Using this method the TMR TDI continually compares a specified output of 3
redundant monitors. If the TMR TDI detects that the information from any monitor is no longer
equivalent (within a configured percent) to that of the other 2 monitors, it will flag the
monitor as being in error and place an event in the System Event List.
NOTE
Triple Modular Redundant (TMR) Units are no longer availble for purchase.
2.3 Module Status

OK
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This indicates if the Transient Data Interface is functioning correctly. The TDI returns a Not OK
status if it detects any of the following conditions:
l Hardware failure in the module
l Node voltage failure
l Communication failure with any module
l If any of the following conditions occur after you configure the corresponding security
options:
l A module was inserted or removed from the rack
l The key switch was changed from Run to Program Mode
l The rack address is changed while in Run Mode
If the Module OK status goes Not OK then the TDI will drive the system OK Relay on the Power
Input Module Not OK. The Rack OK and TDI OK LEDs show Not OK.
Configuration Fault
This indicates whether the Transient Data Interface configuration is invalid.
2.4 Channel Status

OK
This indicates whether or not the TDI has detected a fault in communication or within the
module. If the Channel OK status goes Not OK then the TDI will drive the system OK Relay on
the Power Input Module Not OK. The Rack OK and TDI OK LEDs show Not OK.
Status
Table 2 - 1: Location of Channel OK Statuses
Communications Gateway
Status Locations Rack Configuration Software
Protocol
Module OK X X
Module Configuration Fault X
Channel OK X X
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2.5 LED Descriptions

The Module LEDs on the front panel of the Transient Data Interface indicate the operating
status of the module.
1. OK: Indicates that the TDI and the I/O modules are operating correctly.
2. TX/RX: flashes at the rate that messages are sent.
3. TM: Inidcated that the rack is in Trip Multiply mode.
4. CONFIG OK:
l ANY module in the rack is not configured or has a configuration error,
l the stored configuration of the Transient Data Interface does not match the
physical configuration of the rack, or
l that a security option was not met.
Figure 2 - 2: LED Summary
2.6 Requirements
Hardware
TDI requires a management-ready 3500/05 rack. The presence of an Orbit symbol on the left-
hand size of the bezel identifies the management-ready racks.
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Figure 2 - 3: Location of Management-Ready Rack Identifier

To provide waveforms to System 1*, TDI requires M-series monitors with PWA revisions of G or
higher. M-series monitors are monitors that have an M suffix on the catalog number. These
monitors include the 3500/40M, /42, /44, /46M, /64M, /72M and /77M.
To handle multi-event per revolution speed signals, the TDI requires a Keyphasor* module with
a PWA number of 149369-01.
To determine the PWA revision of the monitors in your rack:
1. Launch the 3500 Configuration Software
2. Select Update Firmware from the Utilities menu.
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3. Select the modules of interest.
4. Click Print Extended Information
The TDI supports static value data collection from any 3500 monitor, including older
3500/40M, /42 and /44 monitors that cannot provide waveform data.
The TDI monitors using the 288055-XX PWA require TDI firmware revision 4.0 or higher.
Software
TDI support requires the following software revisions:
l 3500 Rack Configuration revision 3.30 or higher
l 3500 Data Acquisition revison 2.40 or higher
l 3500 Display revision 1.40 or higher
l System 1 Release 3.0 or higher
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Limitations
l TDI will not interface to a TDXnet, TDIX or DDIX
l TDI does not support DM2000
l TDI will not permit 3500 Configuration software to access the rack through a 3500/92
Communications Gateway.
l TDI is not compatible with the RIM I/O. Please remove RIM I/O before inserting the TDI.
2.7 Installing USB to Serial Adapter Drivers

The 3500/22M (PWA part number 288055-xx) uses a USB port. This port is USB 2 compatible
and functions as a virtual RS232 port. The port requires USB to serial adapter drivers. These
drivers are located on the 3500 Rack Configuration Installation disk (part number 3500/01-
01). After 3500 Rack Configuration Software V4.5 or later is installed on your computer, the
3500 22M USB to serial adapter drivers are located here:
C:\3500\TDI USB Drivers
You can download the drivers from the following website:
http://www.bntechsupport.com
The following screen images are from a Windows 7 64-bit Operating system. Your screen may
be slightly different.
1. Connect the computer to the TDI USB port with an A to B USB cable (P/N 100M2833).
2. Open Device Manager and right-click on Other Devices, FT232R USB UART.
3. Select Update Driver Software.
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4. Select Browse my computer for driver software.
5. Browse to the location of the USB Serial Port drivers.
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The drivers are located on the 3500 Rack Configuration Software disk in the 22M_USB_Serial_
drivers directory and on the Bently Nevada Technical Support web site.
6. Select the appropriate drivers for your operating system. Both X86 and X64 drivers are available.
7. Click Next. The drivers are installed on your computer.
8. Look in Device Manager to determine which COM port has the installed drivers. Use this port when
you connect directly to the 3500 rack.
Note
The USB cable part number is 100M2833.
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3. Data Collection
3.1 Overview
Data collected from a machine has several forms. This data includes static data, dynamic data,
status information and speed data. The /23E TDI or DI depending on system acquires all of
these forms of data as a result of various stages of operation for a machine: steady state,
transient (start-up & coast-down) and when alarms occur. The TDI or DI depending on system
collects, stores, and transmits the data sets from the 3500 monitors to the data acquisition
computer. The data acquisition computer, in turn, provides the data to the database and
display stations.
The TDI or DI depending on system uses structures called Collection Groups to organize data
collection. You should place channels (measurement points) that are related to each other in
the same collection group. You create groups and add channels to them until you associate all
of the channels of the monitoring system with their respective collection group. The TDI or DI
depending on system collects all of the channels' data within the collection group together
and synchronizes them with each other. You use System 1 configuration software to create
Collection Groups.
The TDI or DI depending on system attempts to move data to the host computer at the earliest
opportunity, so it identifies data that it collects as part of an event as being related to the
event and then sends the data using its network connections. If the TDI or DI depending on
system is unable to send the data, it will store the data and send it when it is able to do so.
3.2 Definitions
Channel
The connection of a transducer to the system.
Collection Group
A group of channels (transducers) that are collected together. A collection group is used to
collect data for alarms and transient events.
Collection Group Enabler

A speed region that the user configures and that the 3500 TDI uses to enter into transient
collection mode.
Collection Control Parameter

A parameter that defines when to collect transient data.
Delta RPM
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The difference, expressed in CPM, between subsequent samples in RPM based transient
buffers.
Delta Time
The difference, in time, between the subsequent samples in time based transient buffers.
After a sample is collected, the delta time value is added to the current time to determine
when to capture the next data set.
M-Series Monitors
3500 vibration monitors that support collection of machinery management data. The label on
a M-Series monitor has an M added to the end of the catalog number. All vibration monitors
are now M-series.
Static Values
Values extracted from the transducer signal with some signal conditioning applied.
Synchronous Sample Rate

The number of samples taken for each revolution of the shaft for synchronous data. You set
this in the host software (System 1). The fastest sample rate will give the best waveform and
orbit presentation, but the lowest spectral resolution; whereas the slowest sample rate will
give the lowest waveform and orbit resolution but the highest spectral resolution.
Asynchronous Sample Rate

The asynchronous sample rate is not related to machine speed. Therefore, asychronous
samples are still valid even if you do not have a Keyphasor signal.
An asynchronous waveform consists of 2048 samples. These samples are taken at the
configured sampling rate. Sample rates are determined by the frequency span.
Transient Mode
A state of operation where data is collected based on parameter changes such as speed. The
3500 TDI enters this mode when the value of a collection point enters the enabler region of a
collection group.
3.3 Communication
The TDI communicates with the data acquisition computer using Ethernet. It can support th
efollowing physical media: 10 Base -T, 100 Base-TX or 100 Base-FX. The TDI is designed to work
as a stand network device and should be compatible with any Ethernet structure.
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3.4 Data Content

Static Values
Static values represent values that the 3500/22M Transient Data Interface (TDI) Module
system extracts from the transducer signal with some signal conditioning applied. Examples of
the conditioning can be linearizing, scaling, determining the average or peak-to-peak value, or
extracting the once-per-turn amplitude and phase. 3 sources of static values exist within the
3500/22M Transient Data Interface (TDI) Module system: protection values, management
values, and software variables. Monitors generate and use protection values, compare them
against setpoints, and protect the machine by using the results to control relays. The
3500/22M Transient Data Interface (TDI) Module uses the dynamic waveform information,
applies signal conditioning and generates additional static values. Lastly, the software system
retrieves the dynamic waveform information and generates additional values after applying
software calculations and signal conditioning.
Protection Values
All of the static values that you configure or enable using 3500 monitor configuration are
available through the TDI. The TDI does not re-compute or replace any values that the monitors
measure. All of the 3500 monitors can provide these static values regardless of the monitor
type and whether the monitor design supports the TDI (“M” vs. “non-M” series). Although both
monitor types support static values, one difference between non-M series and M series
monitors is that the M series can update static value faster than their non-management ready
counterparts.
Management Values
The 3500/23E TDI takes the dynamic waveform from the vibration monitors and processes it
to provide additional static values. These values that the TDI computes are nX static values
that return amplitude and phase information of the vibration that relate to an order (nX) of
running speed. The TDI can calculate up to 4 nX values, which are available through the
System 1 software.
The 3500 TDI takes the dynamic waveform from the management ready (“M” series) monitors
and processes it to provide additional static values. These values that the TDI computes are nX
static values that return amplitude and phase information of the vibration that relate to an
order (nX) of running speed. The TDI can calculate up to 4 nX values, which are available
through the System 1 software.
NOTE
The 3500 TDI will mark phase information for nX values derived from 360x or 720x synchronous sample
rates as invalid.
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The nX values require a speed input to the 3500 rack. The nX options available are based on
the synchronous sampling rate used for waveform sampling. You can adjust nX values in 0.01x
steps.
Table 3 - 1: NX Available Options
nX Range Synchronous Sampling Rate Maximum Machine Speed
0.1x to 7x, steps of 0.01x 16x 100,000 rpm
0.1x to 179x, steps of 0.01x 360x (see note) 5,333 rpm
0.1x to 359x, steps of 0.01x 720x (see note) 2,666 rpm
Software Variables
Software variables augment the static variables that the monitor and 3500/22M Transient
Data Interface (TDI) Module provide. The software computes these variables after retrieving a
waveform from the 3500/22M Transient Data Interface (TDI) Module and performing a series
of calculations on the data. The software may drive Alarm data capture based on the values of
these variables, but cannot issue a protection alarm (relay closure).
Dynamic Data
Dynamic data, also known as waveform data or dynamic waveform data, is available from any
“M” series monitor but is not available for “non-M” series monitors. The TDI can collect
waveform data for up to 12 monitors (48 channels). The TDI collects waveform data that is
synchronous to the rotation of the machine and asynchronous to machine rotation for each
channel. Each of the 2 waveforms consists of 2048 samples of 16-bit data. The TDI samples
waveforms for all channels on a shaft simultaneously, which allows you to generate Orbits,
perform modal analysis, and better determine the location of a fault.
The number of dynamic channels configured determines the maximum machine speed that
can be supported by TDI. The Table below lists the available speed ranges.
Table 3 - 2: Supported TDI Speed Readings
Number of Channels Minimum Machine Speed Maximum Machine Speed
1 to 16 1 rpm 100,000 rpm
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Number of Channels Minimum Machine Speed Maximum Machine Speed
17 to 24 1 rpm 60,000 rpm
25 to 48 1 rpm 30,000 rpm
Synchronous Data
Synchronous data requires a once-per-turn input to the rack. The 3500/22M Transient Data
Interface (TDI) Module samples data relative to this once-per-turn reference signal and uses a
supporting predictive algorithm to sample systems in which speeds are changing. You
configure the 3500/22M Transient Data Interface (TDI) Module to collect a defined number of
samples for each rotation of the shaft, generally trading off between spectral resolution and
waveform detail. The speed of the machine limits the upper sampling rates available. The table
below lists the sampling rates and the maximum machine speed supported by the sampling
rate.
Table 3 - 3: Sampling Rates and Maximum Supported Machine Speed
Sampling Rate Revolutions per Waveform Maximum Machine Speed
16x 128 100,000 rpm
32x 64 60,000 rpm
64x 32 30,000 rpm
128x 16 15,000 rpm
256x 8` 7,500 rpm
360x 5 5,333 rpm
512x 4 3,750 rpm
720x 2 2,666 rpm
1024x 2 1,875 rpm
Asynchronous Sampling
In addition to synchronous data, the 3500/22M Transient Data Interface (TDI) Module uses a
fixed-frequency sampling rate to simultaneously collect asynchronous waveforms. The
3500/22M Transient Data Interface (TDI) Module will collect a 2048-sample data set that you
can display as a waveform or an 800 line spectrum. The data collected in this manner is anti-
alias filtered. The 3500/22M Transient Data Interface (TDI) Module synchronizes sampling of
channel pairs within a monitor, except for the 64 kHz sampling rate, and you can use full
spectrum plots to view the data. The following table shows the sampling rate, corresponding
spectral frequency span and the number of spectral lines.
Table 3 - 4: Asynchronous Sampling Specifications
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Sample Rate Frequency Span Number of Spectral Lines Spectral Resolution
25.6 Hz 10 Hz 800 0.0125 Hz
51.2 Hz 20 Hz 800 0.025.Hz
128 Hz 50 Hz 800 0.0625 Hz
256 Hz 100 Hz 800 0.125 Hz
512 Hz 200 Hz 800 0.25 Hz
1.28 kHz 500 Hz 800 0.625 Hz
2.56 kHz 1 kHz 800 1.25 Hz
5.12 kHz 2 kHz 800 2.5 Hz
12.8 kHz 5 kHz 800 6.25 Hz
25.6 kHz 10 kHz 800 12.5 Hz
51.2 kHz1 30 kHz 800 25 Hz
64 kHz1 30 kHz 960 31.25 Hz
1The 3500 TDI limits the number of channels in a collection group to 24 for 51.2 kHz and 64
kHz sampling rates.
Integration
You can configure the 3500/22M Transient Data Interface (TDI) Module to return integrated
waveform data. The 3500/22M Transient Data Interface (TDI) Module will return all of the
waveform and nX values as integrated data if you select integration in the protection system
configuration.
Status Inputs
Monitors in the rack constantly inform the 3500/22M Transient Data Interface (TDI) Module of
their status, which the 3500/22M Transient Data Interface (TDI) Module reports back to the
host computer. The TDI reports operational status at a channel level. This status includes the
alarm status and transducer OK status as well as the 3500/22M Transient Data Interface (TDI)
Module entering and leaving operating modes. The 3500/22M Transient Data Interface (TDI)
Module also reports monitor health as part of the ongoing voltage and performance checks
within the monitor and reports exceptions as a monitor event message.
Speed Inputs
The 3500/22M Transient Data Interface (TDI) Module accepts from 1 to 4 speed signals that
are the same as the signals available for the rest of the system. The 3500/22M Transient Data
Interface (TDI) Module uses speed inputs to sample data while acquiring synchronous
waveforms and computing nX values. The 3500/22M Transient Data Interface (TDI) Module
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also uses speed inputs to collect transient data. The 3500/22M Transient Data Interface (TDI)
Module can use once-per-revolution Keyphasor signals or multiple event-per-revolution speed
signals.
Multiple Event Keyphasor Signals

The 3500/22M Transient Data Interface (TDI) Module supports the use of multiple event-per-
revolution speed inputs. You must configure the Keyphasor to output a once-per-revolution
signal to the system modules. When you configure the 3500/22M Transient Data Interface
(TDI) Module for multiple event signals the 3500/22M Transient Data Interface (TDI) Module
will mark all phase-related data as invalid.
Recip Multi-Event Wheel

A special configuration selection supports the recip multi-event wheel. This speed reference
combines multi-event input for improved sampling with a once-per-revolution indication for
phase reference.
Transient Data
NOTE
Transient data collection is an optional software feature that you must purchase and then activate in the
3500/22M Transient Data Interface (TDI) Module .
The 3500/22M Transient Data Interface (TDI) Module has a special mode of operation for
collecting data during transient operation of the machine. The 3500/22M Transient Data
Interface (TDI) Module collects transient data based on changes in machine speed and at a
configurable time interval. The 3500/22M Transient Data Interface (TDI) Module is always
collecting speed-based and time-based data. The 3500/22M Transient Data Interface (TDI)
Module temporarily saves data but does not send it to the host until the 3500/22M Transient
Data Interface (TDI) Module detects that the machine is entering a transient mode of
operation. When this happens, the 3500/22M Transient Data Interface (TDI) Module transmits
the last 200 data collection sets to the host and continues to send new data sets until the end
of transient conditions are met.
To configure the 3500/22M Transient Data Interface (TDI) Module to collect data during
transient events you must complete the following in System 1 Configuration:
l Place all of the channels into a collection group.
l Place a Keyphasor into the same collection group.
l Define the Collection Group Enablers. These determine how the 3500/22M Transient
Data Interface (TDI) Module can determine that a machine is in transient operation.
l Define the Collection Control Parameters. These determine when the 3500/22M
Transient Data Interface (TDI) Module will collect data.
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Collection Group Enablers
Collection group enablers are rules that you define based on the machine speed that
determines when the machine has entered a transient mode of operation. When the
3500/22M Transient Data Interface (TDI) Module detects that the speed of the machine is
within the defined region, it enters into transient collection mode. There are two collection
group enablers available for each collection group, which define the upper and lower speed of
a speed range. Normally you set one enabler range between slow roll (or stop) and running
speed to capture machine start-ups and shutdowns. The intent of the second enabler, which
you should set above normal operational speed, is to catch overspeed events. The figure below
shows sample rpm ranges for the two collection group enablers.
1. Speed axis in revolutions per minute (RPM)

2. Transient region 2 (overspeed)
3. Normal operational speed
4. Transient region 1 (start-up and shutdown)
5. Slow roll or stopped
6. Time axis
Figure 3 - 1: Sample RPM Ranges for Collection Group Enablers

Once in transient mode, the 3500/22M Transient Data Interface (TDI) Module will stay in the
mode until the Host software tells it to exit transient mode. The software sends this command
at a configured time interval after the 3500/22M Transient Data Interface (TDI) Module exits
the Collection Group Enabler range.
Another way for the 3500/22M Transient Data Interface (TDI) Module to enter transient mode
is through direct user intervention. You can use the Host software to issue a command for
3500/22M Transient Data Interface (TDI) Module to enter transient mode. This action bypasses
the collection group enablers so that the 3500/22M Transient Data Interface (TDI) Module
immediately enters transient mode. 3500/22M Transient Data Interface (TDI) Module will then
stay in transient mode until you manually remove it from transient mode.
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Collection Control Parameters
You use the collection control parameters (CCP) to define when the 3500/22M Transient Data
Interface (TDI) Module will capture data. There are 2 types of parameters:
l delta RPM
l delta Time
Both of these types of parameters function simultaneously. Each collection group offers the
following selections:
l increasing delta RPM
l decreasing delta RPM
l time interval
All 3 of these selections can be active simultaneously for a collection group. You can program
the increasing and decreasing delta rpm individually.
The time interval CCP defines a fixed time period that will cause the 3500/22M Transient Data
Interface (TDI) Module to take a data set. The time interval CCP will initiate data collection at
the configured interval regardless of the speed of the machine.
The RPM-based CCPs uses changes in machine speed (either increasing or decreasing) to force
data collection. Once the 3500/22M Transient Data Interface (TDI) Module collects a data set
at a given speed, it uses the delta rpm values to calculate 2 target rpm values, one for
increasing and one for decreasing speeds. When the machine speed reaches or exceeds either
target value the 3500/22M Transient Data Interface (TDI) Module collects data and calculates
the next target rpm values.
Since the 3500/22M Transient Data Interface (TDI) Module uses the current speed to
determine target values, and because the 3500/22M Transient Data Interface (TDI) Module
may collect data at slightly higher or lower rpm values, the 3500/22M Transient Data Interface
(TDI) Module may take data at slightly different intervals even though the delta speed may be
set (for example) to 50-rpm intervals. See the figure below.
161580-01 Rev. N 22
1. Delta time
2. Delta RPM (increasing)
3. Delta RPM (decreasing)
4. Waveform collection
Figure 3 - 2: Sample Delta Time and Delta RPM Sampling

When the 3500/22M Transient Data Interface (TDI) Module detects that it has entered into a
transient region it will immediately collect a waveform and static data set. The 3500/22M
Transient Data Interface (TDI) Module will collect 1 complete set of static data for all points in
the collection group each time a CCP detects a collection event. Every 10 events the 3500/22M
Transient Data Interface (TDI) Module will collect a waveform data set for all of the dynamic
points in the collection group. The events can consist of both RPM CCPs and time CCP
collections. Therefore, if the 3500/22M Transient Data Interface (TDI) Module detected 6 RPM-
based events (increasing or decreasing) and 4 time interval events since the last waveform
collection, it would collect a new waveform. See figure below:
161580-01 Rev. N 23
1. Entered transient region

2. Delta time
3. Delta RPM increasing
4. Delta RPM decreasing
5. Waveform collection
Figure 3 - 3: Sample Delta Time and Delta RPM Data Collection
Issues with Transient Collection

If the software tells the 3500/22M Transient Data Interface (TDI) Module to exit while still in a
transient region, the 3500/22M Transient Data Interface (TDI) Module will terminate transient
collection. The 3500/22M Transient Data Interface (TDI) Module will re-enter transient mode
only when the machine speed exits the enabler region and then re-enters that region or
enters another enabler region. Under start-up conditions or after you reconfigure the
3500/22M Transient Data Interface (TDI) Module , the historical buffer may not be full at the
time of the event and the 3500/22M Transient Data Interface (TDI) Module will return only a
partial data set.
You must take care when you configure the Collection Control Parameters for transient data
collection. The 3500/22M Transient Data Interface (TDI) Module can collect a large amount of
data in a short time, and unless the system can transfer this data to the software the
3500/22M Transient Data Interface (TDI) Module 's memory will eventual fill up. The following
guideline should help you optimize the 3500/22M Transient Data Interface (TDI) Module
configuration.
System 1 / 3500/22M Transient Data Interface (TDI) Module can transfer a waveform set at a
rate of one set per second. If you connect two 3500/22M Transient Data Interface (TDI) Module
s to a single DAQ and both 3500/22M Transient Data Interface (TDI) Module s are in transient
mode, then the computer takes two seconds to collect a waveform set.
161580-01 Rev. N 24
In addition to its alarm data storage and pre-transient data storage, the 3500/22M Transient
Data Interface (TDI) Module has enough storage to hold 35 waveforms sets internally.
The following equation determines the optimum Delta RPM value to set:
Delta RPM >= [(S MAX - S MIN) /(35 + t RAMP / t TRANSFER)] / 10

where
S MAX = maximum speed
S MIN = minimum speed
t RAMP = ramp time
t TRANSFER = transfer rate
Example:
Machine ramps for 100 RPM to 15,000 RPM in 2 minutes.
The DAQ computer is supporting 3 3500/22M Transient Data Interface (TDI) Module s.
Delta RPM >= [(15,000 RPM - 100 RPM) / (35 + 120 sec / 3 sec)] / 10
>= [(14,900 RPM) / (35 + 40)] / 10
>= [(14,900 RPM) / (75)] / 10
>= 199 RPM / 10
So Delta RPM >= 19.9 RPM.

During the event the system collects 752 static set and 75 waveform sets. The system also
stores 200 static set and 20 waveform sets acquired before entering transient mode.
161580-01 Rev. N 25
4. Configuration Information
Configuring the TDI consists of 2 steps:
1. Configuring the TDI to function as a System Monitor.
2. Configuring the data collection system
This section describes how to use the 3500 Rack Configuration Software to configure the TDI.
It also describes configuration restrictions that are associated with this module. Refer to the
Rack Configuration Software for the details on how to operate the software.
Additional information is in the 3500 Monitoring System Rack Configuration and Utilities Guide
on the Bently_Manuals customer DVD, document number 129777.
4.1 Transient Data Interface Considerations

3500 ENCORE Rack Configuration
The Port I/O option and the Power Supply option that the Transient Data Interface option
screen specifies must match the physical components of the system. If the TDI finds a
configuration mismatch, the rack will not accept the downloaded configuration.
A Keyphasor must be configured for the TDI to collect synchronous data.
The TDI requires that you select the same backup Keyphasor channel for every channel that
uses a given primary Keyphasor channel. If the backup Keyphasor assignment is inconsistent,
the rack will disallow the configuration.
The system uses the rack file as part of the configuration process. The rack file must agree
with the configuration in the physical rack, otherwise it will not initiate data collection.
161580-01 Rev. N 26
3500 Rack Configuration

The Rear Port I/O option and the Power Supply option that the Transient Data Interface option
screen specifies must match the physical components of the system. If the TDI finds a
configuration mismatch, the rack will not accept the downloaded configuration.
You must use the USB port (RS-232 port on older modules) on the front panel to initially set
the Ethernet parameters. Note that the USB 2.0 Standard specifies the maximum USB 2.0
cable length at 5.0 meters (16.4 ft.) A 3.0 meter (9.8 ft) cable is provided with the 3500 rack.
A Keyphasor or Tachometer module must be in the rack for the TDI to collect synchronous
data. If you assign a channel a Keyphasor signal and the module is not in the rack, the rack will
disallow the configuration.
The TDI requires that you select the same backup Keyphasor channel for every channel that
uses a given primary Keyphasor channel. If the backup Keyphasor assignment is inconsistent,
the rack will disallow the configuration.
System uses the rack file as part of the configuration process. The rack file must agree with
the configuration in the physical rack, otherwise it will not initiate data collection.
161580-01 Rev. N 27
System 1
If a collection group contains more than 24 channels1 then that group will not offer 20 kHz
and 30 kHz as asynchronous frequency spans. Smaller collection groups can still use 20 kHz or
30 kHz.
If a collection group contains more than 24 channels1 then that group will not offer 20 kHz
and 30 kHz as asynchronous frequency spans. Smaller collection groups can still use 20 kHz or
30 kHz.
Waveform collection for a collection group is either Transient or Steady-State. You cannot mix
the 2 types of collection within a collection group. You can assign static-only points to
collection groups with either transient or steady-state collection.
You must manually place all channels that do not have a Keyphasor association within the
3500 Rack Configuration in a collection group within System 1 Configuration. The System 1
software will automatically assign points with Keyphasor association to a collection group.
You should take care in setting the collection control parameters. If you use a delta rpm of 0.1
for a machine that runs at 30,000 rpm, the system will collect an excessive amount of data
during a startup.
If you change the protection system configuration, then data collection for the rack will stop
until you update the System 1 configuration to match the changes.
If you add a new monitor, the management system will ignore it until you configure it in
System 1.
If you use the 3500 Rack Configuration software to configure a monitor channel for
integration, then the rack will integrate all of the management data for the channel.
TDI can support up to a maximum of 12 “M” series monitors (3500/40M, /42, /44, /46M, /64M,
/72M and /77M).
To view full spectrum data from asynchronous sampling the two channels must be from a
single monitor channel pair and the sampling rate must be 20 kHz or slower.
When configured with a Shaft Absolute channel type, the TDI will return the waveforms from
the displacement waveform on the first channel and the shaft absolute waveform on the
second channel.
1 The 3500 Rack Upgrade supports a maximum of 24 dynamic channels.
4.2 Transient Data Interface Configuration

Right-click the /22M image on the 3500 System Configuration screen and select Options to
configure the TDI.
161580-01 Rev. N 28
Figure 4 - 1: TDI Configuration Screen
Configuration ID
This is a unique 6-character identifier, which you can enter when you download a
configuration to the 3500 rack.
Rear Port
I/O Option
Identify the type of I/O Module that is attached to the module. The option selected must agree
with the I/O module installed.
l 10 Base-T/100 Base-TX
l 100 Base-FX
Ethernet
The Ethernet ports share the same configuration.
Ethernet using TCP/IP is the primary communication interface for TDI.
Network Device Name
The name of the rack by which it will be known on the Network. The name must be 20
characters or less and cannot contain any spaces.
Network Information
Advisory
Contact your network administrator to obtain the correct network information.
161580-01 Rev. N 29
l Rack IP Address
A number that identifies the device on the network at a software level. Enter this value
as a string containing 4 numbers between 0 and 255. The system uses an IP address to
identify and connect to a rack across an Ethernet WAN or LAN.
Note
A string that the system uses to mask against the IP Address. The Rack Subnet Mask takes the form of
255.255.0.0, 255.255.255.0, etc.
The IP Address is a number that identifies the device on the network at a software level.
Enter this value as a string containing 4 numbers between 0 and 255. The system uses
an IP address to identify and connect to a rack across an Ethernet WAN or LAN.
l Rack Subnet Mask
The string that the system uses to mask against the IP Address. The Rack Subnet Mask
takes the form 255.255.0.0, 255.255.255.0, etc.
l Gateway Address
The IP Address of the Gateway server. The system uses the Gateway server to access
addresses outside the local network. Networks in which the Host Computer and the TDI
are on the same local area network do not need a Gateway.
Front Port
The primary purpose of the front TDI port that is labeled CONFIGURATION PORT is to allow
you to configure the 3500 rack with a personal computer. You may also use the Data
Acquisition/DDE Server Software and the Operator Display Software with this port to retrieve
machinery data for display. This port supports RS-232 only and provides access to only one
rack.
USB Port
The 3500/22M (PWA part number 288055-xx) uses a USB port. This port is USB 2.0 compatible
and functions as a virtual RS232 port. The port requires USB to serial adapter drivers. See
"Installing USB to Serial Adapter Drivers" on page 1.
9-pin D Connector Port
Older versions of 3500/22M use the 9-pin port. The port does not require additional drivers.
External Modem
Choose one of the following external modems or None:
l Hayes Ultra 9600
l Hayes Optimia 9600
l Motorola FasTalkII 14400
161580-01 Rev. N 30
l US Robotics 56k
l Custom
Initialization String
The Initialization String is the command that sets up and starts the modem.
l If you select a modem from the list, the software will display the default initialization
string in this field.
l If you select Custom, enter an initialization string from information in the modem's
documentation.
Byte Timeout
The Byte Timeout is the number of byte times for which the communication line must be idle
before the rack considers a communication to be complete. One byte time is a function of the
baud rate selected. The range of values is 3 to 255.
Passwords
Connect Password
Provides read-only access to the rack. If the password entered in this field does not match the
password entered in the Rack Configuration Software "Connect" screen or in the Data
Acquisition/ DDE Server Software "Setup" screen, the rack will not allow you to communicate
with it. The rack stores this password in non-volatile memory in the Transient Data Interface.
Configuration Password
Provides configuration write access to the rack. If the password in this field does not match
the password you entered in the Rack Configuration Software "Download" screen, the rack will
not accept new configurations. The rack stores this password in non-volatile memory in the
Transient Data Interface.
Rack Mounting Option

Select the type of 3500 rack that is installed or that you will install. Refer to the 3500
Monitoring System Rack Installation and Maintenance Manual for a description of the various
mounting options.
Power Supply
Select the power supply options for both the upper and lower power supply positions.
You can install the following power supplies in either the top or bottom half of the slot.
l No Power Supply
l Universal AC Power
l DC High Voltage
l DC Low Voltage
161580-01 Rev. N 31
Agency Approvals
Select one of the following:
l 00 - None
l 01 - CSA-NRTL/C
l 02 - Multi (CSA, ATEX, IECEx)
CE Approval
Check the box if the CE mark applies to the rack's installation.
4.3 TDI Security Options

These options explain access and security features that control 3500 rack modifications using
the following dialog.
Figure 4 - 2: Security Options Configuration Screen
Security Level
The security level can be set to High, Medium, Basic, or None. If you want to manually control
each check box option, then choose the options you want and the security level will be set to
the Custom check box.
Table 4 - 1: TDI Security Levels
See the table below for further information:
161580-01 Rev. N 32
High Medium Basic
Function Selected
Security Security Security
Access Options
Disable write access to front communication port
Disable write access to front communication port when key in RUN

X X
mode
X X Disable write access to rear network port
Security Options
Setpoint control:
X X X Disable setpoint change when key in RUN mode
Rear network port control:
Disable Rack Alarm Inhibit from rear network port to TDI when key in
X X
RUN mode
Disable Trip Multiply from rear network port to TDI when key in
X X
RUN mode
X X Disable Rack Reset from rear network port when key in RUN mode
Disable Software Switch from rear network port to TDI when key in
X X
RUN mode
Not OK Relay drive:
X Drive Not OK relay when rack address is changed in RUN mode
X Drive Not OK relay when a module is removed or inserted in rack
X X Drive Not OK relay when key switched to PROGRAM mode
Access Options
This section controls write access to the front and rear ports. When these options are checked,
no rack modifications will be allowed on the disabled port for the following rack functions:
l No 3500 module configuration
l No software switch settings
l No setpoint modifications
l No setting of rack date/time
l No rack control functions
(like Trip Multiply, Rack Alarm Inhibit, and Rack Reset)
161580-01 Rev. N 33
Figure 4 - 3: Access Options
Disable write access to front communication port

This feature allows you to turn off write access through the front port on the TDI.
When this option is selected, the following access options will not be available to ensure that
you will not be locked out of both front and rear ports of the TDI:
l Disable write access to front communication port when key in RUN mode
l Disable write access to rear network port.
Disable write access to front communication port when key in RUN mode

This feature allows you to turn off write access through the front port on the TDI when the key
switch on the TDI is in the RUN position.
When this option is selected, the following access option will not be available:
l Disable write access to front communication port.
Disable write access to rear network port

This feature allows you to limit the network port on the rear of the TDI to “read only” access.
When this option is selected, the following access options will not be available to ensure that
you will not be locked out of both front and rear ports of the TDI:
l Disable write access to front communication port.
Security Options
These options help manage the security features in the TDI. You can control setpoint
modifications, rear network port options, and drive the Not OK relay.
161580-01 Rev. N 34
Figure 4 - 4: Security Options
Setpoint control when key in RUN mode:
Disable setpoint change:
Check this box to disable setpoint changes attempted from 3500 Operator Display software or
a CommGateway. When this box is selected, setpoints cannot be modified when the TDI key
switch is in RUN position from either front communications port or rear network port.
Note: This option does not impact setpoint changes made with Rack Config software,
when a full config download is initiated when TDI key switch is in PROGRAM mode.
Rear network port control when key in RUN mode:
Disable Rack Alarm Inhibit
Check this box to disable Rack Alarm Inhibit changes from the rear network port when the TDI
key switch is in RUN position. When this box is selected, Rack Alarm Inhibit cannot be
modified.
Note
This option does not affect the hardware-based Rack Alarm Inhibit contact on the back of the 3500 TDI.
Disable Trip Multiply
Check this box to disable Trip Multiply changes from the rear network port when the TDI key
switch is in RUN position. When this box is selected, Trip Multiply cannot be modified.
Note
This option does not affect the hardware-based Trip Multiply contact on the back of the 3500 TDI.
161580-01 Rev. N 35
Disable Rack Reset
Check this box to disable Rack Reset changes from the rear network port when the TDI key
switch is in RUN position. When this box is selected, Rack Reset cannot be modified.
Note
This option does not affect the hardware-based Rack Reset contact or button on the 3500 TDI.
Disable Software Switch
Check this box to disable software switch changes from the rear network port when the TDI
key switch is in RUN position. When this box is selected, software switches cannot be
modified.
However, refer to the Help for each specific 3500 monitor type to determine the full impact of
this security option, at both the module and channel levels, for each software switch.
Examples of software switches include:
l Alert Bypass
l Danger Bypass
l Channel Bypass
l Special Alarm Inhibit
l Module Alarm Bypass
Note
This option does not affect any hardware contacts that duplicate a software switch capability: for example, Zero
Speed enable contact or special alarm inhibit.
Not OK Relay Drive

Drive rack Not OK relay when rack address is changed in RUN mode
Check this box to force the 3500 rack to drive the Not OK relay into an active state when you
attempt to move the rack address switch when the key switch is in the RUN position. Invoking
Rack Reset will clear the Not OK relay.
Drive rack Not OK relay when a module is removed or inserted in rack

remove or insert a module in the 3500 rack. Invoking Rack Reset will clear the Not OK relay.
Drive rack Not OK relay when key switched to PROGRAM mode

move the TDI key switch from RUN to PROGRAM position. Invoking Rack Reset will clear the
Not OK relay.
161580-01 Rev. N 36
TDI Access Security Message
If you attempt to use the new security options without the current firmware installed, the
system will give an error message with one or more of the following messages. To resolve this
issue, upgrade the TDI firmware by referring to the upgrade procedure in the 3500 Rack
Configuration Product Manual (Document 129777).
Figure 4 - 5: Security Options Error Message
Note
If you are using a version of Rack Config that is older than 5.1, the new security options will be preserved if the
configuration of the monitor is changed. However, it is recommended to use Rack Config version 5.1 or later.
4.4 Software Switches

You must be connected to the rack to set or clear a software switch.
From the Utilities menu, select Software Switches. The Software Switches configuration screen
is displayed.
161580-01 Rev. N 37
161580-01 Rev. N 38
Figure 4 - 6: TDI Software Switches Configuration
Advisory
No changes will take effect until you press the Set button.
Configuration Mode
This switch allows you to configure the rack. To set the rack in configuration mode, enable this
switch and set the key switch on the front of the Transient Data Interface in the PROGRAM
position. When the Rack Configuration Software downloads a Transient Data Interface
configuration, it automatically enables and disables this switch. If the software loses
connection to the rack during the configuration process, use this switch to remove the module
from Configuration Mode.
The rack uses the module switch number in the Communication Gateway Module.
The rack uses the module switch number in Modbus communication.
Module Switch Number Switch Name
1 Configuration Mode
161580-01 Rev. N 39
4.5 Hardware Switches

Key Switch
The key switch prevents unauthorized changes to the configuration settings. When the switch
is in the RUN position, you cannot configure the rack. When the switch is in the PROGRAM
position, you can configure the rack and the rack continues to operate normally. By removing
the key, you can lock the Transient Data Interface in the RUN or PROGRAM position.
Rack Reset
When you press the Rack Reset switch is pressed, any monitors in the rack will clear latched
alarms and reset Timed OK Channel Defeat indications. If the Configuration LED is blinking at
5 Hz, it will stop blinking. This switch performs the same function as the Rack Reset contact on
the Rack Interface I/O Module.
Note
You must insert an I/O module for the Rack Reset switch to function correctly.
Note
This does not apply to the 3500/53 Overspeed Monitors which can only be reset by the methods listed
in Section "Basic Configuration Options" of the 3500/53 manual.
Rack Address
You use the rack address to identify individual 3500 Racks on the network. You set the rack
address by using a 7-position DIP switch, which provides for 127 possible addresses. All racks
on a local area network should have a unique rack address. The following diagram and table
show how to select the address 0110001 (78 decimal).
161580-01 Rev. N 40
1. LSB; Least Significant Bit

2. MSB: Most Significant Bit
Figure 4 - 7: Rack Address Switch Set to 1001110 (78 Decimal)

Table 4 - 2: Rack Address Switch Settings
Switch Switch Switch Switch

Rack Rack Rack Rack
Settings Settings Settings Settings
Address Address Address Address
7654321 7654321 7654321 7654321
0 See note 1 0000001 2 0000010 3 0000011
4 0000100 5 0000101 6 0000110 7 0000111
8 0001000 9 0001001 10 0001010 11 0001011
12 0001100 13 0001101 14 0001110 15 0001111
16 0010000 17 0010001 18 0010010 19 0010011
20 0010100 21 0010101 22 0010110 23 0010111
24 0011000 25 0011001 26 0011010 27 0011011
28 0011100 29 0011101 30 0011110 31 0011111
32 0100000 33 0100001 34 0100010 35 0100011
36 0100100 37 0100101 38 0100110 39 0100111
40 0101000 41 0101001 42 0101010 43 0101011
44 0101100 45 0101101 46 0101110 47 0101111
48 0110000 49 0110001 50 0110010 51 0110011
52 0110100 53 0110101 54 0110110 55 0110111
161580-01 Rev. N 41
Switch Switch Switch Switch
Rack Rack Rack Rack
Settings Settings Settings Settings
Address Address Address Address
7654321 7654321 7654321 7654321
56 0111000 57 0111001 58 0111010 59 0111011
60 0111100 61 0111101 62 0111110 63 0111111
64 1000000 65 1000001 66 1000010 67 1000011
68 1000100 69 1000101 70 1000110 71 1000111
72 1001000 73 1001001 74 1001010 75 1001011
76 1001100 77 1001101 78 1001110 79 1001111
80 1010000 81 1010001 82 1010010 83 1010011
84 1010100 85 1010101 86 1010110 87 1010111
88 1011000 89 1011001 90 1011010 91 1011011
92 1011100 93 1011101 94 1011110 95 1011111
96 1100000 97 1100001 98 1100010 99 1100011
100 1100100 101 1100101 102 1100110 103 1100111
104 1101000 105 1101001 106 1101010 107 1101011
108 1101100 109 1101101 110 1101110 111 1101111
112 1110000 113 1110001 114 1110010 115 1110011
116 1110100 117 1110101 118 1110110 119 1110111
123 1111000 121 1111001 122 1111010 123 1111011
124 1111100 125 1111101 126 1111110 127 1111111
Note
Rack address 0 is reserved for the host. Settings the switches to 0000000 sets the rack address to 1,
just as setting the switches to 0000001.
161580-01 Rev. N 42
5. I/O Module Description

The Transient Data Interface requires one I/O module and supports an optional second I/O
module. The TDI requires a Transient Data Interface I/O Module, which connects the TDI to a
network using Ethernet. The second module is the Buffered Signal Output Module, which
provides the buffered signals from the vibration monitors.
You can install only 1 Transient Data Interface I/O Module at a time behind the Transient Data
Interface (in a Rack Mount or a Panel Mount rack) or above the Transient Data Interface (in a
Bulkhead rack).
Also, you may install 1 Buffered Signal Output Module between the Power Input Modules and
the Transient Data Interface I/O.
5.1 Transient Data Interface Input/Output (I/O) Modules

The 3500 Monitoring System has 2 types of Transient Data Interface I/O Modules:
l 10 Base-T/100 Base-TX Ethernet I/O (RJ-45),
l 100 Base-FX Ethernet I/O (Fiber Optic).
Install the Transient Data Interface I/O module behind the Transient Data Interface (in a Rack
Mount or Panel Mount rack) or above the Transient Data Interface (in a Bulkhead rack).
161580-01 Rev. N 43
1. OK relay. The OK relay is normally energized and indicates whether the 3500
Monitoring System is OK.
2. RJ-45 Ethernet connector. This allows you to connect the TDI to a host computer
using Ethernet.
3. MT-RJ Male fiber optic connector. This allows you to connect the TDI to a host
computer using Ethernet.
4. Activity LED. This amber LED will flicker if the TDI detects network activity.
5. Link LED. This green LED will illuminate if the network to which the TDI connects is
active.
6. Eternal contacts. These consist of Trip Multiply, Rack Alarm Inhibit, and Rack Rest.
Figure 5 - 1: TDI I/O Modules
161580-01 Rev. N 44
5.2 OK Relay
WARNING
HAZARDOUS VOLTAGE
RISK OF ELECTRIC SHOCK OR BURN.
High voltage may be present on the relay contacts or relay wiring.
Multiple sources of energy are present and high voltage may still be
present on the relay when the rack or monitor is powered down. High
voltage can result in shock, burns, or death. Use proper isolation
techniques and remove all power when working with the relays.
The OK Relay will go Not OK under any of the following conditions:

l You remove the Transient Data Interface from the 3500 rack
l You plug a module into the 3500 rack (during self-test)
l A transducer other than the Keyphasor transducer goes not OK
l Hardware failure occurs within a module
l The rack experiences Configuration Failure
l A module experiences Slot ID Failure (i.e., a module cannot determine which slot it
occupies)
l Any module in the 3500 rack detects a fault
l Any module experiences Communication Failure
l Any module experiences Communication Failure
l You change the rack address while the TDI is in Run mode.
l You insert any module into or remove any module from the rack.
l You change the key switch from Run mode to Program mode.
161580-01 Rev. N 45
The following diagrams show the different ways that you can wire the OK Relay. Note that NC
means Normally Closed, ARM means Armature, and NO means Normally Open.
1. No power (shelf state)

2. With power/OK condition
3. Without power/NOT OK condition
Figure 5 - 2: OK Relay Wiring Options
Note
The OK relay is normally energized.
5.3 External Contacts

The TDI external contacts require dry contact inputs to operate. To enable a specific function,
short the desired contact to a system common (COM).
Trip Multiply (TM)

When activated, this contact places the entire rack in Trip Multiply.
Rack Alarm Inhibit (INHB):

This contact prevents the 3500 rack from declaring an alarm for any monitor or relay in the
rack. You typically use this feature when performing maintenance functions. When Rack Alarm
Inhibit is active, it will take monitors in alarm out of alarm and place the rack OK relay the Not
OK state.
Rack Reset (RST)

This contact signals when the modules in the 3500 rack are to be reset. This contact has the
same function as the Rack Reset switch on the front panel of the Transient Data Interface.
5.4 Wiring Euro Style Connectors

To remove a terminal block from its base, loosen the screws attaching the terminal block to
the base, grip the block firmly and pull. Do not pull the block out by its wires because this
could loosen or damage the wires or connector.
161580-01 Rev. N 46
Figure 5 - 3: Typical I/O Module
Refer to the 3500 Field Wiring Diagram Package for the recommended wiring. Do not remove
more than 6 mm (0.25 in) of insulation from the wires.
WARNING
HAZARDOUS VOLTAGE
RISK OF ELECTRIC SHOCK OR BURN.
High voltage may be present on the relay contacts or relay wiring.
Multiple sources of energy are present and high voltage may still be
present on the relay when the rack or monitor is powered down. High
voltage can result in shock, burns, or death. Use proper isolation
techniques and remove all power when working with the relays.
161580-01 Rev. N 47
Figure 5 - 4: Wire Insertion
5.5 Cable Pinouts

External Modem Cable
1. 3500 front panel, 9-pin female host connector

2. Modem, 25-pin male modem connector
Figure 5 - 5: External Modem Cable (Part Number 02290860) Pinouts
161580-01 Rev. N 48
Host Computer to 3500 Rack RS-232 Cable
1. Female 3500 rack connector, J1

2. Female host computer connector, J2
3. Not connected
4. Shield to connector shell
Figure 5 - 6: Host computer to 3500 Rack RS-232 Cable (Part Number 130118-xxxx-xx)
5.6 Buffered Signal Output Module

The Buffered Signal Output Module is an optional module that, when used with the Bently
Nevada Diagnostic Access Panel (Catalog Number 3500/08), provides access to all of the
buffered signals. Additionally, you can access the conditioned Keyphasor signal through this
module. You must install the module behind the Power Supplies between the Power Input
Modules and the Transient Data Interface I/O Module (in a Rack Mount or a Panel Mount rack),
or above the Power Supplies between the Power Input Modules and the Transient Data
Interface I/O Module (in a Bulkhead rack). The I/O module has 4 connectors, as shown in the
Figure.
161580-01 Rev. N 49
1. Buffered signal connector for Slots 2 through 7

4. Connector for conditioned Keyphasor signals 1 through 4
Figure 5 - 7: Buffered Signal Output Module Connectors
Note
The Buffered Signal Output module does not support connection to DDIX, TDIX, or TDXnet.
5.7 Signal Pinout

Table 5 - 1: Signal Pinout for Dynamic Connector 1
161580-01 Rev. N 50
Slot Channel Pin Number
1 7
2 14
2
3 18
4 16
1 11
2 21
3
3 25
4 23
1 2
2 9
4
3 4
4 6
1 20
2 3
5
3 19
4 5
1 24
2 10
6
3 13
4 12
1 15
2 22
7
3 17
4 8
Common All channels 1
161580-01 Rev. N 51
1 7
2 14
8
3 18
4 16
1 11
2 21
9
3 25
4 23
1 2
2 9
10
3 4
4 6
1 20
2 3
11
3 19
4 5
1 24
2 10
12
3 13
4 12
1 15
2 22
13
3 17
4 8
161580-01 Rev. N 52
1 2
2 16
14
3 4
4 14
1 3
2 17
15
3 5
4 15
Table 5 - 4: Conditioned Keyphasor Signals Connector 4
Upper - Keyphasor 1 (1 Upper KPH) 6
Upper - Keyphasor 2 (2 Upper KPH) 7
Lower - Keyphasor 3 (1 Lower KPH) 8
Lower - Keyphasor 4 (2 Lower KPH) 5
161580-01 Rev. N 53
6. Maintenance
This section shows how to verify that the Transient Data Interface and the I/O modules are
operating correctly.
When performed properly, you may install this module into or remove this module from the
rack while power is applied to the rack.
6.1 Verification
Before running the TDI Host Port Test Utility, connect the host to the rack with either a RS-232
cable to the front of the TDI. Then use the TDI Host Port Test Utility to verify that the HOST
ports on the Transient Data Interface and the TDI I/O Module are operating properly.
Refer to the 3500 Monitoring System Rack Configuration and Utilities Guide and the Rack
Configuration Software for the details of this utility.
To verify the operation of the Transient Data Interface:
1. Connect a computer running the Rack Configuration Software to the 3500 rack.
2. Select Utilities from the main screen of the Rack Configuration Software.
3. Select Verification from the Utilities menu.
4. Select the Transient Data Interface and select the channel that you want to verify.
5. Click the Verify button.
6. Select the Front Port or the Rear Port to get the status.
7. The Module OK State will show the Transient Data Interface's status and the Channel OK State will
show the channel's status.
6.2 Performing Firmware Upgrades

The following instructions describe how to use the 3500 Rack Configuration Software to
upgrade a monitor's existing firmware. You must use the 3500 Rack Configuration Software to
reconfigure the monitor after upgrading its firmware.
NOTE
During the following procedure you must not interrupt power to the rack or remove the TDI from the rack. If
either of these occurs the TDI may become inoperable.
1. Close System 1 Data Acquisition
2. Start the 3500 Rack Configuration Software and connect to the rack.
3. Upload and save the current configuration of the monitor, as the upgrade process will erase all
161580-01 Rev. N 54
configuration information in the monitor.
4. Under the Utilities menu option, select Update Firmware.
Figure 6 - 1: Firmware Download Screen
161580-01 Rev. N 55
Figure 6 - 2: Firmware Download Screen

5. Select the module that you wish to update and click on the OK button.
6. The software requests you to select the file that you wish to download. Select the TDI and click on
the Open button. The software downloads the file.
7. After the download process is complete, the module restarts and the software disconnects from the
rack.
8. Once the module has completed its startup, use the 3500 Configuration Software to reconnect to
the rack.
9. The software requests you to download the DSP code files. Select each of the 4 DSP code files and
click on the Open button. The softwarenow downloads the files.
10. Once the download process is complete, cycle power to the module. You can do this by either by
removing and reinstalling the module or by removing power from and reapplying power to the rack.
161580-01 Rev. N 56
7. Troubleshooting
This section describes how to use the information that verification screen, the LEDs, the
System Event List, and the Alarm Event List provide to troubleshoot a problem with the
Transient Data Interface or the I/O modules. You can use the Rack Configuration Software to
display the verification screen and the 2 event lists.
7.1 LED Fault Conditions

Table 7-1: OK and TX/RX LED Fault Conditions
OK
TX/RX Condition Solution
LED
The Transient Data Interface is not

1 Hz 1 Hz Reconfigure the Transient Data Interface.
configured or in configuration mode.
The Transient Data Interface has

5 Hz Don't care detected an internal fault and is Not Check the System Event List.
OK.
ON Flashing Check the System Event List. Check the System Event List.
Don't
Not Flashing Check the System Event List. Check the System Event List.
care
Table 7-2: TM LED Fault Conditions

TM LED Condition Solution
Rack is in Trip
Multiply (due to
ON No action is required.
hardware or
software).
Rack is not in Trip

OFF No action is required.
Multiply.
Table 7-3: Config OK LED Fault Conditions

Config OK LED Condition Solution
Configuration information for

ON No action is required.
every module in the rack is valid.
One of the selected security Check the System Event

5 Hz options has had its conditions List. Press the Rack Reset
met. switch to clear.
161580-01 Rev. N 57
Config OK LED Condition Solution
Check the System Event

List for which modules
need to be reconfigured.
At least one module has had a
OR
configuration fault.
Reconfigure modules that
OFF are flashing OK and TX/RX
LEDs at 1 Hz.
Remove Power Supply or

A non-configured active Power change configuration to
Supply is present in the rack. include additional Power
Supply.
7.2 System Event List Messages

This section describes the messages that the module enters into the System Event List
Messages and gives an example of one message.
For a complete list of the 3500 ENCORE System Event Messages, please refer to 3500/23E
System Monitor Manual (part number 287545-01.
Example of a System Event List Message

Table 7-4: Sample System Event List Message
Sequence Event Event Date Event
Event Information Class Event Time Slot
Number Number DD/MM/YY Specific
Device Not
0000000123 32 1 02/01/90 12:24:31:99 5L
Communicating
Sequence Number: This is the number of the event in the System Event List (for example 123).
Event Information: This provides the name of the event (for example Device Not Communicating).
Event Number: This identifies the specific event that occurred.
Class: This indicates the severity of the event. The following classes are available:
Table 7-5: System Event List Classes

Class Value Classification
0 Severe/Fatal Event
1 Potential Problem Event
2 Typical Logged Event
3 Reserved
161580-01 Rev. N 58
Event Date: This specifies the date that the event occurred.
Event Time: This specifies the time that the event occurred.
Event Specific: This provides additional information for the events that use this field.
Slot: This identifies the module with which the event is associated. If a half-height module is
installed in the upper slot or a full-height module is installed, the field will be 0 to 15. If a half-
height module is installed in the lower slot, then the field will be 0L to 15L. For example, a
module installed in the lower position in slot 5 would be 5L.
List of 3500 and 3500 ENCORE Messages

A system module or monitor may place the following messages, which are listed in numerical
order, in the System Event List. If an event marked with a star (*) occurs the monitor will stop
alarming. If you are unable to resolve any problems contact your nearest Bently Nevada, LLC
office.
Table 7 - 6: 3500 and 3500 ENCORE Messages
Message Event Classification Module Action / Description
RIM/TDI, /91 /92

Severe/Fatal Replace the Monitor Module as soon
Flash Memory Failure 11 4 chan, Temp, PV
Event as possible.
Display
Real Time Clock Severe/Fatal

12 RIM/TDI
Failure Event
Relay, TMR
Potential Problem Relay
EEPROM Memory Kph, 4 chan, Replace the Monitor Module as soon
13 or Severe/Fatal
Failure Temp as possible.
Event
PV, Tach
Overspeed
The checksum of the alarm drive

Severe/Fatal
Checksum Failure 14 TMR Relay code has failed. The alarm drive code
Event
may be corrupted.
Serial EEPROM
15
Failure
RIM/TDI, /91
Internal Network Severe/Fatal Replace the Transient Data Interface
30 /92, Relay,
Failure Event immediately.
Display
Check to see if one of the following

Resync Internal RIM/TDI, TMR
31 Potential Problem components is faulty: the Transient
Network Relay
Data Interface, the rack backplane.
RIM/TDI, Tach Determine whether one of the

Device Not
32 Potential Problem Overspeed following components is faulty: the
Communicating
Display monitor module, the rack backplane.
161580-01 Rev. N 59
RIM/TDI, Tach Determine whether one of the

Device Is
33 Potential Problem Overspeed following components is faulty: the
Communicating
Display monitor module, the rack backplane.
Replace the Monitor Module

4 chan, Temp,
Severe/Fatal PV immediately.
* Neuron Failure 34
Event Tach, Monitor Module will stop transmitting
Overspeed alarm status.
The Display Unit connected the

Display Unit Not
35 Potential Problem Display Display Interface Module is no longer
Communicating
communicating.
The Display Unit connected the

Display Unit Display Interface Module has
36 Potential Problem Display
Communicating returned
from a non-communicating state
Config Token Typical Logged

50 RIM/TD No action required.
Acquired Event
Config Token Typical Logged

51 RIM/TDI No action required.
Released Event
Check to see if one of the following

components is faulty: the connection
between the Transient Data Interface
and the computer running the Rack
Config Token Expired 52 Potential Problem RIM/TDI
Configuration Software; the
Transient Data Interface; the
computer running the Rack
Configuration Software.
Typical Logged
Config Token Override 53 RIM/TDI No action required.
Event
RIM/TDI, Relay
Fail Relay Coil Sense 55 Potential Problem TMR Relay Replace I/O module
Overspeed
RIM/TDI, Relay
Pass Relay Coil
56 Potential Problem TMR Relay Replace I/O module
Sense
Overspeed
Replace I/O module or reconfigure

I/O Module Mismatch 60 Potential Problem RIM/TDI
the monitor
Rack type Mismatch 61 Potential Problem RIM/TDI Reconfigure the monitor.
/91 /92, 4 chan The modules software configuration

I/O Module Mismatch 62 Potential Problem Temp, PV, Tach defining the type of I/O module does
Overspeed not match the physical I/O module
161580-01 Rev. N 60
found on the rear of the module
4 chan, Temp, The Monitors configuration defining

I/O Module PV the type of I/O module does now
63 Severe/Fatal
Compatible Tach, match the physical I/O module found
Overspeed on the rear of the Monitor.
The Monitors configuration defining

the type of I/O transducer input does
Fail I/O Jumper Check 64 Severe/Fatal 4 chan
not match the physical I/O module
jumper configuration.
Verify that the type of I/O module

installed matches what was selected
Severe/Fatal in the software. If the correct I/O
Pass I/O Jumper Check 65 4 chan
Event module is installed, there may be a
fault with the Monitor Module or the
Monitor I/O module.
The modules software configuration

defining the type of I/O module does
Fail Test Mode IOID 66 Potential Problem
not match the physical I/O module
found on the rear of the module
The Monitors configuration defining

the type of I/O module now matches
Pass Test Mode IOID 67 Potential Problem
the physical I/O module found on the
rear of the Monitor.
HW Rack Alm Inh

Active (Hardware Typical Logged
Rack Alarm Inhibit Event
Active)
HW Rack Alm Inh

Inactive (Hardware Typical Logged
Inactive)
HW override of SW
Typical Logged
Inh (Hardware override 72 RIM/TDI No action required.
Event
of Software Inhibit)
HW Trip Multiply
Typical Logged
Active (Hardware Trip 73 RIM/TDI No action required.
Event
Multiply Active)
HW Trip Mult Inactive

Typical Logged
(Hardware Trip 74 RIM/TDI No action required.
Event
Multiply Inactive):
HW override of SW 75 Typical Logged RIM/TDI No action required.
161580-01 Rev. N 61
TM (Hardware
override of Software Event
Trip Multiply)
HW Rack Reset
Typical Logged
Active (Hardware 76 RIM/TDI No action required.
Event
Rack Reset Active)
HW Rack Reset
Typical Logged
Inactive (Hardware 77 RIM/TDI No action required.
Event
Rack Reset Inactive)
SW Rack Alm Inh

Typical Logged
Active (Software Rack 78 RIM/TDI No action required.
Event
Alarm Inhibit Active)
SW Rack Alm Inh

Inactive (Software Typical Logged
Inactive)
SW Trip Multiply
Typical Logged
Active (Software Trip 80 RIM/TDI No action required.
Event
Multiply Active)
SW Trip Mult Inactive

Typical Logged
(Software Trip Multiply 81 RIM/TDI No action required.
Event
Inactive)
SW Rack Reset
Typical Logged
(Software Rack 82 RIM/TDI No action required.
Event
Reset)
Rack Address Typical Logged

Changed Event
Key Switch in Run Typical Logged

Mode Event
Key Switch in Prgm

Typical Logged
Mode (Key Switch in 92 RIM/TDI No action required.
Event
Program Mode)
When events 100-146 are placed in

RIM/TDI, /91 the system event list the specified
/92, Relay, TMR device most likely has a detected a
Fail Main Board +5V-A Relay problem with its power system.
(Fail Main Board +5V - 100 Potential Problem Kph, Temp, PV However, certain external rack power
upper Power Supply) Tach, faults, may also cause these events.
Overspeed The A indicated the top supply and
Display the B indicates the bottom supply. AB
indicates both top and bottom.
161580-01 Rev. N 62
Verify that noise from the power

source is not causing the problem. If
noise is not the cause of the problem,
determine whether one of the
following components is faulty: the
Monitor Module, the Power Supply.
RIM/TDI, /91
/92
Pass Main Board +5V- Relay, TMR
A (Fail Main Board Relay
101 Potential Problem see Event 100
+5V - upper Power Kph, 4 chan
Supply) Temp, PV, Tach
Overspeed
Display
RIM/TDI, /91
/92
Fail Main Board +5V-B Relay, TMR
Relay
(Fail Main Board +5V - 102 Potential Problem see Event 100
Kph, 4 chan,
lower Power Supply)
Temp, PV, Tach
Overspeed
Display
RIM/TDI, /91
/92
Pass Main Board +5V- Relay, TMR
B (Pass Main Board Relay
+5V - lower Power Kph ,4 chan
Supply) Temp, PV, Tach
Overspeed
Display
RIM/TDI, /91
* Fail Main Board +5V- /92
Relay, Kph, 4
AB (Fail Main Board Severe/Fatal
104 chan see Event 100
+5V - upper and lower Event
Temp, PV, Tach
Power Supplies)
Overspeed
Display
RIM/TDI, /91
Pass Main Board +5V- /92
Relay, Kph ,4
AB (Pass Main Board Severe/Fatal
105 chan see Event 100
+5V - upper and lower Event
Temp, PV, Tach
Power Supplies)
Overspeed
Display
Fail Main Board +15V- 106 Potential Problem RIM/TDI, /91 see Event 100
161580-01 Rev. N 63
A (Fail Main Board /92

+15V - upper Power 4 chan, Tach
Supply) Overspeed
Pass Main Board +15V-

RIM/TDI, /91
A (Pass Main Board
107 Potential Problem /92 see Event 100
+15V - upper Power
4 cha, Tachn
Supply)
Fail Main Board +15V-

RIM/TDI, /91
B (Fail Main Board
108 Potential Problem /92 see Event 100
+15V - lower Power
4 chan, Tach
Supply)
Pass Main Board +15V- RIM/TDI, /91

B (Pass Main Board /92
+15V - lower Power 4 chan, Tach
Supply) Overspeed
* Fail Main Board

+15V-AB (Fail Main RIM/TDI, /91
Severe/Fatal /92
Board +15V - upper 110 see Event 100
Event 4 chan, Tach
and lower Power
Overspeed
Supplies)
Pass Main Board +15V- RIM/TDI, /91

AB (Pass Main Board Severe/Fatal /92
111 see Event 100
+15V - upper and Event 4 chan, Tach
lower Power Supplies) Overspeed
Fail Main Board -24V-A RIM/TDI, Kph

(Fail Main Board -24V - 112 Potential Problem 4 chan, Tach see Event 100
upper Power Supply) Overspeed
Pass Main Board -24V-

RIM/TDI, Kph
A (Pass Main Board -
113 Potential Problem 4 chan, Tach see Event 100
24V - upper Power
Overspeed
Supply)
RIM/TDI, Kph
Fail Main Board -24V-
B
Overspeed
RIM/TDI, Kph
Pass Main Board -
24V-B
Overspeed
RIM/TDI, Kph
AB
Overspeed
161580-01 Rev. N 64
RIM/TDI, Kph
Pass Main Board -
24V-AB
Overspeed
Severe/Fatal
Fail Main Board +5V-C 118 TMR Relay see Event 100
Event
Pass Main Board +5V- Severe/Fatal

119 TMR Relay see Event 100
C Event
Fail Main Board +5VA- 4 chan, Temp,

A PV
Pass Main Board 4 chan, Temp,

+5VA-A PV
Fail Main Board +5VA- 4 chan, Temp,

B PV
Pass Main Board 4 chan, Temp,

+5VA-B PV
4 chan, Temp,
Fail Main Board +5VA- Severe/Fatal PV
126 see Event 100
AB Event Tach,
Overspeed
4 chan, Temp,
Pass Main Board Severe/Fatal PV
127 see Event 100
+5VA-AB Event Tach,
Overspeed
Severe/Fatal
Fail Main Board -5VA 128 Temp, PV see Event 100
Event
Severe/Fatal
Pass Main Board -5VA 129 Temp, PV see Event 100
Event
Fail Main Board +VA-

130 Potential Problem Temp, PV see Event 100
A
Pass Main Board

+VA-A
Fail Main Board +VA-

B
Pass Main Board

+VA-B
Fail Main Board +VA- Severe/Fatal

134 Temp, PV see Event 100
AB Event
Pass Main Board 135 Severe/Fatal Temp, PV see Event 100
161580-01 Rev. N 65
+VA-AB Event
Fail Main Board -VA-A 136 Potential Problem Temp, PV see Event 100
Pass Main Board -VA-

A
Fail Main Board -VA-B 138 Potential Problem Temp, PV see Event 100
Pass Main Board -VA-

B
Fail Main Board -VA- Severe/Fatal

AB Event
Pass Main Board -VA- Severe/Fatal

AB Event
Fail Main Board -15V- Severe/Fatal Tach,

144 see Event 100
AB Event Overspeed
Pass Main Board - Severe/Fatal Tach,

145 see Event 100
15V-AB Event Overspeed
Verify that the transducer is properly

gapped. If the gap is OK, check to see
if one of the following components is
Fail OK Limit Volt Severe/Fatal Tach, faulty:
146
Check Event Overspeed transducer, tachometer I/O module,
monitor module.
Monitor Module will stop alarming.

gapped. If the gap is OK, check to see
Pass OK Limit Volt Severe/Fatal Tach, if one of the following components is
147
Check Event Overspeed faulty:
transducer, tachometer I/O module,
monitor module.

source is not causing the problem. If
the problem is not caused by noise,
Severe/Fatal Tach, check to see if one of the following
Fail Transducer Power 148
Event Overspeed components is faulty: monitor
module, power supply.
Monitor module will stop alarming.

Pass Transducer Severe/Fatal source is not causing the problem. If
149 Tach
Power Event the problem is not caused by noise,
check to see if one of the following
161580-01 Rev. N 66
components is faulty: monitor

module, power supply.
Fail I/O Board +2.5V- Severe/Fatal Tach,

150 see Event 148
AB Event Overspeed
Pass I/O Board +2.5V- Severe/Fatal Tach,

151 see Event 149
AB Event Overspeed

A
Pass Main Board

+17V-A

B
Pass Main Board

+17V-B
Severe/Fatal
Fail Main Board +12V 156 Display
Event
Pass Main Board Severe/Fatal

157 Display
+12V Event

A or B
Pass Main Board -

24V-A or B
Severe/Fatal
Fail Main Board +3.3V 162 Display
Event

163 Display
+3.3V Event
Severe/Fatal
Fail Main Board +2.5V 164 Display
Event

165 Display
+2.5V Event
Fail Ch 1 Transducer
166 Check Transducer wiring
Pwr
Pass Ch 1 Transducer
167
Pwr
168
Pwr
161580-01 Rev. N 67
169
Pwr
170
Pwr
171
Pwr
172
Pwr
173
Pwr
Fail 3.75V and 1.25V

178 Potental Problem see Event 100
ref
Pass 3.75V and 1.25V

179 Potental Problem See Event 100
ref
Fail VRL 180 Potental Problem See Event 100
Pass VRL 181 Potental Problem See Event 100
Fail VRL1 182 Potental Problem See Event 100
Pass VRL1 183 Potental Problem See Event 100
Fail VRL2 184 Potental Problem See Event 100
Pass VRL2 185 Potental Problem See Event 100
Fail 3.3, 5, 2.6, 1.8 186 Potental Problem See Event 100
Pass 3.3, 5, 2.6, 1.8 187 Potental Problem See Event 100
Fail 2.5V Transducer

Pwr
Pass 2.5V Transducer

Pwr
Fail VRH 190 Potental Problem See Event 100
Pass VRH 191 Potental Problem See Event 100
Fail VRH1 192 Potental Problem See Event 100
Pass VRH1 193 Potental Problem See Event 100
Fail VRH2 194 Potental Problem See Event 100
Pass VRH2 195 Potental Problem See Event 100
161580-01 Rev. N 68
Fail +16V 196 Potental Problem See Event 100
Pass +16V 197 Potental Problem See Event 100
Fail VR 198 Potental Problem See Event 100
Pass VR 199 Potental Problem See Event 100
Fail VR1 200 Potental Problem See Event 100
Pass VR1 201 Potental Problem See Event 100
Fail VR2 202 Potental Problem See Event 100
Pass VR3 203 Potental Problem See Event 100
Fail VT 204 Potental Problem See Event 100
Pass VT 205 Potental Problem See Event 100
Fail +2.8V 206 Potental Problem See Event 100
Pass +2.8V 207 Potental Problem See Event 100
Fail -V Test 208 Potental Problem See Event 100
Pass -V Test 209 Potental Problem See Event 100
Fail +2.5V ref 210 Potental Problem See Event 100
Pass +2.5V ref 211 Potental Problem See Event 100
Fail +0.640V ref 212 Potental Problem See Event 100
Pass +0.640V ref 213 Potental Problem See Event 100
RIM/TDI, Tach
Typical Logged
Device Configured 300 Overspeed No action required.
Event
Display
RIM/TDI, /91
/92 Download a new configuration to the
Relay, TMR Monitor Module. If the problem
Severe/Fatal Relay persists, replace the Monitor Module
* Configuration Failure 301
Event Kph, 4 chan immediately.
Temp, PV, Tach
Overspeed Monitor Module will stop alarming.
Display
RIM/TDI, /91
/92
The module detected that one of its
Relay, TMR
*Configuration Failure 301 Potential Problem configuration banks is faulted.
Relay
Download a new configuration.
Kph, 4 chan
Temp, PV, Tach
161580-01 Rev. N 69
Overspeed
Display
* Module Entered Cfg No action required.

Typical Logged RIM/TDI, Tach
Mode (Module Entered 302
Event Overspeed Monitor Module will stop alarming.
Configuration Mode)
RIM/TDI, /91
/92
Relay, TMR Download the software switches to
Software Switches Relay the Monitor Module. If the software
305 Potential Problem
Reset Kph, 4 chan switches are not correct, replace the
Temp, PV, Tach Monitor Module as soon as possible.
Overspeed
Display
Init Real Time Clock Replace the Real-Time Clock

(Initialize Real Time 306 Potential Problem RIM/TDI component in the Transient Data
Clock) Interface as soon as possible.
Internal Cal Reset

Severe/Fatal
(Internal Calibration 307 Replace Monitor Module immediately.
Event
Reset)

Monitor TMR PPL installed. If the transducer is properly
RIM/TDI, 4 chan
Failed (Monitor TMR installed, check to see if one of the
310 Potential Problem Tach,
Proportional Value following components is faulty:
Overspeed
Failed) transducer, tachometer I/O module,
monitor module.

Monitor TMR PPL installed. If the transducer is properly
Passed (Monitor TMR RIM/TDI, Tach installed, check to see if one of the
Proportional Value Overspeed following components is faulty:
Passed) transducer, tachometer I/O module,
monitor module.
Fail Alarm Latch Leg- Leg <x> of the SPI output alarm latch
<x> Severe/Fatal has failed. The data sent out the SPI
312 TMR Relay
Event alarm Leg <x> path does not agree
<x> = A, B, C, D with the data read in.
Pass Alarm Latch Leg- Leg <x> of the SPI output alarm latch
<x> Severe/Fatal has recovered. The data sent out the
312 TMR Relay
Event SPI alarm Leg <x> path now agrees
<x> = A, B, C, D with the data read in.
RIM/TDI, Tach
Typical Logged
Module Reboot 320 Overspeed No action required.
Event
Display
161580-01 Rev. N 70
RIM/TDI, Tach No action required.

* Module Removed Typical Logged
325 Overspeed
from Rack Event Monitor Module will stop alarming.
Display
RIM/TDI, Tach
Module Inserted in Typical Logged
326 Overspeed No action required.
Rack Event
Display
Determine if a power supply has

been installed. Verify that there is not
a problem with the power source. If
Supply OK/Installed 330 Potential Problem RIM/TDI
there are no problems with the power
source, replace the power supply as
soon as possible.
Determine if a power supply has

been removed. Verify that there is not
Supply a problem with the power source. If
331 Potential Problem RIM/TDI
Faulted/Removed there are no problems with the power
source, replace the power supply as
soon as possible.
Rack/TDI Powered
Down (Rack or
Typical Logged
Transient Data 340 RIM/TDI No action required.
Event
Interface Powered
Down)
Rack/TDI Powered
Up (Rack or Transient Typical Logged
Data Interface Event
Powered Up)
Typical Logged The carrier on the phone line was

Modem Reinitialized 350 RIM/TDI
Event dropped. Modem is rinitialized.
No action required. This may be due

Typical Logged RIM/TDI, Tach to the removal of the Rack Interface
Device Events Lost 355
Event Overspeed Module for an extended period of
time.
No action required. This may be due

Typical Logged RIM/TDI, Tach to the removal of the Rack Interface
Module Alarms Lost 356
Event Overspeed Module for an extended period of
time.
Typical Logged
Rack Time Changed 360 RIM/TDI No action required.
Event
* Module Entered No action required.

Typical Logged
Calibr. (Module 365 RIM/TDI
Event Monitor Module will stop alarming.
Entered Calibration
161580-01 Rev. N 71
Mode)
Module Exited Calibr.

Typical Logged
(Module Exited 366 RIM/TDI No action required.
Event
Calibration Mode)
When events 390 - 397 are placed in

the system event list the specified
device most likely has a detected a
problem with its power system.
Relay,
Fail I/O Board +5V-AB 390 Potential Problem However, certain external rack power
Overspeed
faults, may also cause these events.
The A indicated the top supply and
the B indicates the bottom supply.
AB indicates both top and bottom.
Pass I/O Board +5V- Relay,

391 Potential Problem see above
AB Overspeed
Relay, TMR
Fail I/O Board +14V-A 392 Potential Problem Relay see above
Overspeed
Relay, TMR
Pass I/O Board +14V-
393 Potential Problem Relay see above
A
Overspeed
Relay, TMR
Fail I/O Board +14V-B 394 Potential Problem Relay see above
Overspeed
Relay, TMR
395 Potential Problem Relay see above
B
Overspeed
Fail I/O Board +14V- Relay,

AB Overspeed
Pass I/O Board +14V- Relay,

AB Overspeed
Fail I/O Module DIP Relay, An error was detected when reading
Sw Overspeed the DIP switches on the I/O module.
An error had been previously

Pass I/O Module DIP Relay, detected when reading the DIP
Sw Overspeed switches on the I/O module and is
now OK
The Communication Gateway could

I/O Module Detect Severe/Fatal not detect the type of I/O module or
399 /91 /92
Fault Event the Communication Gateway 92
161580-01 Rev. N 72
detected an Ethernet I/O Module that

could not pass an internal Ethernet
loopback test
Config Password
Changed Typical Logged
(Configuration Event
Password Changed)
Connect Password Typical Logged

401 No action required.
Changed Event
Incompatible Change the configuration of the TDI

Backplane to match that of the rack.
Loopback Test Failed 403 Potential Problem Replace the TDI module.
Management Test
404 Potential Problem Replace the TDI module.
Failed
Mgmt DSP Typical Logged

Operational Event
/91 /92, Relay

TMR Relay, Kph
4 chan, Temp,
Typical Logged
Pass Module Self-test 410 PV No action required.
Event
Tach,
Overspeed
Display
Management Typical Logged

Password Changed Event
/91 /92, Relay

Typical Logged TMR Relaym,
* Enabled Ch Bypass Event Kph
No action required. This action
(Enabled Channel 416 4 chan, Temp,
Event Specific: Ch inhibits alarming.
Bypass) PV
x Tach,
Overspeed
Typical Logged /91 /92, Relay

Disabled Ch Bypass Event TMR Relay, Kph
(Disabled Channel 417 No action required.
Event Specific: Ch 4 chan, Temp, PV
Bypass)
x Tach, Overspeed
The software threshold adjust

Typical Logged Kph, Tach
Enabled Threshold Adj 418 module switch has been enabled on
Event Overspeed
the Keyphasor module
Disabled Threshold 419 Typical Logged Kph, Tach The software threshold adjust
161580-01 Rev. N 73
module switch has been disabled on

Adj Event Overspeed
the Keyphasor module
Typical Logged
4 chan, Temp,
Event PV No action required. Alarming has
* Enabled Alert Bypass 420
Event Specific: Ch Tach, been inhibited by this action.
x Overspeed
Typical Logged
4 chan, Temp,
Event PV
Disabled Alert Bypass 421 No action required.
Event Specific: Ch Tach,
x Overspeed
Typical Logged
4 chan, Temp,
* Enabled Danger Event PV No action required. Alarming has
422
Bypass Event Specific: Ch Tach, been inhibited by this action.
x Overspeed
Typical Logged
4 chan, Temp, No action required. The software
Disabled Danger Event PV
423 danger bypass switch has been
Bypass Event Specific: Ch Tach,
disabled.
x Overspeed
Typical Logged
No action required. The software
Event 4 chan, Temp,
special inhibit module switch has
Enabled Special Inh 424 PV
Event Specific: Ch been enabled on the 4 channel
Overspeed
x monitor module.
Typical Logged No action required.

Event 4 chan, Temp,
Disabled Special Inh 425 PV The software special inhibit module
Event Specific: Ch Overspeed switch has been disabled on the 4
x channel monitor module.
* Enabled Mon Alarm 4 chan, Temp,

Typical Logged PV No action required. Monitor Module
Byp (Enabled Monitor 426
Event Tach, will stop alarming.
Alarm Bypass)
Overspeed
Disabled Mon Alarm 4 chan, Temp,

Typical Logged PV
Byp (Disabled Monitor 427 No action required.
Event Tach,
Alarm Bypass)
Overspeed
The enabled direct PPL software

Typical Logged channel switch has been enabled on
Enabled Direct PPL 428 4 chan
Event the 4 channel monitor module (only
applies to /45 monitor).
161580-01 Rev. N 74
The enabled direct PPL software

Typical Logged channel switch has been disabled on
Disabled Direct PPL 429 4 chan
Event the 4 channel monitor module (only
applies to /45 monitor).
The cold junction temperature

verification dip switch has been
Enabled CJ Typical Logged enabled. This causes the bargraph,
430 Temp
Verification Event displayed by the rack configuration
verification screen, to show the cold
junction temperature.
The cold junction temperature

verification dip switch has been
Disabled CJ Typical Logged disabled. This causes the bargraph,
431 Temp
Verification Event displayed by the rack configuration
verification screen, to show the direct
channel temperature.
Typical Logged
Enabled SW Channel Event
Reset Event Specific: Ch
x
Typical Logged Tach,

SW Peak Reset 433 No action required.
Event Overspeed
Invalid Alm Drive Severe/Fatal Relay, TMR The cyclic check to verify the alarm
451
Logic Event Relay drive logic has detected and error.
Verify that the Monitor Module is fully

/91 /92, Relay
inserted in the rack. If the Monitor
TMR Relay, Kph
Module is installed correctly,
4 chan, Temp,
Severe/Fatal determine whether one of the
* Fail Slot Id Test 461 PV
Event following components is faulty: the
Tach,
Overspeed Monitor Module, the rack backplane.
Display
Monitor Module will stop alarming.
/91 /92, Relay Verify that the Monitor Module is fully

TMR Relay, Kph inserted in the rack. If the Monitor
4 chan, Temp,
Severe/Fatal Module is installed correctly,
Pass Slot Id Test 462 PV
Event determine whether one of the
Tach,
following components is faulty: the
Overspeed
Display Monitor Module, the rack backplane.
4 chan, Temp, The module SCI communication

Fail Comm Id
463 Potential Problem PV address is inconsistent with the Slot
Mismatch
Tach, Id.
161580-01 Rev. N 75

Module is installed correctly, check to
Overspeed see if one of the following
components is faulty: Monitor
Module, rack backplane.
Monitor Module will stop alarming
4 chan, Temp, The module SCI communication

Pass Comm Id PV
464 Potential Problem address is now consistent with the
Mismatch Tach,
Slot Id.
Overspeed
During a power up test the Digital to

Severe/Fatal Kph, Tach Analog converter test detected an
Fail DAC Test 471
Event Overspeed error. The module should be
replaced.
During a power up test the module

had detected a failure in the Digital to
Severe/Fatal Kph, Tach
Pass DAC Test 472 Analog converter. The DAC has now
Event Overspeed
returned to an OK state. The module
should be replaced.
Typical Logged Kph, 4 chan No action required. Monitor Module

* Enabled Test Signal 481
Event Overspeed will stop alarming.
Typical Logged Kph, 4 chan

Disabled Test Signal 482 No action required.
Event Overspeed
Potential Problem Determine whether one of the

following is faulty: the secondary
Switch To Primary Kph 491 Event Specific: Ch 4 chan, Tach
Keyphasor transducer on the
pair x machine, the Monitor Module.
Potential Problem Determine whether one of the

following is faulty: the secondary
Switch To Backup Kph 492 Event Specific: Ch 4 chan, Tach
Keyphasor transducer on the
pair x machine, the Monitor Module.
Determine whether one of the

following is faulty: both Keyphasor
transducers on the machine, the
Potential Problem
Monitor Module, the Keyphasor
* Kph Lost 493 Event Specific: Ch 4 chan Module
pair x
For vector and Keyphasor based,
alarms the Monitor Module will stop
alarming.
161580-01 Rev. N 76
The module switched to using its

Paired Primary Keyphasor input
Sw To Paired Primary signal source. This occurs upon
494 Potential Problem Kph
Kph return to validity of what was
previously an invalid Primary input
signal.
The module switched to using its

Paired Primary Keyphasor input
Sw To Paired Backup signal source. This occurs upon
Kph return to validity of what was
previously an invalid Primary input
signal
The module tested a configured

output Keyphasor signal channel for
drive contention, and found a
problem. This can occur upon power-
up or reboot for a Paired- or Standard-
configured Keyphasor module, or at
run-time for Paired Keyphasor
operation, prior to fully driving the
Kph Backplane output. This can occur for a number
Conflict of reasons, including invalidly
configured modules, incompatible
use of multiple Paired and Standard
Keyphasor Modules in a rack,
incompatible use of Paired or
Standard Keyphasor Modules with a
Tachometer Module in the rack, or a
hardware failure of one or more
modules in the rack.
Severe/Fatal If the System Event List contains

Event repeated instances of this message,
DSP Reset Attempted 501 4 chan
Event Specific: Ch then replace the Monitor Module
pair x immediately.
Severe/Fatal
Event Replace the Monitor Module
* DSP Self-test Failure 502 4 chan immediately. Monitor Module will
Event Specific: Ch stop alarming.
pair x
Severe/Fatal
Event The DSP for the indicated channel
DSP Failure 503 4 chan
Event Specific: Ch pair is not functioning properly.
pair x
Incompatible DSP 509 Severe/Fatal Overspeed This event normally occurs if certain
161580-01 Rev. N 77
firmware files are not compatible with

Event
the Rack Config files.
Typical Logged 4 chan, Temp,

Event PV No action required. A setpoint on the
Setpoint Updated 511
Event Specific: Ch Tach, specified channel has been updated.
x Overspeed
No action required. When a monitor

Typical Logged is powered up and has nothing in its
Group Setting Reset 521 4 chan, Tach
Event EEPROM, the group settings are
reset to default.
Severe/Fatal The 5 volt Leg A supply has failed on

Fail I/O Board +5V-A 540 TMR Relay
Event the I/O module.
Severe/Fatal The 5 volt Leg A supply has

Pass I/O Board +5V-A 541 TMR Relay
Event recovered on the I/O module.
Severe/Fatal The 5 volt Leg B supply has failed on

Fail I/O Board +5V-B 542 TMR Relay
Severe/Fatal The 5 volt Leg B supply has

Pass I/O Board +5V-B 543 TMR Relay
Severe/Fatal The 5 volt Leg C supply has failed on

Fail I/O Board +5V-C 544 TMR Relay
Severe/Fatal The 5 volt Leg C supply has

Pass I/O Board +5V-C 545 TMR Relay
Severe/Fatal The 14 volt Leg A supply has failed

Fail I/O Board +14V-C 546 TMR Relay
Event on the I/O module.
Severe/Fatal The 14 volt Leg A supply has

Pass I/O Board +14V-C 547 TMR Relay
Typical logged
I/O Module Inserted 549
event
Typical logged
event 4 chan, Temp, The physical I/O module found on the
I/O Module Removed 550 PV, Tach, rear of the monitor has been
Event Specific: Ch Overspeed removed.
x
A possible open in the signal path

Severe/Fatal between the transducer and
Probable Open processor has been detected. This
551 Event Specific: Ch Temp, PV open may be in the monitor module,
Transducer
x I/O module, or in the wiring between
the I/O module and the transducer.
161580-01 Rev. N 78
The condition has the highest degree

of probability in the wiring between
the I/O module and transducer, and
the lowest probability in the monitor
module.
A possible short, or open in the signal

path between the transducer and
processor has been detected. This
fault may be in the monitor module,
Severe/Fatal I/O module, or in the wiring between
Prob. Xdcr Wiring
552 Event Specific: Ch Temp, PV the I/O module and the transducer.
Fault
x The condition has the highest degree
of probability in the wiring between
the I.O module and transducer, and
the lowest probability in the monitor
module.
Xdcr OK 553
When events 554-559 are placed in

the system event list the specified
device most likely has a detected a
problem with its power system.
Fail I/O Board +15V-A 554 Potential Problem 4 chan However, certain external rack power
faults, may also cause these events.
The A indicated the top supply and
the B indicates the bottom supply.
AB indicates both top and bottom.

555 Potential Problem 4 chan See Event 554.
A
Fail I/O Board +15V-B 556 Potential Problem 4 chan See Event 554.

557 Potential Problem 4 chan See Event 554.
B
Fail I/O Board +15V- Severe/Fatal

558 4 chan See Event 554.
AB Event
Pass I/O Board +15V- Severe/Fatal

559 4 chan See Event 554.
AB Event
The module was unable to store its

IO Calibration data in either bank of
nonvolatile memory. The module
IO Calibration Failure 560 Severe/Fatal Temp, PV
may also place the event in the event
list when both banks fail during a
cyclic test.
IO Calibration Failure 560 Potential Problem Temp, PV The module detected that one of its
161580-01 Rev. N 79
nonvolatile banks is faulted.
The module was unable to store its

ADC Calibration data in either bank
ADC Calibration of nonvolatile memory. The module
561 Severe/Fatal Temp, PV
Failure may also place the event in the event
list when both banks fail during a
cyclic test.
ADC Calibration The module detected that one of its

561 Potential Problem Temp, PV
Failure nonvolatile banks is faulted.
The ADC for the temperature monitor

ADC Failure 562 Severe/Fatal Temp, PV
is not functioning properly.
The monitor is unable to process the

Fail CJC Temperature 563 Severe/Fatal Temp
TC Transducer data.
Pass CJC The monitor is now able to process

564 Potential Problem Temp
Temperature the TC Transducer data
Fail Rack Ambient The rack is exceeding its operational

565 Severe/Fatal Temp
Temp temperature range.
Pass Rack Ambient The rack is within its operational

566 Potential Problem Temp
Temp temperature range.
Fail ADC Reading 567
Pass ADC Reading 568
Typical Logged
*Enabled User Test Event
Mode Event Specific: Ch
x
Typical Logged
Enabled HW Chan Event
x
Typical Logged
Disabled HW Chan Event
x
Replace Monitor module as soon as

Fail Test Signal Verify 573 Potential Problem Overspeed
possible.
Peak Hold Speed Typical Logged

Cleared Event
161580-01 Rev. N 80
Event Specific: Ch
x
Verify that all modules in the OPS

group are properly installed. If the
Inter-Module Comm Monitor Modules are installed
575 Potential Problem Overspeed
Fault correctly, check to see if one of the
following components is faulty:
monitor module, rack backplane.
Verify that all modules in the OPS

group are properly installed. If the
Inter-Module Comm Monitor Modules are installed
576 Potential Problem Overspeed
OK correctly, check to see if one of the
following components is faulty:
monitor module, rack backplane.

Severe/Fatal Module is installed correctly, check
OPS In Wrong Slot 577 Overspeed
Event to see if one of the following
components is faulty: monitor
module, rack backplane.
Verify both channels are configured

as a Zero Speed monitor type. If not,
download a new configuration to the
Fail Channel Pair Monitor Module. If the problem still
578 Potential Problem Tach
Check exists, replace the Monitor Module
immediately.
Monitor module will stop alarming.
Verify both channels are configured

as a Zero Speed monitor type. If not,
Pass Channel Pair download a new configuration to the
Check Monitor Module. If the problem still
exists, replace the Monitor Module
immediately.
Typical Logged
Enabled HW Peak Event
580 Tach No action required.
x
Typical Logged
Disabled HW Peak Event
x
161580-01 Rev. N 81
Enabled Zero Spd Typical Logged

Alarm Event
Disabled Zero Spd Typical Logged No action required. Alarming will be

583 Tach
Alarm Event inhibited by this action.
Typical Logged
Supply Cond Kph Event
Enabled Event Specific: Ch
x
Typical Logged
Supply Cond Kph Event
DIsabled Event Specific: Ch
x
Typical Logged
Disabled User Test Event
Mode Event Specific: Ch
x
This may be due to a machine

XDCR Signal Too
590 Potential Problem Tach,Overspeed stopped condition. Verify that the
Slow
transducer is functioning properly.
This may be due to an input

XDCR Signal Too Tach,
591 Potential Problem frequency above 20 kHz. Verify that
Fast Overspeed
the transducer is functioning properly
XDCR Fifty Percent Tach, Verify that the transducer is

Error Overspeed functioning properly.
This may be due to a machine

RPM Reading Too Tach,
593 Potential Problem stopped condition. Verify that the
Low Overspeed
This may be due to a speed input

RPM Reading Too Tach, above the configured full-scale range
High Overspeed for the monitor. Verify that the
This may be due to an acceleration

Accel Reading Too input below the configured full-scale
Low range for the monitor. Verify that the
This may be due to an acceleration

Accel Reading Too input above the configured full-scale
High range for the monitor. Verify that the
161580-01 Rev. N 82
XDCR Signal Now Typical Logged Tach,

Valid Event Overspeed
Typical Logged
Pass Direction Check 598 Tach No action required.
Event
This is an indication that the status of

one or both of the transducers
required for direction detection
Fail Direction Check 599 Potential Problem Tach cannot be reliably determined. This
may be an indication of configuration,
transducer, transducer mounting,
signal path, I/O, or monitor problems.
Carrier HW Mismatch 610
Enter Group Trip This event is placed in the system

Typical Logged list when a /91 gateway initiates a
Multiply Event, TDI 641 RIM/TDI
Event group trip multiply command to enter
ONLY
trip multiply.
This event is placed in the system

Enter Group RAI Typical Logged list when a /91 gateway initiates a
642 RIM/TDI
Event, TDI ONLY Event group rack alarm inhibit command to
enter rack alarm inhibit.

Enter Group Reset Typical Logged list when a /91 gateway initiates a
643 RIM/TDI
Event, TDI ONLY Event group reset command to enter group
reset.

Enter Group SAI Typical Logged list when a /91 gateway initiates a
644 RIM/TDI
Event, TDI ONLY Event group special alarm inhibit command
to enter special alarm inhibit.

Left Group Trip
Typical Logged list when a /91 gateway initiates a
Multiply Event, TDI 645 RIM/TDI
Event group trip multiply command to leave
ONLY
trip multiply.

Left Group RAI Event, Typical Logged list when a /91 gateway initiates a
646 RIM/TDI
TDI ONLY Event group rack alarm inhibit command to
leave rack alarm inhibit.

Left Group Reset Typical Logged list when a /91 gateway initiates a
647 RIM/TDI
Event, TDI ONLY Event group reset command to leave group
reset.
Typical Logged This event is placed in the system

Left Group Reset 648 RIM/TDI
Event
161580-01 Rev. N 83
list when a /91 gateway initiates a

Event, TDI ONLY group special alarm inhibit command
to leave special alarm inhibit.
Command Exchange Typical Logged

649 /91 /92 No action required.
Timeout Event
Group Commands Typical Logged

650 /91 /92 No action required.
Cleared Event
Fail PCM node volt.

660 Potential Problem See Event 100
adc
Pass PCM node volt.

661 Potential Problem See Event 100
adc
The display may no longer reflect

Display Comm Failure 662 Potential Problem ENCORE
system state. Reboot monitor.
7.3 Alarm Event List Messages

Table "Alarm Event List Messages" summarizes the Alarm Event List Messages that the module
returns.
Table 7-7: Alarm Event List Messages
Alarm Event List Messages When the Message Will Occur
A static value in the channel has entered Alert / Alarm 1 and changed
Entered Alert/ Alarm 1
the channel Alert / Alarm 1 status
A static value in the channel has left Alert / Alarm 1 and changed the
Left Alert/ Alarm 1
channel Alert / Alarm 1 status
A static value in the channel has entered Danger / Alarm 2 and

Entered Danger/ Alarm 2
changed the channel Danger / Alarm 2 status
A static value in the channel has entered Danger / Alarm 2 and

Left Danger/ Alarm 2
changed the channel Danger / Alarm 2 status
Entered Not OK Module went Not OK
Left Not OK Module returned to the OK state
161580-01 Rev. N 84

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3500/22M Transient Data Interface (TDI)

Part Number: 161580-01

Copyright 2002 - 2018 Baker Hughes, a GE company, LLC ("BHGE")

1631 Bently Parkway South

3500 Monitoring System Installation and Maintenance Manual (Document 129766)

161580-01 Rev. N iii

1. Receiving and Handling Instructions 1

7.3 Alarm Event List Messages 84

1. Receiving and Handling Instructions

1.1 Safe Disposal

Product Disposal Statement

Figure 2 - 1: Front and Rear View of the Transient Data Interface

2.1 TDI Features

2.2 Triple Modular Redundant (TMR)

Triple Modular Redundant (TMR) Units are no longer availble for purchase.

2.3 Module Status

2.4 Channel Status

Module Configuration Fault X

2.5 LED Descriptions

Figure 2 - 2: LED Summary

Figure 2 - 3: Location of Management-Ready Rack Identifier

2. Select Update Firmware from the Utilities menu.

3. Select the modules of interest.

4. Click Print Extended Information

2.7 Installing USB to Serial Adapter Drivers

3. Select Update Driver Software.

4. Select Browse my computer for driver software.

5. Browse to the location of the USB Serial Port drivers.

7. Click Next. The drivers are installed on your computer.

The USB cable part number is 100M2833.

Collection Group Enabler

Collection Control Parameter

Synchronous Sample Rate

Asynchronous Sample Rate

3.4 Data Content

nX Range Synchronous Sampling Rate Maximum Machine Speed

0.1x to 7x, steps of 0.01x 16x 100,000 rpm

0.1x to 15x, steps of 0.01x 32x 60,000 rpm

0.1x to 31x, steps of 0.01x 64x 30,000 rpm

0.1x to 63x, steps of 0.01x 128x 15,000 rpm

0.1x to 127x, steps of 0.01x 256x 7,500 rpm

0.1x to 179x, steps of 0.01x 360x (see note) 5,333 rpm

0.1x to 255x, steps of 0.01x 512x 3,750 rpm

0.1x to 359x, steps of 0.01x 720x (see note) 2,666 rpm

0.1x to 511x, steps of 0.01x 1024x 1,875 rpm

Number of Channels Minimum Machine Speed Maximum Machine Speed

1 to 16 1 rpm 100,000 rpm

17 to 24 1 rpm 60,000 rpm

25 to 48 1 rpm 30,000 rpm

Sampling Rate Revolutions per Waveform Maximum Machine Speed

16x 128 100,000 rpm

32x 64 60,000 rpm

64x 32 30,000 rpm

128x 16 15,000 rpm

256x 8` 7,500 rpm

360x 5 5,333 rpm

512x 4 3,750 rpm

720x 2 2,666 rpm

1024x 2 1,875 rpm

25.6 Hz 10 Hz 800 0.0125 Hz