Check List Quality Plan Inspection Itp Pump

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QUALITY PLAN

S NO DESCRIPTION TYPE OF CHECK REFERENCE ACCEPTANCE NORM RECORD RESPONSIBILITY

I RECEIVING
Respective inspection plan, QA-QP-01, work Inward dimensional inspection record, Visual
instructions, Drawings, Purchase inspection record, Mill and Suppliers cerificates
Visual, Dimensional, NDT Goods received and Inspection
Vertical Turbine Type Pump orders,CompanySpecs C0-07-138-100-80-PR-M- HIS,NFPA20,CompanySpecs C0-07-138-100-80-
a Reports, Verification of mill reports, Supplier material test Receiving inspection engineer
Complete 101 REV .C,CO-07-138-100-80-DS-M- PR-M-101 REV .C,CO-07-138-100-80-DS-M-
certificates and mill certificates
356.REV.E,CO-07-138-100-80-SP-M- 356.REV.E,CO-07-138-100-80-SP-M-
101.REV.A,SPC-COR-QUAL-003-E REV-01 101.REV.A,SPC-COR-QUAL-003-E REV-01
Inward dimensional inspection record, Visual
Respective inspection plan, QA-QP-01,work inspection record, Mill and Suppliers certificates,
instruction, AISI4140/4142, AISI 8620H, AGMA AISI4140/4142, AISI8620H, AGMA 420.1, GA
Visual, Dimensional, Goods received and Inspection
Gear Drive assembly with all 420.1, Drawings, Purchase orders, Company spec Drawings,NFPA20,HIS Company spec
b Verification of mill reports, Supplier material test Receiving inspection engineer
auxiliaries C0-07-138-100-80-PR-M-101 REV .C,CO-07-138- CompanySpecs C0-07-138-100-80-PR-M-101
certificates and mill certificates
100-80-DS-M-356.REV.E,CO-07-138-100-80-SP- REV .C,CO-07-138-100-80-DS-M-356.REV.E,CO-
M-101.REV.A,SPC-COR-QUAL-003-E REV-01 07-138-100-80-SP-M-101.REV.A,SPC-COR-
QUAL-003-E REV-01
Inward dimensional inspection record, Visual
Respective inspection plan, QA-QP-01, work
inspection record, Suppliers certificates, GA
instructions, Drawings, Purchase orders, Company
Drawings, Company spec C0-07-138-100-80-PR- Goods received and Inspection
c Coupling and coupling guard Visual, and Dimensional spec C0-07-138-100-80-PR-M-101 REV .C,CO-07- Receiving inspection engineer
M-101 REV .C,CO-07-138-100-80-DS-M- reports, Supplier test certificates
138-100-80-DS-M-356.REV.E,CO-07-138-100-80-
356.REV.E,CO-07-138-100-80-SP-M-
SP-M-101.REV.A,SPC-COR-QUAL-003-E REV-01
101.REV.A,SPC-COR-QUAL-003-E REV-01

Respective inspection plan, QA-QP-01, Work Inward dimensional inspection record, Visual
instructions, Drawings, Purchase orders,API 7B inspection record, Suppliers certificates, GA
Diesel engine drive with all Visual, and Dimensional
11C, CompanySpec C0-07-138-100-80-PR-M-101 Drawings, Company spec CompanySpecs C0-07- Goods received and Inspection
d auxiliaries,Pneumatic Starter ,Mill certificates for Cooling Receiving inspection engineer
REV .C,CO-07-138-100-80-DS-M-356.REV.E,CO- 138-100-80-PR-M-101 REV .C,CO-07-138-100-80- reports, Supplier test certificates
Motor,Cooling loop Pipes, loop pipes
07-138-100-80-SP-M-101.REV.A,SPC-COR- DS-M-356.REV.E,CO-07-138-100-80-SP-M-
QUAL-003-E REV-01 101.REV.A,SPC-COR-QUAL-003-E REV-01

Inward dimensional inspection record, Visual


Respective inspection plan, QA-QP-01, Work
inspection record, Suppliers certificates, GA
instructions, Drawings, Purchase orders, Company
Fire water pump controller with all Drawings, Company spec CompanySpecs C0-07- Goods received and Inspection
e Visual, and Dimensional spec C0-07-138-100-80-PR-M-101 REV .C,CO-07- Receiving inspection engineer
instrumentation 138-100-80-PR-M-101 REV .C,CO-07-138-100-80- reports, Supplier test certificates
138-100-80-DS-M-356.REV.E,CO-07-138-100-80-
DS-M-356.REV.E,CO-07-138-100-80-SP-M-
SP-M-101.REV.A,SPC-COR-QUAL-003-E REV-01
101.REV.A,SPC-COR-QUAL-003-E REV-01
Diesel Day Tank,Level
Respective inspection plan, QA-QP-01, work Inward dimensional inspection record, Visual
transmitter,Level
instructions, Drawings, Purchase inspection record, Suppliers certificates, GA
Gauge,Valves,Tubes &Fittings.
orders,CompanySpecs C0-07-138-100-80-PR-M- Drawings, Company spec CompanySpecs C0-07- Goods received and Inspection
Visual, and Dimensional Receiving inspection engineer
101 REV .C,CO-07-138-100-80-DS-M- 138-100-80-PR-M-101 REV .C,CO-07-138-100-80- reports, Supplier test certificates
356.REV.E,CO-07-138-100-80-SP-M- DS-M-356.REV.E,CO-07-138-100-80-SP-M-
101.REV.A,SPC-COR-QUAL-003-E REV-01 101.REV.A,SPC-COR-QUAL-003-E REV-01

Respective inspection plan, QA-QP-01, work Inward dimensional inspection record, Visual
LooseItems.SparkArresrtingSilencer,
instructions, Drawings, Purchase inspection record, Suppliers certificates,GA
ARV,PSV,Wastecone,PCV,Strainer,
orders,CompanySpecs C0-07-138-100-80-PR-M- Drawings, Company spec CompanySpecs C0-07- Goods received and Inspection
Pressure gauges,temp Visual, and Dimensional Receiving inspection engineer
101 REV .C,CO-07-138-100-80-DS-M- 138-100-80-PR-M-101 REV .C,CO-07-138-100-80- reports, Supplier test certificates
gauges,Hypochlorite injection Ti
356.REV.E,CO-07-138-100-80-SP-M- DS-M-356.REV.E,CO-07-138-100-80-SP-M-
Ring,
101.REV.A,SPC-COR-QUAL-003-E REV-01 101.REV.A,SPC-COR-QUAL-003-EREV-01

Respective inspection plan, QA-QP-01, work Inward dimensional inspection record, Visual
instructions, Drawings, Purchase orders, ASTM A- inspection record, Mill and Suppliers certificates,
Angles, Channels, Beams, Plates,
Visual, Dimensional, 36, ASTM C-95800, ASTM-53-B/A106-B, ASTM A-36,ASTM C-95800, ASTM-53-B/A106-B, Goods received and Inspection
Piping for skid &
f Verification of mill Company spec C0-07-138-100-80-PR-M-101 REV CompanySpecs C0-07-138-100-80-PR-M-101 reports, Supplier material test Receiving inspection engineer
FuelTank,ColumnHanger, Spreader
certificates .C,CO-07-138-100-80-DS-M-356.REV.E,CO-07- REV .C,CO-07-138-100-80-DS-M-356.REV.E,CO- and mill certificates
Beam
138-100-80-SP-M-101.REV.A,SPC-COR-QUAL- 07-138-100-80-SP-M-101.REV.A,SPC-COR-
003-E REV-01 QUAL-003-E REV-01,SP-S-003,004,SP-Q-001,

PT. GUNA PERTIWI CEMERLANG


PROJECT:GAJAHBARU CENTRAL PROCESS PLATFORM
DOC. TITLE: QUALITY PLAN
END USER :PREMIER OIL NATUNA SEA B.V.
CLIENT: PT SAIPEM INDONESIA
DATE: EQUIPMENT : FIREWATER PUMP PACKAGE
7/9/2009 TAG NO.:GBWP-P8010-A/B
PAGE: 4/7 P.O. NO.: 448646
DOCUMENT NO.: CO-07-138-300-80-AA-Q-402 REV-B
S NO DESCRIPTION TYPE OF CHECK REFERENCE ACCEPTANCE NORM RECORD RESPONSIBILITY
II IN PROCESS
Respective inspection plan, QA-QP-02, work
Dimensional inspection records, No leaks, No drop
instructions, Cross sectional drawings, Supplier Reports for in process
Dimensional, Verification of leakage, API 610, HI Stds, ISO Gr 6.3, ASME Sec
Certificates, API 610, HI Stds, ISO Gr 6.3, ASME inspection, Dimensional, Hydro
Mill and Supplier VIII Div1, ASTM E94 and E142, Mill and supplier,
Vertical Turbine Type Pump Sec VIII Div1, ASTM E94 and E142, C0-07-138- test, Impeller balancing, Supervisor/QC.Inspector, In process
a certificates/reports for, Company spec; C0-07-138-100-80-PR-M-101
Complete 100-80-PR-M-101 REV .C,CO-07-138-100-80-DS- NDT(Dye Pentrant), Mill & inspection engineer
Hydro test, Balancing, REV .C,CO-07-138-100-80-DS-M-356.REV.E,CO-
M-356.REV.E,CO-07-138-100-80-SP-M- Supplier certificates as
NDT(Dye penetrant) 07-138-100-80-SP-M-101.REV.A,SPC-COR-
101.REV.A,SPC-COR-QUAL-003-E REV- applicable
QUAL-003-E REV-01
01Company spec
Respective inspection plan, QA-QP-02, work
Dimensional inspection records, AGMA 420.1, Mill
instructions, Cross sectional drawing, AGMA Reports for in process
and Supplier certificates, Company spec C0-07-
Gear Drive assembly with all Dimensional, Verification of 420.1,Company spec C0-07-138-100-80-PR-M- inspection, Dimensional, Mill & Supervisor/QC.Inspector, In process
b 138-100-80-PR-M-101 REV .C,CO-07-138-100-80-
auxiliaries Mill & Suppliers certificates 101 REV .C,CO-07-138-100-80-DS-M- Supplier certificates as inspection engineer
DS-M-356.REV.E,CO-07-138-100-80-SP-M-
356.REV.E,CO-07-138-100-80-SP-M- applicable
101.REV.A,SPC-COR-QUAL-003-E REV-01
101.REV.A,SPC-COR-QUAL-003-E REV-01
Respective inspection plan, QA-QP-02, work
Dimensional inspection records, Supplier
Dimensional, Verification of instructions, Cross sectional drawings, Supplier Reports for in process
certificates, Company spec C0-07-138-100-80-PR-
Suppliers certificates, TVA certificates, Company spec C0-07-138-100-80-PR- inspection, Dimensional, Supervisor/QC.Inspector, In process
c Coupling and Coupling guard M-101 REV .C,CO-07-138-100-80-DS-M-
reports, Mechanical run test M-101 REV .C,CO-07-138-100-80-DS-M- Supplier certificates as inspection engineer
356.REV.E,CO-07-138-100-80-SP-M-
report 356.REV.E,CO-07-138-100-80-SP-M- applicable
101.REV.A,SPC-COR-QUAL-003-E REV-01
101.REV.A,SPC-COR-QUAL-003-E REV-01
Respective inspection plan, QA-QP-02, work Dimensional inspection records, Supplier
Reports for in process
instruction, GA Drawings, Company spec C0-07- certificates, Company specC0-07-138-100-80-PR-
Diesel Engine Drive with all Dimensional, Verification inspection, Dimensional, Supervisor/QC.Inspector, In process
d 138-100-80-PR-M-101 REV .C,CO-07-138-100-80- M-101 REV .C,CO-07-138-100-80-DS-M-
Auxiliaries Suppliers certificates Supplier certificates as inspection engineer
DS-M-356.REV.E,CO-07-138-100-80-SP-M- 356.REV.E,CO-07-138-100-80-SP-M-
applicable
101.REV.A,SPC-COR-QUAL-003-E REV-01 101.REV.A,SPC-COR-QUAL-003-E REV-01
Respective inspection plan, QA-QP-02, work Dimensional inspection records, Supplier
instructions, GA drawings,, Company spec C0-07- certificates, Company spec C0-07-138-100-80-PR- Reports for in process
Dimensional, Verification 138-100-80-PR-M-101 REV .C,CO-07-138-100-80- M-101 REV .C,CO-07-138-100-80-DS-M- inspection, Dimensional, Supervisor/QC.Inspector, In process
e Fire Water Pump Controller
Suppliers certificates DS-M-356.REV.E,CO-07-138-100-80-SP-M- 356.REV.E,CO-07-138-100-80-SP-M- Supplier certificates as inspection engineer
101.REV.A,SPC-COR-QUAL-003-E REV- 101.REV.A,SPC-COR-QUAL-003-E REV- applicable
01,NFPA20,NFPA70 01,NFPA20,NFPA70
Diesel Day Tank,Level
Respective inspection plan, QA-QP-02, Reports for in process
transmitter,Level
Dimensional, Welding visual Fabrication procedure QA-SOP-04, NDE inspection, Dimensional,
Gauge,Valves,Tubes &Fittings. Dimensional inspection records, No drop leakage,
inspection, NDT(Dye procedure QA-SOP-03, Design approved Welding visual, NDT(Dye Supervisor/QC.Inspector, In process
Mill and Supplier certificates, ASTM A-36, ASME
penetrant), Leak test, Mill drawings, Detail fabrication drawings, ASTM A-36, penetrant) Leak test, Mill & inspection engineer
Sec VIII Div1, HI Stds, AWS D1.1,
Certificates ASME Sec VIII Div1, HI Stds, AWS D1.1, Supplier certificates as
Company spec applicable

LooseItems.SparkArresrtingSilencer, Respective inspection plan, QA-QP-02, work Dimensional inspection records, Supplier
Reports for in process
ARV,PSV,Wastecone,PCV,Strainer, instructions, GA drawings,, Company spec C0-07- certificates, Company spec C0-07-138-100-80-PR-
Dimensional, Verification inspection, Dimensional, Supervisor/QC.Inspector, In process
Pressure gauges,temp 138-100-80-PR-M-101 REV .C,CO-07-138-100-80- M-101 REV .C,CO-07-138-100-80-DS-M-
Suppliers certificates Supplier certificates as inspection engineer
gauges,Hypochlorite injection Ti DS-M-356.REV.E,CO-07-138-100-80-SP-M- 356.REV.E,CO-07-138-100-80-SP-M-
applicable
Ring, 101.REV.A,SPC-COR-QUAL-003-E REV-01 101.REV.A,SPC-COR-QUAL-003-E REV-01
PT. GUNA PERTIWI CEMERLANG
PROJECT:GAJAHBARU CENTRAL PROCESS PLATFORM
DOC. TITLE: QUALITY PLAN
END USER :PREMIER OIL NATUNA SEA B.V.
NOTE: CLIENT: PT SAIPEM INDONESIA
DATE: EQUIPMENT : FIREWATER PUMP PACKAGE
7/9/2009 TAG NO.:GBWP-P8010-A/B
PAGE: 5/7 P.O. NO.: 448646
DOCUMENT NO.: CO-07-138-300-80-AA-Q-402
CO-07-138-100-80-MA-J-002 REV-B
S NO DESCRIPTION TYPE OF CHECK REFERENCE ACCEPTANCE NORM RECORD RESPONSIBILITY
Respective inspection plan, QA-QP-02,
Fabrication procedure QA-SOP-04, NDE
Dimensional inspection records, Mill and Suppliers Reports for in process
Dimensional, Welding visual procedure QA-SOP-03, Design approved
certificates, ASTM A-36, ASME Sec VIII Div1, inspection, Dimensional,
inspection, NDT(Dye drawings, Detail fabrication drawing, ASTM A-36,
AWS D1.1, NFPA 20C0-07-138-100-80-PR-M-101 Welding visual, NDT(Dye Shop Fabrication Incharge,QC.Inspector,
g A structural Skid penetrant,Magnetic particle, ASME Sec VIII Div1, AWS D1.1, NFPA 20,
REV .C,CO-07-138-100-80-DS-M-356.REV.E,CO- penetrant, Magnetic particle, In process inspection engineer
Radiography tests), Mill Company spec C0-07-138-100-80-PR-M-101 REV
07-138-100-80-SP-M-101.REV.A,SPC-COR- Radiography), Mill & Supplier
Certificates .C,CO-07-138-100-80-DS-M-356.REV.E,CO-07-
QUAL-003-E REV-01 certificates as applicable
138-100-80-SP-M-101.REV.A,SPC-COR-QUAL-
003-E REV-01
III ASSEMBLY PROCEDURE
PART 1
Preparation of skid mounting
Approved GA drawings, Data sheet, Internal work Approved GA drawings, Data sheet, Internal work
Install Fuel tank complete with all Mounting on skid and check orders, Company spec,CO-07-138-100-80-SP-M- orders,Company spec,CO-07-138-100-80-SP-M- Assembly job card Assembly
a Shop Incharge,QC.Inspector
instrumentation installation 101.REV.A,CO-07-138-300-80-DG-P- 101.REV.A,CO-07-138-300-80-DG-P- records
394,NFPA20,NFPA70, 394,NFPA20,NFPA70,
Approved GA drawings, Data sheet, Internal work Approved GA drawings, Data sheet, Internal work
Mounting on skid and check orders, Company spec,CO-07-138-100-80-SP-M- orders, Company spec,CO-07-138-100-80-SP-M- for impeller clearance for
b Install the Engine In process inspection engineer
installation 101.REV.A,CO-07-138-300-80-DG-P- 101.REV.A,CO-07-138-300-80-DG-P- pump alignment,
394,NFPA20,NFPA70, 394,NFPA20,NFPA70,
Approved GA drawings, Data sheet, Internal work Approved GA drawings, Data sheet, Internal work
Mounting on skid, check orders, Company spec,CO-07-138-100-80-SP-M- orders, Company spec,CO-07-138-100-80-SP-M- for overall dimensions for
c Install the pump and Discharge head Supervisor/QC.Inspector,
installation and alignment 101.REV.A,CO-07-138-300-80-DG-P- 101.REV.A,CO-07-138-300-80-DG-P- control panel
394,NFPA20,NFPA70, 394,NFPA20,NFPA70,
Approved GA drawings, Data sheet, Internal work Approved GA drawings, Data sheet, Internal work
orders, Company spec,CO-07-138-100-80-SP-M- orders, Company spec,CO-07-138-100-80-SP-M-
c Install the Gear box Mounting and Alignment for engine connections Supervisor/QC.Inspector,
101.REV.A,CO-07-138-300-80-DG-P- 101.REV.A,CO-07-138-300-80-DG-P-
394,NFPA20,NFPA70, 394,NFPA20,NFPA70,
Approved GA drawings, Data sheet, Internal work Approved GA drawings, Data sheet, Internal work
orders, Company spec,CO-07-138-100-80-SP-M- orders, Company spec,CO-07-138-100-80-SP-M-
d Install Piping system Check lineup for cooling water loop Supervisor/QC.Inspector,
101.REV.A,CO-07-138-300-80-DG-P- 101.REV.A,CO-07-138-300-80-DG-P-
394,NFPA20,NFPA70, 394,NFPA20,NFPA70,
Approved GA drawings, Data sheet, Internal work Approved GA drawings, Data sheet, Internal work
orders, Company spec,CO-07-138-100-80-SP-M- orders, Company spec,CO-07-138-100-80-SP-M-
Discharge pipe line Alignment and lineup for gear box mounting Supervisor/QC.Inspector,
101.REV.A,CO-07-138-300-80-DG-P- 101.REV.A,CO-07-138-300-80-DG-P-
394,NFPA20,NFPA70, 394,NFPA20,NFPA70,
Approved GA drawings, Data sheet, Internal work Approved GA drawings, Data sheet, Internal work
orders, Company spec,CO-07-138-100-80-SP-M- orders, Company spec,CO-07-138-100-80-SP-M-
Recycle pipe line Alignment and lineup for testing line Supervisor/QC.Inspector,
101.REV.A,CO-07-138-300-80-DG-P- 101.REV.A,CO-07-138-300-80-DG-P-
394,NFPA20,NFPA70, 394,NFPA20,NFPA70,
Approved GA drawings, Data sheet, Internal work Approved GA drawings, Data sheet, Internal work
Cooling system for Engine, Gear box Lineup and check regulator orders, Company spec,CO-07-138-100-80-SP-M- orders, Company spec,CO-07-138-100-80-SP-M-
Engine cooling line Supervisor/QC.Inspector,
and Pump. pressure setup 101.REV.A,CO-07-138-300-80-DG-P- 101.REV.A,CO-07-138-300-80-DG-P-
394,NFPA20,NFPA70, 394,NFPA20,NFPA70,
Approved GA drawings, Data sheet, Internal work Approved GA drawings, Data sheet, Internal work
orders, Company spec,CO-07-138-100-80-SP-M- orders, Company spec,CO-07-138-100-80-SP-M-
Engine fuel line From and Return Engine fuel supply and return Supervisor/QC.Inspector,
101.REV.A,CO-07-138-300-80-DG-P- 101.REV.A,CO-07-138-300-80-DG-P-
394,NFPA20,NFPA70, 394,NFPA20,NFPA70,
Approved GA drawings, Data sheet, Internal work Approved GA drawings, Data sheet, Internal work
orders, Company spec,CO-07-138-100-80-SP-M- orders, Company spec,CO-07-138-100-80-SP-M-
e Supervisor/QC.Inspector,
Alignment between engine and gear 101.REV.A,CO-07-138-300-80-DG-P- 101.REV.A,CO-07-138-300-80-DG-P-
box final alignment check 394,NFPA20,NFPA70, 394,NFPA20,NFPA70,
Approved GA drawings, Data sheet, Internal work Approved GA drawings, Data sheet, Internal work
orders, Company spec,CO-07-138-100-80-SP-M- orders, Company spec,CO-07-138-100-80-SP-M-
f Supervisor/QC.Inspector,
Install control panel and connection mounting on skid, check all 101.REV.A,CO-07-138-300-80-DG-P- 101.REV.A,CO-07-138-300-80-DG-P-
to all instrument devices connections 394,NFPA20,NFPA70, 394,NFPA20,NFPA70,
PT. GUNA PERTIWI CEMERLANG
PROJECT:GAJAHBARU CENTRAL PROCESS PLATFORM
DOC. TITLE: QUALITY PLAN
END USER :PREMIER OIL NATUNA SEA B.V.
NOTE: CLIENT: PT SAIPEM INDONESIA
DATE: EQUIPMENT : FIREWATER PUMP PACKAGE
7/9/2009 TAG NO.:GBWP-P8010-A/B
PAGE: 6/7 P.O. NO.: 448646
DOCUMENT NO.: CO-07-138-300-80-AA-Q-402 REV-B
S NO DESCRIPTION TYPE OF CHECK REFERENCE ACCEPTANCE NORM RECORD RESPONSIBILITY
Approved GA drawings, Data sheet, Internal work Approved GA drawings, Data sheet, Internal work
orders, Company spec,CO-07-138-100-80-SP-M- orders, Company spec,CO-07-138-100-80-SP-M-
g Supervisor/QC.Inspector,
101.REV.A,CO-07-138-300-80-DG-P- 101.REV.A,CO-07-138-300-80-DG-P-
Install battery box including batteries. Check all connections 394,NFPA20,NFPA70, 394,NFPA20,NFPA70,
h Wiring connections Supervisor/QC.Inspector,
from battery to engine motor starter Supervisor/QC.Inspector,
from battery to control panel Supervisor/QC.Inspector,
from control panel to engine control box Supervisor/QC.Inspector,
Approved GA drawings, Data sheet, Internal work Approved GA drawings, Data sheet, Internal work
orders, Company spec,CO-07-138-100-80-SP-M- orders, Company spec,CO-07-138-100-80-SP-M-
Supervisor/QC.Inspector,
ASSEMBLY PROCEDURE 101.REV.A,CO-07-138-300-80-DG-P- 101.REV.A,CO-07-138-300-80-DG-P-
PART 2 394,NFPA20,NFPA70, 394,NFPA20,NFPA70,
a Fill up fuel into the fuel tank Check level at gauge Supervisor/QC.Inspector,
b Check and fill up (if necessary) lube Check level Supervisor/QC.Inspector,
c Check and fill up (if necessary) lube Supervisor/QC.Inspector,
d Install coupling from engine to gear box Supervisor/QC.Inspector,
e Install coupling guard Supervisor/QC.Inspector,
f Install engine exhaust. Supervisor/QC.Inspector,
Supervisor/QC.Inspector,
Approved GA drawings, Data sheet, Internal work Approved GA drawings, Data sheet, Internal work
orders, Company spec,CO-07-138-100-80-SP-M- orders, Company spec,CO-07-138-100-80-SP-M-
IV QC Manager/Supervisor/QC.Inspector,
101.REV.A,CO-07-138-300-80-DG-P- 101.REV.A,CO-07-138-300-80-DG-P-
TESTING AND FINAL INSPECTION 394,NFPA20,NFPA70, 394,NFPA20,NFPA70,
A Check for Functional inspection of API 610, HI standards, Technical specifications Dimensional report Supervisor,Test Engineer,QC Inspector
Auto starter Pump running for NFPA 20, Internal test procedure Performance curves Compliance report Supervisor,Test Engineer,QC Inspector
Manual starting Battery performance readings Manufacturer data sheet for API 610 Material and Supervisor,Test Engineer,QC Inspector
Over speed shut down Flow/discharge pressure Pump and Engine API 670 performance test report Supervisor,Test Engineer,QC Inspector
Hydraulic Institute Standard Functional test report Supervisor,Test Engineer,QC Inspector
B Testing for Performance readings As per ITP Doc no for Vertical pump testing Sound level test report Supervisor,Test Engineer,QC Inspector
a Pump performance Flow/Discharge pressure ID-F-NB-P-MEP-001-H003-0001 NFPA 20 Vibration test report Supervisor,Test Engineer,QC Inspector
test. All Temperatures Company specification no Internal test procedure Temperature Supervisor,Test Engineer,QC Inspector
b Complete unit functional test Vibration, Sound level GA Drawings Hydrostatic test report Supervisor,Test Engineer,QC Inspector
c Sound level test Pressure test Free from scratches due to Impeller balancing report Supervisor,Test Engineer,QC Inspector
d Vibration test Gear box smooth running abnormal contact of Cleanliness report Supervisor,Test Engineer,QC Inspector
e Hydrostatic test of gears, Lube oil rotating parts, No drop leakage Supervisor,Test Engineer,QC Inspector
f Cleanliness prior to final assembly circulation Approved Documents Supervisor,Test Engineer,QC Inspector
g Remove /Inspect cooling water circulation Minimum submergence Supervisor,Test Engineer,QC Inspector
hydrodynamic bearings to Engine & Gearbox. report Supervisor,Test Engineer,QC Inspector
h Auxiliary equipment Test Battery ampere Performance test report Supervisor,Test Engineer,QC Inspector
i Minimum submergence test Cleanliness Visual check as per NFPA 20 Supervisor,Test Engineer,QC Inspector
j NFPA 20 Test Hydrodynamic bearing Control panel test report Supervisor,Test Engineer,QC Inspector
k Control panel test visual check, function test

V Surface preparation painting and coating


Check for crawilg,running As per approved painting As per painting specification Final painting inspection Supervisor,Test Engineer,QC Inspector
wrinkling, pinholes and procedure QA-SOP-02, Painting Approved painting procedure report Supervisor,Test Engineer,QC Inspector
dry film thickness schedule, SSPC Standards QA-SOP-02, Approved painting Supervisor,Test Engineer,QC Inspector
company 's specification no SP-A-004,SP-A-005. schedule, Company specificationSP-A-004,SP-A-005. Supervisor,Test Engineer,QC Inspector
Supervisor,Test Engineer,QC Inspector
VI Packing Marking &shipping Final inspection engineer,Despatch
preservation Supervisor
Cleanliness,drying,painting Internal pre shipping procedure Despatch check list Pump history register
name plate details, packing, internal work order and despatch company 's specification noSP-A-004,SP-A-005. pump despatch register
and tagging for shipping instructions copy of packing list details
identification company 's specification noSP-A-004,SP-A-005. Approved documents Check list
VII Document submission Submission on scheduled date
and Final Documentation Documents as per Approved VDML doc no CO-07-138-300-80- Approved documents Certificates and manufacturing Project Engineer
approved VDML AA-M-409 Data book QC.Manager

PT. GUNA PERTIWI CEMERLANG


PROJECT:GAJAHBARU CENTRAL PROCESS PLATFORM
DOC. TITLE: QUALITY PLAN
END USER :PREMIER OIL NATUNA SEA B.V.
NOTE: CLIENT: PT SAIPEM INDONESIA
DATE: EQUIPMENT : FIREWATER PUMP PACKAGE
7/9/2009 TAG NO.:GBWP-P8010-A/B
PAGE: 7/7 P.O. NO.: 448646
DOCUMENT NO.: CO-07-138-300-80-AA-Q-402 REV-B

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