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    Valve Mechanism Cover Base - Remove and Install (KENR6081-15)

    Uploaded by

    Anderson Oliveira Silva
    1) The document provides instructions for removing and installing a valve mechanism cover base on a engine. 2) Key steps in the removal process include removing the valve mechanism cover, fuel injection lines, and harness assemblies from the cover base. 3) Key steps in the installation process include cleaning surfaces, installing seals and screws, positioning the cover base, and reinstalling harness assemblies and fuel lines.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Valve Mechanism Cover Base - Remove and Install (KENR6081-15)

    Uploaded by

    Anderson Oliveira Silva
    46 views6 pages
    1) The document provides instructions for removing and installing a valve mechanism cover base on a engine. 2) Key steps in the removal process include removing the valve mechanism cover, fuel injection lines, and harness assemblies from the cover base. 3) Key steps in the installation process include cleaning surfaces, installing seals and screws, positioning the cover base, and reinstalling harness assemblies and fuel lines.

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    © © All Rights Reserved

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    1) The document provides instructions for removing and installing a valve mechanism cover base on a engine. 2) Key steps in the removal process include removing the valve mechanism cover, fuel injection lines, and harness assemblies from the cover base. 3) Key steps in the installation process include cleaning surfaces, installing seals and screws, positioning the cover base, and reinstalling harness assemblies and fuel lines.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    46 views6 pages

    Valve Mechanism Cover Base - Remove and Install (KENR6081-15)

    Uploaded by

    Anderson Oliveira Silva
    1) The document provides instructions for removing and installing a valve mechanism cover base on a engine. 2) Key steps in the removal process include removing the valve mechanism cover, fuel injection lines, and harness assemblies from the cover base. 3) Key steps in the installation process include cleaning surfaces, installing seals and screws, positioning the cover base, and reinstalling harness assemblies and fuel lines.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    02/07/2023, 22:55 SIS 2.

    2007/10/10 Valve Mechanism Cover Base - Remove and Install (KENR6081-15)

    SMCS - 1120 i02786808

    Removal Procedure
    PIP
    Table 1
    -
    202 1085
    3 3
    Required Tools 
    Tool  Part Number 
    01: /
    Part Description 
    0 7 253
    Qty 

    5 / 0
    KE :31- 3
    5
    A  1P-1860  Retaining Ring Pliers  1 

    N 0
    Start By:

    ©2 R 608 3:00
    a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
    Cover - Remove and Install".
    023 1
    Cat
    b. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
    Remove".
    erp
    illa
    NOTICE
    Keep all parts clean from contaminants.
    rI nc.
    Contaminants may cause rapid wear and shortened component
    life.

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    02/07/2023, 22:55 SIS 2.0

    Illustration 1 g01342484

    1. Place a temporary identification mark on connections (1) for harness assembly (4).

    2. Use a deep socket to remove connections (1) from electronic unit injectors (2).

    3. If necessary, follow steps 3a through 3f in order to remove harness assemblies (4) from valve
    mechanism cover base (7).

    a. Cut cable strap (3).

    b. Disconnect plug (6) from harness assembly (4).

    c. Use Tooling (A) to remove circlip (5).

    d. From the outside of valve mechanism cover base (7), push harness assembly (4) inward.
    Withdraw the harness assembly from valve mechanism cover base (7).

    e. Remove O-ring seal (8) from harness assembly (4).

    f. Repeat steps 3b through 3e in order to remove the remaining harness assemblies.

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    02/07/2023, 22:55 SIS 2.0

    Illustration 2 g01342485

    Illustration 3 g01342487
    4. Loosen isolated screws (9) in reverse numerical order. Refer to illustration 3. This will help
    prevent distortion of valve mechanism cover base (6).

    5. Remove valve mechanism cover base (7) from the cylinder head.

    6. Remove isolated screws (9) from valve mechanism cover base (7).

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    02/07/2023, 22:55 SIS 2.0

    7. Remove seal (10) from valve mechanism cover base (7).

    Installation Procedure
    Table 2
    Required Tools 
    Tool  Part Number  Part Description  Qty 
    A  1P-1860  Retaining Ring Pliers  1 
    B  1U-6396  O-Ring Assembly Compound  1 
    C  247-5377  Torque wrench  1 

    NOTICE
    Keep all parts clean from contaminants.

    Contaminants may cause rapid wear and shortened component


    life.

    1. Clean the valve mechanism cover base. Ensure that the mating surfaces are free from damage.

    Illustration 4 g01342485

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    02/07/2023, 22:55 SIS 2.0

    2. Install seal (10) to valve mechanism cover base (7). Ensure that seal (10) is seated correctly in
    the groove in the machined face of valve mechanism cover base (7).

    3. Install isolated screws (9) to valve mechanism cover base (6).

    Illustration 5 g01342487

    4. Position valve mechanism cover base (7) on the cylinder head. Tighten isolated screws (9) to a
    torque of 9 N·m (79 lb in) in the sequence that is shown in illustration 5.

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    02/07/2023, 22:55 SIS 2.0

    Illustration 6 g01342484
    5. If necessary, install the harness assemblies for the electronic unit injectors. Follow steps 5a
    through 5h in order to install the harness assemblies for the electronic unit injectors.

    a. Ensure that harness assembly (4) and the bore in valve mechanism cover base (7) are
    clean and free from damage. Replace any damaged components.

    b. Use Tooling (B) to lubricate a new O-ring seal (8). Install the new O-ring seal (8) onto
    harness assembly (4).

    c. From the inside of valve mechanism cover base (7), push harness assembly (4) into valve
    mechanism cover base (7).

    d. Use Tooling (A) to install circlip (5).

    e. Connect plug (6) to harness assembly (4).

    f. Use a deep socket to connect harness (4) to electronic unit injectors (2). Use Tooling (C) to
    tighten connectors (1) to a torque of 2.4 N·m (21 lb in).

    g. Install a new cable strap (3) to harness assembly (4).


    Note: Ensure that cable strap to OE specification.

    h. Repeat steps 5a through 5g for remaining harness assemblies (4).

    End By:

    a. Install new fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
    Install".

    b. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
    Cover - Remove and Install".

    PIP-10853253
    2023/07/03
    01:55:24-03:00
    i02786808
    © 2023 Caterpillar Inc.

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