Deutz Fahr 25 5 Operation English

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Operation & Safety

Manual
Original Instructions
Keep this manual with machine at all times.

Agrovector
25.5

31200751
Original
April 5, 2013

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 Revision Log

Revision Log
REVISION LOG
April 5, 2013 - A - Original Issue of Manual.

31200751 a
Read This First

Read This First

This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and
lessees with the precautions and operating procedures essential for the safe and
proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to
make specification changes without prior notification. Contact JLG Industries, Inc.
for updated information.

Operator Qualifications

The operator of the machine must not operate the machine until this manual has
been read, training is accomplished and operation of the machine has been
completed under the supervision of an experienced and qualified operator.
Operation within the U.S.A. requires training per OSHA 1910.178.
Operators of this equipment must possess a valid, applicable driver’s license, be in
good physical and mental condition, have normal reflexes and reaction time, good
vision and depth perception and normal hearing. Operator must not be using
medication which could impair abilities nor be under the influence of alcohol or any
other intoxicant during the work shift.
In addition, the operator must read, understand and comply with instructions
contained in the following material furnished with the telehandler:
• This Operation and Safety Manual
• Telehandler Safety Manual (ANSI only)
• All instructional decals and plates
• Any optional equipment instructions furnished
The operator must also read, understand and comply with all applicable Employer,
Industry and Governmental rules, standards and regulations.

Modifications

Modifications to this machine may affect compliance with Industry Standards

and/or Governmental Regulations. Any modification must be approved by
JLG.

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 Read This First

This product must comply with all safety related bulletins. Contact JLG Industries,
Inc. or the local authorized JLG representative for information regarding safety-
related bulletins which may have been issued for this product.
JLG Industries, Inc. sends safety related bulletins to the owner of record of this
machine. Contact JLG Industries, Inc. to ensure that the current owner records are
updated and accurate.
JLG Industries, Inc. must be notified immediately in all instances where JLG
products have been involved in an accident involving bodily injury or death of
personnel or when damage has occurred to personal property or the JLG product.

FOR:
• Accident Reporting and Product Safety Publications
• Current Owner Updates
• Questions Regarding Product Applications and Safety
• Standards and Regulations Compliance Information
• Questions Regarding Product Modifications
CONTACT:
Product Safety and Reliability Department
JLG Industries, Inc.
13224 Fountainhead Plaza
Hagerstown, MD 21742
USA

In USA:
Toll Free: 1-877-JLG-SAFE (1-877-554-7233)
Outside USA:
Phone: +1-717-485-6591
E-mail:
ProductSafety@JLG.com

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Read This First

Other Publications Available

Service Manual..........................................................................................31200926
Illustrated Parts Manual.............................................................................31200725

Note: The following standards may be referenced in this manual:

ANSI is compliant to ANSI/ITSDF B56.6
AUS is compliant to AS 1418.19
CE is compliant to EN1459
Refer to the machine Serial Number Plate to identify the applicable compliance
standard.

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 Table of Contents

Table of Contents
TABLE OF CONTENTS
Revision Log
Read This First
Operator Qualifications ...................................................... b
Modifications ...................................................................... b
Other Publications Available .............................................. d
Table of Contents
Section 1 - General Safety Practices
1.1 Hazard Classification System ..............................................1-1
Safety Alert System and Safety Signal Words ................1-1
1.2 General Precautions ............................................................1-1
1.3 Operation Safety ..................................................................1-2
Electrical Hazards ...........................................................1-2
Tip Over Hazard..............................................................1-3
Travel Hazard .................................................................1-6
Load Falling Hazard........................................................1-7
Lifting Personnel .............................................................1-8
Driving Hazards on Slopes .............................................1-9
Pinch Points and Crush Hazards ..................................1-10
Fall Hazard....................................................................1-12
Chemical Hazards.........................................................1-13
Section 2 - Pre-Operation and Inspection
2.1 Pre-Operation Check and Inspection...................................2-1
2.2 Safety Decals.......................................................................2-3
2.3 Walk-Around Inspection.......................................................2-6
2.4 Warm-Up and Operational Checks ......................................2-8
Warm-Up Check .............................................................2-8
Operational Check ..........................................................2-8
2.5 Operator Cab .......................................................................2-9
2.6 Windows ............................................................................2-10
Cab Door Window (if equipped) ....................................2-10
Rear Window ................................................................2-11

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Table of Contents
Section 3 - Controls and Indicators
3.1 General................................................................................ 3-1
3.2 Controls ............................................................................... 3-2
Park Brake...................................................................... 3-4
Parking Procedure.......................................................... 3-4
Ignition ............................................................................ 3-5
Transmission Control Lever............................................ 3-6
Load Stability Indicator - LSI........................................... 3-8
LSI Override Switch...................................................... 3-10
Steering Column Adjuster (if equipped)........................ 3-11
Instrument Panel .......................................................... 3-12
Joystick......................................................................... 3-14
Right Hand Console ..................................................... 3-16
Accessory Control Lever (if equipped) ......................... 3-18
Reversing Fan (if equipped) ......................................... 3-19
3.3 Steer Modes ...................................................................... 3-20
Steer Mode Change ..................................................... 3-20
3.4 Operator Seat.................................................................... 3-21
Operator Presence ....................................................... 3-21
Adjustments.................................................................. 3-22
Seat Belt ....................................................................... 3-23
3.5 Boom Angle and Extension Indicators .............................. 3-24
Section 4 - Operation
4.1 Engine ................................................................................. 4-1
Starting the Engine ......................................................... 4-1
Battery Boosted Starting................................................. 4-2
Normal Engine Operation ............................................... 4-3
Shut-Down Procedure .................................................... 4-3
4.2 Operating with a Non-Suspended Load .............................. 4-4
Lift Load Safely............................................................... 4-4
Before Picking Up a Load............................................... 4-4
Transporting a Load ....................................................... 4-5
Leveling Procedure......................................................... 4-5
Placing a Load................................................................ 4-6
Disengaging a Load........................................................ 4-6
4.3 Operating with a Suspended Load (CE).............................. 4-7
Lift Load Safely............................................................... 4-7
Picking Up a Suspended Load ....................................... 4-7
Transporting a Suspended Load .................................... 4-8
Leveling Procedure......................................................... 4-8
Placing a Suspended Load............................................. 4-9
Disengaging a Suspended Load .................................... 4-9

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 Table of Contents
4.4 Road Operation .................................................................4-10
4.5 Loading and Securing for Transport ..................................4-11
Tiedown ........................................................................4-11
Lifting ............................................................................4-12
Section 5 - Attachments and Hitches
5.1 Approved Attachments ........................................................5-1
5.2 Unapproved Attachments ....................................................5-1
5.3 JLG Supplied Attachments ..................................................5-2
5.4 Telehandler/Attachment/Fork Capacity................................5-4
5.5 Use of the Capacity Chart....................................................5-5
Capacity Indicator Locations ...........................................5-5
Sample Capacity Chart (CE)...........................................5-6
Sample Capacity Chart (AUS) ........................................5-7
Example ..........................................................................5-8
5.6 Attachment Installation ........................................................5-9
Standard Quick Attach ....................................................5-9
Universal Quick Attach (UQC) ......................................5-12
5.7 Hydraulic Operated Attachment.........................................5-14
5.8 Adjusting/Moving Forks......................................................5-15
5.9 Attachment Operation ........................................................5-16
Carriage with Forks.......................................................5-18
Fork Mounted Hook (CE) ..............................................5-19
Side Tilt Carriage ..........................................................5-20
Side Shift Carriage........................................................5-22
Bucket ...........................................................................5-24
Grapple Bucket .............................................................5-26
5.10 Hitches ...............................................................................5-28
Adjustable Auto Hitch....................................................5-29
Pin Hitch - CUNA C.......................................................5-30
EEC Manual Pin Hitch ..................................................5-31
Section 6 - Emergency Procedures
6.1 Towing a Disabled Product ..................................................6-1
Moving Short Distances ..................................................6-1
Moving Longer Distances ...............................................6-1
6.2 Emergency Lowering of Boom.............................................6-2
6.3 Emergency Exit from Enclosed Cab ....................................6-2

31200751 iii
Deutz Fahr 25 5 Operation English
Full download: http://manualplace.com/download/deutz-fahr-25-5-operation-english/

Table of Contents
Section 7 - Lubrication and Maintenance
7.1 Introduction.......................................................................... 7-1
Clothing and Safety Gear ............................................... 7-1
7.2 General Maintenance Instructions....................................... 7-2
7.3 Service and Maintenance Schedule.................................... 7-3
10 & 1st 50 & 50 Hour Maintenance Schedule............... 7-3
1st 250, 250 & 500 Hour Maintenance Schedule ........... 7-4
1000 & 1500 Hour Maintenance Schedule..................... 7-5
7.4 Lubrication Schedules ......................................................... 7-6
250 Hour Lubrication Schedule ...................................... 7-6
7.5 Operator Maintenance Instructions ..................................... 7-8
Fuel System.................................................................... 7-8
Engine Oil ..................................................................... 7-10
Hydraulic Oil ................................................................. 7-11
Tires.............................................................................. 7-12
Air Intake System ......................................................... 7-14
Engine Cooling System ................................................ 7-16
Battery .......................................................................... 7-17
Brake System ............................................................... 7-18
Windshield Washer System (if equipped)..................... 7-19
Section 8 - Additional Checks
8.1 General................................................................................ 8-1
8.2 Load Stability Indicator System ........................................... 8-1
Section 9 - Specifications
9.1 Product Specifications......................................................... 9-1
Fluids and Capacities ..................................................... 9-1
Tires................................................................................ 9-2
Performance ................................................................... 9-3
Dimensions..................................................................... 9-4
Declaration of Vibration (CE).......................................... 9-5
Noise Emission Level (CE)............................................. 9-5
Machine Towing Capacity .............................................. 9-5
Index
Inspection, Maintenance and Repair Log

iv 31200751

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