Parts Information: Contact-Cooled Rotary Screw Air Compressor
Parts Information: Contact-Cooled Rotary Screw Air Compressor
Parts Information: Contact-Cooled Rotary Screw Air Compressor
80447527
Revision H
January 2021
Parts Information
Only allow Ingersoll Rand trained Technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest
Distributor.
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and may
invalidate all warranties.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.
TABLE OF CONTENTS
TABLE OF CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DRYER BYPASS (UP-SERIES). . . . . . . . . . . . . . . . . . . . . . . . . .91
PARTS ORDERING INFORMATION. . . . . . . . . . . . . . . . . . . . . 3 OUTDOOR MODIFICATION OPTION . . . . . . . . . . . . . . . . . . 95
ENCLOSURE (UP-SERIES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 POWER OUT RESTART OPTION. . . . . . . . . . . . . . . . . . . . . . . 98
AIREND/MOTOR (UP-SERIES) . . . . . . . . . . . . . . . . . . . . . . . . 25 BASEPLATE W/DRYER EDV. . . . . . . . . . . . . . . . . . . . . . . . . . 101
COOLING & CONTROL SYSTEM (UP-SERIES) . . . . . . . . . . 43 CONTROLS (UP SERIES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
STARTER PANEL (UP-SERIES) . . . . . . . . . . . . . . . . . . . . . . . . 53 RECOMMENDED PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
DISCHARGE TUBE OPTIONS & STANDARD DRYER
PACKAGE 5-15 HP/4-11 KW . . . . . . . . . . . . . . . . . . . . . . . . . . 70
2 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
80447527 Rev. H 3
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J2)
PARTS LIST
4 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J3)
PARTS LIST
NOTE: COVER 22593354 AND SCREWS 92368687 REQUIRED FOR 20 INCH TANK APPLICATION
80447527 Rev. H 5
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J4)
PARTS LIST
6 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J5)
PARTS LIST
80447527 Rev. H 7
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J6)
PARTS LIST
8 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J7)
PARTS LIST
80447527 Rev. H 9
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J8)
PARTS LIST
10 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J9)
PARTS LIST
80447527 Rev. H 11
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J10)
PARTS LIST
12 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J11)
PARTS LIST
80447527 Rev. H 13
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J12)
PARTS LIST
14 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J13)
PARTS LIST
80447527 Rev. H 15
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J14)
PARTS LIST
16 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J15)
PARTS LIST
80447527 Rev. H 17
RELEASED 01/Oct/2021 19:32:55 GMT
1 2
5
4
1
(Dwg. 22426928J16)
PARTS LIST
18 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. .22426928J17)
PARTS LIST
80447527 Rev. H 19
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J18)
PARTS LIST
20 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J19)
PARTS LIST
80447527 Rev. H 21
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J20)
PARTS LIST
22 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J21)
PARTS LIST
80447527 Rev. H 23
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426928J22)
PARTS LIST
NOTE:
APPLY ADHESIVE BACKED GASKET TO BOTTOM EDGE OF FRONT PANEL.
24 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
4
3 2
5
2 4
(Dwg. 22426936AD2, 22426936AD3)
PARTS LIST
Item Part No. Description Qty.
24246035 RECEIVER ASSEMBLY, 80 GAL (ASME) - 20 INCH DIA < 200 psig 1
47618489001 RECEIVER ASSEMBLY, 80 GAL (ASME) - 20 INCH DIA > 200 psig 1
47627570001 RECEIVER ASSEMBLY, 120 GAL (ASME) - 24 INCH DIA <200psi 1
22348296 RECEIVER ASSEMBLY, 120 GAL (ASME) - 24 INCH DIA >200psi 1
18999805 RECEIVER ASSEMBLY, 272 LITRE 11 BAR CHINA 1
22479430 RECEIVER ASSEMBLY, 272 LITRE 11 BAR AUSTRALIA 1
22505614 RECEIVER ASSEMBLY, 272 LITRE 11 BAR SINGAPORE/MALAYSIA 1
70276951 RECEIVER ASSEMBLY, 272 LITRE 11 BAR INDIA 1
18999813 RECEIVER ASSEMBLY, 272 LITRE 16 BAR CHINA 1
22436307 RECEIVER ASSEMBLY, 272 LITRE 16 BAR AUSTRALIA 1
1
70276977 RECEIVER ASSEMBLY, 272 LITRE 16 BAR INDIA 1
22348304 RECEIVER ASSEMBLY, 272 LITRE ESA 1
22479448 RECEIVER ASSEMBLY, 500 LITRE 11 BAR CHINA 1
22505580 RECEIVER ASSEMBLY, 500 LITRE 11 BAR AUSTRALIA 1
22505622 RECEIVER ASSEMBLY, 500 LITRE 11 BAR SINGAPORE/MALAYSIA 1
70276969 RECEIVER ASSEMBLY, 500 LITRE 11 BAR INDIA 1
22391023 RECEIVER ASSEMBLY, 500 LITRE 16 BAR CHINA 1
22505606 RECEIVER ASSEMBLY, 500 LITRE 16 BAR AUSTRALIA 1
70276985 RECEIVER ASSEMBLY, 500 LITRE 16 BAR INDIA 1
22348312 RECEIVER ASSEMBLY, 500 LITRE ESA 1
22313001 BASE, TANK MOUNT UP-SERIES 5-15HP 1
2
47618496001 BASE, TANK MOUNT UP-SERIES 5-15HP (N.A.) 1
3 24161168 GROMMET, INSULATION FOR 1.75 INCH HOLE, 1.5 INCH ID, 2.0 INCH OD 1
4 32346439 WASHER, LOCK - 12 mm 4
96719869 SCREW, HEX HEAD M12-1.75 x 20 LONG
5 4
96701495 SCREW, HEX HEAD (FOR EMEIA ONLY)
80447527 Rev. H 25
RELEASED 01/Oct/2021 19:32:55 GMT
2 3 1
(Dwg. 22426936AD4)
PARTS LIST
26 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
1 2
5
(Dwg. 22426936AD5)
PARTS LIST
80447527 Rev. H 27
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426936AD6)
PARTS LIST
28 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426936AD7)
PARTS LIST
80447527 Rev. H 29
RELEASED 01/Oct/2021 19:32:55 GMT
1
2
4 7
(Dwg. 22426936AD8)
PARTS LIST
30 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
3
1
(Dwg. 22426936AD9)
PARTS LIST
80447527 Rev. H 31
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426936AD10)
PARTS LIST
32 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426936AD11)
PARTS LIST
80447527 Rev. H 33
RELEASED 01/Oct/2021 19:32:55 GMT
5
1
7
8
2 9
(Dwg. 22426936AD12)
PARTS LIST
34 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426936AD13)
PARTS LIST
80447527 Rev. H 35
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426936AD14)
PARTS LIST
36 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426936AD15)
PARTS LIST
80447527 Rev. H 37
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426936AD16)
PARTS LIST
38 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426936AD17)
PARTS LIST
80447527 Rev. H 39
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426936AD18)
PARTS LIST
40 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
80447527 Rev. H 41
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22426936AD19)
PARTS LIST
NOT ILLUSTRATED 1 2 3
Group Belt Bushing Sheave, Airend side Sheave, Motor Side
15 hp 125 PSIG 89306302 22375125 22375265 22386734
15 hp 150 PSIG 54400726 22375125 22375273 22386734
15 hp 210 PSIG 22499552 22375125 22375281 22386742
10 hp 125 PSIG 54420708 22375125 22375299 22386742
10 hp 150 PSIG 89306302 22375125 22375307 22386742
10 hp 210 PSIG 89296586 22375125 22375315 22386742
7.5 hp 125 PSIG 89306294 22386908 22386544 22386775
7.5 hp 150 PSIG 89296560 22386908 22408801 22408769
7.5 hp 210 PSIG 89296578 22386908 22408819 22408769
5 hp 125 PSIG 89296560 22386908 22386577 22386775
5 hp 150 PSIG 89296560 22386908 22386585 22386783
11 kW 8 BAR 89296586 22386882 22409304 22386759
11 kW 10 BAR 89296586 22386882 22386676 22386759
11 kW 14.5 BAR 54400726 22386882 22386684 22386734
7.5 kW 8 BAR 54400726 22386882 22409296 22386734
7.5 kW 10 BAR 22499552 22386882 22386700 22386742
7.5 kW 14.5 BAR 89306302 22386882 22386718 22386742
5.5 kW 8 BAR 54438106 22386890 22386635 22408744
5.5 kW 10 BAR 54438106 22386890 22386643 22408744
5.5 kW 14.5 BAR 89296560 22386890 22408801 22408769
4 kW 8 BAR 89296552 22386890 22386635 23678584
4 kW 10 BAR 89296552 22386890 22386643 22386783
42 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY DRAWING AND PARTS LIST
Assemble Cooler to Main Enclosure Top Panel
(Dwg. 22427546U2)
PARTS LIST
80447527 Rev. H 43
RELEASED 01/Oct/2021 19:32:55 GMT
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY DRAWING AND PARTS LIST
Assemble Cooler Side Flange Mounting Screws
(Dwg. 22427546U3)
PARTS LIST
NOTE:
COOLER BAFFLE IS USED ON 7.5 HP AND 10 HP 210 PSIG UNITS ONLY.
44 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY DRAWING AND PARTS LIST
Assemble Thermal Valve Block and Fittings to Cooler
(Dwg. 22427546U4)
PARTS LIST
80447527 Rev. H 45
RELEASED 01/Oct/2021 19:32:55 GMT
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY DRAWING AND PARTS LIST
Assemble Oil Line Fittings to Airend and Cooler
(Dwg. 22427546U5)
PARTS LIST
46 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY DRAWING AND PARTS LIST
Assemble Separator Element to Oil Filter Tube
(Dwg. 22427546U6)
PARTS LIST
80447527 Rev. H 47
RELEASED 01/Oct/2021 19:32:55 GMT
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY DRAWING AND PARTS LIST
Assemble Oil Return Hose Assembly (Oil Cooler out to Thermal Valve Block Tee)
(Dwg. 22427546U7)
PARTS LIST
48 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY DRAWING AND PARTS LIST
Assemble Minimum Pressure Check Valve Assembly to Cooler
(Dwg. 22427546U8)
PARTS LIST
80447527 Rev. H 49
RELEASED 01/Oct/2021 19:32:55 GMT
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY DRAWING AND PARTS LIST
Assemble Oil Return Hose Assembly (Thermal Valve Block Tee to Airend)
(Dwg. 22427546U9)
PARTS LIST
50 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY DRAWING AND PARTS LIST
Assemble Airend to Thermal Valve Block Hose Assembly
(Dwg. 22427546U10)
PARTS LIST
80447527 Rev. H 51
RELEASED 01/Oct/2021 19:32:55 GMT
COOLING & CONTROL SYSTEM (UP-SERIES) ASSEMBLY DRAWING AND PARTS LIST
Assemble Airend Air Discharge to Minimum Pressure Check Valve Hose Assembly
(Dwg. 22427546U11)
PARTS LIST
52 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22429013W2)
PARTS LIST
80447527 Rev. H 53
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22429013W3)
PARTS LIST
54 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22429013W4)
PARTS LIST
80447527 Rev. H 55
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22429013W5)
PARTS LIST
56 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
4
35252279
4x
1
22411987
2x
2
22413991
1x
6
96737564
4x
5 3
32342123
92368687
2x 2x
(Dwg. 22429013W6)
PARTS LIST
80447527 Rev. H 57
RELEASED 01/Oct/2021 19:32:55 GMT
10
47499674001
1x
4
35252279
4x
SEE DETAIL A
ALTERNATE LOCATION FOR
GROUNDING LUG &
GROUNDING DECAL SYMBOL 1
22477244
2x
7 3
93469625 24888158
17x 2x
2L 1 1 2 2 2 3 4 6 6 7 9 10 10 10 12 13
G G G G
6 2 8 2 3 5
89205397 24888141 93469633 24888141 24888158 54612940
5x 2x 4x 2x 2x 1x
DETAIL A
SCALE 0.750
(Dwg. 22429013W7)
58 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
80447527 Rev. H 59
RELEASED 01/Oct/2021 19:32:55 GMT
4
54689856
1x
2
24474124
1x
3
SEE LIST
1x
6
SEE LIST
1x
1
5 SEE LIST
SEE LIST 2x
1x
(Dwg. 22429013W8)
PARTS LIST
60 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
80447527 Rev. H 61
RELEASED 01/Oct/2021 19:32:55 GMT
5 4 9 7 3
24474173 SEE LIST 47609280001 47499662001 SEE LIST
4x 2x 1x 1x 1x
8
SEE LIST
1x
6
32203176
1x
2
22395891
1x
1
SEE LIST
2x
(Dwg. 22429013W10)
PARTS LIST
62 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
80447527 Rev. H 63
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22429013W11)
PARTS LIST
NOTES:
1. ADHESIVE BACKED GASKET STRIPS SHOWN ARE TO BE APPLIED TO THE BACK FLANGE SURFACES OF THE
STARTER BOX COVER ON NEMA4/IP55 PACKAGES ONLY. CUT LENGTHS OF GASKET 85038412: 2X 23.25”
AND 2X 9.0”
2. SLIDE ON GASKET GOES ON THE STARTER BOX ON NEMA 4/IP55 PACKAGES ONLY.USE SILICONE
SEALANT TO CONNECT OPEN ENDS.
64 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22429013W12)
PARTS LIST
80447527 Rev. H 65
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22429013W13)
PARTS LIST
66 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22429013W14)
PARTS LIST
80447527 Rev. H 67
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22429013Y15)
PARTS LIST
68 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22429013W16)
PARTS LIST
80447527 Rev. H 69
RELEASED 01/Oct/2021 19:32:55 GMT
8
5
4 2
7
9
3
(Dwg. 22511034AA2)
PARTS LIST
70 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
SEE NOTE
(Dwg. 22511034AA3)
PARTS LIST
NOTE:
APPLY TWO STRIPS OF GASKET TAPE TO BASE BETWEEN DRYER MOUNTING SLOTS.
80447527 Rev. H 71
RELEASED 01/Oct/2021 19:32:55 GMT
1
3
2
(Dwg. 22511034AA4)
PARTS LIST
72 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22511034AA5)
PARTS LIST
80447527 Rev. H 73
RELEASED 01/Oct/2021 19:32:55 GMT
2
1
(Dwg. 22511034AA6)
PARTS LIST
74 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22511034AA7)
PARTS LIST
80447527 Rev. H 75
RELEASED 01/Oct/2021 19:32:55 GMT
2
4
3
5
(Dwg. 22511034AA8)
PARTS LIST
76 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22511034AA9)
PARTS LIST
80447527 Rev. H 77
RELEASED 01/Oct/2021 19:32:55 GMT
1 2
(Dwg. 22511034AA10)
PARTS LIST
78 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22511034AA11)
PARTS LIST
80447527 Rev. H 79
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22511034AA12)
PARTS LIST
80 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22511034AA13)
PARTS LIST
Item Part No. Description Qty.
22469597 TUBE ASSEMBLY, DISCHARGE, 272 LITRE (STD) 1
22771281 TUBE ASSEMBLY, DISCHARGE, 272 LITRE (STD)-ESA 1
1
22469613 TUBE ASSEMBLY, DISCHARGE, 500 LITRE (STD) 1
22771315 TUBE ASSEMBLY, DISCHARGE, 500 LITRE (STD)-ESA 1
2 92106210 CONNECTOR, MALE 0.75 BSPT X -12JIC 1
3 92176692 ELBOW, MALE 3/4 IN. BSPT X 3/4 IN. TUBE 1
80447527 Rev. H 81
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22511034AA14)
PARTS LIST
Item Part No. Description Qty.
85560472 HOSE, HYD, 80 GAL. - 20” DIA (STD) 1
1
85560472 HOSE, HYD, 120 GAL. -24” DIA (STD) 1
2 92106210 CONNECTOR, MALE 3/4 IN. BSPT X -12JIC 1
3 95937637 ELBOW, .75 TUBE X .75 NPT 1
82 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22511034AA15)
PARTS LIST
Item Part No. Description Qty.
22479810 TUBE, ASSEMBLY, DISCHARGE, 272 LITRE (W/DRYER) 2
22771299 TUBE, ASSEMBLY, DISCHARGE, 272 LITRE (W/DRYER)-ESA 2
1
22479828 TUBE, ASSEMBLY, DISCHARGE, 500 LITRE (W/DRYER) 2
22771323 TUBE, ASSEMBLY, DISCHARGE, 500 LITRE (W/DRYER)-ESA 2
2 95083259 CONNECTOR, INVERTED FLARE 0.50 NPT X 0.75 TUBE 1
3 92176692 ELBOW, MALE 3/4 IN. BSPT X 3/4 IN. TUBE 1
80447527 Rev. H 83
RELEASED 01/Oct/2021 19:32:55 GMT
4 1
(Dwg. 22511034AA16)
PARTS LIST
Item Part No. Description Qty.
1 22345672 GROMMET, INSULATION 2.125 INCH ID x 2.875 INCH OD x 0.4375 INCH W 1
23254071001 HOSE, HYD, 80 GAL. - 20” DIA (W/DRYER) 1
2
23254071001 HOSE, HYD, 120 GAL. (W/DRYER) 1
3 95279378 CONNECTOR, .75 TUBE X .50 NP 1
4 95937637 ELBOW, .75 TUBE X .75 NPT 1
84 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22511034AA17)
PARTS LIST
NOTE:
1.BSPT GROUPS HAVE AN ADAPTER FROM NPT TO BSPT - (39183306) NOT ILLUSTRATED.
2.SAME CLAMP 22480446 AND SCREW 92368687 REQUIRED FOR 20 INCH DIA TANK ASSEMBLY.
80447527 Rev. H 85
RELEASED 01/Oct/2021 19:32:55 GMT
REF
(Dwg. 22511034AA18)
PARTS LIST
86 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
80447527 Rev. H 87
RELEASED 01/Oct/2021 19:32:55 GMT
SEE NOTE
(SENSOR BULB LOCATION)
(Dwg. 22511034AA19)
PARTS LIST
NOTE:
MAKE A CIRCULAR CUT THROUGH THE INSULATION ON THE INDICATED TUBE. ATTACH THE DEW POINT
INDICATOR SENSOR BULB TO THE COPPER TUBE USING CLAMP #22810261. AFTER THE SENSOR HAS BEEN
FIRMLY ATTACHED, REWRAP THE INSULATION WITH TAPE #22499628.
88 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22511034AA20)
PARTS LIST
Item Part No. Description Qty.
1 22481493 COVER, ACCESS (DRYER FILTERS) 1
2 32179004 PLUG, SQUARE COUNTERSINK 2
3 96742689 BOLT, HEX FLANGE M6-1.00 X 16.0 LONG 4
4 96966874 BUSHING, REDUCER .75 NPT X .25 FNPT 1
22550552 SAFETY VALVE, 80 GAL (ASME) - <200 Psi 1
22052450 SAFETY VALVE, 80 GAL (ASME) - >200 Psi 1
22550552 SAFETY VALVE, 120 GAL (ASME) - <200psi 1
22052450 SAFETY VALVE, 120 GAL (ASME) - >200psi 1
18990762 SAFETY VALVE, 272 LITRE 11 BAR CHINA 1
22431779 SAFETY VALVE, 272 LITRE 11 BAR AUSTRALIA 1
22493902 SAFETY VALVE, 272 LITRE 11 BAR SINGAPORE/MALAYSIA 1
5
22493902 SAFETY VALVE, 272 LITRE 11 BAR INDIA 1
22431787 SAFETY VALVE, 272 LITRE 16 BAR CHINA 1
22431787 SAFETY VALVE, 272 LITRE 16 BAR AUSTRALIA 1
22378665 SAFETY VALVE, 272 LITRE 16 BAR INDIA 1
22401590 SAFETY VALVE, 272 LITRE 16 BAR ESA 1
18990762 SAFETY VALVE, 500 LITRE 11 BAR CHINA 1
22431779 SAFETY VALVE, 500 LITRE 11 BAR AUSTRALIA 1
80447527 Rev. H 89
RELEASED 01/Oct/2021 19:32:55 GMT
90 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22511745L2)
PARTS LIST
80447527 Rev. H 91
RELEASED 01/Oct/2021 19:32:55 GMT
5 2
8
4
3
7
1
6
6
(Dwg. 22511745L3)
PARTS LIST
92 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
3
2
(Dwg. 22511745L4)
PARTS LIST
Item Part No. Description Qty.
1 22504468 TUBE ASSEMBLY, DRYER BYPASS (UP-SERIES 5-15 hp) 1
FILTER, (FA 75 IGX) (F-CAST SERIES) (ELEMENT 24241895) (60 Hz 5/7.5 hp 50 Hz
24233371 1
4/5.5 KW)
2 FILTER, (DH F71 IGX) (ELIMINATOR SERIES) (ELEMENT 85565547) (60 Hz 5/7.5 hp 50
85567121 1
GENERAL Hz 4/5.5 KW)
PURPOSE FILTER, (FA 101 IGX) (F-CAST SERIES) (ELEMENT 24241952) (60 Hz 10/15 hp 50 Hz
FILTER 24233454 1
7.5/11 KW)
FILTER, (DH F108 IGX) (ELIMINATOR SERIES) (ELEMENT 85565588) (60 Hz 10/15 hp
85567162 1
50 Hz 7.5/11 KW)
FILTER, (FA 75 IHX) (F-CAST SERIES) (ELEMENT 24241903) (60 Hz 5/7.5 hp 50 Hz
24233397 1
4/5.5 KW)
3 FILTER, (DH F71 IHX) (ELIMINATOR SERIES) (ELEMENT 85565554) (60 Hz 5/7.5 hp 50
85567139 1
HIGH Hz 4/5.5 KW)
EFFICIENCY FILTER, (FA 101 IHX) (F-CAST SERIES) (ELEMENT 24241960) (60 Hz 10/15 hp 50 Hz
FILTER 24233470 1
7.5/11 KW)
FILTER, (DH F108 IHX) (ELIMINATOR SERIES) (ELEMENT 85565596) (60 Hz 10/15 hp
85567170 1
50 Hz 7.5/11 KW)
4 24361925 CLAMP KIT FC75I-FC110I 1
5 95031761 ELBOW, INVERTED FLARE 90 DEG MALE .75 TUBE x .75 NPT 1
6 95031779 ELBOW, INVERTED FLARE 90 DEG MALE .75 TUBE x .50 NPT 1
80447527 Rev. H 93
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22511745L9)
PARTS LIST
Item Part No. Description Qty.
47618853001 TUBE, ASSEMBLY, 120 GAL. (DRYER PACKAGE W/BYPASS) 1
22506471 TUBE, ASSEMBLY, 272 LITRE (DRYER PACKAGE W/BYPASS) 1
22771307 TUBE, ASSEMBLY, 272 LITRE (DRYER PACKAGE W/BYPASS) - ESA 1
1
22506489 TUBE, ASSEMBLY, 500 LITRE (DRYER PACKAGE W/BYPASS) 1
22771331 TUBE, ASSEMBLY, 500 LITRE (DRYER PACKAGE W/BYPASS) - ESA 1
47618850001 TUBE, ASSEMBLY, 80 GAL. - 20 INCH DIA (DRYER PACKAGE W/BYPASS) 1
2 95031779 ELBOW, INVERTED FLARE 90° MALE 0.75 TUBE x 0.50 NPT 1
ELBOW, 80 GAL. - 24 INCH DIA (DRYER PACKAGE W/BYPASS), 120 GAL. (DRYER PACKAGE
95937637 1
W/BYPASS)
ELBOW, 272 LITRE (DRYER PACKAGE W/BYPASS), 272 LITRE (DRYER PACKAGE W/BYPASS)
3
92176692 - ESA, 500 LITRE (DRYER PACKAGE W/BYPASS), 500 LITRE (DRYER PACKAGE W/BYPASS) 1
- ESA
32145088 ELBOW, 80 GAL. - 20 INCH DIA (DRYER PACKAGE W/BYPASS) 1
94 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22593628A2)
PARTS LIST
NOTE:
LOOSEN THE (4) SCREWS WHICH ATTACH THE PANEL FILTER TRAY TO THE LEFT END PANEL, SKIP KEY SLOT
IN THE FLANGE OF THE LOUVERED COVER OVER THE SCREW AND RETIGHTEN THE SCREW
80447527 Rev. H 95
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22593628A3)
PARTS LIST
NOTE:
LOOSEN THE (4) SCREWS WHICH ATTACH THE PANEL FILTER TRAY TO THE LEFT END PANEL, SKIP KEY SLOT
IN THE FLANGE OF THE LOUVERED COVER OVER THE SCREW AND RETIGHTEN THE SCREW
96 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
(Dwg. 22593628A4)
PARTS LIST
80447527 Rev. H 97
RELEASED 01/Oct/2021 19:32:55 GMT
1
47499669001
1x
3
47579809001
1x
2
47499674001
1x
(Dwg. 22593636F2)
PARTS LIST
98 80447527 Rev. H
RELEASED 01/Oct/2021 19:32:55 GMT
NUT
WASHER
1
23403892
1x
(Dwg. 22593636F3)
PARTS LIST
80447527 Rev. H 99
RELEASED 01/Oct/2021 19:32:55 GMT
2
92978964
1x
(Dwg. 22593636F4)
PARTS LIST
(Dwg. 22594063B2)
PARTS LIST
(Dwg. 22594063B3)
PARTS LIST
2 3 1
4
(Dwg. 24009276F2)
PARTS LIST
2
3
OW
FL
7
1
SEE DETAIL A
5 6
DETAIL A
(Dwg. 24009276F3)
PARTS LIST
(Dwg. 24009276F4)
PARTS LIST
A/R - AS REQUIRED.
NOTE:
ITS IS INTENDED THAT THIS LINE CREATES A “P” TRAP TO PREVENT ANY MOISTURE FROM GETTING TO THE
PRESSURE SWITCH - DO NOT JOIN A SHORT / DIRECT ROUTE.
SEE DETAIL B
DETAIL B
(Dwg. 24009276F5)
PARTS LIST
A/R - AS REQUIRED.
1 2
(Dwg. 24009276F6)
PARTS LIST
A/R - AS REQUIRED.
2
1
(Dwg. 24009276F7)
PARTS LIST
A/R - AS REQUIRED.
SEE DETAIL C
DETAIL C
(Dwg. 24009276F8)
PARTS LIST
A/R - AS REQUIRED.
(Dwg. 24009276F9)
PARTS LIST
Dwg. 24009276F10
PARTS LIST
SEE DETAIL D
DETAIL D
(Dwg. 24009276F11)
PARTS LIST
A/R - AS REQUIRED.
SEE DETAIL D
1
DETAIL D
(Dwg. 24009276G5)
PARTS LIST
A/R - AS REQUIRED.
(Dwg. 24009276F12)
PARTS LIST
A/R - AS REQUIRED.
(Dwg. 24009276F13)
PARTS LIST
3 1
(Dwg. 24009276G7)
PARTS LIST
(Dwg. 24009276F14)
PARTS LIST
SEE DETAIL A
DETAIL A
(Dwg. 24009276G9)
PARTS LIST
A/R - AS REQUIRED.
RECOMMENDED PARTS
MAINTENANCE KIT (NO COOLANT)
CCN DESCRIPTION
24178220 KIT – MAINTENANCE 2000 HR (NON-TAS)
24178238 KIT – MAINTENANCE 2000 HR, 10-15 hp/7.5-11 kW (TAS)
24178246 KIT – MAINTENANCE 2000 HR, 5-7.5 hp/4-5.5 kW (TAS)
OPTION KITS
CCN DESCRIPTION
54579248 VALVE, ELECTRIC DRAIN
23405061 KIT – PORO
42594291 KIT – OUTDOOR MODIFICATION
REPAIR KITS
CCN DESCRIPTION
23846264 KIT – INLET VALVE REPAIR
23134968 KIT – MPCV REBUILD
23157241 KIT – THERMAL VALVE FIELD RETROFIT
47687502001 KIT-INTEGRATED INLET VLAVE REPAIR (N.A. ONLY)
47687941002 KIT - 110Vac SOLENOID VALVE (N.A. ONLY)
SPARE PARTS
CCN DESCRIPTION
88171913 ELEMENT, INLET AIR FILTER
39329602 FILTER, COOLANT
24121212 ELEMENT, SEPARATOR
38342028 FILTER, PANEL (4-PACK)
22441489 PUSHBUTTON, RESET
22384952 BUTTON, EMERGENCY STOP
22384929 INDICATOR (GREEN)
22480313 FUSE, DRYER, 60 HZ
22480305 FUSE, DRYER, 50 HZ
81291601 FUSE, 0.5 A
22177307 FUSE, 0.75 A
39193289 FUSE, 1.0 A (TIME DELAY)
32203176 FUSE, 1.0 A (NON-TIME DELAY)
22177299 FUSE, 1.5 A
22282024 VALVE, THERMAL CONTROL
23012313 ELEMENT, CONTROL AIR FILTER
38450334 KIT, DRAIN
38450367 KIT, O-RING
RECOMMENDED PARTS
SAFETY VALVES
CCN DESCRIPTION
22401590 VALVE, SAFETY – 16 BAR (PED)
22431761 VALVE, SAFETY – 8.8 BAR – AP
22431779 VALVE, SAFETY – 11 BAR – AP
22431787 VALVE, SAFETY – 16 BAR – AP
22378665 VALVE, SAFETY – 232 PSI (ASME)
CONTROL
CCN DESCRIPTION
54774302 VALVE, SOLENOID (LOAD)
22124085 VALVE, SOLENOID (BLOW DOWN)
22294037 RELAY, TIME DELAY
COOLANT CHECK
CCN DESCRIPTION
38035531 KIT – COOLANT SAMPLE CHECK - NORTH AMERICA, SOUTH AMERICA, INDIA
88176367 KIT – COOLANT SAMPLE CHECK - EUROPE, MIDDLE EAST AND AFRICA
91002550 KIT – COOLANT SAMPLE CHECK - ASIA PACIFIC
15478415 KIT – COOLANT SAMPLE CHECK - CHINA/SIRC
COOLANT
SIZE ULTRA ULTRA EL ULTRA FG (FOOD GRADE)
1 LITER 92837095 24161119 ---
5 LITER 92692284 24061608 23973969
15 LITER --- 24061624 ---
20 LITER 38459582 --- 23973977
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