Case Cx210 230 240 Crawler Excavator Shop Manual

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CX210 - CX230 - CX240 Crawler Excavators

Table of Contents
DIVISION/SECTION SECTION N° REFERENCE N°
1 GENERAL INFORMATION
Safety, general information and standard torque data .....................................1001 7-27690GB
General specifications and special torque setting............................................1002 7-29361GB
2 ENGINE
Removal and installation of the engine ............................................................2000 7-28230GB
Radiator and oil-cooler.....................................................................................2001 7-28050GB
Engine specifications ............................................................................................. *
Disassembly and assembly of the engine.............................................................. *
3 FUEL SYSTEM
Fuel tank ..........................................................................................................3001 7-27970GB
Fuel engine system................................................................................................ *
4 ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting .............................4001 7-27724GB
Inspection and maintenance of batteries and connecting a booster battery ....4002 7-27921GB
Main and engine electronic control boxes........................................................4003 7-27933GB
5 UNDERCARRIAGE
Removal and installation of tracks ...................................................................5001 7-27750GB
Rollers..............................................................................................................5003 7-27772GB
Sprocket...........................................................................................................5004 7-27781GB
Idler wheel and tension shock absorber ..........................................................5005 7-27803GB
6 DRIVE TRAIN
Drive motor and final drive transmission removal and installation ...................6001 7-27841GB
Drive motor and final drive transmission disassembly and assembly ..............6002 7-28090GB
Swing reduction gear, removal and installation................................................6003 7-27820GB
Swing reduction gear, disassembly and assembly (CX210 - CX230) ..............6004 7-28371GB
Swing reduction gear, disassembly and assembly (CX240) ............................6004 7-28391GB
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the
vacuum pump and bleeding the components ..............................................8000 7-27952GB
Specifications, troubleshooting, checks and hydraulic pressure settings ........8001 7-27704GB
Hydraulic reservoir removal and installation ....................................................8002 7-27990GB
Main and pilot pumps, removal and installation ...............................................8003 7-27860GB
Main hydraulic control valve, removal and installation.....................................8004 7-27890GB
Attachment cylinders, removal and installation................................................8005 7-27791GB
Hydraulic swivel, removal and installation .......................................................8006 7-27811GB
Pilot blocs, removal and installation.................................................................8007 7-28130GB
Swing motor, removal and installation (CX210 - CX230) .................................8008 7-28071GB
Swing motor, removal and installation (CX240) ...............................................8008 7-28071GB
Main hydraulic pump, disassembly and assembly...........................................8010 7-35490GB
Main hydraulic control valve, disassembly and assembly................................8011 9-36270GB
Attachment cylinders, disassembly and assembly...........................................8012 7-27902GB
Hand control levers, disassembly and assembly .............................................8013 7-28110GB
Foot control levers, disassembly and assembly ..............................................8014 7-28210GB
Six-solenoid valves, disassembly and assembly .............................................8015 7-27911GB
Caution valve, disassembly and assembly ......................................................8016 7-27942GB
Safety valve .....................................................................................................8017 7-29631GB
Hydraulic swivel, disassembly and assembly ..................................................8018 7-28080GB
Swing motor, disassembly and assembly (CX210 - CX230)............................8019 7-28011GB
Swing motor, disassembly and assembly (CX240) ..........................................8019 7-29760GB
Hydraulic functions...........................................................................................8020 7-28490GB
Copyright  2005 CNH France S.A.
Printed in France
CNH Cre 9-93540GB May 2005

This is the cut pages sample. Download all 648 page(s) at: ManualPlace.com
DIVISION/SECTION SECTION N° REFERENCE N°
9 UPPERSTRUCTURE
Quick coupler ...................................................................................................9000 9-93630GB
Upperstructure, turntable and counterweight...................................................9002 7-27982GB
Boom, dipper and bucket .................................................................................9003 7-27963GB
Seat and seat belt ............................................................................................9004 7-28120GB
Cab and cab equipment...................................................................................9005 7-28022GB
Air conditioning troubleshooting.......................................................................9006 9-88730GB
Air conditioning unit disassembly and assembly..............................................9007 7-29910GB
Air conditioning servicing .................................................................................9008
Air conditioning components............................................................................9009
Large format hydraulic and electrical schematics .........................................Pocket 7-27623

* Consult the Engine Service Manual

Sections to be distributed at a later date

NOTE: CNH Company reserves the right to make changes in the specifi-
cation and design of the machine without prior notice and without incur-
ring any obligation to modify units previously sold.

The description of the models shown in this manual has been made in
accordance with the technical specifications known as of the date of
design of this document.

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 1001
Section
1001

SAFETY, GENERAL INFORMATION

AND TORQUE SPECIFICATIONS

Copyright  2000 Case France

Printed in France
Case Cre 7-27690GB September 2000
1001-2

TABLE OF CONTENTS
GENERAL INFORMATION .......................................................................................................................................3
SAFETY..................................................................................................................................................................... 4
STANDARD TORQUE DATA FOR CAP SCREWS AND NUTS............................................................................... 6

WARNING : This symbol is used in this manual to indicate important safety messages. Whenever you see
! this symbol, carefully read the message that follows, as there is a risk of serious injury.

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 1001-3

GENERAL INFORMATION
Cleanning Gears
Clean all metal parts except bearings, in a suitable Check all gears for wear and damage. Replace gears
cleaning solvent or by steam cleaning. Do not use that have wear or damage.
caustic soda for steam cleaning. After cleaning, dry
and put oil on all parts. Clean oil passages with Oil seals, O-rings and gaskets
compressed air. Clean bearings in a suitable cleaning
Always install new oil seals, O-rings and gaskets. Put
solvent, dry the bearings completely and put oil on
petroleum jelly on seals and O-rings.
the bearings.

Inspection Shafts
Check all shafts that have wear or damage. Check
Check all parts when the parts are disassembled.
the bearing and oil seal surfaces of the shafts for
Replace all parts that have wear or damage. Small
damage.
scoring or grooves can be removed with a hone or
crocus cloth. Complete a visual inspection for Service parts
indications of wear, pitting and the replacement of
parts necessary to prevent early failures. Always install genuine Case service parts. When
ordering refer to the Parts Catalog for the correct part
Bearings number of the genuine Case replacement items.
Failures due to the use of other than genuine Case
Check bearings for easy action. If bearings have a
replacement parts are not covered by warranty.
loose fit or rough action replace the bearing. Wash
bearings with a suitable cleaning solvent and permit Lubrication
to air dry. DO NOT DRY BEARINGS WITH
COMPRESSED AIR. Only use the oils and lubricants specified in the
Operator’s or Service Manuals. Failures due to the
Needle bearings use of non-specified oils and lubricants are not
covered by warranty.
Before you press needle bearings in a bore always
remove any metal protrusions in the bore or edge of
the bore. Before you press bearings into position put
petroleum jelly on the inside and outside diameter of
the bearings.

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1001-4

SAFETY
This symbol means ATTENTION! BECOME ALERT! YOUR
SAFETY IS INVOLVED. The message that follows the
! symbol contains important information about safety. Carefully
read the message. Make sure you fully understand the
causes of possible injury or death.

To prevent injury always follow the Warning, Caution

and Danger notes in this section and throughout the
manual. WARNING: Before starting engine, study
Operator’s Manual safety messages. Read
Put the warning tag shown below on the key for the all safety signs on machine. Clear the area of
keyswitch when servicing or repairing the machine. other persons. Learn and practice safe use
One warning tag is supplied with each machine. of controls before operating.
Additional tags Part Number 331-4614 are available
from your service parts supplier
! It is your responsibility to understand and
f ol l ow ma nu fa c tu r er s i ns t ru c ti on s o n
. machine operation, service and to observe
pertinent laws and regulations. Operator’s
WARNING: Read the operator’s manual to and Service Manuals may be obtained from
your Case dealer.
! familiarize yourself with the correct control
functions.

WARNING: If you wear clothing that is too

WARNING: Operate the machine and loose or do not use the correct safety
equipment controls from the seat position equipment for your job, you can be injured.
! only. Any other method could result in Always wear clothing that will not catch on
serious injury. ! objects. Extra safety equipment that can be
required includes hard hat, safety shoes, ear
protection, eye or face protection, heavy
WARNING: This is a one man machine, no gloves and reflector clothing.
! riders allowed.

WARNING: When working in the area of the

! fan belt with the engine running, avoid loose
clothing if possible, and use extreme caution.

WARNING: When doing checks and tests

on the equipment hydraulics, follow the
! procedures as they are written. DO NOT
change the procedure.

WARNING: When putting the hydraulic

cylinders on this machine through the
! necessary cycles to check operation or to
remove air from a circuit, make sure all
people are out of the way.

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WARNING: Use insulated gloves or mittens WARNING: When servicing or repairing the
! when working with hot parts. machine, keep the shop floor and operator’s
compartment and steps free of oil, water,
! grease, tools, etc. Use an oil absorbing
WARNING: Lower all attachments to the material and/or shop cloths as required. Use
ground or use stands to safely support the safe practices at all times.
! attachments before you do any maintenance
or service.
WARNING: Some components of this
machine are very heavy. Use suitable lifting
WARNING: Pin sized and smaller streams ! equipment or additional help as instructed in
of hydraulic oil under pressure can penetrate this Service Manual.
the skin and result in serious infection. If
hydraulic oil under pressure does penetrate
the skin, seek medical treatment
WARNING: Engine exhaust fumes can
immediately. Maintain all hoses and tubes in
! good condition. Make sure all connections
cause death. If it is necessary to start the
engine in a closed place, remove the exhaust
are tight. Make a replacement of any tube or
hose that is damaged or thought to be
! fumes from the area with an exhaust pipe
extension. Open the doors and get outside
damaged. DO NOT use your hand to check
air into the area.
for leaks, use a piece of cardboard or wood.

WARNING: When the battery electrolyte is

WARNING: When removing hardened pins frozen, the battery can explode if (1), you try
such as a pivot pin, or a hardened shaft, use to charge the battery, or (2), you try to jump
start and run the engine. To prevent the
! a soft head (brass or bronze) hammer or use
a driver made from brass or bronze and a
! battery electrolyte from freezing, try to keep
steel head hammer. the battery at full charge. If you do not follow
these instructions, you or others in the area
can be injured.
WARNING: When using a hammer to
remove and install pivot pins or separate
parts using compressed air or using a
! grinder, wear eye protection that completely
encloses the eyes (approved goggles or
other approved eye protectors).

WARNING: Use suitable floor (service)

jacks or chain hoist to raise wheels or tracks
! off the floor. Always block machine in place
with suitable safety stands.

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1001-6

STANDARD TORQUE DATA FOR CAP SCREWS AND NUTS

Tightening of cap screws, nuts
Tighten alternately so that tightening torque can be applied evenly. The numbers in the figure below indicate the
order of tightening.

JS00481A
Cap screws which have had Loctite used (white residue remains after removal) should be cleaned with loght oil or
suitable cleaning solvent and dried. Apply 2-3 drops of Loctite to the thread portion of the cap screw and then
tighten.

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Torque table
Tighten cap screws and nuts according to the table below if there are no other special instructions.

Cap Screw Name Size (Size) M6 M8 M10 M12 M14 M16 M18 M20

[mm] 10 13 17 19 22 24 27 30
Spanner
[in.] 0.39 0.51 0.67 0.75 0.87 0.95 1.06 1.18
Cap Screw
[Nm] 6.9 15.7 32.3 58.8 98.0 137.2 196.0 274.0
Tightening
torque [lb-ft] 5.1 11.6 23.9 43.4 72.3 101.2 144.6 202.4

[mm] 5 6 8 10 12 14 14 17
Spanner
Socket [in.] 0.20 0.24 0.32 0.39 0.47 0.55 0.55 0.67
Head Cap
Screw Tightening [Nm] 8.8 21.6 42.1 78.4 117.6 176.4 245.0 343.0
torque
[lb-ft] 6.5 15.9 31.1 57.8 86.8 130.1 180.8 253.1

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1001-8

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 1002
Section
1002

GENERAL SPECIFICATIONS
AND SPECIAL TORQUE SETTINGS

Copyright  2005 CNH France S.A.

Printed in France
CNH Cre 7-29361GB May 2005
1002-2

TABLE OF CONTENTS
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE OF THE MACHINE ....................................................3
Machine.................................................................................................................................................................3
Engine ................................................................................................................................................................... 3
Component serial numbers ................................................................................................................................... 3
FLUIDS AND LUBRICANTS ..................................................................................................................................... 4
Hydraulic fluid....................................................................................................................................................... 4
Transmission component oil ................................................................................................................................ 4
Grease ................................................................................................................................................................. 4
Engine oil .............................................................................................................................................................. 5
Oil viscosity/Oil range............................................................................................................................................ 5
Fuel ...................................................................................................................................................................... 6
Anti-freeze/Anti-corrosion..................................................................................................................................... 6
Environment ......................................................................................................................................................... 6
Components made from plastic or resin .............................................................................................................. 6
SPECIFICATIONS..................................................................................................................................................... 7
Engine ................................................................................................................................................................... 7
Capacities ............................................................................................................................................................. 7
Electrical system ................................................................................................................................................... 7
Hydraulic system ................................................................................................................................................... 8
Cylinder .................................................................................................................................................................8
Control valve ......................................................................................................................................................... 9
Swing .................................................................................................................................................................... 9
Travel .................................................................................................................................................................... 9
Undercarriage ....................................................................................................................................................... 9
Attachment ............................................................................................................................................................ 9
Weight of components ........................................................................................................................................10
DIMENSIONS AND LIMIT OF WEAR AND TEAR OF THE TRACKS SET ............................................................11
Toothed wheel.....................................................................................................................................................11
Idler wheel...........................................................................................................................................................12
Upper roller .........................................................................................................................................................13
Lower roller .........................................................................................................................................................14
Track ...................................................................................................................................................................15
DIMENSIONS AND LIMIT OF WEAR AND TEAR OF THE MOBILE JOINTS OF THE ATTACHMENT................16
Boom foot/Undercarriage ....................................................................................................................................16
Boom cylinder foot/Undercarriage.......................................................................................................................17
Boom cylinder head/Boom ..................................................................................................................................17
Dipper cylinder foot/Boom...................................................................................................................................18
Boom/Dipper .......................................................................................................................................................18
Dipper cylinder head/Dipper................................................................................................................................18
Bucket cylinder foot/Dipper .................................................................................................................................19
Connecting rod/Dipper ........................................................................................................................................19
Compensator/Bucket...........................................................................................................................................19
Connecting rod/Compensator/Bucket cylinder head...........................................................................................20
Dipper/Bucket......................................................................................................................................................20
SPECIAL TORQUE SETTINGS ..............................................................................................................................21
MACHINE OVERALL DIMENSIONS.......................................................................................................................24

WARNING: This symbol is used in this manual to indicate important safety messages. Whenever you see
! this symbol, carefully read the message that follows, as there is a risk of serious injury.

Cre 7-29361GB Issued 05-05

 1002-3

TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE OF THE MACHINE

When placing a parts order or making a request for information or assistance, always give you CASE Dealer the
type and serial number of the machine concerned.
Enter the required information on the lines below: Type, serial number, year of manufacture of the machine and the
serial numbers of hydraulic and mechanical components

Machine

1 3

2
CT04D014 CT04A171
(1) Type.............................................................................
(2) Serial number..............................................................
(3) Year of manufacture....................................................

Engine
Make and type .............................................................................................................................................................
Serial number ..............................................................................................................................................................

Component serial numbers

Hydraulic pump............................................................................................................................................................
Swing reduction gear...................................................................................................................................................
Travel reduction gears .................................................................................................................................................
Travel control valve......................................................................................................................................................
Attachment control valve .............................................................................................................................................
Swing control valve......................................................................................................................................................

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1002-4

FLUIDS AND LUBRICANTS

Lubricants must have the correct properties for each application.

WARNING: The conditions of use for individual fluids and lubricants must be respected.
!
Hydraulic fluid Grease
CASE hydraulic fluid is specially designed for high The type of grease to use depends on ambient tem-
pressure applications and for the CASE hydraulic perature.
system. The type of fluid to be used depends on the
ambient temperature.
Temperate and hot climates
-20°C to +60°C
Temperate climates
Extreme pressure grease EP NLGI grade 2 with molyb-
-20°C to +40°C denum disulphide.
Fluid type ISO VG 46
CASE reference: POHYDR
Cold climates
-40°C to +20°C
Hot climates
Extreme pressure grease EP NLGI grade 0.
0°C to +60°C
Fluid type ISO VG 100
CASE reference: POHYPC
Cold climates
-40°C to +20°C
Fluid type ISO VG 22
CASE reference: POHYPF
These various grades of fluid must be in conformity
with the CASE specification.

Transmission component oil

Extreme pressure oil used for transmission compo-
nents inside sealed housings.
Extreme pressure oil TYPE API GL5 GRADE 80W90 or
ISO VG 150.

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Engine oil
CASE engine oil No. 1 is recommended for your
engine. This oil ensures correct lubrication of your
engine in all working conditions.
If CASE No. 1 Multiperformance or Performance
engine oil is not available, use oil corresponding to
category API/CG/CF.
NOTE: Do not put any Performance Additive or other
additive in the sump. Oil change intervals shown in
this manual are based on tests carried out on CASE
lubricants.

RD97F136

RD97F100

Oil viscosity/Oil range

CS98M561
(A) FAHRENHEIT TEMPERATURE (2) WINTER
(B) CELSIUS TEMPERATURE (3) TROPICAL
(1) ALL SEASONS (4) ARCTIC
(*) SHOWS THAT AN ENGINE OIL HEATER OR ENGINE COOLANT SOLUTION HEATER MUST BE USED

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1002-6

Fuel Environment
Use fuel that is to ASTM (American Society for Test- Before carrying out any servicing operation on this
ing and Materials) D975 standard. machine and before disposing of used fluids or lubri-
cants, always think of the environment. Never throw
Use Grade No. 2 fuel. The use of other types of fuel
fluid or oil on the ground and never keep them in
can result in a loss of power and may cause high fuel
leaking receptacles.
consumption.
Consult your local ecological recycling centre to
In cold weather, the use of a mixture of fuels No. 1
obtain information on the appropriate means of dis-
and No. 2 is temporarily permitted. Consult your fuel
posing of these substances.
supplier.
If the temperature falls below the fuel cloud point Components made from plastic or
(point at which wax begins to form) the wax crystals resin
will cause power loss or will prevent the engine from
starting. When cleaning plastic parts, the console, the instru-
ment panel, the gauges, etc., do not use petrol (gaso-
IMPORTANT: In cold weather, fill the fuel tank at the line), paraffin (kerosene), paint solvents, etc. Use
end of the day’s work, in order to prevent the forma- only water, soap and a soft cloth.
tion of condensation.
The use of petrol (gasoline), paraffin (kerosene),
Fuel storage paint solvents, etc, will cause discoloration, cracking
Long storage can lead to the accumulation of impuri- or deformation of these components.
ties and condensation in the fuel. Engine trouble can
often be traced to the presence of water in the fuel.
The storage tank must be placed outside and the
temperature of the fuel should be kept as low as pos-
sible. Drain off water and impurities regularly.

Anti-freeze/Anti-corrosion
Use anti-freeze in all seasons to protect the cooling
system from corrosion and all risk of freezing.
In environments with a temperature higher than
-36°C, use a mixture of 50% ethylene-glycol based
anti-freeze.
For areas where the temperature is below -36°C, it is
advisable to use a blend of 40% water and 60% anti-
freeze.

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SPECIFICATIONS
Engine
CX210/CX230 CX240
Make.............................................................................................. Isuzu ........................................................... Isuzu
Model........................................................................................................................... BB-6BG1T
Type: Four stroke, water-cooled, overhead valve, direct injection (electronically controlled), in-line engine with
turbo-charger.
Number of cylinders............................................................................................................. 6
Bore and stroke ..........................................................................................................105x125 mm
Displacement................................................................................................................ 6494 cm3
Operating conditions
Idling ............................................................................................................................. 1000 rpm
Max speed ..................................................................................1950 rpm ..................................................2150 rpm
ECC 1289 power rating ........................................................ 105 kW (143 hp) ............................. 140,5 kW (190 hp)
Max torque......................................................................... 532 Nm at 1600 rpm ....................... 676 Nm at 1800 rpm

Capacities
Engine oil capacity..........................................................................................................24 litres
Engine cooling system....................................................................................................27 litres
Capacity of the radiator only........................................................ 12 litres .................................................. 12.2 litres
Fuel tank..................................................................................... 265 litres .................................................. 340 litres
Hydraulic fluid reservoir capacity...................................................................................120 litres
Total hydraulic system capacity .................................................. 206 litres .................................................. 225 litres
Capacity of the cooler only ..........................................................5.3 litres.................................................... 5.7 litres
Travel reduction gear housing capacity ......................................................................... 4.7 litres
Swing drive housing capacity ......................................................4.5 litres....................................................... 6 litres
Idler wheel capacity ....................................................................................................... 180 cm3
Upper roller capacity...................................................................................................50 to 55 cm3
CX210 CX230/CX240

Lower roller capacity....................................................................210 cm3 .................................................... 250 cm3

NOTE: These capacities are only provided in an indicative manner. To check fluid levels, always use the oil dipstick,
sight glasses or the filler cap.

Electrical system
Type of system ...................................................................................................24 volts negative earth
Alternator amperage......................................................................................................... 40 A
Battery
Number of batteries required .......................................................................................... 2
Voltage of each battery ..............................................................................................12 volts
Capacity ..................................................................................................................... 140 Ah
Reserve ......................................................................................................................160 min
Cold starting capacity at -17°C.................................................................................... 800 A
Load for load checking ................................................................................................ 400 A
Starter motor
Voltage .......................................................................................................................24 volts
Power ......................................................................................................................... 4.5 kW
Voltage regulator ..............................................................................................integrated, not adjustable

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Hydraulic system
Main hydraulic pump
CX210/CX230 CX240
Double, axial piston, variable flow pump.
Max flow ................................................................................... 2x201 l/min ............................................ 2x212 l/min
Displacement........................................................................... 2x101.5 cm3 ............................................2x97.2 cm3
Hydraulic pilot pump
CX210 CX230 CX240
Fixed flow pump.
Max flow ...................................................................................... 22 l/min ..................... 20L/mn.....................22 l/min
CX210/CX230 CX240
Displacement.................................................................................................................. 10 cm3
Pressure settings
Pilot circuit secondary relief valve .................................................................................39±1 bar
Main relief valve (standard) ..........................................................................................343±3 bar
Main relief valve (higher pressure - 2-stage relief) .......................................................373±5 bar
Relief valves (boom, dipper and bucket) ......................................................................392±5 bar
Relief valves (swing).................................................................. 279±4 bar ................................................290±4 bar
Relief valves (travel) .....................................................................................................353±5 bar
Safety valve (boom and dipper)....................................................................................392±5 bar

Cylinder
Boom cylinder
Barrel diameter ............................................................................ 120 mm .....................................................125 mm
Rod diameter ................................................................................ 85 mm ........................................................90 mm
Stroke ......................................................................................... 1255 mm .................................................. 1284 mm
Dipper cylinder
Barrel diameter ............................................................................ 135 mm .....................................................145 mm
Rod diameter ................................................................................ 95 mm ......................................................105 mm
Stroke ......................................................................................... 1474 mm .................................................. 1627 mm
Bucket cylinder
Barrel diameter ............................................................................ 115 mm .....................................................130 mm
Rod diameter ................................................................................ 80 mm ........................................................90 mm
Stroke ......................................................................................... 1012 mm .................................................. 1073 mm
Leaks on the cylinder - attachment lowering (without load)
Boom cylinders (rod retracting) .......................................................................................... ≤ 5 mm/5 min
Dipper cylinder (rod extending) .......................................................................................... ≤ 5 mm/5 min
Bucket cylinder (rod extending) .......................................................................................... ≤ 7 mm/5 min
Full (at the end of the attachment) .................................................................................. ≤ 200 mm/10 min
Cylinder speeds (in mode S)
Boom raising (open bucket on the floor)...................................3.5±0.6 sec. ........................................... 3.7±0.6 sec.
Boom lowering (open bucket)...................................................2.9±0.6 sec. .............................................. 3±0.6 sec.
Dipper extension.......................................................................2.7±0.6 sec. .............................................. 3±0.6 sec.
Dipper retraction .......................................................................3.7±0.6 sec. ........................................... 4.2±0.6 sec.
Bucket opening.........................................................................2.3±0.6 sec. ........................................... 2.8±0.6 sec.
Bucket closing ........................................................................... 4±0.6 sec. ............................................... 5±0.6 sec.

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Control valve
Five section control valve for dipper, boom acceleration, swing, option and RH travel.
Four section control valve for dipper acceleration, bucket, boom and LH travel.
Load holding valve for boom and dipper.
Swing
CX210/CX230 CX240
Fixed flow, axial piston motor.
Automatic disc brake.
Upperstructure swing speed.........................................................12 rpm .....................................................10,4 rpm
Displacement...............................................................................151 cm3 .................................................... 146 cm3
Work output ................................................................................ 155 l/min .................................................. 182 l/min
Reduction ratio ............................................................................. 16.757 ........................................................22.097
Braking torque.....................................................................................≥ 739 Nm .......................................................≥ 806 Nm
Minimum brake pressure .................................................................................................29 bar
Acceptable hydraulic motor leakage............................................ xx l/min.......................................................xx l/min
Travel
CX210 CX230 CX240
Two-speed, axial piston motor.
Automatic disc brake.
Slow speed ................................................................................. 3.3 km/h ....................3,2 Km/h ..................3.4 km/h
Fast speed.................................................................................. 5.7 km/h................... 5,3 Km/h .................5.5 km/h

CX210/CX230 CX240

Incline that can be overcome........................................................................................ 70% (35°)

CX210 CX230 CX240

Tractive force ............................................................................ 18 340 daN ...................... daN ...............19 100 daN
CX210 CX230/CX240

Displacement...........................................................................162.2/95 cm3 ................................... 168.9/100.3 cm3

Work output ................................................................................ 201 l/min .................................................. 212 l/min
Reduction ratio ............................................................................................................... 43.246
Braking torque (including reducer) .............................................................................. 20 900 Nm
Number of turns at the sprockets (10 turns)
Mode "S", fast speed...........................................................14.2±0.6 sec. ........................................... 13±0.6 sec.
Mode "S", slow speed .........................................................23.4±0.7 sec. ........................................ 21.4±0.7 sec.
Permitted deviation in travel over a distance of 20 m
Mode "H", full speed...................................................................................................... 1 m
Acceptable hydraulic motor leakage.............................................xx l/mn ..................... xx l/mn .......................xx l/mn
Undercarriage
CX210 CX230 CX240
One-piece undercarriage with welded components.
Lubricated rollers and idler wheels.
Grease type track tension.
Ground pressure
with 550 mm track pads ................... .......................................................................... 0,54 Bar
with 600 mm track pads ..........................................................0.41 bar .....................................................0.47 bar
with 700 mm track pads ..........................................................0.36 bar .....................................................0.42 bar
with 800 mm track pads ..........................................................0.33 bar .....................................................0.37 bar
Track tension ............................................................................................................ 280 to 300 mm
Cre 7-29361GB Issued 05-05
Case Cx210 230 240 Crawler Excavator Shop Manual
Full download: http://manualplace.com/download/case-cx210-230-240-crawler-excavator-shop-manual/
1002-10

Attachment
CX210/CX230 CX240
Break-out force ......................................................................... 14 110 daN ............................................ 17 300 daN
Penetration force
1.90 m dipper............................................................................ 14 500 daN
2.40 m dipper............................................................................ 12 560 daN
3.00 m dipper............................................................................ 10 050 daN
2.50 m dipper............................................................................................................................................ 15 000 daN
3.10 m dipper............................................................................................................................................ 12 500 daN
3.50 m dipper.............................................................................................................................................11 400 daN
Weight of components
CX210/CX230 CX240
Engine .............................................................................................................................512 kg
Hydraulic pump................................................................................................................157 kg
Attachment control valve .................................................................................................199 kg
Swing motor/reduction gear assembly ......................................... 223 kg ........................................................ 345 kg
Travel motor/reduction gear assembly ............................................................................308 kg
Boom cylinder............................................................................... 169 kg ........................................................ 192 kg
Dipper cylinder.............................................................................. 257 kg ........................................................ 327 kg
Bucket cylinder ............................................................................. 151 kg ........................................................ 194 kg
Counterweight ............................................................................. 4000 kg ..................................................... 5100 kg
Cab ..................................................................................................................................254 kg
Upperstructure attachment .......................................................... 8670 kg .................................................. 10 290 kg
Machine without attachment.......................................................15 430 kg................................................. 18 110 kg
Attachment .................................................................................. 3680 kg ..................................................... 4620 kg
Boom attachment ........................................................................ 2110 kg ..................................................... 2620 kg
Dipper attachment ........................................................................ 928 kg ...................................................... 1190 kg
Radiator and cooler set ................................................................. 76 kg ........................................................... 84 kg
Fuel tank...........................................................................................................................87 kg
Hydraulic tank..................................................................................................................127 kg

CX210 CX230/CX240

Turnable bearing .......................................................................... 263 kg ........................................................ 389 kg

Undercarriage attachment ........................................................... 6570 kg ..................................................... 7610 kg
Hydraulic swivel................................................................................................................31 kg
Idler wheel ..................................................................................... 82 kg ........................................................... 91 kg
Upper roller.......................................................................................................................17 kg
Lower roller.................................................................................... 36 kg ........................................................... 40 kg
Shock absorber ............................................................................ 126 kg ........................................................ 142 kg
Track 550 mm..............................................................................................................................................................
Track 600 mm.............................................................................. 1263 kg ..................................................... 1365 kg
Track 700 mm.............................................................................. 1470 kg ..................................................... 1502 kg
Track 800 mm.............................................................................. 1599 kg ..................................................... 1633 kg

Cre 7-29361GB Issued 05-05

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