Installation Guide Goodman ARUF CP

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INSTALLATION & OPERATING

® INSTRUCTIONS FOR
C US
ARUF, ARPF, ARPT and AEPT
SERIES AIR HANDLER

Made in the USA by:


Goodman Manufacturing Company, L.P.
IO-230J 2550 North Loop West, Suite 400 - Houston, Texas 77092 06/06
www.goodmanmfg.com or www.amana-hac.com
© 2004-2006 Goodman Manufacturing Company, L.P.
INDEX IMPORTANT SAFETY INSTRUCTIONS
INTRODUCTION .................................................................... 2 Recognize Safety Symbols, Words, and Labels
REPLACEMENT PARTS ........................................................ 2 The following symbols and labels are used throughout this
SAFETY INSTRUCTIONS ...................................................... 2 manual to indicate immediate or potential hazards. It is the
WARNINGS ............................................................................ 2 owner’s responsibility to read and comply with all safety
MODEL IDENTIFICATION ...................................................... 3 information and instructions accompanying these symbols.
PRODUCT DESCRIPTION .................................................... 3 Failure to heed safety information increases the risk of
serious personal injury or death, property damage and/or
UNIT INSPECTION ................................................................ 4
product damage.
ELECTRIC HEAT .................................................................... 4
HKR INSTALLATION .............................................................. 5 DANGER
LOCATION .............................................................................. 5 IMMEDIATE HAZARDS WHICH WILL RESULT IN
DUCTWORK ........................................................................... 5 PROPERTY DAMAGE, PRODUCT DAMAGE, SEVERE
ELECTRICAL SUPPLY WIRE AND MOP .............................. 5 PERSONAL INJURY OR DEATH.
REFRIGERANT LINES ........................................................... 6
AEPT MOTOR ORIENTATION ............................................... 8
WARNING
CONVERSION TO DOWNFLOW .......................................... 8 HAZARDS OR UNSAFE PRACTICES COULD RESULT IN
PROPERTY DAMAGE, PRODUCT DAMAGE, SEVERE
CONVERSION TO HORIZONTAL .......................................... 9
PERSONAL INJURY OR DEATH.
CONDENSATE REMOVAL ..................................................... 9
ACHIEVING 2% LOW LEAKAGE RATE .............................. 10 CAUTION
ARUF/ARPF MOTOR ........................................................... 10 HAZARDS OR UNSAFE PRACTICES WHICH MAY
AEPT MOTOR ...................................................................... 10 RESULT IN PROPERTY DAMAGE, PRODUCT DAMAGE,
THERMOSTAT WIRING DIAGRAMS .................................... 11 PERSONAL INJURY OR DEATH.
THERMOSTATS ................................................................... 13
WARNING
INTRODUCTION
Checking Product Received THE UNIT MUST HAVE AN UNINTERRUPTED,
UNBROKEN ELECTRICAL GROUND TO MINIMIZE THE
Upon receiving the product, inspect it for damage from
POSSIBILITY OF PERSONAL INJURY IF AN ELECTRICAL
shipment. Claims for damage, either shipping or concealed, FAULT SHOULD OCCUR. THE ELECTRICAL GROUND
should be filed immediately with the shipping company. CIRCUIT MAY CONSIST OF AN APPROPRIATELY SIZED
Check the product to determine if it is correct. In the event ELECTRICAL WIRE CONNECTING THE GROUND LUG
an incorrect product is shipped, it must be returned to the IN THE UNIT CONTROL BOX TO THE BUILDING
supplier and must NOT be installed. The manufacturer ELECTRICAL SERVICE PANEL. OTHER METHODS OF
assumes no responsibility for installation of incorrectly GROUNDING ARE PERMITTED IF PERFORMED IN
shipped products. ACCORDANCE WITH THE “NATIONAL ELECTRIC CODE”
(NEC)/”AMERICAN NATIONAL STANDARDS INSTITUTE”
Before Beginning Installation (ANSI)/”NATIONAL FIRE PROTECTION ASSOCIATION”
Carefully read all instructions for the installation prior to (NFPA) 70 AND LOCAL/STATE CODES. IN CANADA,
installing product. Make sure each step or procedure is ELECTRICAL GROUNDING IS TO BE IN ACCORDANCE
understood and any special considerations are taken into WITH THE CANADIAN ELECTRIC CODE CSA C22.1.
account before starting installation. Assemble all tools, FAILURE TO OBSERVE THIS WARNING CAN RESULT IN
hardware and supplies needed to complete the installation. ELECTRICAL SHOCK THAT CAN CAUSE PERSONAL
INJURY.
Some items may need to be purchased locally. Make sure
everything needed to install the product is on hand before
starting. WARNING
BEFORE SERVICING OR INSTALLING THIS EQUIPMENT,
REPLACEMENT PARTS
THE ELECTRICAL POWER TO THIS UNIT MUST BE IN
Ordering Parts THE “OFF” POSITION. CAUTION, MORE THAN ONE
When reporting shortages or damages, or ordering repair DISCONNECT MAY EXIST. FAILURE TO OBSERVE THIS
parts, give the complete product model and serial numbers WARNING MAY RESULT IN AN ELECTRICAL SHOCK
as stamped on the product. Replacement parts for this THAT CAN CAUSE PERSONAL INJURY.
product are available through your contractor or local
distributor. For the location of your nearest distributor WARNING
consult the white business pages, the yellow page section DUE TO HIGH SYSTEM PRESSURE AND ELECTRICAL
of the local telephone book, or contact the following: SHOCK POTENTIAL, INSTALLING AND THE SERVICING
SERVICE PARTS DEPARTMENT AIR CONDITIONING SYSTEMS CAN BE HAZARDOUS.
GOODMAN MANUFACTURING COMPANY, L.P. ONLY TRAINED AND QUALIFIED PERSONNEL ARE
2550 NORTH LOOP WEST, SUITE 400 PERMITTED TO INSTALL OR SERVICE THIS EQUIPMENT.
HOUSTON, TEXAS 77092 OBSERVE ALL WARNINGS CONTAINED IN THIS MANUAL
(713) 861 – 2500 AND LABELS/TAGS ATTACHED TO THE EQUIPMENT.

2
MODEL IDENTIFICATION
WARNING
AR U F 024 00 A 1 A
THIS PRODUCT IS FACTORY SHIPPED FOR USE WITH
A 208-230/1/60 ELECTRICAL POWER SUPPLY. THIS AIR
HANDLER MUST NOT BE RECONFIGURED TO OPERATE
WITH ANY OTHER POWER SUPPLY. Revision

WARNING Electrical
Supply
WHEN INSTALLING OR SERVICING THIS EQUIPMENT, 208 - 230/1/60
SAFETY CLOTHING, INCLUDING HAND AND EYE
PROTECTION, IS STRONGLY ADVISED. IF INSTALLING
Feature
THIS EQUIPMENT IN AN AREA THAT HAS SPECIAL A = Initial Release
SAFETY REQUIREMENTS (HARD HATS ETC.), OBSERVE B = Downflow
THESE REQUIREMENTS. TO PROTECT THE UNIT WHEN C = Factory Sealed
WELDING CLOSE TO THE PAINTED SURFACES, THE
USE OF A QUENCHING CLOTH IS STRONGLY ADVISED Factory Installed Heat
00 = None
TO PREVENT SCORCHING OR MARRING OF THE
EQUIPMENT FINISH.

Normal Capacity
WARNING 018 = 1½ Ton
THE UNITED STATES ENVIRONMENTAL PROTECTION 024 = 2 Ton
030-032 = 2½ Ton
AGENCY (“EPA”) HAS ISSUED VARIOUS REGULATIONS
036 = 3 Ton
REGARDING THE INTRODUCTION AND DISPOSAL OF 042 = 3½ Ton
REFRIGERANTS INTRODUCED INTO THIS UNIT. 048 & 049 = 4 Ton
FAILURE TO FOLLOW THESE REGULATIONS MAY HARM 060 & 061 = 5 Ton
THE ENVIRONMENT AND CAN LEAD TO THE
IMPOSITION OF SUBSTANTIAL FINES. THESE
Refrigerant Metering
REGULATIONS MAY VARY BY JURISDICTION. A T = TXV
CERTIFIED TECHNICIAN MUST PERFORM THE F = Flowrater
INSTALLATION AND SERVICE OF THIS PRODUCT.
SHOULD QUESTIONS ARISE, CONTACT YOUR LOCAL
Cabinet Finish
EPA OFFICE. P = Painted
U = Unpainted Galvanized Steel

Model Series
AE = Air Handler with ECM™ Motor
AR = Air Handler with PSC Motor

NOMENCLATURE
With the exception of “Dedicated Downflow” Air Handlers,
the models addressed in this manual may be installed in
upflow, downflow, and horizontal configurations.
“DEDICATED DOWNFLOW” MODELS MAY NOT BE
INSTALLED IN UPFLOW OR HORIZONTAL
CONFIGURATIONS. “Dedicated Downflow” models are
indicated by a “B” in the “Feature” column. The letter “B”
CARBON MONOXIDE POISONING HAZARD appearing in any location other than that specified in
Special Warning for Installation of Furnace or Air Handling Units in the chart above does not indicate a “Dedicated Down-
Enclosed Areas such as Garages, Utility Rooms or Parking Areas
flow” model. See the chart above to verify the
nomenclature of your air handler.
Carbon monoxide producing devices (such as an automobile, space
heater, gas water heater, etc.) should not be operated in enclosed areas
such as unventilated garages, utility rooms or parking areas because of Air Handlers are designed for indoor use only and must
the danger of carbon monoxide (CO) poisoning resulting from the exhaust
emissions. If a furnace or air handler is installed in an enclosed area such only be installed in an area protected from the elements.
as a garage, utility room or parking area and a carbon monoxide producing
device is operated therein, there must be adequate, direct outside
DO NOT INSTALL OUTDOORS. Typical residential
ventilation. installations for this product include alcoves, basements,
attics, crawl spaces, and closets. Other nonresidential
This ventilation is necessary to avoid the danger of CO poisoning which
can occur if a carbon monoxide producing device continues to operate in applications are acceptable provided they comply with this
the enclosed area. Carbon monoxide emissions can be (re)circulated
throughout the structure if the furnace or air handler is operating in any manual and local/state codes. An ARI certified rating is
mode. available for many combinations when matched with a
CO can cause serious illness including permanent brain damage or death. Goodman or Amana® brand condenser or heat pump.
B10259-216
-

3
The AEPT models are equipped with an ECMTM motor. An HEAT KIT NOMINAL kW
ECMTM motor is more efficient than a standard PSC motor CFM
and offers features such as soft-start, controlled off-delays, 3 5 6 8 10 15 20 21
600 18 28 35 41
and constant CFM. Additional features and associated
controls are discussed later in this manual. 800 13 21 26 31 42
1000 11 17 21 25 34 50
Electric heat is available for all models as an accessory 1200 9 14 18 21 28 42 56 62
and is not provided with the equipment. Use only the
1400 8 12 15 18 24 36 48 53
electric heat kits identified in the “Electric Heat” section of
1600 7 10 13 15 21 31 42 46
this manual.
1800 6 9 12 14 19 28 37 41
Air Handlers are intended for use with a room thermostat.
2000 5 8 11 12 17 25 34 37
This thermostat is not supplied with this equipment. Only
thermostats that use 24 VAC operating voltage can be Table 1
used. 230/1/60 Supply Voltage - Temperature Rise Table °F

UNIT INSPECTION HEAT KIT NOMINAL kW


Upon delivery, inspect the unit for damage. Any damage CFM
3 5 6 8 10 15 20 21
must be reported immediately to the carrier. Do not install 600 17 27 34 39
this equipment if it is determined that the integrity or safety
800 13 20 25 30 40
has been compromised by freight damage.
1000 10 16 20 24 32 48
Using the table “Model Identification” section, check the 1200 8 13 17 20 27 40 53 59
equipment model number to ensure the unit is appropriately 1400 7 11 14 17 23 34 46 51
sized for the condenser unit. 1600 6 10 13 15 20 30 40 44
If an incorrect unit is supplied, it must not be installed and 1800 6 9 11 13 18 27 36 39
it is to be returned to the supplier. The manufacturer 2000 5 8 10 12 16 24 32 35
assumes no responsibility for the installation of incorrectly Table 2
delivered units. 220/1/60 Supply Voltage - Temperature Rise Table °F
The evaporator coil contains a high-pressure inert gas
holding charge. HEAT KIT NOMINAL kW
CFM
3 5 6 8 10 15 20 21
ELECTRIC HEAT 600 16 25 32 37
800 12 19 24 38 38
WARNING 1000 10 15 19 22 30 46
REFER TO THE “INSTALLING ELECTRIC HEAT” 1200 8 13 16 19 25 38 51 56
SECTION OF THIS MANUAL AND THE INSTRUCTIONS
1400 7 11 14 16 22 33 43 48
PROVIDED WITH THE HEAT KIT FOR THE CORRECT
INSTALLATION PROCEDURE. 1600 6 9 12 14 19 28 38 42
1800 5 8 11 12 17 25 34 37
2000 5 8 10 11 15 23 30 34
WARNING Table 3
THE ELECTRICAL CHARACTERISTICS OF THE AIR 208/1/60 Supply Voltage - Temperature Rise Table °F
HANDLER, THE ELECTRIC HEAT KIT, AND THE SUPPLY
POWER MUST AGREE, UNLESS USING HKR3 (3 PHASE) Note: For installations not indicated above the following
SERIES HEAT KIT. THIS AIR HANDLER DOES NOT HAVE formula is to be used:
FACTORY INSTALLED ELECTRIC HEAT. ELECTRIC
HEAT IS AVAILABLE AS AN ACCESSORY. IF INSTALLING TR = (kW x 3412) x (Voltage Correction) x 1.08 / CFM
THIS OPTION, THE ONLY HEAT KITS THAT CAN BE USED Where: TR = Temperature Rise
ARE THE HKR SERIES AS INDICATED BELOW: NOTE: KW = Heater Kit Actual kW
THE AMANA BRAND EHK, ECB, EDB, AND EDK KITS ARE 3412 = Btu per kW
NOT APPROVED FOR USE WITH THESE AIR
HANDLERS. Voltage Correction =.96 (230 Supply Volts)
=.92 (220 Supply Volts)
The heating mode temperature rise is dependent upon the =.87 (208 Supply Volts)
system airflow, the supply voltage, and the heat kit size 1.08 = Constant
(kW) selected. Use Tables 1-3 to determine the CFM = Measured Airflow
temperature rise (oF).
NOTE: The Temperature Rise Tables can also be used
to determine the air handler airflow delivery. When using
these tables for this purpose set the room thermostat to

4
maximum heat and allow the system to reach steady state require external filtering. A washable filter is available as an
conditions. Insert two thermometers, one in the return air accessory. To ensure optimum performance frequent filter
and one in the supply air. The temperature rise is the supply cleaning is advised. Refer to Table 5 for the appropriate
air temperature minus the room air temperature. filter.
Use HKR specification sheets to determine the HKR ARUFor
available for a given air handler. ARPF AEPT Filter Qty
ARPT
model model Number Required
HKR INSTALLATION model
Follow instructions listed in Installation and Operating 018-032 024, 036 n/a FIL 18-32 1
Instructions shipped with the heat kit. 036-042 n/a 30 FIL 36-42 1
048-061 048, 060 036, 060 FIL 48-61 1
LOCATION
Table 5
WARNING
ELECTRICAL SUPPLY WIRE AND MOP
AIR HANDLERS ARE DESIGNED FOR INDOOR
INSTALLATION ONLY. DO NOT INSTALL OUTDOORS. WARNING
Consideration to minimize the length of refrigerant tubing TO AVOID THE RISK OF FIRE OR EQUIPMENT DAMAGE,
must be given when installing Air Handlers. Do not install USE ONLY COPPER CONDUCTORS. BEFORE
the air handler in a location either above or below the SERVICING OR INSTALLING THIS EQUIPMENT, THE
ELECTRICAL POWER TO THIS UNIT MUST BE IN THE
condenser that violates the instructions provided with the
“OFF” POSITION AND ALL POWER SUPPLIES
condenser. The clearance from a combustible surface to DISCONNECTED.
the unit is 0". However, service clearance is to take
precedence. Allow a minimum of 24" in front of the unit for
service clearance. When installing in an area directly over
CAUTION
a finished ceiling (such as an attic), an emergency drain MORE THAN ONE DISCONNECT MAY EXIST. FAILURE
pan is required directly under the unit. See local and state TO OBSERVE THIS WARNING MAY RESULT IN AN
ELECTRICAL SHOCK THAT CAN CAUSE PERSONAL
codes for additional requirements. When installing this unit
INJURY OR DEATH.
in an area that may become wet, elevate the unit with a
sturdy, non-porous material. In installations that may lead
to physical damage (i.e. a garage) it is advised to install a WARNING
protective barrier to prevent such damage. THE UNIT MUST HAVE AN UNINTERRUPTED,
UNBROKEN ELECTRICAL GROUND TO MINIMIZE THE
DUCTWORK POSSIBILITY OF PERSONAL INJURY IF AN ELECTRICAL
This air handler is designed for a complete supply and FAULT SHOULD OCCUR. THE ELECTRICAL GROUND
return ductwork system. CIRCUIT MAY CONSIST OF AN APPROPRIATELY SIZED
ELECTRICAL WIRE CONNECTING THE GROUND LUG
CAUTION IN THE UNIT AND CONTROL BOX WIRE TO THE
BUILDING’S ELECTRICAL SERVICE PANEL. OTHER
DO NOT OPERATE THIS PRODUCT WITHOUT ALL METHODS OF GROUNDING ARE PERMITTED IF
DUCTWORK ATTACHED. PERFORMED IN ACCORDANCE WITH THE “NATIONAL
ELECTRIC CODE” (NEC)/”AMERICAN NATIONAL
To ensure correct system performance, the ductwork is to STANDARDS INSTITUTE” (ANSI)/”NATIONAL FIRE
be sized to accommodate 375-425 CFM per ton of cooling PROTECTION ASSOCIATION” (NFPA) 70 AND LOCAL/
with the static pressure not to exceed .5" WC. Inadequate STATE CODES. IN CANADA, ELECTRICAL GROUNDING
ductwork that restricts airflow can result in improper IS TO BE IN ACCORDANCE WITH THE CANADIAN
performance and compressor or heater failure. Ductwork ELECTRIC CODE CSA C22.1. FAILURE TO OBSERVE
is to be constructed in a manner that limits restrictions and THIS WARNING CAN RESULT IN ELECTRICAL SHOCK
THAT CAN CAUSE PERSONAL INJURY OR DEATH.
maintains suitable air velocity. Ductwork is to be sealed to
the unit in a manner that will prevent leakage.
Inspection of the Building Electrical Service
Return Ductwork. DO NOT TERMINATE THE RETURN This unit is designed for single-phase electrical supply. DO
DUCTWORK IN AN AREA THAT CAN INTRODUCE NOT OPERATE ON A THREE-PHASE POWER SUPPLY.
TOXIC, OR OBJECTIONABLE FUMES/ODORS INTO Measure the power supply to the unit. The supply voltage
THE DUCTWORK. The return ductwork is to be introduced must be in agreement with the unit nameplate power
into the air handler bottom (upflow configuration). requirements and within the range shown in Table 6.
Return Air Filters. Each installation must include a return
air filter. This filtering may be performed at the air handler Nominal Input Minimum Voltage Maximum Voltage
or externally such as a return air filter grille. Air handlers 208/230 187 253
mounted in the downflow orientation, including “B” series, Table 6

5
Wire Sizing Air Handler Only (Non-Heat Kit Models)
Wire size is important to the operation of your equipment. The building supply connects to the stripped black and
Use the following check list when selecting the appropriate white wires contained in the air handler electrical
wire size for your unit. compartment cavity. A ground screw is also contained in
• Wire size must carry the Minimum Circuit Ampacity this area. Attach the supply wires to the air handler
(MCA). conductors as shown in the unit wiring diagram using
appropriately sized solderless connectors or other NEC
Refer to the NEC (USA) or CSA (Canada) for wire or CEC approved means.
sizing. The unit MCA for the air handler and the optional
electric heat kit can be found on the unit Series and Air Handler With Non-Circuit Breaker Heat Kits
Rating Plate. A terminal block is provided with the HKR kit to attach the
supply and air handler connections. Follow the HKR
• Wire size allows for no more than a 2% voltage drop
Installation Manual and wiring diagram for complete wiring
from the building breaker/fuse panel to the unit.
details.
Refer to the latest edition of the National Electric Code
or in Canada the Canadian Electric Code when Air Handler With Heat Kits Containing a Circuit Breaker.
determining the correct wire size. The following table HKR models with a “C” suffix contain a circuit breaker(s).
shows the current carrying capabilities for copper The air handler has a plastic cover on the access panel
conductors rated at 75oC with a 2% voltage drop. Use that will require either one or both sections to be removed
Table 7 to determine the voltage drop per foot of to allow the heat kit circuit breaker(s) to be installed. See
various conductors. the HKR Installation Instructions for further details. The air
handler wires and supply wires are installed directly onto
the HKR circuit breaker(s) as shown in the HKR Installation
Maximum Allowable Length in Feet
Manual and wiring diagram.
to Limit Voltage Drop to 2%*
Low Voltage Connections
Wire Size Minimum Circuit Ampacity (MCA) Several combinations of low voltage schemes are available,
(AWG) depending on the presence of a heat kit and whether the
10 15 20 25 30 35 40 45
heat kit is single-stage or multi-staging. The low voltage
14 75 50 37 NR NR NR NR NR
connections are determined by whether the outdoor unit is
12 118 79 59 47 NR NR NR NR
a condenser or heat pump. The 24V-control voltage
10 188 125 95 75 63 54 NR NR
connects the air handler to the room thermostat and
8 301 201 150 120 100 86 75 68 condenser. Low voltage wiring is to be copper conductors.
6 471 314 235 188 157 134 118 110 A minimum of 18AWG must be used for installations up to
*Based on NEC 1996 50’ and 16AWG for installations over 50’. Low voltage
Table 7 wiring can be connected through the top of the cabinet or
either side. See the “Thermostat Wiring” section of this
Maximum Overcurrent Protection (MOP) manual for the ARUF, ARPF and ARPT models for typical
Every installation must include an NEC (USA) or CEC low voltage wiring connections. The Supplemental
(Canada) approved overcurrent protection device. Also, Installation Manual included with the AEPT product shows
check with local or state codes for any special regional the wiring diagrams for these models.
requirements.
Protection can be in the form of fusing or HACR style circuit REFRIGERANT LINES
breakers. The Series and Rating Plate can be used as a
guide for selecting the MAXIMUM overcurrent device.
WARNING
TO PROTECT THE UNIT WHEN WELDING CLOSE TO
NOTE: Fuses or circuit breakers are to be sized larger THE PAINTED SURFACES, THE USE OF A QUENCHING
than the equipment MCA but not to exceed the MOP. CLOTH IS STRONGLY ADVISED TO PREVENT
Electrical Connections – Supply Voltage SCORCHING OR MARRING OF THE EQUIPMENT FINISH.
SOLDER WITH A MINIMUM OF 5% SILVER IS
USE COPPER CONDUCTORS ONLY.
RECOMMENDED.
A knockout is provided on the air handler top panel or side
to allow for the entry of the supply voltage conductors. If
Tubing Preparation
the knockouts on the cabinet sides are used for electrical
All cut ends are to be round, burr free, and clean. Failure
conduit, an adapter ring must be used in order to meet
to follow this practice increases the chances for refrigerant
UL1995 safety requirements. An NEC or CEC approved
leaks. The suction line is spun closed and requires pipe
strain relief is to be used at this entry point. The wire is to
cutters to remove the closed end.
be sized in accordance with the “Electrical Wire and MOP”
section of this manual. Some areas require the supply Post Brazing
wire to be enclosed in conduit. Consult your local codes. Quench all welded joints with water or a wet rag.

6
Piping Size TXV Models (ARPT and AEPT)
For the correct tubing size, follow the specification for the IMPORTANT NOTE: Sensing bulbs are not permanently
condenser/heat pump. installed at the factory to prevent accidental damage during
brazing. Be sure to follow this checklist step-by-step to
WARNING ensure the sensing bulb is not damaged during installation.
1. Loosen the 13/16 nut 1 TURN ONLY. No pressure
THIS COIL IS SHIPPED UNDER PRESSURE. FOLLOW
THESE INSTRUCTIONS TO PREVENT INJURY (SEE loss indicates possible leak.
FIGURES 1 AND 2). 2. Remove the nut and discard the cap.
3. Remove large front panel and remove sensing bulb
Evaporator Coil Metering Devices from suction manifold. TO PREVENT DAMAGE TO
Flowrater Models SENSING BULB, ENSURE BULB IS NOT NEAR
For most installations no change to the flowrater orifice is FLAME OR IN CONTACT WITH SUCTION LINE OR
required. In mix-matched applications (condenser/heat MANIFOLD DURING BRAZING.
pump is a different tonnage than the air handler), a different 4. Use a tube cutter to remove the spin closure on the
flowrater orifice may be required. See the Goodman piston suction line.
kit chart if necessary. Consult your local distributor for the 5. Remove the tailpiece clamped to the exterior.
details regarding mix-matched orifice sizing. 6. Slide the 13/16 nut into position (Figure 1). Braze
1. Loosen the 13/16 nut 1 TURN ONLY. No pressure loss tailpiece to liquid tube.
indicates possible leak. 7. Insert the suction line into the connection, slide the
2. Remove the nut and discard the cap. insulation and the rubber grommet at least 18" away
3. Remove the check piston to verify it is correct. See from the braze joint.
piston kit chart in instructions. 8. AFTER THE TAILPIECE HAS COOLED, position the
4. Use a tube cutter to remove the spin closure on the seal and hand tighten the nut.
suction line. 9. Torque the 13/16 nut to 20-30 ft-lbs. [2.77-4.15 meter
5. Remove the tailpiece clamped to the exterior. kg].
6. Slide the 13/16 nut into position. Braze tailpiece to 10. Replace sensing bulb to horizontal portion of suction
the liquid tube. line (Figure 3) just inside cabinet. Place bulb parallel
7. Insert the suction line into the connection, slide the with suction line in the 10 o’clock position. If 10 o’clock
insulation and the rubber grommet at least 18" away position is inaccessible, place in the 2 o’clock position.
from the braze joint. Secure bulb to line with strapping provided in literature
8. AFTER THE TAILPIECE HAS COOLED, position the envelope. Insulate sensing bulb to line with self-
seal and hand tighten the nut. adhesive insulation provided in envelope.
9. Torque the 13/16 nut to 20-30 ft-lbs. [2.77-4.15 meter 11. Replace access panel, suction line grommet, and
kg]. insulation.
10. Replace suction line grommet and insulation.
REATTACH BULB HERE USING
CAP STRAPPING AND INSULATION
PROVIDED

13/16" NUT

TAILPIECE

PISTON
SEAL

Figure 1

SUCTION LINE
WITH SPIN CLOSURE
Figure 3
For the majority of installations, no adjustment to the TXV
RUBBER setting is required. However, if the measured superheat is
GROMMET less than 8° or greater than 20°, an adjustment is required.
The adjustment stem is at the base of the valve (opposite
Figure 2 the diaphragm) under the flare nut.

7
To increase the superheat (measured at the condenser Refer to Figures 5 through 7 for the location of the
base valve), turn the stem clockwise (in). Similarly, to components referenced in the following steps. Figure 5
decrease the superheat, turn the stem counterclockwise illustrates the new installation location for the removed
(out). Use a ¼ “ refrigeration wrench for this function. components.
Note: Design point for the system is 10 degrees of 1. Before inverting the air handler, remove all access panels,
the coil rear channel bracket, and the filter close-off
superheat (measured at the condenser base valve) at 95
panel.
degree outdoor air.
Charging Note: Air handlers with TXV’s (ARPT’s and 2. Remove the evaporator coil and the horizontal drain pan.
Discard horizontal drain pan.
AEPT’s) should be charged to 15 degrees of subcooling at
the indoor inlet. This supercedes any subcooling value 3. Install the provided plastic plug into the vacated access
listed with condensing unit’s literature. panel.
4. Remove the two (2) zee coil support brackets and
AEPT MOTOR ORIENTATION insulation retaining brackets.
If the unit is in the upflow position, there is no need to rotate
5. Remove the tie bracket.
the motor. If the unit is in the downflow or horizontal position,
loosen motor mount and rotate motor as shown in Figure 6. Install the DPI Insulation Kit onto the bottom of the drain
pan.
4. Be sure motor is oriented with the female connections
on the casing pointing down. If the motor is not oriented Return Air Side
with the connections pointing down, water will collect in of Unit
the motor and may cause premature failure. Access
Panel Rear
Channel
FRONT VIEW SIDE VIEW Bracket
Zee Coil
Support Bracket
Coil Retaining
Bracket

Tie Bracket
FOR OPTIONAL
SAFETY GND USE
MOUNTING BOLTS NOTE: The filter provision is not applicable
in THIS downflow application.

Figure 5
FEMALE CONNECTIONS
7. Install the zee coil supports and the wrapper stiffeners.
8. Install the tie bracket.
Figure 4 9. Install the rear channel bracket.
AEPT Motor Orientation 10. To prevent possible condensate “blow off” the insulation
retainers are to be laid into the evaporator coil pan as
CONVERSION TO DOWNFLOW shown in Figure 6.
“B” nomenclature models are factory equipped for
“Dedicated Downflow” operation and no field conversion
is required.
Conversion to downflow MUST be performed in an area
that allows access to all sides prior to placing the air handler
in its final location. To prevent the evaporator coil pan
from “sweating” the DPI accessory insulation kit is to be
used when performing this conversion. Note: The DPI kit
is not supplied with this product and is to be purchased
separately. See Table 8 for the correct DPI kit.

ARUF/ ARPT AEPT INSULATION KIT

018-032 N/A DPI18-30/20


3" F lat Insula tio n
036-042 030 DPI36-42/20
R etaine r (B oth S ides)
048-061 036, 060 DPI48-61/20
Figure 6
Table 8 To complete the conversion, slide the evaporator coil into
the chassis and attach the three (3) access panels. (Figure
7).
8
6. The drain connections for the horizontal pan are sealed
with a thin coating of plastic. Carefully knock out this
plastic seal with a screwdriver and hammer. Note: The
WRAPPER upper drain will become the secondary drain which
is mandatory in many municipalities .
INSULATION
JACKET 7. Install the plastic plug removed in step 5 to the right
side lower access panel and the oval shaped rubber
gasket to the lower left access panel.
ZEE COIL
SUPPORT 8. Reinstall the evaporator coil with the horizontal panel
on the left side. Note: Push the assembly completely
WRAPPER STIFFENER
to the rear to ensure the engagement of the upflow pan
DRAIN PAN
with the rear channel bracket.
INSULATION KIT
9. Install the “J” bracket (removed in step 2) to support the
BLOWER
upflow pan to the tie channel.
ASSEMBLY
10. Attach all panels and the metering device.

Figure 7
CONVERSION TO HORIZONTAL
DPIH KIT
Dedicated Downflow models are not suitable for horizontal
application and must not be used for this type of installation. SECONDARY DRAIN
PRIMARY DRAIN
The only field modification required for conversion to
“Horizontal Right-Hand” is the removal of the plastic Figure 8
knockouts in the horizontal panel drain connections. To
prevent the horizontal drain pan from sweating in high CONDENSATE REMOVAL
humidity applications, it is recommended that a DPIH The drain pan has a primary and secondary drain connection
(Figure 8). Condensate removal is performed by attaching
insulation accessory kit be used. NOTE: The DPIH insulation
a ¾” PVC pipe to the evaporator coil pan and terminated in
kit is not supplied with this product and should be purchased
accordance with local or state Plumbing/HVAC codes. The
separately. See Table 8A for the correct DPIH kit.
installation must include a “P” style trap that is located as
HORIZONTAL DRAIN PAN close as is practical to the evaporator coil. Exercise caution
ARUF / ARPT AEPT not to over-tighten the drain connection(s) in order to prevent
INSULATION KIT
018-032 N/A DPIH18-32
possible damage to the evaporator drain pan. See Figure
9 for details of a typical condensate line “P” trap.
036-042 030 DPIH36-42
048-061 036, 060 DPIH48-61
To prevent potential sweating and dripping on to finished
space, it may be necessary to insulate the condensate drain
Table 8A line located inside the building. Use Armaflex® or similar.
The following describes converting to “Horizontal Lef-Hand”. Installations that are above a finished ceiling may require a
Conversion to downflow MUST be performed in an area that field supplied auxiliary drain pan. Consult local codes on
allows access to all sides prior to placing the air handler in this requirement.
its final location (See Figure 8)
1. Remove the (3) air handler access panels.
Drain
2. Remove the “J” shaped bracket that retains the Connection
evaporator coil.
3. Remove the flowrater (or TXV) from the lower left side
access panel and slide out the evaporator coil and Air Handler 2" MIN.
horizontal drain pan.
4. Remove the gasket from the horizontal pan drain POSITIVE LIQUID
connections. SEAL REQUIRED 3" MIN.
AT TRAP
5. Remove the oval shaped plastic plug from the left side
access panel. Remove the oval shaped rubber gasket
seal from the lower right side access panel.
Figure 9
9
Use of a condensate removal pump is permitted when + H.P. Heating. Each mode has 4 levels to deliver different
necessary. This condensate pump should have provisions Air Flow CFM [L/s]. The adjustment is performed by
for shutting off the control voltage should a blocked drain changing the dipswitch(s) either to an “OFF” or “ON”
occur. A trap must be installed between the unit and the position.
condensate pump. Dipswitch Functions
IMPORTANT NOTE: THE EVAPORATOR COIL IS COATED The AEPT air handler motor has an electronic control that
WITH OILS THAT MAY DISSOLVE STYROFOAM AND contains an eight (8) position dip switch. The function of
CERTAIN TYPES OF PLASTICS. THEREFORE, A these dipswitches are shown in Table 9.
REMOVAL PUMP OR FLOAT SWITCH MUST NOT
CONTAIN ANY OF THESE MATERIALS. Dipswitch Number Function
1
Tip: Priming the “P” trap may avoid improper draining at Electric Heat
2
the initial installation and at the beginning of the cooling 3 N/A
season. 4 Indoor Thermostat
5
ACHIEVING 2% LOW LEAKAGE RATE Cooling & Heat Pump CFM
6
Ensure that the Neoprene gasket with PSA remains intact 7 CFM Trim Adjust
on all surfaces that the access panels are secured to. These 8
surfaces are the entire length of the wrapper and areas
Table 9
between the upper tie plate, upper and lower access panels. CFM Delivery
Be sure that upper access panel breaker insert gasket is Tables 10 and 11 show the CFM output for dipswitch
intact and also flowrator gasket is installed on the lower combinations 1-2, and 5-6.
access panel. An additional drain hole cover is required.
ARUF/ARPF MOTOR
Motor Speed Adjustment Model Switch Switch EMERGENCY HP
1 2 (ELECTRIC) w/BACKUP
The motors in all ARUF and ARPF motors are multi-speed
HEAT HEAT
PSC motors. The color of the wire coming from the motor
to the “COM” terminal on the control board defines in which OFF OFF 1100 1210
speed the motor will operate. The black wire represents AEPT30 ON OFF 850 935
high speed, the red wire represents low speed, and the OFF ON 700 775
blue wire (select models only) represents medium speed. AEPT36 OFF OFF 2050 2150
To change speeds, remove the wire attached to the “COM” and ON OFF 1750 1835
terminal on the control board, and swap it with the wire (on AEPT60 OFF ON 1600 1680
terminal “M1” or “M2”) with the color that will give the desired ON ON 1200 1260
speed.
TABLE 10 - ELECTRIC HEAT CFM
NOTE: In some models, not all speed taps are allowable
for certain electric heat applications. Refer to air handler
Series and Ratings plate for minimum speed. ModelSwitch Switch Nominal Cooling CFM
5 6 Tonnage
AEPT MOTOR OFF OFF 2½ 1100
This section references the operation characteristics of the AEPT30 ON OFF 2 800
AEPT model motor only. The ECM control board is factory OFF ON 1½ 600
set with dipswitch #4 in the “ON” position and all other AEPT36 OFF OFF 5 1800
dipswitches in the “OFF” position. For most applications and ON OFF 4 1580
this setting is to be changed according to the electric 3½
AEPT60 OFF ON 1480
heat size and the outdoor unit selection. 3
ON ON 1200
The AEPT product uses a General Electric ECMTM motor.
This motor provides many features not available on the Table 11 - Cooling and Heat Pump CFM
traditional PSC motor. These features include:
Thermostat “Fan Only Mode”
• Improved Efficiency
During “Fan Only Mode” operation, the CFM output is 30%
• Constant CFM
of the cooling setting.
• Soft Start and Stop
• Improved Humidity Control CFM Trim Adjust
Minor adjustments can be made through the dip switch
Motor Speed Adjustment
combination of 7-8. The following Table 12 shows the switch
Each ECMTM blower motor has been preprogrammed for
position for this feature.
operation at 4 distinct airflow levels when operating in Cooling,
H.P. Heating, Backup Heating (Electric Heating), and Backup

10
CFM Switch 7 Switch 8
+10% ON OFF
-15% OFF ON
Table 12
Humidity Control
When using a Humidistat (normally closed), cut jumper PJ6 on the control board. The Humidistat will only affect cooling
airflow by adjusting the Airflow to 85%.
Two Stage Heating
When using staged electric heat, cut jumper PJ4 on the control board.
Thermostat Wiring
Use thermostat wiring diagram Figures 10 thru 13 and those provided with the thermostat when making these connections.
NOTE: DO NOT USE THESE DIAGRAMS FOR AEPT MODELS. SEE SUPPLEMENTAL INSTALLATION AND OPERATING
INSTRUCTIONS FOR AEPT MODELS.

ROOM THERMOSTAT #18 GA. 4 WIRES WITH


COOLING 3 WIRES WITHOUT
W Y G R
TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK, DISCONNECT THE POWER

AR UNIT

R
RED

G
GREEN

W
WHITE

CONTACTOR TO CONDENSING
COIL UNIT 24V. CONNECTIONS
#18 GA. 2 WIRES BLUE

Figure 10 - Low Voltage Wiring Diagram for Cooling Unit with optional heat kit 10KW and below

ROOM THERMOSTAT

W2 W Y G R AR UNIT

#18 GA. 4 WIRE WITH


COOLING 3 WIRE WITHOUT
R
Y RED

G
GREEN
BEFORE SERVICING.

OUTDOOR
THERMOSTAT W
(OPTIONAL) WHITE
#18 GA. 2 WIRES
BROWN
CONTACTOR CONDENSING
COIL UNIT 24V. CONNECTIONS
#18 GA. 2 WIRES BLUE

Figure 11 - Low Voltage Wiring Diagram for Cooling Unit with optional heat kit 15KW and above
11
TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK, DISCONNECT THE POWER
BEFORE SERVICING.

AR/ARUF/ARPF/ARPT FIGURE 12
18-60
10 KW & BELOW
TYPICAL H/P
HEAT PUMP #18 GA. 7 WIRE
ROOM THERMOSTAT
C W2 O Y R AR UNIT
Y O C W2 G R E
B W O Y R
L H R E E
U I A L D
E T N L R R RED
E G O R
E W
Y
G G GREEN
O SEE
NOTE
#3 BR W WHITE
W
W

BL BL BLUE
BL
#18 GA. 5 WIRE

(OPTIONAL)
OUTDOOR THERMOSTAT
CLOSE ON TEMPERATURE FALL

#18 GA. 6 WIRE NEEDED WHEN OT IS USED

AR/ARUF/ARPF/ARPT FIGURE 13
18-60
ABOVE 10 KW
TYPICAL H/P
HEAT PUMP #18 GA. 7 WIRE
ROOM THERMOSTAT
C W2 O Y R AR UNIT
Y O C W2 G R E
B W O Y R
L H R E E
U I A L D
E T N L R R RED
E G O R
E W BR
Y
G G GREEN
O SEE
NOTE
#3 W WHITE
W
SEE
NOTE
1 2 #2
EHR BR BROWN
3 4

BL BL BLUE
BL
#18 GA. 5 WIRE

OT-1

OT-2
(OPTIONAL)
OUTDOOR THERMOSTAT
CLOSE ON TEMPERATURE FALL #18 GA. 7 WIRE NEEDED WHEN TWO OT'S ARE USED

NOTES: NOMENCLATURE COLOR CODES


1) OUTDOOR THERMOSTAT (OT-1) SHOULD BE THE OT ---OUTDOOR THERMOSTAT (OPTIONAL) R --RED
FIRST TO CLOSE AND THE LAST TO OPEN. EHR -EMERGENCY HEAT RELAY (OPTIONAL) Y --YELLOW
2) CONNECT WHITE AND BROWN WIRES FROM AIR- BL-BLUE
HANDLER TOGETHER IF OT-2 IS NOT USED. BR-BROWN
3) REMOVE WIRE WHEN USING OUTDOOR THERMOSTAT O --ORANGE
W -WHITE
G --GREEN

Important: If outdoor thermostat is not used, tie white and brown wires from Air Handler together
12
THERMOSTATS • Drain pan and drain tubing has been leak checked.
Note: Second Stage heat can be accomplished by multi- • Return and supply ducts are sealed.
stage heating thermostat or the addition of an outdoor • Unit is elevated when installed in a garage or where
thermostat as shown in Figures 12 and 13. flammable vapors may be present.
Goodman part number CHT18-60 is a single-stage cool • Unit is protected from vehicular or other physical
and single-stage heat thermostat. damage.
Goodman part number HPT18-60 is a single-stage cool, • Return air is not obtained from any areas where there
two-stage heat pump thermostat. The first stage is heat may be objectionable odors, flammable vapors or
pump heating and the second stage is optional electric heat. products of combustion such as carbon monoxide
(CO), which may cause serious personal injury or
If additional features are desired, such as digital or
death.
programmable capabilities, these thermostats are
commercially available. Follow the thermostat
manufacturer’s instruction for installation. REGULAR MAINTENANCE
START-UP PROCEDURE WARNING
• Prior to start-up, ensure that all electrical connections HIGH VOLTAGE!
are properly sized and tightened. DISCONNECT ALL POWER BEFORE SERVICING OR
• All panels must be in place and secured. For Air Tight INSTALLING THIS UNIT. MULTIPLE POWER SOURCES
application, neoprene gasket must be positioned at MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE
prescribed locations to achieve 2% leakage. PROPERTY DAMAGE, PERSONAL INJURY OR
• Tubing must be leak free. DEATH.
• Unit should be elevated, trapped and pitched to allow
for drainage. The only item to be maintained on a regular basis by the
user is the circulating air filter(s). Filter should be cleaned
• Low voltage wiring is connected.
or replaced regularly. A certified service technician must
• Auxiliary drain is installed when necessary and pitched perform all other services.
to allow for drainage.

Quality Makes the Difference!

All of our systems are designed and manufactured with the same high quality standards
regardless of size or efficiency. We have designed these units to significantly reduce the
most frequent causes of product failure. They are simple to service and forgiving to operate.
We use quality materials and components. Finally, every unit is run tested before it leaves
the factory. That’s why we know. . . There’s No Better Quality.

Visit our websites at www.goodmanmfg.com or www.amana-hac.com for information on:

• Products
• Warranties
• Customer Services
• Parts
• Contractor Programs and Training
• Financing Options

© 2003-2006 Goodman Manufacturing Company, L.P.

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