XQ28-2 6Y英文说明书
XQ28-2 6Y英文说明书
XQ28-2 6Y英文说明书
6 Y
HYDRAULIC SUCKER ROD TONG
1 SUMMARY
2 SPECIFICATION
3 INSTALLATION
4 HYDRAULIC CIRCUIT
5 OPERATION
1
3. Installation
A. Hanging :Connect mechanical lift assembly (2.6DT) with tong hanger of master tong
and hang the lift assembly on the mast of workover rig.The hanging point is 15m above
ground and the hanging should be in free condition.The distance between tong center
and the center of the well is recommended to be about 0.5m ,just the Jaw set of the
master tong meet the quadrate of sucker rod above the hoop.Adjust the distance
between the tong and backup tong,to get the quadrate of Spanner Head meet the
quadrate of sucker rod below the hoop.
B. Level :Adjust the screw to level the Master tong and backup tong.If it is not levelled,it will
cause malfunction .
C. Tieing: Tie one end of cable or chain on mast and the other end on pin shaft of back
guide seat (2.6.Z-34) of power tong. The cable or chain should be capable of bearing a
load of 2 ton. The cable or chain should be at a right angle to the tong and on the
opposite side of the operator of the tong.This insures a safe operation.
D. Pressure hoses:Power supply hose line marked “P”,the return hose line marked “O”
( See Figure 1 ). The hose’s internal diameter could not less than Ф20 mm.
4 HYDRAULIC CIRCUIT
Figure 1 is the figure of hydraulic circuit of power tong
Figue a
2
Manual control vavle (2) controls power tong hydraulic motor (1). Hydraulic motor
drives tong head to make up and brake out sucker rod. Pressure gauge (3) shows the
pressure in the hydraulic circuit. The figure 2 is the correspondence of pressure and
torque . Line A is low gear rated torque ,line B is high gear rated torque.
Figue b
5 OPERATION
A. Adjust distances between the maser tong and backup tong : To get the Jaw set of the
master tong and Spanner Head meet the quadrate of sucker rod above or blow the hoop
by turning the nut (2.6.b-20) and put the Cotter Pin in the hole of Back Guide Arm.
B. Drive the power tong very slowly using manual control vavle , press down handle
(2.6.z.3-10) change gear to get high speed, pull up handle (2.6.z.3-10) change gear to
get low speed. To avoid the gear damaged accidentally, please change gear when the
open gear runing at low speed.
C. Make up: After aligning the opening tong head with the backup tong , turn the reset
knobs (2.6.z-54) and switch the arrow to point the direction of make up. Locate the tong
on to the sucker rod. Once the Jaw set of the master tong and Spanner Head have been
meeted the quadrate of sucker rod above or blow the hoop, commence make up with
the tong. After the rod is made up, reverse rotation of the tong to align the opening of the
tong with the sucker rod.
D. Break out: After aligning the opening tong head with the backup tong , turn the reset
knobs (2.6.z-54) and switch the arrow to point the direction of break out. Locate the tong
on to the sucker rod. Once the Jaw set of the master tong and Spanner Head have been
meeted the quadrate of sucker rod above or blow the hoop, commence break out with
the tong. After the rod is broken out, reverse rotation of the tong to align the opening of
the tong with the sucker rod.
3
E. Replacing Jaw set and glutting:The Jaw set and glutting are retained in place with
springs.There are locating holes on the outside edge of the master tong. A small screw
driver or drive tool (Diameter less than Ф8 mm) must be pushed into inside of the tong
head.The jaw set unit must be pushed to a point where removed. When this is
accomplished the jaw set will slide out of the jaw set unit easily. Replace the jaw set ,and
place the Retaining Pin (2.6.z.1-5) back into position and tighten.Press down Retaining
Pin (2.6.B-8) then can Replace the glutting.
4
7 ORDINARY PROBLEMS AND TROUBLESHOOTING GUIDE
Ordinary Troubles Cause Remedy
A. Die set are selected
Change suitable die set
improperly.
Master tong die B. Tong die set are much worn Change new die set
set slippage. C. The brake moment of tong
Tighten spring properly
head is a little small
D.The tong body is not level. Level tong body
A. Glutting are selected
Change suitable glutting
Backup tong could improperly.
not clip sucker rod B. Glutting are much worn Change new glutting
C.The tong body is not level Level tong body
Head of master
tong doesn’t align Retaining pins are not wrapped Turn reset knob then
with the opening by reset knob shaft reset.
of housing
Engaging a gear is Add adjusting pad and
not firm and it Locking effort is a little small increase the pressure of
drops out easily. spring
Jaw set’s shape has changed Adjust the system
Jaw set does not
because of high system pressure in proper
retract
pressure range.Change jaw set
5
8 FIGURES AND DETAILED PART TABLES
ASSEMBLY(Fig1,Table 1)
8.1 ASSEMBLY
TONG(Fig 2,Table 2)
8.2 MASTER TONG
8.2.1 Tong head assembly(Fig 3,Table 3)
8.2.2 Tong head cover assy.(Fig 4,Table 4)
8.2.3 Safety door and its fittings(Fig 5,Table 5)
8.2.4 Shell and its fittings(Fig 6,Table 6)
8.2.5 Transmission gear and its fittings(Fig 7,Table 7)
8.2.6 Shifter assembly(Fig 8,Table 8)
8.2.7 Hydraulic motor and its control valve and fittings(Fig 9,Table 9)
8.3 BACKUP TONG
TONG(Fig 10,Table 10)
8. 3. 1 Fore guide rod assy.(Fig 11,Table 11)
LIFT(Fig 12,Table 12)
8.4 MECHANICAL LIFT
6
ASSEMBLY(Fig 1,Table 1)
8.1 ASSEMBLY
Fig1
Table 1. assembly
Item P/N Drawing NO. Description Qty
1 2.6.Z.0 XYQ2.6.Z.0 Master tong 1
2 2.6.B.0 XYQ2.6.B.0 Backup tong 1
3 2.6.DT.0 XYQ1.8.DT.0 Mechanical lift 1
7
tong(Fig 2,Table2)
8.2 Mater tong
Fig 2
8
assembly(Fig 3,Table 3)
9.2.1 Tong head assembly
Fig 3
9
9 2.6.Z.1-4 XYQ2.6.Z.1-4 Roller 2
10 2.6.Z.1-2 XYQ2.6.Z.1-2 Jaw Set Seat 2
11 2.6.Z.1-7 XYQ2.6.Z.1-6 Spring Seat 2
12 2.6.Z.1-14 GB77-85 Set Screw M10×10 8
13 2.6.Z.1-13 XYQ3C.Z.1-14 Spring 8
14 2.6.Z.1-5 XYQ3C.Z.1-15 Cylindrical Pin 6
15 2.6.Z.1-6 XYQ2.6.Z.1-5 Jaw Set (1)-(3) Each 2
10
assy.(Fig 4,Table 4)
9.2.2 Tong head cover assy.
Fig 4
11
Table 4 Tong head cover assy.
Item P/N Drawing NO. Description Qty
1 2.6.Z-50 XYQ2.6.Z.5 Brake plate 1
2 2.6.Z-51 XYQ2.6.Z-14 Friction Disc 3
3 2.6.Z-54 XYQ3C.Z-32 Reset Knob 1
Hexagon Socker Head Cap
4 2.6.Z-60 GB65-85 2
Screw M5×20
5 2.6.Z-58 GB308-89 Steel Ball Ф5 2
6 2.6.Z-53 XYQ2.6.Z-15 Joint Board (1) 1
7 2.6.Z-56 XYQ2.6.Z-16 Reset Knob Shaft 1
8 2.6.Z-61 GB32.1-88 Hex-Head Bolt M10×40 6
9 2.6.Z-33 XYQ3C.Z-21 Spring 6
10 2.6.Z-52 GB819-85 Countersunk Screw M5×8 11
11 2.6.Z-55 GB119-86 Cylindrical Pin 5×18 1
12 2.6.Z-59 XYQ3C.Z-35 Spring 2
13 2.6.Z-57 XYQ3C.Z-34 Locating Seat 1
14 2.6.Z-6 GB819-85 Countersunk Screw M5×10 22
Hexagon Socket Head Cap
15 2.6.Z-48 GB70-85 11
Screw M8×20-8.8
16 2.6.Z-49 XYQ2.6.Z-12 Tong Head Cover 1
17 2.6.Z-7 XYQ2.6.Z-3 Roller Shaft 11
18 2.6.Z-4 XYQ2.6.Z-2 Roller 11
12
9.2
9.2.3 Safety door and its fittings
fittings(fig.5,Table 5)
Fig 5
13
fittings(Fig 6,Table 6)
9.2.4 Shell and its fittings
Fig 6
14
Hexagon Socket Head Cap
9 2.6.Z-9 GB70-85 12
Screw M5×16-8.8
10 2.6.Z-89 XYQ3C.Z-50 Set Screw 2
11 2.6.Z-47 XYQ1.8.Z-27 Hanging rod 1
12 2.6.Z-66 XYQ3C.Z-38 Hanging Support 1
13 2.6.Z-67 XYQ3C.Z-39 Hanging Pin 1
14 2.6.Z-68 GB91-86 Cotter Pin 2.5×20 1
Hexagon Socket Head Cap
15 2.6.Z-70 GB70-85 4
Screw M8×25-8.8
16 2.6.Z-71 GB93-87 Spring Washer 8 4
17 2.6.Z-84 XYQ2.6.Z-29 Nameplate 1
18 2.6.Z-69 XYQ1.8.Z-26 Cover 2
19 2.6.Z-32 XYQ3C.Z-20 Sliding Block 1
20 2.6.Z-33 XYQ3C.Z-21 Spring 1
21 2.6.Z-34 XYQ1.8.Z-19 Trailling Seat 1
22 2.6.Z-35 XYQ1.8.Z-20 Back Guy Pin 1
23 2.6.Z-36 GB91-86 Cotter Pin 4×25 1
Hexagon Socket Head Cap
24 2.6.Z-37 GB70-85 4
Screw M12×30-8.8
25 2.6.Z-38 GB93-87 Spring Washer 12 4
Hexagon Socker Head Cap
26 2.6.Z-72 GB65-85 8
Screw M6×10
27 2.6.Z-92 XYQ2.6.Z-30B Torque gauge 1
15
fittings(Fig 7,Table 7)
9.2.5 Transmission gear and its fittings
Fig 7
16
6 2.6.Z-80 GB283-87 Short Roller Bearing 42206E 4
7 2.6.Z-81 XYQ2.6.Z-20 Idler Gear 2
8 2.6.Z-82 XYQ2.6.Z-21 Sleeve (4) 2
9 2.6.Z-83 XYQ2.6.Z-22 Sleeve(5) 2
10 2.6.Z-17 GB893.1-86 Circlip of Hole 47 2
11 2.6.Z-14 GB276-94 Ball Bearing 105 4
12 2.6.Z-11 XYQ2.6.Z-4 Duplex Gear 1
13 2.6.Z-12 XYQ2.6.Z-5 Sleeve (1) 1
14 2.6.Z-13 XYQ2.6.Z-6 Sleeve (2) 1
15 2.6.Z-15 XYQ3C.Z-9 Bearing Disc (1) 1
16 2.6.Z-16 XYQ3C.Z-10 Bearing Disc (2) 1
17 2.6.Z-10 XYQ1.8.Z-25 Key 3
18 2.6.Z-43 GB276-94 Ball Bearing 208 1
19 2.6.Z-26 XYQ2.6.Z-10 Main Shaft 1
20 2.6.Z-41 GB309-84 Needle Roller 4×31.8 22
21 2.6.Z-22 XYQ2.6.Z-8 Gear 1
22 2.6.Z-21 XYQ1.8.Z-12 Internal Gear 1
23 2.6.Z-23 XYQ2.6.Z-9 Spline Gear 1
24 2.6.Z-39 GB309-84 Needle Roller 4×25.8 22
25 2.6.Z-24 XYQ2.6.Z.2 Cluch Gear Unit 1
26 2.6.Z-25 XYQ1.8.Z-17 Bearing Disc 1
27 2.6.Z-28 GB276-94 Ball Bearing 204 1
28 2.6.Z-18 GB1152-89 Grease Cup M8×1 3
29 2.6.Z-30 XYQ2.6.Z-11 Bottom Cover 1
2.6.Z-31 Hexagon Socket Head Cap
30 GB70-85 6
Screw M6×16-8.8
31 XYQ2.6.Z-1 Shell
17
assmbly(Fig 8,Table 8)
9.2.6 Shift assmbly
Fig 8
18
fittings(Fig 9,Table 9)
9.2.7 Hyraulic motor and its control valve and fittings
Fig 9
19
1)(Fig 9,Table 9)
fittings(1
9.2.7 Hyraulic motor and its control valve and fittings
Fig 9
20
tong(Fig 10,Table 10)
9.3 Backup tong
Fig 10
21
15 2.6.B-16 XYQ2.6.B-7 Flat washer 1
16 2.6.B-15 GB91-86 Cotter Pin 5×35 1
17 2.6.B-5 XYQ2.6.B-2 Spanner handle 1
18 2.6.B-20 XYQ2.6.B-8 Steel Rope Head 1
19 2.6.B-21 GB91-86 Cotter Pin 2.5×25 1
20 2.6.B-18 GB95-85 Flat washer 20 1
21 2.6.B-19 GB93-87 Spring Washer 20 1
22 2.6.B-17 GB6170-86 Nut M20 1
22
.1 Fore guide rod assy. (Fig 11,Table 11)
9.3.1
9.3
Fig 11
23
lift(Fig 12,Table 12)
9.4 Mechanical lift
Fig 12
24