Controler Danfoss AK-CC 750 RS8GM222 - CC750

Design Guide
Controller for evaporator control

AK-CC 750 - 080Z0130 & 080Z0139
ADAP-KOOL® Refrigeration control systems

Contents
1. Introduction..............................................................................3 4. Configuration and operation.................................................41

Application................................................................................................... 3 Configuration............................................................................................43
Principles...................................................................................................... 4 Connect PC.........................................................................................43
2. Design of a controller...............................................................7 Authorization.....................................................................................44
Module survey............................................................................................ 8 Unlock the configuration of the controllers...........................45
Common data for modules..................................................................10 System setup.....................................................................................46
Controller............................................................................................12 Set plant type....................................................................................47
Extension module AK-XM 101A..................................................14 Definition of thermostat................................................................48
Extension module AK-XM 102A / AK-XM 102B......................16 Definition of sections......................................................................49
Extension module AK-XM 204A / AK-XM 204B......................18 Definition of defrost functions....................................................50
Extension module AK-XM 205A / AK-XM 205B......................20 Definition of common functions................................................51
Extension module AK-OB 101A..................................................22 Configuration of inputs and outputs........................................53
Display module EKA 163B / EKA 164B......................................23 Set alarm priorities..........................................................................55
Transformer module AK-PS 075 / 150.......................................24 Lock configuration...........................................................................57
Case Power module.........................................................................25 Check configuration........................................................................58
Preface to design.....................................................................................26 Check of connections.............................................................................59
Functions.............................................................................................26 Check of settings.....................................................................................60
Connections.......................................................................................27 Installation in network...........................................................................63
Limitations..........................................................................................27 First start of control.................................................................................64
Design of a evaporator control...........................................................28 Start the control................................................................................65
Procedure:...........................................................................................28 Setup logs...........................................................................................66
Sketch...................................................................................................28 Manual defrost..........................................................................................67
Evaporator and refrigerator appliance functions.................28 5. Regulating functions..............................................................69
Connections.......................................................................................30 Introduction...............................................................................................70
Planning table...................................................................................31 Thermostat function...............................................................................71
Length..................................................................................................32 Temperature alarms................................................................................75
Linking of modules..........................................................................32 Common functions.................................................................................76
Determine the connection points.............................................33 Liquid injection.........................................................................................78
Connection diagram.......................................................................34 Defrost.........................................................................................................79
Supply voltage..................................................................................35 Miscellaneous...........................................................................................84
Ordering......................................................................................................36 Information................................................................................................86
3. Mounting and wiring..............................................................37 Alarm texts.................................................................................................88
Mounting....................................................................................................38 Appendix - Recommended connection..........................................90
Mounting of extension module on the basic module........38
Wiring...........................................................................................................39
Info
AK-CC 750 - 080Z0130 and 080Z0139 are US-versions of the
standard AK-CC 750 controller.
Main changes:
• Temperature in °F
• Pressure in PSI
• Other quick setup
• Separate controls are removed
• No stepper valve connections Software:
• 080Z0130 = LON TP 78 080Z0130: 6.0x
• 080Z0139 = LON RS 485 084Z0139: 6.1x
2 RS8GM222 © Danfoss 10-2014 AK-CC 750 - 080Z0130 & 080Z0139

1. Introduction
Application
AK-CC 750 controllers are complete regulating units which
together with valves and sensors constitute complete evaporator
controls for refrigeration appliances and freezing rooms within
commercial refrigeration.
Generally speaking they replace all other automatic controls
containing, inter alia, day and night thermostats, defrost, fan con-
trol, rail heat control, alarm functions, light control, thermo valve
control, solenoid valve, etc.
The controller is equipped with data communication and is oper-
ated via a PC.
In addition to evaporator control the controller can give signals to
other controllers about the operating condition, e.g. forced clos-
ing of expansion valves, alarm signals and alarm messages.
Advantages
• Control of 1 to 4 evaporator sections
• Adaptive superheat control ensures optimum evaporator usage
in all operational circumstances.
• Electronic injection with AKV valve
• Traditional temperature regulation using on/off or modulating
control of solenoid valve for both DX and indirect brine system.
• Weighted thermostat and alarm thermostat
• Defrost on demand based on evaporator capacity
• Appliance cleaning function
• Light control using door switch or network signal depending on
day/night operation
• Rail heat pulsing depending on day/night operation or dew
point
• Monitoring of door alarm and control of light/refrigeration
depending on location of door switch.
• Log function for registration of historical parameter values and
alarm modes.
Control Evaporator control of one, two, three or four evaporators

The controller’s main function is to control the evaporator so that
the system constantly operates with the most energy-friendly
refrigeration.
A specific function for registration of the need for defrost will
adapt the number of defrosts so that no energy is wasted on un-
necessary defrosts and subsequent cooling-down cycles.
Adaptive defrosting
The AK-CC 750 includes an adaptive defrosting function. By using
the AKV valve as mass flow sensor for the supply of refrigerant, the
controller can monitor ice formation on the evaporator. If the load
Control of cool or frost Control of cool or frost
is too large for the standard defrost programme, the controller
room appliance
initiates additional automatic defrost cycles to eliminate the need
for expensive service calls due to iced-up evaporators.
AK-CC 750 - 080Z0130 & 080Z0139 RS8GM222 © Danfoss 10-2014 3

Principles
The great advantage of this series of controllers is that it can Advantages
be extended as the size of the plant is increased. It has been • The controller’s size can “grow” as systems grow
developed for refrigeration control systems, but not for any • The software can be set for one or more regulations
specific application – variation is created through the read-in • Several regulations with the same components
software and the way you choose to define the connections. • Extension-friendly when systems requirements are changed
It is the same modules that are used for each regulation and the • Flexible concept:
composition can be changed, as required. With these modules - Controller series with common construction
(building blocks) it is possible to create a multitude of various - One principle – many regulation uses
kinds of regulations. But it is you who must help adjusting the - Modules are selected for the actual connection requirements
regulation to the actual needs – these instructions will assist - The same modules are used from regulation to regulation
you to find your way through all the open questions so that the
regulation can be defined and the connections made.
Controller Extension modules
Top part
Bottom part
The controller is the cornerstone of the regulation. The module has inputs and If the system grows and more functions have to be controlled, the regulation can be
outputs capable of handling small systems. extended.
• The bottom part – and hence the terminals – are the same for all controller types. With extra modules more signals can be received and more relays cut in and out –
• The top part is the intelligence with software. This unit will vary according to con- how many of them – and which – is determined by the relevant application.
troller type. But it will always be supplied together with the bottom part.
• In addition to the software the top part is provided with connection for data com-
munication and address setting.
Examples A regulation with few connections can If there are many connections one or more exten-
be performed with the controller module sion modules have to be mounted
alone

Direct connection
Setup and operation of an AK controller must be accomplished via
the “AK-Service Tool” software program.
The programme is installed on a PC, and setup and operation of

the various functions are carried out via the controller’s menu
displays.
Displays
The menu displays are dynamic, so that different settings in one
menu will result in different setting possibilities in other menus.
A simple application with few connections will give a setup with

few settings.
A corresponding application with many connections will give a
setup with many settings.
From the overview display there is access to further displays for
the regulation.
At the bottom of the display there is access to a number of general
functions, such as “time table”, “manual operation”, “log function”,
“alarms”, and “service” (configuration).
Network linking
The controller can be linked up into a network together with other
controllers in an ADAP-KOOL® refrigeration control system.
AK-SC 255, 355 or SM850 can be used as a system unit.
After initial setup, operation can be performed from control
system.
080Z0130 is equiped with LON TP 78
080Z0139 is equiped with LON RS 485.
Users
The controller comes supplied with several languages, one of
which can be selected and employed by the user. If there are sev-
eral users, they may each have their choice of language. All users
must be assigned a user profile which either gives access to full
operation or gradually limits the operation to the lowest level that
only allows you “to see”.
External display
An external display can be fitted in order for P0 (Suction) and Pc
(Condensing) readings to be displayed.
In AK-CC 750 up to 4 displays can be mounted.

Light-emitting diodes
A number of light-emitting diodes makes it possible to follow the
signals that are received and transmitted by the controller. ■ Power
Slow flash = OK
Quick flash = answer from gateway/
■ Comm installed in network
■ DO1 ■ Status Constantly ON = error
■ DO2 ■ Service Tool Constantly OFF = error
■ DO3 ■ LON
■ DO4 ■ Alarm
■ DO5 Flash = active alarm/not cancelled
■ DO6 Constant ON = Active alarm/cancelled
■ DO7
■ DO8 ■ Service Pin (In 084Z0139 the alarm LED is moved to
position 5.)
Log
From the log function you can define the measurements you wish
to be shown.
The collected values can be printed, or you may export them to a
file. You can open the file in Excel or import in AKM.
(The Log function is only available via AK-ST 500.)
If you are in a service situation you can show measurements in a

trend function. The measurements are then made real-time and
displayed instantly.
Alarm
The display gives you an overview of all active alarms. If you wish
to confirm that you have seen the alarm you can cross it off in the
acknowledge field.
If you want to know more about a current alarm you can click on it
and obtain an information display on the screen.
A corresponding display exists for all earlier alarms. Here you can
upload information if you need further details about the alarm
history.
Adaptive defrost
AK-CC 750 is equipped with an adaptive defrost function. By using
an AKV valve as mass flow sensor for the supply of refrigerant the
control can monitor ice formation on the evaporator.
Function can cancel planned defrosts which are not necessary,
and on its own initiative start a defrost if the evaporator is about
to be blocked by rime and ice.

2. Design of a controller
This section describes how the controller is designed.
The controller in the system is based on a uniform connection

platform where any deviations from regulation to regulation is
determined by the used top part with a specific software and
by which input and output signals the relevant application will
require. If it is an application with few connections, the controller
module (top part with belonging bottom part) may be sufficient.
If it is an application with many connections it will be necessary to
use the controller module plus one or more extension modules.
This section will give you a survey of possible connections plus

assistance in selecting the modules required by your actual ap-
plication.

Module survey
• Controller module – capable of handling minor plant require- • Optional connection
ments. When a regulation is planned (set up) it will generate a need for
a number of connections distributed on the mentioned types.
• Extension modules. When the numbers of evaporators becomes This connection must then be made on either the controller
greater and additional inputs or outputs are required, modules module or an extension module. The only thing to be observed
can be attached to the controller. A plug on the side of the mod- is that the types must not be mixed (an analog input signal must
ule will transmit the supply voltage and data communication for instance not be connected to a digital input).
between the modules.
• Programming of connections
• Top part The controller must know where you connect the individual
The upper part of the controller module contains the intelli- input and output signals. This takes place in a later configuration
gence. This is the unit where the regulation is defined and where where each individual connection is defined based on the
data communication is connected to other controllers in a big- following principle:
ger network. - to which module
- at which point (”terminals”)
• Connection types - what is connected (e.g. pressure transmitter/type/
There are various types of inputs and outputs. One type may, for pressure range)
example, receive signals from sensors and switches, another may
receive a voltage signal, and a third type may be outputs with
relays etc. The individual types are shown in the table below.
Extension module with addi-

tional relay outputs and additional
analog inputs.
Extension module with ad-
ditional analog inputs
External display
for appliance
temperature etc.
Bottom part
Controller with analog inputs and

relay outputs.
The module with additional relay outputs is
Top part
also available in a version where the top part
is provided with change-over switches so
that the relays can be overridden.

1. Controller
Type Function Application
AK-CC 750 Controller for evaporator control Refrigeration appliances control
2. Extension modules and survey of inputs and outputs

Type Analog On/Off outputs On/off supply voltage Module with
inputs (DI signal) switches
For sensors, pres- Relay Solid state Low voltage High voltage For override of relay
sure transmitters (SPDT) (max. 80 V) (max. 260 V) outputs
etc.
Controller 11 4 4 - - -
Extension modules
AK-XM 101A 8
AK-XM 102A 8
AK-XM 102B 8
AK-XM 204A 8
AK-XM 204B 8 x
AK-XM 205A 8 8
AK-XM 205B 8 8 x
3. AK operation and accessories

Type Function Application
Operation
AK-ST 500 Software for operation of AK controllers AK-operation
- Cable between PC and AK controller AK - Com port
Cable between zero modem cable and AK controller /
- AK - RS 232
Cable between PDA cable and AK controller
- Cable between PC and AK controller AK - USB
Accessories Transformer module 230 V / 115 V to 24 V

AK-PS 075 18 VA, 24 V d.c.
Supply for controller
AK-PS 150 36 VA, 24 V d.c.
Accessories External display that can be connected to the controller module. For showing, say, the refrigeration appliances
EKA 163B Display
EKA 164B Display with operation buttons
Length = 6.5 ft
- Cable between display and controller
Length = 19.5 ft
Accessories Real time clock for use in controllers that require a clock function, but are not wired with data communication.
AK-OB 101A Real time clock with battery backup. To be mounted in an AK controller
On the following pages there is data specific to each module.

Common data for modules
Supply voltage 24 V d.c. / a.c. +/- 20%
Power consumption AK-__ (controller) 8 VA
AK-XM 101, 102, 103 2 VA
AK-XM 204, 205 5 VA
Analog inputs Pt 1000 ohm /0°C Resolution: 0.1°C

Accuracy: +/- 0.5°C (between -58°F and +122°F)
PTC 1000 ohm /0°C
Pressure transmitter type AKS 32R / AKS Resolution:1 mV

2050 / AKS 32 (1-5 V) Accuracy +/- 10 mV
Max. connection of 5 pressure transmitters on one module
Voltage signal 0-10 V
Contact function (On/Off ) On at R < 20 ohm

Off at R > 2K ohm
(Gold -plated contacts not necessary)
On/off supply voltage inputs Low voltage Off: U < 2 V

0 / 80 V a.c./d.c. On: U > 10 V
High voltage Off: U < 24 V

0 / 260 V a.c. On: U > 80 V
Relay outputs AC-1 (ohmic) 4A

SPDT
AC-15 (inductive) 3A
U Min. 24 V
Max. 230 V
Low and high voltage must not be connected to the same
output group
Solid state outputs Can be used for loads that are cut in and Max. 240 V a.c. , Min. 48 V a.c.
out frequently, e.g. : Max. 0.5 A,
rail heat, fans and AKV valve Leak < 1 mA
Max. 1 AKV
Ambient temperature During transport -40 to 158°F
During operation -4 to 131°F ,

0 to 95% RH (non condensing)
No shock influences / vibrations
Enclosure Material PC / ABS
Density IP10 , VBG 4
Mounting For mounting on panel wall or DIN rail
Weight with screw terminals modules in100- / 200- / controller-series Ca. 7 oz / 17 oz / 21 oz
Approvals EU low voltage directive and EMC require- LVD tested according to EN 60730
ments are complied with EMC tested
Immunity according to EN 61000-6-2
Emission according to EN 61000-6-3
UL 873, UL file number: E166834
The mentioned data applies to all modules.

If data is specific, this is mentioned together with the module in question.

Dimensions
The module dimension is 72 mm (2.83 in).
Modules in the 100-series consist of one
module
Modules in the 200-series consist of two
modules
Controllers consist of three modules
The length of an aggregate unit =
n x 72 + 8 mm (n x 2.83 + 0.32 in).

Controller
Function
There are several controllers in the series. The function is deter-
mined by the programmed software, but outwardly the control-
lers are identical – they all have the same connection possibilities:
11 analog inputs for sensors, pressure transmitters, voltage signals
and contact signals.
8 digital outputs, with 4 Solid state outputs and 4 relay outputs
Supply voltage
24 V a.c. or d.c. to be connected to the controller.
The 24 V must not be retransmitted and used by other control-
lers as it is not galvanically separated from inputs and outputs. In
other words, you must use a transformer for each controller. Class
II is required. The terminals must not be earthed.
The supply voltage to any extension modules is transmitted via
the plug on the right-hand side.
The size of the transformer is determined by the power require-
PIN
ment of the total number of modules.
The supply voltage to a pressure transmitter can be taken either

from the 5 V output or from the 12 V output depending on trans-
mitter type.
TP 78
Data communication or
If the controller is to be included in a system, communica- RS 485
tion must take place via the LON connection.
The installation has to be made as mentioned in the sepa-
rate instructions for LON communication.
Address setting Address

Keep the safety
When the controller is connected to a system unit, the controller’s distance!
address must be set between 1 and 200. Low and high
voltage must not
be connected to
Scan function the same output
When the controller is connected to the data communication group
cable the system unit must have knowledge of the new controller.
This is obtained by the scan function in the system unit. The LED
“Status” will flash fast when the system unit sends an acceptance
message.
Operation
The configuration operation of the controller must take place from
the software programme “Service Tool”. The program must be
installed on a PC, and the PC must be connected to the controller
via the network plug on the front of the unit.
Light-emitting diodes Slow flash = OK

■ Power Quick flash = answer from gateway
There are two rows with LED’s. They mean: ■ Comm Installation in network
Left row: ■ DO1 ■ Status Constantly ON = error
■ DO2 ■ Service Tool Constantly OFF = error
• Voltage supply to the controller ■ DO3 ■ LON
• Communication active with the bottom PC board (red = error) ■ DO4 ■ Alarm
■ DO5 Flash = active alarm/not cancelled
• Status of outputs DO1 to DO8 ■ DO6 Constant ON = Active alarm/cancelled
Right row: ■ DO7
■ DO8 ■ Service Pin (In 084Z0139 the alarm LED is moved
• Software status (slow flash = OK) to position 5.)
• Communication with Service Tool
• Communication on LON
• Alarm when LED flashes
- 3 LED’s that are not used
• “Service Pin” switch has been activated

Point Point 1 2 3 4 5 6 7 8 9 10 11 Terminal 15: 12 V
Type AI1 AI2 AI3 AI4 AI5 AI6 AI7 AI8 AI9 AI10 AI11 Terminal 16: 5V
Terminal 27: 12 V
Terminal 28: 5V
Terminal
Analog
17, 18, 29, 30:
inputs
(Cable screen)
on 1 - 11
20-23*)
Relay outputs on
16 - 19
Solid state outputs
on 12 - 15
Relay or AKV coil

fx 230 V a.c. 24 and 25 not
used at evapora-
tor control Point 12 13 14 15 16 17 18 19 *) 20 - 23: See Case
Type DO1 DO2 DO3 DO4 DO5 DO6 DO7 DO8 power module
Signal Signal
type
S
S2,
Pt 1000 ohm/0°C S3
S4, Pt 1000
S5
Saux
AKS 32R 3: Brown

AKS 2050
2: Blue
AKS 32R
1: Black P0 AKS 2050
Pc -1 - xx bar
Paux
AKS 32
3: Brown -1 - zz bar
AKS 32
2: Black
1: Red
Signal Module Point Signal type /
Terminal Active at
U 1 (AI 1) 1-2
0-5V 2 (AI 2) 3-4
... 0 - 10 V
3 (AI 3) 5-6
4 (AI 4) 7-8
5 (AI 5) 9 - 10
On/Off Ext. 6 (AI 6) 11 - 12
Active at:
Main
switch 7 (AI 7) 13 - 14
Closed
Day/ / 8 (AI 8) 19 - 20
Open
Night 9 (AI 9) 21 - 22
Door
Defrost
1 10 (AI 10) 23 - 24
11 (AI 11) 25 - 26
DO Active at: 12 (DO 1) 31 - 32
AKV
AKV On 13 (DO 2) 33 - 34
Fan /
Alarm 14 (DO 3) 35 - 36
Off
Light 15 (DO 4) 37 - 38
Rail heat
Defrost 16 (DO 5) 39 - 40- 41
Night
blind 17 (DO6) 42 - 43 - 44
Valves 18 (DO7) 45 - 46 - 47
Compres-
sor 19 (DO8) 48 - 49 - 50

Extension module AK-XM 101A
Function
The module contains 8 analog inputs for sensors, pressure
transmitters, voltage signals and contact signals.
Supply voltage
The supply voltage to the module comes from the previous mod-
ule in the row.
Supply voltage to a pressure transmitter can be taken from either

the 5 V output or the 12 V output depending on transmitter type.
Only the two top LED’s are used. They indicate the following:
• Voltage supply to the module
• Communication with the controller is active (red = error)

Point 1 2 3 4
Point
Type AI1 AI2 AI3 AI4
Terminal 9: 12 V
Terminal 10: 5 V
Terminal 15: 5 V
At the top the
signal input is Terminal 16: 12 V
the left of the
two terminals. Terminal
11, 12, 13, 14:
(Cable screen)
At the bottom
the signal input
is the right of the
two terminals.
Point 5 6 7 8
Signal Signal Type AI5 AI6 AI7 AI8
type
S
S2
Pt 1000 ohm/0°C S3 Pt 1000
S4
S5
Saux
AKS 32R 3: Brown

AKS 2050
2: Blue
AKS 32R
1: Black AKS 2050
P0 -1 - xx bar
Pc
Paux AKS 32
AKS 32 3: Brown -1 - zz bar
2: Black
1: Red
U
Signal Module Point Signal type /
Terminal Active at
0-5V
... 0 - 10 V 1 (AI 1) 1-2
2 (AI 2) 3-4
3 (AI 3) 5-6
On/Off Active at: 4 (AI 4) 7-8
Ext.
Main 5 (AI 5) 17 - 18
Closed
switch /
Day/ 6 (AI 6) 19 - 20
Open
Night
Door 7 (AI 7) 21 - 22
Defrost
8 (AI 8) 23 - 24

Extension module AK-XM 102A / AK-XM 102B
Function
The module contains 8 inputs for on/off voltage signals.
Signal
AK-XM 102A is for low voltage signals.
AK-XM 102B is for high voltage signals.
Supply voltage
ule in the row.
AK-XM 102A AK-XM 102B

Max. 24 V Max. 230 V
They indicate: On/Off: On/Off:
• Voltage supply to the module On: DI > 10 V a.c. On: DI > 80 V a.c.
• Communication with the controller is active (red = error) Off: DI < 2 V a.c. Off: DI < 24 V a.c.
• Status of the individual inputs 1 to 8 (when lit = voltage)

Point Point 1 2 3 4
Type DI1 DI2 DI3 DI4
Point 5 6 7 8
Type DI5 DI6 DI7 DI8
Signal Active at
DI
AK-XM 102A: Max. 24 V

AK-XM 102B: Max. 230 V
Ext.
Main Closed
switch (voltage on)
Day/ /
Night
Open
Door (voltage off )
Defrost
Signal Module Point Terminal Active at
1 (DI 1) 1-2
2 (DI 2) 3-4
3 (DI 3) 5-6
4 (DI 4) 7-8
5 (DI 5) 9 - 10
6 (DI 6) 11 - 12
7 (DI 7) 13 - 14
8 (DI 8) 15 - 16

Function
The module contains 8 relay outputs.
Supply voltage
ule in the row.
AK-XM 204B only

Override of relay AK-XM 204A AK-XM 204B
Eight change-over switches at the front make it possible to over-
ride the relay’s function.
Either to position OFF or ON.
In position Auto the controller carries out the control.
There are two rows with LED’s. They indicate the following:
Left row:
• Voltage supply to the controller
• Communication active with the bottom PC board (red = error)
• Status of outputs DO1 to DO8
Right row: (AK-XM 204B only):
• Override of relays
ON = override
OFF = no override
Keep the safety distance!

Fuses Max. 230 V Low and high voltage
Behind the upper part there is a fuse for each output. AC-1: max. 4 A (ohmic) must not be connected to
AC-15: max. 3 A (Inductive) the same output group
AK-XM 204B
Override of relay

Point
Point 1 2 3 4 5 6 7 8
Type DO1 DO2 DO3 DO4 DO5 DO6 DO7 DO8
Signal Active at
DO Fan
Alarm
On
Light
/
Railheat
Off
Defrost
Night
blind
Valve
Compres-
sor

1 (DO 1) 25 - 27
2 (DO 2) 28 - 30
3 (DO 3) 31 - 33
4 (DO 4) 34 -36
5 (DO 5) 37 - 39
6 (DO 6) 40 - 41 - 42
7 (DO 7) 43 - 44 - 45
8 (DO 8) 46 - 47 - 48

Function
The module contains:
8 analog inputs for sensors, pressure transmitters, voltage signals
and contact signals.
8 relay outputs.
Supply voltage
ule in the row.
AK-XM 205A AK-XM 205B
AK-XM 205B only

Override of relay max. 10 V
Eight change-over switches at the front make it possible to over-
ride the relay’s function.
Either to position OFF or ON.
In position Auto the controller carries out the control.
There are two rows with LED’s. They mean:
Left row:
• Voltage supply to the controller
• Communication active with the bottom PC board (red = error)
• Status of outputs DO1 to DO8
Right row: (AK-XM 205B only):
• Override of relays
ON = override
OFF = no override
Max. 230 V Keep the safety distance!

Fuses AC-1: max. 4 A (ohmic) Low and high voltage
Behind the upper part there is a fuse for each output. AC-15: max. 3 A (Inductive) must not be connected to
the same output group
AK-XM 205B
Override of relay

Point Point 1 2 3 4 5 6 7 8
Type AI1 AI2 AI3 AI4 AI5 AI6 AI7 AI8
Terminal 9: 12 V
Terminal 10: 5V
Terminal 21: 12 V
Terminal 22: 5V
Terminal 11, 12, 23, 24 :

(Cable screen)
Point 9 10 11 12 13 14 15 16
Type DO1 DO2 DO3 DO4 DO5 DO6 DO7 DO8
Signal Signal
type
S
S2,
Pt 1000 ohm/0°C S3 Pt 1000
S4,
S5
Saux
AKS 32R
AKS 2050 3: Brown
2: Blue AKS 32R

1: Black AKS 2050
P0 -1 - xx bar
Pc
Paux AKS 32
AKS 32 3: Brown -1 - zz bar
2: Black
1: Red Signal Module Point Signal type /

Terminal Active at
1 (AI 1) 1-2
U
2 (AI 2) 3-4
0-5V
0 - 10 V 3 (AI 3) 5-6
...
4 (AI 4) 7-8
5 (AI 5) 13 - 14
On/Off 6 (AI 6) 15 - 16
Active at:
Ext. Main 7 (AI 7) 17 - 18
switch Closed
Day/ / 8 (AI 8) 19 -20
Night Open
Door 9 (DO 1) 25 - 26 - 27
Defrost
10 (DO 2) 28 - 29 - 30
DO Active at: 11 (DO 3) 31 - 30 - 33
Fan
Alarm 12 (DO 4) 34 - 35 - 36
on
Light /
Antisweat 13 (DO 5) 37 - 36 - 39
Off
Defrost
Night 14 (DO6) 40 - 41 - 42
blind
Valve 15 (DO7) 43 - 44 - 45
Compr.
16 (DO8) 46 - 47 - 48

Extension module AK-OB 101A
Function
The module is a real time clock module with battery backup.
The module can be used in controllers that are not linked up in

a data communication unit together with other controllers. The
module is used here if the controller needs battery backup for the
following functions
• Clock function
• Fixed times for day/night change-over
• Fixed defrost times
• Saving of alarm log in case of power failure
• Saving of temperature log in case of power failure
Connection
The module is provided with plug connection.
Placing
The module is placed on the PC board inside the top part.
Point
No point for a clock module to be defined – just connect it.
Working life of the battery

The working life of the battery is several years – even if there are
frequent power failures.
An alarm is generated when the battery has to be replaced.
After the alarm there are still several months of operating hours
left in the battery.

Display module EKA 163B / EKA 164B
Function
Display of important measurements from the controller, e.g.
appliance temperature.
Setting of the individual functions can be performed by using the
display with control buttons.
It is the controller used that determines the measurements and
settings that can occur.
Connection
The extension module is connected to the controller module via EKA 163B EKA 164B
a cable with plug connections. You have to use one cable per
module. The cable is supplied in various lengths.
Both types of display (with or without control buttons) can be

connected to either display output A, B, C and D.
When the controller starts up, the display will show the output
that is connected.
- - 1 = output A
- - 2 = output B
etc.
Placing
The extension module can be placed at a distance of up to 15 m
from the controller module.
Point
No point has to be defined for a display module – you simply
connect it.

Transformer module AK-PS 075 / 150
Function
24 V supply for controller.
Supply voltage
230 V a.c or 115 V a.c. (from 100 V a.c. to 240 V a.c.)
Placing
On DIN-rail
Effect
Type Output tension Output current Power
AK-PS 075 24 V d.c. 0.75 A 18 VA
AK-PS 150 24 V d.c. 1.5 A 36 VA
(adjustable)
Dimension Connections
Type High Width
AK-PS 075 90 mm 36 mm
AK-PS 150 90 mm 54 mm
Supply to a controller
AK-PS 075 AK-PS 150

Case Power module
If the AK-CC 750 must be connected to an existing Case Power

Module, it must be done as follows:
Connect the Case Power module via the 8-pin Molex connector.
AK-CC 750 are using the following points:
Point 20 21 22 23
Type ASH Light Def Fan
Relay output:
• Anti Sweat Heater
• Light
• Defrost
• Fan

Preface to design
Be aware of the following when the number of extension modules
is being planned. A signal may have to be changed, so that an ad-
ditional module may be avoided.
• An ON/OFF signal can be received in two ways. Either as a
contact signal on an analog input or as voltage on a low or high-
voltage module.
• An ON/OFF output signal can be given in two ways. Either with
a relay switch or with solid state. The primary difference is the
permitted load and that the relay switch contains a cutout
switch.
Mentioned below is a number of functions and connections that

may have to be considered when a regulation has to be planned.
There are more functions in the controller than the ones men-
tioned here, but those mentioned have been included in order
that the need for connections can be established.
Functions
Clock function Extra temperature sensors and pressure sensors
Clock function and change-over between summer time and win- If additional measurements have to be carried out beyond the
ter time are contained in the controller. regulation, sensors can be connected to the analog inputs.
The clock is zeroset when there is power failure.
The clock’s setting is maintained if the controller is linked up in a Forced control
network with a gateway, a system manager or a clock module can The software contains a forced control option. If an extension
be mounted in the controller. module with relay outputs is used, the module’s top part can be
with change-over switches – switches that can override the indi-
Start/stop of regulation vidual relays into either OFF or ON position.
Regulation can be started and stopped via the software. External
start/stop can also be connected. Data communication
The controller module has terminals for LON data communication.
Alarm function The requirements to the installation are described in a separate
If the alarm is to be sent to a signal transmitter, a relay output will document. Literature number RC8AC.
have to be used.

Connections
In principle there are the following types of connections:
Analog inputs ”AI” ON/OFF output signals ”DO”

This signal must be connected to two There are two types, as follows:
terminals. • Relay outputs
Signals can be received from the following All relay outputs are with change-over
sources: relay so that the required function can be
• Temperature signal from Pt 1000 ohm obtained when the controller is without
temperature sensor voltage.
• Contact signal where the input is short- • Solid state outputs
circuited or ”opened”, respectively Primarily for AKV valves which connect
• Voltage signal from 0 to 10 V quickly. But output can cut an external
• Signal from pressure transmitter AKS 32, relay in and out, as with a relay output.
AKS 32R or AKS 2050. The output is only found on the
The supply voltage is supplied from the controller module.
module’s terminal board where there is
both a 5 V supply and a 12 V supply. When programming the function must be set:
When programming the pressure trans- • Active when the output is activated
mitter’s pressure range must be set. • Active when the output is not activated.
ON/OFF voltage inputs ”DI”

This signal must be connected to two
terminals.
• The signal must have two levels, either 0 V
or ”voltage” on the input.
There are two different extension
modules for this signal type:
- low-voltage signals, e.g. 24 V
- high-voltage signals, e.g. 115 V
When programming the function must be set:

• Active when the input is without voltage
• Active when voltage is applied to the
input.
Limitations
As the system is very flexible regarding the number of connected ✔ The sum of connections cannot exceed 80.
units you must check whether your selection complies with the
few limitations there are. ✔ The number of extension modules must be limited so that the
The complexity of the controller is determined by the software, total power will not exceed 32 VA (including controller).
the size of the processor, and the size of the memory. It provides
the controller with a certain number of connections from which ✔ No more than 5 pressure transmitters may be connected to one
data can be downloaded, and others where coupling with relays controller module.
can be performed.
✔ No more than 5 pressure transmitters may be connected to one
The controller is not made for use on plate heat exchanger. extension module.

Design of a evaporator control
Procedure:
1. Make a sketch of the system in question
2. Check that the controller’s functions cover the required
Follow these 12
application steps
3. Consider the connections to be made
4. Use the planning table. / Note down the number of connections
./ add up
5. Are there enough connections on the controller module? – If
not, can they be obtained by changing an ON/OFF input signal
from voltage signal to contact signal, or will an extension
module be required?
6. Decide which extension modules are to be used
7. Check that the limitations are observed
8. Calculate the total length of modules
9. The modules are linked together
10. The connection sites are established
11. Draw a connection diagram or a key diagram
12. Size of supply voltage/transformer
1 2Evaporator and refrigerator appliance

Sketch functions
AK-CC
750
Application
Control of cold room or freezing room x
Control of refrigeration or freezing appliances x
Regulation of evaporators 1-4
Thermostat function
Common thermostat function for all sections x
Thermostat function for each section x
On/off thermostat with AKV or solenoid valve x
Modulating thermostat with AKV valve x
Change between two thermostat references (thermostat band) x
Day/night switch x
Displacement of reference via analog input signal x
Thermostat sensor before or after evaporator x
Thermostat sensor both before and after the evaporator (weighted
x
thermostat)
Make a sketch of the system in question. Alarm thermostat (weighted) x
Common functions
Fan control (pulsation) x
Rail heat control (pulsation) x
Compressor control. Relay active when refrigeration is demanded x
Appliance cleaning function x
Appliance shut down x
Door contact function x
Light function x
Night blind X
Forced closing x
Alarm output x
Start / stop of regulation x
Product sensor with alarm function 4

Liquid injection Day/night signal for raising the reference
The built-in week diagram can be used for raising the thermostat
Control of AKV valves 4
reference, but it is also possible to use an external ON/OFF signal
Control of solenoid valves 4
or a signal via the network.
Superheat regulation wit P0 and S2 measurement x
MOP control x Product sensors
Refrigerant choice x Each appliance section has a separate product sensor which can
be used for monitoring/registering the temperature.
Defrost function
Electrical defrost 4
Appliance cleaning function
A switch function with pulse pressure will activate the function
Warm Brine defrost, Hot gas defrost x
whereupon refrigeration will be stopped. The fans continue
Smelt function x operating.
Drip tray heat X ”Later”: Next push on the switch will stop the fans.
Adaptive defrost x ”Still later”: Next push on the switch will restart refrigeration.
Defrost stop on temperature or time x When a display is mounted at the appliance the various situations
Coordinated defrost via network x may be followed by the readout:
Normal operation: Appliance temperature
1st push: Fan
Miscellaneous
2nd push: OFF
Alarm priorities x 3rd push: Appliance temperature
Sensor correction x
Option for connection of separate display 4 Appliance shut down
Signal about shutdown can be received via data communication
System signals via data communication or from a contact on a On/Off input.
Signal for P0-optimasation x
Night setback x Door switch function
Inject ON-signal (forced closing) x In freezing and coldrooms the door switch is used for switching
Light control x the light on and off, for starting and stopping the refrigeration,
Coordinated defrost x
and for sounding the alarm if the door has been open for a long
time
Forced cooling x
Light function
The light function can be activated by the door switch, the inter-
nal time diagram or a signal via the network.
Defrost sensor S5
On long evaporators it may be necessary to mount two sensors in
order to ensure the correct defrost of the evaporator. The sensors
are for example named S5A-1 and S5A-2.
A bit more about the functions
“Inject ON” override function
Common thermostat
The function closes expansion valves on the evaporator control
The thermostat temperature can be either a weighting of the S3
when all compressors are stopped.
and S4 sensors in section A.
The function can take place via the data communication, or it may
Alternatively, the thermostat temperature can be a minimum
be wired via a relay output.
value, a maximum value or an average value of all S3 or S4 sensors
for the refrigeration sections used.
Adaptive defrost
The function requires signals from S3 and S4 as well as from
Modulating thermostat
condensing pressure Pc. The expansion valve must furthermore
AKV:
be type AKV.
The function can only be used on central plant.
The function cannot be used in combination with pulsation of
The opening degree of the valve is adjusted so that an accurate,
fans.
constant temperature is maintained. .
Solenoid valve:
This function can be used on both central systems and on indirect
refrigeration appliances. The valve's duty cycle is adapted so that If you want to know more about the functions, go to
optimum temperature regulation is achieved on the basis of a chapter 5.
specific time period. The valve's duty cycle is desynchronised so
that an even load is achieved across the entire system
Changeover between two thermostat references

The function is used for appliances where contents are frequently
changed and where a different thermostat reference is required.
Changeover between the two references can take place by means
of a switch function.

3
Connections
Here is a survey of the possible connections. The texts can be read On/Off-inputs
in context with the planning table in point 4. Contact function (on an analog input) or voltage signal (on an
extension module)
Analog inputs • External start/stop of regulation
Temperature sensors each section • Pulse pressure used for the ”appliance cleaning” function
• S3 air sensor at evaporator inlet • Switch for changeover between two temperature referenc
• S4 air sensor at evaporator outlet (one of the S3/S4 sensors may • Inject ON. Signal from a compressor control
be omitted) • Pulse pressure for start of defrost
.• S5 defrost sensor. Two may be used for long sections • Pulse pressure for opening/closing Night blind
• Product sensor. Extra sensor that only checks the product tem- • Door switch in coldroom
perature • External day/night signal (raises the temperature reference when
• S2 gas sensor at evaporator outlet (control of AKV valve). Night blind is used)
On/off-output
Pressure transmitters Relay outputs
• P0 For registration of the evaporating pressure (control of AKV • Defrost (one each section)
valve). • Rail heat
• Pc For registration of the condensing pressure. Can be used in • Fan motor
connection with adaptive defrost, or the signal can be received • Light
via data communication. • Compressor (demand on cooling)
A pressure transmitter type AKS 32R can supply signals to five • Alarm relay
controllers • Solenoid valve (EVR)
• Drain valve, Suction line valve
Voltage signal • Night blind
Ext. Ref. is used if the thermostat reference is to be displaced • Drip tray heat recovery
with a signal from another control.
AKV Solid state outputs
The solid state outputs on the controller module are primarily
used for AKV valves, but may also be used for the functions men-
tioned under ”relay outputs”.
(The output will always be “OFF” when the controller is hit by
power failure).
Example
• Freezing appliance with three sections
• AKV is used for injections (S2 and P0)
• Electric defrost with stop based on temperature (S5)
• Two thermostat sensors per section (S3 and S4)
• Control of fans and rail heat
• External start/stop (Main switch)
• Switch signal for appliance cleaning
• 3 display for monitoring of appliance temperature
Data from this example is used in the planning table on the

next page.
The result is that the following modules should be used:
• AK-CC 750 controller
• AK-XM 101A
• 3 pcs. EKA 163B
If the result had demonstrated that an additional output was

needed, AK-XM 205A or B would have been the required exten-
sion.
4 Planning table
7
The table helps you establish whether there are enough inputs and
On/off voltage signal
On/off voltage signal
On/Off output signal

outputs on the basic controller.
Analog input signal

If there are not enough of them, the controllers must be ex-
tended by one or more of the mentioned extension modules.
Limitations
Note down the connections you will require and add them up
Example
Example
Example
Example
Analog inputs
Temperature sensors, S3, S4 6
Defrost sensors, S5 3
Product temperature sensor
Gas temperature sensor S2 3
Pressure transmitter P0 1
P = Max. 5 / module
Pressure transmitter Pc
Displacement of reference with analog signal
On/off inputs contact 24 V 230 V

External start/stop (Main switch) 1
Case cleaning (pulse pressure). Shutdown 1
Switch between two temperature references
None of the 3 limitations are exceeded => OK

Inject ON
Start of defrost (pulse pressure)
Door contact
Night setback
Open/ close Night blind (pulse pressure)
On/off outputs
AKV valves 3
The example:
Solenoid valves (when TEV valves is used))
Fans 1
Defrost (electric or hot gas valves) 3
Drain valve, suction line valve
Antisweat heat 1
Light
Night blind
Drip tray heat
Compressor
Alarm
Sum of connections for the regulation 15 8 Sum = max. 80

Number of connections on a controller module 11 11 0 0 0 0 8 8
5 Missing connections, if applicable 3 - - 0
6 The missing connections to be updated from one or more extension modules: Sum of power
AK-XM 101A (8 analog inputs) +1 ___ pcs. á 2 VA = __
AK-XM 102A (8 digital low voltage inputs) ___ pcs. á 2 VA = __
AK-XM 102B (8 digital high voltage outputs) ___ pcs. á 2 VA = __
AK-XM 204A / B (8 relay outputs) ___ pcs. á 5 VA = __
AK-XM 205A / B (8 analog inputs + 8 relay outputs) ___ pcs. á 5 VA = __
Case Power module (4 relay outputs. 12/24 A) ___ pcs. á 3 VA = __
1 pcs. á 8 VA = 8
Sum =
Sum = max. 32 VA

8
Length
If you use many extension modules the controller’s length will
grow accordingly. The row of modules is a complete unit which
cannot be broken.
The module dimension is 72 mm (2.83").

Modules in the 100-series consist of one module
Modules in the 200-series consist of two modules
The controller consist of three modules
The length of an aggregate unit = n x 2.83" + 0.32"
or in an other way:
Module Type Number at Length

Example continued:
Controller module 1 x 8.82" = 8.82"
Controller module + 1 extension module in 100-series =
Extension module 200-series _ x 5.67" = ___ "
8.82 + 2.83 = 11.65".
Extension module 100-series _ x 2.83" = ___ "
Total length = ___ "
9
Linking of modules
Start with the controller module and then mount the selected
extension modules. The sequence is of no importance.
However, you must not change the sequence, i.e. rearrange the
modules, after you have made the setup where the controller
is told which connections are found on which modules and on
which terminals.
The modules are attached to one another and kept together by a

connection which at the same time transmits the supply voltage
and the internal data communication to the next module.
Mounting and removal must always be performed when there is

no voltage.
The protective cap mounted on the controller’s plug connection

must be moved to the last vacant plug connection so that the
plug will be protected against short-circuit and dirt.
When the regulation has started the controller will all the time
check whether there is connection to the connected modules. This
status can be followed by the light-emitting diode.
When the two catches for the DIN rail mounting are in open posi-
tion the module can be pushed into place on the DIN rail – no
matter where in the row the module is found.
Removal is likewise carried out with the two catches in the open
position.

10
Determine the connection points
All connections must be programmed with module and point, so
in principle it does not matter where the connections are made, as
long as it takes place on a correct type of input or output.
Module Point
• The controller is the first module, the next one is 2, etc.
• A point is the two or three terminals belonging to an input or
output (e.g. two terminals for a sensor and three terminals for a
relay).
The preparation of the connection diagram and the subsequent

programming (configuration) should take place at the present
time. It is most easily accomplished by filling in the connection
survey for the relevant modules.
Principle:
Name On module On Point Function
fx Compressor 1 x x ON Mind the numbering.
fx Compressor 2 x x ON The right-hand part of the
fx Alarm relay x x OFF controller module may look like
fx Main switch x x Close a separate module. But it isn’t.
fx P0 x x AKS 32R 1-6 bar
The connection survey from the controller and any extension

modules are uploaded from the paragraph "Module survey. E.g. Tip
controller module: The Appendix shows 80 general installation types.
Signal Module Point Terminal Signal type /
Active at If your plant closely resembles one of those shown, you
1 (AI 1) 1-2 can use the connection points indicated for it.
2 (AI 2) 3-4
3 (AI 3) 5-6
4 (AI 4) 7-8
- Columns 1, 2, 3 and 5 are used for the programming.

- Columns 2 and 4 are used for the connection diagram.
Example continued:
Signal type / Signal type /

Signal Module Point Terminal Signal Module Point Terminal
Active at Active at
Air temperature - S3A 1 (AI 1) 1-2 Pt 1000 Gas temperature - S2B 1 (AI 1) 1-2 Pt 1000
Air temperature- S3B 2 (AI 2) 3-4 Pt 1000 Gas temperature - S2C 2 (AI 2) 3-4 Pt 1000
Air temperature- S3C 3 (AI 3) 5-6 Pt 1000 External Start/stop 3 (AI 3) 5-6 Closed
Air temperature - S4A 4 (AI 4) 7-8 Pt 1000 Case cleaning (pulse pressure) 4 (AI 4) 7-8 Closed
Air temperature - S4B 5 (AI 5) 9 - 10 Pt 1000
2 5 (AI 5) 17 - 18
Air temperature - S4C 6 (AI 6) 11 - 12 Pt 1000 6 (AI 6) 19 - 20
Defrost sensor - S5A 7 (AI 7) 13 - 14 Pt 1000 7 (AI 7) 21 - 22
Defrost sensor - S5B 8 (AI 8) 19 - 20 Pt 1000 8 (AI 8) 23 - 24
Defrost sensor - S5C 9 (AI 9) 21 - 22 Pt 1000
Gas temperature - S2A 10 (AI 10) 23 - 24 Pt 1000
Evaporator pressure - P0 1 11 (AI 11) 25 - 26 AKS32R-12
AKV A 12 (DO 1) 31 - 32 -
AKV B 13 (DO 2) 33 - 34 -
AKV C 14 (DO 3) 35 - 36 -
Fans 15 (DO 4) 37 - 38 ON
Defrost A 16 (DO 5) 39-40-41 ON
Defrost B 17 (DO6) 42-43-44 ON
Defrost C 18 (DO7) 45-46-47 ON
Rail heat 19 (DO8) 48-49-50 ON
24 -
25 -

11
Connection diagram
Drawings of the individual modules may be
ordered from Danfoss.
Format = dwg and dxf.
You may then yourself write the module

number in the circle and draw the individual
connections.
Example continued:
Case cleaning
Start/stop
3 x EKA 163B
S2B
S5B
S5A
S3A
S2A
S3C
S4B
S4A
S4C
S2C
S5C
S3B
P0
1 3 5 7 8 10 1 3
2 4 6 9 11 2 4
1 2
12 14 16 18
13 15 17 19
AKV A
AKV C
Def.. C
Rail heat
Def. A
AKV B
Def.. B
Fans

12
Supply voltage
Supply voltage is only connected to the controller module. The Transformer size
supply to the other modules is transmitted via the plug between The power consumption grows with the number of modules used:
the modules. The supply must be 24 V +/-20%. One transformer Module Type Number á Effect
must be used for each controller. The transformer must be a class Controller 1 x 8 = 8 VA
Extension module 200-series _ x 5 = __ VA
II. The 24 V must not be shared by other controllers or units. The
Extension module 100-series _ x 2 = __ VA
analog inputs and outputs are not galvanically separated from the Total ___ VA
supply.
The + and – 24V input must not be earthed.
Example continued:
Controller module 8 VA
+ 1 extension module in 100-series 2 VA
------
Transformer size (least) 10 VA

Ordering
1. Controller
Example
Type Function Application Language Code no. continued
080Z0130 x
With LON TP 78 communication
AK-CC 750 1, 2, 3 or 4 sections English (US), English (UK)
080Z0139
With LON RS 485 communication
2. Extension modules and survey for inputs and outputs

Type Analog On/Off outputs On/off supply voltage Module with Code no. Example
continued
inputs (DI signal) switches
For sensors, Relay Solid state Low voltage High voltage For override With screw
pressure trans- (SPDT) (max. 80 V) (max. 260 V) of relay terminals
mitters etc. outputs
Controller 11 4 4 - - - -
Extension modules
AK-XM 101A 8 080Z0007 x
AK-XM 102A 8 080Z0008
AK-XM 102B 8 080Z0013
AK-XM 204A 8 080Z0011
AK-XM 204B 8 x 080Z0018
AK-XM 205A 8 8 080Z0010
AK-XM 205B 8 8 x 080Z0017
3. AK operation and accessories

Example
Type Function Application Code no. continued
Operation
AK-ST 500 Software for operation of AK controllers AK-operation 080Z0161 x
- Cable between PC and AK controller AK - Com port 080Z0262 x
Cable between zero modem cable and AK controller /
- AK - RS 232 080Z0261
Cable between PDA cable and AK controller
Cable between PC and AK controller AK - USB 080Z0264
Accessories Transformer module 230 V / 115 V to 24 V

AK-PS 075 18 VA 080Z0053 x
Supply for controller
AK-PS 150 36 VA 080Z0054
Accessories External display that can be connected to the controller module. For showing, say, the appliance temperature
EKA 163B Display 084B8574 xxx
EKA 164B Display with operation buttons 084B8575
Length = 6.5 ft 084B7298 xxx
- Cable between display and controller
Length = 19.5 ft 084B7299
Accessories Real time clock for use in controllers that require a clock function, but are not wired with data communication.
AK-OB 101A Real time clock with battery backup. To be mounted in an AK controller 080Z0252

3. Mounting and wiring
This section describes how the controller:

• Is fitted
• Is connected
We have decided to work on the basis of the example we went

through previously, i.e. the following modules:
• AK-CC 750 controller module (TP 78 version)
• AK-XM 101A analog output module
• 3 pcs. EKA 163B display

Mounting
Mounting of extension module on the

basic module
1. Move the protective cap In our example one extension module is to be fitted to the basic
module. The sequence is thus:
Remove the protective cap from the connection plug on the

right-hand side of the basic module. All the subsequent settings that affect the two extension modules are
determined by this sequence.
Place the cap on the connection plug to the right of the exten-
sion module that is to be mounted on the extreme right-hand
side of the AK assembly.
2. Assemble the extension module and the basic

module
The basic module must not be connected to voltage.
When the two snap catches for the DIN rail mounting are in the open
position, the module can be pushed into place on the DIN rail – regard-
less of where the module is on the row.
Disassembly is thus done with the two snap catches in the open posi-
tion.

Mounting and wiring - continued
Wiring
Decide during planning which function is to be connected and
where this will be.
1. Connect inputs and outputs

Here are the tables for the example:
Signal type /
Air temperature - S3A 1 (AI 1) 1-2 Pt 1000
Air temperature- S3B 2 (AI 2) 3-4 Pt 1000
Air temperature- S3C 3 (AI 3) 5-6 Pt 1000
Air temperature - S4A 4 (AI 4) 7-8 Pt 1000
Air temperature - S4B 5 (AI 5) 9 - 10 Pt 1000
Air temperature - S4C 6 (AI 6) 11 - 12 Pt 1000
Defrost sensor - S5A 7 (AI 7) 13 - 14 Pt 1000
Defrost sensor - S5B 8 (AI 8) 19 - 20 Pt 1000
Defrost sensor - S5C 9 (AI 9) 21 - 22 Pt 1000
Gas temperature - S2A 10 (AI 10) 23 - 24 Pt 1000
Evaporator pressure - P0 1 11 (AI 11) 25 - 26 AKS32R-12
AKV A 12 (DO 1) 31 - 32 -
AKV B 13 (DO 2) 33 - 34 -
AKV C 14 (DO 3) 35 - 36 -
The function of the switch functions can be seen in the last column.
Fans 15 (DO 4) 37 - 38 ON
Defrost A 16 (DO 5) 39-40-41 ON
Defrost B 17 (DO6) 42-43-44 ON
Defrost C 18 (DO7) 45-46-47 ON
Rail heat 19 (DO8) 48-49-50 ON
24 -
25 -
Signal type /
Gas temperature - S2B 1 (AI 1) 1-2 Pt 1000
Gas temperature - S2C 2 (AI 2) 3-4 Pt 1000
External Start/stop 3 (AI 3) 5-6 Closed
Case cleaning (pulse pressure) 4 (AI 4) 7-8 Closed
2 5 (AI 5) 17 - 18
6 (AI 6) 19 - 20
7 (AI 7) 21 - 22
8 (AI 8) 23 - 24

Mounting and wiring - continued
The connections for the example can be seen here.

The screen on the pressure transmitter
Warning cables must only be connected at the
Keep signal cables separate from end of the controller.
cables with high voltage.
Case cleanng
TP 78
2. Connect LON TP 78 communication network

The installation of the data communication must comply with
the requirements set out in document RC8AC.
3. Connect supply voltage

Is 24 V, and the supply must not be used by other controllers or
devices. The terminals must not be earthed.
Internal communication 080Z0130 Front
4. Follow light-emitting diodes between the modules:
Quick flash = error
When the supply voltage is connected the controller will go Constantly On = error Slow flash = OK
through an internal check. The controller will be ready in just Quick flash = answer from gateway
under one minute when the light-emitting diode ”Status” starts in 10 min. after network
■ Power installation
flashing slowly. ■ Comm Constantly ON = error
■ DO1 ■ Status Constantly OFF = error
■ DO2 ■ Service Tool
External communication
5. When there is a network ■ DO3 ■ LON
■ DO4 ■ Alarm
Set the address and activate the Service Pin. ■ DO5 Flash = active alarm/not cancelled
When the controller is set correct on the network the LED "sta- ■ DO6 Constant ON = Active alarm/cancelled
■ DO7
tus" will flash quickly for 10 minutes. ■ DO8 ■ Service Pin
Network installation
6. The controller is now ready to be configured. Status on output 1-8

4. Configuration and operation
This section describes how the controller:

• Is configured
• Is operated
We have decided to work on the basis of the example we went

through previously, i.e. a frost appliance with 3 evaporators.
The example is shown overleaf.

Refrigerating plant example
We have decided to describe the setup by means of an example
comprising a freezing appliance with 3 evaporators.
The example is the same as the one given in the "Design" section,
i.e. the controller is an AK-CC 750 + extension modules.
Freezing appliance
• Refrigerant R134a
• 3 evaporators
• Electric defrost on each section
• Fans
• Rail heat
• 3 displays for monitoring of temperature in the sections
Refrigeration:
• 3 AKV valves
• Superheat measured with P0 and 3 S2-sensors
• S3 is alarm sensor
• S4 is thermostat sensor
• Night setback on 5°F
Defrost:
• The defrost is stopped individually based on temperature (S5)
• Refrigeration starts when both defrosts have been accomplished
Fans:
• Operates during defrost
Cleaning:
• Pulse pressure for start and later stop of cleaning
There is also an internal main switch as a setting. Both must be “ON”
before any adjustment is made.
Other:
• External start/stop used (Main switch)
The modules used are selected in the design phase.

For the example shown we use the following modules:
• AK-CC 750 controller
• AK-XM 101A analog output module

Configuration
Connect PC
PC with the program “Service Tool” is connected to the controller.

For connecting and operating the "AK service tool" software,
please see the manual for the software.
The controller must be switched on first and the LED “Status” must
flash before the Service Tool programme is started.
The first time the Service Tool is connected to a new version of a control-
ler the start-up of the Service Tool will take longer than usual while
information is retrieved from the controller.
Start Service Tool programme Time can be followed on the bar at the bottom of the display.
Login with user name SUPV
When the controller is supplied the SUPV access code is 123.

Select the name SUPV and key in the access code.
When you are logged into the controller an overview of it will always
appear.
In this case the overview is empty. This is because the controller has not
yet been set up.
The red alarm bell at the bottom right tells you that there is an active
alarm in the controller. In our case the alarm is due to the fact that the
time in the controller has not yet been set.

Configuration - continued
Authorization
When the controller is supplied it has been set with standard authoriza-
tion for different user interfaces. This setting should be changed and
1. Go to Configuration menu adapted to the plant. The changes can be made now or later.
Press the orange setup button with the spanner at the bottom
of the display.
You will use this button again and again whenever you want to get to
this display.
On the left-hand side are all the functions not shown yet. There will be
2. Select Authorization more here the further into the setup we go.
Press the line Authorization to get to the user setup display.
3. Change setting for the user ‘SUPV‘
Mark the line with the user name SUPV.

Press the button Change
4. Select user name and access code
This is where you can select the supervisor for the specific system and a
corresponding access code for this person.
The controller will utilize the same language that is selected in the
service tool but only if the controller contains this language. If the
language is not contained in the controller, the settings and readings
will be shown in English.
To activate the new settings you must carry out a new login to the con-
troller with the new user name and the relevant access code.
You will access the login display by pressing the "Home" at the top left
5. Carry out a new login with the user name and the corner of the display.
new access code

Unlock the configuration of

the controllers
If you want to know more about the different con-

1. Go to Configuration menu figuration options, they are listed below.
The number refers to the number and picture in the
column on the left.
3-
2. Select Lock/Unlock configuration Main Switch
The controller can only be configured when Used to start and stop regulation.
it is unlocked. When the main switch is set to Off, all outputs
It can only be adjusted when it is locked. are in standby mode and all alarms are
cancelled.
Changes to the input and output settings The main switch must be set to Off before the
are only enabled when the controller is Configuration lock can be Unlocked.
“Locked”
Configuration lock
The values can be changed when it is locked, The controller can only be fully configured
but only for those settings that do not affect when the configuration lock is set to Un-
the configuration. locked.
The settings are only applied when it is set
to Locked again. At this point, the controller
checks the functions set and compares them
with the input and output settings.
Important settings can then no longer be
changed unless the configuration is unlocked
again.
In general
3. Select Configuration lock Many settings are dependent on previous set-
tings. This is shown by the fact that a function
Press the blue field with the text Locked
can only be seen (and thus set) if an earlier
parent function allows access to this subordi-
nate function
For example, the “Configuration lock” line will not

be shown if the main switch is set to On. Only
when the main switch is set to Off, and regulation
has therefore been stopped, is it possible to set
the configuration lock.
4. Select Unlocked

System setup
1. Go to Configuration menu
2. Select System setup
3. Set system settings General 3-

All system settings can be changed by pressing Controller name
in the blue field with the setting and then indi- In the first field you enter a name for what the
cating the value of the required setting. controller will be controlling.
Main frequency
Set frequency.
Alarm language
Select the language that alarm text should be
displayed in here.
Alarm text can be in a different language to
the operating language.
Clock
When the time is set the PC’s time can be
transferred to the controller.
When the controller is connected to a net-
work, date and time will automatically be set
by the system unit in the network. This also
applies to change-over Daylight saving.

Set plant type

2. Select plant type

Press the line Select plant type.
3-
3. Set plant type
Select pre-configured application
When the installation type is to be

configured, it can be done in two
ways:
Either one of these two
In the example, we have decided

to use the second method. Here we
select:
• 3 evaporators
• AKV valve
• Refrigerant = R134a
• Defrost
• Defrost = electric
This setting give a choice between a number of prede-

4. Other settings fined combinations, which at the same time determine
After the selection of application we the connection points.
will go through the other setup displays At the end of the manual there is an overview of the op-
to check whether changes will have to tions and connection points.
be made on some of the predefined After configuration of this function, the controller will
settings. shut down and restart. After the restart, a large number
In our example we have to select a of settings will have been made. These include the con-
refrigerant, (which is done on the nection points. Continue with the settings and check the
screen shown above) and we must values.
add external start/stop settings (which If you change some of the settings, the new values will
is done in the subsequent “Common come into force.
functions” screen).
Number of evaporators
Select the number of evaporators that you want the
• Check the settings opposite the controller to regulate.
individual functions
Valve type
Select the relevant type of valve here.
Either AKV valve or solenoid valve (at thermostatic
expansion valve).
Refrigerant
Here you can select from a range of pre-defined refriger-
ants. If you cannot find the refrigerant you want in the
list, select “User-defined”. You can then set 3 constants
which represent the refrigerant. You can obtain these 3
constants from Danfoss.
Defrost control
Select whether you want the evaporators to regulate
with defrost.
Defrost type
You can select either natural defrost or electrical defrost,
hotgas defrost or warm brine defrost.

Definition of thermostat Depending on your settings, further settings may then

be available for the selected functions.
This list in the right-hand column contains all the pos-
1. Go to Configuration menu sible functions that may be made available in one way
or another.
If you want to know more about the individual func-

2. Select Common control tions than the brief description below, you will find
additional information in Chapter 5 of the manual.
The setup menu has now changed.
It now shows more settings all of
which are based on the selected
plant type. 3-
For example, earlier we selected 3 Thermostat type
evaporators. This means that 3 sec- Choose from the following thermostat functions:
tions are now displayed. • 1 valve for all /common ON-OFF thermostat
Here, only one valve is used for all evaporators. The tem-
perature is controlled by an ON/OFF thermostat on the
basis of the settings in the A section.
• 1 valve per evap/ common ON/OFF thermostat
Here, one valve per evaporator is used. The temperature
is controlled in all evaporator sections by an ON/OFF
thermostat on the basis of the settings in the A section.
• 1 valve per evaporator / individual ON/OFF thermostat
Here, one valve per evaporator is used. The temperature
is controlled individual by ON/OFF in each evaporator
section.
• 1 valve per evaporator /individual modulating thermostat
3. Select functions for thermostat Here, one valve per evaporator is used. The temperature is
controlled individually in each evaporator section accord-
In our example we select: ing to a modulating principle
• On/off thermostat External reference via voltage
• Individual thermostat on each Select whether to use an external voltage signal for dis-
section placement of the thermostat reference.
• Night setback Offset at max. signal
• No melt function, as this is a frost Offset value at max. signal (5 or 10V).
appliance Offset at min. signal
Offset value at min. signal (0,1 or 2V).
The settings are shown here in the Day/ night control
display. Select whether the thermostat temperature is raised for
night operation
(Night offset values must be set in the individual sections
and in Kelvin)
Night displacement via DI
Select whether night displacement is to take place with
an input signal. (Alternatively, the signal can be generated
from the internal weekly schedule or from the system
administrator via data communication.)
Thermostat band
Select whether you want the thermostat to switch be-
tween two reference settings (the values can be set in the
individual sections. (Cutout 2))
Select whether the switch should be initialised by pulse
pressure or by a switch.
Thermostat band select via DI
Select whether the reference is to be made with a signal on
a DI input.
Melt function
Select whether you want the controller to perform a melt-
ing function
Melt interval
Set the time period between two melting intervals
Melt time
Set the melting time

Definition of sections 3-
Thermostat temperature
In the case of a common thermostat: Choose which sensors
1. Go to Configuration menu are to be included in temperature regulation: Weighted S3A-
S4A, lowest of all S3s, average of all S3s, highest of all S3s,
lowest of all S4s, average of all S4s or highest of all S4s.
Air temperature S4 (discharge)Day
2. Select Section A Sensor selection for the thermostat during day operation
At 100%, only S4 is used. At a lower value, S3 is also used
in the thermostat function. At 0%, only S3 is used in the
thermostat function.
Air temperature S4 (discharge) Night
As above, but for night operation
Cutout 1
The thermostat’s cutout temperature - Thermostat band 1
Differential 1
Differential on regulation according to Thermostat band 1
Cutout 2
The thermostat’s cutout temperature - Thermostat band 2
Differential 2
Differential on regulation according to Thermostat band 2
Night setback
Displacement of the reference during night operation
Display control
Select whether you want to connect to display type EKA
163B / EKA 164B to indicate the appliance temperature for
3. Set values for thermostat A section A. Settings are: non, weighted S3/S4 or product
temperature sensor.
Display unit
Example: Select whether you want temperatures and pressure dis-
The settings are shown here in the played in SI units (°C) or US units (°F)
display. Display S4 (discharge) %
Sensor selection for the temperature shown on the display
There are several pages, one after
At 100%, only S4 is used. At a lower value, S3 is also used. At
the other.
0%, only S3 is displayed.
The black bar in this field tells you
Display Offset
which of the pages is currently
Any offset for the display readout
displayed.
S4 (discharge) Frost protection
Move between the pages using the
Select whether an alarm is triggered in the case of low S4
+ and - buttons.
temperature
S4 (discharge) Frost limit
Set the alarm level for the S4 sensor.
4-
Alarm thermostat
Select whether you want to activate the alarm thermostat
Alarm air S4 (discharge) %
Press the +-button to go on to the
Set the weighting of the S4 sensor for the alarm thermostat
next page
High alarm limit 1
Alarm limit for high temperature alarm, thermostat band 1
High alarm limit 2
4. Set values for alarm thermostat Alarm limit for high temperature alarm, thermostat band 2
High delay
Time delay for a high temperature alarm
High delay pulldown
Time delay during pull-down and after defrost
Low alarm limit 1
Alarm limit for a low temperature alarm, thermostat band 1
Low alarm limit 2
Alarm limit for a low temperature alarm, thermostat band 2
Low delay
Time delay for a low temperature alarm
Product sensor
Indicate whether a product sensor is used
High alarm limit 1
Alarm limit for high product temperature, thermostat band 1
High alarm limit 2
Alarm limit for high product temperature, thermostat band 2
High delay
Time delay for a high product temperature alarm
High delay pulldown
Repeat the steps above for each Time delay during pull-down and after defrost
5. Define the other sections section. Low alarm limit 1
Alarm limit for a low product temperature, band 1
In our example, the settings are the Low alarm limit 2
same for all 3 sections. Alarm limit for a low product temperature, band 2
Low delay
Time delay for a low product temperature alarm

Definition of defrost functions
2. Select Defrost function

3-
Defrost control
Select whether you want the controller to control defrost.
Defrost type
Choose a defrost method (electric / natural / hot gas or warm
brine)
Adaptive defrost
The function can be set to: "Not used"/"Monitor ice"/"Permit
cancellation of defrost for day (Skip day)"/"Skip day/
night"/"Full adaptive defrost".
Min. time between defrosts
Set how often defrosting is allowed.
Pc signal for AD (Adaptive defrost)
Choose which signal is to be followed: an internal signal (Lo-
cal) or a signal via data communications (Network).
Defrost schedule
Choose which schedule is to be followed: an internal sched-
ule or an external schedule from the system unit
Defrost start via DI
3. Set functions Example: Select whether defrost should start when a signal is received
The settings are shown here in the on a DI input
display. Max. defrost interval between defrosts
Defrost is started at the set interval if it is not started using
If the controller’s internal defrost other methods (manual start, weekly schedule, network, DI).
schedule is used to start defrost, If defrost is started using a schedule, “Max. interval” should be
the start times must be set using set to a value greater than the longest period between two
the everyday user interface. See defrosts in the schedule.
page 61. Fan run during defrost
Specify whether the fans should be on during defrost.
Defrost term method
Define whether defrost is to be concluded with:
• Time
• Temperature individual in each section
• Temperature common for all sections
• DI signal individual for each section
• DI signal common for all sections
Defrost term sensor
Select the sensor that you want to give the signal for defrost
stop
Stop temperature A, B, C, D
Set the temperature at which defrost should stop
Max. defrost time
Defrost will stop after this period, even if the defrost tem-
perature has not been reached
Min. defrost time
Defrost will run in this period, even if the defrost temperature
are reached
Pump down delay
Time delay before defrost when the fluid injection stops and
the evaporator is emptied of liquid
Drip off delay
Time delay after defrost to allow water droplets to drip off
the evaporator before refrigeration is restarted
Drain delay
Delay in which the drain valve is kept open in order to ensure
pressure equalisation
Fan delay
Maximum permitted fan delay following defrost
Fan start temperature
The fans will start when the temperature at the defrost sen-
sor falls below this value.
Drip tray heater
Set whether there is to be heating in the drip tray
Drip tray heater delay
Set heating time (time from the point at which defrost stops )
Max. Hold time
Maximum hold time that the controller will wait for the signal
to restart refrigeration (used with coordinated defrost)
Show advanced adaptive defrost
All settings for this function are expert settings.

Definition of common
functions 3-
Common functions for fans and rail heat (antisweat heat)
1. Go to Configuration menu Fan pulsing at cutout
Select whether you want the fans to pulse during the
thermostat’s cutout period. Pulsing can be restricted to
either: “night operation only” (appliance with night cover)
2. Select Common functions or “both day and night operation” (cold storage room)
Fan ON %
Set how long the fans should be ON during pulsing. Enter
as a percentage of the pulse period.
Fan duty cycle
Set the fan’s operation period for pulsing
Fan stop on S5
Select whether the fans should stop if the S5A tempera-
ture is too high. Used to stop the fans if refrigeration is not
working.
Fan stop temp.
Set the temperature limit for the S5A sensor at which the
fans stop
ASH control
Select whether to use pulsing/rail heat control. Non/Timer
or Dew point.
ASH ON at day
Set how long the rail heat should be ON for during day
operation. Enter as a percentage of the rail heat pulse
3. Set functions in the first display period
ASH at night
Set how long the rail heat should be ON for during night
operation. Enter as a percentage of the rail heat pulse
Example: period.
The settings are shown here in the Dew point max. limit
display. At a dew point above this value, rail heat is 100%.
Dew point min limit
At a dew point below this value, rail heat is controlled
with the next setting "Min ON".
ASH Min ON%
Period in which the dew point is below the min. limit.
ASH cycle time
Rail heat pulse period.
ASH during defrost
Select whether you want the rail heat to be OFF during
defrost.
4-
Common functions for compressor and case cleaning
Compressor control
Press the +-button to go on to the Select whether you want to use compressor control
next page Min. ON time
Set the minimum runtime for the compressor once it has
4. Set the functions in another started
Min. Restart time
display Set the minimum time between the compressor stopping
and restarting
Runtime total
Example:
Set any runtime for the compressor
The settings are shown here in the
display.
Case cleaning
Select whether you want an case cleaning function
Case cleaning via DI
Select whether to use a digital input to activate the case
cleaning function. Alternatively the case cleaning function
can be activated from the display or using a parameter
setting
Defrost at case cleaning
Select whether to activate the case cleaning function with
a defrost sequence. Used for frost appliances to achieve
fast defrost of the appliance before cleaning.
Appliance shutdown
Select function for light and fans when appliance shut
down
next page

5. Set the functions in the third

display
5-
Common functions for door, light etc.
Door switch mode
Select the function of any door switch. The door
Example: switch can be used in one of the following two
The settings are shown here in the ways:
display. • Alarm only, if the door has been left open for
too long
• Stop refrigeration and fans when the door is
open, along with an alarm if the door has been
left open for too long
Light off delay
Set how long the light should remain on after
the door has been closed (requires a light
control to be set up and controlled via the door
switch)
Restart refrig. delay
Set how long the door may be open before
refrigeration and fans are restarted. Prevents
exposure of the products to too high a tempera-
ture if someone forgets to close the door.
Door alarm delay
If the door has been open for more than the time
delay set here, a door alarm is triggered
Light control
Select whether the light should be controlled by
a door switch, a day/night signal or by a signal
via data communication
Light at Main SW = Off
Choose whether the light is to be switched off
when the main switch is set to off, or if the light
is to follow the standard light control.
Control of Blinds control
Set whether the blinds are to be controlled by
a relay.
Open/close blinds via DI
Set whether the controller is to receive a signal
which activates the blinds. This must be a pulse
signal.
Forced closing via DI
Select whether a digital input is used for the
forced closing of injection
Fan at forced closing
Select whether or not you want the fans to oper-
ate during forced closing.
Alarm relay
Select the alarm relay function.
The alarm relay must be activated by alarm
priorities:
• low to high
• low to medium
• high
The alarm relay can be activated either by all
alarm priorities from low to high or only by high
priority alarms
Ext. main switch
Select whether you want a main switch via a
digital input. When the main switch is set to Off,
all regulation is stopped, all outputs are set to
standby and all alarms are cancelled.

Configuration of inputs
and outputs
The following displays will depend on the earlier definitions. The
displays will show which connections the earlier settings will require.
2. Select I/O configuration The tables are the same as shown earlier.
• Digital outputs
• Digital inputs
• Analog outputs
• Analog inputs
Important!
An AKV function can only be set for module 1
and only for points 12, 13, 14 and 15
Mod- 3 - Outputs
Load Output Point Active at The possible functions are
ule
3. Configuration of Digital outputs the following:
AKV A DO1 1 12 - AKV or solenoid valve
AKV B DO2 1 13 - Defrost (el/hot gas)
AKV C DO3 1 14 - Common defrost
Fan DO4 1 15 ON Suction line valve
Drain valve
Defrost A DO5 1 16 ON Drip tray heat
Defrost B DO6 1 17 ON Night blind
Defrost C DO7 1 18 ON Compressor
Anti sweat heaters DO8 1 19 ON ASH
Light
We set up the controller’s digital outputs by keying in which module Fan
and point on this module each one of these has been connected to. Alarm
We furthermore select for each output whether the load is to be active
when the output is in pos. ON or OFF.

next page
Mod- 4 - Digital inputs
Function Input Point Active at The possible functions are
4. Setup On/off input functions ule
the following:
External start/stop AI3 2 3 Closed Night displacement
Case cleaning (pulse Door alarm
AI4 2 4 Closed
pressure) Forced closing
Ext. Main switch
Thermostat band
Defrost start
We set up the controller’s digital input functions by keying in which Case cleaning
module and point on this module each one of these has been con- Appliance shutdown
nected to. Open / close Night blinds
We furthermore select for each output whether the function is to be
active when the output is in pos. Closed or Open.

next page

5. Configuration of Analog 5 - Analog inputs

Sensor Input Module Point Type The possible signals are the
Input signals following:
Air temperature S3 A AI1 1 1 Pt 1000
Air temperature S3 B AI2 1 2 Pt 1000
Air temperature S3 C AI3 1 3 Pt 1000 Temperature sensors:
Air temperature S4 A AI4 1 4 Pt 1000 S2 Evaporating temp.
(A,B,C,D)
Air temperature S4 B AI5 1 5 Pt 1000
S3 Air temp. before evapo-
Air temperature S4 C AI6 1 6 Pt 1000 rator
Defrost sensor S5 A AI7 1 7 Pt 1000 (A,B,C,D)
Defrost sensor S5 B AI8 1 8 Pt 1000 S4 Air temp. after evapora-
tor (A,B,C,D)
Defrost sensor S5 C AI9 1 9 Pt 1000
S5-1 Defrost sensor
Gas temperature -S2 A AI10 1 10 Pt 1000 (A,B,C,D)
Evaporating pressure - P0 AI11 1 11 AKS32R-12 S5-2 Defrost sensor
Gas temperature -S2 B AI1 2 1 Pt 1000 (A,B,C,D)
Product temperature
Gas temperature -S2 C AI2 2 2 Pt 1000
(A,B,C,D)
Setting:
• Pt1000
We set up the analog inputs for the sensors. • PTC 1000
Pressure transmitters:
P0 evaporator pressure
Pc Cond. pressure
Paux 1 - 3
Setting:
• AKS 32, -1 – 6 Bar
• AKS 32R, -1 – 6 Bar
• AKS 32, - 1 – 9 Bar
• AKS 32R, -1 – 9 Bar3
• AKS 32, - 1 – 12 Bar
• AKS 32R, -1 – 12 Bar
• AKS 32, - 1 – 20 Bar
• AKS 32R, -1 – 20 Bar
• AKS 32, - 1 – 34 Bar
• AKS 32R, -1 – 34 Bar
• AKS 32, - 1 – 50 Bar
• AKS 32R, -1 – 50 Bar
• AKS 2050, 1 – 59 Bar
• AKS 2050, -1 – 99 bar
• AKS 2050, -1 – 159 bar
Voltage signals for reference

displacement:
Ext. Ref. Signal
Setting:
• 0 - 5 V,
• 1 - 5 V,
• 0 -10 V,
• 2 - 10 V

Set alarm priorities
Very many functions have an alarm connected.
Your choice of functions and settings has connected all the relevant
2. Select Alarm priorities alarms that are current. They will be shown with text in the three
pictures.
All alarms that can occur can be set for a given order of priority:
• ”High” is the most important one
• ”Log only” has lowest priority
• ”Disconnected” gives no action
The interdependence between setting and action can be seen in the
table.
Setting Log Alarm relay selection Net- AKM-

Non High Low - High work dest.
High X X X X 1
Medium X X X 2
Low X X X 3
Log only X 4
Discon-
nected
3. Set priorities for Temperature alarms
In our example we select the settings shown here in the display
Press the +-button to go on to the next page

4. Set Alarm priorities for sensor error


5. Set Alarm priorities for "Various alarms"

Lock configuration
2. Select Lock/Unlock configuration
3. Lock Configuration
Press in the field against Configuration lock.

Select Locked.
The setup of the controller has now been locked. If you subsequently
want to make any changes in the controller’s setup, remember first to
unlock the configuration.
The controller will now make a comparison of selected func-

tions and define inputs and outputs. The result can be seen in
the next section where the setup is controlled.

Check configuration
This control requires that the setup is locked

2. Select I/O configuration
(Only when the setup is locked are all settings for in- and outputs activated.)
3. Check configuration of Digital Outputs

An error has occurred, if you see the fol-
lowing:
The setup of the digital A 0 – 0 next to a defined function.

outputs appears as it is sup- If a setting has reverted to 0-0, you must control
posed to according to the the setup again.
wiring made. This may be due to the following:
• A selection has been made of a combination of
module number and point number that does
not exist.
• The selected point number on the selected mod-
ule had been set up for something different.
The error is corrected by setting up the output

correctly.
Remember that the setup must be unlocked be-
4. Check configuration of Digital Inputs fore you can change module and point numbers..
The setup of the digital

inputs appears as it is sup- The settings are shown on a RED background.
posed to according to the If a setting has turned red, you must control the
wiring made. setup again.
This may be due to the following:
• The input or the output has been set up; but the
setup has later been changed so that it should
no longer be applied.
The problem is corrected by setting module

number to 0 and point number to 0.
Remember that the setup must be unlocked be-

fore you can change module and point numbers.
5. Check configuration of Analog Outputs
The setup of the Analog

inputs appears as it is sup-
posed to according to the
wiring made.

Check of connections
Before the control is started we check that all inputs and outputs have
2. Select I/O status and manual been connected as expected.
This controls requires that the setup is locked
3. Check Digital Outputs

By means of the manual control of each output it can be checked
whether the output has been correctly connected.
AUTO The output is controlled by the controller

MAN OFF The output is forced to pos. OFF
MAN ON The output is forced to pos ON

4. Check Digital Inputs

Activate the various functions (e.g. the main switch).
Check that the controller registers the activation – i.e. whether the ON/
OFF value is changed in the last column.
Check the other digital inputs in the same way.

5. Check Analog inputs
Check that all sensors show sensible values.

In our case we have no value. This may be due to the following:
• The sensor has not been connected.
• The sensor is short-circuited/interrupted
• The point or module number has not been set up correctly.
• The configuration is not locked.

Check of settings
1. Go to the overview
Before the control starts, we check that all the settings are as they should
be.
The overview display will now show one line for each of the general
functions. Behind each icon there is a number of displays with the
different settings. It is all these settings that have to be checked.
2. Select evaporator A
Remember the settings at the bottom of the pages – the ones that can
3. Settings for thermostat only be seen via the ”Scroll bar”.
Page 2 shows a sum-

mary of the temperature
sequence over the past 24
hours.
4. Move on with the next display for the section. Here

the alarm thermostat
Press the blue overview button at the bottom left of the
display.
5. Settings for alarm thermostat
Remember the settings at the bottom of the pages – the ones that can
only be seen via the ”Scroll bar”.”

Check of settings - continued
6. Move on with the next display for the section. Here

the expansion valve function
Press the blue overview button at the bottom left of the dis-
play..
7. Settings for the injection function
Remember the settings at the bottom of the pages – the ones

that can only be seen via the ”Scroll bar”.
The settings can be reviewed in the same way as for section A.

8. Repeat for Evaporator B and later again for C
9. Go to defrost display
Press the blue overview button at the bottom left of the display
and then press the defrost symbol
10. Settings for defrost
Remember the settings at the bottom of the pages – the ones

that can only be seen via the ”Scroll bar”.
11. Go to defrost schedule

Press the schedule button to continue to the defrost schedule

Check of settings - continued
12. Setup defrost schedule
In our example, the defrost schedule is set to defrost twice a

day.
13. Press a weekday and set the times for the various defrost
starts.
Use the copying functions if there are several days with

identical defrosts.
The end result with two defrosts per 24 hours can be seen here
above.
14. Go to common functions

Press the blue overview button at the bottom left of the display
and then on common functions
,
15. The settings for the common functions
Go through the individual functions.
16. The controller setup has been completed.

Installation in network
1. Set the address (here, for example 3) Requirement to the
Turn the right-hand address switch so that the arrow will point system unit
at 3. The system unit must be a
AK-SC 255, 355 or SM 850.
The arrow of the two other address switches must point at 0.
It is capable of handling
up to 120 AK controllers.
The controller has to be The same address must

remote-monitored via a not be used by more
network. In this network than one controller in
we assign address num- the same network.
ber 3 to the controller.
2. Push the Service Pin
Press down the service pin and keep it down until the Service
Pin LED lights up.
3. Wait for answer from the system unit

Depending on the size of the network it may be up to one
minute before the controller receives an answer as to whether
it has been installed in the network. If there is no answer from the system unit
When it has been installed the Status LED will start to flash
faster than normal (once every half second). It will continue If the Status LED does not start flashing faster than normal, the control-
with this for about 10 minutes ler has not been installed in the network. The reason for this may be
one of the following:
The controller has been assigned an address out of range

4. Carry out new login via Service Tool Address 0 cannot be used.
The selected address is already being used by another controller or

If the Service Tool was connected to the controller while you unit in the network:
installed it in the network, you must carry out a new login to The address setting must be changed to another (vacant) address.
the controller via the Service Tool.
The wiring has not been carried out correctly.
The termination has not been carried out correctly.
The data communication requirements are described in the document:
”Data communication connections to ADAP-KOOL® Refrigeration Con-
trols” RC8AC.

First start of control
Check alarms
Press the blue overview button at the bottom left of the display.
2. Go to the Alarm list
Press the blue button with the alarm bell at the bottom of the
display.
3. Check active alarms
In our case, we have a series of alarms. We will tidy them up so that we

only have those that are relevant.
4. Remove cancelled alarm from the alarm list
Press the red cross to remove cancelled alarms from the alarm
list.
5. Check active alarm again
In our case an active alarm remains because the control has stopped.
This alarm must be active when control has not started. We are now
ready for the startup of control.
Please note that active plant alarms are automatically cancelled when
the main switch is in pos. OFF.
If active alarms appear when the control is started the reason for these
should be found and remedied.

First start of control - continued
Start the control
1. Go to Start/Stop display
Press the blue manual control button at the bottom of the

display.
2. Start control
Press in the field against Main switch.

Select ON.
Press OK.
The controller will now start the controlling when the external
function switch is also activated to ON.
If you wish to start an extra defrost cycle, it can be done

via this display and also from the defrost screen.

Setup logs
Press the blue overview button with the log symbol.
2. Log display The top line gives access to definition of new logs and to
changes of already established logs.
The next line enables you to see a selection of the defined logs
3. New logs Here is the start display for new logs

Start by defining which type of log has to be defined

Here it is determined which parameters have to be included in
the setup of data. Select a function here, then a parameter, and
4. Selection of parameters
finish with OK.


5. Log survey
Here is the survey of all the parameters that are collected in the
log.
If a parameter has to be removed from the log collection, you
must select the parameter and then press Remove.
If a parameter has to be added it is done in accordance with
the earlier display
A LOG CAN ONLY BE DISPLAYED IF:

6. Start the log collection • THE CLOCK HAS BEEN SET AND
Move to the first of the three displays and start the log collec- • THE CONFIGURATION IS LOCKED
tion
Manual defrost
If you want to carry out manual defrost, proceed as follows.
2. Select defrost
3. Start defrost
Activate

5. Regulating functions
This section describes how the different functions work

Introduction
Application Examples
AK-CC 750 controllers are complete regulating units which The controller has been designed to control one of the following
together with valves and sensors constitute complete evaporator four plant types.
controls for refrigeration appliances and freezing rooms within Through the programming you determine which one.
commercial refrigeration.
Generally speaking they replace all other automatic controls con- Evaporator control of one, two, three or four evaporators
taining, inter alia, day and night thermostats, defrost, fan control,
rail heat control, alarm functions, light control, etc.
The controller is equipped with data communication and is oper-
ated via a PC.
In addition to evaporator control the controller can give signals to
other controllers about the operating condition, e.g. forced clos-
ing of expansion valves, alarm signals and alarm messages.
Control of cool or defrost room
Control of cool or defrost appliance
The controller’s main function is to control the evaporator so that

the system constantly operates with the most energy-friendly
refrigeration.
A specific function for registration of the need for defrost will
adapt the number of defrosts so that no energy is wasted on un-
necessary defrosts and subsequent cooling-down cycles.
Among the different functions can briefly be mentioned:

• Control of up to four evaporator sections
• Electronic injection with AKV valve
• ON/OFF or modulating temperature control
• Weighted thermostat and alarm thermostat
• Defrost on demand based on evaporator capacity • The refrigerant is either regulated by means of:
• Appliance cleaning function - expansion valve type AKV or
- solenoid valve and thermostatic expansion valve
• Appliance shutdown via data communication
The complete survey of controllers and functions can be seen in

the manual chapter 2 in section "Design o a evaporator control".

Thermostat function The thermostat can control the temperature via:
• a signal from the S3/S4 sensors in section A, or
Valve type and thermostat • min/max or average temperatures in all the sections used (see
the section on sensor selection).
Principle
Up to 4 valves can be connected to the controller; one for every
solid state output. AKV valve
It is possible to use electrically controlled expansion valves type This principle can also be used with electronic expansion valves
AKV for regulation, or else injection can take place using thermo- type AKV; e.g. refrigeration appliances where one valve is used for
static expansion valves (TEV) in which the temperature is regu- two evaporators. These appliances are specially designed for this
lated using solenoid valves in the liquid line (LLSV), e.g. Danfoss application as the evaporator area is divided over two refrigeration
type EVR. sections in order to achieve a consistent load over the two circuits.
One valve for every evaporator + common ON/OFF thermostat

Here, one valve is used per evaporator and the temperature is
controlled according to the ON/OFF principle in accordance with
the thermostat settings in section A
The thermostat function can be defined in different ways depend-

ing on which application it is used for. For example:
• regulation principle /
• what sensors are to be used /
• whether the user wishes to toggle between two temperature
settings, etc.
It is necessary for at least one air sensor to be fitted for every evap-
orator section. This is applicable irrespective of which thermostat
function is selected – including "no" thermostat. The thermostat's
cut-out temperature also has to be set to the correct air tempera-
ture as this value is used by the injection function. .
Thermostat type= ON/OFF The thermostat can control the temperature via:
• a signal from the S3/S4 sensors in section A, or
One common valve for all evaporators + common ON/OFF ther- • min/max or average temperatures in all the sections used (see
mostat the section on sensor selection).
A line up of refrigeration appliances which are to be regulated to
the same temperature is a typical example.
The temperature is controlled according to the ON/OFF principle
in accordance with the thermostat settings in section A.

One valve for every evaporator + individual ON/OFF thermostat The thermostat in each section controls the temperature via the
Here, one valve is used per evaporator and the temperature is S3/S4 sensors in each section.
controlled individually in each evaporator section according to the
ON/OFF principle. During cooling and in the case of major load variations in which
the temperature falls outside of the thermostat limits, injection
is regulated so that the evaporator operates with the minimum
possible stable superheating. This ensures that the cooling process
takes place as quickly as possible.
In the case of stable loads, the thermostat will reduce the open-
ing time for the AKV valve, so the through flow of refrigerant is
restricted to precisely the amount that is required to maintain the
temperature at the required reference (area control).
The reference temperature will be the set cut-out temperature +
half the difference.
The cut-out temperature and difference are set as in the case of
a standard On/Off thermostat. The difference should not be set
to less than 4°F. (In the case of a smaller difference, load changes
could interfere with the modulating thermostat function.)
One solenoid valve for each evaporator + modulating thermostat

Here, one valve is used per evaporator and the temperature is
controlled individually in each evaporator section according to the
modulating thermostat principle.
The thermostat in every section controls the temperature via the
S3/S4 sensors in every section (where appropriate, see the section
on sensor selection).
Thermostat type = Modulating

Modulating temperature regulation maintains a more constant
temperature and also equalises the load on the system so that the
compressors have better operating conditions.
• This function can only be used on:

- central systems with AKV valves
- central systems with solenoid valves
- brine systems with solenoid valves.
• Each of the individual evaporator sections is controlled individu-
ally using a modulating thermostat function.
• Cut-out value and difference must be set as with an ON/OFF
thermostat.
With solenoid valves, a pulse modulating principle is used with an
One AKV valve for each evaporator + modulating thermostat adjustable period. The valve is opened and closed within a period
Here, one valve is used per evaporator and the temperature is (e.g. 5 minutes). A PI controller calculates how long the valve
controlled individually in each evaporator section according to the needs to be open in order to maintain the most constant tempera-
modulating thermostat principle. ture.
The reference temperature will be the set cut-out temperature +
half the difference.
The cut-out temperature and difference are set as in the case of
a standard On/Off thermostat. The difference should not be set
to less than 4°F. (In the case of a smaller difference, load changes
could interfere with the modulating thermostat function.)
The current load on the appliance can be read off in the form of
the valve's opening time as a percentage of the set period.

Desynchronisation of valve openings If AKV valves are used, at least one sensor must always be used
To achieve even loading on the compressors, a desynchronising in every section, irrespective of the choice of thermostat func-
function has been built in which ensures that the times for sole- tion. This measurement is used by the injection function for the
noid valve opening are displaced. superheat controller.
Within the same controller

If several valves are used on the same controller, the opening Common thermostat
times are displaced in relation to one another. For example, if two When a common thermostat is used, the thermostat settings in
valves are used, the opening of these is displaced in relation to section A are used to control the air temperature.
one another by half a period.
The thermostat temperature can be either a weighting of the
Between controller S3 and S4 sensors in section A, as described for the individual
Displacement of the opening of the solenoid valves takes place thermostat. This will typically be used in cold storage rooms and
on the basis of the controllers' address settings. If a period time of freezer rooms in which several evaporators are controlled accord-
300 seconds (factory default) is used, the opening of the solenoid ing to a common temperature.
valves for the A section will be displaced by 15 seconds x last digit
in the address setting, e.g.:
Addresses 0, 10, 20: are shifted by 0 seconds
Addresses 1, 11, 21: are shifted by 15 seconds, etc.
This desynchronisation between controller takes place during

start-up and once a day at around midnight, 00:00
Address / Section
10 / A
10 / B
Alternatively, the thermostat temperature can be a minimum

11 / A value, a maximum value or an average value of all S3 or S4 sen-
sors for the refrigeration sections used. This will typically be used
11 / B where one solenoid valve is used for several appliance sections
and where it is necessary to ensure that the thermostat is taking
into account the temperature in all sections.
12 / A
12 / B
Min. S4 /
Max. S4 /
S4 average
22 / A
22 / B
Thermostat sensor
Individual thermostat
When individual thermostat control is used in every section, the
temperature is controlled on the basis of the air temperature sen-
sors S3, S4 or both.
Min. S3 /
Max. S3 /
S3 average

Definition of the thermostat temperature takes place using one
setting, which is based on the S4 value. With a setting of 100%,
only the S4 measurement will be used. With a setting of 0%, only
S3 will be used. With a value between 0 and 100%, both measure-
ments will be used.

Switch between two thermostat band (two references) The signal may be a 0-5V, 0-10V, 1-5V or 2-10V voltage signal. Two
offset values must be set, one indicating the displacement at mini-
mum signal and another indicating the displacement at maximum
signal. The displacement will apply to all sections.
The displacement will not affect the alarm limits.
Cutout 2
Cutout 1
Melting function
This function will stop the air flow in the evaporator from being re-
duced by frost created by uninterrupted operation for a long time.
It is a good idea to use this function for refrigeration appliances The function is activated if the thermostat temperature has
containing impulse purchases where the products are often remained in the range between 23°F and 50°F for a longer period
exchanged. Via a switch function it is possible to change between than the set melting interval. The refrigeration will then be
two thermostat settings depending on the products contained in stopped during the set melting period. The frost will be melted
the appliance. The change-over between two thermostat bands so that the air flow and hence the evaporator’s capacity will be
is activated via a contact or via a pulse signal of at least three greatly improved.
seconds’ duration – as a rule via a key switch placed on the appli- The settings for melting interval and melting period are common
ance. When the switch is activated the thermostat settings as well to all sections, but the controller will displace the melting time for
as the limits for the alarm thermostat and the product sensor will the different sections so that no synchronisation will take place.
change. If there are several controllers in the same defrost group the time
The changeover between the two thermostat bands can also be between the two meltings should be set differently in the indi-
seen on the display, but only if the shift is set to take place with a vidual controllers. In this way a synchronisation of the thermostats’
pulse signal. cutin times will be avoided.
When a change-over is activated the display will show to which
thermostat band the change goes.
Timer for compressor relay
Displacement of reference for thermostat If a compressor relay has been selected, the relay’s timer function
will have higher priority than the thermostat function.
In refrigeration appliances there may be big load differences

between the shop’s opening and closing hours, especially if Night
blinds/curtains are used. The thermostat reference may be raised
here without it having any effect on the product temperature.
Change-over between day and night operation can take place, as
follows:
• via the built-in weekly schedule
• via an external switch signal
• via a signal from the data communication
When night operation starts the thermostat reference will be dis-

placed with an offset value that normally will be positive. It must
however be negative if cold accumulation is to take place.
When a Night blind is used the distribution of air in the appliance
will change radically. A change of the thermostat’s weighted S3/
S4 ratio will therefore be required. As a rule the S4 share is set at a
lower value during the night than during the day.
The thermostat reference can be displaced via an external voltage

signal which is particularly useful for process cooling.

Temperature alarms
Alarm thermostat Curve 1: Cooling stage

The function is used for sounding the alarm before the product (1): Time delay has been exceeded. Alarm becomes active.
temperature at the refrigeration site becomes critical. Curve 2: Normal regulation where the temperature becomes too high
(2): Time delay has been exceeded. Alarm becomes active.
You can set alarm limits and time delays for high and low tempera-
Curve 3: Temperature becomes too low
tures. Alarm will be given if the set limit is exceeded, but not until (3): Time delay has been exceeded. Alarm becomes active.
the time delay has expired.
There will be no alarms when refrigeration has been stopped due If regulation is carried out with two thermostat bands there will be
to cleaning of the appliance or if the main switch is set in pos. OFF. a set of alarm limits for each band. Time delays will be common to
The alarm sensor may be chosen independently of the sensor used the two bands.
for the thermostat function.
Alarm sensor Frost alarm

The alarm sensor may be selected as either S3 or S4, or a If the thermostat is controlled according to the S3 temperature
weighted value of both of them. or a weighting of S3/S4, there could be a risk (on the refrigeration
The setting is performed as a percentage value of S4. shelves) that the evaporator’s S4 discharge temperature may be-
The weighting need not be the same as for the thermostat come so cold that the products at the back of the shelves become
function. In other words, the thermostat may regulate accord- exposed to unintended frost temperatures.
ing to S4 and the alarm thermostat may give alarm according To prevent this, the controller has a built-in frost
to S3. alarm. If the S4 temperature falls below a set frost
limit an alarm will be given so that the cause of the
Alarm limits cold outlet temperature can be found and corrected.
Different alarm limits can be set for the individual sections. The
alarm limits are set as absolute values in °F.
If thermostat bands are used, separate limits can be set for each
thermostat band. The alarm limits are not affected during night
operation or if there is an external reference displacement via a
voltage signal.
Time delay
Three time delays are set for alarms:
- For too low temperature
- For too high temperature during normal regulation
- For too high temperature during cooling down
• after activation of internal or external start/stop
• during a defrost
• after a power failure
• after appliance cleaning.
The time delay will apply until the actual air temperature has
dropped below the “upper alarm limit”.
Example
IN: Thermostat cut-in value

OUT: Thermostat cut-out value
Lim: Alarm limit for high temperature and low temperature
S: Alarm ceases

Common functions
Fan control Effect

To obtain energy savings it is possible to pulse control the power
supply to the fans at the evaporators.
Pulse control can be accomplished in one of the following ways:
- during the thermostat’s cutout period (cold room)
- during night operation and during the thermostat’s cutout pe-
riod (appliance with Night blind) ASH.
Pulse control only takes place when Min. ON%
all sections/evaporators are cut out.
Dew point
Two dew point values are set in the appliance control:

• One where the effect must be max. i.e.100%.
• One where the effect must be min.
At a dew point which is equal to or lower than the value, the effect
will be the value indicated in "ASH min ON%".
A period of time is set as well as the percentage of this period of In the area between the two dew point values the controller will
time where the fans have to be operating. manage the power to be supplied to the rail heat.
Stop of fans if cooling is missing The current dew point and duty cycle for ASH can be read off as
If the refrigeration in a breakdown situation stops, the temperature status values.
in the cold room may rise quickly as a result of the power supply If the dew point signal cannot be distributed to a controller, the
from large fans. In order to prevent this situation the controller can ASH will revert to day/night control.
stop the fans if the temperature at S5 exceeds a set limit value.
The function can also be used as a sort of MOP function during During defrost the ASH will always be 100% ON.
start-up with a hot evaporator. The fans will not start until the S5 If ASH ON is selected, it will run at 100% during defrost + the time
temperature has been reached below the set limit value. In other after defrost if the thermostat temperature is above the cut-in
words, the evaporator and hence the compressor wll not be so limit (but max. 15 minutes).
heavily loaded during the startup phase.
The function uses the S5 sensor from section A. Compressor control
The function is not active when refrigeration has stopped. The controller has a function that can be used for compressor
control. When the function is selected ON a relay will automati-
cally follow the status of the thermostat functions. The relay is ON
Anti sweat heat control when the thermostat demands refrigeration. If the thermostat
It is possible to pulse-control the power to the ASH in order to save function is selected OFF the compressor output will constantly be
energy. Pulse control can either be controlled according to day/ ON.
night load or dew point. A minimum ON time and a minimum restart time for the relay
belong to the function.
Pulse control according to day and night The relay will be OFF during defrost.
Various ON periods can be set for day and night operation. There is display of:
- operating hours during the past 24 hours
- total number of operating hours
- number of couplings during the past 24 hours
- total number of couplings
Appliance cleaning
This function makes it easy for the shop’s staff to carry out a
cleaning of the appliance according to a standard procedure.
Function
Appliance cleaning is activated via a pulse signal of minimum
A period time is set as well as the percentage part of the period in three seconds’ duration – as a rule via a key switch placed on the
which the ASH is ON. appliance. It can however also be activated via data communica-
tion. Appliance cleaning is carried out via three phases:
Pulse control according to dew point 1 - at the first activation the refrigeration is stopped, but the fans
In order to use this function a system manager of the type AK-SC keep on operating in order to defrost the evaporators. ”Fan” is
255 is required which can measure dew point and distribute the shown on the display.
current dew point to the appliance controllers. For this the ASH ON 2 - at the second activation the fans are also stopped and the
period is controlled from the current dew point. appliance can now be cleaned. ”OFF” is shown on the display.
3 - At the third activation refrigeration is recommenced. The
display will show the actual appliance temperature.

To carry out cleaning of a frost appliance as quickly as possible - the light is controlled via the data communication from a system
cleaning can be started with a defrost sequence. unit.
When appliance cleaning is activated a cleaning alarm is trans- It is possible to set whether the light is to be switched on or off
mitted to the normal alarm recipient. A later processing of these when the main controller switch is activated.
alarms will document that the appliance has been cleaned as This is set in the function "Light at main switch=off".
often as planned. The function saves information on when the last If "Light at main switch=off" is set to ON, the normal light function
appliance cleaning was carried out and how long it lasted. will be maintained when the main switch is switched off.
If OFF is selected for this setting, the light will stay off when the
Appliance shutdown main switch is switched off.
This function makes it possible to shut down a refrigeration appli-
ance using data communication or a switch signal. Night blind
When the signal is received, refrigeration stops. Fans and lights will Motorised night blind can be controlled automatically from the
do the following depending on the setup: controller. The night blinds will follow the status of the light
• Fans continue. The light will follow the standard setup. function. When the light is switched on, the night blinds opens
• Fans stop immediately. The light immediately switches off. and when the light is switched off, the night blinds close again.
• Fans stop when the delay time expires. The light will follow the When the night blinds are closed, it is possible to open them using
standard light control. a switch signal on the digital input. If this input is activated, the
• Fans stop when the delay time expires. The light switches off night blinds will open and the refrigeration appliance can be filled
when the delay time expires. with new products. If the input is activated again, the blinds close
The shutdown delay time is adjustable and applies to both fans again.
and lights. When the night blind function is used, the thermostat function
Any night curtain output will follow the light function. can control with different weighting between the S3 and S4
sensors. A weighting during day operation and another when the
Door contact blind is closed.
The door contact function can be defined for two different A night blind is open when the appliance cleaning function is
applications: activated.
- Door alarm
The controller monitors the door contact and delivers an alarm
message if the door has been opened for a longer period than Forced closing
the set alarm delay. The AKV valves can be closed with an external signal (the “Inject
- Stop of refrigeration + door alarm ON signal”). The function must be used in connection with the
When the door is opened the refrigeration is stopped, i.e. the compressor’s safety circuit, so that there will be no injection of
injection, and the fan are stopped. If the door remains open liquid into the evaporator when the compressor is stopped by the
for a longer time than the set restart time, refrigeration will be safety controls. (However not at low pressure – LP).
resumed. This will ensure that refrigeration is maintained even If a defrost cycle is in progress, the forced closing status will not be
if the door is left open or the door contact should be defective. re-established until the defrost is completed.
If the door remains open for a longer period than the set alarm The signal can also be received from the DI-input or be received
delay an alarm will also be sounded. via the data communication.
In both applications the alarm function will also contain a local During a forced closing the fans can be defined to be stopped or
reminder which is activated when 75% of the set time has been in operation.
passed. This reminder only appears on the connected display and
the intention of it is that the door must be closed before the alarm
for open door is released. Alarm relay
If the controller is to give alarm at a relay output, the relay must be
From the controller the following can be read: defined.
- the duration of the last open period A setting determines when the relay is activated:
- the total open period during the past 24 hour - Only for alarms with “high” priority
- number of openings during the past 24 hours - For alarms with “low” and “medium” priority
- For alarms with “low”, “medium” and “high” priority.
Defrost has higher priority than the door function. That is to say,
refrigeration and fans will not be started until defrost is complete.
Start/stop of regulation (main switch)
The door contact function can also activate the light function so A software setting is used for starting and stopping the regulating
that the light is turned on and kept on for a period of time after function.
the door has again been closed. Cf. the section on light function. ON = normal regulating function
OFF = Regulation stopped. All outputs will be set in standby mode.
Light function All alarms are stopped. An alarm can however be transmitted to
The function can be used for controlling the light in a refrigeration the effect that regulation has stopped.
appliance or in a cold room. It can also be used for controlling a The function applies to all sections.
motorised night curtain.
You can also define an external switch for start/stop of the regula-
The light function can be defined in three ways: tion.
- the light is controlled via a signal from a door contact. Together If an external switch is defined regulation will only be carried out
with this function a time delay can be set so that the light is kept when both switches are in position ”ON”.
burning for a period of time after the door has been closed.
- the light is controlled via the day/night function

Liquid injection
Principle Refrigerant
Up to four valves can be connected. One for each solid state Before regulation can be commenced, the refrigerant must be
output. defined.
Control can be carried out with electrically operated expansion You can directly select one of the current refrigerants:
valves type AKV. 1 R12 11 R114 21 R407A 31 R422A
Or injection can take place with thermostatic expansion valves 2 R22 12 R142b 22 R407B 32 R413A
(TEV) where the temperature will then be regulated with solenoid 3 R134a 13 Brugerdefineret 23 R410A 33 R422D
valves type EVR or similar. 4 R502 14 R32 24 R170 34 R427A
5 R717 15 R227 25 R290 35 R438A
6 R13 16 R401A 26 R600 36 XP10
7 R13b1 17 R507 27 R600a 37 R407F
8 R23 18 R402A 28 R744 38 R1234ze*
9 R500 19 R404A 29 R1270 39 R1234yf*
10 R503 20 R407C 30 R417A
*) Only 080Z0139
If a new refrigerant is demanded which is not as yet contained

on the list you may select ”User-defined” which is subsequently
set with data for the refrigerant in question. The values can be
ordered from Danfoss.
Warning: Incorrect selection of refrigerant can cause damage to

the compressor.
Adaptive superheat with AKV valve

The evaporating temperature is measured with pressure transmit-
ter P and the superheat with the pressure transmitter and the S2 MOP control
sensor. (MOP = Max. Operating Pressure)
The MOP function limits the valve’s degree of opening as long as
the evaporating temperature measured by Po is higher than the
set MOP temperature. The function can only be active when the
AKV injection valve function is ON.
Start/stop of injection
The injection can be stopped separately for each evaporator sec-
tion.
The function contains an adaptive algorithm that independ-
ently adjusts the valve’s opening degree, so that the evaporator
constantly delivers optimum refrigeration at lowest possible
superheat.
The superheat reference will be limited by the settings for min.
and max. superheat.
If the superheat is very low, the valve may be closed very quickly
using the "SH closed" setting.
When the superheat has dropped to 2°F over the "SH closed" limit,
this function will reduce the degree of opening of the valve so
that the valve will with certainty remain closed if the superheat
fall to the "SH closed" value. To ensure that the close function does
not generate the general superheat regulation, the "SH closed"
setting must be at least 2°F lower than "SH min".
One pressure transmitter can supply signals to several controllers

if they regulate refrigeration points on the same suction line. But if
a valve is mounted in an evaporator’s suction line, say, a KVP / KVQ
or PM, the pressure transmitter must be placed before the valve.
The signal can now only be used by the relevant controller.

Defrost
There is a common defrost start for all evaporator sections. Defrost valve is kept open during defrost so that the warm brine can run
stop can be common or individual when based on temperature. through the "evaporator".
Refrigeration will not be re-started until defrost has been accom-
plished in all sections. Hot gas defrost
Fan control during defrost

Choose whether the fans should be running or stopped during the
defrost sequence.
Coordinated defrost
If there are several controllers that are to perform defrost at the
same time they can be grouped from the system unit. The system
unit will start the defrosts, and when the defrost of the individual
controllers is later finished they will go into ”stand-by” position
until all the defrosts have been terminated. Refrigeration is then During hot gas defrost, the controller regulates valves in the liquid
resumed. line, hot gas valves, a suction line valve and a drain valve.
Drip tray heating element
It is possible to control a heating element in the drip tray for hot
gas defrost. When defrost is commenced, the heating element is Defrost start
activated. The heating element remains activated until a set time Defrost can be started in several ways. Once started it will continue
after defrost has ended by time or temperature. until a ”defrost stop” signal is received.
- Manual defrost
Defrost type Manual defrost can be enabled via a setting in the controller or
via the bottom button on the display.
Electric defrost After activation the setting moves back to position OFF when the
defrost has been completed.
- External signal on input

Defrost start is done with a signal on a DI input. The signal must
be an impulse signal of at least three seconds’ duration. Defrost
starts when the signal moves from OFF to ON.
When there is electric defrost, the individual sections’ heating ele-
ments are controlled separately. - Schedule – weekly programme
Defrost can be started via an internal schedule or via an external
schedule placed in the network's system unit.
Natural defrost • Internal schedule
Defrost is started by means of a weekly programme that is set
in the controller. The times have relation to the controller’s
clock function. Up to eight defrosts per 24 hours can be set. The
schedule can be found via the ”Overview display” / ”Defrost” /
”Schedule”.
• External schedule
Defrost is started via a signal from the network's system unit
Defrost is accomplished here by the fans circulating air through
the evaporator. - Interval
Defrost starts with set intervals, e.g. every eight hours. An inter-
Warm brine defrost val must ALWAYS be set to a "higher" value than the period set
between two defrosts when a schedule or network signal is used.
Defrost according to intervals ensures that defrost always takes
place, even if no signal is received from the network's system
unit.
- Adaptive defrost
This function can cancel planned defrosts which are not neces-
Warm brine defrost can be used on indirect refrigeration systems sary, and on its own initiative it can start a defrost if the evapora-
with solenoid valves. During warm brine defrost, the solenoid tor is about to be blocked by rime and ice.
(The "Adaptive defrost" function is described at the end of the
section.)

Defrost sequence For large evaporators there should be two S5 sensors – S5-1 and
Every defrost runs through the following sequence: S5-2. The defrost is stopped when both temperatures have at-
- emptying of evaporator (pump down) (state 1) tained the set value.
- defrost is initiated (state 3)
- waiting position (used for coordinated defrost) (state 4) If the defrost time exceeds the set max. defrost time, the defrost
- drip-off (injection delay) (state 5) stops. This will happen even if the defrost stop temperature has
- Pressure equalisation where the drain valve opens (hot gas not been reached (max. defrost time will function as safeguard).
defrost only) (state 6) When the defrost is stopped on time, the alarm message “Max.
- fan delay (state 7) def. period exceeded” will appear for the section in question. If
the alarm is not acknowledged within five minutes, it will auto-
matically be cancelled.
Emptying of evaporator (state 1) When there is an error in a defrost sensor, an alarm appears and
Before the defrost heating elements are started it is possible to the defrost stop will then be based on time in the relevant sec-
carry out emptying of the evaporator. During a set time delay, the tion. Defrost stop for the remaining sections will still be based on
valve in the liquid line remains closed, the fans run and the evapo- temperature.
rator is drained of refrigerant.
• Common stop using temperature and with time as security
Defrost (state 3) In the case of electric and hot gas defrost, only one output is
• Electric defrost used for all evaporators, i.e. one output for heating element /
The electric heating elements are activated here. common hot gas valve.
• Natural defrost
Here, the fans run in order to defrost the evaporator using air
circulation alone.
• Hot gas defrost
Here, the drain valve and suction line valve are closed. The hot
gas valve opens in order to feed hot gas through the evaporator.
• Warm brine defrost
Here, the solenoid valve is held open so that warm brine can be
fed through the evaporator.
Defrost stop
There are four kinds of defrost stop to choose from.
• Individual stop using temperature and with time as security Example of hot gas usage with common hot gas valve for all
In the case of electric and hot gas defrost, one output per evapo- evaporators
rator is used here, i.e. an individual heating element / hot gas
valve per evaporator. The temperatures of each evaporator are measured using a sen-
sor. Once all the evaporator temperatures are equal to or greater
than the set temperature for defrost stop, defrosting is stopped in
all sections and the defrost sequence continues.
The selection of defrost stop sensor as well as the "safeguard"

stop on time if stop temperature can not reached is exactly as
described for individual stop.
• Stop based on time

A fixed defrost time is set here. When this time has elapsed, the
defrost will be stopped and cooling will be resumed. (When stop
on time the controllers does not check whether one or more of
the evaporators still require defrost.
Example of hot gas usage with individual stop per evaporator • Stop based DI signal
- Stop via a common DI signal
The temperatures of each evaporator are measured using a sen- - Stop via an individual DI for each section.
sor. When this temperature is then equal to or greater than the
set temperature for defrost stop, defrost stops in the section in • Manual stop
question. The defrost sequence continues only when all sections Defrost in progress can be stopped manually by enabling the
have completed defrost. "Stop defrosting" function."
When there is electric defrost, S5 is normally selected as defrost
sensor, but S3, S4 or S2 may also be selected (S3 is an air sensor If a signal on forced closing during a defrost is received, the forced
placed in the evaporator inlet, and S4 is an air sensor placed in closing status will not appear until the defrost has been finished.
the evaporator outlet).
Coordinated defrost (state 4)
Via a system unit it is possible to perform a group defrost with
other appliance controllers. The system unit will in that case start
a defrost with a start signal via the data communication. When the

first section of a controller has finished defrost, the controller starts Example
the “Max. hold time” function and when all sections have finished Below is an example of a defrost sequence using hot gas defrost.
defrost, this is recorded by the system unit. The controller will
then move into waiting position until it receives a signal to restart
refrigeration. This happens when all controllers in the group have
concluded their defrosts. If this message has not been received
within the “Max. holding time” time, the controller will resume
refrigeration under all circumstances.
Drip-off delay (state 5)

A time delay can be put in so that any drops of water may drip
off the evaporator before refrigeration is resumed. In this way it is
ensured that the evaporator as far as possible is free from water
when refrigeration is restarted.
Drain delay / pressure equalisation during hot gas defrost

(state 6)
When the drip delay is completed, it is possible to add a drain The following are used in the example:
delay in which the smaller drain valve opens up to the suction line - Hot gas defrost with common hot gas valves
so that pressure equalisation takes place. Once the drain delay has - Defrost using the evaporators is stopped individually using the
expired, the main valve in the suction line opens and cooling is S5 temperature
resumed. - The fans are stopped during defrost
Delayed fan start (state 7) The defrost sequence will be as follows:

Regardless of whether the fans are running or have stopped
during the defrost sequence, the fans can be stopped during this
delay.
Drops of water left on an evaporator after defrost should be bound
to the evaporator (primarily used in freezing rooms).
After defrost, the liquid injection is started, the evaporator is
cooled down, but the fans will be started a little later. During this
period the controllers operate the expansion valve by force, but
they constantly monitor the superheat.
The temperature at which the fans are to be started is set (meas-
ured always with the S5 sensors). The max. permissible time delay
in minutes is set.
The time delay for fan start will not commence until the time delay
for liquid injection, if applicable, has run out.
• Pump down (state 1)
Only when all the S5 sensors register a lower temperature than the
The AKV valve closes, the heating element in the drip tray is
set will the fans be started. If all S5 sensors do not register a lower
activated and the fans run.
temperature than the set by the delay time has elapsed, the fans
• Defrost (state 3)
will start. At the same time alarm is given that Maximum delay
The fans stop, the main valve and the drain valve in the suction
time for fan is exceeded for the section in question. If the alarm
line are closed and the hot gas valve opens.
is not acknowledged within five minutes, it will automatically be
Defrost is terminated when the S5 sensor has reached its stop
cancelled.
temperature.
If some of the S5 sensors are defective, the signal from sensors that
• Hold (state 4)
remain intact will be used.
If coordinated defrost is being used, the controller will wait for
a release signal from the network's system unit before continu-
ing with the sequence. Alternatively, the hold stops once the
maximum hold time has expired.
• Drip delay (state 5)
Cooling is delayed so that any drops of water can run off the
evaporator.
• Drain delay / pressure equalisation (state 6)
The drain valve opens so that pressure equalisation takes place
in the evaporator.
• Fan delay (state 7)
The main valve in the suction line opens and liquid injection is
resumed. The fans are delayed so that the remaining drops of
water are bound to the evaporator. The fans start when the re-
quired fan start temperature has been reached on the S5 sensor,
or when the set delay time has expired.

• Drip tray heating element This function will only cancel defrost if all evaporator sections so
The drip tray heating element is switched off when the set delay permit.
time has expired. This delay time is applicable from the end of
defrost (state 3). Function selection
This function can be set to operate in one of the following ways:
0. OFF:
Adaptive defrost The function is stopped. Any alarms are removed and the func-
This function can cancel planned defrosts which are not neces- tion is reset.
sary, and on its own initiative it can start a defrost if the evapora- 1. Monitoring only::
tor is about to be blocked by rime and ice. The function is used exclusively to monitor the formation of
This function is based on a registration of the air flow through ice on the evaporator – the function will not cancel planned
the evaporator. By using the AKV valve as mass flowmeter for the defrosts.
refrigerant flow it is possible to compare the energy admission If the function detects severe ice/rime formation on an evapora-
on the refrigerant side with the energy emission on the air side. tor, an alarm "Appliance A – air flow reduced" is transmitted.
Via this comparison the air flow through the evaporator can be The alarm is removed at the start of the next defrost.
determined and hence also the amount of ice/frost build-up on 2. Skipping of defrosts by day (appliances with night blinds)
the evaporator surface. This setting is used if function is only to cancel unnecessary
defrosts by day, and if night blind is used for the appliance.
Automatic adaptation to the evaporator This function undertakes new tuning only when defrost takes
When adaptive defrost is activated it will carry out an automatic place during day operation.
tuning in order to adapt itself to the relevant evaporator. The first The controller MUST be set to night state when night time cover
tuning takes place after the first defrost so that tuning can be car- is set for the appliance – this may take place via a schedule in
ried out on an evaporator without ice/rime formation. New tuning the controller or alternatively via a signal from the system unit.
subsequently takes place after each defrost (but not at night with This is because there is a risk of the function detecting the
night blinds). In a few cases it may happen that the function is not formation of rime/ice on the evaporator when night blind is set
correctly adapted to the relevant evaporator. This is usually be- for the appliance. (A greater reduction in air flow may occur as
cause the automatic adjustment has been made under abnormal a consequence of a small distance between night blinds and
operating conditions at start-up/on testing the system. This will products.
result in the function reporting an error state. If this happens, a It is important for night time cover to be removed from the
manual reset of the function should take place while briefly set- appliance when the controller switches to day operation. If not,
ting the function switch to "OFF". there is a risk of incorrect tuning, and hence missing data for
cancelling defrosts. Correct tuning will take place only after the
Status display next defrost.
For each evaporator it is possible to display the current operating 3. Skip defrost day and night (refrigeration rooms and appliances
status for adaptive defrost: without night blind)
0: OFF Function not activated This setting is used if the function is to cancel defrosts for rooms
1: Error Reset to be carried out and appliances without night blind.
2: Tuning Function carries out automatic tuning New tuning of the function takes place after each defrost.
3: OK - no ice build-up 4. Full adaptive defrost
4: Slight ice build-up This setting is used if the function is to start defrosts on its
5: Medium ice build-up own initiative. The setting can ideally be used in refrigeration/
6: Heavy ice build-up frost rooms where the time of defrost is not as important. In
refrigeration/frost rooms, this setting can ensure major savings
as defrosts take place only when necessary. Scheduled defrosts
Restrictions and sensor signals: will always be carried out. That is to say, a basic schedule can
be input and the adaptive function will then start extra defrosts
The following connections/signals must be used: itself where necessary..
- Expansion valve type AKV
- Temperature signal from both S3 and S4
It is essential that the S3 and S4 sensors are located in the air
flows of the evaporator inlet and evaporator outlet. The sensors Minimum time between defrosts
must be mounted in such a way that the effects of external heat
sources, such as fan motors, are minimised as far as possible.
- Pressure signal from condensation pressure Pc
The Pc signal can be received from a pressure transmitter which
is connected to the controller, or it may be received via data
communications from the system unit. It is possible to enter a minimum time between defrosts. In this
(Several controllers may share the same Pc signal.) way it can be avoided that planned defrosts according to the
If the controller does not receive a Pc signal, it will use a constant weekly schedule be carried out immediately after the termination
value for the condensation pressure. of a adaptive defrost. The time span is from the termination of a
- Adaptive defrosting cannot be used if one of the following refrig- adaptive defrost and until a planned defrost is again allowed.
erants are used for regulation: R23, XP10, R13B1 or user-defined.
Documentation on saving
This function can only cancel planned defrosts which start from It is possible to read the number of planned defrosts and the
a defrost schedule – either an internal schedule or an external number of cancelled defrosts.
schedule in the system unit. Other defrost start signals will always
result in defrost.

Alarms
• Appliance not defrosted
If this function detects ice formation shortly after defrost, the
"Appliance not defrosted" alarm is generated. This error may be
due to the evaporator not being defrosted correctly as a conse-
quence of faults in heating elements or fans. After this alarm, the
function will not cancel defrosts.
This alarm is removed at the start of the next defrost, at which
point cancellation of defrosts will be permitted again.
• Air flow reduced

If this function detects severe ice formation on the evaporator,
the alarm "Appliance X – air flow reduced" is transmitted. This er-
ror will typically be due to severe ice formation on the evapora-
tor, but it may also be due to reduced air flow as a consequence
of severe over stacking of goods or dropout of fans. After this
alarm, the function will not cancel defrosts.
• Sensor error
The controller cannot carry out a tuning calculation for use in
the adaptive defrosting.
After this alarm, the function will not cancel defrosts.
• Flash gas alarm

This function will monitor whether there is any flash gas at the
expansion valve. If flash gas is detected over a fairly long period,
the alarm "Appliance X – Flash gas alarm" is triggered.
This alarm is removed when flash gas disappears or at the start
of the next defrost.

Miscellaneous Forced refrigeration
The controller will undertake refrigeration when this signal is
received. Refrigeration will continue until the signal is removed.
Sensor correction
Alarm priorities The input signal from all connected sensors can be corrected.
The different alarms that can be generated by the controller can
be given a priority. Anti sweat heaters
“priority” will activate the alarm relay if it has been so defined. The The anti sweat heater control can be overridden.
alarms are entered in the alarm log and also transmitted to the
data communication if connected.
The “Log only” priority will as mentioned only be entered in the Display signal
alarm log.
Setting Log Selection Alarm relay Net AKM-
Low - work dest.
Non High Low-Middle
High
High X X X X 1
Medium X X X X 2
Low X X X X 3
Log Only X 4
The air temperatures measured at the evaporator can be read from
Disabled
a display. This display must be of display type EKA 163B or EKA
164B. The display is normally mounted on the appliance so that
Sensor correction the customer can see the air temperature. Up to four displays per
The input signal from all connected sensors can be corrected. A controller can be fitted.
correction will only be necessary if the sensor cable is long and has Connection is effected by means of wires with plug connectors.
a small cross-sectional area. All displays and functions will reflect The display can be placed on an appliance front, for example.
the corrected value. When a display with operating buttons is selected, the unit can be
operated with ease by means of a menu system as well as display-
Clock function ing temperatures and operating situations.
The controller contains a clock function, that can be used together
with schedules for defrost and day/night operation.
In case of power failure the clock must be reset. Display signal
If the controller is linked up to a System Manager via the data com- Temperature display can be selected for a product sensor, or
munication, the System Manager will reset the clock. alternatively a weighted condition between air sensors S3 and S4.
Setting is expressed as a percentage of the S4 signal.
Signals via data communication The display is independent of the thermostat function.
The controller contains a number of functions that can be acti- An Offset can be set for the display.
vated/overridden by the network’s system unit: Values are displayed by means of three digits, and one setting
allows you to decide whether the temperature is to be displayed
Night operation in °C or °F.
The day/night operation of the individual controllers can be con-
trolled from a central weekly schedule in the system unit. LEDs on the front
The LEDs will come on when the associated relay is activated:
Interruption of injection 2nd LED = refrigeration
The system unit can ensure that all appliance and room controllers 3rd LED = defrost
force-close their AKV valves if all compressors in the belonging 4th LED = ventilator operational
central plant stop due to operation breakdowns and are prevented The LEDs will flash when an alarm has been triggered.
from starting again. In this situation, you can call up the error code on the display by
briefly pressing the top button.
Light control
In appliance controllers the light can be controlled via a central The buttons
weekly schedule in the system unit. When you want to change a setting, the top and bottom buttons
will give a higher or a lower value depending on which button
Coordinated defrost you press. Before you can change the value, you must access the
Several appliance controllers can be grouped in the system unit menu. This is done by holding down the top button for a couple
so that they will start a defrost at the same time and subsequently of seconds; this takes you into the list of parameter codes. Find the
start up after defrost at the same time. parameter code you want to change, then press the centre but-
ton to display the parameter value. When you have changed this
Adaptive defrosting value, save the new value by pressing the centre button again
By using the "Adaptive Defrosting" function the controller must re-
ceive a condensing pressure signal Pc. This signal must be received Examples:
from the System Manager. Setting a menu
1. Press the top button to display a parameter
Optimization of suction pressure 2. Press the top or bottom button and find the parameter you
The appliance/room controllers can supply the necessary informa- want to set
tion to the system unit so that it can optimise the suction pressure 3. Press the centre button to display the value
based on the appliance with the heaviest load. 4. Press the top or bottom button and set the new value
5. Press the centre button again to save the value.

.
Setting the temperature Menu overview:
1. Press the centre button to display the temperature setting A display can be connected for each evaporator section. In each
2. Press the top or bottom button and set the new value display, the following settings/readings can be undertaken for the
3. Press the centre button to save the setting. evaporator section in question.
Parameter Function At start-
Read the temperature at the defrost sensor) name up
• Briefly press the bottom button r12 Main switch: x
0: Controller stopped
Manual start or stop of defrost 1: Regulation
• Press the bottom button for 4 seconds. r22 Select thermostat band:
1 = Thermostat band 1 is active
2 = Thermostat band 2 is active
Read codes
r37 Setting of cut-out value for the thermostat in section
Normally the selected temperature signal can be read from the A/B/C/D
display, but under certain conditions the display may show other
codes in order to notify the user of various operating states. r38 Setting of cut-out value for thermostat band 2
Function Display read o30 Setting of refrigerant (must be set if AKV valves are x
used)
Main switch When the "main switch" is set to OFF, the display will 0= not selected, 1=R12. 2=R22. 3=R134a. 4=R502.
read "OFF" 5=R717. 6=R13. 7=R13b1. 8=R23. 9=R500. 10=R503.
Defrost During defrost, the display will read "-d-". 11=R114. 12=R142b. 13=User def. 14=R32. 15=R227.
The display will switch to normal temperature display 16=R401A. 17=R507. 18=R402A. 19=R404A.
when the thermostat temperature is in place, or the 20=R407C. 21=R407A. 22=R407B. 23=R410A.
delay period “High temp alarm delay” has expired . 24=R170. 25=R290. 26=R600. 27=R600a. 28=R744.
29=R1270. 30=R417A. 31=R422A. 32=R413A.
Case clean- When appliance cleaning is activated, the display will
33=R422D. 34=R427A. 35=R438A. 36=XP10.
ing read "Fan" to indicate that the fans are running in order
37=R407F. 38*=R1234ze. 39*=R1234yf.
to defrost the evaporator. When the second stage of ap-
*) Only 080Z0139
pliance cleaning is activated, the display reads "OFF" in
order to indicate that the appliance can now be cleaned o46 Case cleaning function. Set:
as all outputs are in standby position. 0: Case cleaning not started
1: Only fan running (evaporator defrost)
PAS Requirement for access code. If operation of the display
2: All outputs are OFF (cleaning may be carried out)
is to be protected by an access code, both the defini-
tion and the access code must be set in the controllers' o62 Selection of predefined configuration. x
authorisation menu for the local display (LOCD). This setting will give a choice from a series of prede-
fined combinations, which at the same time establish
Alarm The three LED's will flash if an alarm is triggered. The
the connection points.
alarm code can be viewed by pressing the top button.
At the end of the manual there is an overview of the
--- When three dashes appear, the valid temperature read- options and connection points.
ing is faulty (sensor switched off or short-circuited), or After configuration of this function, the controller will
else the display has been deactivated. shut down and restart.
th1/th2 When the thermostat bank is changed by pressing a o93 Configuration lock x
button, the display will display for 10 seconds which You can only select a preset configuration or change
thermostat band is active. refrigerant when the configuration lock is open.
0 = Configuration open
--1 Initiation, Display is connected to output A
1 = Configuration locked
--2 Output B. etc.
u17 Actual air temperature for the thermostat in section
A/B/C/D
u20 Actual temperature at S2 sensor. Section A/B/C/D
Get off to a good start when use of display
The following procedure will start regulation as quickly as possible: u21 Actual superheat. Section A/B/C/D
1. Open parameter r12 and stop regulation (in a new appliance not u24 AKV valve opening degree. Section A/B/C/D
set previously, r12 will already be set to 0, which means regula- u26 Actual evaporating temperature. Section A/B/C/D
tion stopped)
u36 Actual air temperature for product sensor in section
2. Open parameter o93 and set the configuration lock to a value of
A/B/C/D
0 (=OFF)
3. Open parameter 062 = Select a predefined use on the basis u68 Actual air temperature for alarm thermostat in sec-
tion A/B/C/D
of the electrical connections which appear at the end of the
manual. After configuration of this function, the controller will
shut down and restart. X = When the controller is not set up, the display will only read the marked settings
4. Once the controller has restarted, open parameter 093 and the
configuration lock is opened = value 0.
5. If AKV valves are used, you must also select refrigerant via
parameter o30.
6. Open parameter r12 and start regulation.
7. When there is a network: set the address for the address switch
in the controller.
8. Send this address to the system unit by activating a service pin.

Information
The controller offers quite a number of status displays which Input and output status
are invaluable in connection with operational start-up and Status display of all inputs and outputs
optimisation. Manual overriding of all outputs
Thermostat function
Display of S3 air admission Regulating status
Display of S4 air emission The controller goes through some regulating situations. You can
Display of weighted S3/S4 thermostat temperature see the actual situation here.
Min., Max. and Average thermostat temperature / 24 hours When operating with AK-ST the text is written on the screen for
Average thermostat coupling in % / 24 hours the section. When operating from AKM the operating status is a
Running time for cutin period in progress or for the last cutin numerical value.
period The values are, as follows:
0: Refrigeration stopped from Main Switch
Alarm thermostat 1: Start-up phase for the injection function
Display of weighted S3/S4 alarm temperature 2: Adaptive regulation of the superheat
Min., Max. and Average alarm temperature / 24 hours 3: -
Percentage of time where the alarm temperature was outside the 4: Defrost
limits / 24 hours 5: Start-up after defrost
6: Forced closing
Product sensor 7: Injection function failure
Display of the temperature at the product sensor 8: Sensor error and emergency refrigeration
Min., Max and Average of product temperature / 24 hours 9: Modulating thermostat control
Percentage of time where the product temperature was outside 10: Melting function is active
the limits / 24 hours 11: Open door
12: Case cleaning
Injection function 13: Thermostat cutout
AKV opening degree in % 14: Forced refrigeration
Average opening degree / 24 hours 15: Shut down
Evaporating pressure
S2 gas temperature Defrost state
Superheat During and immediately after a defrost the defrost status will be:
Superheat reference 1: Evaporator is emptied
3: Defrost
Defrost 5: Evaporating pressure is lowered
Actual defrost status 6: The liquid injection is delayed
Degree of icing-up of evaporator 7: Fan delay
Duration of on-going or last defrost
Average duration of the last ten defrosts
Duration of cooling-down after defrost Installation considerations
Defrost sensor temperature Accidental damage, poor installation, or site conditions, can give
Number of planned and skipped defrosts rise to malfunctions of the control system, and ultimately lead to a
plant breakdown.
Compressor
Operating time last 24 hours Every possible safeguard is incorporated into our products to
Total operating time prevent this. However, a wrong installation, for example, could still
Number of couplings last 24 hours present problems. Electronic controls are no substitute for normal,
Total number of couplings good engineering practice.
Door contact Danfoss wil not be responsible for any goods, or plant compo-
Door contact status nents, damaged as a result of the above defects. It is the installer’s
Duration of last opening responsibility to check the installation thoroughly, and to fit the
Number of openings last 24 hours necessary safety devices.
Opening time last 24 hours Particular attention is drawn to the need for a “force closing” signal
to controllers in the event of compressor stoppage, and to the
Rail heat requirement for suction line accumulators.
Dew point
Actual duty cycle The controller is not built for use on plate heat exchangers.
Appliance cleaning NH3 + AKVA

Time of last cleaning Please contact Danfoss if you require help concerning the posi-
Duration of last cleaning tioning of sensors, transmitters, etc.
Your local Danfoss agent will be pleased to assist with further

advice, etc.
Alarm texts
Setting of priority Default Alarm text Description
priority
Temperature alarms
High air temp. A High High air temp. (A,B,C,D) The air temperature has been above the high alarm limit for longer time than set delay
Low air temp. A High Low air temp. (A,B,C,D) The air temperature has been below the low alarm limit for longer time than set delay
Frost protect A High Frost protection, too low S4 The air off temperature (S4) is below the set frost protection limit
(A,B,C,D)
High Prod. temp. A High High Prod. temp. (A,B,C,D) The product temperature has been above the high alarm limit for longer time than set delay
Low prod. temp. A High Low prod. temp. (A,B,C,D) The product temperature has been below the low alarm limit for longer time than set delay
Same for B,C,D
Sensor errors
Pe sensor error Low Po sensor error Pressure transmitter signal for evaporating pressure faulty
S2A sensor error High S2A sensor error (B,C,D) S2A temp. sensor signal faulty
S5-1A sensor error High S5-1A sensor error (B,C,D) S5-1A temp. sensor signal faulty
S5-2A sensor error High S5-2A sensor error (B,C,D) S5-2A temp. sensor signal faulty
Prod. sensor error A High Product temp. A sensor error Product temp. sensor signal faulty
(B,C,D)
Same for B,C,D
Pc sensor error High Pc sensor error Pressure transmitter signal for condensing pressure faulty
Various alarms
Standby mode Medium Control stopped, The control has been stopped via the setting ”Main switch” = ON or via the external Main switch
MainSwitch=OFF input
Refrigerant changed Low Refrigerant changed The refrigerant setting has been changed
Case cleaning High Case cleaning initiated A case cleaning has been initiated
Door open pre alarm Low Door open pre alarm The door has been open for longer time than 75% of the set alarm delay
Door open alarm Medium Door open alarm The door has been open for longer time than set alarm delay
Injection problem A, Medium Injection problem (A,B,C,D) The AKV valve can not control the superheat of the evaporator
B, C, D
Max def period A,B,C,D Low Max defrost time exceeded The last defrost cycle has terminated on time instead of temperature
(A,B,C,D)
Max fan del exceeded Low Max fan del ay time exceeded The fans have been started on time instead of temperature after a defrost
A,B,C,D (A,B,C,D)
Max hold time A,B,C,D Low Max defrost hold time After a defrost cycle the evaporator has restarted cooling as it did not get a release signal via the
(A,B,C,D) defrost co-ordination setup in the network manager (AKA gateway)
Air flow alarm A,B,C,D Low AD - Case X - Air flow reduced The air flow at the evaporator is greatly reduced – either as a consequence of severe ice formation, a
fan fault or other obstruction.
AD – Case A not de- Low AD - Case X not defrosted The air flow is continuously reduced after defrost has been carried out
frosted (B,C,D)
AD – Fault case A,B,C,D Low AD - Sensor error A,B,C,D Tuning problem in adaptive defrost
AD – Flash gas evapora. Low AD – Flash gas detect A,B,C,D Flash gas has been detected at the valve for a relatively long time
A,B,C,D

System alarms
The alarm priority can not be altered on system alarms
Medium Clock has not been set Time has not been set
Medium System Critical exception A unrecoverable critical system failure has occurred – exchange the controller
Medium System alarm exception A minor system failure has occurred – power off controller
Medium Alarm destination disabled When this alarm is activated the alarm transmission to the alarm receiver has been deactivated.
When the alarm is cleared the alarm transmission to the alarm receiver has been activated.
Medium Alarm route failure Alarms can not be transmitted to alarm receiver – check communication
High Alarm router full The internal alarm buffer has an overrun – this might occur if the controller can not send the alarms
to the alarm receiver. Check communication between controller and AKA gateway.
Medium Device is restarting The controller is restarting after flash updating of the software
Medium IO module error There is a communication fault between the controller module and the extension modules – the
fault must be corrected as soon as possible
Low MAN DI………. The output in question has been put in manual control mode via the AK-ST 500 service tool soft-
ware
Low MAN DO……… The output in question has been put in manual control mode via the AK-ST 500 service tool soft-
ware

Appendix - Recommended
Descriptions:
connection 'EEV' = electronic expansion valve
'LLSV' = liquid line solenoid valve
'LT' = low temp
'MT' = medium temp
'LnUp' = Line Up
Function 'I Term' = individual termination (sensor)
The controller has a setting where you can 'C Term' = common termination (sensor)
choose between various types of installation. If 'I Term DI' = individual termination, digital input
'C Term DI' = common termination, digital input
you use these settings, the controller will suggest 'CPM' = case power module
a series of connection points for the different 'Comm Term' = common termination (sensor)
functions. These points are shown below. 'Ind Term' = individual termination (sensor)
'AD C Term' = adaptive defrost, common termination
(sensor)
Even if your installation is not 100% as described 'AD I Term' = adaptive defrost, individual termination
(sensor)
below, you can still use the function. After use, 'DT C Term' = dual temp, common termination (sensor)
you need only adjust the divergent settings. 'DT I Term' = dual temp, individual termination (sensor)
The given connection points in the controller can
be changed if you wish.
Comments Quick Setup IO Assignments

1 4 Case AI Points (Base Module)
LnUp LT C 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
Disc Air A Disc Air B Disc Air C Disc Air D Def Term A Def Term B Def Term C Def Term D
DO Points (Base Module)
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
Sol Valve
2 4 Case AI Points (Base Module)
LnUp MT C 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
Disc Air A Disc Air B Disc Air C Disc Air D
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
Valve A
3 4 EEV LT AI Points (Base Module)
1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
Disc Air A Evap Out A Def Term A Disc Air B Evap Out B Def Term B Disc Air C Evap Out C
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
EEV A EEV B EEV C EEV D Fan Light Def ASH
4 4 EEV LT I AI Points (Base Module)
Term 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
5 Uncon- 4 EEV LT AI Points (Base Module)
nected DOs NoTerm 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
(OK)
Disc Air A Evap Out A Disc Air B Evap Out B Disc Air C Evap Out C Disc Air D Evap Out D
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
6 4 EEV LT C AI Points (Base Module)
Term DI 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
Disc Air A Evap Out A DI Term A Disc Air B Evap Out B DI Term B Disc Air C Evap Out C
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
7 4 EEV LT I AI Points (Base Module)
Term DI 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
Disc Air A Evap Out A DI Term A Disc Air B Evap Out B DI Term B Disc Air C Evap Out C
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
EEV A EEV B EEV C EEV D Fan Light Def A ASH

1-9 1-10 1-11
Door Sw
Power Module Connector
1-20 1-21 1-22 1-23
ASH Light Def Fan
1-9 1-10 1-11

Door Sw
1-20 1-21 1-22 1-23
ASH Light Def Fan
AI Point (Expansion Module)
1-9 1-10 1-11 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8
Def Term C PE Pressure Door Sw Disc Air D Evap Out D Def Term D Dual-Temp
DO Point (Expansion Module)
2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16

1-9 1-10 1-11 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8
Def Term C PE Pressure Door Sw Disc Air D Evap Out D Def Term D
2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16
Def B Def C Def D
1-9 1-10 1-11

Dual Temp PE Pressure Door Sw

1-9 1-10 1-11 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8
DI Term C PE Pressure Door Sw Disc Air D Evap Out D DI Term D Dual-Temp
2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16

1-9 1-10 1-11 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8
DI Term C PE Pressure Door Sw Disc Air D Evap Out D DI Term D Dual-Temp
2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16
Def B Def C Def D

8 4 EEV LT AI Points (Base Module)
CPM 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
EEV A EEV B EEV C EEV D
9 Uncon- 4 EEV LT AI Points (Base Module)
nected DOs CPM NoT 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
(OK)
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
10 Uncon- 4 EEV MT AI Points (Base Module)
nected DOs 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
(OK)
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
EEV A EEV B EEV C EEV D Fan Light Def
11 Uncon- 4 EEV MT AI Points (Base Module)
nected DOs CPM 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
(OK)
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
12 4 EEV AI Points (Base Module)
Comm 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
Term
Disc A Dt A Disc B Dt B Disc C Dt C Disc D Dt D
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
Valve A Valve B Valve C Valve D Fan Light DEF ASH
13 4 EEV Ind AI Points (Base Module)
Term 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
Valve A Valve B Valve C Valve D Fan Light Def A ASH
14 4 EEV AD C AI Points (Base Module)
Term 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
Valve A Valve B Valve C Valve D Fan Light DEF ASH
15 4 EEV AD I AI Points (Base Module)
Term 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
16 4 EEV DT C AI Points (Base Module)
Term 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
Disc Air A Evap Out A Def Term A Dual Temp A Disc Air B Evap Out B Def Term B Dual Temp B
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
17 4 EEV DT I AI Points (Base Module)
Term 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
Disc Air A Evap Out A Def Term A Dual Temp A Disc Air B Evap Out B Def Term B Dual Temp B
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
EEV A EEV B EEV C EEV D Fan Light Def A ASH

1-9 1-10 1-11 2-1 2-2 2-3 2-4 2-5 2-6 2-7
Def Term C PE Pressure Door Sw Disc Air D Evap Out D Def Term D Dual - Temp
Power Module Connector DO Point (Expansion Module)
1-20 1-21 1-22 1-23 2-9 2-10 2-11 2-12 2-13 2-14 2-15
ASH Light Def Fan
1-9 1-10 1-11

Dual Temp PE Pressure Door Sw
1-20 1-21 1-22 1-23
ASH Light Def Fan
1-9 1-10 1-11

PE Pressure Door Sw
1-9 1-10 1-11

PE Pressure Door Sw
1-20 1-21 1-22 1-23
ASH Light Def Fan
1-9 1-10 1-11 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8
PE dr Sw EpO A EpO B EpO C EpO D ----
2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16
---- ---- ---- ---- ---- ---- ---- ----
1-9 1-10 1-11 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8
PE dr Sw EpO A EpO B EpO C EpO D ----
2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16
Def B Def C Def D ---- ---- ---- ---- ----
1-9 1-10 1-11 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8
Rt A PE dr Sw Rt B Rt C Rt D EpO A EpO B EpO C EpO D ----
2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16
---- ---- ---- ---- ---- ---- ---- ----
1-9 1-10 1-11 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8
Rt A PE dr Sw Rt B Rt C Rt D EpO A EpO B EpO C EpO D ----
2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16
Def B Def C Def D ---- ---- ---- ---- ----
1-9 1-10 1-11 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8
Disc Air C Pe pressure Door Sw Evap Out C Def Term C Dual Temp C Disc Air D Evap Out D Def Term D Dual Temp D
2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16

1-9 1-10 1-11 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8
Disc Air C Pe pressure Door Sw Evap Out C Def Term C Dual Temp C Disc Air D Evap Out D Def Term D Dual Temp D
2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16
Def B Def C Def D

18 4 LLSV LT AI Points (Base Module)
1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
Disc Air A Def Term A Disc Air B Def Term B Disc Air C Def Term C Disc Air D Def Term D
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
Valve A Valve B Valve C Valve D Fan Light Def ASH
19 4 LLSV LT I AI Points (Base Module)
Term 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
Disc Air A Def Term A Disc Air B Def Term B Disc Air C Def Term C Disc Air D Def Term D
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
20 4 LLSV LT C AI Points (Base Module)
Term DI 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
Disc Air A DI Term A Disc Air B DI Term B Disc Air C DI Term C Disc Air D DI Term D
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
21 4 LLSV LT I AI Points (Base Module)
Term DI 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
Disc Air A DI Term A Disc Air B DI Term B Disc Air C DI Term C Disc Air D DI Term D
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
22 4 LLSV MT AI Points (Base Module)
1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
Disc Air A Disc Air B Disc Air C Disc Air D
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
Valve A Valve B Valve C Valve D Fan Light ASH
23 4 LLSV DT C AI Points (Base Module)
Term 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
Disc Air A Def Term A Dual Temp A Disc Air B Def Term B Dual Temp B Disc Air C Def Term C
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19
24 4 LLSV DT I AI Points (Base Module)
Term 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
Disc Air A Def Term A Dual Temp A Disc Air B Def Term B Dual Temp B Disc Air C Def Term C
1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19

1-9 1-10 1-11
Dual Temp Door Sw

1-9 1-10 1-11 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8
Door Sw
2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16
Def B Def C Def D
1-9 1-10 1-11

Dual Temp Door Sw

1-9 1-10 1-11 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8
Dual Temp Door Sw
2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16
Def B Def C Def D
1-9 1-10 1-11

Door Sw

1-9 1-10 1-11 2-1 2-2 2-3 2-5 2-6 2-7 2-8
Dual Temp C Disc Air D Def Term D Dual Temp D Door Alarm
2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16

1-9 1-10 1-11 2-1 2-2 2-3 2-5 2-6 2-7 2-8
Dual Temp C Disc Air D Def Term D Dual Temp D Door Alarm
2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16
Def B Def C Def D

ADAP-KOOL®
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alternations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respecitve companies. Danfoss and Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

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Design Guide

Controller for evaporator control

ADAP-KOOL® Refrigeration control systems

1. Introduction..............................................................................3 4. Configuration and operation.................................................41

2 RS8GM222 © Danfoss 10-2014 AK-CC 750 - 080Z0130 & 080Z0139

Control Evaporator control of one, two, three or four evaporators

AK-CC 750 - 080Z0130 & 080Z0139 RS8GM222 © Danfoss 10-2014 3

Controller Extension modules

4 RS8GM222 © Danfoss 10-2014 AK-CC 750 - 080Z0130 & 080Z0139

The programme is installed on a PC, and setup and operation of

A simple application with few connections will give a setup with

AK-CC 750 - 080Z0130 & 080Z0139 RS8GM222 © Danfoss 10-2014 5

If you are in a service situation you can show measurements in a

6 RS8GM222 © Danfoss 10-2014 AK-CC 750 - 080Z0130 & 080Z0139

This section describes how the controller is designed.

The controller in the system is based on a uniform connection

This section will give you a survey of possible connections plus

AK-CC 750 - 080Z0130 & 080Z0139 RS8GM222 © Danfoss 10-2014 7

Extension module with addi-

Controller with analog inputs and

8 RS8GM222 © Danfoss 10-2014 AK-CC 750 - 080Z0130 & 080Z0139

2. Extension modules and survey of inputs and outputs

3. AK operation and accessories

Accessories Transformer module 230 V / 115 V to 24 V

On the following pages there is data specific to each module.

AK-CC 750 - 080Z0130 & 080Z0139 RS8GM222 © Danfoss 10-2014 9

Power consumption AK-__ (controller) 8 VA

AK-XM 101, 102, 103 2 VA

AK-XM 204, 205 5 VA

Analog inputs Pt 1000 ohm /0°C Resolution: 0.1°C

Pressure transmitter type AKS 32R / AKS Resolution:1 mV

Contact function (On/Off ) On at R < 20 ohm

On/off supply voltage inputs Low voltage Off: U < 2 V

High voltage Off: U < 24 V

Relay outputs AC-1 (ohmic) 4A

Ambient temperature During transport -40 to 158°F

During operation -4 to 131°F ,

Enclosure Material PC / ABS

Density IP10 , VBG 4

Mounting For mounting on panel wall or DIN rail

Weight with screw terminals modules in100- / 200- / controller-series Ca. 7 oz / 17 oz / 21 oz

UL 873, UL file number: E166834

The mentioned data applies to all modules.

10 RS8GM222 © Danfoss 10-2014 AK-CC 750 - 080Z0130 & 080Z0139

AK-CC 750 - 080Z0130 & 080Z0139 RS8GM222 © Danfoss 10-2014 11

The supply voltage to a pressure transmitter can be taken either

Address setting Address

Light-emitting diodes Slow flash = OK

12 RS8GM222 © Danfoss 10-2014 AK-CC 750 - 080Z0130 & 080Z0139

Relay or AKV coil

AKS 32R 3: Brown

AK-CC 750 - 080Z0130 & 080Z0139 RS8GM222 © Danfoss 10-2014 13

Supply voltage to a pressure transmitter can be taken from either

14 RS8GM222 © Danfoss 10-2014 AK-CC 750 - 080Z0130 & 080Z0139

AKS 32R 3: Brown

AK-CC 750 - 080Z0130 & 080Z0139 RS8GM222 © Danfoss 10-2014 15

AK-XM 102A AK-XM 102B

16 RS8GM222 © Danfoss 10-2014 AK-CC 750 - 080Z0130 & 080Z0139

AK-XM 102A: Max. 24 V