Zhang 2012
Zhang 2012
Zhang 2012
This article is part of a special issue on the durability of biomaterials and biocorrosion.
using a magnesium alloy (e.g. AZ31) as the primary analysis of electrochemical impedance spectroscopy
material for biodegradable coronary artery stents is (EIS) data. The latter assists in understanding the
obvious, their use has thus far been limited.1 Further changes in the corrosion processes with this alloy in
work is required to understand the corrosion behaviour SBF as a function of time. Considering that the stents
of these alloys and the relationship between the placed into the blood vessels are in a dynamic
information obtained from in vivo corrosion tests and environment, and that flow rate may significantly affect
that from more laboratory testing through the use of the corrosion of an alloy, we also report on the influence
dynamic corrosion test protocols. of a flowing environment on the corrosion behaviour of
Controlling the corrosion rate of magnesium alloys in AZ31. A flowing environment test cell was designed to
the body is critical in the development of biodegrad- mimic, as near as possible, the physiological conditions
able magnesium alloys stents. Much research has been to which a stent is subjected in the coronary artery.
carried out to improve the corrosion resistance of This paper thus discusses the corrosion processes, in
magnesium alloys, mainly through the use surface particular the initiation of corrosion on AZ31 in SBF.
coatings.10 Typical conversion coatings (such as chro- The effect of flow on corrosion behaviour and the ability
mate conversion coating and phosphate permanganate of IL pretreatment to modify degradation have been
conversion coating) and anodising are two of the investigated.
effective processes employed.11 However, these surfaces
are unlikely to be biocompatible. Thus, the development Experimental
of an improved method to control the degradation rate
of Mg alloys in the body without any adverse effects is Alloy and specimens
desirable. One approach recently found to be promising The magnesium alloy used in this investigation was a
for controlling Mg corrosion in chloride contaminated direct strip cast cylinder of AZ31 magnesium alloy, with
aqueous media is the use of pretreatment of the alloy a nominal composition of 3%Al, 1%Zn, etc. In order for
surface with ionic liquids (ILs). An IL is a low all specimens to have similar microstructure, they were
temperature molten organic salt (melting point below taken around the circumferential edge of the cylindrical
100uC).12 The ILs have many unique properties, such as casting.
a high concentration of species reactive with a metal For the constant immersion corrosion (static) tests
surface, high stability and low volatility.13 In recent and the EIS tests, specimens were mounted in epoxy
years, the corrosion protection properties of ILs have resin to expose a test area of 1066 mm. For the flow cell
generated great interest through their potential to form corrosion (dynamic) tests, cylindrical specimens with a
protective surface films on reactive metals. Passivation diameter of 10 mm and a length of 25 mm were used.
of a reactive metal by an IL was identified by Howlett The circular section of the specimens was exposed to the
et al.14 in studies of lithium batteries using bis(trifluor- environment with the flow test.
omethylsulfonyl) (Tf2N) based IL as the electrolyte. It All the specimens were ground with SiC paper to a
was also noted by Uerdingen et al.15 that many alloys 4000 mesh surface finish under running tap water. They
showed very good corrosion resistance after contact were rinsed with distilled water and acetone and then
with ILs. Thus, if an IL is chosen that can react with an dried under a nitrogen stream. The specimens were
Mg alloy surface to provide some corrosion protection stored in a vacuum desiccator for 24 h to stabilise the
and also produce a surface, which is non-toxic to human oxide film that forms immediately after abrasion upon
cells, then IL pretreatment could also be used to control exposure to the air environment. The interface between
the biodegradation rate of Mg alloys in the human body. the specimens and the epoxy resin was sealed using nail
To explore the possibility of employing a particular polish lacquer to avoid potential crevice corrosion.
magnesium alloy for stents, an understanding of the
biocorrosion behaviour of the alloy in the human body Simulated body fluid
is essential through in vivo testing.16 However, in vivo A commercially available SBF was chosen as the test
testing has many drawbacks, such as time, cost and the solution due to its similar ionic composition to that of
potential discomfort and harm to the experimental human blood plasma. Table 1 shows the composition of
subjects,16 all of which limit its efficiency. Therefore, the SBF used in this work and a typical blood plasma.
recent research with AZ316,17,18 has been undertaken The pH of the SBF solution was 7?4¡0?5.
using simulated body fluid (SBF), which contains a
similar inorganic composition to human blood plasma. Ionic liquids
Despite this prior work, the surface corrosion processes Trimethyl(butyl)phosphonium diphenyl phosphate
(in particular the early stages) and the corrosion (P1444DPP) was prepared in the laboratory.
mechanism for AZ31 in SBF are still not well under- Trihexyl(tetradecyl)phosphonium bis-2,4,4trimethylpen-
stood. In contrast to previous published work, here, we tyl-phosphinate {[P66614][(iC8)2PO2]} was obtained from
focus predominantly on the early stages of corrosion Cytec Industries. The ILs were purified by passing
during immersion tests and a more in depth and targeted through a column containing a filter agent, alumina and
Inorganic ions/mM
3 Corrosion product morphology of AZ31 after immersion in SBF for a 1 min and b 10 min
revealed that they contained mostly Al, Mn and Mg. With future immersion times of up to 2, 24 and 168 h,
The Al–Mn particles are shown to be present in the non-uniform and highly cracked corrosion product
magnesium a matrix of AZ31.23 These particles are more layers were clearly visible over the entire surface of
cathodic than both the b phase and the Mg matrix.23 AZ31. Mud cracking was particularly evident on the
Therefore, the corrosion of AZ31 in SBF initiated from specimens exposed for 24 and 168 h. The greater extent
these Al–Mn particles as a result of the galvanic of mud cracking indicates a thicker layer of corrosion
difference between them and the surrounding matrix. products. The EDX data obtained after 24 h immersion
With increased immersion time, general corrosion of the in SBF (Fig. 5b) show the presence of O, Mg, Ca and P
Mg matrix occurred as a result of breakdown of the on the surface of the corroded AZ31. This is consistent
passive film [mainly a mixture of MgO and Mg(OH)2], with the observation reported previously.6 The presence
with the corrosion product eventually covering the of O and Mg indicates a corrosion product of MgO and
whole surface. In Fig. 3b, ‘mud cracking’ is evident on Mg(OH)2, while Ca and P arise from components of the
many of the surfaces. These ‘mud cracks’ developed SBF solution. The relation between Mg corrosion and
during drying of corrosion product in the SEM. the deposition of calcium phosphate has previously been
4 Images (SEM) of AZ31 specimens after immersion in SBF for a 2 h, b 24 h and c 168 h
5 Energy dispersive X-ray spectroscopy data obtained from a particle A in Fig. 3a and b corrosion products on surface
of specimen in Fig. 4b after immersion in SBF for 24 h
10 Corrosion product morphology of AZ31 after immersion in flowing SBF for a 10 min and b 2 h
This circuit is consistent with the physical observation as which had a porous structure, leading to a large exposed
observed in the SEM, that is, corrosion occurring metal area in the aggressive solution. With SBF, the
beneath surface. existence of Ca and P in the corrosion layer could
Table 2 presents the parameters obtained from fitting increase the density of the corrosion product layer, and
the equivalent circuit to the data. It can be observed that thus, the exposed area in the solution was decreased with
Cd decreased with the increased immersion time. time. Therefore, the charge transfer resistance Rt in the
Meanwhile, Rt increased. The changes of Cd and Rt with SBF would have been larger than that in Na2SO4.
immersion could be explained by the high corrosion
reactivity of the AZ31 in SBF. As observed from Figs. 3 Effect of flowing SBF
and 4, the corrosion product progressively covered The appearance of the corroded surface after immersion
the whole surface with increasing immersion time, and in flowing SBF for 10 min and 2 h is shown in Fig. 10.
the accumulation of corrosion product would increase the In comparison with specimens exposed to static SBF, a
charge transfer resistance (Rt). The increase in Rt significant difference in corrosion morphology was
diminished the charge accumulation on the electrical evident. In flowing SBF (Fig. 10a), little corrosion
conductors of double layer capacitor, leading to a product was observed around the intermetallic particles,
reduction in double layer capacitance Cd. The increase while in the static environment, well defined precipitates
in Rt indicates a decrease in the corrosion rate resulting of corrosion product around intermetallic particles were
from the corrosion product accumulation on the surface, evident (Fig. 3b). The reason for this difference lies in
so a thick corrosion product layer provides some the fact that under flowing SBF, the specimen was
protection for AZ31 in SBF. Both Cf and Rf increased constantly flushed by the circulation of the test solution
with immersion time, which is also due to the progressive over the specimen surface; this would have prevented a
accumulation of corrosion products. The accumulation rise in local pH, thus reducing localised precipitation of
of corrosion product increases not only the thickness of corrosion product around the intermetallic particles,
the corrosion product layer (d) but also the coverage area promoting a more uniform corrosion product layer.
(A). It is clear that with time, A increased at a faster rate However, in the static environment, the corrosion
than d; hence, Cf, which is proportional to the A/d, product precipitated around the intermetallic particles
increased. and led to localised corrosion.
It is interesting to compare the EIS data with the pure The circled area in Fig. 10a shows an area on the
Mg in aerated Na2SO4 by other works.27 AZ31 in SBF corroded surface, which may have been removed by the
had a similar evolution of impedance behaviour with flow of liquid. After 2 h immersion in the flow cell, a
pure Mg in aerated Na2SO4; this suggests that the more uniform corrosion product film was visible on the
corrosion process of AZ31 in SBF was dominated by the surface of AZ31, in comparison with the film formed on
dissolution of the Mg matrix. However, the change in the specimen exposed to static SBF environment.
medium frequency loops was significantly different. These SEM observations suggest that with a flowing
With AZ31 in aerated Na2SO4, the medium frequency SBF (shear stress50?88 Pa), a more uniform corrosion
loops slightly changed with immersion time. One product morphology developed. At this stage, no data
possible explanation is that the corrosion product layer are available to allow a comparison of corrosion rate
of AZ31 in Na2SO4 mainly consisted of Mg(OH)2, between the static and the flowing SBF condition. Also,
Time/h Re*/V cm22 Qf/mF cm22 a Rf/V cm22 Cd/mF cm22 Rt/V cm22 x2
11 Human coronary artery endothelial cell morphology after 72 h culture with a P1444DPP pretreated SS, b
[P66614][i(C8)2PO2] pretreated SS, c P66614DPP pretreated SS and d control SS
the effect of flow rate (shear stress) is yet to be immersion, and the depth of corrosion was measured
determined. This effect will be reported in the future using optical profilometry. The three-dimensional optical
publication. profiles of the corroded surfaces are shown in Fig. 13,
which reveal the variation in the corroded area on the
Effect of IL pretreatment on corrosion differently surface treated specimens. For the P1444DPP
Cytotoxicity of ILs pretreated AZ31, this figure clearly shows that the
To test the cytotoxicity of ILs, SS specimens treated with corroded area was reduced. For the [P66614][i(C8)2PO2]
ILs were immersed in the cell culture for 72 h. Figure 11 pretreated AZ31, the corroded area was relatively larger
shows the HCAEC morphology after 72 h culture. Live than the P1444DPP pretreated AZ31, but it was still
cells were observed around the surface of specimens smaller than the control sample. Hence, qualitatively,
pretreated by P1444DPP and [P66614][i(C8)2PO2]. However, pretreatment of these two ILs can offer some protection
compared with the control specimen (no IL pretreat- for the AZ31 from corrosion in SBF.
ment), there was a significant reduction in cell density. To better compare the protective properties of the IL,
Less live cells were observed around the surface of the pit number, pit depth and volume lost were recorded
P66614DPP pretreated specimen. The statistics of live cells from an area of 937?561250?0 mm on each of the
in Fig. 12 confirmed the observation. Therefore, speci- specimens shown in Fig. 13. The histogram in Fig. 14
mens pretreated by P1444DPP and [P66614][i(C8)2PO2] are shows the distribution of pit depths with corresponding
relatively low toxic to HCAEC. pit numbers. Zero pit depth corresponds to areas of no
corrosion, and values on the x axis a little greater than
Difference of corrosion behaviour
zero correspond to peaks associated with the grinding
In order to qualify the protection performance of the IL damage from specimen preparation. It is immediately
treatment, the corrosion product was removed after apparent that the distribution of pit depths on the IL
treated specimens differed significantly from the
untreated surface. In particular, larger pits were absent
on the surface treated with P1444DPP (,3 mm deep and a
fairly sharp distribution), while some pit depths on the
[P66614][i(C8)2PO2] pretreated specimen approached
9 mm deep. In contrast, the untreated sample appeared
to have a broader distribution of pits, and these were
skewed to larger pit depths. There were a greater
number of pits on the control specimen compared with
the IL treated specimens. The volume of alloy removed
from the surface due to pitting was also calculated and
presented in Table 3. These data also clearly demon-
12 Human coronary artery endothelial cell viabilities after strate that, with these two IL pretreatments, a smaller
96 h culture with IL treated SS {IL1: P1444DPP, IL2: volume of alloy was removed by corrosion during the
[P66614][(iC8)2PO2], IL3: P66614DPP} immersion for 24 h in SBF, suggesting that such
film with uniform coverage across the entire surface will References were renumbered.
be required. Such a film may have an ‘ideal’ rate of
change of film resistance in SBF, as shown by the dashed 1. H. Hermawan, D. Dubé and D. Mantovani: Acta Biomater., 2010,
6, 1693–1697.
line in Fig. 15. This slower rate of increase would 2. R. S. Schwartz, N. A. Chronos and R. Virmani: J. Am. Coll.
represent a slow rate of corrosion that the body can Cardiol., 2004, 44, 1373–1385.
tolerate, making sure that the coronary artery stent can 3. R. L. Moreno, C. Fernández, R. Hernández, F. Alfonso, D. J.
keep its mechanical integrity before the diseased vessel Angiolillo, M. Sabate, J. Escaned, C. Bañuelos, A. Fernández-
Ortiz and C. Macaya: J. Am. Coll. Cardiol., 2005, 45, 954–959.
returns to its original shape, and be gradually degraded 4. R. Waksman, R. Pakala, P. K. Kuchulakanti, R. Baffour,
and absorbed in the body. D. Hellinga, R. Seabron, F. O. Tio, E. Wittchow, S. Hartwig,
C. Harder, R. Rohde, B. Heublein, A. Andreae, K. H. Waldmann
and A. Haverich: Cathet. Cardiovasc. Interv., 2006, 68, 607–617.
Conclusions 5. J. Vormann: Mol. Aspects Med., 2003, 24, 27–37.
6. Y. Song, D. Shan, R. Chen, F. Zhang and E.-H. Han: Mater. Sci.
Corrosion of Mg alloy AZ31 in static SBF initiates beside Eng. C, 2009, C29, 1039–1045.
Al–Mn intermetallic particles in the Mg matrix. With 7. Polmear I. J: ‘Light alloys’, 5th edn, 237–297; 2005, Oxford,
increased immersion time, a thick and non-homogeneous Butterworth-Heinemann.
corrosion product layer eventually covers the whole 8. F. Witte, N. Hort, C. Vogt, S. Cohen, K. U. Kainer, R. Willumeit and
F. Feyerabend: Curr. Opin. Solid State Mater. Sci., 2008, 12, 63–72.
surface. The EDX analysis indicates the presence of Mg, 9. M. Forsyth, P. C. Howlett, S. K. Tan, D. R. MacFarlane and
O, Ca and P in the corrosion product layer. Mg and O are N. Birbilis: Electrochem. Solid-State Lett., 2006, 9, B52–B55.
most likely Mg(OH)2, and Ca and P rise from the 10. G. Song and S. Song: Adv. Eng. Mater., 2007, 9, 298–302.
components in SBF. Electrochemical impedance spectro- 11. H. E. Friedrich and B. L. Mordike: ‘Magnesium technology –
scopy analysis confirms the growth process of the metallurgy, design data, applications’, 2006, Secaucus, NJ,
Springer-Verlag.
corrosion product layer on the surface of AZ31 in SBF. 12. M. Forsyth, W. C. Neil, P. C. Howlett, D. R. MacFarlane, B. R.
The corrosion product layer can provide corrosion W. Hinton, N. Rocher, T. F. Kemp and M. E. Smith: ACS Appl.
protection for AZ31 in SBF, but as there are cracks in Mater. Interfaces, 2009, 1, 1045–1052.
the corrosion product layer, corrosion of AZ31 still 13. P. C. Howlett, T. Khoo, G. Mooketsi, J. Efthimiadis, D. R.
MacFarlane and M. Forsyth: Electrochim. Acta, 2010, 55, 2377–2383.
continues. In the flowing condition, the circulation of the 14. P. C. Howlett, N. Brack, A. F. Hollenkamp, M. Forsyth and D. R.
SBF over the surface of the specimen inhibits the local pH MacFarlane: J. Electrochem. Soc., 2006, 153, A595–A606.
increase, thus avoiding localised corrosion and promot- 15. M. Uerdingen, C. Treber, M. Balser, G. Schmitt and C. Werner:
ing more uniform corrosion product morphology. Green Chem., 2005, 7, 321–325.
16. N. T. Kirkland, N. Birbilis and M. P. Staiger: Acta Biomater., 2011,
The cytotoxic test shows that SS pretreated by
8, (3), 925–936.
P1444DPP and [P66614][i(C8)2PO2] is relatively low toxic 17. H. Wang, Y. Estrin and Z. Zuberova: Mater. Lett., 2008, 62, 2476–
to HCAEC. Using these two ILs that pretreat the AZ31, 2479.
the IL pretreatment can increase the corrosion resistance 18. Z. Wen, C. Wu, C. Dai and F. Yang: J. Alloys Compd, 2009, 488,
of AZ31 in SBF and the possibility of uniform corrosion. 392–399.
19. T. Kokubo and H. Takadama: Biomaterials, 2006, 27, 2907–2915.
However, IL pretreatment cannot provide good corro- 20. J. Sun, P. C. Howlett, D. R. MacFarlane, J. Lin and M. Forsyth:
sion protection for AZ31 in SBF. One possible reason is Electrochim. Acta, 2008, 54, 254–260.
that the IL film formed by this treatment method is 21. P. C. Howlett, S. Zhang, D. R. MacFarlane and M. Forsyth: Aust.
defective and/or heterogeneous. J. Chem., 2007, 60, 43–46.
22. R. Cottis and S. Turgoose: ‘Electrochemical impedance and noise’;
1999, Houston, TX, NACE International.
Acknowledgements 23. G. L. Song and A. Atrens: Adv. Eng. Mater., 1999, 1, 11–33.
24. J. E. Gray-Munro and M. Strong: J. Biomed. Mater. Res. A, 2009,
The authors would like to acknowledge Boston Scientific 90A, 339–350.
and ACEs for funding the linkage project no. LP0990621. 25. F. Witte, V. Kaese, H. Haferkamp, E. Switzer, A. Meyer-
Special thanks to S. Moulton (University of Wollongong) Lindenberg, C. J. Wirth and H. Windhagen: Biomaterials, 2005,
26, 3557–3563.
and J. Weber and T. Schenermann (Boston Scientific) for 26. G. Baril, C. Blanc and N. Pebere: J. Electrochem. Soc., 2001, 148,
advice and organisation and J. Sun (Monash University B489–B496.
and Cytes Industrials) for providing the IL used. 27. G. Baril and N. Pebere: Corros. Sci., 2001, 43, 471–484.