PWPS NO.

NESMA-OMPP-NA2-PWPS-AUT-002

PORPOSAL WELDING PROCEDURE SPECIFICATIONS(PWPS)

COMPANY NAME NESMA & PARTNERS BY

WELDING PROCEDURE SPECIFICATION NO. NESMA-OMPP-NA2-PWPS-AUT-002REV. NO. 0 DATE: 17 MARCH 2023
SUPPORTING PQR NO. REV. NO. 0 DATE: 17 MARCH 2023
WELDING PROCESS (ES) GTAW+FCAW TYPE (S) MANUAL

CODE: ASME IX 2021 X API 1104

x AWS D1.1 ASME B 31.3 ASME B 31.8 X
ASME B 31.4

JOINTS ( QW -402 ) + 35-1/2 + 2-1/2 DEG

JOINT DESIGN : SINGLE BEVEL or VEE GROOVE WELD DETAILS:

BACKING : N/A TYPE N/A

15.9 P1. Gr.2 P1. Gr.2

1.6mm + 0.8mm
2.8 ± 0.8mmmm

BASE METALS (QW-403)

P NO. 1 GROUP NO. 2 TO P NO. 1 GROUP NO. 2

SPECIFICATION TYPE AND GRADE API - 5L X60 or Equivalent

TO SPECIFICATION TYPE AND GRADE API - 5L X60 or Equivalent

OR
CHEM. ANALYSIS AND MECH. PROP. N/A
TO. CHEM. ANALYSIS AND MECH. PROP. N/A
THICKNESS RANGE:
BASE METAL: GROOVE 5.00 mm to 31.8 mm (With Impact) FILLET ALL
15.9 mm to 31.8 mm (With Impact)
PIPE DIA. RANGE: GROOVE ALL SIZE FILLET ALL

OTHER Maximum Weld Metal Deposit Thickness : GTAW = 4 mm (max.), FCAW= 27.8MM (max)

FILLER METALS (QW-404)

F.NO. 6 OTHER 4 A-NO. 1 OTHER 1
SPEC. NO. (SFA) A 5.18 AND A5.36
AWS NO. (CLASS) ER70S-2 & E71T1-M21A4
SIZE OF FILLER METALS 2.4 mm Filler Wire for GTAW & 1.2mm Filler wire for FCAW

(ELECTRODES, COLD WIRE HOT WIRE, ETC.)

ELECTRODES FLUX (CLASS) N/A
FLUX AND/OR ELECTRODE TRADE NAME N/A

CONSUMABLE INSERT N/A

TECHNICAL APPROVAL
NESMA & PARTNERS SAUDI ARAMCO CSD
NAME : NAME : NAME :

SIGNATURE : SIGNATURE : SIGNATURE :

DEPARTMENT : DEPARTMENT : DEPARTMENT :
DATE : DATE : DATE :

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Classification | Internal
 PWPS NO. NESMA-OMPP-NA2-PWPS-AUT-002

POSITION (QW-405) POSTWELD HEAT TREATMENT(QW-407)

POSITION(S) OF GROOVE ALL POSITIONS TEMPERATURE RANGE NONE

WELDING PROGRESSION: UP x DOWN TIME RANGE N/A
POSITION(S) OF FILLET ALL POSITIONS HEATING RATE N/A COOLING RATE N/A

PREHEAT (QW-406) 10° C & 95° C FOR T>25mm for GAS (QW-408)
PREHEAT TEMP. MIN. ASME31.3 SHIELDING GAS(ES) Argon for GTAW (99.99%)
Argon (80%)+Co2 (20%) for FCAW
INTERPASS TEMP. MAX. 280 ° C PERCENT COMPOSITION(MIXTURES)
PREHEAT MAINTENANCE N/A FLOW RATE 25 to 35 CFH
GAS BACKING N/A
(CONTINUOUS OR SPECIAL HEATING WHERE TRAILING SHIELDING GAS COMPOSITION N/A
APPLICABLE SHOULD BE RECORDED)

ELECTRICAL CHARACTERISTICS QW- (409)

CURRENT AC OR DC DC POLARITY DCEN (Straight polarity) for GTAW
DCEP (Reverse polarity) for FCAW
AMPS (RANGE) VOLTS (RANGE)
(AMPS AND VOLTS RANGE SHOULD BE RECORDED FOR EACH ELECTRODE

SIZE, POSITION, AND THICKNESS, ETC. THIS INFORMATION SHOULD BE

LISTED IN THE TABULAR FORM AS SHOWN BELOW.)

TUNGSTEN ELECTRODE SIZE AND TYPE (2 mm or 2.4mm) EWTH - 2 - 2% Thoriated.

(PURE TUNGSTEN, 2% THORIATED ETC.)

MODE OF METAL TRANSFER FOR GMAW FCAW (short circuiting)

(SPRAY ARC SHORT CIRCUITING ETC.)

ELECTRODE WIRE FEED SPEED RANGE 3.00 mm/min for FCAW

(SHORT CIRCUITING ARC. ETC.)

TECHNIQUE (QW-410)
STRING OR WEAVE BEAD: STRING & WEAVE MAX. WEAVE WIDTH 3X CORE WIRE DIAMETER
ORIFICE OR GAS CUP SIZE 5MM TO 10MM
INITIAL AND INTERPASS CLEANING (BRUSHING, GRINDING, ETC.) Grinding & Brushing

METHOD OF BACK GOUGING N/A

OSCILLATION N/A
CONTACT TUBE TO WORK DISTANCE N/A
MULTIPLE OR SINGLE PASS ( PER SIDE) MULTIPLE
MULTIPLE OR SINGLE ELECTRODES SINGLE
TRAVEL SPEED (RANGE) As per below
PEENING N/A
OTHER N/A
WELD FILLER METAL CURRENT VOLT TRAVEL HEAT INPUT
LAYER(S) PROCESS CLASS DIA TYPE AMP RANGE SPEED AVERAGE
MM POLARITY RANGE MM / MIN KJ / MM

ROOT PASS GTAW ER70S - 2 2.4 MM DCSP 100-120 9-11 35-50 1.56

HOT PASS FCAW ER70S - 2 2.4 MM DCRP 140-183 25-26 204-207 1.095

FILL FCAW ER70S - 2 2.4 MM DCRP 183-202 25-26 171-190 1.489

FILL 2-3 FCAW ER70S - 2 2.4 MM DCRP 176-183 25-26 220-256 1.595

FILL 4,5 FCAW ER70S - 2 2.4 MM DCRP 173-183 25-26 220-256 1.215

CAP-1-2 FCAW ER70S - 2 2.4 MM DCRP 171-181 25-26 232-240 1.1775

Classification | Internal