Instruction Manual May 2008

sitrans
LR400
Safety Guidelines: Warning notices must be observed to ensure personal safety as well as that of
others, and to protect the product and the connected equipment. These warning notices are
accompanied by a clarification of the level of caution to be observed.
Qualified Personnel: This device/system may only be set up and operated in conjunction with this
manual. Qualified personnel are only authorized to install and operate this equipment in accordance with
established safety practices and standards.
Unit Repair and Excluded Liability:
• The user is responsible for all changes and repairs made to the device by the user or the user’s
agent.
• All new components are to be provided by Siemens Milltronics Process Instruments Inc.
• Restrict repair to faulty components only.
• Do not reuse faulty components.

Warning: This product can only function properly and safely if it is correctly transported, stored,
installed, set up, operated, and maintained.

This product is intended for use in industrial areas. Operation of this equipment in a residential area
may cause interference to several frequency based communications.

Note: Always use product in accordance with specifications.

Copyright Siemens Milltronics Process Disclaimer of Liability

Instruments Inc. 2008. All Rights Reserved
This document is available in bound version and in While we have verified the contents of this
electronic version. We encourage users to purchase manual for agreement with the
authorized bound manuals, or to view electronic versions instrumentation described, variations
as designed and authored by Siemens Milltronics Process remain possible. Thus we cannot
Instruments Inc. Siemens Milltronics Process Instruments guarantee full agreement. The contents of
Inc. will not be responsible for the contents of partial or this manual are regularly reviewed and
whole reproductions of either bound or electronic corrections are included in subsequent
versions. editions. We welcome all suggestions for
improvement.

Technical data subject to change.

MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc.

Contact SMPI Technical Publications European Authorized Representative

at the following address:
Technical Publications Siemens AG
Siemens Milltronics Process Instruments Inc. Industry Sector
1954 Technology Drive, P.O. Box 4225 76181 Karlsruhe
Peterborough, Ontario, Canada, K9J 7B1 Deutschland
Email: techpubs.smpi@siemens.com

• For a selection of Siemens Milltronics level measurement manuals, go to:

www. siemens.com/processautomation. Under Process Instrumentation, select Level
Measurement and then go to the manual archive listed under the product family.
• For a selection of Siemens Milltronics weighing manuals, go to:
www. siemens.com/processautomation. Under Weighing Technology, select Continuous
Weighing Systems and then go to the manual archive listed under the product family.

© Siemens Milltronics Process Instruments Inc. 2008

Table of Contents

Table of Contents
General Information ........................................................................................................... 1

mmmmm
Safety Notes .............................................................................................................................................1
The Manual ...............................................................................................................................................1
Abbreviations and Identifications .......................................................................................................2
SITRANS LR400 .......................................................................................................................................3
Structure ....................................................................................................................................................3
System Implementation .........................................................................................................................4
Programming ............................................................................................................................................4
Specifications ...................................................................................................................... 5
Dimensions ...............................................................................................................................................9
Installation ......................................................................................................................... 11
Mounting Location ................................................................................................................................11
Wiring .................................................................................................................................. 15
Start Up ............................................................................................................................... 17
Self-test ....................................................................................................................................................17
Multi-display ...........................................................................................................................................17
Local Programming ...............................................................................................................................17
Auto-Setup ..............................................................................................................................................17
Operation ............................................................................................................................ 18
General Information ..............................................................................................................................18
Operating SITRANS LR400 ..................................................................................................................18
Selecting a Parameter .........................................................................................................................19
Changing a Parameter Value ..............................................................................................................20
Disabling and Enabling Programming ..............................................................................................21
Parameter Operating Examples .........................................................................................................22
Application Examples ......................................................................................................24
Parameters (HART) ...........................................................................................................26
Required Parameters ............................................................................................................................27
Additional Parameters .........................................................................................................................30
Parameters (PROFIBUS PA) ............................................................................................67
Troubleshooting .................................................................................................................80
Classification of Faults .........................................................................................................................80
Self-test ....................................................................................................................................................80
Symptoms, Causes and Their Remedy ............................................................................................80
Fault Messages .....................................................................................................................................81
Antenna Maintenance .....................................................................................................85

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL i

 Cleaning the Antenna ..........................................................................................................................85
Hazardous Installation .....................................................................................................86
Table of Contents

Glossary ..............................................................................................................................88
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Appendix I: Parameter List ..............................................................................................91

Appendix II: Programming Chart ...................................................................................97
Appendix III ...................................................................................................................... 102
Ambient/Operating Temperature Specification .......................................................................... 102
Appendix IV ...................................................................................................................... 103
Measuring Principle .......................................................................................................................... 103
Appendix V ....................................................................................................................... 105
HART Communications for SITRANS LR400 ............................................................................... 105
Appendix VI ...................................................................................................................... 110
PROFIBUS PA Communications for SITRANS LR400 .................................................................110
Appendix VII: Firmware Revision History .................................................................. 115

ii SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

General Information
Safety Notes
Special attention must be paid to warnings and notices highlighted from the rest of the
text by grey boxes.

WARNING: relates to a caution symbol on the product, and means

that failure to observe the necessary precautions can result in
death, serious injury, and/or considerable material damage.
WARNING: means that failure to observe the necessary

General Information
precautions can result in death, serious injury, and/or considerable
material damage.

mmmmm
CAUTION: means that failure to observe the necessary precautions can
result in considerable material damage.
Note: means important information about the product or that part of the operating
manual.

• These instructions do not claim to cover all details or variations in equipment, or to

provide for every possible contingency that may arise during installation, operation,
or maintenance.
• For further information or to resolve issues not covered in the manual, consult your
Siemens Milltronics representative.

The Manual
IMPORTANT: All specifications are subject to change without notice.
Please ensure that any safety-related information is confirmed with a
qualified Siemens Milltronics representative.

WARNINGS:
• Changes or modifications not expressly approved by Siemens Milltronics
could void the user’s authority to operate the equipment.
• This equipment is intended to be used only in fully enclosed metal and
concrete containers.
Note: This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his
own expense.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 1

 This manual will help you set up your SITRANS LR400 for optimal performance. This
manual applies to the HART and PROFIBUS SITRANS LR400. For HART parameters,
please see page 26. For PROFIBUS PA parameters, see page 67. We always welcome
suggestions and comments about manual content, design, and accessibility.
Please direct your comments to techpubs.smpi@siemens.com. For the complete library of
Siemens Milltronics manuals, go to www.siemens.com/processautomation.

WARNINGS:
• Installation shall only be performed by qualified personnel and in
accordance with local governing regulations.
• SITRANS LR400 is to be used only in the manner outlined in this manual,
otherwise protection provided by equipment may be impaired.
General Information

Note: This product is intended for use in industrial areas. Operation of this equipment
in a residential area may cause interference to several frequency based
communications.
mmmmm

Qualified personnel
Qualified personnel are familiar with the installation, commissioning, and operation of
this equipment. In addition the person must be:
• trained and authorized to operate and service equipment/systems in accordance
with established safety procedures relating to electrical circuits, high pressures and
aggressive media.
• trained in the proper care and use of protective equipment in accordance with
established safety practices.
• trained in rendering first aid.

Abbreviations and Identifications

Short form Long form Description
CE / FM / CSA Conformitè Europèene / Factory Mutual / safety approval
Canadian Standards Association

ESD Electrostatic Discharge

HART® Highway Addressable Remote Transducer

IS Intrinsically Safe safety approval

LRV Lower Range Value value for process

empty level
(symbol 4 mA)1

PED Pressure Equipment Directive safety approval

URV Upper Range Value value for process full

level (symbol 20 mA)1
1.
100% is most commonly set to 20 mA and 0% to 4 mA.
HART is a registered trademark of the HART Communication Foundation.

Page 2 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

SITRANS LR400
SITRANS LR400 is a long-range FMCW radar level transmitter. A solids version (7ML5420)
incorporates the Easy Aimer design for use in solids, especially conditions of extreme
dust. A liquids version (7ML5421) is available for use in liquids storage, ideal for low
dielectric liquids, and high pressure applications or applications requiring gas safety
approvals. On both versions, the narrow antenna beam results in a sharp emission cone,
which makes SITRANS LR400 quite insensitive to vessel interferences.

Note: This manual applies to the solids version only. Please see Instruction
Manual 7ML19985FH05 for information about the SITRANS LR400 liquids version.

General Information
Structure
Solids Version

mmmmm
housing
cable gland

connection electronics cover

cover

display module

aiming ball

Easy Aimer ball

locking bolts infra-red
hand
process flange
programmer
(ordered
separately)

horn antenna

The terminals for the power cable and the signal cable are behind the connection cover
on the left side of the housing. The signal cable must be fed in from the right through the
cable glands.
The antenna end must reach inside the vessel through the vessel nozzle (see page 13).
If the device is rotated, return the orientation of the housing to its previous position with
reference to the enclosure, to ensure similar performance.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 3

 System Implementation
SITRANS LR400 supports HART communication protocol, and SIMATIC PDM software.

Typical PLC/mA configuration with HART

PLC with mA
input card

HART
General Information

HART Communicator 275

S I TR A N S LR 4 00

PC/laptop with HART

modem running PDM
mmmmm

SITRANS LR400

Note: A 250 ohm loop resistor may be required, depending on PLC input resistance.

Typical PLC/mA configuration with PROFIBUS PA

Class 1 PLC Class 2
Master PDM
Master

DP/PA ET200
Coupler
PROFIBUS PA
HART

S I TR A N S LR 4 00 S I TR A N S LR 4 00 S I TR A N S LR 4 00

SITRANS LR400 SITRANS LR400 SITRANS LR400

Programming
SITRANS LR400 carries out its level measurement function according to the set of built-in
parameter tables. You can make parameter changes via the hand programmer, a PC
running SIMATIC PDM or a HART handheld communicator.

Page 4 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Specifications
Note: Siemens Milltronics makes every attempt to ensure the accuracy of these
specifications, but reserves the right to change them at any time.

SITRANS LR400
Power
Power Supply
• 100 to 230 V AC, ±15%, 50/60 Hz, 6 W
• 24 V DC, +25/-20%, 6 W
• Fuse (AC) SI1 Fast acting ceramic, 4 x 20 mm, 1 A, 250 V AC
SI2 Slow-Blow, 4 x 20 mm, 0.63 A, 250 V AC
• Fuse (DC) SI1 Fast acting ceramic, 4 x 20 mm, 2 A, 250 V AC
SI2 Slow-Blow, 4 x 20 mm, 0.63 A, 250 V AC

Performance
• Frequency 25 GHz nominal
• Measuring range 0.35 to 50 m (1.15 to 164 ft)

Specifications
Measured value error (under reference conditions)

mmmmm
• Measuring error ≤ ± 5 mm (0.2") at 1 to 10 m (3.3 to 32.8 ft.) distance
≤ ± 15 mm (0.6") at 10 to 50 m (32.8 to 164 ft) distance
• Dead band1 0 to 350 mm from bottom edge of flange
• Additional contribution of ≤ 0.1%
analog output
• Long-term stability ≤ ± 1 mm/year
• Repetitive accuracy ≤ ± 1 mm at 0 to 50 m, damping ≥ 1 s

Interface
• Analog output (Not applicable to PROFIBUS PA option)
Signal range 4 to 20 mA
Fail signal 3.6 mA; 22.5 mA or last value
Load Max. 600 Ω; (330 Ω for [ia] versions, Area classification
options G, L, P, S)2, for HART3 communication min. 230 Ω

1. For solids applications, setting a dead band of 1 m is recommended because of

lower reflectivity and increased angles of repose.
2. See Selection and Ordering Data sheet
3. HART® is a registered trademark of HART Communication Foundation.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 5

 Relay
Configurable as a device status or limit value
(level, volume, mass)
Either NCC or NOC function
max. 50 V DC, max. 200 mA, rating max. 5 W.
Self-resetting fuse, Ri = 9 Ω
• Electrical isolation Outputs electrically isolated from the power supply and
from each other
• Display LCD, two lines of 16 characters each,
configurable for the following displays:
level, volume, mass, amplitude, digital output,
temperature, validity, signal-to-noise ratio

Programmer (infrared keypad)

Siemens Milltronics infrared IS (Intrinsically Safe) hand programmer for hazardous and
all other locations (battery is non-replaceable)

• approval: ATEX II 1 G EEx ia IIC T4, certificate SIRA 01ATEX2147

CSA and FM Class I, Div. 1, Gr. A, B, C, D T6 @ max. ambient
temperature of 40 °C (104 °F)
• ambient temperature: −20 to 40 °C (−5 to 104 °F)
• interface: proprietary infrared pulse signal
Specifications

• power: 3 V lithium battery

mmmmm

• weight: 150 g (0.3 lb)

• color: black

Mechanical
Flange
• Process Connection universal flanges: 2"/50 mm, 3"/80 mm, 4"/100 mm,
6"/150 mm (See page 10 for flange dimensions.)
• Materials of the wetted Stainless steel 304 flange and horn, PTFE
parts – in contact with emitter
the process
• Pressure (vessel) Solids version (including integral Easy Aimer):
0.5 bar (7.25 psi) maximum
• Horn types (Solids version) 3" horn (80 mm) diameter
4" horn (100 mm) diameter
(100 or 200 mm optional antenna extensions available)

Page 6 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 Weight
• Weight of instrument and flange
Process Connection Weight
Universal, 3" / 80 mm flange with 3" horn 6.1 kg (13.4 lbs)
Universal, 4" / 100 mm flange with 4" horn 6.8 kg (15.0 lbs)
Universal, 6" / 150 mm flange with 5" horn 8.5 kg (18.7 lbs)
Other flange types are available with Liquids version. Please see Instruction Manual
7ML19985FH05 for more information.

Enclosure
• construction Die-cast aluminum, painted (polyester powder-coated)
• conduit 2 x M20
or 2 x ½” NPT (option)
• ingress protection Type 4X/NEMA 4X, Type 6/NEMA 6, IP671

Environmental2
• location indoor/outdoor
• altitude 2000 m (6562 ft) max
• ambient temperature3 -40 to 65 °C (-40 to 149 °F)
• relative humidity suitable for outdoor (Type / NEMA 4X, 6/ IP67)
• installation category II
• pollution degree 4

Specifications
• Perm. ambient -40 to 65 °C (-40 to 149 °F) (non-hazardous version)

mmmmm
3
temperature LCD: -10 to 55 °C (14 to 131 °F)
Observe the temperature classes in hazardous areas!

WARNING: Materials of construction are chosen based on their chemical

compatibility (or inertness) for general purposes. For exposure to specific
environments, check with chemical compatibility charts before installing.

Process
• Process temperature -40 to 200 °C (-40 to 392 °F)
[-40 to 250 °C (-40 to 418 °F) option on Liquids version]
• Pressure (vessel) 0.5 bar (7.25 psi) maximum

Communication
• Communication: HART
Load 230 to 600 Ω, 230 to 500 Ω when connecting a coupling
module

1.
Use only approved, suitable sized hubs for watertight applications.
2. See Process/Ambient de-rating curves in Appendix III.
3. -20 °C (-4 °F) temperature rating available on SITRANS LR400 with ATEX rating.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 7

 Line two-wire shielded: ≤ 3000 m
multi-wire shielded: ≤ 1500 m
Protocol HART, Version 5.1
• Communication: PROFIBUS PA
Protocol Layer 1 and 2 PROFIBUS PA,
technology: IEC 61158-2, slave-functionality
Device Class A
Device Profile 3.0
• Software for PC/Laptop Windows 95/98/2000/XP or NT 4.0
SIMATIC® PDM

Approvals (verify against device nameplate)

• Hazardous areas FM/CSA Class II, Div. 1, Groups E,F and G, Class III
ATEX II 1/2 D T6
• General CSAus/c, FM, CE
• Radio FCC, Industry Canada, European Radio (R&TTE)
Specifications
mmmmm

Page 8 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Dimensions
SITRANS LR400 Solids Version
204 mm
(8.0")

connection cover

electronics cover

278 mm (10.94")

Easy Aimer ball locking bolts

universal flange*

horn
horn
extension
(optional)1)
extension

Specifications
165.5 mm
100 mm (3.94")
(6.5")

mmmmm
228.3 mm
(9.0")
291.2 mm
horn antenna (11.5")

50 mm (1.97")
(special request only)
75 mm (2.95")

100 mm (3.94")

1)
When using horn extension, consult factory when mounting in applications subject to
shock and vibration.
*Universal flange mates with DIN 2527 / ANSI B16.5 / JIS B2238 bolt hole pattern

WARNING: The user is responsible for the selection of bolting and

gasket materials which will fall within the limits of the flange and its
intended use and which are suitable for the service conditions.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 9

 Universal Slotted Flange Diagram (Solids Version)

number of slotted
bolt holes
bolt hole circle
max. ø
bolt hole circle
min. ø
Specifications

flange O.D.
mmmmm

thickness

section A-A

Flange according to Universal Slotted Flange (see Flange Diagram above)

Number of
Pipe Flange Thick- Bolt Hole Bolt Hole Bolt Hole
Slotted
Size O.D. ness (s) Circle Max Ø Circle Min Ø radius
Holes
2" or 7.87" 0.38" 4.92" 4.72" 0.38" 4
50 mm (200 mm) (9.65 mm) (125 mm) (120 mm) (9.5 mm)
3" or 7.87" 0.38" 6.30" 5.91" 0.38" 8
80 mm (200 mm) (9.65 mm) (160 mm) (150 mm) (9.5 mm)
4" or 9.00" 0.38" 7.52" 6.89" 0.38" 8
100 mm (229 mm) (9.65 mm) (191 mm) (175 mm) (9.5 mm)
6" or 11.22" 0.38" 9.53" 9.45" 0.45" 8
150 mm (285 mm) (9.65 mm) (242 mm) (240 mm) (11.5 mm)

WARNING: The user is responsible for the selection of bolting and

gasket materials which will fall within the limits of the flange and its
intended use and which are suitable for the service conditions.

Page 10 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Installation
Notes:
• SITRANS LR400 is rated for Type 4X/NEMA 4X, Type 6/NEMA 6, IP67.
Follow all installation and operating instructions to meet the
requirements of this type of protection. Use only approved, suitable
sized hubs for watertight applications.
• Observe all maximum permissible ambient and process temperatures.
Refer to Appendix III on page 102.
Provide a warning sign and/or touch guard if the surface of the
measuring instrument can become hotter than 70 °C (158 °F) in use.
WARNING:
• Improper installation may result in loss of process pressure.

Mounting Location
Recommendations
• Position device with easy access for viewing display and programming via handheld
programmer.
• Mount device in an environment suitable to the housing rating and the materials of
construction.
• Mount the unit more than 1 m away from the vessel walls, pipes and other
assemblies as well as the filling stream, because all these influences will become
noticeable as reflective interference. Align the antenna so that the radar cone
intersects the surface of the measuring medium as vertically as possible.

Precautions
• Do not mount in direct sunlight without the use of a sun shield.

ambient temperature
65 °C (149 °F) max.
internal enclosure
Installation
Warning: Internal temperature
temperature
must not exceed 85 °C (185 °F)!
mmmmm

flange hand
temperature programmer

process temperature

• Avoid proximity to high voltage or current wiring, high voltage or current contacts,
and to variable frequency motor speed controllers.
• Avoid interference to emission cone from obstructions or from fill path.
• Avoid central locations on vessel.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 11

 WARNING: For vessels with conical or parabolic tops, avoid
mounting the unit at the center. The concavity of the top can focus
echoes into the centre, giving false readings.

Parabolic or Conical Flat l

F a
t

P a a
r b o c
il

LR400
ISTRANS

is preferred is acceptable
location location

Beam Width

Keep the emission cone

free of obstructions.

3" horn
11°
Installation

8° 4" horn
mmmmm

Page 12 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Correct Installation in Mounting Nozzle
The bottom edge of the antenna must project into the vessel to avoid reflective
interference at the wall of the nozzle. Above 6" process nozzle diameter, the antenna does
not need to project beyond the nozzle unless the radiation cone (the extension of the
antenna’s angle) touches the nozzle wall.

SITRANS LR 400

10 mm

Installation of SITRANS LR400 Solids Version

Easy Aimer ball locking bolts
top clamping plate (upper socket)
bottom clamping plate (lower socket)

customer gasket [recommended

0.38" thickness 1.5 to 1.8 mm (0.06 to
(10 mm) 0.07")], as required

customer mounting plate

with at least ø 4" (102 mm)
central opening, as required Installation

3" horn: 9.0" (228.3 mm)

mmmmm

4" horn: 11.5" (291.2 mm)

30°
max.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 13

 Easy Aimer Positioning
Easy Aimer

LR4 00
SITRAN S

Direct the solids SITRANS LR400 so the horn antenna is pointed at an angle to the filling
level as shown in the diagram above. Loosen the Easy Aimer ball locking bolts and
position the Solids version. Tighten bolts to secure SITRANS LR400.
Installation
mmmmm

Page 14 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Wiring
Notes:
• The equipment must be protected by a 15A fuse or circuit breaker in the
building installation.
• A circuit breaker or switch in the building installation, marked as the
disconnect switch, shall be in close proximity to the equipment and within
easy reach of the operator.
WARNING:
All field wiring must have insulation suitable for at least 250 V.

AC version:
HART wiring PROFIBUS wiring
cable clamp earth cable clamp earth
terminal terminal

3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2
Rated temperature of L1 L2 Rated temperature of L1 L2
connection cables must connection cables must
mA N PROFI-
exceed maximum ambient exceed maximum ambient N
BUS PA
temperature by at least 15 K temperature by at least 15 K

DC version:
HART wiring PROFIBUS wiring
cable clamp earth cable clamp earth
terminal terminal

Installation
mmmmm
3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2
Rated temperature of Rated temperature of
connection cables must connection cables must
mA 19-30 V PROFI- 19-30 V
exceed maximum ambient BUS PA exceed maximum ambient
temperature by at least 15 K temperature by at least 15 K

• The DC input terminals shall be supplied from a source providing electrical isolation
between the input and output, in order to meet the applicable safety requirements of
IEC 61010-1.

Notes (AC and DC versions):

• 4-20 mA, PROFIBUS PA, DC input circuits, 14 - 20 AWG, shielded copper
wire
• AC input circuit, min 14 AWG copper wire
• Recommended torque on terminal clamping screws, 0.5 - 0.6 Nm.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 15

 Connecting SITRANS LR400:
1. Release the cover lock on the connection box with a 3 mm Allen key.
2. Unscrew the cover from the connection box.
3. Push the power cable and signal cable through the cable gland on the right of the
unit, up to the terminal strip. Lay the cable in a bend before the cable gland so that
moisture cannot enter the connection box.
4. Connect the earth conductor of the power supply to the earth terminal in the
connection box. Adjust the cable length so that the earth conductor would be last to
disconnect if cable is pulled.
5. Tighten the cable screw gland and check the strain relief (pull and turn).
6. Screw the cover onto the connection box and tighten it without using a tool. The
sealing ring must be clean and undamaged.
7. Reattach the cover lock on the connection cover.
8. Connect the earth terminal located between the screw-type cable glands to a
ground connection at your vessel by using a cable with a diameter greater than or
equal to 2.5 mm2.
For error-free communication via the HART protocol, a load of at least 230 Ω must be
available in the signal circuit.

WARNING:
• To avoid short-circuits, do not connect a load resistance with bare wires in
the connection box.
• The housing cover must not be unscrewed in a hazardous area when the
device is under voltage (power supply, digital outputs on external supply).
Installation
mmmmm

Page 16 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Start Up
Self-test
When power is supplied, the device performs a self-test. Then, when the multi-display
appears, the device is ready for programming.

Note: Frequent switching off and on of the device causes aging of the electronics
(monitored using Parameter 3.1).

Multi-display
The multi-display shows on the LCD after a successful self-test with the first line showing
level output and the second line showing signal-to-noise ratio (factory setting):

+ 1 2 . 3 0 0 m
+ 3 0 d b
Local Programming
When the multi-display appears on the LCD, begin local
programming using the hand programmer. To access the
parameter settings, press LEFT once. Main Menu is visible
as the first LCD line. Then, program the unit beginning with the
Auto-Setup parameters.

Auto-Setup
After switching on SITRANS LR400, and after a successful self test, press LEFT to
access the parameters. Set the Auto-Setup parameters to make the system operational
(see page 27):
• The language of the local user interface
• The unit of length of the measured level
• The nozzle height in the selected unit of length
• The vessel height in the selected unit of length
• The LRV (lower range value) as a distance from the bottom of the vessel
• The URV (upper range value) as a distance from the bottom of the vessel
• The damping of the measured level in seconds
• The application type
• The bus address by PROFIBUS PA communication (on PROFIBUS models)
Enter the necessary values as described in Parameters starting on page 26.

Note: It is strongly recommended that a Customer Code (Parameter 5.2) be entered

after all programming is completed to secure the programmed values from changes.
Start Up
mmmmm

If the multi-display does not appear or displays incorrect measured values after Auto-
Setup, proceed as described in Troubleshooting on page 80.
Refer to the Parameter section that begins on page 26 for a list of available parameters.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 17

 Operation
General Information
Operation
mmmmm

You can operate SITRANS LR400 with:

• Hand-held infrared programmer

• Hand-held HART Communicator
• PC/Laptop and SIMATIC PDM software via HART or PROFIBUS PA

Notes:
• SITRANS LR400 can be operated and programmed easily with SIMATIC
PDM software. This software gives you the added possibility of saving and
archiving your application-specific parameters and copying them back into
the device if necessary.
• It is best to perform the operations described in the following sections
directly on the device to familiarize yourself with the operation.

Operating SITRANS LR400

Use the arrow keys at the bottom of the hand programmer to program SITRANS LR400.
The two-line LCD displays the parameters. You can alter the setting or change to other
parameters using the arrows on the hand programmer (see page 20 for information on
navigating the menus using the arrow keys).

Hand Programmer

Note: The ARROW buttons shown below are required for programming
this product. The additional buttons on the hand programmer do not
apply to SITRANS LR400.

Key Programming Mode

Parameter scroll UP
Parameter scroll DOWN
LEFT Arrow (or CANCEL)
RIGHT Arrow (or ENTER)
C

SITRANS LR400
buttons

Page 18 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Selecting a Parameter
After a successful self-test, SITRANS LR400 displays the two-line multi-display.

Operation
Press LEFT ARROW to access the parameter menus. The first line of the display

mmmmm
shows the current parameter menu level. The second line shows one of the parameters
you can access in the current parameter group.

Scroll through the parameters in the group by pressing UP and DOWN . RIGHT
accesses the parameter displayed on the second line. LEFT closes this parameter
and moves up one level until you return to the multi-display.

When you select a parameter, its current value is displayed in the second line. When the
cursor flashes, programming is enabled, (see Disabling and Enabling Programming on
page 21) and you can change the current setting. If the parameter is display only or if
programming is disabled, the cursor will not flash.

Note: The background illumination of the LCD switches on when the hand
programmer is used for programming. It goes out about three minutes after last
button press.

Structure of Parameters
Operation is hierarchically structured: the parameters are arranged in groups and
assigned a numerical menu identification (see example below from a HART device).

Function group 2. Display

2 Display 1 Multi-display
2. Display
2 Level
1

2. Display
vel

3 Volume
g le
t in

Function group
era

3 Diagnostics
Op

Function group 4. Device data

4 Device data 1 Units
4. Device data
2

2 Operat. param.
vel

4. Device data
g le

3 Analog output
t in

4. Device data 4.4 Digital outpu

era

3 Digital output 1 Function DO

4.4 Digital outpu
Op

2 Error level
vel

4.4 Digital outpu

g le

3 Signal type DO
t in
era
Op

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 19

 Changing a Parameter Value
Selecting a Parameter Value from a List
Operation

In many cases, you can assign a parameter a value from a list of options.
mmmmm

You will see a single entry of the possible choices in the second display line.

• Press UP or DOWN to cycle through the list and choose the desired entry.
Press RIGHT to assign the current entry to the parameter. The device accepts
the new setting, closes the input and returns to the next parameter level up.
• LEFT operates like a CANCEL key: When pressed, the device closes the
parameter input but keeps the originally displayed value. It does not save a changed
setting!
For an example of assigning a value from a selection list, see Parameter Operating
Examples on page 22.

Functions of Hand Programmer Keys

• Changes display from RUN mode to PROGRAM mode
• Operates as a CANCEL key when programming input position is at the far left
• Moves input position to the left during PROGRAM mode

• Operates as an ENTER key when input position is at the far right. If the input
value is not within the permissible input range. Then an error message is
displayed.
• Moves input position to the right during PROGRAM mode

• Changes input variable up or down

Top or bottom of representable range

If you press UP when the value is at the top of the representable range,
SITRANS LR400 automatically places the value at the next highest position. If 0.9 is
displayed and you press UP , the value becomes 1.0. So, 9 becomes 10, 90 or 99
become 100 (depending on whether you have set the input position to the second or first
9), etc.

This input system also works in the opposite direction: For example, when 100 is
displayed and you press DOWN on the first or second 0, the numeric value changes
to 90 or 99 and the device cancels the places in front of the decimal point.

Decimal point
You can also set the cursor to the decimal point (unless an integer value is currently
displayed). UP or DOWN will then multiply or divide the displayed value by 10. The
necessary additional places in front of the decimal point appear. You cannot change the
number of displayed decimal places.

Page 20 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 Display scrolling
Displayed text may be longer than the field of the display. An arrow pointing outward on
the right or left hand side of the display line indicates that the text continues outside the

Operation
multi-display. You can read the additional text using RIGHT and LEFT to move the

mmmmm
pointer past the end of the line.

See Parameter Operating Examples on page 22 for an example of manual input.

Disabling and Enabling Programming

To prevent unauthorized personnel causing programming errors using the display
module, set a customer code – a personal, number code up to 9 digits. A device protected
by a customer code still displays all functions and values but it requests input of the code
before resetting a parameter.

Note: The customer code is activated 10 minutes after you have programmed
Parameter 5.2 Customer Code.

Programming is enabled when you:

• enter the requested customer code for the current parameter

or
• release the programming using Parameter 5.1 Code Input on page 55.
The programming lock will be released for approximately 10 minutes. Any other code
number locks and disables programming.

When you return to the multi-display or enter a number in the Code Input parameter
which is different from the customer code, or do not operate the device for 10 minutes,
the programming lock is enabled.

Note: If Customer Code (Parameter 5.2) is 0, programming of parameters is always

enabled. We strongly recommend that a customer code be entered after all
programming is completed to secure the programmed values from change.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 21

 Parameter Operating Examples
Example (HART): Change the length unit from m to mm.
Operation

The example begins at the multi-display (1). Follow the bold arrowed path to complete the
mmmmm

task. Use the arrow buttons shown next to the numbered operation steps.

Function group +12,300 m

1 Auto-Setup +30 dB

Function group
2 Display

Function group
3 Diagnostics

Function group 4. Device data 4.1 Units 4.1.1 Length unit

4 Device data 1 Units 1 Length Unit m

4.1.1 Length unit

cm

4. Device data
2. Operating param.

4. Device data 4.3 Analog output 4.3.1 AO select

3 Analog output 1 AO select Level

4.3 Analog output 4.3.2 Level param.

2 Level param. 1 Level URV

Page 22 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 Example 2: Change the filling speed from 2.0 cm/min to 100 cm/min.
Access the Fill speed parameter from the multi-display according to instructions on
page 20.

Operation
mmmmm
The default setting appears in the display. 4.2.2.5. Filling spe
+ 2.00 cm/min

1x
Enable the programming by pressing RIGHT
. The second segment of the second 4.2.2.5. Filling spe
display line flashes. + 2.00 cm/min

1x
Set the digit to 1 with DOWN . 4.2.2.5. Filling spe
+ 1.00 cm/min

1x
Select the decimal point with RIGHT .
4.2.2.5. Filling spe
+ 1.00 cm/min

2x
Press UP twice so that two other places
appear in front of the decimal point. 4.2.2.5. Filling spe
+ 100 . 00 cm/min

2x
Select the last decimal place with RIGHT . 4.2.2.5. Filling spe
+ 100 . 00 cm/min

1x
End the input with RIGHT (ENTER). 4 . 2 . 2 . M e a s u r. c o n d
5 Filling speed

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 23

 Application Examples
You can use these examples as a setup reference. Enter the values in the parameter
tables to select the corresponding functions.

Example 1: Homogenization Silo, level measurement

Note:
• The minimum distance from the flange to the measuring medium is limited by
Parameter 4.2.2.3, Dead band.
• Auto False-Echo Suppression is normally not required on large silos with
concrete walls.
Applications

The application is to obtain a

mmmmm

nozzle
height level measurement and
150 mm corresponding 4 to 20 mA
output proportional to cement
levels in a homogenization silo.

Lower Range value (LRV) is

3 m, measured from the
bottom of the tank. Upper
URV Range value (URV) is 38 m
38.0 m
tank height measured from the bottom of
40.0 m the tank.

LRV
3.0 m

tank diameter
10.0 m

Parameter Description Value Function

1.1 Language Local English LCD language setting
1.2 Length Unit m meters
1.3 Nozzle Height 150 150 mm
1.4 Tank Height 40 meters
1.5 Level URV 38 meters
1.6 Level LRV 3 meters
1.7 Level Damping 500 seconds (for slow moving applications)
application user type (solids with low
1.8 Application Type Silo2
reflectivity)

Page 24 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 Example 2: Hot Mix Asphalt (HMA) silo
tank diameter The application is to obtain a
3.0 m level measurement and
corresponding 4 to 20 mA
nozzle
height output proportional to asphalt
200 mm levels in a Hot Mix Asphalt
(HMA) silo.

Lower Range value is 0 m, at

the bottom of the silo. Upper
Range value is 13 m
measured from the bottom of
the silo.

Applications
Use Auto False-Echo

mmmmm
Suppression when the level
in the silo is low but not
tank height empty. First, when the level is
14.0 m low, dip the silo to determine
the exact distance. Subtract
URV 2 m from the measured
13.0 m distance. Then, set Auto
False-Echo Suppression
Distance (4.2.3.9) to this
value.Then set Auto False-
Echo Suppression (P. 4.2.3.8)
to Record. SITRANS LR400
will automatically revert to
Use for Auto False-Echo
Suppression after about
three seconds.

Parameter Description Value Function

1.1 Language Local English LCD language setting
1.2 Length Unit m meters
1.3 Nozzle Height 200 200 mm
1.4 Tank Height 14 meters
1.5 Level URV 13 meters
1.6 Level LRV 0 meters
1.7 Level Damping 50 seconds
application user type (solids with low
1.8 Application Type Silo2
reflectivity)
When tank is nearly empty, dip tank and then:
Auto False Echo 2 meters less than meters (defines the end of the auto false
4.2.3.9
Suppression Distance dipped distance echo suppression distance)
Auto False Echo Record (will then (learns and then activates auto false
4.2.3.8
Suppression default to Use) echo suppression)

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 25

 Parameters (HART)
The parameter groups are followed by the parameters within each group. The parameter
tables show the values you need to enter and are followed by additional information
when necessary. Factory settings are displayed after the parameter name, where
applicable.

Note: Parameter menus are dependent on selections made by the user.

In some cases, parameter menus are renumbered according to the
selection made at the previous menu level. See table below for an
example.

When User chooses Parameter 4.2.2.1: When User chooses Parameter 4.2.2.1:
Application Type = Liquids (Process) Application Type = User tank1

4.2.2.2: Surface (not available when 4.2.2.1 = User tank1)

4.2.2.3: Dead band 4.2.2.2: Dead band

4.2.2.4: Correction Factor 4.2.2.3: Correction Factor

Parameters (HART)

4.2.2.5: Filling Speed (not available when 4.2.2.1 = User tank1)

4.2.2.6: Reflectivity (not available when 4.2.2.1 = User tank1)

mmmmm

4.2.2.7: Failsafe Level 4.2.2.4: Failsafe Level

4.2.2.8: Failsafe Timer 4.2.2.5: Failsafe Timer

4.2.2.9: Range Extension 4.2.2.6: Range Extension

Default values are indicated as "F=" following the parameter number and name.

Page 26 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Vessel Functional Dimensions

SITRANS LR 400

1
2

9
8 7

Parameters (HART)
6

mmmmm
5

1. Nozzle height 6. Lower limit

2. Dead band 7. Upper limit
3. Raw value (measured) 8. Upper range value (URV)
4. Level (=calculated value) 9. Vessel height
5. Lower range value (LRV)

Required Parameters
Note: The following parameters are absolutely essential for proper operation of the
device. They apply to all applications and are required to make the system
operational.

1. Auto-Setup
1.1 Language Local (F = English)
Selects the language to be used on the LCD
English
Value
Deutsch

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 27

 1.2 Length Unit (F = m)
Specifies measurement units used for dimensional values
cm
m
Value mm
ft
in

1.3: Nozzle Height (F = 0 m)

SITRANS LR 400
Specifies length of nozzle from top of device
flange to top of vessel
nozzle height
Value numerical value

1.4: Tank Height (F = 20 m)

Specifies height of vessel from nozzle bottom

to vessel bottom

Value numerical value

tank
height
URV 1.5: Level URV (F = 20 m)
Parameters (HART)

Sets full scale of level

mmmmm

Value numerical value

Set the URV as the level above the bottom of

LRV
the vessel in the units selected with
Parameter 4.1.1. It corresponds to an output
current of 20 mA.

1.6 Level LRV (F = 0 m)

Sets the distance from the bottom of the vessel to the empty level

Value numerical value

Set the LRV as the level above the bottom of the vessel in the units selected with
Parameter 4.1.1. It corresponds to an output current of 4 mA.

Page 28 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

1.7 Level damping (F = 1 s)

Sets the damping of the level value in seconds

Value numerical value

The damping acts on the analog output, the limit value monitor and the local display. For
damping of the sensor signal, set Parameter 4.2.3.1. For slow moving solids applications,
use a value of 500 s or more.

1.8 Application Type (F - Liquid [process])

Sets the use of the vessel

Liquid (store)[Liquid Version]

Liquid (process)[Liquid Version]
Silo1 (solids) [solids with high reflectivity]
Value
Silo2 (solids) [solids with low reflectivity]
User tank1
User tank2

Select Silo1 (solids) for solids with high reflectivity. Select Silo2 (solids) for solids with low
reflectivity, typically used for cement. In most cases, you set one of the pre-specified

Parameters (HART)
applications. User vessels can be programmed using special configurations that deviate
from the factory specified models. They are designed for special applications loaded at

mmmmm
the factory or by trained service personnel.

Note: The following parameters cannot be accessed when you set a user vessel
(User tank1 or User tank2):
• Parameter 4.2.2.2 (Surface)
• Parameter 4.2.2.5 (Filling Speed)
• Parameter 4.2.2.6 (Reflectivity)
• Sensor Parameters 4.2.3.1 (Sensor Damping)
• 4.2.3.2 (Multiple Echoes)
• 4.2.3.3 (Echo Motion)
• 4.2.3.4 (Window Tracking)
• 4.2.3.5 (Tank Empty Detect)
The parameters that remain under 4.2.2.x will be renumbered. See page 26 for more
information on parameter renumbering.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 29

 Additional Parameters
2. Display

2.1 Multi-display (F = level in m

Signal to noise ratio in db)

Two-line display shows two measured values. The values to be shown are set using
Parameter 4.5.1.1 (Line 1 Local) and in Parameter 4.5.1.4 (Line 2 Local).

2.2 Level (F = m)

Current level of material (set unit using Length Unit in Auto-Setup)

2.3 Volume (F = m3)

Volume of material (set unit using Parameter 4.1.2 [Volume Unit])

2.4 Mass (for qualified personnel only)

This parameter is for Factory Authorized Personnel only.

2.5 Current Output

Parameters (HART)

Analog output displayed in mA

mmmmm

When the device electronics are working properly, the displayed mA current value will
correspond to the measured output current.

2.6 Digital Output

State of digital output

3. Diagnostics

3.1 Status
The Status parameters display the current status messages of the device. Parameter 3.1.1
is always accessible; other parameters (Parameter 3.1.x) appear in the appropriate order
if they contain error messages.

3.1.1 Wear

3.1.1.1 Operating Hours

Total previous operating time of the device in hours (approximate value)

Page 30 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 3.1.1.2 Maximum Temperature (F = 26 °C)

Last recorded maximum internal temperature of the device

Note: This temperature must not exceed 85 °C (185 °F) or warranty may be void.

3.1.1.3 Minimum Temperature (F = 26 °C)

Last recorded minimum internal temperature of the device

3.1.1.4 Aging

Approximate value for the prior life of the device in % (100% = approx. 10 years)

This parameter outputs a calculated percentage which estimates the wear of the
device due to aging.

3.1.1.5 Hours > 85 °C

Total time the maximum permissible internal temperature (85 °C) was exceeded, in
hours

3.1.x Sensor, electronics, software, application, parameters, service

Parameters (HART)
These parameters are only displayed if they contain an error message. The number of the
menu items matches the number of defective functions and can range in extreme cases

mmmmm
from 3.1.2 to 3.1.7.

See Troubleshooting on page 80 for the individual error messages and possible remedies.

3.1.x Sensor

Diagnostic messages of the sensor

and/or

3.1.x Electronics

Diagnostic messages of the electronics

and/or

3.1.x Software

Diagnostic messages of the software

and/or

3.1.x Application

Diagnostic messages regarding the application

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 31

 and/or

3.1.x Parameters

Display any of non-compatible programmed parameters

and/or

3.1.x Service

For service purposes only

3.2 Device Test

3.2.1 Self-test

Check device state

The device integrates the self-test routines in the ongoing measurements; it completes
them after approximately 10 seconds. A successful self-test is confirmed with the
display OK . The display not OK signals an error. View Parameter 3.1.x to determine the
error type.

3.2.2 Display test

Parameters (HART)

Visual test of LCD

mmmmm

During the LCD test, the display is blank for five seconds and then illuminates for another
five seconds so that you can determine whether individual display points have failed.

3.3 Simulation
This parameter can support testing the correct functions of the mA connections during
commissioning or maintenance of the device. With the two parameters, you can
temporarily replace the measured values at the analog and digital output with known
simulated output values.

Note: The Simulation parameter influences output to the control system.

3.3.1 Simulate AO (F = 4 mA)

Simulation of the analog output signal

4 mA
10 mA
Value 12 mA
20 mA
Error signal

When a value is entered in this parameter, the current value to be validated is defined.

Page 32 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 Complete the parameter entry by pressing LEFT so the analog output again gives the
measured value.

3.3.2 Simulate DO (F = End)

Simulation of the digital output signal

Relay on
Value Relay off
End

Select the applied output value (relay on or relay off).

Complete the parameter entry by pressing LEFT so the digital output again gives an
alarm/limit.

3.3.3 Error Simulation for Micro Controller High Word

For factory service purposes only

3.3.4 Error Simulation for Micro Controller Low Word

For factory service purposes only

3.3.5 Error Simulation for DSP Controller High Word

Parameters (HART)
For factory service purposes only

3.3.6 Error Simulation for DSP Controller Low Word

mmmmm
For factory service purposes only

3.4 Sensor Variables

You can read out internal device data with this parameter group. The displayed values
depend on the respective application. You can access the following data:

3.4.1 Raw Value (for service purposes only)

Distance from the flange to material

The measured distance from the flange to the surface of the material.

3.4.2 Echo Amplitude

Measure of quality of reflection

This dimensionless value is an absolute measure of the strength of reflection at the

material. Its display can be evaluated as follows:

• x > 1: very good

• 1 > x > 0.5: good
• 0.5 > x > 0.05: satisfactory
• x < 0.05: uncertain

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 33

 3.4.3 S/N Ratio

Signal-to-noise ratio of the measured value in dB

S/N ratio provides a relative measure of the strength of reflection of the material in dB. Its
display can be evaluated as follows:

• x > 20: very good

• 20 > x > 10: good
• x < 10: satisfactory

3.4.4 Validity

Validity of the measured value in %

This parameter provides a percentage measure of the certainty that the displayed
measured value corresponds to the real level and does not represent a multiple echo or a
fixed target. Its display can be evaluated as follows:

• x > 70: very good

• 70 > x > 50: good
• 50 > x > 20: uncertain
• x < 20: no plausible measured value
Parameters (HART)

3.4.5 Sensor Temp

Internal electronics sensor temperature

mmmmm

4. Device Data

4.1 Units

4.1.1 Length Unit = Parameter 1.2

4.1.2 Volume unit (F = m3)

Specifies volume units used for dimensional values

bbl
yd3
ft3
in3
bush
Value bbl (liq)
l
m3
hL
Gal
ImpGal

Page 34 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 4.1.3 Mass Unit (F = kg)

Specifies mass units used for dimensional values

kg
Ton
Value lb
LTon
STon

4.1.4 Temperature Unit (F = °C)

Unit of the internal electronics sensor temperature

°C
Value °F
K

4.1.5 Other units (F = SI)

Units system for all other units

SI unit

Parameters (HART)
Value
US/UK unit

mmmmm
With this function, determine whether you want to enter the operating parameters (see
Parameter 4.2) in SI or in British Imperial (US/UK) units. The selected units of the
measured value output and sensor temperature as well as the decimal point are not
influenced by this setting.

4.2 Operating Parameters

With these parameters, you will define the dimensions of your vessel, the type of
measuring material and the calculation of the measured signal. Signal-specific default
settings such as the failure signal or the upper current limit of the analog output signal
are assigned to the functions of the respective outputs (see Parameters 4.3 and 4.4).

4.2.1 Tank Geometry

4.2.1.1 Nozzle Height = Parameter 1.3

4.2.1.2 Tank Height = Parameter 1.4

4.2.1.3 Stilling Pipe? (F = no) [Liquids Version]

Stilling pipe available?

Yes
Value
No

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 35

 By selecting yes or no, you specify whether the device is mounted on a stilling pipe. If you
select yes, Parameter 4.2.1.3.2 is enabled so you can specify the internal diameter of the
stilling pipe.

4.2.1.3.2 Pipe Diameter (F = 100 mm) [Liquids Version]

Internal diameter of the stilling pipe

Value numerical value

4.2.2 Measuring Conditions

4.2.2.1 Application Type (F - Liquid [process])

Use of the vessel

Liquid (store) [Liquids]

Liquid (process) [Liquids]
Silo1 (solids)
Value
Silo2 (solids)
User tank1
User tank2
Parameters (HART)

Select Silo1 (solids) for solids that have high reflectivity. Select Silo2 (solids) for solids
with low reflectivity, typically used for cement. In most cases, you set one of the pre-
mmmmm

specified applications. User vessels can be programmed using special configurations

that deviate from the factory specified models. They are designed for special applications
loaded at the factory or by trained service personnel.

Note: The following parameters cannot be accessed when you set a user vessel
(User tank1 or User tank2):
• Parameter 4.2.2.2 (Surface)
• Parameter 4.2.2.5 (Filling Speed)
• Parameter 4.2.2.6 (Reflectivity)
• Sensor Parameters 4.2.3.1 (Sensor Damping)
• 4.2.3.2 (Multiple Echoes)
• 4.2.3.3 (Echo Motion)
• 4.2.3.4 (Window Tracking)
• 4.2.3.5 (Tank Empty Detect)
The parameters that remain under 4.2.2.x will be renumbered. See page 26 for more
information on parameter renumbering.

Page 36 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 4.2.2.2 Surface (F = wavy)

Surface structure of the material. Not displayed if a user vessel is selected in

Parameter 4.2.2.1.

Smooth
Value Wavy
Turbulent

This parameter is not displayed when a user vessel is selected in Parameter 4.2.2.1.

When used with poorly reflecting measuring media, you may be able to improve
measuring results by setting a different surface structure here. If your measuring medium
forms waves more than 1 cm in height, you should select the wavy setting. The turbulent
setting is recommended for waves greater than 10 cm.

4.2.2.3 Dead band (F = 0.35 m)

Defines the distance from below the flange to be ignored by the transmitter/receiver

Value numerical value, Minimum value = Length of the antenna

Specification of a dead band in the units system selected according to Parameter 4.1.5

Parameters (HART)
defines a minimum distance from the flange which the measuring medium must have for
the device to accept the measured values as valid. This suppresses reflective
interference generated by the nozzle, close obstacles, or the antenna.

mmmmm
For solids applications, a dead band setting of 1 m minimum is recommended.

Note: The dead band must exceed the antenna’s length.

4.2.2.4 Correction Factor (F = 1.0)

Correction factor for physical measuring influences. Generally only applies to liquid
applications using a stilling well.

Value numerical value

The propagation time of the microwaves between the antenna and the measuring
medium changes slightly depending on the pressure inside the vessel. If this pressure is
constant, however, it can be included in the evaluation according to the equation:

1
K = -------------------------------------------------------------------------
273 ⋅ p
1 + ( ε r, Gas – 1 ) ⋅ --------------------------
T Gas + 273
K = correction factor, p = pressure inside the vessel in bar, Tgas = gas temperature in °C,
εr, Gas = dielectric of the overlying gas, e.g. ερ, air = 1.00059

Enter the correction factor K as a dimensionless value.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 37

 4.2.2.5 Filling Speed (F = 200 mm/min)

Typical speed of change of the level. Not displayed if user vessel is selected in
Parameter 4.2.2.1 (Application Type).

Value numerical value

This parameter is not displayed when a user vessel is selected in Parameter 4.2.2.1. When
you determine that the displayed measured value does not follow the change in the
height of the level in the vessel, you can enter a value for the speed with which it
generally changes. This assigns a greater probability to measuring targets which move at
this speed.

If the display does not follow the level height continuously but in abrupt jumps, you should
choose a higher filling speed. If multiple echoes are indicated during filling/emptying a
vessel, select a lower filling speed. In the case of very low filling speeds (a few mm/min)
switch off Parameter 4.2.3.3. If different filling/emptying speeds occur, select the higher
speed.

4.2.2.6 Reflectivity (for qualified personnel only)

This parameter is for Factory Authorized Personnel only.

Parameters (HART)

4.2.2.7 Failsafe Level (F = Hold Continuously)

Selects the default measurement in the event that the failsafe timer (P 4.2.2.8)
mmmmm

expires

100 %
Value 0%
Hold Continuously

4.2.2.8 Failsafe Timer (F = 10 min)

Sets the time delay, in minutes, before entering failsafe level

1 min
Value
2 min, etc.

The failsafe timer begins when there is a loss of echo condition. This loss of echo
condition will occur when there is no signal available above the Auto False-Echo
Suppression threshold as defined in Parameter 4.2.3.9.

4.2.2.9 Range Extension (F = 3 m)

Sets the range extension as measured from the vessel height and extending beyond
the measurement range. For vessels with conical or parabolic bottoms, you may
need to increase this value to ensure an empty vessel reads empty.

Value numerical

Page 38 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 4.2.3 Sensor Parameter
View and change the sensor parameters you have selected according to Parameter 4.2.2
(Measuring Conditions).

Note: The factory settings for the user vessels are not editable.

4.2.3.1 Sensor Damping (F = 1 s)

Averaging of measuring signal. Not displayed if a user vessel is selected in

Parameter 4.2.2.1 (Application Type).

Value numerical

Enter damping in seconds.

This parameter is not displayed when a user vessel is selected in Parameter 4.2.2.1
(Application Type). The sensor damping influences the evaluation of the measuring
signal. If the level generally only changes slowly and continuously, a time constant set
here can improve the measuring accuracy and the validity in poorly reflecting measuring
media or those with a restless surface. The sensor damping must always be smaller than
the interval of the time of change of the level (e.g. 1 mm/10 s), because too high a value
would have a negative influence on the measuring result.

Parameters (HART)
Note: Specification of damping directly influences the evaluation of the measuring
signal. If you only want to dampen the calculated outputs at the analog output, you

mmmmm
should set the damping of level, volume or mass described in Function 4.2.4.4 (MinLim
Level).

4.2.3.2 Multiple Echo (F = on)

Evaluate multiple echoes. The multiple echo evaluation suppresses multiple

reflections by assigning them a lower probability than the measuring signal.

On
Value
Off

4.2.3.3 Echo Motion (F = off)

Evaluate echo motion

On
Value
Off

Dynamic processes in the vessel are included in the evaluation of the measuring targets.
The typical filling speed can be set in Parameter 4.2.2.5. If the measured value still does
not follow the level height, switching off echo motion may improve the result.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 39

 4.2.3.4 Window Tracking (F = Off)
On
Value
Off

A window follows the measured value which it is forced to track. The window size is
calculated from the set filling speed. Switch off window tracking for applications where
SITRANS LR400 is unable to keep up to level changes. By using SIMATIC PDM, you can
display a list of all echoes in your vessel. It provides the distance between the flange and
the measuring medium’s surface, as well as the distances of fixed targets. These echoes
may be directly used and transferred to the fix distance list.

4.2.3.5 Tank Empty Detect (for qualified personnel only)

This parameter is for Factory Authorized Personnel only.

4.2.3.6 Auto Fix Distance (for qualified personnel only)

This parameter is for Factory Authorized Personnel only.

4.2.3.7 Fix Distance List (for qualified personnel only)

This parameter is for Factory Authorized Personnel only.

Parameters (HART)

4.2.3.7.1 to 4.2.3.7.9 Fix Distance Values (for qualified personnel only)

These parameters are for Factory Authorized Personnel only

mmmmm

4.2.3.8 Auto False-Echo Suppression (F = Use)

Learns and records the current signal up to the suppression distance setting. These
signals are then ignored during operation.

First, when the level is low, dip the tank to determine the exact distance to the
material. Then, set Auto False-Echo Suppression Distance (4.2.3.9) to 2 meters
shorter than this dipped distance.

Note: This function works best when the vessel is nearly empty. For best results, do
not record or learn when the vessel is completely empty.

Off
Value Record
Use

If all signals fall below this defined threshold, then the failsafe timer is initiated.

4.2.3.9 Auto False-Echo Suppression Distance (F = 2/3 tank height)

Defines the end point of the auto false echo suppression distance.

Value variable to maximum range

Page 40 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 4.2.3.A Hover Level (F = 40%)

Defines (in percent) how high the TVT (Time Varying Threshold) curve is placed
above the echo profile, relative to the largest echo. When SITRANS LR400 is located
in the center of the vessel, lower the hover level to prevent multiple echo detections.

Values Range: 0 to 100%

4.2.3.B Window Trigger (F = 80%)

Defines the position of the window on the leading edge of the selected echo,
relative to the amplitude. Used only on Silo1 and Silo2 applications (see Application
Type on page 29).

Values Range: 0 to 100%

4.2.4 Level Parameter

4.2.4.1: Level URV (F = 20 m)

Full scale of level (see Vessel Functional Dimensions on page 27)

Value numerical value

Parameters (HART)
Set the URV as the full scale of level above the bottom of the vessel (see Vessel
Functional Dimensions on page 27) in the units selected with Parameter 4.1.1. This level
corresponds to an output current of 20 mA.

mmmmm
Note: This parameter is also set using Parameter 1.5 (Level URV).

4.2.4.2 Level LRV (F = 0 m)

Empty scale of level (see Vessel Functional Dimensions on page 27)

Value numerical value

Set the LRV as the empty scale of level above the bottom of the vessel (see Vessel
Functional Dimensions on page 27) in the units system selected with Parameter 4.1.1. It
corresponds to an output current of 4 mA.

Note: This parameter is also set using Parameter 1.6 (Level LRV).

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 41

 4.2.4.3 Level damping (F = 1 s)

Damping of level in s

Value numerical value

Set the damping of the level value in seconds. It acts on the analog output, the limit value
monitor and the local display. For damping of the sensor signal, set Parameter 4.2.3.1.

Note: This parameter is also set using Parameter 1.7 (Level Damping).

4.2.4.4 MinLim Level (F = 0 m)

Lower limit value of the level (see Vessel Functional Dimensions on page 27)

Value numerical value

Set the lower limit value of the level as a height above the LRV.

4.2.4.5 MaxLim Level (F = 20 m)

Upper limit value of the level (see Vessel Functional Dimensions on page 27)

Value numerical value

Parameters (HART)

Set the upper limit value of the level as a height above the LRV.
mmmmm

4.2.4.6 HYST Level (F = 0.5 m)

Hysteresis of the level limit values

Value numerical value

Set the hysteresis of the limit values in the units system selected according to Parameter
4.1.1 (see diagram below).

Limit value alarm

measuring variable measuring variable

upper limit
value
hysteresis

hysteresis
limit value lower limit
alarm value
limit value
alarm
time time

Page 42 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 4.2.5 Volume Parameters
To calculate the volume of the measuring medium, you need the level parameters
(Parameter 4.2.4) in the units selected according to Parameter 4.1.1 and tank characteristic
(Parameter 4.2.5.7).

4.2.5.1 Volume URV (F = 20 m3)

Full scale of volume

Value numerical value

4.2.5.2 Volume LRV (F = 0 m3)

Empty scale of volume

Value numerical value

4.2.5.3 Volume Damping (F = 1 s)

Damping of volume

Value numerical value

Parameters (HART)
4.2.5.4 MinLim Volume (F = 0 m3)

mmmmm
Lower limit value of volume

Value numerical value

4.2.5.5 MaxLim Volume (F = 20 m3)

Upper limit value of volume

Value numerical value

4.2.5.6 HYST Volume (F = 0.5 m3)

Hysteresis of the volume limit values

Value numerical value

4.2.5.7 Tank Characteristic (F = Calculate)

Determining the vessel characteristic

Calibrate/table
Value
Calculate

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 43

 Note: Select the option Calibrate/table or Calculate as required. The selection
controls the display of Parameter 4.2.5.8. The choices for each parameter are listed
below. For the values associated with Parameter 4.2.5.8: Calculate, go to page 45.

4.2.5.8 Calibrate/table
If your vessel deviates from the forms offered, the necessary data is not available or is
unknown, or you need a vessel characteristic with greater accuracy, you will need to use
a level/volume calibration table. You can enter reference values from a table provided by
the vessel manufacturer or do the calibration manually and enter the determined
reference values.

You can only enter pairs of values consisting of level and volume.

Note: Entering the vessel characteristic with the hand programmer can be a time-
consuming procedure. It can be done more quickly and comfortably with the SIMATIC
PDM software. There, an entered table can be edited – an option which is only
conditionally possible with the hand programmer.

The 4.2.5.8 Calibrate/table parameter offers the following selection possibilities:

4.2.5.8.1 Calibrate
Parameters (HART)

Here you can enter up to 50 reference values whose levels SITRANS LR400 measures.

1. Enter the appropriate volume (determined by manual calibration).

mmmmm

2. If you access this parameter, first the currently measured level is displayed. Accept it
by pressing LEFT .
3. Enter the appropriate volume: save it by pressing RIGHT or reject it by pressing
LEFT .
4. Then the device displays Calibrate. Access again by pressing RIGHT to select a
further reference value. The device automatically offers you the next undefined
reference value.
We recommend entering a maximum of two or three reference values for the linear range
of the vessel and to use the others for the non-linear portion.
If you enter a second volume value for the same level, the reference value saved earlier is
overwritten.

4.2.5.8.2 Enter table

Manual entry of a table

Value numerical value

Here you can enter up to 50 reference values provided by the vessel manufacturer in any
order.

The first reference value is offered when you access the parameter.

Page 44 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 1. Enter the level as a distance from the floor of the vessel in the units selected
according to Parameter 4.1.1 (Enter level) and the volume corresponding to the level
(Enter volume).
2. The device then displays Enter table again. Access again to enter a further
reference value. The device automatically offers you the next undefined reference
value.
We recommend entering a maximum of two or three reference values for the linear range
of the vessel. Use the other reference values for the non-linear section.

If you enter a second volume value for the same level, the reference value saved earlier is
overwritten.

4.2.5.8.3 Show table

Display table

Value selection

Here you can display the entered reference values sorted on levels. In the second line,
the level corresponding to the first reference value appears first and then the
corresponding volume value when you switch further. Each switching accesses a further
reference value.

Parameters (HART)
4.2.5.8.4 Clear table

Delete table

mmmmm
Value selection

If you choose all in this parameter, the entire saved table is deleted. You can delete
individual reference values with the selection 1st, 2nd etc. that were displayed in
Parameter 4.2.5.8.3.

Note: The reference values are sorted in order of filling states and do not
necessarily correspond to the order of the value pairs you have entered.

or

4.2.5.8 Calculate
Automatic calculation of a vessel characteristic is faster than manual entry by calibrating
or a table. However, the calculated vessel characteristic is not as accurate as a manually
calibrated characteristic – especially in the non-linear sections of the vessel when errors
of ≤ 1 % may occur. As well, the necessary data which you can get from the design
documents of your vessel must still correspond to the real conditions.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 45

 The 4.2.5.8: Calculate parameter requires the following parameters:

4.2.5.8.1 Tank Design (F = Vertical Cylinder)

Linear
Vertical cylinder
Value
Horizontal cylinder
Sphere

Enter the external form of your vessel. You can choose from:

• Linear (any form with vertical walls and a flat floor)

• Vertical cylinder (vertically standing cylindrical form with curved covers)
• Horizontal cylinder (horizontal cylindrical form with curved caps)
• Sphere

4.2.5.8.2 Bottom Design (F = Dished end)

Dished end
Value Basket end
Bullet bottom

Enter the form of the two vessel cover caps. You can choose from:

• Dished (according to DIN 28011)

Parameters (HART)

• Basket (according to DIN 28013)

• Bullet (hemispherical shaped floor)
mmmmm

4.2.5.8.3 Tank volume (F = 20 m3)

Value numerical value

4.2.5.8.4 Tank height (F = 20 m)

Value numerical value

4.2.6 Mass Parameters (for qualified personnel only)

Mass parameters 4.2.6.1 to 4.2.6.9 are for Factory Authorized Personnel only.

4.2.6.1 Mass URV (for qualified personnel only)

4.2.6.2 Mass LRV (for qualified personnel only)

4.2.6.3 Mass Damping (for qualified personnel only)

4.2.6.4 MinLim Mass (for qualified personnel only)

4.2.6.5 MaxLim Mass (for qualified personnel only)

4.2.6.6 HYST Mass (for qualified personnel only)

Page 46 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 4.2.6.7 Tank Characteristic (for qualified personnel only)

4.2.6.8 Calibrate/table or Calculate (for qualified personnel only)

Note: The value of Parameter 4.2.6.8 is determined by the selection (Calibrate/table

or Calculate) in Parameter 4.2.6.7.

4.2.6.8 Calibrate/table

4.2.6.8.1 Calibrate (for qualified personnel only)

4.2.6.8.2 Enter table (for qualified personnel only)

4.2.6.8.3 Show table (for qualified personnel only)

4.2.6.8.4 Clear table (for qualified personnel only)

or

4.2.6.8 Calculate

4.2.6.8.1 Tank design (for qualified personnel only)

Parameters (HART)
4.2.6.8.2 Bottom design (for qualified personnel only)

4.2.6.8.3 Tank volume (for qualified personnel only)

mmmmm
4.2.6.8.4 Tank height (for qualified personnel only)

4.2.6.9 Density (for qualified personnel only)

4.2.7.x User1 Parameters (for qualified personnel only)

All parameters in range 4.2.7.x are for Factory Authorized Personnel only. Advanced echo
processing parameters should only be modified by qualified personnel.

4.2.8.x User2 Parameters (for qualified personnel only)

All parameters in range 4.2.8.x are for Factory Authorized Personnel only. Advanced echo
processing parameters should only be modified by qualified personnel.

4.3 Analog Output

4.3.1 Error Level (F = D: Error Signal)

Level for the error signal to alarm in Analog or Digital output

D: Error Signal
Value D+F: Error Signal
D+F+W: Error Signal

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 47

 When D is selected, all errors are displayed. When D+F is selected, there is special
handling for failsafe. When D+F+W is selected, there is special handling for warnings.
For more information on Error Signal causes, see Fault Messages on page 81.

4.3.2 AO Select (F = Level)

Assignment of a measured value to the analog output
Level
Value Volume
Mass

Here you can set whether the analog output supplies the level, volume, or mass to the
control system.

Note: The value of Parameter 4.3.3 is determined by the selection (Level, Volume or
Mass) in Parameter 4.3.2 (AO select).

If 4.3.2 (AO Select) = Level

4.3.3 Level Parameter (= Parameter 4.2.4)

If 4.3.2 (AO Select) = Volume

Parameters (HART)

4.3.3 Volume Parameter (= Parameter 4.2.5)

mmmmm

If 4.3.2 (AO Select) = Mass

4.3.3 Mass Parameter (= Parameter 4.2.6)

4.3.4 Current Limit (F = 20 mA)

Upper current limit

Value 20 - 22.5 mA

Here you can set the upper current limit of the output signal in steps of 0.1 mA.

Current limiting
current

22.5 mA
setting
range
20.0 mA

measured value
The URV is always at 20 mA. If you set the current limit to a higher value, you can have the
measured values output outside the measuring range (up to approx. 115%).

Page 48 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 4.3.5 Error Signal (F = 3.6 mA)

Current value of the error signal

3.6 mA
22.5 mA
Hold 10 s
Value Hold 1 min
Hold 2 min
Hold 3 min
Hold continuously

In the event of a fault the device applies the current defined here to the analog output.

When the Hold... values are selected, the device outputs the last valid value until the
appropriate time has run out or the fault has been eliminated. If the fault persists after the
set time runs out, the analog output switches to an error signal of 3.6 mA.

Note: A fault is different from a loss of echo which indicates a failsafe condition. A
fault indicates an error with internal electronics, hardware, or software.

4.4 Digital Output

Parameters (HART)
4.4.1 Function DO (F = Alarm)

mmmmm
Assignment of the digital output

MaxLim level
MinLim level
Value
Alarm
No function

Here you can select whether the digital output supplies the upper or lower limit value of
level or an alarm (device error, measurement error; see Parameter 3.1) to the control
system. If you select the No function option, the digital output is switched off.

Note: Selection of a limit value enables Parameter 4.4.4. If you select Alarm or No
function in this parameter, Parameter 4.4.4 will not be visible.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 49

 4.4.2 Error Level (F = D: Error Signal)

Level for the error signal to alarm in Analog or Digital output

D: Error signal
Value D+F: Error signal
D+F+W: Error signal

When D is selected, all errors are displayed. When D+F is selected, there is special
handling for failsafe. When D+F+W is selected, there is special handling for warnings.
For more information on Error Signal causes, see Fault Messages on page 81.

4.4.3 Signal Type DO (F = Relay closes)

Relay closes
Value
Relay opens

Here you can determine the behavior of the digital output. Select whether the digital
output contact closes or opens at an event.

If 4.4.1 (Function DO) = MaxLim level or MinLim level

4.4.4: Level Parameter (= Parameter 4.2.4)

Parameters (HART)

4.5 Display Parameters

mmmmm

4.5.1 Multi-Display

4.5.1.1 Line 1 Local (F = Level)

Choice of measured value in line 1

Level
Value Volume
Mass

Note: The value of 4.5.1.3 is determined by the selection (Level, Volume or Mass) in
Parameter 4.5.1.1 (Line 1 Local).

4.5.1.2 Display Local (F = Eng Unit)

Line 1 of local display

Eng unit
Value %
Bar graph

Page 50 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

If 4.5.1.1 (Line 1 Local) = Level

4.5.1.3 Level Parameter (= Parameter 4.2.4)

If 4.5.1.1 (Line 1 Local) = Volume

4.5.1.3 Volume Parameter (= Parameter 4.2.5)

If 4.5.1.1 (Line 1 Local) = Mass

4.5.1.3 Mass Parameter (= Parameter 4.2.6)

4.5.1.4 Line 2 Local (F = S/N ratio)

Line 2 of local display

Level
Volume
Mass
Temperature
Value Validity
S/N ratio
Amplitude

Parameters (HART)
Digital output
Analog output

mmmmm
Note: Parameter 4.5.1.5 is displayed if Parameter 4.5.1.4 (Line 2 Local) = Level, Volume,
or Mass.

If 4.5.1.4 (Line 2 Local) = Level

4.5.1.5 Level Parameter (= Parameter 4.2.4)

If 4.5.1.4 (Line 2 Local) = Volume

4.5.1.5 Volume Parameter (= Parameter 4.2.5)

If 4.5.1.4 (Line 2 Local) = Mass

4.5.1.5 Mass Parameter (= Parameter 4.2.6)

4.5.2 Language Local (= Parameter 1.1)

4.5.3 LCD Backlight (F = off)

Background illumination of the LCD

On
Value
Off

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 51

 4.6 Device Information

4.6.1 Power Supply (according to customer specifications)

Voltage range of the built-in power supply unit

Value non-editable

4.6.2 Flange Temperature (according to customer

specifications)

Temperature range of the flange in °C

Value non-editable

4.6.3 Electrical Connection (according to customer specifications)

Value non-editable

4.6.4 Antenna and Flange

4.6.4.1 Flange Size (according to customer specifications)

Size of the flange

Parameters (HART)

DN 50, 2"
DN 80, 3"
mmmmm

Value DN 100, 4"

DN 150, 6"
Special design

4.6.4.2 Flange Type (according to customer specifications)

Type of flange (non-editable)

DIN
ANSI
JIS
Value Universal solid
Universal liquid
Easy Aimer
Special design

4.6.4.3 Pressure Stage (according to customer specifications)

Pressure range of the process connection

Value non-editable

Page 52 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 4.6.4.4 Antenna Type (according to customer settings)

Horn type (non-editable)

Long, for liquids

Short, for liquids
Horn type 2" (51 mm) for solids (special request only)
Value
Horn type 3" (76 mm) for solids
Horn type 4" (102 mm) for solids
Special design

4.6.4.5 Antenna Extensions

Specifies antenna extension installed on device

0 mm
100 mm
Value
200 mm
Special design

4.6.4.6 Flange Material (according to customer specifications)

Parameters (HART)
Flange material (non-editable)

316 Stainless steel

mmmmm
Value 304 Stainless steel
Special design

4.6.4.7 Seal Material (according to customer specifications)

Sealing material (non-editable)

PTFE1
FFKM
Value
FKM
Special design
1.
PTFE: Polytetrafluoroethylene; FFKM: Perfluoroelastomer; FKM: Fluoroelas-
tomer

4.6.5 Tag (according to customer specifications)

Device identification
Value up to any eight characters

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 53

 4.6.6 Descriptor (according to customer specifications)
Measuring point description

Value up to any 16 characters

4.6.7 Message (according to customer specifications)

Measuring point message, e.g. the date of the last check or clean

Value Up to any 32 characters

4.6.8 Manufacturer Identification

4.6.8.1 Serial Number (F = unique number)

Factory serial number

Value non-editable

4.6.8.2 Delivery Order Number (according to customer specifications)

Device order number as shipped from the factory

Parameters (HART)

Value non-editable

4.6.8.3 Fld Device Revision (F = Number)

mmmmm

Device version

Value non-editable

4.6.8.4 Firmware Revision (F = Number)

Value non-editable

4.6.8.5 Hardware Revision (F = Number)

Value non-editable

4.6.8.6 Antenna Offset (F = approx. 0.5 m [*calibration value])

Distance from sensor to flange

The antenna offset defines the propagation time of the measuring signal between the
sensor and the flange as a distance. It is preset at the factory and cannot be changed.

Page 54 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 4.6.8.7 Reference Difference (F = approx. 106 m [*calibration value])

Internal reference distance

The length of the reference distance in the units selected according to Parameter 4.1.5 is
view-only. The device uses this value to calibrate itself so that no manual adjustment is
necessary over long-term operation.

5. Options

5.1 Enter Code

Input of customer code to enable programmability
Value Customer code

The device compares a code number which you enter here with the code defined in
Parameter 5.2. If your entry matches the customer code completely, it releases the
programming lock for all parameters for 10 minutes. Any other code number locks and
disables programming.

5.2 Customer Code (F = 0)

Determination of customer code

Parameters (HART)
Value Up to 9-digit code

mmmmm
Here you define the customer code (up to nine digits), with which you can protect the
device parameters against programming errors. It is strongly recommended that a
customer code be entered after all programming is completed to secure the programmed
values from changes.

Use of the customer code is explained in Disabling and Enabling Programming on page
21.

5.3 Factory Reset (F = no)

Reset all parameters to factory setting

Yes
Value
No

This parameter allows you to reset all parameters to the original factory setting as
described in Parameters (HART) beginning on page 26.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 55

 6. Maintenance Settings

Use these parameters to set up schedules for calibration and maintenance. The device
will track itself based on operating hours, instead of a calendar-based schedule, and will
monitor its predicted lifetime.

The maintenance warnings and alarms are communicated to the end user through either
the status or condensed status bytes. This information can be integrated into any Asset
Management system. For optimal use, we recommend that you use SIMATIC PCS7 Asset
Management Software in conjunction with SIMATIC PDM.

6.1 Remaining Device Lifetime

Note: Performing a reset to Factory Defaults will reset all Maintenance

parameters to their factory defaults.

The Remaining Device/Sensor Lifetime parameters set up schedules for calibration and
maintenance.

To access these parameters via SIMATIC PDM open the menu Device – Maintenance
and select the Remaining Device Lifetime tab.
Parameters (HART)

6.1.1 Total Device Operating Time

Read only. Displays the amount of time the device has been operating.
mmmmm

6.1.2 Remaining Device Lifetime

Read only. The sum of Total Expected Device Life less Total Device Operating Time.

6.1.3 Maintenance Required Limit1

If the Total Expected Device Life less Total Device Operating Time is equal to or less
than this limit, a Maintenance Required status is generated.

Range: 0 to 20 years
Values
Default: 0.164 years

To modify the value via SIMATIC PDM:

a. Modify limit values as required.
b. See 6.1.5 Maintenance Alert Activation to set Alert Activation options.

1.
Data for this parameter must be entered in seconds on the device.

Page 56 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 6.1.4 Maintenance Demanded Limit1
If the Total Expected Device Life less Total Device Operating Time is equal to or less
than this limit, a Maintenance Demanded status is generated.
Range: 0 to 20 years
Values
Default: 0.019 years

To modify the value via SIMATIC PDM:

a. Modify limit values as required.
b. See 6.1.5 Maintenance Alert Activation to set Alert Activation options.

6.1.5 Maintenance Alert Activation

Select limits to be activated.

ON, LIMIT 1 Enable Maintenance Required Alert

ON, LIMIT 2 Enable Maintenance Demanded Alert
Values Enable both Maintenance Required and
ON, LIMITS 1 + 2
Demanded Alerts
* OFF Off

Parameters (HART)
To enable or disable Maintenance Alert Activation via SIMATIC PDM:
a. First set the limit values in 6.1.3 Maintenance Required Limit/6.1.4 Maintenance

mmmmm
Demanded Limit1.
b. Select the desired Alert Activation option.

6.1.6 Total Expected Device Life1

The device tries to predict its overall lifetime. The factory default can be reset by the
user.

Range: 0 to 20 years
Values
Default: 10.00 years

To modify the value via SIMATIC PDM:

a. Open the menu Device – Maintenance and click on Remaining Device Lifetime.
b. Enter the desired value (or click Snooze to add a year to the current value), then
click on Write to accept the change.
c. Click on Read to view the effect of the modification.

1.
Data for this parameter must be entered in seconds on the device.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 57

 6.1.7 Units

Allows you to set desired units using SIMATIC PDM.

SECONDS
HOURS
Options
DAYS
YEARS

6.1.8 Maintenance Status

Read only. Displays the status of the Maintenance Alerts.

OK None
Options
MAINT REQ Maintenance Required
(read only)
MAINT DEM Maintenance Demanded

To view via SIMATIC PDM open the menu View - Device Status (PROFIBUS PA) or
View – Status (HART), click on the Maintenance tab, and check the Device Lifetime
Status window.
Parameters (HART)

6.1.9 Acknowledge Status

Read only. Displays the status of the Maintenance Alerts that have been
mmmmm

acknowledged.

ACK NOTHING None

Options
ACK MAINT REQ Maintenance Required Acknowledged
(read only)
ACK MAINT DEM Maintenance Demanded Acknowledged

To view via SIMATIC PDM open the menu View - Device Status (PROFIBUS PA) or
View – Status (HART), click on the Maintenance tab, and check the Device Lifetime
Status window.

6.1.A Acknowledge

Allows you to acknowledge either a Maintenance Required or a Maintenance

Demanded alert.

To acknowledge an alert via SIMATIC PDM:

a. Open the menu View - Device Status (PROFIBUS PA) or View – Status (HART),
and click on the Maintenance tab.
b. In the Device Lifetime window click on Acknowledge Warnings.

DO NOTHING
Options (read only)
ACKNOWLEDGE

Page 58 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

6.2 Remaining Sensor Lifetime

The device monitors the predicted lifetime of the sensor (the components exposed to the
vessel environment).

To access these values via SIMATIC PDM, open the menu Device - Maintenance and
select the Remaining Sensor Lifetime tab.

6.2.1 Total Sensor Operating Time

Read only. Displays the amount of time the sensor has been operating.

Can be set to zero via the handheld programmer (after performing a service).

6.2.2 Remaining Sensor Lifetime

Read only. The sum of Total Expected Sensor Life less Total Sensor Operating Time.

6.2.3 Maintenance Required Limit1

If the Total Expected Sensor Life less Total Sensor Operating Time is equal to or less
than this limit, a Maintenance Required status is generated.

Range: 0 to 20 years

Parameters (HART)
Values
Default: 0.164 years

To modify the value via SIMATIC PDM:

mmmmm
a. Modify limit values as required.
b. Enable 6.2.5 Maintenance Alert Activation to set the Alert Activation options.

6.2.4 Maintenance Demanded Limit1

If the Total Expected Sensor Life less Total Sensor Operating Time is equal to or less
than this limit, a Maintenance Demanded status is generated.

Range: 0 to 20 years
Values
Default: 0.019 years

To modify the value via SIMATIC PDM:

a. Modify limit values as required.

b. Enable 6.2.5 Maintenance Alert Activation to set the Alert Activation options.

1.
Data for this parameter must be entered in seconds on the device.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 59

 6.2.5 Maintenance Alert Activation

Select limits to be activated.

ON, LIMIT 1 Enable Maintenance Required Alert

ON, LIMIT 2 Enable Maintenance Demanded Alert
Values Enable both Maintenance Required and
ON, LIMITS 1 + 2
Demanded Alerts
* OFF Off

To enable or disable Maintenance Alert Activation via SIMATIC PDM:

a. First set the limit values in 6.2.3 Maintenance Required Limit/6.2.4 Maintenance
Demanded Limit.
b. Select the desired Alert Activation option.
c. Click on Write to accept the change.

6.2.6 Total Expected Sensor Life1

The device tries to predict its overall lifetime. You can reset the factory default.

Range: 0 to 20 years
Parameters (HART)

Values
Default: 10.00 years

To modify the value via SIMATIC PDM:

mmmmm

a. Open the menu Device – Maintenance and click on Remaining Sensor Lifetime.
b. Enter the desired value (or click on Snooze to add a year to the current value)
then click on Write to accept the change.
c. Click on Read to view the effect of the modification.

6.2.7 Units

Allows you to set desired units using SIMATIC PDM.

SECONDS
HOURS
Options
DAYS
YEARS

1.
Data for this parameter must be entered in seconds on the device.

Page 60 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 6.2.8 Maintenance Status

Read only. Displays the status of the Maintenance Alerts.

OK None
Options
MAINT REQ Maintenance Required
(read only)
MAINT DEM Maintenance Demanded

To view via SIMATIC PDM open the menu View - Device Status (PROFIBUS PA) or
View – Status (HART), click on the Maintenance tab, and check the Sensor Lifetime
Status window.

6.2.9 Acknowledge Status

Read only. Displays the status of the Maintenance Alerts that have been
acknowledged.

ACK NOTHING None

Options
ACK MAINT REQ Maintenance Required Acknowledged
(read only)
ACK MAINT DEM Maintenance Demanded Acknowledged

Parameters (HART)
To view via SIMATIC PDM open the menu View - Device Status (PROFIBUS PA) or
View – Status (HART), and click on the Maintenance tab and check the Sensor
Lifetime Status window.

mmmmm
6.2.A Acknowledge

Allows you to acknowledge either a Maintenance Required or a Maintenance

Demanded alert.

To acknowledge an alert via SIMATIC PDM:

a. Open the menu View - Device Status (PROFIBUS PA) or View – Status (HART),
and click on the Maintenance tab.
b. In the Sensor Lifetime window click on Acknowledge Warnings.

DO NOTHING
Options (read only)
ACKNOWLEDGE

6.3 Service Interval

Allows for scheduling of service inspections.

To access these parameters via SIMATIC PDM, open the menu Device – Maintenance
and click on the Service Interval tab.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 61

 6.3.1 Time Elapsed since Last Service

Read only. Time elapsed since device was last serviced.

Can be reset to zero via the handheld programmer (after performing a service).

6.3.2 Maintenance Required Limit1

If the Total Service Interval less the Time Lapsed from Last Service is equal to or less
than this limit, a Maintenance Required status is generated.

Range: 0 to 20 years
Values
Default: 0.164 years

6.3.3 Maintenance Demanded Limit1

If the Total Service Interval less the Time Lapsed from Last Service is equal to or less
than this limit, a Maintenance Demanded status is generated.

Range: 0 to 20 years
Values
Default: 0.019 years
Parameters (HART)

6.3.4 Maintenance Alert Activation

Select limits to be activated.

mmmmm

* OFF Timer Off

ON - NO LIMITS Timer On, No Limit Checking
ON, LIMIT 1 Timer On, Maintenance Required Enabled
Options
Timer On, Maintenance Required and
ON, LIMITS 1 + 2
Demanded Enabled
ON, LIMIT 2 Timer On, Maintenance Demanded Enabled

6.3.5 Total Service Interval1

Set time between scheduled service inspections.

Range: 0 to 20 years
Values
Default: 1.0 year

1.
Data for this parameter must be entered in seconds on the device.

Page 62 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 6.3.6 Units

Allows you to set desired units using SIMATIC PDM.

SECONDS
HOURS
Options
DAYS
YEARS

6.3.7 Maintenance Status

Read only. Displays the status of the Maintenance Alerts.

OK None
Options
MAINT REQ Maintenance Required
(read only)
MAINT DEM Maintenance Demanded

In SIMATIC PDM, open the menu View - Device Status (PROFIBUS PA) or View –
Status (HART), click on the Maintenance tab and check the Service Interval window.

6.3.8 Acknowledge Status

Parameters (HART)
Read only. Displays the status of the Maintenance Alerts that have been
acknowledged.

mmmmm
ACK NOTHING None
Options
ACK MAINT REQ Maintenance Required Acknowledged
(read only)
ACK MAINT DEM Maintenance Demanded Acknowledged

In SIMATIC PDM, open the menu View - Device Status (PROFIBUS PA) or View –
Status (HART), click on the Maintenance tab and check the Service Interval window.

6.3.9 Acknowledge

Allows you to acknowledge either a Maintenance Required or a Maintenance

Demanded alert.

In SIMATIC PDM:

a. Open the menu View - Device Status (PROFIBUS PA) or View – Status (HART),
and click on the Maintenance tab.
b. In the Service Interval window, click on Acknowledge Warnings.
DO NOTHING
Options (read only)
ACKNOWLEDGE

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 63

 6.4 Calibration Interval

Allows you to schedule calibration.

To access these parameters via SIMATIC PDM, open the menu Device – Maintenance
and click on the Calibration Interval tab.

6.4.1 Time Elapsed Since Last Calibration

Read only: time elapsed since device was last calibrated.

Can be reset to zero via the handheld programmer (after performing a service).

6.4.2 Maintenance Required Limit1

If the Total Calibration Interval less the Time Lapsed from Last Calibration is equal to
or less than this limit, a Maintenance Required status is generated.

Range: 0 to 20 years
Values
Default: 0.164 years

6.4.3 Maintenance Demanded Limit1

Parameters (HART)

If the Total Calibration Interval less the Time Lapsed from Last Calibration is equal to
or less than this limit, a Maintenance Demanded status is generated.
mmmmm

Range: 0 to 20 years
Values
Default: 0.019 years

6.4.4 Maintenance Alert Activation

Select limits to be activated.

* OFF Timer Off

ON - NO LIMITS Timer On, No Limit Checking
ON, LIMIT 1 Timer On, Maintenance Required Enabled
Options
Timer On, Maintenance Required and
ON, LIMITS 1 + 2
Demanded Enabled
ON, LIMIT 2 Timer On, Maintenance Demanded Enabled

1.
Data for this parameter must be entered in seconds on the device.

Page 64 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 6.4.5 Total Calibration Interval1

Set time between scheduled calibrations.

Range: 0 to 20 years
Values
Default: 1.0 year

6.4.6 Units

Allows you to set desired units using SIMATIC PDM.

SECONDS
HOURS
Options
DAYS
YEARS

6.4.7 Maintenance Status

Read only: Displays the status of the Maintenance Alerts.

OK None

Parameters (HART)
Options
MAINT REQ Maintenance Required
(read only)
MAINT DEM Maintenance Demanded

mmmmm
In SIMATIC PDM, open the menu View - Device Status (PROFIBUS PA) or View –
Status (HART), click on the Maintenance tab and check the Calibration Interval
window.

6.4.8 Acknowledge Status

Read only: displays the status of the Maintenance Alerts that have been
acknowledged.

ACK NOTHING None

Options
ACK MAINT REQ Maintenance Required Acknowledged
(read only)
ACK MAINT DEM Maintenance Demanded Acknowledged

In SIMATIC PDM, open the menu View - Device Status (PROFIBUS PA) or View –
Status (HART), click on the Maintenance tab and check the Calibration Interval
window.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 65

 6.4.9 Acknowledge

Allows you to acknowledge either a Maintenance Required or a Maintenance

Demanded alert.

In SIMATIC PDM:

a. Open the menu View - Device Status (PROFIBUS PA) or View – Status (HART),
and click on the Maintenance tab.
b. In the Calibration Interval window, click on Acknowledge Warnings.

DO NOTHING
Options (read only)
ACKNOWLEDGE
Parameters (HART)
mmmmm

Page 66 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Parameters (PROFIBUS PA)
Parameters (PROFIBUS PA)
Note: For parameter descriptions, please refer to the associated HART parameters on
pages 26 to 66.

Parameter, menu Factory Setting

Description
identification Setting Possibilities
1: Auto-Setup
1.1 Language local Selects the language to English English
be used on the LCD Deustch
1.2 Length unit Specifies measurement m cm
units used for dimension m
values mm
ft
in
1.3 Nozzle height Specifies length of noz- 0m numerical value
zle from top of device
flange to top of vessel
1.4 Tank height Specifies height of ves- 20 m numerical value
sel from nozzle bottom to
vessel bottom
1.5 Level URV Sets the full scale of level 20 m numerical value
1.6 Level LRV Sets the distance from 0m numerical value
the bottom of the vessel
to the empty level
1.7 Level damping Sets the damping of the 1s numerical value
level value in seconds
1.8 Application type Sets the use of the vessel Liquid Liquid (store)

Parameters (PROFIBUS PA)

(process) Liquid (process)
Silo1 (solids)
Silo2 (solids)
User tank1
User tank2
1.9 Bus address Current bus address 126 0 to 126
2: Display
2.1: Multi-display Display of two measured Level/Signal- non-editable
values to-noise ratio
in dB
2.2: Level Level of material m non-editable
2.3: Volume Volume of material m 3 non-editable
2.4: Mass For qualified personnel only
3: Diagnostics
3.1: Status
3.1.1: Wear

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 67

 Parameters (PROFIBUS PA)
Note: For parameter descriptions, please refer to the associated HART parameters on
pages 26 to 66.

Parameter, menu Factory Setting

Description
identification Setting Possibilities
3.1.1.1: Operating Total previous operating non-editable
hours time of the device in
hours (approximate
value)
3.1.1.2: Maximum Last recorded maximum non-editable
temp. internal temperature of
device
3.1.1.3: Minimum Last recorded minimum non-editable
temp. internal temperature of
the device
3.1.1.4: Aging Approximate value for the non-editable
prior life of the device in
% (100% = approx. 10
years)
3.1.1.5: Hours > 85°C Total time the maximum non-editable
permissible internal tem-
perature (85 °C) was
exceeded, in hours
3.1.x: Sensor Diagnostic messages of non-editable
and/or the sensor
3.1.x: Electronics Diagnostic messages of non-editable
and/or the electronics
Diagnostic messages of non-editable
3.1.x: Software
the software
and/or
Parameters (PROFIBUS PA)

Diagnostic messages to non-editable

3.1.x: Application the application
and/or
Display of the false non-editable
3.1.x: Parameters parameters
and/or For qualified personnel non-editable
3.1.x: Service only
3.2: Device test
3.2.1: Self-test Check device state non-editable
3.2.2: Display test Visual check of LCD non-editable
3.3: Simulation
3.3.1: Error Simula- For factory service purposes only
tion for Micro High
Word
3.3.2: Error Simula- For factory service purposes only
tion for Micro Low
Word

Page 68 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 Parameters (PROFIBUS PA)
Note: For parameter descriptions, please refer to the associated HART parameters on
pages 26 to 66.

Parameter, menu Factory Setting

Description
identification Setting Possibilities
3.3.3: Error Simula- For factory service purposes only
tion for DSP High
Word
3.3.4: Error Simula- For factory service purposes only
tion for DSP Low
Word
3.4: Sensor variables
3.4.1: Raw value Distance from flange to
material
3.4.2: Echo amplitude Measure of quality of
reflection
3.4.3: S/N ratio Signal-to-noise ratio of
the measured value in dB
3.4.4: Validity Validity of the measured
value in %
3.4.5: Sensor temp Internal electronics sen-
sor temperature
4: Device data
4.1: Units
4.1.1 Length unit = [1.2]
4.1.2: Volume unit Specifies volume units m3 bbl
used for dimensional val- yd3
ues
ft3

Parameters (PROFIBUS PA)

in3
bush
bbl (liq)
l
m3
hL
Gal
ImpGal
4.1.3: Mass unit Specifies mass units kg kg
used for dimensional val- Ton
ues lb
LTon
STon
4.1.4: Temperature Unit of the internal elec- °C °C
unit tronics sensor tempera- °F
ture K
4.1.5: Other units Units system for all other SI SI unit
units US/UK unit

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 69

 Parameters (PROFIBUS PA)
Note: For parameter descriptions, please refer to the associated HART parameters on
pages 26 to 66.

Parameter, menu Factory Setting

Description
identification Setting Possibilities
4.2: Operating
parameters
4.2.1: Tank geometry
4.2.1.1: Nozzle height = [1.3]
4.2.1.2: Tank height = [1.4]
4.2.1.3: Stilling pipe? Stilling pipe available? no yes
[Liquids} no
If yes, 4.2.1.3.2: Pipe Diameter (internal) of the 100 mm numerical value
diameter stilling pipe
[Liquids}
4.2.2: Measuring
conditions
4.2.2.1: Applic. type Use of the vessel Liquid (pro- Liquid (store)
cess) Liquid (process)
Silo1 (solids)
Silo2 (solids)
User tank1
User tank2
4.2.2.2: Surface Surface structure of the wavy smooth
material wavy
Not displayed if a user turbulent
tank is selected in
[4.2.2.1].
4.2.2.3: Dead band Defines the distance from 0.35 m numerical value,
Parameters (PROFIBUS PA)

below the flange to be Minimum value =

ignored by the transmit- Length of the
ter/receiver antenna
4.2.2.4: Correction Correction factor for 1.0 numerical value
factor physical measuring influ-
ences. Generally only
applies to liquid applica-
tions using a stilling well.
4.2.2.5: Filling speed Typical speed of change 200 mm/min numerical value
of the level
Not displayed if a user
tank is selected in
[4.2.2.1].
4.2.2.6 Reflectivity For qualified personnel only
4.2.2.7: Failsafe level Selects the default mea- Hold 100 %
surement in the event the 0%
failsafe timer expires Hold

Page 70 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 Parameters (PROFIBUS PA)
Note: For parameter descriptions, please refer to the associated HART parameters on
pages 26 to 66.

Parameter, menu Factory Setting

Description
identification Setting Possibilities
4.2.2.8: Failsafe timer Sets the time delay, in 10 min 1 min
minutes, before going 2 min
into failsafe level etc.
4.2.2.9: Range exten- Sets the range extension 3m 1m
sion as measured from the 2m
vessel height and extend- etc.
ing beyond the measure-
ment range.
4.2.3: Sensor param-
eter
4.2.3.1: Sensor damp- Averaging of measuring 1s numerical value
ing signal
(Not displayed if a user
tank is selected in
[4.2.2.1].)
4.2.3.2: Multiple echo Evaluate multiple echoes on on
off
4.2.3.3: Echo motion Evaluate echo motion on on
off
4.2.3.4: Window Evaluate moving targets off on
tracking off
4.2.3.5: Tank empty For qualified personnel only
detect
4.2.3.6: Auto fix dis- For qualified personnel only

Parameters (PROFIBUS PA)

tance
4.2.3.7: Fix Dist List For qualified personnel only
4.2.3.7.1 to 4.2.3.7.9: For qualified personnel only
Fix Dist List values
4.2.3.8: Auto False Learns and records the use use
Echo suppression current signal up to the record
suppression distance set- off
ting. These signals are
then ignored during oper-
ation.
4.2.3.9: Auto False Defines the end point of 2/3 tank variable
Echo suppression the Auto False-Echo height
distance Suppression distance
4.2.3.A Hover level Defines (in %) how high 40% 0 to 100%
the TVT curve is placed
above echo profile, rela-
tive to the largest echo

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 71

 Parameters (PROFIBUS PA)
Note: For parameter descriptions, please refer to the associated HART parameters on
pages 26 to 66.

Parameter, menu Factory Setting

Description
identification Setting Possibilities
4.2.3.B Window Defines position of win- 80% 0 to 100%
Trigger dow on leading edge of
selected echo, relative to
amplitude
4.2.4: Level param.
4.2.4.1: Level URV = [1.5]
4.2.4.2: Level LRV = [1.6]
4.2.4.3: Level damp- = [1.7]
ing
4.2.4.4: MinWarn Limit before reaching 0m numerical value
level lower limit value
4.2.4.5: MinLim level Lower limit value of the 0m numerical value
level (See Functional
Dimensions Diagram)
4.2.4.6: MaxLim level Upper limit value of the 20 m numerical value
level (See Functional
Dimensions Diagram)
4.2.4.7: MaxWarn Limit before reaching 20 m numerical value
level upper limit value
4.2.4.8: HYST level Hysteresis of the level 0.5 m numerical value
limit values
4.2.5: Volume param.
4.2.5.1: Volume URV Full scale of the volume 20 m3 numerical value
4.2.5.2: Volume LRV Start of scale of the vol- numerical value
Parameters (PROFIBUS PA)

3
0m
ume
4.2.5.3: Volume Damping of the volume 1s numerical value
damping
4.2.5.4: MinWarn vol- Limit before reaching 0 m3 numerical value
ume lower limit value
4.2.5.5: MinLim vol- Lower limit value of the 0 m3 numerical value
ume volume
4.2.5.6: MaxLim vol- Upper limit value of the 20 m3 numerical value
ume volume
4.2.5.7: MaxWarn Limit before reaching 20 m numerical value
volume upper limit value
4.2.5.8: HYST volume Hysteresis of the volume 0.5 m3 numerical value
limit values
4.2.5.9: Tank charac- Determining the tank Calculate Calibrate/table
teristic characteristic Calculate

Page 72 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 Parameters (PROFIBUS PA)
Note: For parameter descriptions, please refer to the associated HART parameters on
pages 26 to 66.

Parameter, menu Factory Setting

Description
identification Setting Possibilities
4.2.5.A: Calibrate/table
or
4.2.5.A: Calculate
4.2.5.A.1: Calibrate Automatic litering Confirm input
or Vertical cylin- Linear
4.2.5.A.1: Tank design der Vertical cylinder
Horizontal
Cylinder
Sphere
4.2.5.A.2: Enter table Manual entry of a table numerical value
or Dished end Dished end
4.2.5.A.2: Bottom Basket end
design Bullet bottom
4.2.5.A.3: Show table Display table Selection
or 20 m 3 numerical value
4.2.5.A.3: Tank vol-
ume
4.2.5.A.4: Clear table Delete table Selection
or = [4.2.1.2]
4.2.5.A.4: Tank height
4.2.6: Mass Parame- For qualified personnel only
ters
4.2.6.1: Mass URV For qualified personnel only
4.2.6.2: Mass LRV For qualified personnel only

Parameters (PROFIBUS PA)

4.2.6.3: Mass damp- For qualified personnel only
ing
4.2.6.4: MinWarn For qualified personnel only
Mass
4.2.6.5: MinLim mass For qualified personnel only
4.2.6.6: MaxLim mass For qualified personnel only
4.2.6.7: MaxWarn For qualified personnel only
Mass
4.2.6.8: HYST Mass For qualified personnel only
4.2.6.9: Tank Charac- For qualified personnel only
ter
4.2.6.A: Calibrate/table
or
4.2.6.A: Calculate
4.2.6.A.1: Calibrate For qualified personnel only
or For qualified personnel only
4.2.6.A.1: Tank design

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 73

 Parameters (PROFIBUS PA)
Note: For parameter descriptions, please refer to the associated HART parameters on
pages 26 to 66.

Parameter, menu Factory Setting

Description
identification Setting Possibilities
4.2.6.A.2: Enter table For qualified personnel only
or For qualified personnel only
4.2.6.A.2: Bottom
design
4.2.6.A.3: Show table For qualified personnel only
or For qualified personnel only
4.2.6.A.3: Tank vol-
ume
4.2.6.A.4: Clear table For qualified personnel only
or For qualified personnel only
4.2.6.A.4: Tank height
4.2.6.B: Density For qualified personnel only
4.2.7.x: User Parame- For qualified personnel only
ters 1
4.2.8.x: User Parame- For qualified personnel only
ters 2
4.3: Output parame-
ter
4.3.1: BusIdentNr. Profile specific
Manufacturer spe-
cific
4.3.2: Bus address = [1.8}
4.4: Display param.
4.4.1: Multi display
Parameters (PROFIBUS PA)

4.4.1.1: Line 1 local Choice of measured Level Level

value in line 1 Volume
Mass
4.4.1.2: Display local Method of display in line Eng unit Eng unit
1 %
Bargraph
4.4.1.3: Level param. = [4.2.4]
or
4.4.1.3: Volume = [4.2.5]
param.
or
4.4.1.3: Mass param. = [4.2.6]

Page 74 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 Parameters (PROFIBUS PA)
Note: For parameter descriptions, please refer to the associated HART parameters on
pages 26 to 66.

Parameter, menu Factory Setting

Description
identification Setting Possibilities
4.4.1.4: Line 2 local Display in line 2 S/N ratio Level
Volume
Mass
Temperature
Validity
S/N ratio
Amplitude
Digital output
Analog output
4.4.1.5: Level param. = [4.2.4]
or
4.4.1.5: Volume = [4.2.5]
param.
or
4.4.1.5: Mass param. = [4.2.6]
4.4.2: Language local = [1.1]
4.4.3: LCD backlight Background illumination off on
of the LCD off
4.5: Device info
4.5.1: Power supply Voltage range of the built- according to non-editable
in power supply unit customer
specifica-
tions
4.5.2: Flange temp. Temperature range of the according to non-editable
flange in °C customer

Parameters (PROFIBUS PA)

specifica-
tions
4.5.3: Electrical con- according to non-editable
nection customer
specifica-
tions

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 75

 Parameters (PROFIBUS PA)
Note: For parameter descriptions, please refer to the associated HART parameters on
pages 26 to 66.

Parameter, menu Factory Setting

Description
identification Setting Possibilities
4.5.4: Antenna and
flange
4.5.4.1: Flange size Rated size of the flange according to DN 50, 2"
customer DN 80, 3"
specifica- DN 100, 4"
tions DN 150, 6"
Special design
4.5.4.2: Flange type Type of flange according to DIN
customer ANSI
specifica- JIS
tions Universal solid
Universal liquid
Easy Aimer
Special design
4.5.4.3: Pressure Pressure range of the according to non-editable
range process connection customer
specifica-
tions
4.5.4.4: Antenna type according to long, liquids
customer short, liquids
specifica- 2", solid (special
tions request only)
3", solid
4", solid
4.5.4.5: Antenna Antenna extension(s) on 0 mm 0 mm
Parameters (PROFIBUS PA)

extension device 100 mm

200 mm
Special design
4.5.4.6: Flange according to 316 SS
material customer 304
specifica- Special design
tions
4.5.4.7: Seal material Sealing material according to PTFE
customer FFKM
specifica- FKM
tions Special design
4.5.5: Tag Device identification according to up to any eight
customer characters
specifica-
tions

Page 76 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 Parameters (PROFIBUS PA)
Note: For parameter descriptions, please refer to the associated HART parameters on
pages 26 to 66.

Parameter, menu Factory Setting

Description
identification Setting Possibilities
4.5.6: Descriptor Measuring point descrip- according to up to any 16 char-
tion customer acters
specifica-
tions
4.5.7: Message Measuring point mes- according to up to any 32 char-
sage, e.g. the date of last customer acters
check or clean specifica-
tions
4.5.8: Manufacturer
identification
4.5.8.1: Serial no. Factory serial number unique num- non-editable
ber
4.5.8.2: Delivery order Device order number as according to non-editable
no. shipped from the factory customer
specifica-
tions
4.5.8.3: Device revi- Device version number non-editable
sion
4.5.8.4: Firmware number non-editable
revision
4.5.8.5: Hardware number non-editable
revision
4.5.8.6: Antenna off- Distance sensor/flange approx. 0.5 m non-editable
set (calibration

Parameters (PROFIBUS PA)

value)
4.5.8.7: Reference Internal reference dis- approx. 106 m non-editable
distance tance (calibration
value)
5: Options
5.1: Enter code Input of customer code to Customer code
enable programmability
5.2: Customer code Determination of cus- 0 up to 9 digit code
tomer code
5.3: Factory reset Reset all parameters to no yes
factory setting no
6: Maintenance Settings
6.1: Remaining Device Lifetime
6.1.1: Total Device For qualified personnel Read-only
Operating Time only
6.1.2: Restlife For qualified personnel Read-only
only

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 77

 Parameters (PROFIBUS PA)
Note: For parameter descriptions, please refer to the associated HART parameters on
pages 26 to 66.

Parameter, menu Factory Setting

Description
identification Setting Possibilities
6.1.3: Maintenance For qualified personnel Read/Write
Required Limit1 only
6.1.4: Maintenance For qualified personnel Read/Write
Demanded Limit1 only
6.1.5: Maintenance For qualified personnel Read/Write
Alert Activation only
6.1.6: Total Expected For qualified personnel Read/Write
Device Life1 only
6.1.7: Units For qualified personnel Read/Write
only
6.1.8: Maintenance For qualified personnel Read-only
Status only
6.1.9: Acknowledge For qualified personnel Read-only
Status only
6.1.A Acknowledge For qualified personnel Read/Write
only
6.2: Remaining Sensor Lifetime
6.2.1: Total Sensor For qualified personnel Read-only
Operating Time only
6.2.2: Restlife For qualified personnel Read-only
only
6.2.3: Maintenance For qualified personnel Read/Write
Required Limit1 only
Parameters (PROFIBUS PA)

6.2.4: Maintenance For qualified personnel Read/Write

Demanded Limit1 only
6.2.5: Maintenance For qualified personnel Read/Write
Alert Activation only
6.2.6: Total Expected For qualified personnel Read/Write
Sensor Life1 only
6.2.7: Units For qualified personnel Read/Write
only
6.2.8: Maintenance For qualified personnel Read-only
Status only
6.2.9: Acknowledge For qualified personnel Read-only
Status only
6.2.A: Acknowledge For qualified personnel Read/Write
only
6.3: Remaining Service Interval
6.3.1: Time Elapsed For qualified personnel Read-only
Since Last Service only

Page 78 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 Parameters (PROFIBUS PA)
Note: For parameter descriptions, please refer to the associated HART parameters on
pages 26 to 66.

Parameter, menu Factory Setting

Description
identification Setting Possibilities
6.3.2: Maintenance For qualified personnel Read/Write
Required Limit1 only
6.3.3: Maintenance For qualified personnel Read/Write
Demanded Limit1 only
6.3.4: Maintenance For qualified personnel Read/Write
Alert Activation only
6.3.5: Total Service For qualified personnel Read/Write
Interval1 only
6.3.6: Units For qualified personnel Read/Write
only
6.3.7: Maintenance For qualified personnel Read-only
Status only
6.3.8: Acknowledge For qualified personnel Read-only
Status only
6.3.9: Acknowledge For qualified personnel Read/Write
only
6.4: Calibration Interval
6.4.1: Time Elapsed For qualified personnel Read-only
Since Last Calibra- only
tion
6.4.2: Maintenance For qualified personnel Read/Write
Required Limit1 only
6.4.3: Maintenance For qualified personnel Read/Write
Demanded Limit1 only

Parameters (PROFIBUS PA)

6.4.4: Maintenance For qualified personnel Read/Write
Alert Activation only
6.4.5: Total Calibra- For qualified personnel Read/Write
tion Interval1 only
6.4.6: Units For qualified personnel Read/Write
only
6.4.7: Maintenance For qualified personnel Read/Write
Status only
6.4.8: Acknowledge For qualified personnel Read-only
Status only
6.4.9: Acknowledge For qualified personnel Read-only
only
1. Data for these parameters must be entered in seconds on the device.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 79

 Troubleshooting
SITRANS LR400 is factory tested and calibrated. Carefully selected components and
compliance with prescribed quality standards guarantee the high reliability of SITRANS
LR400. Please review the instructions below for troubleshooting assistance before
contacting Siemens Milltronics.

Classification of Faults
Faults occurring in SITRANS LR400 can be classified in the following groups:
• faults caused by ambient influences: over- and under-temperature, moisture,
contamination by the material and other substances, mains faults, vibration
• faults in the device: display, electronics, mechanics, connections
Please try to determine the fault and localize it as accurately as possible.

Self-test
Note: When power is supplied, the device performs a self-test. Then, when the
multi-display appears, the device is ready for programming.

If you get fault messages after the self-test, please proceed according to Fault Messages
on page 81.
If there is a malfunction in the device, you can also activate the self-test manually with
Parameter 3.2.1.

Symptoms, Causes and Their Remedy

Symptom Possible causes Remedy
Defective or missing Check that the power supply is connected
No display on the LCD
power supply correctly.
Connect a HART Communicator or a PC/Laptop
LCD is defective with SIMATIC PDM software. If the device can be
programmed from there, the LCD is defective.
Measure the analog current output. If the output
Electronics are current is not between 3.6 mA < x < 22 mA, the
defective electronics are defective. Contact your local
Siemens Milltronics representative.
A fault message is Call the fault display in Function 3.1. Proceed as
Internal fault
Troubleshooting

displayed described in Fault Messages starting on page 81

An incorrect The device is not
measured value programmed Set the device parameters and functions
mmmmm

appears after Auto- correctly for the manually.

Setup. application

Page 80 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 Symptom Possible causes Remedy
No measured value
appears after the
Call the fault display in Parameter 3.1.
Auto-Setup
Internal fault Proceed as described in Antenna Maintenance on
(measured value 0 and
page 85.
the fault display
flashes)
Check antenna for Clean antenna or order an optional PTFE dust
material buildup. cover.
SITRANS LR400 reads
Nozzle interference,
100% continually. Shorten nozzle or lower position of SITRANS
or end of horn is not
LR400.
inside vessel
SITRANS LR400 False echo from
Use 4.2.3.8 and 4.2.3.9 Auto False-Echo
reading stays above vessel (fixed
Suppression function
actual level obstruction)
Multiple or indirect
SITRANS LR400 reads Set 4.2.3.2 Multiple Echo Tracking to ON. Try using
echo detected
low or empty when Liquid Store application type 4.2.2.1.
instead of first echo.
material level is high
Highly sloped surface Aim SITRANS LR400 using Easy Aimer ball.
Damping too high Decrease 4.2.3.1 Sensor Damping
SITRANS LR400
Window Tracking Decrease Level Damping
reading is too slow.
was too slow. Set 4.2.3.4 to OFF (Window Tracking)

Fault Messages
The device indicates faults with a flashing letter on the right of the first line of the display.
It has the following meaning:
• W: Warning – device is still ready for operation but faults may occur
• F: Fault – sporadic fault, device conditionally ready for operation
• D: Continuous fault – device is not ready for operation
• M: Maintenance fault – maintenance required or demanded. See maintenance
parameters (Parameters 6.x).
Under Parameter 3.1.x, you will find a fault log which indicates the type of the fault(s) that
occurred. It indicates the device function status in which the fault occurred and outputs a
fault message in plain text. The possible fault messages are described on the next page.
Possible fault messages:
Message Possible causes Remedy
Sensor
MW cable Repair required: contact your
Faulty or damaged microwave cable
defect local Siemens representative.
Repair required: contact your
Sensor defect Faulty or damaged high frequency antenna
local Siemens representative.
Inspect antenna for
Check antenna Dirty high frequency antenna contamination; clean if
Troubleshooting

possible.
mmmmm

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 81

 Message Possible causes Remedy
Reduce ambient temperature
surrounding the device
enclosure or reduce process
Sensor too hot Sensor temperature above 85 °C(185 °F) temperature. Inspect sensor for
damage and if necessary,
contact your local Siemens
representative.
Electronics
Reset power. If defect persists,
perform a factory reset. If still
Memory defect Memory error
defective, contact your local
Siemens representative.
SSC/ASC Repair required: contact your
EEPROM failure
defect local Siemens representative.
Repair required: contact your
ADC defect ADC failure
local Siemens representative.
Communication Either:
Repair required: contact your
processor 1. PROFIBUS card not found.
local Siemens representative.
defect 2. HART card not found.
Repair required: contact your
DSP defect DSP failure
local Siemens representative.
Inaccurate
Repair required: contact your
measurement DSP failure
local Siemens representative.
value
Software
Repair required: contact your
Software error Software watchdog time-out
local Siemens representative.
One or more of:
1. Temperature calibration value out of range.
Self-calibration 2. Analog output calibration values not Repair required: contact your
error calibrated. local Siemens representative.
3. ’ReferenceLength’ or ’AntennaOffset’ not
calibrated
Application
Invalid
Parameters are inconsistent (for example,
parameter Adjust customer parameters.
URV=LRV).
setting
Maintenance
Device Lifetime ’Maint Required Limit’ (Device Lifetime Limit 1)
Replacement is recommended.
Limit1 has exceeded the remaining device lifetime.
Device Lifetime ’Maint Demanded Limit’ (Device Lifetime Limit 2)
Replacement is recommended.
Limit2 has exceeded the remaining device lifetime.
Sensor Lifetime ’Maint Required Limit’ (Sensor Lifetime Limit 1)
Replacement is recommended.
Limit1 has exceeded the remaining sensor lifetime.
Sensor Lifetime ’Maint Demanded Limit’ (Sensor Lifetime Limit
Replacement is recommended.
Limit2 2) has exceeded the remaining sensor lifetime.
Device Service Service interval has exceeded the ’Maint
Perform service.
Limit1 Required Limit’ (Device Service Limit 1).
Troubleshooting

Device Service Service interval has exceeded the ’Maint

Perform service.
Limit2 Demanded Limit’ (Device Service Limit 2).
mmmmm

Calibration Calibration interval has exceeded the ’Maint

Perform calibration.
Schedule Limit1 Required Limit’ (Calibration Schedule Limit 1).
Calibration Calibration interval has exceeded the ’Maint
Perform calibration.
Schedule Limit2 Demanded Limit’ (Calibration Schedule Limit 2).

Page 82 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Unit Repair and Excluded Liability
All changes and repairs must be done by qualified personnel and applicable safety
regulations must be followed. Please note the following:
• The user is responsible for all changes and repairs made to the device.
• All new components must be provided by Siemens Milltronics Process
Instruments Inc.
• Restrict repair to faulty components only
• Do not re-use faulty components.

Troubleshooting
mmmmm

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 83

 Troubleshooting Notes:
mmmmm

Page 84 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Antenna Maintenance

Maintenance
Cleaning the Antenna

mmmmm
If the antenna is contaminated, any built-up material can be removed using air or soft
brushes. Be careful not to damage the PTFE emitter cone inside the antenna.
An optional PTFE dust cover is available to prevent build-up within the antenna. Contact
your local Siemens Millltronics representative for more details.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 85

 Hazardous Installation

Instructions specific to hazardous area installations

(Reference European ATEX Directive 94/9/EC, Annex II,
1/0/6)
The following instructions apply to equipment covered by certificate number DMT 01
ATEX E 038:
Hazardous Installations

1. For use and assembly, refer to the main instructions.

2. The equipment is certified for use as Category 1/2 D equipment. The Essential
Health and Safety Requirements are assured by compliance with EN 50281-1-1:1998;
mmm
mm

Dust Explosion Protection.

3. The equipment may be used with dust and fibers with apparatus temperature class
T. See table below.
4. Thermal Data:
a. For 7ML5421 Series (Liquids version)
• Permitted ambient temperature at the horn antenna (Category 1D):
- 20 °C ≤ Tamb ≤ +250 °C
• Permitted ambient temperature at the electronic enclosure (Category 2D):
-20°C ≤ Tamb ≤ +65°C
• Maximum permitted temperature within electronic enclosure (Category 1D):
85 °C
Maximum surface
Ambient temperature at the temperature at the Maximum surface temperature Category 2D
horn antenna (Category 1D) horn antenna (electronic enclosure resp. flange)
(Category 1D)
- 20 °C ≤ Tamb ≤ + 60 °C 72 °C 70 °C at Tamb ≤ 65 °C in Category 2

- 20 °C ≤ Tamb ≤ + 100 °C 112 °C 100 °C independent from Tamb in Category 2

- 20 °C ≤ Tamb ≤ + 250 °C 262 °C 250 °C independent from Tamb in Category 2

Page 86 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 b. For 7ML5420 Series (Solids version)
• Permitted ambient temperature at the horn antenna (Category 1D):
- 20 °C ≤ Tamb ≤ +200 °C
• Permitted ambient temperature at the electronic enclosure (Category 2D):
-20 °C ≤ Tamb ≤ +65 °C

• Maximum permitted temperature within electronic enclosure (Category 1D):

85 °C
Maximum surface
Ambient temperature at the temperature at the Maximum surface temperature Category 2D
horn antenna (Category 1D) horn antenna (electronic enclosure resp. flange)

Hazardous Installations
(Category 1D)
- 20 °C ≤ Tamb ≤ + 60 °C 72 °C 70 °C at Tamb ≤ 65 °C in Category 2

- 20 °C ≤ Tamb ≤ + 100 °C 112 °C 100 °C independent from Tamb in Category 2

mmmmm
- 20 °C ≤ Tamb ≤ + 200 °C 212 °C 200 °C independent from Tamb in Category 2

5. The equipment has not been assessed as a safety related device (as referred to by
Directive 94/9/EC Annex II, clause 1.5).
6. Installation and inspection of this equipment shall be carried out by suitably trained
personnel in accordance with the applicable code of practice (EN 60079-14 and
EN 60079-17 in Europe).
7. Repair of this equipment shall be carried out by suitably trained personnel in
accordance with the applicable code of practice (e.g. EN 60079-19 within Europe).
8. Components to be incorporated into or used as replacements in the equipment shall
be fitted by suitably trained personnel in accordance with the manufacturer's
documentation.
9. It is the responsibility of the user to ensure that manual override is possible in order
to shut down the equipment and protective systems incorporated within automatic
processes, which deviate from the intended operating conditions, provided that this
does not compromise safety.
10. Equipment Marking:
The equipment marking contains at least the information on the product label,
shown on the inside back cover of this manual.

Note: ATEX approval information for SITRANS LR400 Gas approvals is

found in the ATEX certificate manual 7ML19985FP82.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 87

 Glossary
accuracy: degree of conformity of a measure to a standard or a true value.

ADC: analog to digital converter

ambient temperature: the temperature of the surrounding air that comes in contact with the
enclosure of the device.

antenna offset: propagation time of the signal in the sensor, expressed as a distance.

Auto False-Echo Suppression: a technique used to adjust the level of a TVT curve to avoid the
reading of false echoes. (See TVT.)

Auto False-Echo Suppression Distance: defines the endpoint of the TVT distance. (See TVT.)
This is used in conjunction with auto false echo suppression.

beam angle: the angle diametrically subtended by the one-half power limits (-3 dB) of the
sound beam.

beam spreading: the divergence of a beam as it travels through a medium.

blanking: a blind zone extending away from the reference point plus any additional shield
length.The instrument is programmed to ignore this zone.

confidence: describes the quality of an echo. Higher values represent higher quality.
Glossary

Confidence threshold defines the minimum value.

mmmmm

current limit: The maximum possible value of the output signal in fault-free operation in mA.
The value of the fail signal may be above the current limit with 24 mA.

damping: term applied to the performance of an instrument to denote the manner in which the
measurement settles to its steady indication after a change in the value of the level.

dB (decibel): a unit used to measure the amplitude of signals.

dead band (blanking): a blind zone extending away from the reference point plus any
additional shield length.The instrument is programmed to ignore this zone.

derating: to decrease a rating suitable for normal conditions according to guidelines specified
for different conditions.

dielectric: a nonconductor of direct electric current.1

dielectric constant (DK): the ability of a dielectric to store electrical potential energy under the
influence of an electric field. Also known as Relative Permittivity. An increase in the

1.
Many conductive liquids/electrolytes exhibit dielectric properties; the relative
dielectric constant of water is 80.

Page 88 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 dielectric constant is directly proportional to an increase in signal amplitude. The value is
usually given relative to a vacuum /dry air: the dielectric constant of air is 1¹.

DSP: Digital signal processor

echo: a signal that has been reflected with sufficient magnitude and delay to be perceived in
some manner as a signal distinct from that directly transmitted. Echoes are frequently
measured in decibels relative to the directly transmitted signal.

echo confidence: the recognition of the validity of the echo. A measure of echo reliability.

Echo Lock Window: a window centered on an echo in order to locate and display the echo’s
position and true reading. Echoes outside the window are not immediately processed.

Echo Processing: the process by which the radar unit determines echoes.

Echo Strength: describes the strength of the selected echo in dB above 1 µV rms.

Echo Profile: a graphical display of a processed echo.

false echo: any echo which is not the echo from the desired target. Generally, false echoes are
created by vessel obstructions.

fixed target: permanently installed objects inside the vessel which may cause reflective
interference, e.g. struts, agitators, feed pipes, etc.

FMCW: Frequency Modulated Continuous Wave method

Glossary
frequency: the number of periods occurring per unit time. Frequency may be stated in cycles

mmmmm
per second.

frequency deviation: changing the transmission frequency in the FMCW method

hertz (Hz): unit of frequency, one cycle per second. 1 Gigahertz (GHz) is equal to 109 Hz.

horn antenna: a conical, horn-shaped antenna which focuses microwave signals. The larger
the horn diameter, the more focused the radar beam.

LRV: Lower limit of the valid measuring range as a distance from the bottom inside of the
vessel.

material or measuring medium: the contents of the vessel

microwaves: the term for the electromagnetic frequencies occupying the portion of the radio
frequency spectrum from 1 GHz to 300 GHz.

multiple echoes: secondary echoes that appear as double, triple, or quadruple echoes in the
distance from the target echo.

nozzle: a length of pipe mounted onto a vessel that supports the flange.

nozzle height: distance from the top of the inside of the vessel to the bottom of the device
flange.

parameters: in programming, variables that are given constant values for specific purposes or
processes.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 89

 PELV: Protected Extra Low Voltage

PROFIBUS PA: one of the PROFIBUS family of protocols, specifically tailored for the needs of
process industries (PA = Process Automation).

propagation factor (pf): where the maximum velocity is 1.0, pf is a value that represents a
reduction in propagation velocity as a result of the wave travelling through a pipe or
medium.

PTFE: Polytetrafluorethylene

radar: radar is an acronym for RAdio Detection And Ranging. A device that radiates
electromagnetic waves and utilizes the reflection of such waves from distant objects to
determine their existence or position.

range: distance between a transmitter and a target.

range extension: the distance below the zero percent or empty point in a vessel.

repeatability: the closeness of agreement among repeated measurements of the same

variable under the same conditions.

SELV: Safety Extra Low Voltage

shot: one transmit pulse or measurement.

Signal-to-noise ratio: measure of the strength of reflection of the measuring medium in the
current measuring situation in dB.
Glossary
mmmmm

speed of light: the speed of electromagnetic waves (including microwave and light in free
space. Light speed is a constant 299,792,458 meters per second.

SSC/ASC: synchronous serial communications/asynchronous serial communications

stillpipe: a pipe that is mounted inside a vessel perpendicular to the vessel wall, and is open to
the vessel at the bottom.

stilling-well: see stillpipe.

TVT (time varying threshold): a time-varying curve that determines the threshold level above
which echoes are determined to be valid.

URV: Upper limit of the valid measuring range as a distance from the bottom inside of the
vessel

validity: measure of the certainty of the current measured value in %.

waveguide antenna: a hollow, metallic tube that transmits a microwave signal to the product
target.

Page 90 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Appendix I: Parameter List

Appendix I
Note: Parameter menus are dependent on selections made by the user.

mmmmm
In some cases, parameter menus are renumbered according to the
selection made at the previous menu level. Therefore, the parameter
numbering shown below includes the standard parameter numbering.

Menu
Parameter Name Identification Page Number
Number
Acknowledge (calibration 6.4.9 66
interval)
Acknowledge (device) 6.1.A 58
Acknowledge (sensor) 6.2.A 61
Acknowledge (service interval) 6.3.9 63
Acknowledge status (calibration 6.4.8 65
interval)
Acknowledge status (device) 6.1.9 58
Acknowledge status (sensor) 6.2.9 61
Acknowledge status (service 6.3.8 63
interval)
Aging 3.1.1.4 31
Analog output 4.3 47
Antenna and flange 4.6.4 52
Antenna extensions 4.6.4.5 53
Antenna offset 4.6.8.6 54
Antenna type 4.6.4.4 53
AO select 4.3.2 48
Application type 1.8 29
Application type 4.2.2.1 36
Auto False Echo Suppression 4.2.3.8 40
Auto False Echo Suppression 4.2.3.9 40
Distance
Auto Fix Distance 4.2.3.6 40
Auto-Setup 1 27
Bottom design (mass) 4.2.6.8.2 47
Bottom design (volume) 4.2.5.8.2 47
Calculate (mass) 4.2.6.8 47
Calculate (volume) 4.2.5.8 45
Calibrate (mass) 4.2.6.8.1 47
Calibrate (volume) 4.2.5.8.1 44
Calibrate/table (mass) 4.2.6.8 47
Calibrate/table (volume) 4.2.5.8 44
Calibration interval 6.4 64
Clear table (mass) 4.2.6.8.4 47
Clear table (volume) 4.2.5.8.4 45
Correction factor 4.2.2.4 37
Current limit 4.3.4 48

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 91

 Menu
Parameter Name Identification Page Number
Number
Appendix I

Current output 2.5 30

Customer code 5.2 55
mmmmm

Dead band 4.2.2.3 37

Descriptor 4.6.6 54
Device data 4 34
Device Information 4.6 52
Device revision 4.6.8.3 54
Device test 3.2 32
Diagnostics 3 30
Digital output 2.6 30
Digital output 4.4 49
Display 2 30
Display local 4.5.1.2 50
Display parameter 4.5 50
Display test 3.2.2 32
Echo amplitude 3.4.2 33
Echo motion 4.2.3.3 39
Electrical connection 4.6.3 52
Enter code 5.1 55
Enter table (mass) 4.2.6.8.2 47
Enter table (volume) 4.2.5.8.2 44
Error level (analog output) 4.3.1 47
Error level (digital output) 4.4.2 50
Error signal 4.3.5 49
Error simulation for DSP 3.3.5 33
controller high word
Error simulation for DSP 3.3.6 33
controller low word
Error simulation for micro 3.3.3 33
controller high word
Error simulation for micro 3.3.4 33
controller low word
Factory reset 5.3 55
Failsafe level 4.2.2.7 38
Failsafe timer 4.2.2.8 38
Filling speed 4.2.2.5 38
Final assembly number 4.6.8.5 54
Firmware revision 4.6.8.4 54
Fix distance list 4.2.3.7 40
Fix distance values 4.2.3.7.1 to 4.2.3.7.9 40
Flange material 4.6.4.6 53
Flange size 4.6.4.1 52
Flange type 4.6.4.2 52
Function DO 4.4.1 49
Hours > 85°C 3.1.1.5 31
Hover level 4.2.3.A 41
HYST level 4.2.4.6 42

Page 92 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 Menu
Parameter Name Identification Page Number
Number

Appendix I
HYST mass 4.2.6.6 46
HYST volume 4.2.5.6 43

mmmmm
Language local 1.1 27
Language local (display) 4.5.2 51
LCD backlight 4.5.3 51
Length unit 1.2 28
Length unit 4.1.1 34
Level 2.2 30
Level damping 1.7 29
Level damping 4.2.4.3 42
Level LRV 1.6 28
Level LRV 4.2.4.2 41
Level parameter (analog output) 4.3.3 48
Level parameter (digital output) 4.4.4 50
Level parameter (line 1 local) 4.5.1.3 51
Level parameter (line 2 local) 4.5.1.5 51
Level parameters 4.2.4 41
Level URV 1.5 28
Level URV 4.2.4.1 41
Line 1 local 4.5.1.1 50
Line 2 local 4.5.1.4 51
Maintenance alert activation 6.3.4 62
Maintenance alert activation 6.4.4 64
Maintenance alert activation 6.1.5 57
(device)
Maintenance alert activation 6.2.5 60
(sensor)
Maintenance demanded limit 6.3.3 62
Maintenance demanded limit 6.4.3 64
Maintenance demanded limit 6.1.4 57
(device)
Maintenance demanded limit 6.2.4 59
(sensor)
Maintenance required limit 6.3.2 62
Maintenance required limit 6.4.2 64
Maintenance required limit 6.1.3 56
(device)
Maintenance required limit 6.2.3 59
(sensor)
Maintenance settings 6 56
Maintenance status (calibration 6.4.7 65
interval)
Maintenance status (device) 6.1.8 58
Maintenance status (sensor) 6.2.8 61
Maintenance status (service 6.3.7 63
interval)
Manufacturer identification 4.6.8 54

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 93

 Menu
Parameter Name Identification Page Number
Number
Appendix I

Mass 2.4 30
Mass damping 4.2.6.3 46
mmmmm

Mass LRV 4.2.6.2 46

Mass parameter (analog output) 4.3.3 48
Mass parameter (line 1 local) 4.5.1.3 51
Mass parameter (line 2 local) 4.5.1.5 51
Mass parameters 4.2.6 46
Mass unit 4.1.3 35
Mass URV 4.2.6.1 46
Maximum temperature 3.1.1.2 31
MaxLim level 4.2.4.5 42
MaxLim mass 4.2.6.5 46
MaxLim volume 4.2.5.5 43
Measuring conditions 4.2.2 36
Message 4.6.7 54
Minimum temperature 3.1.1.3 31
MinLim level 4.2.4.4 42
MinLim mass 4.2.6.4 46
MinLim volume 4.2.5.4 43
Multi-display 2.1 30
Multi-display 4.5.1 50
Multiple echo 4.2.3.2 39
Nozzle height 1.3 28
Nozzle height 4.2.1.1 35
Operating hours 3.1.1.1 30
Operating Parameters 4.2 35
Options 5 55
Order no. 4.6.8.2 54
Other units 4.1.5 35
Pipe diameter (if 4.2.1.3 = yes) 4.2.1.3.2 36
Power supply 4.6.1 52
Pressure stage 4.6.4.3 52
Flange temperature 4.6.2 52
Range Extension 4.2.2.9 38
Raw value 3.4.1 33
Reference distance 4.6.8.7 55
Reflectivity 4.2.2.6 38
Remaining device lifetime 6.1 56
Remaining device lifetime 6.1.2 56
Remaining sensor lifetime 6.2.2 59
Remaining Sensor Lifetime 6.2 59
S/N ratio 3.4.3 34
Seal material 4.6.4.7 53
Self-test 3.2.1 32
Sensor damping 4.2.3.1 39
Sensor parameter 4.2.3 39
Sensor temperature 3.4.5 34

Page 94 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 Menu
Parameter Name Identification Page Number
Number

Appendix I
Sensor variables 3.4 33
Sensor, electronics, software, 3.1.x 31

mmmmm
application, parameters and or
service
Serial no. 4.6.8.1 54
Service Interval 6.3 61
Show table (mass) 4.2.6.8.3 47
Show table (volume) 4.2.5.8.3 45
Signal type DO 4.4.3 50
Simulate AO 3.3.1 32
Simulate DO 3.3.2 33
Simulation 3.3 32
Status 3.1 30
Stilling pipe? 4.2.1.3 35
Surface 4.2.2.2 37
Tag 4.6.5 53
Tank characteristic (mass) 4.2.6.7 47
Tank characteristic (volume) 4.2.5.7 43
Tank design (mass) 4.2.6.8.1 47
Tank design (volume) 4.2.5.8.1 46
Tank empty detect 4.2.3.5 40
Tank geometry 4.2.1 35
Tank height 1.4 28
Tank height 4.2.1.2 35
Tank height (mass) 4.2.6.8.4 46
Tank height (volume) 4.2.5.8.4 46
Tank volume (mass) 4.2.6.8.3 47
Tank volume (volume) 4.2.5.8.3 46
Temperature unit 4.1.4 35
Time elapsed since last service 6.3.1 62
Time since last calibration 6.4.1 64
Total calibration interval 6.4.5 65
Total device operating time 6.1.1 56
Total expected device life 6.1.6 57
Total expected sensor life 6.2.6 60
Total sensor operating time 6.2.1 59
Total service interval 6.3.5 62
Units 4.1 34
Units (calibration interval) 6.4.6 65
Units (maintenance) 6.1.7 58
Units (sensor) 6.2.7 60
Units (service interval) 6.3.6 63
User1 parameters 4.2.7.x 47
User2 parameters 4.2.8.x 47
Validity 3.4.4 34
Volume 2.3 30
Volume damping 4.2.5.3 43

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 95

 Menu
Parameter Name Identification Page Number
Number
Appendix I

Volume LRV 4.2.5.2 43

Volume parameter (analog output) 4.3.3 48
mmmmm

Volume parameter (line 1 local) 4.5.1.3 51

Volume parameter (line 2 local) 4.5.1.5 51
Volume parameters 4.2.5 43
Volume unit 4.1.2 34
Volume URV 4.2.5.1 43
Wear 3.1.1 30
Window tracking 4.2.3.4 40
Window trigger 4.2.3.B 41

Page 96 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Appendix II: Programming Chart
Notes:
• Parameter menus are dependent on selections made by the user. In some cases,
parameter menus are renumbered according to the selection made at the
previous menu level. Therefore, the parameter numbering shown below includes
the standard parameter numbering.
• Only parameters that can be configured by the user are shown below.

Menu
Identification Parameter Name Value
Number

Appendix II
1.1 Language local

mmmmm
1.2 Length unit
1.3 Nozzle height
1.4 Tank height
1.5 Level URV
1.6 Level LRV
1.7 Level damping
1.8 Application type
2.1 Multi-display
2.2 Level
2.3 Volume
2.4 Mass
2.5 Current output
2.6 Digital output
3.1.1.1 Operating hours
3.1.1.2 Maximum temperature
3.1.1.3 Minimum temperature
3.1.1.4 Aging
3.1.1.5 Hours > 85°C
3.1.x Sensor, electronics, software, application,
parameters and or service
3.2.1 Self-test
3.2.2 Display test
3.3.1 Simulate AO
3.3.2 Simulate DO
3.3.3 Error simulation for micro controller high
word
3.3.4 Error simulation for micro controller low
word
3.3.5 Error simulation for DSP controller high
word
3.3.6 Error simulation for DSP controller low
word
3.4.1 Raw value
3.4.2 Echo amplitude
3.4.3 S/N ratio

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 97

 Menu
Identification Parameter Name Value
Number
3.4.4 Validity
3.4.5 Sensor temperature
4.1 Units
4.1.1 Length unit
4.1.2 Volume unit
4.1.3 Mass unit
4.1.4 Temperature unit
4.1.5 Other units
4.2.1.1 Nozzle height
4.2.1.2 Tank height
4.2.1.3 Stilling pipe?
Appendix II

4.2.1.3.2 Pipe diameter (if 4.2.1.3 = yes)

mmmmm

4.2.2.1 Application type

4.2.2.2 Surface
4.2.2.3 Dead band
4.2.2.4 Correction factor
4.2.2.5 Filling speed
4.2.2.6 Reflectivity
4.2.2.7 Failsafe level
4.2.2.8 Failsafe timer
4.2.2.9 Range extension
4.2.3 Sensor parameter
4.2.3.1 Sensor damping
4.2.3.2 Multiple echo
4.2.3.3 Echo motion
4.2.3.4 Window tracking
4.2.3.5 Tank empty detect
4.2.3.6 Auto fix distance
4.2.3.7 Fix distance list
4.2.3.7.x Fix distance values (4.2.3.7.1 to 4.2.3.7.9)
4.2.3.8 Auto False-Echo suppression
4.2.3.9 Auto False-Echo suppression distance
4.2.3.A Hover level
4.2.3.B Window trigger
4.2.4.1 Level URV
4.2.4.2 Level LRV
4.2.4.3 Level damping
4.2.4.4 MinLim level
4.2.4.5 MaxLim level
4.2.4.6 HYST level
4.2.5.1 Volume URV
4.2.5.2 Volume LRV
4.2.5.3 Volume damping
4.2.5.4 MinLim volume
4.2.5.5 MaxLim volume
4.2.5.6 HYST volume
4.2.5.7 Tank characteristic

Page 98 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 Menu
Identification Parameter Name Value
Number
4.2.5.8 Calibrate/table
4.2.5.8.1 Calibrate
4.2.5.8.2 Enter table
4.2.5.8.3 Show table
4.2.5.8.4 Clear table
4.2.5.8 Calculate
4.2.5.8.1 Tank design
4.2.5.8.2 Bottom design
4.2.5.8.3 Tank volume
4.2.5.8.4 Tank height
4.2.6.1 Mass URV

Appendix II
4.2.6.2 Mass LRV

mmmmm
4.2.6.3 Mass damping
4.2.6.4 MinLim mass
4.2.6.5 MaxLim mass
4.2.6.6 HYST mass
4.2.6.7 Tank characteristic
4.2.6.8 Calibrate/table
4.2.6.8.1 Calibrate
4.2.6.8.2 Enter table
4.2.6.8.3 Show table
4.2.6.8.4 Clear table
4.2.6.8 Calculate
4.2.6.8.1 Tank design
4.2.6.8.2 Bottom design
4.2.6.8.3 Tank volume
4.2.6.8.4 Tank height
4.2.6.9 Density
4.2.7.x User1 parameters
4.2.8.x User2 parameters
4.3.1 Error Level
4.3.2 AO Select
4.3.3 Level parameter
4.3.3 Volume parameter
4.3.3 Mass parameter
4.3.4 Current limit
4.3.5 Error signal
4.4.1 Function DO
4.4.2 Error Level
4.4.3 Signal type DO
4.4.4 Level parameter
4.5.1.1 Line 1 local
4.5.1.2 Display local
4.5.1.3 Level parameter
4.5.1.3 Volume parameter
4.5.1.3 Mass parameter
4.5.1.4 Line 2 local

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 99

 Menu
Identification Parameter Name Value
Number
4.5.1.5 Level parameter
4.5.1.5 Volume parameter
4.5.1.5 Mass parameter
4.5.2 Language local
4.5.3 LCD backlight
4.6.1 Power supply
4.6.2 Flange temperature
4.6.3 Electrical connection
4.6.4.1 Flange size
4.6.4.2 Flange type
4.6.4.3 Pressure stage
Appendix II

4.6.4.4 Antenna type

mmmmm

4.6.4.5 Antenna extensions

4.6.4.6 Flange material
4.6.4.7 Seal material
4.6.5 Tag
4.6.6 Descriptor
4.6.7 Message
4.6.8.1 Serial no.
4.6.8.2 Order no.
4.6.8.3 Device Revision
4.6.8.4 Firmware revision
4.6.8.5 Final Assembly Number
4.6.8.6 Antenna offset
4.6.8.7 Reference distance
5 Options
5.1 Enter code
5.2 Customer code
5.3 Factory reset
6 Maintenance settings
6.1 Remaining device lifetime
6.1.1 Total device operating time
6.1.2 Remaining device lifetime
6.1.3 Maintenance required limit (device)
6.1.4 Maintenance demanded limit (device)
6.1.5 Maintenance alert activation (device)
6.1.6 Total expected device life
6.1.7 Units (maintenance)
6.1.8 Maintenance status (device)
6.1.9 Acknowledge status (device)
6.1.A Acknowledge (device)
6.2 Remaining Sensor Lifetime
6.2.1 Total sensor operating time
6.2.2 Remaining sensor lifetime
6.2.3 Maintenance required limit (sensor)
6.2.4 Maintenance demanded limit (sensor)
6.2.5 Maintenance alert activation (sensor)

Page 100 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

 Menu
Identification Parameter Name Value
Number
6.2.6 Total expected sensor life
6.2.7 Units (sensor)
6.2.8 Maintenance status (sensor)
6.2.9 Acknowledge status (sensor)
6.2.A Acknowledge (sensor)
6.3 Service Interval
6.3.1 Time elapsed since last service
6.3.2 Maintenance required limit
6.3.3 Maintenance demanded limit
6.3.4 Maintenance alert activation
6.3.5 Total service interval

Appendix II
6.3.6 Units (service interval)

mmmmm
6.3.7 Maintenance status (service interval)
6.3.8 Acknowledge status (service interval)
6.3.9 Acknowledge (service interval)
6.4 Calibration interval
6.4.1 Time since last calibration
6.4.2 Maintenance required limit
6.4.3 Maintenance demanded limit
6.4.4 Maintenance alert activation
6.4.5 Total calibration interval
6.4.6 Units (calibration interval)
6.4.7 Maintenance status (calibration interval)
6.4.8 Acknowledge status (calibration interval)
6.4.9 Acknowledge (calibration interval)

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 101

 Appendix III

Ambient/Operating Temperature Specification

Process
Temperature
Process Flange
Temperature

The chart above is provided for ambient temperature

guidance only. The chart does not
Appendix III

represent every possible process internal enclosure

mmmmm

connection arrangement. The chart temperature

also does not take into consideration
heating from direct sunshine exposure.
flange hand
temperature programmer

Warning: Internal temperature process temperature

must not exceed 85 °C (185 °F)!

Page 102 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Appendix IV
Measuring Principle
SITRANS LR400 operates according to the FMCW (Frequency Modulated Continuous
Wave) method. Its antenna sends microwaves to the surface of the material. The wave
frequency is modulated continuously (see Determining the Differential Frequency on page
104). A receiver registers the reflection at the surface of the measuring medium and links
it with the simultaneously radiated signal.
SI TRAN SLR 40 0

The propagation speed of microwaves in gases corresponds to the speed of light. The
distance d is proportional to the propagation time t:
c⋅t
d = --------
2
d= distance, t = measured time, c = speed of light
As the transmission signal has changed its frequency until the reception signal arrives, the Appendix IV
linked signal gives a differential frequency fd, which is proportional to the distance d from
the reflecting surface.
mmmmm

The distance d is given by the ratio of the differential frequency fd to the frequency
deviation B and the duration of a frequency modulation phase T:

2⋅B⋅d fd ⋅ T ⋅ c
f d = ------------------, d = -------------------
T⋅c 2B
B = bandwidth (frequency deviation), d = distance, T = modulation duration,
c = speed of light

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 103

 Determining the Differential Frequency

frequency

transmission reception
signal signal

fd

time
t

Example
The linear frequency deviation is 200 MHz at a modulation duration of 10 ms. The surface
of the measuring medium is 10 m away from the transmitting antenna. The difference
signal then has a frequency of:

2 ⋅ 2 ⋅ 10 8 ⋅ 10-
f d = --------------------------------- = 13, 333kHz
10 – 3 ⋅ 3 ⋅ 10 8

Every reflection at a surface generates a different frequency. The reception signal

therefore consists of a frequency mix from which the disturbance frequencies must be
filtered. These can be caused by fixed targets like struts inside the vessel.
Appendix IV
mmmmm

Page 104 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Appendix V

HART Communications for SITRANS LR400

Highway Addressable Remote Transducer, HART, is an industrial protocol that rides on
top of a 4-20 mA signal. It is an open standard, and full details about HART can be
obtained from the HART Communication Foundation www.hartcomm.org
SITRANS LR400 can be configured over the HART network using either the HART
Communicator 275/375 by Fisher-Rosemount, or a software package. The recommended
software package is the SIMATIC® Process Device Manager (PDM) by Siemens.
SITRANS LR400 should work well with any of the different software packages available.

HART Device Description (DD)

The SITRANS LR400 cannot be set up with a Generic DD. To configure a HART device, the
configurator must have the HART Device Description for the SITRANS LR400. All HART
DDs are collected by the HART Communication Foundation (HCF) and are placed in the
HCF library. Please see the manufacturer of your configurator for an updated HCF library.

Supported HART Version

SITRANS LR400 conforms to HART rev. 5

Burst Mode
SITRANS LR400 supports burst mode.

SIMATIC Process Device Manager (PDM):

This software package is designed to permit easy configuration, monitoring and
troubleshooting of HART and PROFIBUS PA devices. The HART DD for SITRANS LR400
was written with SIMATIC PDM in mind and has been extensively tested with this
software. The HART DD for SITRANS LR400 is available on the product page of our
website. Go to www.siemens.com/LR400 and click Downloads.
Appendix V
mmmmm

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 105

 HART Communicator 275/375:
Chart 1
On Line Device Setup Auto-Setup
1. Level 1. Auto-Setup 1. Language Local Status Wear
2. AO 2. Display 2. Length Unit 1. Wear 1. Operating hours
3. Device Setup 3. Diagnostics 3. Nozzle Height 2. Sensor Status 2. Maximum temp
4. Refresh 4. Device Data 4. Tank Height 3. Electronic Status 3. Min temp
5. Options 5. Level URV 4. Software Status 4. Aging
6. Review 6. Level LRV 5. Application Status 5. Hours > 85°C
7. Level Damping 6. Parameter Info
8. Application Type 7. Service Info
Display Device Test
Simulate AO
1. Level 1. Self-test
2. Volume 2. Local display test 1. 4 mA
3. Mass 3. Master reset 2. 20 mA
4. AO 3. Other
5. DO Simulation 4. End
1. Simulate AO Simulate DO
Diagnostics
2. Simulate DO
1. Relay on
1. Status
2. Relay off
2. Device Test
Sensor Variables 3. End
3. Simulation
4. Sensor Variables 1. Raw Value
2. Echo Amplitude
3. S/N Ratio
4. Validity
5. Sens Temp
Device Data Units

1. Units 1. Length unit

2. Operating parameters 2. Volume unit\
3. Output parameters 3. Mass unit
4. Display param (local) 4. Temp unit
5. Device information 5. Other unit
6. HART info
Operating Parameters (see Chart 2)
Options
Output Parameters (see Chart 3)
1. Local keys ctrl mode
2. Customer code Display Parameters (see Chart 4)
3. Factory reset
Device information
1. Power supply
2. Process temp Antenna and Flange
3. Electrical connection
4. Local meter 1. Flange size
5. Antenna and flange 2. Flange type
6. Tag descriptor 3. Pressure range
7. Message 4. Antenna type
8. Last config 5. Antenna extension
9. Manufacturer data 6. Flange material
7. Seal material
HART info
1. Manufacturer
2. Model Manufacturer Data
3. HART Dev. I.D.
4. Universal Rev. 1. Serial number
5. Fld. dev. rev. 2. Device order number
6. Software rev. 3. Actual order number
7. Hardware rev. 4. Software version
5. Hardware version
6. Antenna offset
7. Reference distance
Appendix V
mmmmm

Page 106 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Chart 2
Operating Parameters Tank Geometry
1. Tank geometry 1. Nozzle height
2. Measuring conditions 2. Tank height
3. Sensor parameters 3. Stilling pipe?
4. Level parameters Application type
5. Volume parameters Measuring Conditions
6. Mass parameters 1. Application type 1. Liquid (store)
2. Surface 2. Liquid (process)
3. Dead band 3. Silo1 (solids)
4. Correction factor 4. Silo2 (solids)
5. Filling speed 5. User tank1
6. Failsafe level 6. User tank2
7. Failsafe timer Surface
8. Range extension
Sensor parameters 1. smooth
2. wavy
1. Sensor damping 3. turbulent
2. Multiple echo
3. Echo motion Failsafe Level
4. Window tracking
5. Tank empty detection 1. 100%
6. Auto fix distance 2. 0%
7. Fix distance list 3. Hold continuously
8. Echo suppress.
9. Echo suppress dist.
False Echo Suppression

Level Parameters 1. Off

1. URV 2. Record
2. LRV 3. Use
3. Damping
4. Min limit
5. Max limit
6. HYST
Calibrate/table
Volume Parameters
1. Calibrate
1. Volume URV 2. Enter table
2. Volume LRV 3. Show table
3. Volume damping 4. Clear table
4. MinLim Volume
5. MaxLim Volume calculate
6. HYST Volume
7. Tank characteristic 1. Tank design
8. Calibrate/table 2. Bottom design
or Calculate 3. Tank volume

Calibrate/table
Mass Parameters
1. Calibrate
1. Mass URV 2. Enter table
2. Mass LRV 3. Show table
3. Mass damping 4. Clear table
4. MinLim Mass
5. MaxLim Mass calculate
6. HYST Mass
7. Tank characteristic 1. Tank design
8. Calibrate/table 2. Bottom design
or Calculate 3. Tank volume
Appendix V
mmmmm

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 107

 Chart 3
Output Parameters Analog Output AO output select

1. Analog output 1. AO= (cust selection) 1. Level

2. Digital output 2. AO output select 2. Volume
3. HART output 3. PV parameters 3. Mass
4. Error level
5. Current limit
6. Error signal
7. AO
8. Level %range
DO output select
Digital Output
1. MaxLim level
2. MinLim level
1. Function DO
3. Alarm
2. Error Level
4. No function
3. Signal Type DO
Burst Mode
HART Output
1. On
1. Poll address 2. Off
2. Num req preams 3. Not used
3. Num resp preams Burst Option
4. Burst mode
5. Burst option 1. Primary variable
2. %range/current
3. Process var/current

Chart 4
Display parameter Line 1 Local

1. Line1 Local 1. Level

2. Display Local 2. Volume
3. Line 2 Local 3. Mass
Display Local

1. Eng unit
2. %
3. Bar graphic

Line 2 Local

1. Level
2. Volume
3. Mass
4. Temperature
5. Validity
6. S/N ratio
7. Amplitude
8. Digital output
9. Analog output
Appendix V
mmmmm

Page 108 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Chart 5
Maintenance Settings Remaining Device Lifetime

1. Remaining Device Lifetime 1. Total Device Operating Time

2. Remaining Sensor Lifetime 2. Remaining Device Lifetime
3. Service Interval 3. Maintenance Required Limit
4. Calibration Interval 4. Maintenance Demanded Limit
5. Maintenance Alert Activation
6. Total Expected Device Life
7. Units
8. Maintenance Status
9. Acknowledge Status
10. Acknowledge
Remaining Sensor Lifetime
1. Total Sensor Operating Life
2. Remaining Sensor Lifetime
3. Maintenance Required Limit
4. Maintenance Demanded Limit
5. Maintenance Alert Activation
6. Total Expected Sensor Life
7. Units
8. Maintenance Status
9. Acknowledge Status
10. Acknowledge

Service Interval
1. Time Elapsed Since Last Service
2. Maintenance Required Limit
3. Maintenance Demanded Limit
4. Maintenance Alert Activiation
5. Total Service Interval
6. Units
7. Maintenance Status
8. Acknowledge Status
9. Acknowledge
Calibration Interval
1. Time Elapsed Since Last Calibration
2. Maintenance Required Limit
3. Maintenance Demanded Limit
4. Maintenance Alert Activation
5. Total Calibration Interval
6. Units
7. Maintenance Status
8. Acknowledge Status
9. Acknowledge

Appendix V
mmmmm

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 109

 Appendix VI
Appendix VI
mmmmm

PROFIBUS PA Communications for SITRANS LR400

PROFIBUS PA is an open industrial protocol. Full details about PROFIBUS PA can be
obtained from PROFIBUS International at www.profibus.com
SITRANS LR400 is a Profile 3.0, Class A, PA device. It supports Class 1 Master for Cyclic
data exchange, and Class 2 for acyclic services: (See below for details).
SITRANS LR400 can be configured using a software package. The recommended
software package is the SIMATIC® Process Device Manager (PDM) by Siemens.
SITRANS LR400 should work well with any of the different software packages available.
Please consult the operating instructions or online help for details on using PDM. For
more information, go to www.fielddevices.com: go to Products and Solutions->Products
and Systems-> Process Device Manager.

Device Description
In order to use Process Device Manager (PDM) with PROFIBUS PA, you will need the
Device Description, which will be included with new versions of PDM. Currently you can
locate the Device Description in Device Catalog, under Level/Echo/Siemens Milltronics.
If you do not see SITRANS LR400 under Siemens Milltronics, you can download it from
our web site. Go to the SITRANS LR400 product page at: www.siemens.com/LR400 and
click Downloads.

The GSD file

The GSD file SM_062A.GSD is available from our website. You can download it from our
web site. Go to the SITRANS LR400 product page at: www.siemens.com/LR400 and click
Downloads. (There is an example on page 114:To configure and use PROFIBUS PA with
an S7-300 PLC.)

Bus address (Device Address)

Range: 0 to 126
Values
Pre-set: 126

• This value can be set via Bus Address in the Auto-setup parameters, or over the
network. (After changing the value, turn the unit off and back on again in order for
the change to take effect.)

Page 110 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Bus Termination
Note: PROFIBUS PA MUST be terminated at both extreme ends of the cable to

Appendix VI
work properly. Please refer to the PROFIBUS PA User and Installation Guidelines

mmmmm
(order number 2.092), available from www.profibus.com.

Power Demands
To determine how many devices can be connected to a bus line, calculate the
combined maximum current consumption of all the connected devices: 10.5 mA for
SITRANS LR400. Allow a current reserve for safety

Cyclic versus Acyclic Data

When you request data from a device via PROFIBUS PA, you have two choices. Cyclic
data is provided at every bus scan: acyclic data is requested and provided as needed.
Input and output information is always requested at every bus scan and is set up as cyclic
data. Configuration information is only needed periodically and is set up as acyclic data.

Cyclic Data
When you configure SITRANS LR400 on the PROFIBUS PA bus, there are two slots
available for modules.

Note: Each of the slots has to have a module defined in it.

Slot 0 always transmits Level information and slot 1always Volume information. Slot2 is
always Mass information. If you do not wish to have data transmitted, then you must use
a Free Place module in that slot.
When you select a module, for the three values, there are two alternatives: a normal
version and a short version, for example, Level (short) and Level. The difference between
the two is the way each one identifies the function block used. Level uses both the
identifier and the extended identifier byte to determine which function block in the unit to
use. Level (short) uses only the identifier byte. In the current release of PROFIBUS PA
there is no functional difference between the short and normal versions. However, the
longer identifier is the preferred way to identify the function block.
The 3 function blocks (Level, Volume, Mass) return 5 bytes of data each:
Floating Point Status

Level byte 1 byte 2 byte 3 byte 4 byte 5

Volume byte 6 byte 7 byte 8 byte 9 byte10

Mass byte 11 byte 12 byte 13 byte 14 byte 15

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 111

 The first 4 bytes are the floating point representation (IEEE) of the variable. The variables
are the outputs of the function block. The default setting for the variable level is meters.
The default setting for the variable volume is m3. The default setting for the variable mass
is kg. You can change the settings of the variables by changing the settings of the
Appendix VI

function block. This is typically done using PDM.

mmmmm

The 5th byte is the status word and the list of possible values is given in the chart on
page 113.
The 5 bytes must be read consistently, in a contiguous chunk: they cannot be read byte by
byte, and cannot suffer an interrupt. If you are using an S7-300/400, you will need to use
SFC14 DPRD_DAT: Read Consistent Data of a Standard PD Slave.
If you select a Free Place module to fill one of the slots, this will affect the byte number.
Example 1:
Floating Point Status

Free — — — — —
Place

Volume byte 1 byte 2 byte 3 byte 4 byte 5

Mass byte 6 byte 7 byte 8 byte 9 byte 10

Example 2:
Floating Point Status

Level byte1 byte 2 byte 3 byte 4 byte 5

Free
Place — — — — —

Mass byte 6 byte 7 byte 8 byte 9 byte 10

Page 112 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Status Word
Values in hex notation Description

Appendix VI
Status Codes for Good Quality

mmmmm
0x8E high limited active critical alarm
0x8D low limited active critical alarm
0x8A high limited active advisory alarm
0x89 low limited active advisory alarm
0x84 active update event
0x80 ok (data is good)
0xA4 maintenance required
Status Codes for Uncertain Quality
0x4F initial value
0x4C uncertain: initial value
0x4B substitute set
0x47 last usable value
0x42 high limited non-specific
0x41 low limited non-specific
0x40 non-specific
0x52 sensor conversion not accurate
Status codes for Bad Quality

0x1F out of service

0x0F constant device failure

0x0C device failure
0x13 constant sensor failure
0x12 high limited sensor failure
0x11 low limited sensor failure
0x10 sensor failure
0x07 constant configuration error

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 113

 Extended Diagnostics
The last four bytes of the extended diagnostics message are as follows.
Appendix VI

Indication
mmmmm

Hex values Byte Bit Description

class1
0x01000000 0 Electronics failure R
0x02000000 1 Mechanical failure R
0x04000000 2 Motor Temperature too high R
0x08000000 3 Electronics temperature too high R
0
0x10000000 4 Memory error R
0X20000000 5 Measurement failure R
0X40000000 6 Device not initialized (no calibration) R
0x80000000 7 Self calibration failed R
0x00010000 0 Zero point error (limit position) R
0x00020000 1 Power supply failure R
0x00040000 2 Configuration invalid R
0x00080000 1 3 New startup carried out (Warm Start) A
0x00100000 4 Restart carried out (Cold Start) A
0X00200000 5 Maintenance required R
0X00400000 6 Characterization invalid R
0X00000080 3 7 More diagnosis information is available
1.
R indicates the message remains active as long as the reason for the message
exists.
A indicates the message will automatically reset after 10 seconds

Values of the DIAGNOSIS bit:

0 = not set
1 = set

Acyclic Data
SITRANS LR400 supports up to three simultaneous connections by a class 2 Master (C2
connection). It does not support Master Class 1 (C1 connection).

Configuration Example:
To configure and use PROFIBUS PA with an S7-300/400 PLC
1. Import the GSD file SM_062A.GSD.
2. Add SITRANS LR400 “rack”: click and drag SITRANS LR400 folder from the
hardware catalog.
3. Fill the rack with desired modules, by dragging and dropping them from the
hardware catalog.
4. After configuring PROFIBUS PA in steps 2 and 3, download it to the PLC.
5. Add code to the PLC program to read data consistently using the SFC14.

Page 114 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Appendix VII: Firmware Revision History
Firmware
Date Changes
Revision
2.0 Jan. 1, 2002 • Original software release

2.1 Feb. 5, 2002 • Corrected HART board reset.

• Updated many menu items.
• Improved multiple echo detection when
only two echoes occur.
• Resolution of TVT increased.
• Leading edge detection improved.

Appendix VII
• TVT is no longer reset on factory reset.
• Sensitivity of the display-mounted keys

mmmmm
2.2 Aug. 27, 2002
increased.
• Level damping max value increased.
• Silo2 default settings changed.
• Corrected S/N value of over 700 being
displayed when the auto noise order
was set to 0
• First Echo algorithm improvement
2.3 Jan. 23, 2003 • Sensitivity of the display-mounted keys
reduced.
2.4 Apr. 23, 2003 • Alarm mode relays now latches during
alarm.
3.0 Apr. 1, 2004 • Removed support for the front keypad;
added support for the hand
programmer.
• Added dynamic TVT hover level feature.
• Added translations to support both
English and German.
• Moved all the USER1 and USER2
service fields to the standard DD under
new folder called "Advanced Echo
Processing"
• Added support for new parameters
(hover level and window trigger)
• Changes to the echo profile graph in
SIMATIC PDM to correspond to other
Siemens Milltronics products.
• Cleanup/addition of default values and
help messages
• Added manual TVT shaper command to
SIMATIC PDM.

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 115

 Firmware
Date Changes
Revision
3.1 Aug. 19, 2004 • DDs: Initial quality value for PROFIBUS
blocks set to 0x4C "uncertain: initial
value"
• DDs: Corrected several default values
that did not match the device and were
different on a master reset.
• HCF 275 Hand Held DD changes to
include the new parameters in release
• All parameters available locally at the
LR400 device are now documented in
the manual
Appendix VII

3.2 Sept. 20, 2004 • Extended range calibration limits

mmmmm

3.3 Oct. 28, 2004 • Specific dead bands per horn type have
been removed. All horn types now have
a dead band of 0.35 meters.
• Several new values have been added to
antenna and flange parameters to
support the new antenna and flange
options.
• Reset failures caused by certain filling
speed settings have been corrected.
3.7 Feb. 22, 2006 • Fault Simulation Feature added, for
service purposes only.
• MP&F maintenance support added.
New parameters and support added for
Device lifetime, Sensor lifetime,
maintenance required and calibration
required.
• Corrected "inconsistent parameter
values" warning when tank height
causes a maximum volume less than
the max. volume parameter.
• SILO2 SEARCH_BIG_X_MAX now
defaults to OFF (not user-editable).
• Limited density value to reasonable
value. Large invalid values were
causing the LR400 to reset.
• Fixed issue regarding Volume/Mass
table entry deletion
• Fixed issue using g/cm3 density units
3.14 May 17, 2008 • PROFIBUS PA, quality 0x40 and
diagnosis octet 1, bit 5 set only after
LOE expired

Page 116 SITRANS LR400 (Solids) – INSTRUCTION MANUAL 7ML19985JC02

Index
A digital ...................................................49
analog output ............................................. 47 P
antenna parameters
cleaning ............................................. 85 alphabetical .......................................91
approvals ........................................................8 analog output ....................................47
auto-setup ................................................... 17 auto-setup ..........................................27
B digital output ......................................49
beam spreading ......................................... 12 display .................................................50
bus address (device address) .............. 110 HART ...................................................26
hysteresis ...........................................42
C
measuring conditions ......................36
certificates .................................................. 86
PROFIBUS ..........................................67
communication .............................................7
programming chart ..........................97
connection .................................................. 15
troubleshooting .................................31
PROFIBUS ............................................4
PDM ............................................................105
cyclic data ................................................. 111
PROFIBUS ....................................................67
D programming
de-rating curves ...................................... 103 disabling .............................................21
device descriptor ..................................... 110 enabling ..............................................21
digital output ............................................... 49 programming chart ....................................97
dimensions .....................................................9
S
functional ........................................... 27
self-test .........................................................80

Index
display parameters ................................... 50
SIMATIC Process Device Manager ....105
E specifications ................................................5
Easy Aimer LR ...............................................9 approvals ..............................................8
extended diagnostics ............................. 114 communication ...................................7
F de-rating curves .............................103
fault messages ........................................... 81 performance ........................................5
FMCW ........................................................ 103 power ....................................................5
temperature charts ........................102
G
status word ................................................113
glossary ....................................................... 88
structure .........................................................3
GSD file ...................................................... 110
T
H
troubleshooting ..........................................80
hand programmer .............................. 17, 18
HART Communications
detailed information ...................... 105
hysteresis .................................................... 42
M
maintenance ............................................... 85
mounting
location .............................................. 11
O
operation ..................................................... 18
output
analog ................................................. 47

7ML19985JC02 SITRANS LR400 (Solids) – INSTRUCTION MANUAL Page 117

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Siemens Milltronics Process Instruments Inc. Siemens Milltronics Process Instruments Inc. 2008
1954Technology Drive, P.O. Box 4225 Subject to change without prior notice
Peterborough, ON, Canada K9J 7B1
Tel: (705) 745-2431 Fax: (705) 741-0466 Solids
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*7ml19985JC02* Rev. 2.2
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