Fans and Blowers
Fans and Blowers
Fans and Blowers
A fan is a machine for applying power to a gaseous fluid, to increase its energy
content. This energy enables movement or flow of the gas against various degree of
resistance.1
Functions of Fan1
The functions of the fan is to move air or gases through distribution systems and
apparatus required for conditioning of the gas medium, such systems for:
a. heating, ventilating, or air-conditioning of buildings
b. drying and cooling of materials and products
c. pneumatic conveying of materials
d. dust collection, separation and exhaust
e. industrial process work
f. mine and tunnel ventilation
g. forced and induced draft of steam generation plants.
Two Major Parts1
1. Wheel or impeller – the rotating member of the fan.
2. Housing – the stationary member of the fan. The housing is provided with an
intake opening (inlet) and with the discharge opening (outlet)
● The flow of air or gas is carried by the pressure differential created by the energy
transmitted to the gas by the rotating wheel.
● If no resistance to flow exists, no inlet and outlet duct, the fan provides the gas with
velocity energy only, and no compression or rarefaction occurs.
● When inlet and outlet duct is added, resistance is imposed and partial compression
occurs on the outlet side, whereas partial rarefaction occurs on the inlet side.
● The extent of the resistance imposed at the discharge governs the quantity of the
gas delivered by the fan.
● The greatest volume is delivered under zero resistance or “free delivery” conditions.
● At infinite resistance, volumetric delivery is zero, corresponding to “blocked tight” or
“static no delivery” condition.
Fan Classes1
Centrifugal Fan
It consists of an impeller of the squirrel-cage type, operating within a scroll-type
housing and including driving mechanism supports either for belt drive or direct
connections. Gas enters the inlet in a direction substantially parallel with the impeller
axis and turns through an angle of approximately 90°, flowing radially through the
wheel and issuing from the wheel periphery.
Fans and Blowers
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The scroll-type housing serves to convert part of the kinetic energy imparted to the
gas into potential or static pressure energy.
Designed for moving large volumes of air against a small plenum. Usual pressure up
to 25 in. WG. Special fans up to 90 in. WG.
General Wheel Types
Straight-blade fan – have rotors of comparatively large
diameter with a few (5 to 12) radial blades resembling paddle
wheels. These fans operate comparatively at low speed.
They are often used in exhaust work particularly where
wastes are carried into the air stream.
Forward-curved blade fan – usually of multi- blade
(20-64) “siruco type”. The rotors are of smaller diameter and
they operate at higher speed than straight blade units.
Backward curved blade fan – are of the multi-blade
(10-50) type. Such fans have wide range of usefulness.
Axial- Flow Fan
It has a wheel of the propeller or disk type, operating within a mounting ring or
cylindrical housing. Gas flow is essentially parallel to the wheel axis at both inlet
and outlet.
General Wheel Types
Propeller fan– it consists of a propeller or disk type wheel
within a mounting ring or plate and including driving
mechanism supports either for belt drive or direct
connection.
Designed to move air from one enclosed space to another
from outdoor to indoor, or vice versa in a wide range of
volume at low pressure (0 to 1 in. WG)
Tube-Axial fan – It consists of a propeller or disk-type wheel
within a cylinder and including driving mechanism supports for
either for belt or direct connection
Designed to move wide range of air and gas volume at
medium pressure (1/4 to 2½ in. WG)
Vane-axial fan – it consists of disk-type wheel with a
cylinder, a set of air guide vanes located either before r after
the wheel including driving mechanism supports either for
belt drive or direct.
Designed to move air volume of a wide range and usual
pressure is ½ to 6. in WG. Special design up to 60 in. WG or higher.
2. Fan Size Variations (Geometrically similar fans, fixed point of rating, constant
density)
2
(a) Capacity varies as square of wheel diameter 𝑄∝𝑑
(b) Pressure remains constant 𝑃𝑠 = 𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡
2
(c) Power varies as square of wheel diameter 𝑃𝑜 ∝ 𝑑
(d) RPM or speed varies inversely as wheel diameter 𝑁∝1/𝑑
(e) Tip speed remains constant 𝑉𝑒𝑙 = 𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡
3. Gas Density Variation (Constant fan size and speed, constant system or point
of rating)
(a) Capacity remains constant 𝑄 = 𝑐𝑜𝑛𝑠𝑡𝑎𝑛𝑡
(b) Pressure varies directly as gas density 𝑃𝑠 ∝ ρ
3. Gas density variation (to maintain constant gas weight) (Fixed point of
rating and fan size)
a. Capacity varies inversely as density
b. Pressure varies inversely as density
c. Power varies inversely as density
d. RPM varies inversely as square of density
Air/ Water power = (Weight of fluid) (head of fluid) (normally used for water)
= (Volume) (Specific Weight) (Head)
= (Volume) (Pressure) (normally used for gases)
Static Efficiency (es) = Static Air Power / Shaft Power or Brake Power
Mechanical Efficiency (em) = Air Power Output / Shaft Power or Brake Power
Conversion of Head from Water Gage to Air Gage and Vice Versa
𝑃𝑟𝑒𝑠𝑠𝑢𝑟𝑒 = (𝑆𝑝𝑒𝑐𝑖𝑓𝑖𝑐 𝑊𝑒𝑖𝑔ℎ𝑡) (𝐻𝑒𝑎𝑑) = δ𝑎𝑖𝑟ℎ𝑎𝑖𝑟 = δ𝑤𝑎𝑡𝑒𝑟ℎ𝑤𝑎𝑡𝑒𝑟
PV = mRT or PV = RT and ρ = 1 / v = P / RT
EXAMPLES:
1. A delivery of 9.5 m3/s of air at 6.35 cm of WG static pressure is required of a fan
having a mechanical efficiency of 65 %. The duct through which the air is 1.5 m2
and the density of air 1.09 kg/m3. Determine the air power needed to drive the fan
and the static efficiency of the fan.
SOLUTION:
Convert the static head into m of air: (density of air = 1000 kg/m3)
𝑃𝑠 =
6.35
100𝑚 𝑜𝑓 𝑤𝑎𝑡𝑒𝑟 ( 1000
1.09 ) = 58. 26 𝑚 𝑜𝑓 𝑎𝑖𝑟
𝑃𝑇 = 𝑃𝑠 + 𝑃𝑣 = 58. 26𝑚 + 2. 044𝑚 = 60. 304 𝑚 𝑜𝑓 𝑎𝑖𝑟, 𝑡ℎ𝑒𝑛
( ) * 9. 81
3
𝑚 𝑘𝑔 𝑚 𝐽
𝐴𝑖𝑟 𝑃𝑜𝑤𝑒𝑟 = 9. 5 𝑠
* 1. 09 3 2 * 60. 304𝑚 = 6, 125 𝑠
𝑜𝑟 6. 125 𝑘𝑤
𝑚 𝑠
SOLUTION:
( )(62. 4 )( )𝑓𝑡( )
3
8000𝑓𝑡 𝑙𝑏 5 1ℎ𝑝
𝑆𝑡𝑎𝑡𝑖𝑐 𝐴𝑖𝑟 𝑃𝑜𝑤𝑒𝑟 = 𝑉𝑜𝑙𝑢𝑚𝑒 * 𝑃𝑠 = 𝑚𝑖𝑛 3 12 𝑓𝑡−𝑙𝑏 = 6. 303 ℎ𝑝
𝑓𝑡 33,000 𝑚𝑖𝑛
5.7
62.4* 12
𝐴𝑖𝑟 𝑃𝑜𝑤𝑒𝑟 𝑂𝑢𝑡𝑝𝑢𝑡 𝑜𝑟 𝑇𝑜𝑡𝑎𝑙 𝐴𝑖𝑟 𝑃𝑜𝑤𝑒𝑟 = 𝑉𝑜𝑙𝑢𝑚𝑒 * 𝑃𝑡 = 8000 * 33,000
= 7. 185 ℎ𝑝
SOLUTION:
𝑄2 𝑁2 850 𝑁2
(a) 𝑄1
= 𝑁1
𝑡ℎ𝑒𝑛: 680
= 800
; 𝑁2 = 1000 𝑅𝑃𝑀
(b) ; 𝐻2 = 3. 968 𝑐𝑚 𝑜𝑓 𝑊
1 1
𝑁2
( )
𝑃𝑜2
( ) ; 𝑃𝑜 = 11. 72 𝑘𝑊
𝑃𝑜2
3 3
1000
(c) 𝑁1
= 𝑃𝑜1
𝑡ℎ𝑒𝑛; 800
= 6 2
4. A manufacturer rated his fan t 11.25 cm WG static pressure for 170 m3/min at 21 C
air at 1500 RPM, 760 mm HG barometric pressure, 70% static pressure. What will
be the new flow, static pressure, shaft power at 1800 RPM, 95 C and 660 mm HG
barometric pressure?
2
𝑃𝑠2
𝑃𝑠1
= ( )
𝑁2
𝑁1
𝑡ℎ𝑒𝑛:
𝑃𝑠2
11.25
= ( 1800 2
1500 )
; 𝑃𝑠2 = 16. 2 𝑐𝑚 𝑊𝐺
Correcting for density variation but density varies as pressure but inversely with
temperature:
𝑃𝑠𝑓
𝑃𝑠𝑖
=
𝑃𝑓
𝑃𝑖 ( )
𝑇𝑖
𝑇𝑓
𝑡ℎ𝑒𝑛:
𝑃𝑠𝑓
16.2
=
660
760 ( 21+273
95+273 ); 𝑃𝑠 𝑓
= 11. 239 𝑐𝑚 𝑊𝐺
5. A steam generator is to be equipped with an induced draft fan to handle flue gases
at 550 F. Coal with an ash content of 8.5 % is fed to the steam generator at a rate
of 9tons/hr. Dry refuse at ash pit is found to contain 16% unburned coal. The ratio
of air used to coal actually burned is 20:1 by weight; the fan is to develop a total
pressure of 4.5 in WG and a fan efficiency of 72%. Consider density of flue gases at
550 F to be 0.041 lb/ft3, calculate (a) fan capacity in CFM (b) BHP of fan needed.
SOLUTION:
𝑡𝑜𝑛𝑠 𝑙𝑏 1 ℎ𝑟 𝑙𝑏
𝑤𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝑐𝑜𝑎𝑙 𝑓𝑒𝑑 = 9 ℎ𝑟
* 2000 𝑡𝑜𝑛
* 60 𝑚𝑖𝑛
= 300 𝑚𝑖𝑛
0. 085 300 ( 𝑙𝑏
𝑚𝑖𝑛 ) = (1. 0 − 0. 16) * 𝑊𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝑟𝑒𝑓𝑢𝑠𝑒, 𝑡ℎ𝑒𝑛: 𝑊 𝑟𝑒𝑓𝑢𝑠𝑒
= 30. 357 𝑙𝑏/𝑚𝑖𝑛
𝑙𝑏 4.857 𝑙𝑏
𝑊𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝑢𝑛𝑏𝑢𝑟𝑛𝑒𝑑 𝑐𝑜𝑎𝑙 = 0. 16 * 30. 357 = 4. 857 𝑚𝑖𝑛
𝑜𝑟 300
= 0. 0162 𝑙𝑏 𝑐𝑜𝑎𝑙
𝑙𝑏 295.142 𝑙𝑏
𝑊𝑒𝑖𝑔ℎ𝑡 𝑜𝑓 𝑎𝑐𝑡𝑢𝑎𝑙𝑙𝑦 𝑏𝑢𝑟𝑛𝑒𝑑 = 300 – 4. 857 = 295. 142 𝑚𝑖𝑛
𝑜𝑟 300
= 0. 9838 𝑙𝑏 𝑐𝑜𝑎𝑙
Then:
𝐴 𝑚𝑎𝑖𝑟 19.676 𝑙𝑏 𝑎𝑖𝑟 𝑙𝑏
𝐹
= 0.9838
= 20 𝑜𝑟 𝑚𝑎𝑖𝑟 = 𝑙𝑏 𝑐𝑜𝑎𝑙 𝑏𝑢𝑟𝑛𝑒𝑑
𝑜𝑟 𝑚𝑎𝑖𝑟 = 19. 676 * 300 = 5903 𝑜𝑓 𝑎𝑖𝑟
𝑀𝑎𝑠𝑠 6198
(a) 𝑉𝑜𝑙𝑢𝑚𝑒 𝑜𝑓 𝑓𝑙𝑢𝑒 𝑔𝑎𝑠 = 𝐷𝑒𝑛𝑠𝑖𝑡𝑦
= 𝑙𝑏 = 151, 170 𝐶𝐹𝑀
0.041 3
𝑓𝑡
6. A fan draws air at 21 C from a long duct (0.37m2) and discharges it into a duct
slightly larger. The maximum average velocity head is 0.508 cm WG, inlet static
pressure is 4.826 mm WG vacuum, discharge static pressure is 12.7 cm WG.
Barometric reads 686 mm HG. Determine (a) quantity of air flowing, m3/s (b) air
power, kW (c) brake power to drive the fan for mechanical efficiency of 55%.
SOLUTION:
100.325 𝑘𝑃𝑎
(a) 𝑃 = 686 𝑚𝑚 𝐻𝑔 * 760 𝑚𝑚 𝐻𝑔
= 91. 46 𝑘𝑃𝑎
𝑃 91.46 𝑘𝑃𝑎 3
ρ𝑎𝑖𝑟 = 𝑅𝑇
= 𝑘𝐽 = 1. 084 𝑘𝑔/𝑚
0.28708 𝑘𝑔−𝐾 *294
3
THEN: 𝑉 = 𝑣𝑒𝑙 * 𝑎𝑟𝑒𝑎 = 9. 59 * 0. 37 = 3. 548 𝑚 /𝑠
( ) ( )
(b) 𝑃𝑇 = 𝑃𝑠2 − 𝑃𝑠1 + 𝑃𝑣2 − 𝑃𝑣1 = (12. 7 + 0. 4826) + 0. 508 = 13. 6906 𝑐𝑚 𝑊𝐺
( )
3
𝑚 𝑘𝑁
𝐴𝑖𝑟 𝑃𝑜𝑤𝑒𝑟 = 3. 548 𝑠
* 9. 81 3 𝑤𝑎𝑡𝑒𝑟 * 0. 136906 𝑚 𝑤𝑎𝑡𝑒𝑟 = 4. 765 𝑘𝑊
𝑚
4.765
𝑆ℎ𝑎𝑓𝑡 𝑃𝑜𝑤𝑒𝑟 = 0.55
= 8. 66 𝑘𝑊
Review Problems:
1. A fan developed 4.6 in WG pressure and 0.85 in WG velocity head when delivering
1200 CFM of air at 70% static efficiency find (a) static air (b) total air (c) shaft or
brake power to drive the fan (d) efficiency of the fan based on total dynamic head.
2. A coal with HHV of 6000 kcal/kg is burned in a pulverized coal fired boiler with 25%
excess air at the rate of 25 metric tons/hr. Ambient conditions are 101.325 kPa, 27
C. The boiler is served by two equal capacity forced draft fan delivering at 300 mm
WG static pressure and fan efficiency of 65 %. Calculate the capacity of each fan if