Lean 4.0 Webinar Slides
Lean 4.0 Webinar Slides
Lean 4.0 Webinar Slides
0 is transforming
Lean Manufacturing
Presented by:
Madi Castillo & Pablo Tosta
Tulip Interfaces
• Review Lean 4.0 use cases, and how they drive efficiency and profitability for
manufacturers
“CPS are the result of a closed loop of sensor based physical process data
acquisition combined with software based cyber data processing &
autonomous actuator based process controlling connected with the internet
and its data and services”
Changeovers are time consuming, Sensors and software enable more efficient
Flexibility or plants require additional
changeovers
production lines
Data is collected sporadically, used Real time data drives production management,
Speed when it’s already outdated truly continuous, accountability
Visual
User-friendly interfaces and rich media provide an
intuitive experience.
IoT Enabled
Connect with machines, tools, and sensors.
Data-driven
Automatically collect production data.
Interactive logic
Guide workflows with dynamic logic.
Proprietary & Confidential. Copyright 2019, Tulip Interfaces, Inc.
Lean 4.0 with Manufacturing Apps
Flexible, bottom up app development and optimization and faster error detection and
improvement drive fast return and ensure future continuous improvement
PLAN COLLECT
SHOP-FLOOR PROCESS REAL-TIME
MANUFACTURING APP
PRODUCTION DATA
PROCESS
OPTIMIZATION
IMPROVE
Proprietary & Confidential. Copyright 2019, Tulip Interfaces, Inc.
Adopting Apps in Your Operations Digitizes Lean 4.0
From work instructions to quality checks, to the right machine setup, all the lean
processes in your shop floor can be managed through apps
Root Cause
Analysis Visual
5S Audits
Management
Standardized
Work
Poka Yoke
SMED,
Machine
Maintenance
TRAINING
QUALITY
DEVICES USED
BARCODE
SCANNER
CAMERA
RESULTS
“the system allows us to control a highly complex process PICK TO LIGHT
100% 99% with hundreds of thousands of variations while leveraging
Error Rate Training Time the investment we made in our existing backend systems”
- Sr. Process Engineer
Proprietary & Confidential. Copyright 2017, Tulip Interfaces, Inc Shared under NDA.
Real Time Data Speeds Up Continuous Improvement
APPS
VISUAL WORK INSTRUCTIONS
TRAINING
DEVICES USED
BARCODE
SCANNER
CAMERA
RESULTS
TABLETS
Proprietary & Confidential. Copyright 2017, Tulip Interfaces, Inc Shared under NDA.
Faster root-cause analysis and improvement with better data
APPS
TRAINING
LEAN APPS
DEVICES USED
BARCODE
SCANNER
RESULTS
CAMERA
“Now we have a lot more confidence in the
50% 35% 2 Weeks data, and we can digitize the analysis.”
Time to Market Quality Errors Time-to-value - VP Innovation TABLETS
Proprietary & Confidential. Copyright 2017, Tulip Interfaces, Inc Shared under NDA.
Cultural Impact of Lean 4.0
Prevention vs
Active Problem Reaction
Solving
"Tulip’s distinctive "Tulip’s key differentiator is "The platform’s flexible, "Tulip merges the needs "Tulip and its fellow
nature is its simplicity." its ease of use and time to self-serve, smart of the human workforce pioneers are front and
value." manufacturing apps enable with data-centric IIoT centre in shaping the
people, processes, and devices." ongoing Fourth
machines to work together." Industrial Revolution."
© 2019 Tulip Interfaces, Inc.