This document provides specifications for wire rope selection, drum sizing, motor sizing, and brake selection for the main hoist, auxiliary hoist, and monorail crane trolley. For the main hoist, a 24mm diameter wire rope with 400KN breaking strength is selected. The drum diameter is 630mm. A 36.1kW motor is required. For the auxiliary hoist, a 14mm diameter wire rope with 137KN breaking strength is selected. The drum diameter is 400mm. A 13.78kW motor is required. The monorail trolley requires a 3.4kW motor to lift its 35.6 ton weight at 40m/min.
This document provides specifications for wire rope selection, drum sizing, motor sizing, and brake selection for the main hoist, auxiliary hoist, and monorail crane trolley. For the main hoist, a 24mm diameter wire rope with 400KN breaking strength is selected. The drum diameter is 630mm. A 36.1kW motor is required. For the auxiliary hoist, a 14mm diameter wire rope with 137KN breaking strength is selected. The drum diameter is 400mm. A 13.78kW motor is required. The monorail trolley requires a 3.4kW motor to lift its 35.6 ton weight at 40m/min.
This document provides specifications for wire rope selection, drum sizing, motor sizing, and brake selection for the main hoist, auxiliary hoist, and monorail crane trolley. For the main hoist, a 24mm diameter wire rope with 400KN breaking strength is selected. The drum diameter is 630mm. A 36.1kW motor is required. For the auxiliary hoist, a 14mm diameter wire rope with 137KN breaking strength is selected. The drum diameter is 400mm. A 13.78kW motor is required. The monorail trolley requires a 3.4kW motor to lift its 35.6 ton weight at 40m/min.
This document provides specifications for wire rope selection, drum sizing, motor sizing, and brake selection for the main hoist, auxiliary hoist, and monorail crane trolley. For the main hoist, a 24mm diameter wire rope with 400KN breaking strength is selected. The drum diameter is 630mm. A 36.1kW motor is required. For the auxiliary hoist, a 14mm diameter wire rope with 137KN breaking strength is selected. The drum diameter is 400mm. A 13.78kW motor is required. The monorail trolley requires a 3.4kW motor to lift its 35.6 ton weight at 40m/min.
Lifting Load 20000 5000 Kgf Wt. of bottom block 500 200 Kgf Wt. of magnet 0 Wt. of wire rope 400 200 Kgf
Total (Q1) 20900 5400 Kgf
No. of fall 4 4 load per fall 5225.0 1350.0 Kgf Duty class M7 M7
Selection for wire rope
Duty class M7 M7 FOS 7.1 7.1 IS:3177 Min. Breaking Load 37097.50 9585.00 Kgf or 363.56 93.93 KN Wire Rope Selected, d 24 14 mm Breaking Strength 400 137 KN Type (1770N/mm²), steel core, 6/6P powerform
II Selection of Rope drum diameter,D
D>=L*d*Cr 537.6 313.6 IS:3177
L 22.4 22.4 d 24 14 Cr 1 1 Selected Dia. 630 400 mm Groove dia calculated 25.776 15.036 Groove dia Selected 26.00 16.00 Groove Pitch,P 27 16 Rope drum thickness t=(0.02*D+6 to 10) 28 18 IS:4187 Selected thickness 28 20 mm Checking Strength of rope drum Crushing Strenght, S= load per fall/(t*P) IS:3177 Crushing Strenght 723.96 448.92 Kgf/cm² Status SAFE SAFE <1250kgf/cm²
III Calculation for Drum Length, (L)
Main Hoist Aux. Hoist Height of lift (H) 31000 31000 mm No. of grooves, N=H*Z/(2*3.14*(D+d))+5 N 35.19 52.69 No. of Grooves/half 35.00 53.00 C1 60.00 50.00 mm C2/C3 60.00 50.00 mm Lenth of drum;L=N*2*P+100(center)+80(end)+80(end) L 2010.00 1796.00 mm No. of drums 1 1 Length of each drum 2010 1796 mm
IV Motor Power calculation
Main Hoist Aux Hoist Total lifting load 20.9 5.4 Tons Lifting Velocity, V 10 15 m/min RPM 750 750 Gera ratio ,i=RPM*3.14*(D+d)*2/(Z*V*1000) Gera ratio, i 77.01 32.50 Gera ratio/drum 77.01 32.50 No. of stages of GB,n 3 2 No. of pully,m 1 1 Eff. of GB x eff. Of 0.946 0.961 Pm=Q*V/6.12*E Pm 36.10 13.78 Kw No. of Motors 1 1 P (mech)1/motor 36.1 13.78 Kw
Brake calculation; B=Pm*975*1.5/rpm
Main Hoist Aux Hoist Torque, B 70.39 26.87 Kg.m 689.78 263.32 Nm Input coupling Brake Selected 300 250 mm No. of Brakes 2 1 Brake type DCEM 2 1
MCT P (Mech)= Q*V/(6117*T)*{F+(1100*a)/(981*E)} Q=Live load +wt. of Trolley Wt. of trolley/bridge 12700 Kgf Wt. of electrics 2 Wt. of LT Mech Tons EPC Tones Festoon Cabin wt. to be moved,Q 35.6 Tons Velocity of (V) 40 m/min Acceleration, a 12 cm/sec² T 1.5 No. of stages of GB 2 Dia. Of wheel 500 Gear ratio, 39.25 Eff. of G.B, E=0.985^n 0.970 P(mech) 3.4 Kw No. of Motors 1 P(mech)/Motor 3.4 Kw RPM 1000
Brake calculation MCT
B=Pm*975*1.25/rpm 4.14 Kg.m 40.54 Nm Brake Selected 200 mm No. of Brakes 1 Type DCEM
