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    20 5T PDF

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    MUBASHSHIR HELAL
    This document provides specifications for wire rope selection, drum sizing, motor sizing, and brake selection for the main hoist, auxiliary hoist, and monorail crane trolley. For the main hoist, a 24mm diameter wire rope with 400KN breaking strength is selected. The drum diameter is 630mm. A 36.1kW motor is required. For the auxiliary hoist, a 14mm diameter wire rope with 137KN breaking strength is selected. The drum diameter is 400mm. A 13.78kW motor is required. The monorail trolley requires a 3.4kW motor to lift its 35.6 ton weight at 40m/min.

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    20 5T PDF

    Uploaded by

    MUBASHSHIR HELAL
    36 views3 pages
    This document provides specifications for wire rope selection, drum sizing, motor sizing, and brake selection for the main hoist, auxiliary hoist, and monorail crane trolley. For the main hoist, a 24mm diameter wire rope with 400KN breaking strength is selected. The drum diameter is 630mm. A 36.1kW motor is required. For the auxiliary hoist, a 14mm diameter wire rope with 137KN breaking strength is selected. The drum diameter is 400mm. A 13.78kW motor is required. The monorail trolley requires a 3.4kW motor to lift its 35.6 ton weight at 40m/min.

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    This document provides specifications for wire rope selection, drum sizing, motor sizing, and brake selection for the main hoist, auxiliary hoist, and monorail crane trolley. For the main hoist, a 24mm diameter wire rope with 400KN breaking strength is selected. The drum diameter is 630mm. A 36.1kW motor is required. For the auxiliary hoist, a 14mm diameter wire rope with 137KN breaking strength is selected. The drum diameter is 400mm. A 13.78kW motor is required. The monorail trolley requires a 3.4kW motor to lift its 35.6 ton weight at 40m/min.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    36 views3 pages

    20 5T PDF

    Uploaded by

    MUBASHSHIR HELAL
    This document provides specifications for wire rope selection, drum sizing, motor sizing, and brake selection for the main hoist, auxiliary hoist, and monorail crane trolley. For the main hoist, a 24mm diameter wire rope with 400KN breaking strength is selected. The drum diameter is 630mm. A 36.1kW motor is required. For the auxiliary hoist, a 14mm diameter wire rope with 137KN breaking strength is selected. The drum diameter is 400mm. A 13.78kW motor is required. The monorail trolley requires a 3.4kW motor to lift its 35.6 ton weight at 40m/min.

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    ISP 20/5T trolley Qty:1

    I Selection of wire rope

    Main Hoist Aux Hoist-1 Unit


    Lifting Load 20000 5000 Kgf
    Wt. of bottom block 500 200 Kgf
    Wt. of magnet 0
    Wt. of wire rope 400 200 Kgf

    Total (Q1) 20900 5400 Kgf


    No. of fall 4 4
    load per fall 5225.0 1350.0 Kgf
    Duty class M7 M7

    Selection for wire rope


    Duty class M7 M7
    FOS 7.1 7.1 IS:3177
    Min. Breaking Load 37097.50 9585.00 Kgf
    or 363.56 93.93 KN
    Wire Rope Selected, d 24 14 mm
    Breaking Strength 400 137 KN
    Type (1770N/mm²), steel core, 6/6P powerform

    II Selection of Rope drum diameter,D

    D>=L*d*Cr 537.6 313.6 IS:3177


    L 22.4 22.4
    d 24 14
    Cr 1 1
    Selected Dia. 630 400 mm
    Groove dia calculated 25.776 15.036
    Groove dia Selected 26.00 16.00
    Groove Pitch,P 27 16
    Rope drum thickness
    t=(0.02*D+6 to 10) 28 18 IS:4187
    Selected thickness 28 20 mm
    Checking Strength of rope drum
    Crushing Strenght, S= load per fall/(t*P) IS:3177
    Crushing Strenght 723.96 448.92 Kgf/cm²
    Status SAFE SAFE <1250kgf/cm²

    III Calculation for Drum Length, (L)


    Main Hoist Aux. Hoist
    Height of lift (H) 31000 31000 mm
    No. of grooves, N=H*Z/(2*3.14*(D+d))+5
    N 35.19 52.69
    No. of Grooves/half 35.00 53.00
    C1 60.00 50.00 mm
    C2/C3 60.00 50.00 mm
    Lenth of drum;L=N*2*P+100(center)+80(end)+80(end)
    L 2010.00 1796.00 mm
    No. of drums 1 1
    Length of each drum 2010 1796 mm

    IV Motor Power calculation


    Main Hoist Aux Hoist
    Total lifting load 20.9 5.4 Tons
    Lifting Velocity, V 10 15 m/min
    RPM 750 750
    Gera ratio ,i=RPM*3.14*(D+d)*2/(Z*V*1000)
    Gera ratio, i 77.01 32.50
    Gera ratio/drum 77.01 32.50
    No. of stages of GB,n 3 2
    No. of pully,m 1 1
    Eff. of GB x eff. Of 0.946 0.961
    Pm=Q*V/6.12*E
    Pm 36.10 13.78 Kw
    No. of Motors 1 1
    P (mech)1/motor 36.1 13.78 Kw

    Brake calculation; B=Pm*975*1.5/rpm


    Main Hoist Aux Hoist
    Torque, B 70.39 26.87 Kg.m
    689.78 263.32 Nm
    Input coupling
    Brake Selected 300 250 mm
    No. of Brakes 2 1
    Brake type
    DCEM 2 1

    Output Coupling
    Output torque 70825.40 5705.13 Nm
    Selected Coupling TTXs-6 TTXs-2
    Breaking torque 120000 30000 Nm

    Motor Power calcultion


    MCT
    P (Mech)= Q*V/(6117*T)*{F+(1100*a)/(981*E)}
    Q=Live load +wt. of Trolley
    Wt. of trolley/bridge 12700 Kgf
    Wt. of electrics 2
    Wt. of LT Mech Tons
    EPC Tones
    Festoon
    Cabin
    wt. to be moved,Q 35.6 Tons
    Velocity of (V) 40 m/min
    Acceleration, a 12 cm/sec²
    T 1.5
    No. of stages of GB 2
    Dia. Of wheel 500
    Gear ratio, 39.25
    Eff. of G.B, E=0.985^n 0.970
    P(mech) 3.4 Kw
    No. of Motors 1
    P(mech)/Motor 3.4 Kw
    RPM 1000

    Brake calculation MCT


    B=Pm*975*1.25/rpm 4.14 Kg.m
    40.54 Nm
    Brake Selected 200 mm
    No. of Brakes 1
    Type DCEM

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