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    Mitas Bolt

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    MITAS BOLT Ltd. was established in 1997 in Ankara to produce high quality fasteners. They aim to meet customer needs and quality standards throughout production. MITAS has received ISO 9001 and QS 9000 certification. They produce bolts, nuts, anchors and studs using CNC machines and cold forming processes. Products undergo testing, heat treatment, coating and packaging to meet standards and customer requirements.

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    Mitas Bolt

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    uson
    80 views8 pages
    MITAS BOLT Ltd. was established in 1997 in Ankara to produce high quality fasteners. They aim to meet customer needs and quality standards throughout production. MITAS has received ISO 9001 and QS 9000 certification. They produce bolts, nuts, anchors and studs using CNC machines and cold forming processes. Products undergo testing, heat treatment, coating and packaging to meet standards and customer requirements.

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    MITAS BOLT Ltd. was established in 1997 in Ankara to produce high quality fasteners. They aim to meet customer needs and quality standards throughout production. MITAS has received ISO 9001 and QS 9000 certification. They produce bolts, nuts, anchors and studs using CNC machines and cold forming processes. Products undergo testing, heat treatment, coating and packaging to meet standards and customer requirements.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    80 views8 pages

    Mitas Bolt

    Uploaded by

    uson
    MITAS BOLT Ltd. was established in 1997 in Ankara to produce high quality fasteners. They aim to meet customer needs and quality standards throughout production. MITAS has received ISO 9001 and QS 9000 certification. They produce bolts, nuts, anchors and studs using CNC machines and cold forming processes. Products undergo testing, heat treatment, coating and packaging to meet standards and customer requirements.

    Copyright:

    © All Rights Reserved
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    of 8

    Introduction and History

    • MITAS BOLT Ltd. was established in


    1997 in Ankara with 6000 m2 closed area
    as an extension program of the sister
    company ASTAS Azim Cıvata Inc. With
    more than 25 years of experience, in order
    to meet the demand of the market.
    • Considering the customer requirements as
    basic mission, end thus adapting the
    quality standards at every stage of
    production and management, MITAS
    BOLT Ltd. aims to serve the best. In this
    regard MITAS is striving to achieving
    total quality management in terms of just
    in time production, zero defect and team
    working with combined effort of all staff.
    • With continuously increasing product
    range quality comprehension and
    reference list, MITAS BOLT Ltd. has
    begun to achieve a good reputation in
    international markets since 2000, as an
    exporter.
    Quality
    Both MITAS BOLT and ASTAS have taken the
    mission of producing high quality fasteners for
    national and international industry. The main goal is
    continous development and improvement in all steps
    of production by the enthusiastic participation of
    our qualified staff taking the customer needs over all
    other aspects, adapting quality standards in all
    processes and succeeding enviroment friendly
    production. Quality system of MITAS BOLT has
    been certified with QS 9000 by BVQI in 2001,
    followed by ISO 9001:2000 by TÜV in 2004.

    The following tests are performed in MITAS BOLT


    and ASTAS inhouse laboratories based on test
    program-B / ISO 898-1 for bolts and nuts.
    These aplicable tests are :
    • Tensile Testing
    • Hardness Test
    • Hardness Depth
    • Proof Load Test
    • Wedge Loading Test
    • Torque Test
    • Microscopic Inspection
    • Decarburising Test
    • Coating Thickness Test
    • Salt Spray Test
    Product Range
    BOLT:
    Mechanical requirements
    • DIN Standard : DIN 267
    • ISO Standard : ISO 898/1
    • ASTM : SAE J 429,A 325,A 449
    Dimensional Requirements
    DIN Standard : DIN 607,DIN 931, DIN 933, DIN 960, DIN
    961, DIN 976,DIN 6914,DIN 6921,DIN 7990,DIN
    7991,DIN 7969, DIN 912,DIN 603,DIN 608
    ISO Standard : ISO 4014, ISO 4016,ISO4017, ISO 8676, ISO
    8765,
    ASTM : ANSI B 18.2.1
    And customer needs.
    NUT:
    Mechanical requirements
    • DIN Standard : DIN 267
    • ISO Standard : ISO 898/2
    • ASTM : SAE J 429,A 563
    Dimensional Requirements
    DIN Standard : DIN 555,DIN 934, DIN 933, DIN 6915,
    ISO Standard : ISO 4032 ISO 4034
    ASTM : ANSI B 18.2.2
    And customer needs.
    ANCHORS AND STUDS:
    Mechanical requirements
    • DIN Standard : DIN 267
    • ISO Standard : ISO 898/1
    • ASTM : IFI 136
    Dimensional Requirements
    DIN Standard : DIN 915,DIN 916, DIN 975, DIN 976,DIN
    3570
    ASTM : A 193
    And customer needs.
    QUALITY CLASSES:4.6 ,5.6, 5.8 , 6.8, 8.8 ,10.9 , 12.9
    Production Machines

    • Thanks to our CNC ,four station bolt making


    machines,turning prephosphate -coated raw materials into
    superior quality fasteners by cold forming
    methods,enabling us produce not only standard fasteners
    in compliance with TSE,DIN,ISO,ASTM &BS standards
    ,but also special purpose products according to customer
    requirements,maintaining the same high level of care and
    quality.The production is performed under continuous
    quality control system,where every intermediate step is
    carefully inspected , starting by the selection of raw
    materials to the end of packaging process.As the result of
    appreciable investment on 3 units of CNC ,quick -toll
    change version of cold forging machines, by the year
    1997,MİTAŞ has reached a production capacity of 30000
    bolts/hr.

    • NB 415 Bolt maker


    • Diameter : 6-12 mm
    • Length : 15-125 mm
    • Speed : 210 bolts/min
    • NB 416 Bolt maker
    • Diameter : 8-16 mm
    • Length : 22-140 mm
    • Speed : 180 bolts/min
    • BV 6 Bolt make
    • Diameter : 12-24 mm
    • Length : 30-205 mm
    Production Machines

    By the CNC turning lathes and vertical


    milling machines,thread rolling
    machines,revolvers and electro-erosion
    machines seated into Mechanic
    Department, Mitaş BOLT is able to
    produce all sizes of studs and anchor
    bolts beside any other machining, for the
    requirements of domestic and
    international markets.
    Our sister company ASTAŞ, located in
    Denizli, is capable of producing bolts
    from M6 to M16 and nuts from M5 to
    M16, by cold forming machines, assigned
    as 6 group for bolt and 5 group for nut
    production, added to 1 unit of hot nut
    forming machine to produce nuts up to
    M22 and 22 units of nut tapping
    machines
    Heat Treatment

    With the total capacity of 1500 kg /hr,


    the heat treatment processes are
    handled through for cast link belt,
    continuous weight & time adjustable
    feeding, pre and post washer systems,
    atmosphere controlled and oil
    quenched hardening and tempering
    furnaces(3 lines from AICHELIN &
    1 line from IPSEN). The continuous
    controlling system is performed by
    means of hardening test of first
    sample and approval, which follows
    by random controls of product as
    well as whole system. The end
    products are controlled by means of
    metallographic tests such as micro
    structure of material, hardening,
    depth, decarburising and crack
    control
    Surface Coating

    Based on customer requirements various


    coating methods are applied to our products.

    • Hot Dip Galvanizing


    • Mechanical Zinc Plating
    • Bright Zinc Plating
    • Yellow Passivating
    • Black Oxidizing
    • All types of Dichromate Coating
    • Delta Tone
    • Delta Lube
    • Delta Seal
    • Zinc Phosphate
    • Zinc Cobalt
    • Black Cobalt
    • Manganese Phosphate
    Packing

    Packing, labeling and shrinking


    operations are successfully performed in
    our factories located in Ankara and
    Denizli, by carton boxes of various, sizes
    depending on weight and dimension
    requirements, with two units of
    automatic packing line, each having a
    capacity of 500 kg/hour.

    Not only, international packing and


    overseas transportation standards, but
    also customer requests are taken into
    consideration during packing.

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