A Doc1 06 18 2022
A Doc1 06 18 2022
A Doc1 06 18 2022
PROJECT REPORT
ON
BACHELOR OF TECHNOLOGY
IN
MECHANICAL ENGINEERING
Submitted by
Group Code: ME2122UGP-07
PRINCE PARSAD MITU18BTML0076
RIA MALHOTRA MITU18BTML0062
RITHWIK PAWAR MITU18BTML0083
SOURABH BORSE MITU18BTML0015
CERTIFICATE
External Examiner
Place: Pune
Date: 20/06/2022
DECLARATION
We hereby declare that the UG project entitled “Design, Analysis, and Prototyping of
Floating Trash Collecting Machine” submitted towards the partial fulfilment of the
requirement of MIT-ADT University, Pune for the award of the Bachelor of
Technology in Mechanical Engineering is a record of bonafide work carried out by us
under the supervision of Prof. Ajaykumar Ugale, Associate Professor, Department of
Mechanical Engineering, MIT School of Engineering, Pune.
We further declare that the work reported in this report has not been submitted and
will not be submitted, either in part or in full, for the award of any other degree or
diploma in this institute or any other institute or university.
Prince Parsad
Ria Malhotra
Rithwik Pawar
Sourabh Borse
Place: Pune
Date: 20/06/2022
ACKNOWLEDGEMENT
We express our profound thanks to Guide Prof. Ajaykumar Ugale, Associate
Professor, Mechanical Engineering MIT School of Engineering, MIT-ADT
University, Pune for his expert guidance, encouragement, and inspiration during this
Project work.
We are very thankful to Prof. Dr. Nitin Pagar, UG Project Co-ordinator,
Mechanical Engineering Department for their guidance and all kinds of help to
complete our work.
We also express thanks to Prof. Dr. Sudarshan Sanap, Head, Department of
Mechanical Engineering, for being a constant source of inspiration throughout the
execution.
We are grateful to Prof. Dr. Kishore Ravande, Principal, MIT School of
Engineering, MIT-ADT University, Pune, for providing us with the facilities to carry
out our project work.
We also thank all the faculty members in the department for their support and
advice. We are very much grateful to our parents for their immense love, affection,
help, cooperation, and encouragement to complete this course.
Finally, a special thanks to all our classmates and friends who helped and
encouraged us to complete successfully our UG project work.
Prince Parsad
(MITU18BTML0076)
Ria Malhotra
(MITU18BTML0062)
Rithwik Pawar
(MITU18BTML0083)
Sourabh Borse
(MITU18BTML0015)
ABSTRACT
As water pollution has become a serious issue, this project focuses on the design and
manufacture of river trash cleaning equipment. National rivers are currently polluted,
contaminated, and full of debris and toxins because they are being pumped full of
sewage and other waste. Because of the harm, it is causing to aquatic life, this
pollution must be minimized. As a result, the preservation of natural resources is
imperative in light of current circumstances. With the help of the Indian government,
the Namami Ganga and Narmada Bacho river-cleaning programs, as well as a slew of
other big and medium-sized river-cleaning initiatives, have been launched in cities
across the country. Unfortunately, conventional methods like the manual method
prove to be risky, time-consuming, and require a lot of manpower. Hence by keeping
this in mind and eliminating drawbacks of such methods, a semi-automatic machine
has been designed to clean the river water surface, to provide an alternative to manual
and existing machine operating water cleaning which is best suitable to the Indian
context and also a cost-effective solution. This project, “Design, Analysis and
Prototyping of Floating Trash Collecting Machine”, aims at the removal and safe
disposal of solid waste floating on the river bodies having a capacity of one tonne. It
will be efficient and eco-friendly, with the main aim being to cut down the manpower,
and time consuming and increase the efficiency. This particular system works towards
the social aim of cleaning the water. The design has been carried out on the software
Solid Works (2020) and Blender. The calculations have been verified by software
analysis using ANSYS Fluent. A prototype was designed after getting positive results
from software calculations. After that, it was tested to check its performance in a
suitable environment. Hence, this machine will successfully be able to clean the river
waste.
i
Design, Analysis and Prototype of Floating Trash Collecting Machine
ii
Design, Analysis and Prototype of Floating Trash Collecting Machine
TABLE OF CONTENTS
ABSTRACT …………………………………………………………………………...i
PHOTOGRAPH OF THE PROJECT ............................................................................ii
TABLE OF CONTENTS …………………………………………………………….iii
LIST OF FIGURES …………………………………………………………………..vi
ABBREVIATIONS …………………………………………………………………vii
NOMENCLATURE ………………………………………………………………..viii
Chapter 1
INTRODUCTION
1.1 Introduction .......................................................................................................... 1
1.2 Types of River Cleaning Methods ....................................................................... 2
1.2.1 Mannual River Cleaning ................................................................................ 2
1.2.2 Machine River Cleaning ................................................................................ 3
1.3 Organization of the Report ................................................................................... 4
1.4 Closure ................................................................................................................. 5
Chapter 2
LITERATURE REVIEW
2.1 Introduction .......................................................................................................... 6
2.2. Review of Literature............................................................................................ 6
2.3 Product Survey ..................................................................................................... 8
2.4 Customer Survey .................................................................................................. 9
2.5 Summary of Literature ......................................................................................... 9
2.6 Identification of Gaps ......................................................................................... 10
2.7 Problem Statement ............................................................................................. 10
2.8 Objectives ........................................................................................................... 10
2.9 Closure ............................................................................................................... 10
Chapter 3
METHODOLOGY
3.1 Introduction ........................................................................................................ 12
3.2 Methodology Details .......................................................................................... 12
iii
Design, Analysis and Prototype of Floating Trash Collecting Machine
iv
Design, Analysis and Prototype of Floating Trash Collecting Machine
v
Design, Analysis and Prototype of Floating Trash Collecting Machine
LIST OF FIGURES
vi
Design, Analysis and Prototype of Floating Trash Collecting Machine
LIST OF TABLES
Table 2.1 Comparison Between Existing Products……………………………....8
ABBREVIATIONS
M/C Machine
vii
Design, Analysis and Prototype of Floating Trash Collecting Machine
NOMENCLATURE
Α Flowability Factor
b Breadth
CG Centre of Gravity
D Diameter of Pulley
F Force
GM Metacentric Height
h Height
I Moment of Inertia
K Material Factor
l Length
Lp Length of Pulley
N Newton
V Volume
w Width
Zp Number of Plies
𝜌 Density
viii
Design, Analysis and Prototype of Floating Trash Collecting Machine
Chapter 1
INTRODUCTION
1.1 Introduction
Water is life and life is water. Nearly 70% of the earth is covered with water,
about 97% of it is in the form of oceans and is therefore unfit for human
consumption. The remaining i.e., 3% is stored in various sources like glaciers,
rivers, lakes, and other water bodies. The rivers and lakes that are found on the
earth’s surface are crucial for mankind. The river water is used for irrigation
which in return gives food to the people. The rivers also maintain the ecology and
biodiversity of the region and bring prosperity. Unfortunately, most of the rivers
and lakes are becoming more and more polluted. This is due to human actions like
letting domestic and industrial wastes seep into such water bodies, not realizing
the water is precious to all living organisms, which is slowly resulting in the death
of aquatic life. The rivers like Ganges, Yamuna, and Narmada have become
highly polluted.[2] Humans are dependent on rivers for their survival. Many
people are unaware of its significance. However, the evidence is clear: our rivers
and creeks are littered with rubbish, giving off an unpleasant odour and giving the
appearance of a dumpsite. Garbage in rivers is more than just an eyesore; it poses
a threat to our health and the health of our loved ones, as well as to the
environment. It doesn't matter how small the piece of trash is; it all contributes to
the accumulation of trash in our rivers and creeks. Water from rivers continues to
be vital for many towns and cities. For us to drink clean water, it first undergoes
purification. The water cannot be cleansed to the point of any longer being fit for
human consumption if our rivers remain filthy. To ensure that our tap water
remains clean, we must take care of our rivers and safeguard them from pollution.
A wide variety of animal and plant species can be found along rivers. However,
due to the rapid deterioration of our rivers, these species are already at risk of
extinction. There are only a few of these indigenous species left in the world, and
they could be rescued if we protect our rivers. Rivers that are clean and healthy
minimize the danger of disease and increase the quality of life for humans. Less
rubbish means more opportunities for the community to enjoy walking and
running beside rivers in a clean and safe environment. Tourists will be drawn to
the area as leisure activities expand. The economics and the well-being of the
community are both impacted by this. Iloilo City could serve as a source of
inspiration. A beautiful Esplanade is the first of its sort in the United States
because of its guiding ideals of unity and strategic planning, as well as political
will. All of it is in our hands now. We can all do our part to assist reduce river
pollution by reducing the amount of human and industrial trash and debris we
dump into it. The proposed model of the machine consists of an IC engine-driven
conveyer mechanism that collects and removes wastage, thereby preventing the
entry of garbage and plastic waste into water bodies and reducing the difficulties
which are faced when the collection of debris takes place. This project also
consists of a belt-drive mechanism that propels the conveyer driving shaft which
in turn runs the conveyer and it collects the waste from the sewage stream. Thus,
preventing the waste from entering the water bodies. This model is a standstill
machine, with the conveyer belt waste collection action as the only motion
assembly of the mechanism, and makes the process of waste collection more
efficient and hassle-free in terms of getting a floating machine to the bank and
cleaning it.
other means like collecting the waste physically on the boat. Fig 1.1 shows the
collection of garbage from the river manually.
conveyor again the waste can be disposed off with the help of conveyors or cranes at
the shore of the river.
In Fig 1.2 cleaning of the river is done by a machine that is automatically operated by
a skilled worker with less human effort.
• Comparatively costly
• Offers maintenance
• Able to collect only the waste which is floating on the sewage stream surface.
• When the flow of water is limited, the rate of garbage collection is slow, hence
waste collection capacity is limited.
• A skilled operator is required.
1.3 Organization of Work
The report is organized as follows:
In chapter 1, The introduction, a brief background of the report, and an overview of
different types of river cleaning methods.
In chapter 2, A systematic literature review of the existing types of river cleaning
machines, as well as a brief overview of the researcher’s inspiration, goals, and
objectives.
In chapter 3, the methodology of the work is briefly discussed along with the cad
model of the proposed design.
In chapter 4, the calculation for different parameters is done like buoyancy,
metacentric height, conveyor belt, and garbage box.
In chapter 5, computational fluid dynamic analysis is done using Ansys Fluent
In chapter 6, the manufacturing and development of a prototype floating trash-
collecting machine are explained.
In chapter 7, the software results and prototype testing results are discussed.
In chapter 8, the conclusion and future scope of the project are explained.
1.4 Closure
A brief introduction gives us not only the main idea but also the advantages,
and disadvantages of river cleaning by different methods. The brief organization of
the report is explained here. The next chapter will deal with the literature review.
Chapter 2
LITERATURE REVIEW
2.1 Introduction
With a reference from different sources, for example, expert interaction,
research papers, journals, and books; the data has been gathered and discussed in this
section.
Prof Ketan et al. [2] in his paper had discussed that the river cleanup machine
removes the waste debris from the water surface and safely disposes of it. It works on
hydropower to extract wastewater debris, plastics, and garbage from the Godavari
River at Nashik. In another study by Dr. Imran A. Khanet al. [4], the main aim of the
project was to cut down manpower, and time consumption for cleansing the stream.
Energy stored within the battery is used for the assistance of a motor and conveyor
arrangement [2]. Again, to reduce the manpower, and time consuming and thereby
increase the efficiency of the machine for cleaning the river. The trials for the
operation of river cleaning are carried out remotely with the help of a motor, coupling,
and R/C arrangement by Dharmesh N. Kandare et al [5]. Madhavi N.Wagh et al [6]
experimented and showed the automated operation of river cleaning with help of a
motor and chain drive arrangement. RF transmitter and receiver are to control the
cleaning machine. This is done through computers, hydraulics, pneumatics, robotics,
etc to achieve low cost. Saif Ali Sayyad and Adarsh Dorlikar[7] had carried out a trial
on a machine and lifted the waste surface debris from the water bodies, which
ultimately resulted in a reduction of water pollution and lastly a reduction in the
aquatic animals’ death. It was thought by Prof. Sandesh M Prabhu et al [1] to build a
machine that would be simple and cheap and also not require any external power
source, it, therefore, makes use of hydropower developed by a turbine similar to a
Pelton wheel. M.F. Mukhtar et al [17] had designed on the Solidwork design platform
and using Rapid Prototyping to fabricate a prototype scale model of a physical part or
assembly using a three-dimensional computer-aided design (CAD) system. At the end
of this research, a fully functional trash collector operated along the shoreline of
Malacca River to clean up debris.
Rajendra Patil, et al., ‘Study of River Harvesting and Trash Cleaning Machine’ [18]
Mechanical control methods involve the complete or partial removal of plants by
mechanical means, including harvesting, shredding, mowing, rototilling, rotovating,
and chaining. Mechanical control methods can also be used to expedite manual
harvesting activities, including hand harvesting, raking, and cut stump control, with
the use of motor-driven machinery (Haller 2009; Lembi 2009). These management
techniques for plants rarely result in localized eradication of the species, but rather,
reduce target plant abundance to non-nuisance levels. A range of machinery for
managing and controlling aquatic vegetation is in use today, designed for specific
plant types (floating, submerged, and emergent vegetation) and for operation in
specific aquatic habitats (open water, canals, shorelines, and wetlands). A mechanical
aquatic harvester (harvester) is a type of barge used for a variety of tasks, including
aquatic plant management and trash removal in rivers, lakes, bays, and harbors.
Harvesters are designed to collect and unload vegetation and debris using a conveyor
system on a boom, adjustable to the appropriate cutting height, up to 6 feet below the
surface of the water. Cutter bars cut the material and bring it aboard the vessel using
the conveyor; when the barge has reached capacity, the cut material is transported to a
disposal site and offloaded using the conveyor. Aniket Puthran, et al., ‘Review on
Design and Fabrication of Floating Waste Collector’ [20] Water is the basic need for
all Mankind. However, in recent years various water bodies are being polluted due to
various causes. Either it may be due to human waste or in certain cases; it may be due
to natural waste. These water bodies are polluted and cannot be used directly. The
government has taken up various efforts to clean these water bodies. Huge capital
investment has been made for the clean-up purpose. By considering this, the project
has been made to minimize the government cost of cleaning the lake. The amount can
be used elsewhere for the benefit of the country and its people. This project will
encourage the tourist who while visiting Rivers and Lakes to ride the boat across the
water body and simultaneously clean the lake. Aishwarya N. A., et al., ‘Detection and
Removal of Floating Wastes on Water Bodies’ [19] With the increase in population,
the scenario of cleanliness concerning waste management is degrading tremendously.
Table 2.1 shows the comparison between different factors like price, loading capacity,
and speed for the different existing products in the market and gives a clear idea about
the product [22].
• The kind of wastes collected while cleaning the lake and dangers faced while
cleaning. If any kind of danger was faced while cleaning. This included solid
waste floating on the water. Manual cleaners developed a lot of skin diseases,
hence the need to develop a cost-effective and eco-friendly machine.
• How much time is required to stay in the water and how much waste is
collected in a day? What is the cost of labor and how many laborers are
needed to clean? What cost is expected if a product is made for cleaning the
lake? A few hours, because pollution keeps on increasing day by day. Near
about 400 kgs is collected in a day, but the value is not constant. The proposed
machine can range from ten lacs to two crores.
main controller box of these water wheels is equipped with a speed control
mechanism.
• A machine that consisted of a chain and sprocket, driven by a motor was used
in the cleaning process. When the motor runs, the chain starts circulating
which moves the lifter in an upward direction. The lifter has teeth which take
the garbage material to the collector box and then finally by manual methods it
was possible to remove it from collector box.
2.8 Objectives
1. To study, understand, and analyze different existing methods and exiting
machines that are used for floating trash collection.
2. To design and do analysis of proposed floating trash handling machine with
suitable software.
3. To develop the prototype of the proposed floating trash handling machine.
4. To test and investigate the performance of the proposed floating trash handling
machine.
2.9 Closure
In this chapter various machines and studies that have been performed by
various researchers, different types of river cleaning mechanisms, their working,
results, and conclusions have been made. Furthermore, based on the literature review
scope of work or gaps, problem statement and objective had been determined. So, in
the succeeding chapter detailed methodology is explained.
Chapter 3
METHODOLOGY
3.1 Introduction
This chapter deals with the detailed step-by-step procedure of the work done.
The chapter will provide glimpses of the learning process from the beginning to the
end.
• Analytical
• Software results
• Experimental
Table 3.1 shows the process flow of Analytical in the left section in a downward
direction till the study and understanding of different types of mechanisms for
operation. The process flow for software results begins in the middle section and
flows downwards till the CAD model of the project and the experimental flow is in
the right section and flows downward till testing and interpretation of results.
Field Observation
CAD modelling and
and Problem CFD Analysis
calculations
Identification
1. Cabin/Deck
2. Flappers
3. Floaters
4. Frame
5.Trash
Collecting Box
6.Conveyor
Belt
7. Engine
Two floaters are placed below the main frame, as seen in Fig 3.2. On the front side of
the frame, a cabin is built through which the machine will be controlled. A conveyor
is positioned just behind the cabin, which is submerged in the water and runs from the
bottom of the cabin. The engine, which is connected to the propeller shaft, will be
situated beneath the conveyor belt. Finally, the garbage box is located at the end of
the machine.
The driver will sit in the cabin to operate the machine. Floaters are the part that will
constantly be in contact with the water. So, as the machine moves forward, (steering
takes place through the use of cables) the solid waste that is in the river moves from
the water to the conveyor, the belts carry it, and finally drop it in the garbage box. To
tilt the garbage box from the middle to transfer the garbage, a hydraulic actuator or
lifter has been used. This is the basic functioning of our river cleaner machine.
3.4 Rendering
The rendering was carried out using Blender Software which is open-source software.
Animated films, art, 3D applications 3D-printed models, motion graphics, visual
effects, and interactive, can be created. It is used to enhance the view of the model
that is created.
In Figure 3.4, the different animated views of the prototype are shown.
(a) (b)
(c) (d)
After carrying out such an extensive literature survey, some assumptions about
the machine have been made. It consists of components such as an engine, floaters,
conveyor, deck, garbage collecting box, and the hydraulic lift actuator.
The conceptual model is designed on Solid Works as shown in fig 3.2 according to
the dimensions and then have gone for calculations of the belt conveyor, its capacity,
buoyant force, metacentric height, etc.
Assumptions of the dimensions are considered through existing products in the
market.
• Dimension of the floater: (6 × 3 × 1.2) m
• Belt Velocity = 1 m/s
• Angle of inclination of belt = 25°
• Density of garbage material = 800 kg/m3
• Velocity of Boat = 6 km/hr
• Total Weight = (1.5-2.0) tonnes.
3.6 Closure
In this chapter complete workflow of the project is discussed and the design of
the floating river cleaner was done on software called SOLIDWORKS (2020) and for
a better view rendering was done on the blender software. Based on the literature
review some assumptions are made for further calculations in the upcoming chapter.
Chapter 4
DESIGN AND CALCULATIONS
4.1 Introduction
After completing the design on SOLIDWORKS (2020), further calculations of
Buoyancy that includes the center of gravity, Buoyant Force, and Metacentric Height
are done. Also, calculations on the Conveyor Belt that included the total Mass and the
total length of the belt are done.
4.3 Buoyancy
According to Archimede’s Principle “The upward buoyant force that is
exerted on a body immersed in a fluid, whether partially or fully submerged, is equal
to the weight of the fluid that the body displaces and acts in the upward direction at
the center of mass of the displaced fluid” [17].
The notion of the buoyant force is discussed in figure 4.2 to compute the mass of fluid
displaced.
For the calculation of buoyancy, some assumptions for the length, breadth, and
height of floaters are made to check whether the body will float or not.
Where L is the length, B is the breadth, and H is the height of the Floating
Body [17]
= 33730.218 N
33730.218
=
1000×9.81
= 3.4383m3
• The volume of the body in water = Volume of water displaced
6 × 0.6 × ℎ = 3.4383
= 35,316 N
= 1000 × 3.6
= 3600 Kg
Hence, by using Archimedes’ principle buoyant force along with other parameters
have been found.
I
GM = V
– BG (4)
The FBD diagram of the machine is presented in fig. 4.5 to calculate the body's
metacentric height.
1
• Moment of inertia(I)= 12 × l × b3 (5)
1
= × 6 × (0.6)3
12
= 0.108 kg-m2
= 0.10344 m3
Since GM is positive, the proposed cleaning machine will float on the water surface.
Figure 4.6 shows a wire-mesh belt conveyor that will be employed in a machine.
b = 1.39 m
Assuming velocity to be 1 m/s (depends on the nature of the material, weight) and for
the angle of inclination of 25°
Hence,
To convert to m3/hr, the value can be directly multiplied by 3600. Hence, we get Q as
shown below.
Q = 1.6345 m3 /hr
So, the objects which have a density lower than water are going to float on the surface
of the water.
= 1307.645 kg/hr
= 0.3632 kg/s
From assumption, angle is taken as 25° and base length of belt is 3.15m from
dimensions.
Therefore,
• For Pulley:
k1 = 1.56
k2 = 81
Zp = 1
= 1.56 × 81 × 1
= 0.120 m
Lp = B+2S (9)
= 1.6+2(0.075)
Lp = 1.75 m
= 7.2736 m
Length(L) = 1.5m
Width(W) = 1.5 m
Height(H) = 0.5 m
• Volume = L × B × H
= 1.125 m3
= 900 Kg
To lift this box, from the middle hydraulic lifter fig 4.7 is used (Linear actuator heavy
duty) for which specifications are as follows
Specifications: -
Power:300 W
4.7 Closure
In this chapter calculations for various parameters which were part of the main
design have been found. Software analysis is covered in the next chapter to analyze,
solve and verify the above calculations.
Chapter 5
COMPUTATIONAL FLUID DYNAMICS ANALYSIS
5.1 Introduction
The geometry exported from Solid Works was converted and was inserted in ANSYS
Workbench (Fluent Module) and the analysis was performed.
Fig. 5.1 illustrates the 2d-geometry of the hull in the Ansys workbench. In this
geometry, the hull is created and the origin is marked at the center to get the overall
average result.
5.2.2 Meshing
After importing the geometry, the next step is meshing. Meshing was done in which
Quad Mesh was chosen as the Mesh Type. The aspect ratio was taken to be
approximately 1, orthogonal quality greater than 0.01, and skewness less than 0.9. In
the solver, the Velocity of water has been taken as 3.56 m/s. Multiphase is chosen
since 2 phases were required out of which one is air and the other is water. For
boundary conditions, pressure has been taken to be atmospheric and velocity inlets
from top and bottom. Quad meshes have a natural advantage over triangular meshes
when representing the local geometry of a surface; since there are two logically
orthogonal directions (u and v) for the surface, quads can be designed to follow these
isoclines, producing meshes that reflect the underlying geometry. Fig. 5.2 depicts the
meshing geometry which has small quad elements.
5.2.3 Processing
The model has been taken as the k-omega SST model because this gives more
accurate results for hydrodynamics while giving conditions in the solver [2]. Fig.
5.3 shows the setup box through which different conditions are given as per the
requirement.
After running a certain number of iterations, some graphs (contours) were obtained
which are shown below:
Fig 5.4 shows the volume contraction of the body. The following are the findings
concerning the said graph.
Below Fig 5.5 shows the Velocity Magnitude of the body. The following are the
findings regarding the said graph.
• The below diagram indicates the effect of air and water on the hull.
• It shows stability in water due to the shape of the body and less contraction on
the surface.
• As per the result, the velocity magnitude close to the machine increases
slightly.
• The Velocity Magnitude value is approximately 1.7.
Fig 5.6 shows the Strain Rate. The following are the findings of the said graph.
• The below diagram indicates that ship deformation is very less i.e., 1.7
m/s.
• It can hence withstand the resistive forces of water.
• The strain rate close to the boat increases.
Fig 5.7 shows the Kinetic Energy vs Position The following are the findings regarding
the said graph.
• It also indicates that turbulent energy is very less which signifies stability
in the water.
• The turbulent kinetic energy increases drastically to about 0.16m/s initially
and then decreases gradually due to the shape of the hull.
Fig 5.8 shows the Static Pressure vs Position. The following are the findings
concerning the said graph.
5.3 Closure
In this chapter, CFD was carried out, and based on that, different types of
graphs were plotted using different variables. Based on graphs, analytical values are
compared with the software calculated values. These values have shown positive
results. The manufacturing of the prototype is covered in the upcoming chapter.
Chapter 6
PROTOTYPE DEVELOPMENT
6.1 Introduction
This chapter deals with the manufacturing, the kind of materials selected that
were used as the components to construct the river cleaning machine, and the
advantages and reasons behind using such materials has been portrayed. This chapter
also gives a brief description of the various properties of the materials used. Material
selection is a very crucial step in the project as the calculations and entire functioning
of the machine are based upon it. To achieve optimal system performance, the choice
of mechanical properties of such engineering materials should be done very carefully.
The prototype has been scaled down to 0.25 times the full-scale model due to cost and
time constraints. The main focus is to make this project cost-effective and to check
the proof of concept.
Reasons:
• Mild steel is readily available in the market.
• It is economical to use.
• It is available in standard sizes
• It has good mechanical properties i.e., it is easily Machinable, has high
tensile strength, and has a low coefficient of thermal expansion.
• However, it has a modest level of safety because it results in unneeded
waste and heavy selection. A low safety factor puts people at risk of injury
or death as a result of accidents.
Dimension of Prototype
The prototype model is scaled down to 0.25 times the original model. Based
on assumptions, As the prototype should be cost-effective and lightweight to float,
the materials were selected accordingly.
• Floaters Pipe (PVC) dia: 6 inches (15.24 cm)
• Clamp used for dia 6-inch pipe.
• 0.75-inch tube in the frame (Mild Steel)
• P204 bearing in rollers of the conveyor belt.
• 20 mm diameter shaft at cylinder ends of the conveyor belt.
• Cylindrical roller made of 3-inch pipe.
• Conveyor belt – PVC customized belt.
• Fins made from scrap pipe have dia 3 inches for low weight purpose
• Car Wiper Motor used for conveyor belts having torque up to 40Nm runs on
12 volts.
• Propeller made from scrap plates powered from motor attached with coupling
• Angles for conveyor belts and propeller shafts are kept adjustable to change
their angles 20° - 60° concerning the garbage collection and depth of rivers.
• Aluminum sheets are used for flappers.
As discussed in the above section, suitable materials were chosen for the
development of the prototype. After this, the cutting and welding operations were
performed. As shown below, for instance, PVC floaters needed to be clamped for
support. A conveyor belt was mounted on the frame and in turn, the frame was
mounted on the floaters, which will be partially immersed in the water. A garbage
collecting box was mounted at the back of the conveyor so that floating waste can be
collected as the belt constantly moves. A propeller was fixed at the back of the
machine to propel the machine. Once the entire setup was ready, it was tested in a
swimming pool to check its performance.
The above figures 6.1 depict the different stages of the entire manufacturing
process, from preparing the base using the welding technique to preparing the
conveyor, the deck, the propeller, and the garbage box.
6.5 Closure
This chapter dealt with a selection of materials, material properties, and
manufacturing & assembly of the prototype. After that testing was done in the
swimming pool. The results are discussed in the upcoming chapter.
Chapter 7
RESULTS AND DISCUSSION
7.1 Introduction
In this chapter, the CFD results that were computed have been compared with
actual results that were obtained after prototype testing of the machine.
7.5 Closure
The CFD results and prototype testing results were discussed in this chapter.
The upcoming chapter discusses the conclusion of the project.
Chapter 8
CONCLUSION
8.1 Introduction
8.2 Conclusion
As cleaning the rivers is a very serious issue in today’s time. With the help of
a customer survey, there were a few problems that they faced while cleaning the river.
From this innovative project “Floating Trash Collecting Machine “is designed
specifically considering the Indian rivers with the hope that it is very much
economical and helpful for river cleaning. Based on the research papers and the
above-mentioned problems, the conceptual design of the machine was done foremost.
After which the design calculations were performed for its buoyancy and center of
gravity, also the calculations of major parts such as conveyor belts, floaters, etc. were
done.
The Computational fluid dynamic (CFD) analysis of the machine was performed on
ANSYS and with convincing results of CFD analysis and design calculations. The
value for the center of gravity was 0.56 from the base and in the middle of the
machine which shows better stability. Also, the buoyancy force calculated was 35,316
N which shows the volume displaced by the fluid body. The prototype of the machine
scaled down to 0.25 times, was manufactured. It was successfully tested in the
swimming pool. The weight carrying capacity of the prototype is 10 kgs. Hence, with
this machine, it will be very useful in cleaning the rivers or any water body and the
time taken will reduce drastically. Based on its design and estimation of the cost and
availability it is very cheap and very useful for society.
• Sensors can be used for measuring the depth of water. It can have an inbuilt
GPS to know the location of garbage in the river.
8.4 Closure
The conclusion for the river cleaning machine is detailed in this chapter. Next,
the references are listed down that have helped us in making the project more
successful by allowing us to explore more innovatively.
REFERENCES
[1] Prof. Sandesh M Prabhu, Mohammad Irshad K, Mujeeb Rahman, Muhammed
Shahil, Prajwal (2019) “Design and Fabrication of River Cleaning Machine”
International Research Journal of Engineering and Technology (IRJET) Volume:
06 Issue: 07, July 2019.
[2] Prof Ketan, Mr. Abhijeet. M. Ballade, Mr. Vishal S. Garde, Mr. Akash. S. Lahane
and Mr. Pranav. Boob “Design and fabrication of the river cleaning system”,
IJMTER Volume 04, Issue2, 2017.
[3] Dr. Imran A. Khan, Prafful B. Dandare, “Design and Fabrication of River
Cleaning Machine” International Journal of Creative Research Thoughts, Volume
8, Issue 3 March 2020.
[5] Madhavi N. Wagh, Kashinath Munde, “Design and Analysis of River Water
Cleaning Machine” IJSDR, Volume 3, Issue 7, July 2018.
[6] Saif Ali Sayyad, Adarsh Dorlikar, “Design and Fabrication of River Cleaning
Machine” International Research Journal of Engineering and Technology
(IRJET), volume: 06 Issue: 05, May 2019.
[7] S. Arun Kumar, S. Shashikala “Effective Aquatic Waste Removal through Lake
Cleaning Robot for Smart city Environment” International Journal of Innovative
Technology and Exploring Engineering (IJITEE) ISSN: 2278-3075, Volume-9
Issue-4, February 2020.
[9] Pankaj Singh Sirohi, Rahul Dev, Shubham Gautam, Vinay Kumar Singh, and
Saroj Kumar “Advance River Cleaner”, Imperial Journal of Interdisciplinary
Research, 3(4), pp. 1689-1691, 2017.
[10] Sheikh Md. Shahid and Dr. AkashLangde “Design and Fabrication of River
Cleaning Machine”, International Journal of Scientific and Engineering
Research, 3(11) pp. 8-18, 2017.
[11] Mr. P. M. Sirsat, Dr. I. A. Khan, Mr. P. V. Jadhav, Mr. P.T. Date “Design and
Fabrication of River Waste Cleaning Machine” pp.8- 18, 2017.
[12] M. Monish Kumar, et. Al. “Design of River Waste Collector Machine Using
Arduino” IJRAR Volume 6, Issue 1, March 2019.
[13] Rajendra Patil, et al; “Study of River Harvesting and Trash Cleaning Machine”,
International Conference on Emerging Trends and Management Research,
ISBN: 978- 81-932074-7-5, 2016.
[15] Aniket Puthran, et. al.; “Review on Design and Fabrication of Floating Waste
Collector”, IJARIIE, Vol.5, Issue-2, 2019.
[16] Pravin S. Magdum, et al; “Solar Based River Cleaning Machine” The
International Journal of analytical and experimental modal analysis, ISSN
NO:0886-9367.
[17] Bhandari V B, “Design of Machine Elements”, 3rd edition, McGraw Hill, pp.
pp. 330-341,544-562, 571-58, 2010.
[21] https://www.statista.com/chart/20360/premature-pollution-related-deaths
[22] https://www.alibaba.com/search=river+cleaning+machine
APPENDIX I
4 Belt 2500
14 Wires 500
16 Cabin 450
18 Adhesive 450
24 Paint 100
25 Insulation 80
26 Remote 70
27 Battery clips 40
28 Transportation 1500
Total 20880
APPENDIX II
PROJECT-BASED OUTCOMES
APPENDIX III
PLAGIARISM REPORT
FLOATING TRASH RIVER CLEANING MACHINE