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ABM - BLUMENAU
Customer: Schneider Electric Reference:
RPLC OC 700011435
Date: Document no:

07-jan-2016 LI-PWH-7.11435-002
TECHNICAL LEAFLETS AND CATALOGS
Prefabricated buildings

CHAPTER 6:
CABLE TRAY

Schneider Electric - R. José Deeke, 1585 – CEP 89031-401 – Blumenau – SC / Brasil - Fone : +55 47 3331-0222 – Fax : +55 47 3331-0211
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TECHNICAL GUIDE

INNOVATORS IN CABLE MANAGEMENT

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TECHNICAL
GUIDE

®
CA B LO F I L
Power the global solution
High-quality steel wire cable supports

Unique safety edge

Fast install system

High level mechanical and electrical

performance
Data

Control Process

2
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Applications - Sustainable development ............04

Mechanical resistance ............06

Metals and surface treatments ............08

Food industry safety ............10

Electromagnetic compatibility ............12

Electrical continuity – Earth network ............14

Power cables ............16

Efficient data cabling ............18

Fibre optic cables ............19

Copper data cables ............20

Standards and directives ............22

Fire resistance ............24

Fire protection: EZ-Path® ............26

References ............32

Decision-making software ............33

Specifications ............34

3
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Applications
BUILDING SERVICES INFRASTRUCTURE

• Hospitals • Airports
• Shopping centres • Stations
• Offices / Hotels • Tunnels
• Data centres / Technology centres • Bridges
• Museums • Stadia
• Schools / Universities • Telecommunications

HEAVY INDUSTRY PROCESSING INDUSTRIES

• Mines / Quarries • Chemicals / Pharmaceuticals

• Steel • Automotive / Equipment
• Cement • Glass / Wood / Textiles / Paper
• Petrochemicals • Food industry
• Oil and gas • Water and waste treatment
• Energy production • Ships / Platforms

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
4 and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products.
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Sustainable development
Sustainable development, once the preserve of SITE MANAGEMENT: ISO 14001
legislators and governments, has become a fact • Raising awareness amongst personnel of
of life for all stakeholders within society. Today's environmental management at sites
project managers, whether in an industrial, services • Reducing noise pollution through the use
or infrastructure context, need to respect the of sound-proof rooms
environment and consider the human impact of their • Ensuring more than 50% of industrial waste
actions. is recycled, with no use of landfill
CABLOFIL® is fully aware of these issues and behaves • Retaining, filtering and treating fumes
responsibly across all its sites and organisational • Controlling water consumption - closed cooling
structures. The company also extends this approach system
to its partners, with a view to developing a lasting
commitment in this area.

PRODUCT DESIGN
Health and environment
• 100% recyclable steels
• Improving use of raw materials by 20%
• Reducing carbon footprint associated with manufacturing
and transportation
• Ensuring surface treatments comply with the RoHS
Directive

IMPROVED ENERGY EFFICIENCY

• Continuous improvement of manufacturing processes
- ISO 9001
• Improving installation time and energy consumption
on-site
• Reducing electricity consumption by improving
cable ventilation

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products. 5
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Mechanical resistance
First and foremost, a cable tray must act as an effective, resistant and durable support for
cables.
The mechanical performance of all products and accessories is tested against the very
demanding requirements imposed by the international standard IEC 61537.

SAFE WORKING LOADS FOR CABLE LOAD TESTS: TEST CONFIGURATION
TRAYS ACCORDING TO STANDARD IEC 61537
The permissible load stated in the catalogues Each CABLOFIL cable tray has been tested in the
represents the load that CABLOFIL is guaranteed to required configuration, with a coupling 1/5th of the
be able to bear. It assumes loads are evenly spread way along the span. Deflection is measured at the
and is given in daN/m. centre of the span. The Safe Working Load (SWL) is
The standard permits a deflection equivalent to the lowest of:
1/100th of the span. CABLOFIL imposes a stricter • The load which creates a deflection equal to 1/200th
limit of 1/200th for both safety and aesthetic reasons. of the span
For example, CABLOFIL voluntarily restricts • The breaking load divided by 1.7 if a deflection of
deflection to 10 mm for a span of 2 m, whereas the 1/200th is not reached
standard would allow 20 mm.
CF54 PG, EZ, GC
140.0
CF 54/50 to 100
120.0 CF 54/150
CF 54/200
100.0 CF 54/300
Load (kg/m)

CF 54/400 to 500
80.0 CF 54/600

60.0
SAFETY
40.0 In the event of critical
20.0 overload, a mesh structure
0.0 becomes like a hammock.
1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500
Span (mm)

Since the deflection is proportional to the load, you

CABLOFIL is only designed
can derive the permissible load for 1/100th by dou- to support cables. Under no
bling the values in the graph for 1/200th.
circumstances should it be
used as a walkway.

SAFE WORKING LOAD FOR SUPPORTS

Brackets are classified by their permissible load (in daN).
Hangers are classified by their permissible torque (in daN.m).
All CABLOFIL supports are tested and comply with the IEC 61537 standard.
"F" is the load (in daN) applied to the support.
"d" is the distance between the hanger axis and the load.
"T" is the torque (in daN.m) applied to the hanger.
Calculation rules:
Total F = F1 + F2 + F3  permissible hanger load
Total T = F1.d1 + F3.d3 – F2.d2  permissible hanger torque

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
6 and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products.
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P2000
> Exclusive to CABLOFIL®: 25% savings with the P2000 (span of 2 m at full capacity).
By opting for CABLOFIL's 2 m span, up to 25% on material and labor can be saved compared to the conventional
1.5 m span.

0.5 m 0.5 m

1.5 m 2m 2m 2m

To obtain this result, the first span is deliberately limited to 1.5 metres, then the supports are placed every 2
metres. The couplers are therefore always 0.5 m from a support which is close to the optimum performance of
0.4 m.
The configuration, coupled with the quality and penetration of the welding of the wires, guarantees a span of 2
metres for the leading range of CABLOFIL (CF54 of 50 mm to 500 mm wide).

POSITIONING OF THE COUPLERS (general scenario applicable to all spans)

To get the best performance from tray, choosing the right couplers is just as important
as their positioning. CABLOFIL couplers have been designed and tested to provide high
levels of mechanical and electrical performance. To maximise performance, follow the recommendations below:

Optimum Possible Forbidden

L/5 L/2
100% PERFORMANCE 70% PERFORMANCE Never put the support under coupler.
For best results, place the couplers at If the coupling is at L/2, a coefficient of 0.7
1/5th of the way along the span. should be applied to the permissible load.

POSITIONING OF THE SUPPORTS

Changes of level and direction:
Put supports in place before there is any deflection of the cable tray route.
It is recommended to place supports at the start and end of 90° bends. A support must be positionned in the
middle of large-radius bends.

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products. 7
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Metals and surface treatments

Uncontrolled corrosion is a recurrent problem with all ap- COATED STEELS
plications involving metals, it may lead to a reduction in the Galvanic protection of steel is a sacrificial process. Zinc,
performance and lifetime of the installation. in contact with an oxidising agent, is converted into zinc
Cable trays are mainly exposed to atmospheric corrosion. hydrocarbonate (white) thus protecting the steel.
The environment in which the cable trays are installed
is therefore the main criteria in the choice of surface
treatment, or type of steel. ❍ Recommended
PG GS EZ GC DC 304L 316L
◆ Possible
Atmospheric corrosion affecting metals involves a
Internal installation,
chemical reaction between the iron found in steel and ❍ ❍ ❍
normal environment
dioxygen in air or water (condensed moisture, rain or External installation,
spray). The reaction produces the chemical compound ◆ ◆ ❍ ❍
urban environment
Fe(OH)3, more commonly known as rust. Chemical industries,
nitrate explosives, ◆ ◆ ❍
photography, decoration
Marine, harsh, sulphurous
◆ ◆ ❍
(weak concentration) environment
Acid or alkaline environments ◆ ◆ ◆ ❍
Food production environment ❍ ❍
Halogen environment ◆ ❍

PG/GS: Continuous galvanisation before

PG
manufacture using the Sendzimir process
EN 10244-2: PG standard (wire)
GALVANIC CORROSION GS
EN 10327: GS standard (accessories)
Before manufacture, a coating of zinc is deposited by
Partner metal Corrosion is
Stainless steel

continuous immersion on the steel sheets or wires. The

Metal involved the result of an
appearance of the components is now smooth and grey.
electrochemical
Nickel

phenomenon
Copper

Stainless steel 0
EZ Electrogalvanising after manufacture
Nickel 180 caused by a
Brass

Copper 320 140 0 EN 12329 standard

difference in
The cable tray, manufactured using untreated steel wire,
Tin

Brass 400 220 80 0

potential between
Aluminium
Steel

Tin 550 370 230 150 0 is pickled and then immersed in an electrolyte containing
different metals,
Chromium

Steel 750 570 430 350 200 0 zinc. Zinc is then deposited on it by passing an electric
Aluminium 840 660 520 440 290 90 0 or between a metal
current. A smooth bluish-grey, fairly glossy appearance
and the impurities
Zinc

Chromium 950 770 630 550 400 200 110 0

is obtained to a greater or lesser extent depending on
Zinc 1150 970 830 750 600 400 310 200 0 within it when they
the pH value of the electrolytic bath used. The colour
Differences in potential are expressed in millivolts. are connected
Beneath the red line, the metal involved is attacked. and level of gloss have no negative or positive effect on
electrically.
the corrosion resistance of the coating.
It is important to remember this phenomenon if
you want to be sure of selecting the best supports, > Ongoing protection
fixings and earthing terminals. This will also ensure
that surface treatments are compatible: Zinc hydroxide

Wire cable trays Accessories

EZ/PG N EZ/GS
GC N GC/DC
304L N 304L & 316L
N Zn anod Fe cathod
316L 316L

When a wire cable tray is cut, the fact that a wire has
been cut does not affect the level of protection. The
jaws of the bolt cutter drags a layer of zinc across the
cut end and forms a protective layer.

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
8 and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products.
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GC Hot dipped galvanised after manufacture STAINLESS STEELS

EN ISO 14 61 standard In particularly harsh environments, selecting
The cable trays or accessories, manufactured from the right type of steel is more important than the
untreated steel sheet or wire, are degreased and coating. CABLOFIL uses two austenitic stainless
pickled before being immersed in a bath of molten steels, 304 L and 316 L, for their high level of
zinc. The entire product is therefore covered with a corrosion resistance. This is partly the result of their
thick layer of zinc. very low carbon levels ("L" stands for "low carbon").
A light grey, slightly rough appearance is obtained.
NOTE: Any white marks due to the formation of zinc
hydroxycarbonate which might appear on the surface have no 304L Stainless steel 304 L EN 10088-2 standard
AISI 304L – X2CrNi18.09 – 1.4307
influence on the corrosion resistance. This is in fact the very
principle on which galvanic protection is based.
Offers good corrosion resistance against soft water,
normal environments and food products (except
Geomet® mustard and white wine).
DC
Geomet ® is a treatment based on zinc and Stainless steel 316 L EN 10088-2 standard
316L
aluminium. As it does not contain any chromium VI AISI 316L – X2CrNiMo17.12.2 – 1.4404
(hexavalent), it complies with the RoHS Directive. Since it contains molybdenum, stainless steel
Offering protection equivalent to GC, it is used for 316L is able to resist intergranular corrosion. This
small accessories and fixings which are difficult to makes it particularly suitable for the chemical and
hot dip galvanise. food industries, the nitrate explosives industry and
environments containing halogen (fluorine and
Epoxy
chlorine).
Resin-based paint is applied to the cable tray using
an electrostatic powder and then cured in an oven.
The entire range of RAL colours can be obtained. > Decontamination of stainless steels
There are two key stages for prolonging the service life
Mainly used for aesthetic reasons and to help identify
of the product and, by implication, the installation:
cable routes, it offers very good corrosion resistance.
• Pickling in acid after degreasing eliminates
pollutants.
• Passivation artificially creates a film of chromium
oxide on the surface of the steel.
Corrosion-resistance tests involving salt spray and S02
1500
316L (sulphur dioxide) highlight the importance of these two
1400
processes.
Carbon 1200 Stainless
steel steel
1000

800

304L
& passivated

600
& passivated

Pickled

400
Pickled

316L
300
GC 304L
treated

200 Untreated Pickled and Untreated Pickled and

Un-
treated

passivated
Un-

PG 100 passivated
EZ

Pickling and passivation give CABLOFIL's stainless

x4 x5 steel a very light grey colour and a distinctly matt
Figures for salt spray tests, baseline 100: EZ finish.
All CABLOFIL stainless steel products are pickled
and passivated.

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products. 9
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Food industry safety

Safety in the food processing industry is critical. Production lines must be kept clean. Even
the smallest risk of contamination can result in operational losses and have dramatic
repercussions for public health and a company's image.

HACCP DIRECTIVES
HACCP (Hazard Analysis Critical Control Point)
directives set out methods and principles for managing
food safety. The entire production process is subjected
to a program of detailed and continuous analysis. Each
stage of the various processes involved is scrutinised to
identify any critical points and eliminate any potential
dangers.

COMPLETE FOOD SAFETY

CABLOFIL's structure (90% is completely open), with
its smooth rounded wires and T-welded safety edge,
minimises the risk of dust and debris settling on
surfaces.
Whether installed horizontally or sideways,
CABLOFIL's transparency and excellent cable spacing
Sideways
make it easy to inspect the installation and check
whether it is clean. Any animal matter or bacterial
growth can be identified at an early stage.
Any pollution or unwanted proliferation can be
eliminated by blowing, vacuuming or power cleaning.
These steps can be taken on a regular basis or after
inspections.
Similarly, all CABLOFIL accessories (brackets,
spacers, couplers) have been designed with the aim
of reducing dust and debris retention.
When installed sideways, Cablofil's
structure further reduces the surface area
on where dust and debris can settle.

On conveyors

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
10 and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products.
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AN ADAPTABLE SYSTEM
Thanks to its wide product range and numerous
screwless accessories, CABLOFIL does not require any
dedicated tools and quickly adapts to any installation
method.

PREMIUM SERVICE
CABLOFIL is the world's leading wire cable tray and the
preferred cable routing method of the major players
in the food industry. It can be delivered quickly and
is available either direct from the factory or from
distributors.
Specialist engineers offer advice on which products
and installation method to choose, and can even help
end-users design a specific solution.
On vats and silos

DURABILITY GUARANTEED
CABLOFIL has two low-carbon stainless steel ranges
(304L and 316L). These are pickled and passivated after
manufacture, and are easily identified by their ID Tags.
These alloys are highly
resistant to the corrosion
associated with cleaning
processes or agents. As
a result, CABLOFIL's
installations are designed
to last longer.
Welded onto machine frames

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products. 11
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Electromagnetic compatibility
Understanding EMC involves the analysis of electromagnetic pollution between a source of
disturbance and its victim.

PHENOMENON THE GOLDEN RULES!

Electromagnetic interference is emitted by a source
Remember the
polluting a victim. Electromagnetic interference is importance of keeping
transmitted by a process known as coupling. An power and data cables
EMC problem only occurs when the three elements separate.*
source, coupling and victim are evident. To obtain (EN 50174-2 standard)
a good EMC we simply need to eliminate one of the
three elements or reduce its effect.
Make sure different
Metallic cable trays with excellent electrical cable types cross
at right angles.
continuity which are integrated into an installation's
equipotential earthing network reduce the effects
of coupling and therefore improve an electrical
installation's EMC.

Make sure electrical

6RXUFH &RXSOLQJ 9LFWLP continuity is
preserved:
Use metal cable tray
Sources include frequency modulators, mobile phones, and couplers.
lightning, power cables, etc.
Victims include IT systems, devices, DATA cables, etc.

Connect cable trays

to the earthing
®
THE CABLOFIL SOLUTION network (every
• Its open structure makes it easy to ensure correct 15-20 m).
separation by visual inspection.
• Its easy installation and metal structure guarantee
excellent electrical continuity in all cases: couplings,
bends, level changes, crossing walls, etc. * The EN 50174-2 standard specifies how far cables must be kept
• Its open structure can reduce crosstalk. apart. This depends on the type of data cable, the number of power
cables and the type of cable tray. Otherwise, the distance of 20 cm
provides a simple and sensible rule of thumb. For precise details,
please contact our technical support service.

EMC TESTS
Tests conducted by the POSSIBLE CAUTION
EXCELLENT
accredited and independent
AEMC Mesures and CETIM
laboratories demonstrate the
performance of CABLOFIL
in regard to the EMC of the Excellent EMC performance Similar performance to wire cable trays, Do not mix power and data cables in the same
Cable arrangement can be inspected visually. but limited scope for visual inspection compartment
electrical installation.
When integrated into the earthing network, CABLOFIL's metallic cable trays help electrical installations
achieve excellent EMC levels.

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
12 and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products.
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CONFIGURATION OF THE 1ST TEST: CONFIGURATION OF THE 2ND TEST:

Data cable in an external electromagnetic field Data cable alongside a power cable
A Category 6 UTP data cable is placed inside an insulated
A data cable (Category 5e UTP) is placed in an insulated anechoic chamber and subjected to an electromagnetic
anechoic chamber and subjected to a powerful field generated by a power cable. The following parameters
artificially-generated electromagnetic field in order are studied:
to simulate electromagnetic interference. • Cable-tray earthing
Each tray is connected to earth and subjected to the • Separation distances: 0, 10, 20, 30 cm
test: • Cable-tray type: wire mesh, perforated tray, trunking
• Separated cable trays
• One cable trays, with and without dividers
Cable with no metal tray (for
comparison) Cable in CABLOFIL® Cable in perforated sheet
As a result, a total of 118 configurations are tested.
Generation of electromagnetic interference by
injecting current into the power cable

Cable in CABLOFIL® with cover Cable in raceway with cover

Measurement of the interference generated in the data cable

A comparison of the impact of 3 of the 118 configurations

0U[LYMLYLUJL^P[OPU
[OLJHISLPUK)›=

-YLX\LUJ`

> Results and interpretations

A simple comparison of the measurements for the > Results and interpretations
different cable tray configurations (wire mesh and This second test configuration confirms that metal
perforated tray, with and without cover) makes it cable trays reduce interference (wire mesh or per-
possible to quantify the role played by the tray in terms forated tray).
of EMC. To obtain a good EMC, these results show that it is vital:
These tests show that there is no significant difference Î To use metal cable tray
in "Faraday cage" effect offered by wire mesh or Î To earth the cable tray
perforated cable tray.
These tests show the importance of the following cri-
These results show that it is vital: terias:
Î To use metal tray Î To ensure maximum separation distances
Î To earth the cable tray Î To use two separate cable trays for power and data
Î To use a cover if required Î To use a divider if sharing containment systems

Non metallic cable trays (PVC, composite materials) Never put power cables and data cables in the
are ineffective against electromagnetic interference. same closed compartment.

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products. 13
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Electrical continuity
Fundamental to providing safety to people and property, electrical continuity also plays an
essential role in the EMC performance of an electrical installation.

DEFINITION TESTED FOR ELECTRICAL CONTINUITY

The electrical continuity of a system is its ability to CABLOFIL trays
conduct electric current. Each system is characterised Tests show that CABLOFIL more than meets the
by its resistance R. requirements of the standard IEC 61 537, which
If R = 0 Ω, the system is a perfect conductor. stipulates that cable tray resistance must not exceed
If R is infinite, the system is a perfect insulator. 5 mΩ/m.
The lower the system's resistance, the better its
electrical continuity will be. CABLOFIL couplers
The standard IEC 61 537 states that coupler resistance
THE IMPORTANCE OF HAVING EXCELLENT must not exceed 50 mΩ. The test involves running an
electric current through the system (cable trays
ELECTRICAL CONTINUITY
+ couplers) and measuring coupler resistance
Even at the same electrical potential each part of the
cable tray helps dissipate any fault currents:
Test configuration
Guarantee the safety of people and property:
avoiding any risk of electrocution. 1mΩ
No couplers = DANGER Couplers = SAFE

TEST RESULTS
An average of 0.82 mΩ for CABLOFIL couplers. This is
between 50 and 80 times better than the requirements
given in the standard.
Promotes good EMC within an installation: All CABLOFIL couplers are tested and compliant.
by dissipating noise currents generated by interference. Please contact our technical support service for the
Electromagnetic interference full results of these tests.
The metal structure
of the cable tray
absorbs some of the
electromagnetic
disturbance and
converts it into
noise current.

Please note that epoxy coated metallic cable

trays do not conduct electric currents.

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
14 and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products.
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Earth network
Earthing(1) an installation is vital for the safety of people and property. Furthermore it plays
an active role in EMC. (1)
Also referred to as "grounding"

DEFINITION Protective
The earth network is made up of all the metallic conductor
components of a building that are interconnected.
These include beams, conduits, cable trays, the
metal frames or devices. All such elements must be
connected up to ensure the earth network is equi-
potential.
Earth

BENEFITS OF AN EQUIPOTENTIAL
Earth conductor
EARTHING NETWORK
Earth rod
The equipotential earth network works like a system
of conduits evacuating any fault currents and the pa-
rasite currents to earth. This provides a means of:
• Protecting people and property DEDICATED ACCESSORIES
• Obtaining a satisfactory EMC performance level First and foremost, the installer must establish the
cross section for the protective conductor. CABLOFIL
offers a wide range of dedicated accessories:
CABLOFIL® INTEGRATED IN THE EARTH
NETWORK Grifequip: Simple and cost-
effective earthing connector
In order to benefit from the greatest advantages in made of tin-plated aluminium.
terms of safety and EMC, metallic cable trays must be Used for protective conductors
connected to the earth network every 15 m. with a cross section of between
Where trays are shorter than 15 m, the ends 6 and 35 mm2
of each metal cable tray must be connected to earth. Grifequip 2: Easy to install and
Any electrical circuit thus formed by the cable fitted with a double fastener
tray must be closed to help remove any fault or for protective conductors with
noise currents which may arise. a cross section between 6 and
35 mm2
Role of the protective conductor: The protective
conductor provides a simple and effective means of Bimetal terminal: Bimetal
connecting the cable tray to earth. connector for safe earthing over
a long period. Used for protective
conductors with a cross section
of 16, 35 and 50 mm2

Terminal support + bimetal

terminal: For earthing in
accordance with the most
demanding specifications

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products. 15
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Power cables
Electricity transfer generates energy losses in the form of heat. By improving the heat dissi-
pation of power cables, substantial savings can be made. The open structure of CABLOFIL®
maximises ventilation and therefore reduces installation and operational costs.

ASSESSMENT
When an electrical current is running, the copper or aluminium cable
cores heat up. The heat given off, known as the Joule effect, is caused
by the resistivity of the material (its ability to resist the passage of an
electric current).
This resistivity increases with temperature. If confined, the heat given
off will increase the ambient temperature, thereby increasing both
resistivity and resistance. To enable the required current to flow, more
power will have to be supplied, with more energy being wasted.
The resistance R of a conductor (cable) is proportional to the resistivity
 of the material, based on cross section (S) and length (L). R =  x L
S Cable resistivity increases with
2 temperature.
Power P dissipated by the Joule effect: P = R x I , where I is the current's
intensity.
SOLUTIONS
• Increase the cross section of cables to reduce resistance.
• Ventilate cables to reduce heating.
As 90% of its structure is open, CABLOFIL is the closest solution to
running a cable in free air and, in many cases, the standards do not
make a distinction between the two. The international standard IEC
60 364 offers practical advice on the cross section of the cables to be
used, depending on how they are being installed.

ENERGY SAVING EVALUATIONS

The following tests were conducted at Bureau Veritas - LCIE to
compare the affect on cable performance by different cable tray
systems.
Power cables are fed a steady current. Energy consumption is
compared for different configurations. The test results show that
consumption differs significantly between open and closed systems.
The graph below shows how the choice of system can affect
overconsumption of electricity (by as much as 37%).

Energy losses caused by the Joule effect, compared to CABLOFIL Energy Performance Diagram
120%
Useful energy
100% Lost energy
100 %
96 %
91 %
80%
78 % 77 %
60% 63 % 63 %

40%

20%

0%
Cablofil -4%
Perf. tray - 10 %
-20% Cablofil +
cover - 22 % - 23 %
Perf. tray + Plastic
-40% - 37 % - 37 %
cover trunking
Metallic Metallic
-60% conduit trunking

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
16 and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products.
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In spite of the electrical protection equipment of the network, energy transfer will always
present risks to people and property. CABLOFIL® is able to manage these risks with its
high performance cable supports.

SHORT CIRCUITS Insulating Sheath

cover
A short circuit occurs when a connection is accidentally established between two points
in an electric circuit at different voltages.
It presents a risk to both property and people.
Depending on where it occurs, very large currents may be generated, which will often
result in a fire.
The main causes of short circuits are as follows:
• Damage to insulating material as a result of wear and tear or mechanical impact
• Broken conductors
• Conducting elements falling onto or otherwise coming into contact with the circuit Copper or
aluminium core

SHORT CIRCUIT TESTS

Tests were performed at a recognised independent laboratory (DAMSTRA) and in
accordance to standard EN 50 368 (2003) in order to validate CABLOFIL's mechanical
resistance to the stress generated by a short circuit.
An initial short circuit is generated during the tests, creating mutual electromagnetic
repulsion between the power cables.
The cable tray is then subjected to substantial mechanical stress for a very short time
(approx. one second).The process is repeated in order to show that CABLOFIL is
structurally intact and able to cope with another short circuit. As a final measure,
additional tests are performed in a damp environment to check whether the cables are
fully intact.
The various tests are run with 3 successive levels of short-circuit current:
• 70 kA, equivalent to a repulsive force of 1300 daN
• 100 kA, equivalent to a repulsive force of 2700 daN
• 130 kA, equivalent to a repulsive force of 4500 daN

Material used: 3 m of CF105/450,

coupling 1/5th of the way along the
span, 5 fast couplers and a support
span of 1.5 metres.
System configuration: 3 single-
conductor power cables, 38 mm in
diameter, are attached every 600 mm
using cleats.
Before test During test After test

CONCLUSION
The tests reveal that the wire cable tray shows no permanent deformation, its mesh structure Class
Class 1 Class 2
Intensity
is able to absorb the physical stress generated by a significant short-circuit current.
The cables remain intact in their original positions and network availability is maintained. 70 kA D D
100 kA D D
130 kA D D
Available video at www.cablofil.com

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products. 17
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Efficient DATA cabling

In order to manage data installations and master their complexity, it is necessary to have
high performance cabling which has the capacity to evolve.
With the relevant standards in mind, CABLOFIL® helps design, organise and arrange a variety
of cabling systems, whilst also ensuring system safety.

DATA SECURITY AND INTEGRITY MAINTAINING AND DEVELOPING THE

To preserve transmission integrity of a data cable, its INSTALLATION
sheath needs to be respected as well as the geometry CABLOFIL's transparency makes it easier to identify,
of its section. Similarly, it must only be subjected to arrange and monitor networks. The available space
limited mechanical stress during installation work. for adding new cables is easy to see and reach.

Cables should be placed in, rather than dragged into,

The use of identification tags or epoxy coating the
the cable tray. Using dedicated accessories (e.g.
trays help to identify cable routes and enables
FAS-ROLLER) combined with CABLOFIL's T-welded
networks to be upgraded more quickly.
safety edge and rounded wires reduces the risk of
kinking and tearing.
Whether bundled together or layed flat, the cables COST MANAGEMENT
should not be tied too tightly, and tools should not CABLOFIL cost effective solutions and quick to
be used. CABLOFIL recommends the FASTIE or install products, can be used in any configuration
CABLOGRIP systems. (false floors, false ceilings and cabinets) and
Due to its natural flexibility, CABLOFIL is able furthermore the adaptability of this open system
to support the bend radius specified by cable reduces maintenance costs.
manufacturers. The DEV100, cable exit plate, ensures
that the bend radius of the cable is respected.
The cable tray's metallic structure and perfect
electrical continuity, combined with a high-quality
earth network, provides effective defence against
electromagnetic interference.

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
18 and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products.
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Fibre optic data cables

The development of fibre optics is a direct result of the growing demand for fast data
transmission between different terminals. Given its immunity to electromagnetic interference
and its characteristics in terms of signal transmission, fibre optics are the ideal support for
high-speed data transmission.

DEFINITION COMPONENTS OF A FIBRE OPTIC CABLE

The optical fibre is a very thin glass cable transmitting Optical waves spread Protective
light signals on which digital data is carried. along the optical core covering
The transmission factor for fibre optics, expressed made of silica, mel-
in decibels (dB), gives its data-transmission quality. ted quartz or plastic.
The core diameter
TYPES OF FIBRE OPTIC ranges from 50 μm to Primary cladding
> Single-mode fibre optic 200 μm. Optical Optical cladding
core
The core is very thin and enables light to flow in
what is practically a straight line. This type of fibre The optical cladding
is frequently used for telecom services, ensures the optical
connections over very long distances waves remain in
(several miles) and in backbones (a term the core. The light
used to refer to the "nerve centre" of a ray spreads as it is
high-speed network). repeatedly reflected
against the barriers Light ray
Categories OS1
formed by the optical
Diameter 9/125 μm cladding.
Throughput * 10 Gbits/s The protective covering, usually a plastic layer with a
thickness of between 25 and 1000 microns, gives the
Bandwidth * 25 Gbits.km
fibre excellent mechanical properties.

> Multi-mode, step-index fibre optic

The core is thicker than the cladding. This
type of fibre is very effective over short ADVANTAGES
distances, but is not often used. • Most reliable and secure transmission method
• Very high data transmission speed, up to 100 Gb/s
• Low signal reduction: supports transmission over
> Multi-mode, graded-index fibre optic long distances (multi-mode fibre)
The core and the cladding form successive • Immunity against electromagnetic interference
layers of glass. It is frequently used for • No electromagnetic radiation
medium distances, local networks and the • Discrete, 100% secure link
main cable routes inside buildings. • Corrosion resistance
Categories OM1 OM2 OM3

Diameter 62.5/125 μm 62.5/125 μm, 50/125 μm 50/125 μm

Throughput 100 Mbits/s to 1Gbit/s ) 1 Gbit/s ) 10 Gbits/s

Bandwidth for 850 nm 200 MHz.km 500 MHz.km 1500 MHz.km

Bandwidth for 1350 nm 500 MHz.km 500 MHz.km 500 MHz.km

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products. 19
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Copper data cables

The development of communications cable technology is rapidly changing and the use of
high-speed networks is growing exponentially. CABLOFIL® has become accepted as the ideal
support for copper communication cables (coaxial cables and twisted pairs).

NEW STANDARDS FOR NEW PERFOR-

MANCE TWISTED PAIR

The category characterises the performance level This type of cable is most commonly used for
of a single component, such as a cable, connector telephony and data applications in local area
or even a lead. For example, a cable will be stamped networks. The pairs, two intertwined copper wires,
"Cat. 6" if it passes the tests required for Category are insulated from each other by plastic and
6 approval. enclosed in a sheath.
The class characterises the performance level of
a combination involving more than one component U/UTP Unshielded Twisted
(e.g. cable + connector). As such, the class defines Pair:
the performance level of an installation rather than Unshielded twisted pairs in
providing information on a component. an unscreened sheath.
The most widely used around the
Category Class Throughput Frequency world and also the cheapest.
Cat. 5 D ) 100 Mbits/s 100 Mhz
Cat. 5e D ) 100 Mbits/s 155 Mhz F/UTP Foiled Twisted Pair:
Cat. 6 E ) 1 Gbit/s 250 Mhz Twisted pairs in a screened
Cat. 6a Ea ) 10 Gbits/s 500 Mhz sheath. Mostly used in France.
Cat. 7 F ) 10 Gbits/s 600 Mhz
Cat. 7a Fa ) 10 Gbits/s 1000 Mhz S/FTP or S-STP Screened
Shielded Twisted Pair:
When compiling specifications, it is best to specify Screened twisted pairs in a
the desired application class as well as the category screened sheath. Mainly used
of the components to be installed. in Germany.

COAXIAL CABLE The screening of FTP and SFTP cables will only
Low-cost and easy to manipulate, screened coaxial be effective against electromagnetic interference
cables are used in data, industrial and instrumentation if both ends are connected to earth.
applications to transmit fast digital signals at low
level.

Protective sheath

Metal braid
Dielectric
Copper core

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
20 and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products.
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RELIABILITY AND DURABILITY

The two major considerations for the network infrastructures are the reliability and durability
of the installation. In order to measure the positive contribution made by CABLOFIL®, even when
overloaded with cables, a series of independent tests were carried out.
> Independent tests
The aim is to develop a detailed understanding of the short-term or long-term benefits of using CABLOFIL,
as opposed to conventional flat-bottomed supports, for Cat. 5e and Cat. 6 cables. CABLOFIL had its cable
trays tested by Intertek Testing Services, a division of ETL, the world's leading provider of testing, inspection
and certification services.

> Measurements
For the two tests described below, parameters relating to cable characteristics (NEXT, FEXT, Attenuation
Return Loss, etc.) are measured in different configurations. The main parameter selected for comparison
purposes is Return Loss. The aim is to define a cable's impedance regularity. Each irregularity causes the signal
to return to its source.

>Test for reliability under load

90 metres of Cat. 5e and Cat. 6 cables are tested CABLOFIL® CABLOFIL®
not loaded under load
with no load, before being subjected to mechanical
stress equivalent to the weight of 40 cables
stacked together. Measuring and comparing the
Return Loss for each configuration determines
the effect of the support.
Results: Flat surface not Flat surface
The tests show that, for a Category 5e or Category loaded under load
6 cable subjected to a load of 40 cables, there is
no significant difference in behaviour between
CABLOFIL cable tray and a support with a flat
base.

> Test of durability under load

In order to establish how data cable
installations change over time, the
equipment is subjected to a simulated
15-year aging process based on
extremely stringent military standards
and the same tests are performed. The
cables and supports undergo 200 cycles
over large temperature variations (-40°C to +85°C) over a period of 2 weeks.
Results:
The cable supported by CABLOFIL, an open and ventilated system, performs better than a closed system with
a flat-bottom which does not allow heat to dissipate.
If you would like more details on these results, please contact our technical support service.

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products. 21
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Standards and directives

The manufacture and use of cable trays are subject to strict and precise regulations. CABLOFIL®
gives an update on the applicable texts and ensures its products are compliant.

Difference between a directive and a > The EMC Directive 89/336/EEC, repealed
standard by the 2004/108/EC Directive
A directive defines the requirements related to the The EMC Directive 2004/108/EC applies exclusively
effects of the products on property and people, but it to active components (i.e. those carrying a current or
does not explain in direct terms how to comply: this subject to a voltage).
is the function of standards. Cable trays, which are by definition passive
components, are therefore unaffected by this directive.
DIRECTIVES When correctly connected to the earth network, the
The following directives apply directly to cable trays: metallic cable tray plays a positive role in terms of an
• The Low Voltage Directive 2006/95/EC, referred to as installation's EMC.
the "LVD", previously 73/23/EEC
• The 93/68/EEC Directive, referred to as "CE Marking"

> The "LVD" Directive

The Low Voltage Directive (LVD) 2006/95/EC
harmonises legislation from individual Member
States and covers goods and capital goods to be used
within the following voltage ranges:
• 50 to 1000 V for alternating current
• 75 to 1500 V for direct current

> The "CE Marking" Directive

The 93/68/EEC Directive, known as the "CE Marking"
Directive, modifies the Low Voltage Directive as far
as procedures relating to assessment and conformity
marking are concerned.

THE RoHS DIRECTIVE

The 2002/95/CE Directive (Restriction of Hazardous
Substances), referred to as RoHS, aims to restrict
the use of six hazardous substances (lead, mercury,
cadmium, hexavalent chromium, polybrominated
biphenyls (PBB) and polybrominated diphenyl ethers
(PBDE)). It came into effect on the 1st of July, 2006.
Although cable trays are exempt from the scope of
this directive, CABLOFIL products contain none of
the substances targeted by this directive.

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
22 and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products.
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STANDARDS
The IEC 61 537 standard, "Cable tray systems and cable ladder systems for electrotechnical
installations", defines the characteristics of cable trays.
> The IEC 61 537 standard CE MARKING
This standard defines configurations for the mechanical The IEC 61 537 standard for cable trays is the "product"
tests to be performed on cable trays, brackets, hangers standard which defines the requirements and tests
and other accessories. It also specifies the requirements for cable tray and cable ladder systems. As it is the
and methods for the electrical continuity tests which only harmonised standard at a European level, it is
cable trays and couplers must meet. the reference when marking CE on the products, as
requested in the LVD.

All the mechanical and electrical performance levels of the CABLOFIL®

range are tested according to the methods described by this standard.
Currently, all CABLOFIL cable trays and accessories
comply with European standards. The products are
therefore marked with the logo.

CERTIFICATIONS FOR CABLOFIL®

ISO 9001

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products. 23
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Fire resistance
Safety is a major concern for everyone, but can only be achieved with knowledge of how elec-
trical equipment behaves in the event of a fire. CABLOFIL® has been successfully tested and
proven to meet all fire-safety requirements.

STANDARD DIN 4102-12 TEST CONFIGURATION

The German standard serves as a reference. There CABLOFIL standard products passed the tests without
is still no European standard on fire resistance the need to develop an extensive or specific range. The
specifically for cable trays. The German standard configurations used by CABLOFIL involve wire cable
specifies that the entire system of cable trays, trays with two different spans (1250 mm and 1500 mm)
accessories and cables must be tested in an oven subject to a maximum permissible load of between 2
which is at least 3 m long for a period of 30, 60 or 90 kg/m and 20 kg/m. The increase in temperature follows
minutes at temperatures of up to 1000°C. the temperature curve (ETK) defined by DIN 4102-12.
The E90 test does not in itself validate a wire cable
Period Certification
tray, but validates the combination of CABLOFIL with a
! PLQXWHV E 30 specific type of cable. This underlines the complexity, as
!PLQXWHV E 60 well as the relevance, of these tests, which have already
!PLQXWHV E 90 been passed
by a number
of cable types.
Cables are
The test aims to verify whether the electrical system tested in pairs.
is working properly and make sure that sources
of critical data (emergency lighting, ventilators,
emergency exit, fire alarm, etc.) can resist long
enough to provide assistance in the event of a fire.

RECOGNISED INDEPENDENT
LABORATORIES The surprising appearance of the cable tray after the
The IBMB (Institut für Baustoffe, Massivbau & test is quite normal. The mechanical properties of the
Brandschutz) and FIRES laboratories are recognised cables and cable tray are impaired but they achieved
centres for testing and issuing the associated their objective: to ensure the durability of the installation
certificates. They ensure that the test conditions for a given period.
described in the standard DIN 4102-12 are observed.

Before test During test After test

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
24 and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products.
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CABLOFIL® is certified to E90 for a number of configurations that meet the requirements of data
transfer facilities designed to ensure the protection of property and people in the event of a fire.
Below are 9 representative samples of the more than 20 configurations tested.

Light duty

TF8 TF8 TF8

CF54/50

CEQ 100 CF30/100

UC 50
CF54/50

CAT 30 CM50XL
R21S

P 1200 mm 2 kg/m P 1200 mm 5 kg/m P 1200 mm 5 kg/m

CF54/50 CF54/50 CF30/100

Medium duty

TF8 TF8
TF8
20 kg/m CF54/400 CF54/100
CSN150
CSNC 150N300 TF10

CF54/300 CF54/150
20 kg/m 1 kg/m CF54/50
CSN200
TF12
CF54/100N200
CF54/300
CF30/200 5 kg/m 5 kg/m CF30/200 CSN400

R41S

1 kg/m
P 1250 mm 10 kg/m P 1200 mm P 1250 mm 10 kg/m
to 20 kg/m

CF54/100N200 CF54/50N400 CF30/200 CF54/100N300

Heavy duty

CF54/300 10 kg/m PFREDF CF54/150 CF54/400

C41S200 C41S 500
TF8/10/12 CU500 TF12
TF8/10/12
P41S 300 to 1000
P41S 300 to 1000
CF105/400 CF54/300 CF54/400
20 kg/m
C41S 500
CU500
C41S 400
CF54/400 CF54/400
EDF600
CF105/400
20 kg/m
C41S 500

CU500
C41S 500

1 kg/m 1250 mm 10 kg/m 1250 mm 10 kg/m

P 1200 mm P P
to 20 kg/m

CF54/300 CF105/400 CF54/150N400 CF54/100N400

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products. 25
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Fire protection
Preventing a fire from spreading not only saves lives but can significantly reduce further
damage to property.
Fire prevention is a critical factor in an electrical installation. Specialist designers have the
task of making these installations safe and flexible whilst respecting the rules relating to
passive protection.
FIRE PROTECTION RULES

Compartmentation of Stop fire from spreading Restore the integrity of

different zones as a result of gaps in the compartments
By containing a fire, it prevents wall and flammable cable in different zones.
the fire from spreading to the sheaths. Because they extend After feeding electrical cables
rest of a building. throughout the entire building, through a wall, it is vitally im-
allows fire to spread easily. portant to restore the integrity
of firestop walls using a fires-
top product that offers at least
the same level of protection as
the original wall.

SOLUTIONS
> Conventional firestops
Made from foam, putty or mortar. The
disadvantage of these products is that the caulk
has to be destroyed in the event of adding cables.
Without guaranteeing the integrity of the wall
by rebuilding its compartmentation, it may no
longer comply with fire protection requirements.
> EZ-Path firestop device t
the innovative system from CABLOFIL. an nt
m pli lia
p
n -co C om
No

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
26 and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products.
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EZ-Path®
The relentless development of electrical and datacom installations demands readily adaptable
firestop solutions. EZ-Path®, the firestop solution from CABLOFIL®, is able to satisfy both
the requirements associated with modern buildings and those imposed by fire protection
regulations.

GUARANTEED FIRE PROTECTION MAINTENANCE AND DEVELOPMENT

As soon as EZ-Path is installed and even before the
cables are pulled through, the pre-installed intumescent
foam within the module guarantees firestop protection.
The module remains functional, regardless of how
many cables there are running through it.
At any stage of the project, the installer and then the
operator can use this flexible cable routing facility
to add or remove cables without altering the level of
firestop protection at any point.

The EZ-Path firestop module contains pre-installed COMPLIANCE GUARANTEED

intumescent foam which reacts spontaneously at 177°C Tested by the major independent laboratories, the EZ-
(350°F) or above or when in direct contact with flames. Path system complies with the applicable standards
In less than a minute, the foam expands to 16 times and has been awarded the relevant certificates.
its original size, fills any gaps and hardens, thereby The shape of the modules ensures there is just the
sealing the pathway. right amount of intumescent material for the number
The firestop in the wall regains its impermeability and of cables present.
stops the fire from spreading. As a result, property is As the system is modular, networks can be kept
protected and the building can be safely evacuated. physically separate and circuits identified.

PROTECTION OF PEOPLE ADDITIONAL FEATURES AND BENEFITS

The modules' convex slats closely mirror the shape of
the cables, leaving no visible gap, restrict the leakage
rate to 0.5 m3/h and reduce noise pollution by 45 dB.
The particular design used, combined with the
finishing plates, give the modules unrivalled aesthetic
appeal. The colour used (RAL3001 red) is part of the
colour-coded system associated with fire protection.

During normal, non-disaster scenarios, the convex shape

of the intumescent foam ensures it remains in close
contact with the cables, reducing the leakage rate and
minimising the spread of cold fumes generated when
fires start.
At 177°C and above, the intumescent foam expands
rapidly to permanently block the pathway. Toxic gases Convex slats Attractive design
are unable to pass and lives are saved.
Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products. 27
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A FAST AND FLEXIBLE SYSTEM COST MANAGEMENT

3,5

2,5

Solution cost
2

1,5

0,5

0
initial installation 1st Modification 2nd Modification 3rd Modification 4th Modification
Mortar Intumescent foam EZ-Path

The EZ-Path range offers 3 different sizes of module. The EZ-Path system is by far and away the most cost-
Thanks to their innovative accessories, the modules effective investment you could ever make in terms of
can be installed quickly and easily without the need of firestop solutions.
any specialist tools or qualifications. EZ-Path® is easy to install without the need for an expert.
During maintenance work, cables can be added or
removed as required without causing any damage or
creating debris.
There is no need to restore the original level of firestop
protection because it is never affected in the first place.
From the moment the first maintenance work is carried
out, the return on your investment is never in doubt.
Its versatility means the system can adapt to any type
of opening, including concrete walls and floors, or dry
wall. Extensions are available for thicker walls.

Modules can be removed and opened up to facilitate

installation around any cables already in place.

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
28 and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products.
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STANDARDS AND CERTIFICATIONS > Specific marine applications

Tested by independent laboratories, the efficiency of
EZ-Path firestop modules satisfies the requirements
of the numerous standards.
> Standard applications
Definition
A product's firestop level is determined by the lower
of the values relating to:
• Integrity (E), expressed in minutes, is how long it can
prevent a flame from spreading
• Insulation (I), expressed in minutes, is how long it
can limit the increase in temperature to 180°C
Aim Metallic partitions in the WFRC test wall
To establish the level of firestop protection for EZ-Path
modules.
Aim
To determine, for shipbuilding applications and in
accordance with the international standard IMO
Resolution A754 (18), the level of firestop protection
of EZ-Path modules installed on a metal partition in
a ship.
Procedure
Procedure
The steps are similar to those for the previous tests,
• Build a test wall within an oven.
• Insert modules in accordance with the configurations but a metallic wall is used as the test wall.
required. Class (A) defines in minutes the level of firestop
• Simulate a fire by increasing the temperature in line protection offered by the partitions in shipbuilding
with a curve defined by the standard. applications as compared to integrity (I).
• Check the insulation (I) by measuring the temperature Results
on the unexposed side.
The tests performed at the WFRC (Warrington Fire
• Visually inspect integrity (E).
Example: A product that is able to withstand a period of 2 Research Centre) and validated by Bureau Veritas
hours will be classed as EI120. classify EZ-Path as A60 (deck and bulkhead).
> Results of each standard
> Noise barrier and leakage rate
Zone Standard Class The STC rating (Sound Transmission Class) defines
Europe EN1366-3 EI120 the acoustic impermeability of firestop products
based on the ASTM E90 standard.
United Kingdom BS 476: Part 20 EI60
EZ-Path modules have an STC of 45 dB.
Germany DIN 4102-9 S90 or EI90 The L Rating defines the leakage rate of firestop
Russia NPB ( ) 237-97 IET90 or EI90 products based on the ASTM E814 standard.
America ASTM E814 (UL1479) F rating – 4 h or E240 EZ-Path modules have a leakage rate of 0.5 m3/h.

NB: Differences in class can be explained by the fact that different

standards use different procedures.

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products. 29
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Implementing Ez-Path®
To ensure your firestop installation is a success, simply follow the steps below:
1. Define the type and number of modules in accordance with the number of cables (see table opposite).
2. Identify the type of installation: thin partition, concrete wall, concrete floor, etc.
3.1. Check the existing framework.
3.2. If there is none, select suitable tools for the material involved (saw, crown saw or a diamond coring system) and
make an opening.
4. Select finishing plates with the help of the tables below.

HORIZONTAL INSTALLATION
DRY PARTITIONS CONCRETE WALL Cables
Module 22 Cat. No. Code Kit † Sawn framework † Framework already
Ø Coring with crown saw Ø Coring in place

(='3 Only sold as a kit † 45x45 mm

250518 † 45x45 mm x
with a module + 2 plates Ø 52 mm
TT TT

23 31

DRY PARTITIONS CONCRETE WALL Cables

Number of † Sawn framework † Framework already
Module 33 Installation Plates* and accessories Code
modules Ø Coring with crown saw Ø Coring in place

1 EZP133R 250210 † 80x80 mm † 80x80 mm

Ø 102 mm Ø 102 mm
D

1 EZP133CW 250240 † 80x80 mm † 80x80 mm x

Ø 102 mm Ø 102 mm

1 EZP133W 250110 † 80x80 mm x x

 2 EZP233W 250120 † 80x155 mm x x


 
3 EZP333W 250130 † 80x230 mm x x

(='
4 EZP433W 250140 † 80x305 mm x x
Code: 250018

TT TT
7 EZP733W 250170 † 80x535 mm x x
56 69

1 EZD33E 250078

1 RCM33E 250206

DRY PARTITIONS CONCRETE WALL Cables

Module 44 Number Installation Plates* Code † Sawn framework † Framework already
of modules Ø Coring with crown saw Ø Coring in place


1 EZP144W 250230  mm † 120x105 mm
† 120x105 x
Ø 152 mm Ø 152 mm


† 120x105 mm
 † 120x206 mm
(=' 1 to 5 EZP544W 250250 x D
† 120x308 mm
Code: 250058
† 120x410 mm
TT TT
† 120x511 mm
78 97
* Plates sold in pairs

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
30 and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products.
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MAXIMUM MODULE CAPACITY

Ø of cables (mm)
3.5 4.5 5.5 6 7.5 8 10 14 16 18 21 22 24 26 29 32 38 48 60 70 75
Modules Maximum number of cables
EZDP22 58 30 20 17 11 10 6 3
EZD33 280 140 99 75 51 45 29 12 10 6 5 5 4 3 1 1
EZD44 654 331 224 178 127 107 73 33 23 19 13 11 9 7 6 4 3 2 1 1 1

The table above provides an estimate of the maximum number of cables that each module can accommodate.
* Within the context of renovation work, if cables are already in place in the duct, modules can be caulked directly into the wall.

VERTICAL INSTALLATION
Number of FLOOR
Module Code Installation Plates* Code
modules † Framework - Ø Coring

† 80x80 mm
(=' 250018 1 EZP133K 250220
Ø 102 mm

Number of FLOOR
Module Code Installation Plates* Code
modules † Framework - Ø Coring

† 120x105 mm
(=' 250058 1 EZP144F 250260
Ø 152 mm

Number of FLOOR
KIT Code Installation Plates* Code
modules † Framework

(='* 250098 4 modules + 1 plate † 150x450 mm

(='0%
(='0% 250088
CM250058 4 or 8 EZG844 250280 † 300x450 mm





4,8,12 or 16 EZG1644 250290 † 610x450 mm



* Plates sold separately

Framework: A frame or structure for various types of opening (doors, windows, pipes, etc.). These are put in place as part
of a building's main construction work and may take the form of polystyrene blocks or wooden frames.
Coring: A procedure for cutting out a test specimen from an area undergoing work. A diamond crown is generally used for
this procedure.

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products. 31
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References
SELECTED REFERENCES
> Service sector > Infrastructure
Manchester Royal Infirmary – England T2, Mexico DF Airport - Mexico
IKEA, Auchan, HSBC, BNP Paribas Rome Train Station - Italy
World Trade Center, Brussels – Belgium Underground rail tunnels, Sydney - Australia
Dell Call Center, Edmonton – Canada Zhivopisny Bridge, Moscow – Russia
Sheraton Hotel, Burj Dubaï Tower King’s Dock Arena, Liverpool – England
Saint Louis University – USA Deutsche Telekom, Telmex

> Heavy industry > Processing industries

Black Thunder coal mine – USA Bayer Healthcare, Sanofi Aventis
Wolverine Tubes factory – Canada Ford/Magna Corp, Bombardier Transportation
Cemex factory, Italcementi Nestlé, Danone, Unilever, Masterfoods
Lukoil – Russia Chantiers de l’Atlantique – France
Noble Drilling Services – Singapore Gdansk shipyard – Poland
Meridien Solar Energy Park, Siemens Wind Power MT MembraTec – Denmark

IN CABLOFIL® THEY TRUST

Heathrow Airport, England, Terminal 5 (T5) Manufacturing and distribution centre,
Terminal 5, which houses all of British Airways Nestlé Nespresso S.A.
operations, has three satellites. These required more Special coffee calls for special equipment! On the
than 500 km of CABLOFIL cable trays to be installed from outskirts of the town of Avenches, Nestlé Nespresso
the public areas, technical areas, baggage conveyance (...) has built a completely new production centre with
areas and underground rail tunnels. a logistics platform (...). CABLOFIL is involved in the
"Continuous improvements in quality can only be venture.
achieved if we are prepared to try new approaches. "CABLOFIL won me over. It is quick and easy to
We will always use those products which create the install. Amongst other things, I particularly like the
most value for the customer", says Ron Haldane, who smaller installation accessories and the hangers. The
is responsible for quality assurance and continuous ergonomics are great. As everything comes down to time,
improvement at Amec Building and Facilities Services. the product satisfies all concerned. Installers appreciate
its simplicity and
managers love
the speed with
which it can be
implemented",
explains Jacques
Scharwatt, who
is responsible for
electrotechnical
implementation at
the Nespresso site.

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
32 and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products.
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Decision-making software
CABLOFIL® has developed 3 types of decision-making software to guide users throughout
every stage of the process, from design through the creation of the bills of material.
- CABLOSOFT: to recommend a solution
- CABLOCAD: to help design installations
- e-CATALOGUE: to put together a technical specification and generate a request for quotation
CABLOCAD is a plug-in for all versions of e -CATALOGUE brings together all the products
®
AUTOCAD . It is a comprehensive resource containing all and gives all the technical information required. Once the
the CABLOFIL solutions and can be used to create a products have been selected and the quantities specified,
picture of the cable routing solution along with detailed a technical specification is automatically generated,
information. It also has the facility to integrate this along with a quantitative description, which can be sent
solution into the wider design of the building and off for quotation.
generates a detailed list of the products required
(including quantities).

CABLOSOFT software makes recommendations

to help ensure the right products are chosen and get
the most out of them in terms of the cable routes at
hand and the associated technical demands. It gene-
rates a full list of products to be used for each section
of the cable routes.

All of our softwares can be downloaded for free from www.cablofil.com

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products. 33
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Specifications for power and data cable

supports
Welded steel wire cable trays shall comply with the description and performance levels
described below.
DESCRIPTION
- Cable trays shall be manufactured from steel wires, welded together and bent into final shape.
- All cable trays, except the 30x50, shall be manufactured with a longitudinal ‘T-welded’ safety edge.
- Trays shall be constructed with a 50 mm x 100 mm mesh configuration.
- The internal dimensions of the cable trays shall be:
• Internal heights of 30 mm, 54 mm, 105 mm and 150 mm
• Internal widths of 50 mm, 100 mm, 150 mm, 200 mm, 300 mm, 400mm, 450 mm, 500 mm and 600 mm for
heights of 30 mm and 54 mm
• Internal widths of 100 mm, 150 mm, 200 mm, 300 mm, 400 mm, 450 mm and 500 mm for heights of 105 mm
and 150 mm
Surface treatments for wire cable trays and related accessories
The surface treatment chosen shall depend on the environment wherein the product will be installed.
The positive contribution made by each type of surface treatment and each type of stainless steel shall be
demonstrated by means of salt spray tests (SST) performed in accordance with the standard EN 9227:
- Electro zinc plated after manufacture in accordance with the EN standard 12 329: at least 120 h of SST
- Hot dipped galvanised after manufacture in accordance with the standard EN ISO 14 61: at least 360 h of SST
- 304L stainless steel – standard EN 10088-2 – AISI 304L - X2CrNi18.09 - or 316L stainless steel – standard EN
10888-2 – AISI 316L - X2CrNiMo17.12.2 - degreased, pickled and passivated: at least 750 h of SST for 304L and
1000 h of SST for 316L
- In addition, stainless steels must be able to withstand at least 10 cycles (i.e. 10 days or 240 h) of Kesternich SO2
tests in accordance with DIN 50018.

PERFORMANCE LEVELS
Wire cable trays:
- All trays shall be arranged and positioned on the site itself in accordance with the manufacturer's instructions.
- The deflection of the wire cable tray must be no more than 1/200th of the distance between two supports and
tested in accordance with the standard IEC 61537.
- Wire cable trays must be designed with an optimum span of 2 m, taking into account the maximum carrying
capacity authorised by the manufacturer.
- The positive contribution made by the wire cable tray in terms of reducing electromagnetic interference must
be demonstrated by tests performed by COFRAC certified independent laboratories.
- The reliability of the wire cable tray for Category 5e and Category 6 communication cables must be demonstrated
by tests performed by an independant laboratory.
- Assemblies with specific fire-resistant properties must have an E30-E90 certificate issued by an approved
laboratory in accordance with the tests described in the standard DIN 4102-12.
- The wire cable tray short-circuit resistance must be tested by an independent laboratory.
- The positive contribution made by the wire cable tray in terms of energy consumption must be tested by an
independent test laboratory.
Couplers:
- For the purpose of assembling the various wire cable tray, only fast coupling systems or screw-based (CE25/
CE30) systems must be used. These must be designed, mechanically tested and supplied by the wire cable tray
manufacturer.
- The electrical resistance of the joints must not exceed 50 mΩ and must be tested in accordance with the
procedure described in the standard IEC 61537.
Supports:
- Only supports, brackets or hangers designed, mechanically tested and supplied by the wire cable tray manufac-
turer must be used. The loading capacities of the brackets and the hanger torques must be tested in accordance
with the standard IEC 61537.
Earthing:
To enable earthing every 15 m, bimetal terminals or tin-plated aluminium connectors must be used. These must
be recommended and tested by the manufacturer.
This text is available in Word format on our website: www.cablofil.com

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
34 and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products.
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Specifications for the firestop caulking of

cable pathways
After feeding electrical cables through a wall, the integrity of firestop walls must, without
exception, be restored using a firestop product that offers at least the same level of protection
as the original walls. Firestop products will comply with the description and performance
levels described below.
DESCRIPTION
- The firestop product must consist of a metal case, pre-installed intumescent foam and finishing plates. The
intumescent part of the product must take the form of two convex foam slats positioned in such a way within the
module as to apply constant pressure to the cables, however many there may be.
- The external dimensions of the firestop modules will be:
• H x W x L: 114 mm x 102 mm x 353 mm
• H x W x L: 75 mm x 75 mm x 267 mm
• H x W x L: 37 mm x 37 mm x 267 mm
- It must be possible to open these modules so that they can be mounted on existing installations.
- They must be used on its own or side by side.
- It must be possible to route cables at a later time without affecting the integrity of the firestop installation.
- The module must ensure the electrical continuity of the installation. To this end, it must have a facility for
connecting the earthing cable.

PERFORMANCE LEVELS
Firestop
- The intumescent part of the product must act as a barrier in the event of fire.
- The product must be certified as a firestop in accordance with the following standards:
• European standard: EN1366-3
• German standard: DIN 4102-9
• British standard: BS 476: Part 20
• American standard: ASTM E814 (UL1479)
• Russian standard: NPB ( ) 237-97

SPECIFICATION
In order to ensure consistency across firestop installations, the specified product is EZ-Path® sold by
CABLOFIL®.

This text is available in Word format on our website: www.ezpath-solution.com - www.cablofil.com

Please note! Not all steel wire cable trays are the same. The mechanical and electrical characteristics, tests, certifications, overall quality management aspects
and recommendations referred to in this technical guide are relevant to CABLOFIL® only and cannot, under any circumstances, be applied to other similar or imitation products. 35
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 96&+&20021

Europe Asia/Middle East

Europe www.cablofil.eu Bangladesh www.bangladesh.cablofil.com
Austria www.cablofil.at Brunei www.brunei.cablofil.com
Belarus www.cablofil.by China www.cablofil.cn
Belgium www.cablofil.be Emirates www.cablofil.ae
Bosnia www.bosnia.cablofil.com Hong-Kong www.cablofil.hk
Bulgaria www.cablofil.bg India www.cablofil.in
Crotia www.croatia.cablofil.com Indonesia www.indonesia.cablofil.com
Czech Rep. www.cablofil.cz Iran www.iran.cablofil.com
Denmark www.cablofil.dk Iraq www.iraq.cablofil.com
Estonia www.estonia.cablofil.com Japan www.cablofil.jp
Finland www.finland.cablofil.com Kazakhstan www.kazakhstan.cablofil.com
France www.cablofil.fr Kuwait www.kuwait.cablofil.com
Germany www.cablofil.de Lebanon www.lebanon.cablofil.com
Greece www.cablofil.gr Malaysia www.malaysia.cablofil.com
Hungary www.cablofil.hu Philippines www.philippines.cablofil.com
Iceland www.cablofil.is Saudi Arabia www.cablofil.sa
Ireland www.cablofil.ie Singapore www.cablofil.sg
Italy www.cablofil.it South Korea www.korea.cablofil.com
Latvia www.cablofil.lv Sri Lanka www.srilanka.cablofil.com

11/09 - RCS DIJON B562 005 447 - 15M

Lithuania www.cablofil.lt Syria www.syria.cablofil.com
Netherlands www.cablofil.nl Taiwan www.cablofil.com.tw
Norway www.norway.cablofil.com Thailand www.thailand.cablofil.com
Poland www.cablofil.pl Vietnam www.vietnam.cablofil.com
Portugal www.cablofil.pt
Romania www.cablofil.ro
Russia www.cablofil.ru Africa
Serbia www.cablofil.co.rs Algeria www.cablofil.dz
Slovakia www.cablofil.sk Angola www.angola.cablofil.com
Slovenia www.cablofil.si Egypt www.egypt.cablofil.com
Spain www.cablofil.es Kenya www.kenya.cablofil.com
Sweden www.cablofil.se Libya www.libya.cablofil.com
Switzerland www.cablofil.ch Morocco www.cablofil.ma
Turkey www.cablofil.com.tr Namibia www.namibia.cablofil.com
Ukraine www.cablofil.com.ua Nigeria www.nigeria.cablofil.com
U.K www.cablofil.co.uk South Africa www.cablofil.co.za
Tunisia www.tunisie.cablofil.com

312 886
Americas Oceania
Argentina www.argentina.cablofil.com Australia www.cablofil.com.au
Brasil www.brasil.cablofil.com New Zealand www.cablofil.co.nz
Canada www.cablofil.ca
Chile www.cablofil.cl International
Colombia www.colombia.cablofil.com Worldwide www.cablofil.biz
Costa-Rica www.cablofil.co.cr Last info. www.cablofil.info
Mexico www.cablofil.com.mx Organization www.cablofil.org
Peru www.peru.cablofil.com
USA www.cablofil.com
Venezuela www.cablofil.com.ve

INNOVATORS IN CABLE MANAGEMENT

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ABM - BLUMENAU
Customer: Schneider Electric Reference:
RPLC OC 700011435
Date: Document no:

07-jan-2016 LI-PWH-7.11435-002
TECHNICAL LEAFLETS AND CATALOGS
Prefabricated buildings

CHAPTER 7:
AIR CONDITIONING SYSTEM

Schneider Electric - R. José Deeke, 1585 – CEP 89031-401 – Blumenau – SC / Brasil - Fone : +55 47 3331-0222 – Fax : +55 47 3331-0211
3DJH