En Ds 30

...
technologies for a reliable hold
Threaded inserts
for plastic
and wood
Ensat®
B-Lok®
Mubux®
S-Lok®
Technical publication
No.30
Fastening technology from KerbKonus is in successful application
in a wide variety of different industrial sectors around the world.
State-of-the-art production facilities provide our customers with

the assurance of quality and reliable delivery, and sophisticated
fastening solutions for every conceivable field of application are
implemented by our own Research and Development Department.
Close cooperation and exchange of experience and expertise

on an international level ensure that our company stays at the
cutting edge of technological development.
With independent branches and agencies operating in

a number of countries around the world we are a truly reliable
partner when it comes to secure fastening technology.
... our products and services
Depending on the required anchoring method in the material,

KerbKonus offers a variety of threaded insert options:
• self-tapping threaded inserts for metal, wood and plastics

• Threaded inserts for cold embedding
• Threaded inserts for hot or ultrasound embedding
• Threaded inserts for screwing into an internal thread
• Threaded inserts for riveting
Alongside its long-standing, proven spectrum of threaded inserts

for a wide variety of applications, KerbKonus also offers a range
of fastening technology-related products and services:
• Punched rivet system for thin mouldings

• Screw locking
• Thread sealing systems
• Insulating plastic coating
If you have a specific problem related to the field of fastening

technology - with its rich fund of expertise and comprehensive
product range, KerbKonus has the solution for you.
Kerb-Konus-Vertriebs-GmbH Technical details of KerbKonus products

Wernher-von-Braun-Straße 7 are provided on our website:
Gewerbegebiet Nord www.kerbkonus.de
92224 Amberg
To access design data, go to the download portal of our
Phone +49 9621 679-0 website. Here, you will be able to download product data in
Fax +49 9621 679444 any required formats or as CAD files.
e-mail KKV-Amberg@kerbkonus.de
Internet www.kerbkonus.de
Threaded inserts for plastic and wood ...
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Threaded inserts from KerbKonus ...

Tested quality; Test methods Page 2 and 3
Ensat® – the self-tapping threaded insert; Pull-out strength; Installation Page 4 and 5
Ensat®-driving tools …
Tools Page 6 and 8
Ensat®-installation …
Manual installation and machine installation Page 9 and 10
Ensat®-S 302 / -SI 302 2

M2 to M30 self-tapping with pre-formed 302 0 Page 11
Imperial thread cutting slot or drilled Page 12
M4 to M12 302 2 Page 13
Ensat®-SB 307 / 308 and Ensat®-SBI 307 2 / 308 2

M3 to M24 self-tapping with pre-formed 307 0 / 308 0 Page 14
M4 to M12 three cutting bores or drilled 307 2 / 308 2 Page 15
Ensat®-SD 303 0 and Ensat®-SBD 347 0 / 348 0

M3 to M10 self-tapping with pre-formed 303 0 Page 16
cutting slot or drilled
M3,5 to M12 self-tapping with pre-formed 347 0 / 348 0 Page 17
three cutting bores
Ensat®-SH 309 0 and Ensat®-SHI 309 2

M2,5 to M16 self-tapping with pre-formed 309 0 Page 18
M4 to M10 cutting slot or drilled 309 2 Page 19
Ensat®-3F 305 0
M3 to M6 thread forming pre-formed 305 0 Page 20
or drilled
Mubux®
M2 to M10 press-inn insert with pre-formed 850 0 / 852 0 Page 21 and 22
M3 to M8 helically knurled or drilled 856 0 / 857 0 Page 23
locking profile
B-Lok®
M2 to M8 expansions insert pre-formed 812 0 / 842 0 Page 24 to 27
or drilled
S-Lok®
M2 to M10 for embedding using pre-formed 860 0 Page 28 to 34
also as threaded ultrasonic or or drilled to
pin M3 to M8 heat transmission 867 0
30.1218
What really counts:
tested quality.
At our parent plant in Amberg, we

produce threaded inserts using efficient
production methods. A team of qualified
and highly motivated staff guarantees a
consistent, high standard of production.
The number of products manufactured

over the company’s history reaches into
the billions. State-of- the- art automation
lines manufacture around the clock in a
precise and high standard of quality.
The efficient and low-cost production of
large-scale product series is one of the
strenghts on which we have based our
success.
But our high-volume production output

in no way compromises flexibility. We are
able to quickly and efficiently produce
even small batches of nonstandard
items.
Our state of the art stock control system

permits the reliable, prompt delivery
of standard products, keeping your pro-
duction running to schedule at all times
and helping to minimize your ware-
housing costs.
We are particularly proud of a cost-to-

performance ratio which ensures satis-
fied customers the world over. This
has made KerbKonus a reputable and
respected partner to industry in the
global marketplace.
Quality and environment are top priority

issues at KerbKonus. Quality conscious-
ness is a continuous thread running
through every aspect of the company’s
work and all its products and services.
Quality is lived and breathed at Kerb-
Konus.
As manufacturer in the metal processing

industry we are aware of our responsibi-
lity for an environmentally compatible
production. With this in mind we follow
Quality System up a policy of sensible resource spending
DEKRA Certificat in accordance with and environmental friendly production
ISO 9001:2015 Reg.No. 30507428 both in our process engineering and our
ISO 14001:2015 Reg.No. 170507049 product range.
ISO 50001:2011 Reg.No. 181115119
2 30.1218
... technologies for a reliable hold
Applications on the
test stand ...
Threaded inserts from KerbKonus are Test methods

manufactured in large piece numbers.
Human lives and safety can often The loading capacity of a thread depends
depend upon these tiny components, primarily on the surface shell of the
for instance in the case of airbag component which is exposed to shearing
receiving fasteners. stress.
Because we bear this heavy responsi- By selecting just the right threaded insert
bility, our products are tested and moni- for each application, maximum reliability
tored in line with the most stringent can be achieved.
directives. In the case of particularly
critical applications, each and every part Using tried and tested, practically ori-
is exhaustively tested on state-of-the- ented test methods (see the table below)
art test equipment before it is delivered set of reliable specifications to ensure
to you e.g. dimensional check, foreign safe, reliable compliance with any app-
particles. For Example: lication requirement, however unusual.
– dimensional check In most cases, this can even be achieved
– foreign particles using standard threaded inserts.
2.1 2.1.1 2.2 2.3 2.4
Pull-out strength Pull-out strength Pull-out strength Overtorque Pull-out torque

against head
Screw 12.9* Screw 12.9* Screw 12.9*
F F Screw 12.9* Nm Washer
F DIN EN ISO 7089
Nm
Screw 12.9* hardened steel
Washer
DIN EN ISO 7089
2.5 2.6 2.7 2.8
Pull-out torque Overtorque Tension loading, Pull-out torque

exterior screw thread
Screw 12.9*
Screw 12.9* Nm
Nm Screw 12.9* Washer
Washer
DIN EN ISO 7089 F Nm DIN EN ISO 7089
hardened steel F F
Retaining hole
Ø E+0,1
Workpiece
Steel bar hardened

secured against
turning
Note: *Because the connection elements often achieve higher stress values compared with components of strength class 12/12.9, at KKV testing is generally conducted using testing pin 14.9 and
hardened circular blank.
Fig. 1
30.1218 3
The Ensat® –
self-tapping threaded
insert …
Ensat® is a self-tapping threaded in- Product features
Fields of application
sert with external and internal
threads,cutting slots or cutting bores. 앫 Universal application for all types of
The Ensat® is used throughout the
A continuous process of further deve- whole of the metal and plastics proces- plastic, thermoset plastics, thermoset
lopment has brought about a number sing industry. plastics, PU/PUR foam, Fibre-reinfor-
of major improvements to product cha- ced plastic (FRP), for hardwood and
racteristics. These inserts are protected – Automotive plywood, hard paper and metal.
by German and also foreign patents.
– Household appliance and office 앫 Maximum strength values in compari-
The Ensat® is screwed into a pre-for- machinery production son to other systems. The diagram
med or pre-drilled receiving hole and illustrates the withdrawing force in
so automatically taps its own thread – Electrical and laboratory thermoplastic materials: In thermoset
into the hole wall. supplies plastics and FRP, the values tend to
This ensures a backlashfree fit with be higher.
extreme loading capacity. – Plant and equipment
construction 앫 Thin-walled Ensat® for restricted
Ensat®-3F 305 space conditions (residual wall thick-
is a thread forming insert with 3 – Sports and lifestyle equipment nesses), and also suitable for screwing
longitudinal grooves around its in using a thread tapping machine
periphery – Railed vehicles industry (same inside and outside pitch).
Slot version: WN 303,
Three-hole version: WN 347/348
page 16 and 17.
PA, PMMA, PVC-U 3 chip reservoirs

around the periphery
POM, PBT
Fig. 3
Approx. pull-out force [kN] ➞
Ensat®-SBS 337/338
ABS, PP, PE, These cutting bores are shaped to
PPO, PC, PVC-P serve as chip reservoirs. The chips
created during the driving process
stored here and cannot drop into
sensitive equipment parts.
For additional sealing from below:

Ensat® with closed floor
Works standard 357/358.
Ensat® Typ 302 female thread ➞ See publication no. 20, page 21.
Fig. 2
4 30.1218
The Ensat®
in the workpiece ...
Installation recommendation Example:
0,1 – 0,2
Female thread M8, recommended
The Ensat® should be processed appr. borehole diameter for
0,1 – 0,2 mm recessed (fig. 4). After Ensat®-S 302:
processing, the Ensat® can be immedia- 10,9 to 11,2 mm
tely subjected to load. If the component Ensat®-SB 307/308:
material permits subsidence of the 11,1 to 11,3 mm
Ensat® under load, the Ensat® can only (see Works Standard sheets)
execute an axial movement of 0,1 to
0,2 mm. In other words, the pretension In case of processing problems (e.g.
of the screw union is largely retained, extreme screw-in torque levels), it is
loosening of the screw connection generally of no consequence.
Part
under dynamic load is impeded. In case of doubt, it is worth testing this.
Fig. 4
Retaining hole Borehole diameter

Brittle, tough and hard materials call
The receiving hole (L, fig. 5) can be for a larger borehole than soft or elastic
simply drilled or already provided for materials. For guideline values, see the
in the casting. table above.
Countersinking (N) the borehole Edge distance

(fig. 5) is recommended in order to: The smallest still admissible edge
distance W (fig. 5) depends on the
• Prevent the workpiece surface from planned stress level and the elasticity
being raised of the material into which the Ensat®
• Permit screwing in to a greater depth is screwed.
Guideline values for plastic:
• Ensure improved initial cutting W 욷 0,25 to 0,9 E
characteristics
60°
For moulding parts made of additionell
plastic, the Ensat® achieved, due to the
N
greater effective shearing area, a higher
L
pullout strength as a direct screw
coupling in the same application.
W
T
Part
Guideline values for countersink:

N = 0,06 to 0,08 x E + E
Material thickness:
Smallest admissible material thickness ≥ length
of the Ensat®
Depth of the blind hole T:
see Works Standard sheets, page 11 to 20
E = Outside diameter of the Ensat® [mm]
Fig. 5
30.1218 5
Ensat®–
driving tools...
On this page, you can configure the optimum tool Tool for accessible retaining Tool for deep located
for your application. A configuration is provided in boreholes (short) retaining boreholes (long)
the following as an illustrative example.
The article number is composed of two sequences

of numbers and starts with the tool shank (fig. 8)
which should be selected in accordance with your 1 Shank
output.
Also encrypted in this number are the special 4 Stop pin
versions for thin-walled Ensat® (620 1 and 621 1) 9 Ball
and for very high driving torques (622 0 and 623 0)
which are available as standard only as a square 5 Fixing screw
shank. Other non-standard geometries can be 6 Ball bearing
evaluated as standard besides the tools illustrated.
2 Shell
The second sequence of numbers in the table
(fig. 9) indicates the thread code of the female 3 Guide bush
thread. The tightened dimensions of the tools are 7 Stud
shown on the next page.
Fig. 6
The right length of the threaded pin Setting or exchanging Conditions for flawless
for the Ensat® with cutting slot or the stud tool function
with cutting bore is calculated from
the pitch of the female thread • Pull the shell (2) downwards • Unscrew the guide bush (3) at • Locking and unlocking the tool on
(see also Fig. below; off the shank (1). the front if the Ensat® is to be the Ensat® surface is guaranteed
P = pitch of the female thread). installed deeper than 0.2 mm by a thrust bearing (6).
• Release the locking screws (5). under the surface of the workpiece.
Diameter: 0.1 to 0.2 mm smaller • The stop pins (4) execute the impact
• Screw the stud (7) in or out. than Ensat® retaining hole. at the shell (2) which unlocks the
Yellow colour marking indicates tool.
flattened surfaces for the locking For mounting thin-walled
screws. Ensat® (page 17), special guide • Wear at the stud (7) can result in
bushes must be used unlocking problems.
• When assembling, tighten both (tools 620 1 and 621 1).
screws (5) evenly.
The components are also offered as
• Insert the ball bearing (6). single parts to allow you to carry out
your own repairs to the tool.
• Push on the shell (2) until the
ball stop locks into place. Simply give us a call.
For the tool to function perfectly,
the shell must be very easy to rotate.
Shorten the thread of tool 610
accordingly for short Ensat®.
Fig. 7
6 30.1218
Ensat®–
driving tools...
Example: Shank:
You wish to insert an Ensat® 636 0…
308 000 050. 110. For the installation (long for deep positioned borehole)
process, you have selected a driving
tool with spindle hexagon socket to Thread code:
DIN ISO 1173 and have to mount the …00 050…
insert into a deep positioned borehole. (for thread M5)
Suffix numbers:
…. 000
(with always the same tools)
Order no: 636 000 050.000
E1 SW SW MK SW
SW
Tool Tool Tool Tool Tool
620 0… (short) 630 0… (short) 635 0… (short) 640 0… (short) 626 0… (short)
620 1… (short) 631 0… (long) 636 0… (long) 641 0… (long) 627 0… (long)
622 0… (short) Geometry similar Geometry similar Geometry similar Geometry similar
B
621 0… (long)
B
ISO 1173 E11,2 ISO 1173 E6,35 DIN 228 ISO 3315
B
B
621 1… (long)
623 0… (long)
E E E E E
SW SW SW SW SW
Tool Tool Tool Tool Tool

610 2… 610 3… 610 4… 610 0… 612 0…
for Ensat®-SBI with linear with magnet cores Manual Removal
bushing installation
B
B
B
B
Fig. 8
30.1218 7
8
For M2 M 2,5 M3 M 3,5 M4 M5 M6 M8 M 10 M 12 M 14 M 16 M 18 M 20 M 22 M 24 M 27 M 30
Ensat® –– –– No. 4 No. 6 No. 8 No. 10 1/4" 5/16" 3/8" 7/16" 1/2" 5/8" –– –– –– –– –– ––
Metrisch …00 020.000 …00 025.000 …00 030.000 …00 035.000 …00 040.000 …00 050.000 …00 060.000 …00 080.000 …00 100.000 …00 120.000 …00 140.000 …00 160.000 …00 180.000 …00 200.000 …00 220.000 …00 240.000 …00 270.000 …00 300.000
Whit- –– –– –– –– –– –– …00 525.000 …00 531.000 …00 537.000 …00 544.000 …00 550.000 …00 562.000 –– –– –– –– –– ––
worth
UNC –– –– …00 604.000 …00 606.000 …00 608.000 …00 610.000 …00 625.000 …00 631.000 …00 637.000 …00 644.000 …00 650.000 …00 662.000 –– –– –– –– –– ––
Artikel-No.
UNF –– –– ...00 704.000 …00 706.000 …00 708.000 …00 710.000 …00 725.000 …00 731.000 …00 737.000 …00 744.000 …00 750.000 …00 762.000 –– –– –– –– –– ––
Measurement table
Tool type 620 0... (short version), 620 1... (variant for thin-walled-ENSAT®) and 621 0... (long version), 621 1... (variant for thin-walled-ENSAT®)
E1 8 8 8 8 8 12,5 12,5 12,5 16 16 25 25 25 25 25 30 30 30
SW 6,3 6,3 6,3 6,3 6,3 10 10 10 12,5 12,5 20 20 20 20 20 25 25 25
B 78 78 78 78 78 95 95 95 118 118 145 145 145 169 169 198 198 198
B1 40 40 40 40 40 50 50 50 60 60 60 60 60 60 60 60 60 60
E 18 18 18 18 18 24 24 24 32 32 50 50 50 58 58 70 70 70
E2 7 7 7 7 7 9 10 12 15 18 20 22 24 26 28 32 35 38
Tool type 622 0... (short version, reinforced version for high installation torques) and 623 0... (long version, reinforced version for high installation torques)
E 쑗 쑗 쑗 쑗 쑗 36 36 36 43 43 쑗 쑗 쑗 쑗 쑗 쑗 쑗 쑗
Tool type 630 0... (short version, hexagonal shaft) and 631 0... (long version hexagonal shaft)
SW 11,11 11,11 11,11 11,11 11,11 11,11 11,11 11,11 11,11 11,11 11,11 11,11 11,11 –– –– –– –– ––
B 71 71 71 71 71 83 83 83 98 98 118 118 118 –– –– –– –– ––
Tool type 635 0... (short version, hexagonal shaft) and 636 0... (long version, hexagonal shaft)
SW 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 6,35 –– –– –– –– –– –– –– ––
B 66 66 66 66 66 78 78 78 93 93 –– –– –– –– –– –– –– ––
Tool type 640 0... (short version, morse taper shaft) and 641 0... (long version, morse taper shaft)
MK MK0 MK0 MK0 MK0 MK0 MK2 MK2 MK2 MK3 MK3 MK4 MK4 MK4 MK4 MK4 MK4 MK4 MK4
B 쑗 쑗 쑗 쑗 쑗 쑗 쑗 쑗 쑗 176,5 쑗 222,5 쑗 쑗 쑗 쑗 쑗 쑗
Tool type 626 0... (short version, square socket shank) and 627 0... (long version, square socket shank)
SW –– –– –– –– –– 1/2“ 1/2“ 1/2“ 1/2“ 1/2“ 1/2“ 1/2“ 1/2“ 1/2“ 1/2“ 1/2“ 1/2“ 1/2“
B –– –– –– –– –– 94,5 94,5 94,5 117,5 117,5 140,5 140,5 140,5 168,5 168,5 197,5 197,5 197,5
Tool type 610 2..., 610 3… (from M 8), 610 4… (from M6) – (for ENSAT® with hexagon socket)
E –– –– –– –– 6 8 10 10 12 14 16 18 –– –– –– –– –– ––
B –– –– –– –– 80 90 100 100 110 125 125 125 –– –– –– –– –– ––
SW –– –– –– –– 4,9 6,2 8 8 9 11 12 15 –– –– –– –– –– ––
Tool type 610 0..., 612 0... (manual driving tools)
E –– 6 6 6 6 10 10 10 16 16 16 –– –– –– –– –– –– ––
B –– 55 55 60 60 75 75 75 95 95 95 –– –– –– –– –– –– ––
SW –– 5 5 5 5 8 8 8 12,5 12,5 12,5 –– –– –– –– –– –– ––
In order to obtain the length dimension of the extended tool versions, the specified dimensions B must be added in each case to the dimension B1.
30.1218
쑗 = available on request Fig. 9
Manual Ensat®-
installation …
Manual installation with driving tool and tap wrench: Manual Insertion Process
10.1 10.2 10.3
The manual insertion is usually carried out using the manual tool 610 0 … via the
female thread or in the case of the tools 610 2…using the hexagon socket. You
can of course also use power tools for the manual assembly. If doing so, it needs
to be ensured that the rotatable sleeve (2, see fig. 6) is in the corresponding
correct position (see fig. 15 procedure description).
Image 10.1/11.1
Thread the Ensat®, cutting geometry (slit or bore) has to be pointing downward.
Attention needs to be paid while doing so that the screw with nut does not face
Fig. 10 in the direction of the cutting geometry after locking with a counter nut, as the
shavings are otherwise not discharged.
Emergency installation using screw and nut:
Image 10.2/11.2
Screw in the Ensat® until approx. 0.1-0.2 mm underneath the surface of the work
piece like in image 4 (during temporary assembly using screw and nut, the Ensat®
should be processed until flat). Vertical assembly must be ensured.
Image 10.3/11.3
Loosen the counter nut, otherwise the Ensat® could possibly become unscrewed.
Subsequently screw out the screw/screw-in tool.
11.1 11.2 11.3
Fig. 11
30.1218 9
Machine Ensat®-
installation…
Fig. 12
Machine driving process Guideline speed values for Guideline values for
light alloy: driving torques:
1. Precisely position the workpiece so Machine installation takes place using
that the bore and machine spindle the driving tools illustrated on page 7, Ensat® Speed rpm Ensat® M 2,5 1,5 Nm
are at right angles to each other mounted in: female thread [min-1] Ensat® M 3 2,5 Nm
(do not tilt).
Ensat® M 4 5,5 Nm
Set the machine to the precise 1. Thread tapping machine M 2,5 / M 3 650 – 900 Ensat® M 5 10 Nm
installation depth (appr. 0.1 to M 4 /M 5 400 – 600 Ensat® M 6 15 Nm
0.2 mm below the surface of the M 6 /M 8 280 – 400
2. Drill press Ensat® M 8 28 Nm
workpiece see page 5). M 10 / M 12 200 – 300 Ensat® M 10 40 Nm
with reversing system by means of M 14 / M 16 150 – 200 Ensat® M 12 60 Nm
2. Actuate the operating lever of the depth stop or thread cutting head. M 18 / M 20 120 – 200
machine. Ensat® M 14 100 Nm
Without guide cartridge, without M 22 / M 24 100 – 160 Ensat® M 16 160 Nm
The rotatable outer shell of the feed. M 27 / M 30 80 – 140 Ensat® M 18 220 Nm
tool must be resting against the Important: Do not exceed tightening
outer visible stop pins at the Ensat® M 20 310 Nm
torques. Fig. 13
beginning of the turning process so Ensat® M 22 420 Nm
that it is driven by the pins in the Ensat® M 24 530 Nm
clockwise direction. 3. Manual machine Ensat® M 27 770 Nm
With depth sensor and reversing Ensat® M 30 1050 Nm
3. Feed the Ensat® towards the tool system. See fig. 12. Torque MD
(slot or cutting hole facing The maximum admissible torque Fig. 14
downwards) and grip for the is dependent on:
4. Single or multiple
duration of 2 to 4 revolutions.
installation machines
1. The axial load capacity of the
4. Continue to actuate the operating With pneumatic or electric drive; tool stud
lever of the machine and to guide semi or fully automatic, computer
the tool to the hole until the Ensat® controlled (CNC). 2. The pressure resistance capacity of
cuts into the borehole. The remain- Note different pitches. the Ensat® in the axial direction
der of the driving process takes
place without actuating the feed.
5. Switch on the reversing function

(depending on the type and
structure of the device, this takes
place automatically by means of a
limit switch / depth sensor). Avoid
setting the tool down hard on the
workpiece as this can lead to brea-
kage of both the tool and the
Ensat®. It can also damage the play-
free fit of the Ensat® and so reduce
the pull-out strength. If necessary,
adapt the driving speed in line with
the necessary reversal time.
Fig. 15
10 30.1218
Threaded insert Ensat®-S

self-tapping Works Standard
metric inner thread 302 0
Application
The threaded insert Ensat®-S

with cutting slot is a self-tap-
ping fastener for the creation of
wear-free, vibration resistant
screw joints with high loading
capacity in materials with low
shearing strength.
Dimensions in mm
Article number Internal External thread Length Guideline values Minimum
thread for receiving hole borehole depth
diameter for blind holes
A E P B L T
302 000 020 … M 2 4,5 0,5 6 4,1 to 4,2 8
302 000 025 … M 2,5 4,5 0,5 6 4,1 to 4,2 8
302 000 030 … M 3 5 0,5 6 4,6 to 4,7 8
302 000 035 … M 3,5 6 0,75 8 5,5 to 5,6 10
302 000 040 … M 4 6,5 0,75 8 6,0 to 6,1 10
302 000 050 … M 5 8 1 10 7,3 to 7,5 13
302 000 061 … M 6 (a) 9 1 12 8,3 to 8,5 15
302 000 060 … M 6 10 1,5 14 8,9 to 9,2 17
302 000 080 … M 8 12 1,5 15 10,9 to 11,2 18
302 000 100 … M 10 14 1,5 18 12,9 to 13,2 22
302 000 120 … M 12 16 1,5 22 14,9 to 15,2 26
302 000 140 … M 14 18 1,5 24 16,9 to 17,2 28
302 000 160 … M 16 20 1,5 22 18,9 to 19,2 26
302 000 180 … M 18 22 1,5 24 20,9 to 21,2 29
302 000 200 … M 20 26 1,5 27 24,9 to 25,2 32
302 000 220 … M 22 26 1,5 30 24,9 to 25,2 36
302 000 240 … M 24 30 1,5 30 28,9 to 29,2 36
302 000 270 … M 27 34 1,5 30 32,9 to 33,2 36
302 000 300 … M 30 36 1,5 40 34,9 to 35,2 46
Example for finding Self-tapping threaded insert Ensat®-S to Works Standard 302 0 with internal thread A = M5 made of
the article number case-hardened, zinc plated and blue passivated steel: Ensat®-S 302 000 050.110
Materials Case-hardened steel, zinc plated, blue passivated Article-No. (fourth group of digits) … … … 110
Case-hardened steel, zinc-nickel plated, transparent passivated Article-No. (fourth group of digits) … … … 143
Stainless steel 1.4305 Article-No. (fourth group of digits) … … … 500
Brass Article-No. (fourth group of digits) … … … 800
Other materials, designs (e. g. fine thread) and finishes on request.
Tolerance ISO 2768-m
Thread Internal thread A: as per ISO 6H

External thread E: as per KKV standard Animation
Internal thread UNC, UNF, Whitworth see page 12
30.1218 Kerb-Konus-Vertriebs-GmbH • P.O. Box 1663 • 92206 Amberg • Phone +49 9621 679-0 • Fax +49 9621 679444 11
Threaded insert Ensat®-S
imperial thread 302 0
Application
Threaded insert with cutting

slot and internal thread.
Whitworth, UNC or UNF
Dimensions in mm
Article number Internal thread External thread Length Guideline values Minimum
inch mm mm for receiving hole borehole depth
A E P B L T
Whitworth 302 000 525 … 1/4 10 1,5 14 8,9 to 9,2 17
B.S.84 302 000 531 … 5/16 12 1,5 15 10,9 to 11,2 18
Internal thread 302 000 537 … 3/8 14 1,5 18 12,9 to 13,2 22
Tolerance: medium 302 000 544 … 7/16 16 1,5 22 14,9 to 15,2 26
a 302 000 550 … 1/2 18 1,5 22 16,9 to 17,2 26
302 000 562 … 5/8 20 1,5 22 18,9 to 19,2 26
UNC 302 000 604 … 4 – 40 5 0,5 6 4,6 to 4,7 8
302 000 606 … 6 – 32 6 0,75 8 5,5 to 5,6 10
Unified Coarse Thread
302 000 608 … 8 – 32 6,5 0,75 8 6,0 to 6,1 10
ANSI B1.1/BS 1580
302 000 610 … 10 – 24 8 1 10 7,3 to 7,5 13
Internal thread
302 000 625 … 1/4 – 20 10 1,5 14 8,9 to 9,2 17
Tolerance 2B
302 000 631 … 5/16 – 18 12 1,5 15 10,9 to 11,2 18
302 000 637 … 3/8 – 16 14 1,5 18 12,9 to 13,2 22
302 000 644 … 7/16 – 14 16 1,5 22 14,9 to 15,2 26
302 000 650 … 1/2 – 13 18 1,5 22 16,9 to 17,2 26
302 000 662 … 5/8 – 11 20 1,5 22 18,9 to 19,2 26
UNF 302 000 704 … 4 – 48 5 0,5 6 4,6 to 4,7 8
Unified Fine Thread
302 000 706 … 6 – 40 6 0,75 8 5,5 to 5,6 10
ANSI B1.1/B 1580
302 000 708 … 8 – 36 6,5 0,75 8 6,0 to 6,1 10
Internal thread
302 000 710 … 10 – 32 8 1 10 7,3 to 7,5 13
Tolerance 2B
302 000 725 … 1/4 – 28 10 1,5 14 8,9 to 9,2 17
302 000 731 … 5/16 – 24 12 1,5 15 10,9 to 11,2 18
302 000 737 … 3/8 – 24 14 1,5 18 12,9 to 13,2 22
302 000 744 … 7/16 – 20 16 1,5 22 14,9 to 15,2 26
302 000 750 … 1/2 – 20 18 1,5 22 16,9 to 17,2 26
302 000 762 … 5/8 – 18 20 1,5 22 18,9 to 19,2 26
Example for finding Self-tapping threaded insert Ensat®-S to Works Standard 302 0 with internal thread A = UNF 1/4-28 made of
the article number case-hardened, zinc plated and blue passivated steel: Ensat®-S 302 000 725.110
Thread External thread E: as per KKV standard
Remark: Female threads in imperial measurements are also available for other Ensat® types.
Example: Self-tapping thread insert Ensat®-SB (see page 14, female thread M6) with female thread A = 1/4-
20 UNC in steel, case hardened, zinc plated, blue passivated and a length of B = 12 mm: 308 000 625.110
12 Kerb-Konus-Vertriebs-GmbH • P.O. Box 1663 • 92206 Amberg • Phone +49 9621 679-0 • Fax +49 9621 679444 30.1218
Threaded insert Ensat®-SI

self-tapping / with hexagonal socket Works Standard
302 2
Application Hexagonal socket
The threaded insert Ensat®-SI The Ensat® is inserted via the

with cutting slot is a self-tap- hexagonal socket, permitting the
ping fastener for the creation achievement of short installation
of wear-free, vibration resistant time.
screw joints with high loading Other benefits: More simple driving
capacity in materials with low tools and machines which require
shearing strength. only clockwise rotation.
The Ensat® can be extracted

without problems before the
recycling process.
Dimensions in mm
Article number Internal External thread Length Hexagonal Guideline values Minimum
thread socket for receiving hole borehole depth
A E P B SW +0,1 L T
302 200 040 … M 4 6,5 0,75 8 3,2 6,0 to 6,1 10
302 200 050 … M 5 8 1 10 4,1 7,3 to 7,5 13
302 200 060 … M 6 10 1,5 14 4,9 8,9 to 9,2 17
302 200 080 … M 8 12 1,5 15 6,6 10,9 to 11,2 18
302 200 100 … M 10 14 1,5 18 8,3 12,9 to 13,2 22
302 200 120 … M 12 16 1,5 22 10,1 14,9 to 15,2 26
Example for finding Self-tapping threaded insert with hexagonal socket Ensat®-SI to Works Standard 302 2 with internal thread A = M5
the article number made of case-hardened, zinc plated and blue passivated steel: Ensat®-SI 302 200 050.110
Stainless steel 1.4305 (M4 to M8) Article-No. (fourth group of digits) … … … 500
Other materials, designs and finishes on request.

External thread E: as per KKV standard
Threaded insert Ensat®-SB
307 0 and 308 0
Application
Threaded insert Ensat®-SB with joints with high loading capacity

cutting bores is a self-tapping in materials with higher shearing
fastener for the creation of wear- strength.
free, vibration resistant screw
Dimensions in mm
thread Special thread for receiving hole borehole depth
A E P B L T
307 000 030 … M 3 5 0,6 4 4,6 to 4,7 6
308 000 030 … M 3 5 0,6 6 4,6 to 4,7 8
307 000 035 … M 3,5 6 0,8 5 5,5 to 5,6 7
308 000 035 … M 3,5 6 0,8 8 5,5 to 5,6 10
307 000 040 … M 4 6,5 0,8 6 6,0 to 6,1 8
308 000 040 … M 4 6,5 0,8 8 6,0 to 6,1 10
307 000 050 … M 5 8 1 7 7,4 to 7,6 9
308 000 050 … M 5 8 1 10 7,4 to 7,6 13
307 000 060 … M 6 10 1,25 8 9,3 to 9,5 10
308 000 060 … M 6 10 1,25 12 9,3 to 9,5 15
307 000 080 … M 8 12 1,5 9 11,1 to 11,3 11
308 000 080 … M 8 12 1,5 14 11,1 to 11,3 17
307 000 100 … M 10 14 1,5 10 13,1 to 13,3 13
308 000 100 … M 10 14 1,5 18 13,1 to 13,3 22
307 000 120 … M 12 16 1,75 12 15,0 to 15,2 15
308 000 120 … M 12 16 1,75 22 15,0 to 15,2 26
307 000 140 … M 14 18 2 14 17,0 to 17,2 17
308 000 140 … M 14 18 2 24 17,0 to 17,2 28
307 000 160 … M 16 20 2 14 19,0 to 19,2 17
308 000 160 … M 16 20 2 24 19,0 to 19,2 28
307 000 180 … M 18 22 2 18 21,0 to 21,2 21
308 000 180 … M 18 22 2 24 21,0 to 21,2 28
308 000 200 … M 20 26 2 27 25,0 to 25,2 31
308 000 220 … M 22 26 2 30 25,0 to 25,2 34
308 000 240 … M 24 30 2 30 29,0 to 29,2 34
Example for finding Self-tapping threaded insert Ensat®-SB to Works Standard 307 0 with internal thread A = M5
the article number made of case-hardened, zinc plated and blue passivated steel: Ensat®-SB 307 000 050.110
Short design Works Standard 307

Long design Works Standard 308
Tolerance ISO 2768-m Animation

External thread E: Special thread with flattened thread root, as per KKV specification
Internal thread UNC, UNF, Whitworth on request
Threaded insert Ensat®-SBI

self-tapping / with hexagonal socket Works Standard
307 2 and 308 2
Threaded insert Ensat®-SBI with The Ensat® is inserted via the

cutting bores is a self-tapping hexagonal socket, permitting the
fastener for the creation of achievement of short installation
wear-free, vibration resistant time.
screw joints with high loading Other benefits: More simple driving
capacity in materials with higher tools and machines which require
shearing strength. only clockwise rotation.
The Ensat® can be extracted

recycling process.
Dimensions in mm
Article number Internal External thread Length Hexagonal Guideline values Minimum
thread Special thread socket for receiving hole borehole depth
A E P B SW +0,1 L T
307 200 040 … M 4 6,5 0,8 6 3,2 6,0 to 6,1 8
308 200 040 … M 4 6,5 0,8 8 3,2 6,0 to 6,1 10
307 200 050 … M 5 8 1 7 4,1 7,4 to 7,6 9
308 200 050 … M 5 8 1 10 4,1 7,4 to 7,6 13
307 200 060 … M 6 10 1,25 8 4,9 9,3 to 9,5 10
308 200 060 … M 6 10 1,25 12 4,9 9,3 to 9,5 15
307 200 080 … M 8 12 1,5 9 6,6 11,1 to 11,3 11
308 200 080 … M 8 12 1,5 14 6,6 11,1 to 11,3 17
307 200 100 … M 10 14 1,5 10 8,3 13,1 to 13,3 13
308 200 100 … M 10 14 1,5 18 8,3 13,1 to 13,3 22
307 200 120 … M 12 16 1,75 12 10,1 15,0 to 15,2 15
308 200 120 … M 12 16 1,75 22 10,1 15,0 to 15,2 26
Example for finding Self-tapping threaded insert with hexagonal socket Ensat®-SBI to Works Standard 307 2 with internal
the article number thread A = M5 made of case-hardened, zinc plated and blue passivated steel: Ensat®-SBI 307 200 050.110


External thread E: Special thread with flattened thread root, as per KKV standard
Thin-walled threaded insert Ensat®-SD
self-tapping, cutting slot Works Standard
303 0
Application
Threaded insert Ensat® with cut- These versions are designed pri-
ting slot in a special thin-walled marily for processing on thread
and shortened version. Particularly tapping machines, as the pitch of
suitable for plastic with thin resi- the outside and internal thread is
dual walls and for light-weight identical.
constructions.
Dimensions in mm
thread Special thread for receiving hole diameter borehole depth
for blind holes
soft plastics hard, brittle
hardwood plastics
A E P B L L T
303 000 030 ... M3 4,5 0,5 6 4,0 to 4,1 4,1 to 4,2 8
303 000 035 ... M 3,5 5 0,6 6 4,5 to 4,6 4,6 to 4,7 8
303 000 040 ... M4 6 0,7 6 5,3 to 5,4 5,5 to 5,6 8
303 000 050 ... M5 7 0,8 8 6,3 to 6,4 6,5 to 6,6 10
303 000 060 ... M6 8 1,0 10 7,1 to 7,2 7,3 to 7,5 13
303 000 080 ... M8 10 1,25 12 8,6 to 8,8 8,9 to 9,2 15
303 000 100 ... M 10 12 1,5 15 10,6 to 10,8 10,9 to 11,2 18
Example for finding Self-tapping thin-walled insert Ensat®-SD slot to Works Standard 303 with internal thread A = M5 made of
the article number case-hardened, zinc plated and blue passivated steel: Ensat®-SD 303 000 050.110

Thin-walled threaded insert Ensat®-SBD

self-tapping, with cutting bores Works Standard
347 / 348
Application
Threaded insert Ensat®-SBD These version are designed strength / hardness of the base
with three cutting bores in a primarily for processing on material is always the determi-
special thinwalled version thread tapping machines, as ning factor. In critical cases, we
developed primarily for the pitch of the outside and recommend lubricating with suit-
applications with thin residual inside thread is identical. able media in order to prevent
walls and for light-weigth For processing thinwalled fracture of the thinwalled inserts.
constructions. inserts in metal, the tensil
Dimensions in mm
Article number Internal External thread Length Borehole Minimum
thread Special thread diameter borehole depth
for blind holes
A E P B T
347 000 035 … M 3,5 5 0,6 5 4,6 to 4,7 7
348 000 035 … M 3,5 5 0,6 8 4,6 to 4,7 10
347 000 040 … M 4 6 0,7 6 5,4 to 5,6 8
348 000 040 … M 4 6 0,7 8 5,4 to 5,6 10
347 000 050 … M 5 6,5 0,8 7 6,0 to 6,1 9
348 000 050 … M 5 6,5 0,8 10 6,0 to 6,1 13
347 000 060 … M 6 8 1 8 7,4 to 7,6 10
348 000 060 … M 6 8 1 12 7,4 to 7,6 15
347 000 080 … M 8 10 1,25 9 9,3 to 9,5 11
348 000 080 … M 8 10 1,25 14 9,3 to 9,5 17
347 000 100 … M 10 12 1,5 10 11,1 to 11,3 13
348 000 100 … M 10 12 1,5 18 11,1 to 11,3 22
347 000 120 … M 12 14 1,75 12 13,1 to 13,3 15
348 000 120 … M 12 14 1,75 22 13,1 to 13,3 26
Example for finding Self-tapping thin-walled threaded insert Ensat®-SBD to Works Standard 347 0 with internal thread A = M5
the article number made of case-hardened, zinc plated and blue passivated steel: Ensat®-SBD 347 000 050.110

Stainless steel 1.4305 (M3,5 to M8) Article-No. (fourth group of digits) … … … 500

External thread E: Special thread with flattened thread root, as per KKV standard
Internal thread: UNC, UNF, Whitworth on request
Threaded insert Ensat®-SH
self-tapping or thread forming Works Standard
309 0
Application Installation:
Threaded insert Ensat®-SH with 1. Self-tapping

cutting slot is a fastener designed Installation with cutting slot
to create wear- and vibrationres facing down (normal
stant screw connections capable application)
of withstanding high loads in: 2. Thread forming:
– Hardwood Installation with cutting slot
– Softwood facing up (in very soft
– Soft plastic and materials)
– Composite materials
Dimensions in mm
Article number Internal External thread Length Guideline values for Minimum
thread receiving hole dia. borehole depth
for blind holes
Softwood Plastic
욷 Hardwood
A E P B L L T
309 000 025 … M 2,5 5 1,6 6 3,5 3,6 to 3,8 8
309 000 030 … M3 5,5 1,6 6 4,1 4,2 to 4,3 8
309 000 035 … M 3,5 6,5 1,6 8 4,6 4,7 to 4,8 10
309 000 040 … M4 7 2,5 10 5,1 5,2 to 5,3 13
309 000 050 … M5 9 3 12 6,6 6,7 to 6,9 15
309 000 060 … M6 10 4 14 7,6 7,7 to 7,9 17
309 000 080 … M8 13 4 20 9,9 10,1 to 10,3 23
309 000 100 … M 10 16 5 23 12,4 12,6 to 12,8 26
309 000 120 … M 12 19 5 26 15,4 15,6 to 15,8 30
309 000 140 … M 14 22 5 26 18,4 18,6 to 18,8 30
309 000 160 … M 16 24 5 26 20,4 20,6 to 20,8 30
Example for finding Self-tapping threaded insert Ensat®-SH to Works Standard 309 0 with internal thread A = M5 made of brass:
the article number Ensat®-SH 309 000 050.800

External thread E: Special thread, as per KKV specification
Countersink Guideline values for countersink N (see page 5, fig. 5): N = 1,0 to 2,0 + E (E = External dia. of the Ensat®).
because of the larger diameter of the countersink, the bore hole (L) countersink with 90°.
Threaded insert Ensat®-SHI

self-tapping or thread forming Works Standard
with hexagonal socket 309 2
Threaded insert Ensat®-SHI with The Ensat® is inserted via the

cutting slot is a fastener designed hexagonal socket, permitting the
to create wear- and vibrationresis- achievement of short installation
tant screw connections capable of time.
withstanding high loads in: Other benefits: More simple driving
– Hardwood tools and machines which require
– Softwood only clockwise rotation.
– Soft plastic and
– Composite materials The Ensat® can be extracted
recycling process.
Dimensions in mm
Article number Internal External thread Length Hexagonal Guideline values for Minimum
thread socket receiving hole dia. borehole depth
forblind holes
Softwood Plastic
욷 Hardwood
A E P B SW +0,1 L L T
309 200 040 … M 4 7 2,5 10 3,2 5,1 5,2 to 5,3 13
309 200 050 … M 5 9 3 12 4,1 6,6 6,7 to 6,9 15
309 200 060 … M 6 10 4 14 4,9 7,6 7,7 to 7,9 17
309 200 080 … M 8 13 4 20 6,6 9,9 10,1 to 10,3 23
309 200 100 … M 10 16 5 23 8,3 12,4 12,6 to 12,8 26
Example for finding Self-tapping threaded insert Ensat®-SHI to Works Standard 309 2 with internal thread A = M5 made of brass:
the article number Ensat®-SHI 309 200 050.800

External thread E: Special thread, as per KKV specification
Countersink Guideline values for countersink N (see page 5, fig. 5): N = 1,0 to 2,0 + E (E = External dia. of the Ensat®).
because of the larger diameter of the countersink, the bore hole (L) countersink with 90°.
Threaded insert Ensat®-3F
thread forming Works Standard
305
Application
For the manufacture of wearresis- The outside thread is interrupted

tant screw fastenings capable of by three longitudinal grooves
withstanding high loads in plastic, which permit the Ensat®-3F to
preferably thermosetting plastics. form the thread into the receiving
hole.
Dimensions in mm
Article number Internal External thread Length Guideline values for Minimum
thread receiving hole dia. borehole depth
for blind holes
A E P B L T
305 000 030.800 M3 5 0,5 6 4,6 to 4,7 7
305 000 040.800 M4 6,5 0,75 8 6,0 to 6,1 9
305 000 050.800 M5 8 1 10 7,3 to 7,4 11
305 000 060.800 M6 10 1,5 14 9,0 to 9,2 15
Example for finding Self-tapping threaded insert Ensat®-3F to Works Standard 305 with internal thread A = M5 made of brass:
the article number Ensat®-3F 305 000 050. 800
Materials Brass Article-No. (fourth group of digits) … … … 800

Mubux®-A
pressed-in threaded
insert/stud ...
The Mubux®-A is a threaded insert or
(2)
stud with multiple helically knurled
rings, a tapered anchorage profile
and a pilot end for easy push in.
(1)
Field of application
For all moulded parts made of hard (3)
plastic.
Fig. 16
Product features Design of the shaped com- Installation

ponent and receiving hole
• Fast and easy to install. Insert the Mubux®-A with pilot start
A special pilot end prevents The part requiring fastening should downwards into the receiving hole
insertion problems. be flush with the threaded insert, see and press in with the hand lever or a
(1, fig. 16). For this reason the bore- small press. Never knock in
• Relatively small diameter and hole (2) should be closely dimen- Mubux®-A with a hammer!
minimal installation length. sioned and not countersunk. The
Mubux®-A press in flush into the Mubux®-A achieves outstanding pull-
• Particularly cost-effective formed part (1). out resistance if inserted into moulded
components immediately after removal
Hole diameter and wall thicknesses from the mould, when the component
are dependent on the material used has not yet fully cooled down.
for the formed part. Please enquire or
ascertain by testing. For guideline Mubux®-A has also proven successful
values, see the Works Standard sheets. in some thermo plastic materials if
embedded using ultrasound technology.
Hole depth ≥ Length of the Mubux®-A
+1 mm. The screw must not under any 2
circumstances come to rest at the
bottom of the hole (3).
Approx. pull-out forcce [kN] ➞
1,5
Duroplastics, thermoset
plastics with high
strength characteristics
1
Available versions:
0,5
• Standard length
Thermoset plastics
• Shortened version 0
M2 M3 M4 M5 M6 M8
• Contact head for electrical contacts MUBUX®-A-Internal thread ➞

or simultaneous fastening of several Fig. 17
parts.
• Stud with and without contact head All table values apply only if the screw
is inserted to at least 50% of its
length in the threaded insert.
30.1218 21
Mubux®-A
Pressed-in threaded inserts Works Standard
850
Application Animation
For the manufacture of wear-

resistant screw fasteners with
high loading capacity in hard
plastic.
Dimensions in mm
Article number Internal External diameter Length Minimum Hole dia.
thread wall thickness (guideline values)
A E B W L +0,1
850 000 020.800 M 2 3,35 4,0 1,6 3,1
850 000 025.800 M 2,5 4,2 5,3 2,0 3,8
850 000 030.800 M 3 4,2 5,3 2,0 3,8
850 000 035.800 M 3,5 5,0 6,3 2,5 4,6
850 000 040.800 M 4 5,8 7,4 2,5 5,4
850 000 050.800 M 5 6,6 8,3 2,5 6,2
850 000 060.800 M 6 8,2 9,2 2,8 7,8
850 000 080.800 M 8 9,7 9,2 3,8 9,3
850 000 100.800 M 10 12,0 9,2 5,5 11,6
Example for finding Pressed-in threaded insert Mubux®-A to Works Standard 850 with internal thread A = M 4
the article number made of brass: Mubux®-A 850 000 040.800
Mubux®-AK
Pressed-in threaded inserts Works Standard
852
Dimensions in mm
Article number Internal External diameter Head Head heigth Length
thread (excluding head) diameter
A E E1 K B
852 000 020.800 M2 3,35 4,8 0,6 4,6
852 000 025.800 M 2,5 4,2 5,6 0,6 5,9
852 000 030.800 M3 4,2 5,6 0,6 5,9
852 000 035.800 M 3,5 5,0 6,4 0,8 7,1
852 000 040.800 M4 5,8 7,2 0,8 8,2
852 000 050.800 M5 6,6 8,0 1,0 9,3
852 000 060.800 M6 8,2 9,5 1,3 10,5
852 000 080.800 M8 9,7 11,0 1,3 10,5
852 000 100.800 M 10 12,0 14,0 1,6 10,8
For receiving hole diameter, see Article no. 850 … … …
Material Brass Article-No. (fourth group of digits) … … … 800
Tolerances ISO 2768-m
Mubux®-AS
Pressed-in threaded studs Works Standard
856
Available stud lengths

(other lengths on request)
Dimensions in mm
Article number Internal External diameter Insert Guideline values Article number Length
thread length for receiving hole eleventh
diameter digit
A E B L +0,1 S
856 000 030. ... M3 4,2 5,3 3,8 ... ... ... 820 6
856 000 035. ... M 3,5 5,0 6,3 4,6 ... ... ... 840 10
856 000 040. ... M4 5,8 7,4 5,4 ... ... ... 860 16
856 000 050. ... M5 6,6 8,3 6,2 ... ... ... 880 25
856 000 060. ... M6 8,2 9,2 7,8 Thread length = S - 2P
856 000 080. ... M8 9,7 9,2 9,3 P = Thread pitch
Example for finding Pressed-in threaded insert Mubux®-AS to Works Standard 856, length of the threaded stud S = 10 mm
the article number made of brass: Mubux®-AS 856 000 040.840
Mubux®-ASK
Pressed-in threaded studs Works Standard
857
Dimensions in mm
Article number Internal External diameter Head Head height Length
A E E1 K B
857 000 030. ... M3 4,2 5,6 0,6 5,9
857 000 035. ... M 3,5 5,0 6,4 0,8 7,1
857 000 040. ... M4 5,8 7,2 0,8 8,2
857 000 050. ... M5 6,6 8,0 1,0 9,3
857 000 060. ... M6 8,2 9,5 1,3 10,5
857 000 080. ... M8 9,7 11,0 1,3 10,5
Available stud lengths: See table Works Standard 856 For the receiving hole diameter, see article no. 856 ... ... ...
Material Brass
Thread External thread A: as per ISO 6g
B-Lok®
self-locking
threaded insert
Design of the moulded com-
(2)
2 ponent and receiving hole
The part requiring fastening should be
flush with the threaded insert, see
(1, fig. 18). For this reason, the bore-
(1)
1 hole (2) should be closely dimen-
sioned and not countersunk.The
B-Lok® press in flush into the formed
part (1).
3
(3) The screw length must be selected
so that the B-Lok® is completely
expanded
Hole diameter and wall thicknesses

Fig. 18 are dependent on the material used
for the formed part. Please enquire
The B-Lok® is a threaded insert with or ascertain by testing. For guideline Fig. 19
different external profiles, which values, see the Works Standard sheets.
guarantee optimum anchorage in all Conicity 0,5° to max. 1°. Installation
types of moulded plastic components.
For B-Lok®, we recommend the smallest 1. The B-Lok is pressed into the recei-
®
possible hole diameter in which it is still ving hole, during which process the
possible to reliably insert the screw. segments bend inwards (fig. 19).
Product features
Although a larger hole means that the 2.When inserting the screw, the
• Unbeatably short installation times screw is less stiff running, at the same segments resume their original
time reduces pull-out resistance and shape, in which process the external
• Screw is secured automatically torque safety. profile becomes anchored in the hole
against loosening. wall. The residual tension acts to lock
Hole depth. This should be overdimen- the screw in place (fig. 19).
• Cost savings for locking elements. sioned if possible. The screw must not
under any circumstances come to rest In the case of small-scale series, the
at the bottom of the hole, see (3). B-Lok® is embedded with a simple
manual levering device (possibly a small
press or drill at a standstill).
For large series: Single or multiple
installation machines on request.
We recommend practical testing.

4
Selection of the correct B-Lok -type:

®
PA, POM, PC,

3
Material B-Lok® Works Standard Page PVC, PMMA
Thermoset plastic -MV or -E 812/815, 830/831 25, 26

Duroplastic -R 841 27 2
PU/PUR-foam -R, -MV or -E 841, 812/815 27, 25, 26

830/831
1
Wood -F or -E 821/823, 830/831 26
ABS, PS, CA
Through holes in -RK 842 27 PP, PPO, PVC
laminate materials 0
M2 M3 M4 M5 M6 M8
or side walls B-Lok®-Internal thread ➞
Fig. 20 Fig. 21
24 30.1218
Expansion inserts B-Lok®-MV

self-locking Works Standard
812 to 815
Application
For creation of wear and vibra- nent by precision anchoring

tion-resistant screw fastenings vanes, and torque safety is provi-
with high load capacity in plastic ded by a gear ring. The screw is
moulded components, preferably rendered resistant to vibration by
thermoset plastic. The insert is the clamping action of the two
anchored in the moulded compo- segments.
Dimensions in mm
Article number Internal External Length Number Minimum Hole diameter 1)
thread diameter of vanes wall thickness (guideline values)
A E B W L +0,1
812 000 020.800 M 2 3,45 4,0 2 1,6 3,2
813 000 025.800 M 2,5 4,3 4,8 3 2,0 4,0
813 000 030.800 M 3 4,3 4,8 3 2,0 4,0
813 000 035.800 M 3,5 5,1 6,4 3 2,4 4,8
814 000 040.800 M 4 5,9 8,0 4 2,8 5,6
815 000 050.800 M 5 6,7 9,5 5 3,2 6,4
815 000 060.800 M 6 8,3 12,7 5 4,0 8,0
815 000 080.800 M 8 9,9 12,7 5 4,8 9,5
1
) Max. conicity +0,04 mm
Example for finding Self-locking threaded insert B-Lok®-MV to Works Standard 815 0 with internal thread M5 and
the article number 5 vanes made of brass: B-Lok®-MV 815 000 050.800
Materials Brass Article no. (fourth group of digits) … … … 800

g.
Animation
Expansion inserts B-Lok®-F
821 / 823
Application
For creation of wear and vibration-

resistant screw fastenings
with high load capacity in
– Soft plastic
– Wood / fibreboard
– Composite materials
Dimensions in mm
Article number Internal Biggest Length Number Hole diameter
thread external diameter of vanes (guideline values)
A E B L +0,2
821 000 025.800 M 2,5 5,35 4,8 1 4,5
821 000 030.800 M3 5,35 4,8 1 4,5
821 000 035.800 M 3,5 6,0 4,8 1 5,2
822 000 040.800 M4 6,65 9,5 2 5,8
822 000 050.800 M5 7,35 9,5 2 6,5
822 000 060.800 M6 9,05 9,5 2 8,2
823 000 080.800 M8 12,45 14,3 3 11,8
Different lengths and numbers of vanes with the same internal thread on request. This changes the guideline values for hole diameters..
Example for finding Self-locking threaded insert B-Lok®-F to Works Standard 822 0 with internal thread M5 and
the article number 2 vanes made of brass: B-Lok®-F 822 000 050.800
Expansion inserts B-Lok®-E

830 / 831
Dimensions in mm
Article number Internal Biggest Length Number Hole diameter Article number Biggest Length Number
thread external of vanes (guideline external of vanes
diameter values) diameter
A E B L +0,1 E B
830 000 020.800 M2 3,9 3,5 1 3,4
830 000 025.800 M 2,5 4,4 4 1 3,9
830 000 030.800 M3 5,5 5 1 4,9 831 000 030.800 5,5 8 2
830 000 040.800 M4 6,5 5 1 5,9 831 000 040.800 6,5 8 2
830 000 050.800 M5 7,6 6 1 6,9 831 000 050.800 7,6 9 2
830 000 060.800 M6 8,6 7 1 7,9 831 000 060.800 8,6 9 2
Example for finding Self-locking threaded insert B-Lok®-E to Works Standard 831 0 with internal thread M5 and
the article number 2 vanes made of brass: B-Lok®-E 831 000 050.800
Expansion inserts B-Lok®-R

841
Application
For creation of wear and vibration-

resistant screw fastenings
with high load capacity in plastic,
preferably duroplastics.
Dimensions in mm
Article number Internal thread External diameter Length Minimum Hole diameter
wall thickness (guideline values)
A E B W L +0,1
841 000 020.800 M2 3,55 4,0 2,4 3,2
841 000 025.800 M 2,5 4,3 4,8 3,2 4,0
841 000 030.800 M3 4,3 4,8 3,2 4,0
841 000 035.800 M 3,5 5,1 6,4 3,6 4,7
841 000 040.800 M4 6,0 8,0 4,0 5,5
841 000 050.800 M5 6,8 9,5 4,8 6,3
841 000 060.800 M6 8,4 12,7 6,0 7,9
841 000 080.800 M8 9,9 12,7 7,0 9,5
Example for finding Self-locking threaded insert B-Lok®-R to Works Standard 841 0 with internal thread M5 and
the article number made of brass: B-Lok®-R 841 000 050.800
Expansion inserts B-Lok®-RK

842
Application
With additional countering head,

used in through holes in laminates
and housing walls.
Dimensions in mm
Article number Internal External Length Head Head Minimum Hole diameter
thread diameter dia. height wall thickness (guideline values)
A E B E1 K W L +0,1
842 000 020.800 M2 3,55 4,0 4,8 0,6 2,4 3,2
842 000 025.800 M 2,5 4,3 4,8 5,6 0,6 2,8 4,0
842 000 030.800 M3 4,3 4,8 5,6 0,6 3,2 4,0
842 000 035.800 M 3,5 5,1 6,4 6,4 0,8 3,6 4,7
842 000 040.800 M4 6,0 8,0 7,2 0,8 4,0 5,5
842 000 050.800 M5 6,8 9,5 8,0 1,0 4,8 6,3
842 000 060.800 M6 8,4 12,7 9,5 1,3 6,0 7,9
842 000 080.800 M8 9,9 12,7 11,0 1,3 6,0 9,5
Example for finding Self-locking threaded insert B-Lok®-RK to Works Standard 842 0 with internal thread M5 and
the article number made of brass: B-Lok®-RK 842 000 050.800
S-Lok® –
threaded insert and
stud ...
The S-Lok® is a threaded insert / stud Product features
with a graduated opposing herringbone
knurl on the outside and a pilot end for • Also suitable for thin-wall thicknes-
problem-free insertion. ses, elimination of material tension.
Its unique shape has been tailored to • The firm seating is largely insensitive
the requirements of the material and to borehole tolerances and material
was developed especially for insertion shrinkage.
into plastic components by means of
ultrasonic vibration or heat transfer.
Well-known manufacturers of ultrasonic

welding machines recommend S-Lok®
due to the low energy requirement,
the short insertion time and the
Available versions:
problem-free production. • Standard length
• Shortened version
• Contact head for electrical contacts
Field of application or simultaneous fastening of several
parts.
For all moulded parts made of
thermoset plastics. • Stud with and without contact head
28 30.1218
S-Lok® –
Construction and
installation …
Design of the moulded com- Installation
ponent and receiving hole
Inserts are installed by means of
Hole diameter (L, fig. 24) and wall ultrasonic or heat transfer. This causes
thicknesses (W) are dependent on the the plastic to soften so that it flows into
material used for the formed part, the the knurl profile of the S-Lok®. On sub-
insertion method and the requirements sequent cooling, a firm seat is obtained
imposed on pull-out resistance / torque which is capable of withstanding high
safety. Please inquire or ascertain by loads.
testing. For guideline values, see the
Works Standard sheets. The pull-out resistance is generally
higher than is the case with mouldedin
Countersinking (N) is recommended components, and depends on the
if the insert would not moulded in. plastic, the size of the receiving hole,
the wall thickness, the edge distance
Countersinking diameter (N) = and the correct setting of the installa-
S-Lok®-outside diameter E. tion equipment.
Countersinking depth t: Installation machine
M2 ~ 0,4 mm (fig. 22 and 23) on request.
M 2,5 / M 3,5 ~ 0,5 mm
M 4 /M 5 ~ 0,7 mm
M 6 / M 8 / M 10 ~ 1,1 mm
Hole depth:
(T) ≥ length of the S-Lok® + 1 mm.
(fig. 24).
10
8
PA, POM, PC,
PVC-U, PMMA
6
ABS, CA, PS
PP, PPO, PVC
0
M2 M3 M4 M5 M6 M8
S-Lok®-Internal thread ➞
Fig. 24 Fig. 25
Fig. 22 Fig. 23
30.1218 29
Threaded inserts S-Lok®
for heat or ultrasonic embedding Works Standard
860 / 861
Application
Animation
For the manufacture of wear The inserts are pressed into
and vibration-resistant screw pre-formed receiving holes while
fasteners with high loading the hole wall is softened using
capacity in plastic, preferably heat or ultrasound.
thermoset plastics.
Dimensions in mm
Article number Internal External Length Hole diameter Minimum Article number Length
thread diameter (guideline wall thickness short
values) version
A E B L +0,1 W B
860 000 020.800 M2 3,6 4,0 3,2 2,0
860 000 025.800 M 2,5 4,6 5,8 4,0 2,3 861 000 025.800 4,0
860 000 030.800 M3 4,6 5,8 4,0 2,3 861 000 030.800 4,0
860 000 035.800 M 3,5 5,4 7,2 4,8 2,5 861 000 035.800 5,8
860 000 040.800 M4 6,3 8,2 5,6 2,5 861 000 040.800 7,2
860 000 050.800 M5 7,0 9,5 6,4 2,7 861 000 050.800 8,2
860 000 060.800 M6 8,6 12,7 8,0 3,0 861 000 060.800 9,5
860 000 080.800 M8 10,2 12,7 9,6 3,5 861 000 080.800 9,5
860 000 100.800 M10 12,3 12,7 11,7 4,0 861 000 100.800 9,5
Example for finding Threaded insert S-Lok® to Works Standard 860 0 without head and internal thread M4
the article number made of brass: S-Lok® 860 000 040.800
Threaded inserts S-Lok®-K

862
Dimensions in mm
A E E1 K B
862 000 020.800 M2 3,6 4,8 0,6 4,6
862 000 025.800 M 2,5 4,6 5,6 0,6 6,4
862 000 030.800 M3 4,6 5,6 0,6 6,4
862 000 035.800 M 3,5 5,4 6,4 0,8 8,0
862 000 040.800 M4 6,3 7,2 0,8 9,0
862 000 050.800 M5 7,0 8,0 1,0 10,5
862 000 060.800 M6 8,6 9,5 1,3 14,0
862 000 080.800 M8 10,2 11,0 1,3 14,0
862 000 100.800 M 10 12,3 14,0 1,3 14,0
For receiving hole diameter, see article no. 860 … … …
Other materials on request.
Threaded inserts S-Lok®-KOH

853 2 / 854 2
Application
Animation
For the manufacture of wear and
vibration-resistant screw fasteners
with high loading capacity in plas-
tic, preferably thermoset plastics.
The inserts are pressed into pre-
formed receiving holes with 4°
demoulding incline during softe-
ning of the hole wall by means of
heating or ultrasonic technology.
Dimensions in mm
values) version
A E B L +0,1 W B
853 200 030.800 M3 4,7 5,5 4,4 1,8 854 200 030. 800 5,0
853 200 035.800 M 3,5 5,5 6,0 5,2 1,8 854 200 035. 800 5,5
853 200 040.800 M4 6,1 7,5 5,8 2,0 854 200 040. 800 6,0
853 200 050.800 M5 7,3 9,0 6,9 2,5 854 200 050. 800 7,0
853 200 060.800 M6 8,9 10,0 8,5 2,5 854 200 060. 800 9,0
853 200 080.800 M8 11,3 12,0 10,9 3,0
Example for finding Threaded insert S-Lok®-KOH to Works Standard 853 2 with demoulding incline 4°, internal
the article number thread M4, length 7,5 mm made of brass: S-Lok®-KOH 853 200 040.800
Threaded inserts S-Lok®-KOHK

855 2
Dimensions in mm
thread (without head) diameter
A E E1 K B
855 200 030.800 M3 4,7 6,4 0,6 6,1
855 200 035.800 M 3,5 5,5 7,0 0,8 6,8
855 200 040.800 M4 6,1 8,0 0,8 8,3
855 200 050.800 M5 7,3 8,5 1,0 10,0
855 200 060.800 M6 8,9 10,0 1,0 11,0
855 200 080.800 M8 11,3 12,5 1,3 13,3
For receiving hole diameter, see article no. 853 2.. … …
Other dimensions on request.
Threaded inserts S-Lok®-KO
853 1 / 854 1
Application
For the manufacture of wear and

vibration-resistant screw fasteners
with high loading capacity in plas-
tic, preferably thermoset plastics.
The inserts are pressed into pre-
formed receiving holes with 4°
demoulding incline during softe-
ning of the hole wall by means of
heating or ultrasonic technology.
Dimensions in mm
values) version
A E B L +0,1 W B
853 100 030.800 M3 4,6 5,5 4,4 1,8 854 100 030. 800 5,0
853 100 035.800 M 3,5 5,4 6,0 5,2 1,8 854 100 035. 800 5,5
853 100 040.800 M4 6,0 7,5 5,8 2,0 854 100 040. 800 6,0
853 100 050.800 M5 7,2 9,0 6,9 2,5 854 100 050. 800 7,5
853 100 060.800 M6 8,8 10,0 8,5 2,5 854 100 060. 800 9,0
853 100 080.800 M8 11,2 12,0 10,9 3,0 854 100 080. 800 10,0
Example for finding Threaded insert S-Lok®-KO to Works Standard 853 1 with demoulding incline 4°, internal
the article number thread M4, length 7,5 mm made of brass: S-Lok®-KO 853 100 040.800
Threaded inserts S-Lok®-KOK

855 1
Dimensions in mm
A E E1 K B
855 100 030.800 M3 4,6 6,4 0,6 6,1
855 100 035.800 M 3,5 5,4 7,2 0,8 6,8
855 100 040.800 M4 6,0 8,0 0,8 8,3
855 100 050.800 M5 7,2 9,0 1,0 10,0
855 100 060.800 M6 8,8 10,0 1,3 11,3
855 100 080.800 M8 11,2 12,5 1,3 13,3
For receiving hole diameter, see article no. 853 1.. … …

Threaded inserts S-Lok®-RB

864
Application
Easily sortable due to their

symmetrical shape and usable on
both sides, suitable for all
applications in thermoset plastics.
Dimensions in mm
Article number Internal External Length Hole diameter Minimum
thread diameter (guideline values) wall thickness
A E B L +0,1 W
864 000 020.800 M 2 3,6 4,0 3,2 1,5
864 000 025.800 M 2,5 4,6 5,8 4,0 1,8
864 000 030.800 M 3 4,6 5,8 4,0 1,8
864 000 035.800 M 3,5 5,4 7,2 4,8 2,2
864 000 040.800 M 4 6,3 8,2 5,6 2,5
864 000 050.800 M 5 7,0 9,5 6,4 3,0
864 000 060.800 M 6 8,6 12,7 8,0 3,5
864 000 080.800 M 8 10,2 12,7 9,6 4,5
864 000 100.800 M10 12,5 12,7 11,9 5,5
Example for finding Threaded insert S-Lok®-RB to Works Standard 864 0 with internal thread A = M4
the article number made of brass: S-Lok®-RB 864 100 040.800
Material Brass Article no. (fourth group of digits) … … … 800
Threaded studs S-Lok®-S
866
Available stud lengths

(other lengths on request)
Dimensions in mm
Article number Thread External diameter Inserted Hole diameter Article number Length
length (guideline values) eleventh
digit
A E B L +0,1 S
866 000 030. ... M3 4,6 5,8 4,0 ... ... ... 820 6
866 000 035. ... M 3,5 5,4 7,2 4,8 ... ... ... 840 10
866 000 040. ... M4 6,3 8,2 5,6 ... ... ... 860 16
866 000 050. ... M5 7,0 9,5 6,4 ... ... ... 880 25
866 000 060. ... M6 8,6 12,7 8,0 Thread length = S - 2P
866 000 080. ... M8 10,2 12,7 9,6 P = Threaded pitch
Example for finding Threaded insert S-Lok®-S Stud M4 to Works Standard 866 0, length of stud S = 10 mm
the article number made of brass: S-Lok®-S 866 000 040.840
Threaded studs S-Lok®-SK

867
Dimensions in mm
Article number Thread External diameter Head Head heigth Length
(excluding head) diameter
A E E1 K B
867 000 030. ... M3 4,6 5,6 0,6 6,4
867 000 035. ... M 3,5 5,4 6,4 0,8 8,0
867 000 040. ... M4 6,3 7,2 0,8 9,0
867 000 050. ... M5 7,0 8,0 1,0 10,5
867 000 060. ... M6 8,6 9,5 1,3 14,0
867 000 080. ... M8 10,2 11,0 1,3 14,0
Available stud lengths: See table Works Standard 866 For receiving hole diameter, see article no. 866 … … …
Material Brass
Thread External thread A: as per ISO 6g
Fastening elements
for special
applications …
Press in bushing Threaded press in bushing
with long hole with O-Ring for applications
with sealing performances
Press in, moulded in and

inlaid elements with
different kind of designs
and outer contours
30.1218
... in Germany
KerbKonus – close to Amberg Headquarters Production plant
its customers. Around Production and Sales Hadamar
the world. Across every

Kerb-Konus-Vertriebs-GmbH
Wernher-von-Braun-Straße 7
sector of industry.
92224 Amberg
... and around the world.

First and foremost, for you customer proximity means a rapid
response to your requirements and the fast, efficient realisation Kerb-Konus Kerb-Konus UK
of the right fastening solution for you. Fasteners Pvt. Ltd. Rugeley/Staffordshire
Kolhapur/India UK
Detailed informations
for further products and applications K.K.V. Corporation Japan Kerb Konus Espanola S. A.
get in our technical publications. Osaka/Japan Navalcarnero/Madrid
Spain
KKV AG KKV Belgium
... technologies for a reliable hold ... technologies for a reliable hold … technologies for a reliable hold Zug/Switzerland Aalst/Belgien
Precision Fasteners Inc. Sofrafix
Threaded
inserts for Fasteners for
Punched Rivet Somerset, New Jersey/USA Bethune
System
metal thin sheet
metal
for thin metal
components
France
Ensat®
Mubux®-Z Anchor®
Kerb-Konus Italia s.r.l.

Mubux®-MO Clifa® Tuk-Rivet®
Mulazzano (LO)/Italy This publication is not subject to the updating service / Publication no. 30.1218
Technical publication Technical publication Technical publication

Other foreign agents in a wide number of countries.
No.20 No.40 No.45 Addresses on request or under www.kerbkonus.de
… technologies for a reliable hold
Thread
locking and
sealing
Insulating
coating
TufLok®/Nytemp®
Nyseal®
Nystay®
Nyplas®
Nycote®
precote Top 300®
precote/3M
Kerb-Konus-Vertriebs-GmbH
P.O.Box 1663
92206 Amberg, Germany
Technical publication
No.60
Phone +49 9621 679-0
Fax +49 9621 679444
e-mail KKV-Amberg@kerbkonus.de
Internet www.kerbkonus.de

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technologies for a reliable hold

State-of-the-art production facilities provide our customers with

Close cooperation and exchange of experience and expertise

With independent branches and agencies operating in

... our products and services

Depending on the required anchoring method in the material,

• self-tapping threaded inserts for metal, wood and plastics

Alongside its long-standing, proven spectrum of threaded inserts

• Punched rivet system for thin mouldings

If you have a specific problem related to the field of fastening

Kerb-Konus-Vertriebs-GmbH Technical details of KerbKonus products

Threaded inserts from KerbKonus ...

Ensat®-S 302 / -SI 302 2

Ensat®-SB 307 / 308 and Ensat®-SBI 307 2 / 308 2

Ensat®-SD 303 0 and Ensat®-SBD 347 0 / 348 0

Ensat®-SH 309 0 and Ensat®-SHI 309 2

At our parent plant in Amberg, we

The number of products manufactured

But our high-volume production output

Our state of the art stock control system

We are particularly proud of a cost-to-

Quality and environment are top priority

As manufacturer in the metal processing

Threaded inserts from KerbKonus are Test methods

2.1 2.1.1 2.2 2.3 2.4

Pull-out strength Pull-out strength Pull-out strength Overtorque Pull-out torque

2.5 2.6 2.7 2.8

Pull-out torque Overtorque Tension loading, Pull-out torque

Steel bar hardened

PA, PMMA, PVC-U 3 chip reservoirs

For additional sealing from below:

Installation recommendation Example:

Retaining hole Borehole diameter

Countersinking (N) the borehole Edge distance

Guideline values for countersink:

The article number is composed of two sequences

Order no: 636 000 050.000

Tool Tool Tool Tool Tool

5. Switch on the reversing function

Threaded insert Ensat®-S

The threaded insert Ensat®-S

Other materials, designs (e. g. fine thread) and finishes on request.

Tolerance ISO 2768-m

Thread Internal thread A: as per ISO 6H

Threaded insert with cutting

Other materials, designs (e. g. fine thread) and finishes on request.

Tolerance ISO 2768-m

Thread External thread E: as per KKV standard

Threaded insert Ensat®-SI

Application Hexagonal socket

The threaded insert Ensat®-SI The Ensat® is inserted via the

The Ensat® can be extracted

Other materials, designs and finishes on request.

Tolerance ISO 2768-m

Thread Internal thread A: as per ISO 6H

Threaded insert Ensat®-SB with joints with high loading capacity

Short design Works Standard 307

Other materials, designs (e. g. fine thread) and finishes on request.