JZG20 Wire-line Anchor HUBEI JPIM CO., LTD.

安装使用前,务请阅读使用说明书

Please read this manual before installation and operation

JZG20 型死绳固定器
JZG20 Wire-line Anchor

使 用 说 明 书
Operation Manual

地址：湖北省武汉市东湖新技术开发区佛祖岭产业园佛祖岭三路 35 号 邮编：430205

Add：35# No.3 Fozuling Road, Fozuling Industrial Park, Donghu Hi-Tech Development

Zone, Wuhan, Hubei, China 430205

电话(Tel)：086-27-81710500 传真(Fax)：086-27-81710610

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 JZG20 Wire-line Anchor HUBEI JPIM CO., LTD.

1. Application area

JZG20 Wire-line anchor is a mechanism that converts Wire-line load of a drilling

rig into hydraulic pressure. It is one of the important parts of weight indicating

system, which can be used with JZG18.1.5 sensor made by the company to

work as the primary instrument. It can also be used to make a weight indicating

system, together with weight indicator and recorder.

2. Technical Specifications
a) Max. Wire-line load: 200kN

b) Sensor: JZG18.1.5

c) Output pressure error of Wire-line anchor: ±1%F.S

d) Size: 960mm×600mm×340mm

e) Weight: 300kg

f) Wireline size: Φ29mm,Φ26mm

3. Structure and Installation

3.1 Structure:

a) JZG20 Wire-line Anchor consists of drum, base and sensor, as shown

in Figure 1.
b) Load sensor is one of the main parts of Wire-line anchor, and it converts
Wire-line load into hydraulic signal by compressing the liquid in the sensor via
the diaphragm. The hydraulic signal is then transmitted to weight indicator and
recorder. On the sensor, a quick female connector and a self-sealing male
connector are installed.

3.2 Installation, operation and maintenance

a) Fasten the Wire-line anchor base with bolts, nuts and washers tightly

onto the connection board on the derrick floor.

b) Wrap the wire line round the drum 2.5 turns along the grooves of the drum,

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then run the wire line through the clamp, fasten it by bolt, nut and press block.

The wire line clamp and wire line must be put properly, in case sliding of

Wire-line. Please do not let the wire line touch any other thing on the derrick.

Tightening torque for M16 bolt shall be: 240-255N.m

c) Connect a hand pump with the oil injection connector of sensor on the
Wire-line anchor. Operate the hand pump to remove gas from and inject oil into
the sensor. Exhaust air at the weight indicator. Pump hydraulic fluid into the
sensor until the weight indicator indicates 20~30% full scale. Exhaust air at
bleed plug. If there is air inside the sensor, the oil spouts from the sensor is
uncontinuous and sounds puff-puff; if there no gas in, the oil spouts from the
sensor is continuous with no puff-puff sound. Repeat the operation at least
three times and make sure all the air in the sensor is exhausted and the sensor
is fully filled. Please do not pump the sensor without oil in the hand pump or air
will be pumped into the hydraulic system,
d) During oil injection and daily drilling process, check regularly if there is
sufficient oil in the sensor (observe the gap between the upper press plate and
the lower plate of rubber diaphragm inside the sensor and see if it is in
accordance with the condition when the sensor if fully filled.). Re-fill oil into the
sensor if necessary.
e) Seat the travelling block system onto the drill platform while injecting oil
or refilling oil into the sensor and make sure there is no load on the Wire-line
anchor sensor (weight indicator) (this is very important). Remove all the air and
surplus liquid and have weight indicator pointer point to zero. Repeat the
oil-injection and gas-removal operation at least three times till all the air in the
hydraulic system is completely eliminated. This is one of the most important
measures to be taken to ensure correct reading of the instrument.
f) Every day, before operation, clear debris, mud, and ice on the sensor,
and check the gap between the upper and lower press plates. Check and see
if there is leakage at the connection place. Solve any possible problems in
time.
g) Regularly (usually 12months) apply some 3# high-quality lithium-based

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 JZG20 Wire-line Anchor HUBEI JPIM CO., LTD.
lubricant from the oil injection port in the drum end cap with a grease gun to
lubricate the bearing so that it can rotate freely.

h) Please use I-30℃(45#) transformer oil for the hydraulic system. The
hydraulic oil used by the instrument should be clean and precipitation-free to
prevent hose and connector from being clogged and ensure the reliable
performance of the instrument.

4. Attentions
a) JZG20 Wire-line Anchor must be used with JZG18.1.5 Sensor and

corresponding secondary instrument (weight indicator and recorder).

b) Determine the suitable type of drilling rig it can be used on according to

the maximum Wire-line pull.

c) Select a correct secondary instrument (weight indicator and recorder) in

accordance with the number of lines of traveling block system and the

maximum Wire-line load.

d) Bolts and relevant nuts and washer that are used to install JZG20

Wire-line anchor should be above Grade 10.9.

e) The design of installation board for Wire-line anchor should comply with

Attached Figure 2. The rig manufacturer decides detailed installation place.

5. Declarations:
A) THE WIRE-LINE ANCHOR IS FORBIDDEN TO BE USED

OVERLOAD. PARTS OF DIFFERENT TYPES MUST NOT BE MATCHED

TOGETHER. AND WE WILL NOT BE RESPONSIBLE FOR INSTRUMENT

DAMAGE, HUMAN INJURY AND EQUIPMENT ACCIDENTS CAUSED BY

IMPROPER USE.

B) FOR THE SECONDARY AND ITS SPARE PARTS THAT ARE NOT

EQUIPPED BY THE COMPANY FOR THE SYSTEM, THE COMPANY WILL

NOT BE LIABLE FOR ITS QUALITY, TECHNICAL SPECIFICATIONS,

TECHNICAL INTERFACE ETC.

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 JZG20 Wire-line Anchor HUBEI JPIM CO., LTD.

6. ATTACHMENT:
1) structural diagram

2) Installation outline diagram

7. Diagram of key parts

Key parts of Wire-line anchor are hish-stress areras of drum,

base (casted type), welding of drum, base (forged type) , shaft pin

and shaft, or shaft. The diagram of key parts is to be provided to the

end user in the format of NDT diagram

Figure 1 Structural Diagram

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Detailed spare part list
No. Part No. Name Qty Remarks
1 Hexagonal head bolt Fully threaded
GB/T 5783-2016 3
M12x30-8.8
2 GB/T 859-1987 Lightweight spring washer 12 6
3 Hexagonal head bolt, fully threaded
GB/T 5783-2016 3
M12x25-8.8
4 JZG18.1.5 Sensor 1
5 JZG20.1-10 Press plate 2
6 JZG20.1-9 Base 1
7 GB/T 93-1987 Standard spring washer 10 4
8 Hexagonal head bolt, fully threaded
GB/T 5783-2016 4
M10x20-6.8
9 JZG-MP-3 Nameplate (small) 1
10 GB/T 827-1986 Nameplate rivet 3x10 4
11 JZG20.1-5 End cap 1
12 JZG20.1-3 Drum 1
13 GB/T 5780-2016 Hexagonal head bolt Grade C M16x170-6.8 2
14 JZG20.1-6 Washer 1
15 GB/T 858-1988 Check washer for round nut 60 1
16 GB/T 812-1988 Round nut M60x2 1
17 GB/T 297-2015 Tapered roller bearing 32213 2
18 JZG20.1-7 Expansion ring 1
19 JZG20.1-8 Shaft 1
20 3# general purposed lithium-based lubricating
GB/T 7324-2010 2
grease
21 JZG20.1-4 Sealing washer 1
22 GB/T 6170-2015 Type 1 hexagonal nut M16-8 2
23 GB/T 5780-2015 Hexagonal head bolt 2
24 JZG20.1-2 Clamp 1
25 JZG20.1-1 Press block 1
26 GB/T 93-1987 Standard spring washer 16 12
27 GB/T 6170-2015 Type 1 hexagonal nut M16-8 24
28 GB/T 901-1988 Equal length stud Grade B M16x180-10.9 6

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Figure 2 Installation Outline Diagram