Romfor International Ltd.

NIPPLE UP BOP
STEP SUB PROCEDURE REMARKS
Discuss Operator BOP requirements with rig BE AWARE OF CONTRACT
manager. AND PERMIT REQUIREMENTS.
0 1 PPE Requirements - Hard Hat, Safety Glasses, Work All Full Body Harnesses are to
Gloves, Steel Toe Shoes, Back Support, and Anti-Fall be inspected prior to any use.
Protection. Fit for Duty check on all hands.
2 Review JSA for Nippling up BOP. Include all third party personnel.
3 Discuss procedures with Rig Manager to include:
- Stack design (Class II, IV, etc.) Refer to Romfor Drilling Policy for
Ram configurations and equipment
requirements.
- Spacing out of stack. Know the position and height of
wellhead needed for class of stack.
- Position, size and pressure rating of choke manifold.

- Number and size of trucks required. BPS recommends the use of winch
trucks to assist handling BOP.
- Know the weight of the BOP.

- Pick-up lines are of sufficient size and rating to hoist Check wire rope rating tables for
BOP, (Including all third party equipment). proper load limits and general
condition of the pick-up lines.
- Cellar access, V-Door removal if required.
- Presence of gas in cellar area. Be especially aware of the hazards
- The use of any third party services, ie. Nipple up of gas buildup in the cellar in areas
crews, testing service, stack winches, cranes, of known hydrogen-sulfide gas.
trucks, etc.
IT IS NOT A RECOMMENDED
- Any hot work permit or confined space permit PROCEDURE to use chains.

1 Verify the following items are ready or available, as

required:
- Adequate tie off points are in place to assure 100% Use antifall protection devices.
tie off.
- Flourescent vest.
- Designate qualified man to be flagger.
- Two way communication.
- Proper API ring gasket. Do Not reuse old API ring gaskets.
- Proper size hammer wrenches and hammers, if All bolts, wrenches, hammers and
required. API rings are cleaned and in good
- Cellar covers. condition.
- Proper size rams.
- BOP Bolts are the proper size and ready.
- Extra set of door seals are on location.
- Proper DSA or spools if required.
- Tag lines.
- Scaffolding, if used is inspected and installed properly.

1
 Romfor International Ltd.

NIPPLE UP BOP
STEP SUB PROCEDURE REMARKS
2 Complete any hot work and confined space permit Refer to Rig Manager for
requirements before entering cellar, if required. requirements and approval.

3 Remove mousehole and cover hole in floor.

READY TO NIPPLE UP
This procedure is based on the assumption that the
starting wellhead is in place and tested.

1 Install cellar covers and hole cover. Working around cellars that are 6’
deep or deeper, anti-fall protection
must be worn at all times.
2 Clear floor area of all unnecessary equipment. Keep all tools away from rotary area.
3 Attach pickup lines to blocks. Unlock blocks. Raise
blocks up out of the way.
4 Clear cellar area. Position flagger. Flagger should wear a flourescent
vest and use two-way
communications.
5 Pull rotary bushings (inner and master separately, if Use proper bushing puller. Pull with
required) and install caution tape around rotary. air hoist and use tag line to position.
Be aware of position of feet.
INSTALL BOPE
BPS highly recommends the use of a winch truck to snub
in all equipment.
BPS Recommends the use of pick-up lines attached During all equipment pickup and
to the blocks to pick up and install all BOP BOPE stackings, BPS
equipment, including all Spools, DSA’s and recommends that the Rig
Preventers. Manager be present at all times.

6 Position equipment as close to the cellar as possible. MAKE SURE all equipment is clean
VERIFY THAT THE BOPS ARE NOT UPSIDE- and ring grooves are in good
DOWN. condition. Set equipment on boards
or matts as applicable. DO NOT set
the stack in the mud or dirt.

DO NOT UNDER ANY CONDITIONS

PLACE ANY BODY PARTS UNDER THE
BOPE. BE ESPECIALLY ALERT WHEN
EQUIPMENT IS IN MOTION.

7 Lower lifting lines down through rotary table slowly into Driller or Rig Manager should be
position to tie onto first piece of equipment using the the only persons allowed to
directions from flagger. operate the Draw-works during
nipple up operations.

Use directions from flagger.

2
 Romfor International Ltd.

NIPPLE UP BOP
STEP SUB PROCEDURE REMARKS
8 Attach pick-up line to BOP using proper lifting slings. DO NOT go around sharp edges
with slings. Be aware of pinch
points. Refer to rig specific JSA.
9 Attach snub line from winch truck to BOP.

10 STAND CLEAR, while Driller directed by flagger, raises If needed, use an additional flagger
BOP at the same time as the winch truck operator slacks to signal the winch truck operator.
off BOP to proper position for installation. Flagger should not look through
rotary table when cables are in
tension.
11 Remove snub line and attach tag lines.
12 While BOP is held securely, clean and ready bolts for Driller will chain down the brake
installation. handle and lock out the
drawworks.
Ensure the bolts are clean and of
proper size for the flange.

13 Prepare ring grooves and install new API Ring gasket. MAKE SURE the ring gasket is the
proper one for flange and application.
14 Position BOP in proper position, (“two hole” for proper Keep fingers, hands, feet and other
alignment if applicable). body parts away from bolts and
flange.
Under direction of the Flagger, using tag lines, lower Use minimum amount of bolts while
15 BOP into position for bolt installation. spotting in place.

USE TAG LINES ONLY for positioning

each section of the BOP. Refer to
rig specific JSA.

STACK BOP

16 Driller will chain down the brake handle and lock out
the draw-works.
VERIFY THAT BOP IS NOT
17 Install nuts on BOP bolts and hand-tighten. INSTALLED ‘UPSIDE-DOWN’
18 Remove pickup lines.

19 Repeat Steps 2 through 18 for each section of the BOP

stack.

3
 Romfor International Ltd.

NIPPLE UP BOP
STEP SUB PROCEDURE REMARKS
20 Tighten all BOP bolts using Nipple Up crew. BPS recommends the use of Nipple-
up crews utilizing torque wrenches.
If not using a Nipple Up crew, use a
rope on all hammer wrenches. Be
aware of body position when
tightening or breaking bolts.
If conditions dictate the use of the rig
crew to nipple up the BOP, see the
rig specific JSA.
21 Install choke line valves. Beware of pinch points. BPS
recommends the use of teflon tape to
position the ring gasket.
22 Install choke line from choke line valve to choke manifold. BPS DOES NOT RECOMMEND the
use of “Flex line” for the choke line.
The choke line should be a straight
length of pipe. Refer to rig specific JSA.
23 Tighten all bolts as required using proper wrenches. Ensure all bolts are installed with full nut.

24 Install snub-lines and center BOP. Turnbuckles should be installed so

that adjustments can be made from
the ground level.
25 Install kill line valves and check valve. Use a weld-neck companion flange on
the check valve on the kill line. OEM
only. UNDER NO CONDITIONS are
field fabrications permitted for the flange.
26 Tighten all bolts as required using proper wrenches. Ensure all bolts are installed with full
nut.
27 Install lines from accumulator to BOP stack. Ensure air and electric pumps are
connected to their power source and
working properly.

28 Rig up remote BOP stations.

29 Function test Rams, HCR and annular preventor and Function test both accumulator and
check all lines for hydraulic leaks. remote valves.
30 Install mud gas separator and flowlines as required. Ensure proper grounding of the mud-
gas separator.
Ensure that only series 1502 hammer
unions are used where required.
Secure all flowlines, flarelines and
separator with appropriate anchor.
PRESSURE TEST BOP

31 REFER TO BPS “BOP PRESSURE TESTING PROCEDURE”

END OF PROCEDURE